UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval Table of Contents Page 1. 2. 3. 4. 5. 6. 7. 8. 9. Scope Objective Definitions Responsibility Procedure 5.1. Diagram of the Precisa 180A® Precision Balance 5.2. Installation 5.3. Configuration 5.4. Using the Main Menu 5.5. Weighing Mode 5.6. Using the Mode Key 5.7. Calibration 5.8. Maintenance 5.9. Troubleshooting 5.10. Flow Chart Precautions References Appendices Revision History Page 1 of 19 2 2 2 4 4 4 5 5 5 5 6 7 8 8 9 17 17 17 17 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval 1. Scope This Standard Operating Procedure (SOP) applies to the staff and students making use of the Precisa 180A® Precision Balance in the laboratories of the Pharmacy Department, University of Malta. 2. Objective To describe the procedure for the installation, configuration, operation, calibration, maintenance and troubleshooting of the Precisa 180A® Precision Balance. 3. Definitions 3.1. Adjustable Feet / Levelling Screws: Four circular screws situated at the bottom of the balance that are manipulated to level the balance out. 3.2. Automatic Calibration: A calibration procedure that is carried out automatically by the balance every 24 hours irrespective of whether it is in standby or weighing mode. 3.3. Calibration: A procedure performed to check a measuring instrument against an accurate standard to determine any deviations and correct for errors. 3.4. Configuration Parameters: A number of different options that are used to set the balance according to the user’s preferences. 3.5. External Calibration: Involves the use of a standard external weight that must be used in order to carry out the calibration process. 3.6. Floating Display: A function that enables the balance to adapt its integration time to the conditions of the environment. 3.7. Internal Calibration: Involves the use of a standard internal weight that is used to carry out the calibration process. 3.8. Main Menu: Allows the user to adapt the balance to his/her changing requirements and to any peripheral conditions. It consists of 4 main options: Page 2 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval Calibration – to carry out the type of calibration previously chosen from the configuration parameters menu Program Second Unit of Mode Key – to choose the unit to be set as Unit2 Floating Display – to choose the desired time for the floating display i.e. 0.08 seconds, 0.16 seconds or 0.32 seconds Stability Detector – to choose the desired stability for the balance i.e Low, Medium or High 3.9. Mode Key: Allows the user to call up functions which are activated once this key is released, such as result, time and date printouts as well as functions that affect the weighing mode such as switching from Unit1 to Unit 2 or vice versa or else to change between percentage and counting mode. 3.10. On/Off Key: To switch the balance on or off. 3.11. T-Key: Used to tare the balance when this is in weighing mode. May also be used to enter configuration menu or main menu, to change from one parameter to the next in the individual sub-menus, to exit a menu and also to call up the calibration programme. 3.12. Tare: Allows the balance to display the weight of the sample measured only and not the combined weight of the sample and its container. 3.13. Unit1: The basic unit in which values are to be displayed in. This can be set as the gramme [g], grain [GN], penny weight [dwt], troy ounce [ozt], ounce [oz], pound [lb], carat [ct], metric carat [C.M.], Hong Kong tael [tlH], Malaysian tael [tlM] or Taiwan tael [tlT]. 3.14. Unit2: The secondary unit that can be chosen and programmed in the main menu. This can be set as one of the units chosen for Unit1 with the addition of the piece [PCS] or percent [%]. 3.15. Weighing Cell: A glass structure surrounding the weighing pan to reduce inaccuracies that might occur due to air currents or moving objects. 3.16. Weighing pan: The area on top of which the material to be weighed is placed. Page 3 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval 4. Responsibility 4.1. The members of the Department of Pharmacy (staff and students) are responsible for following this SOP. 4.2. The designated Laboratory Officer or Laboratory Assistant is responsible for ensuring that this SOP is followed. 5. Procedure 5.1. Diagram of the Precisa 180A® Precision Balance Page 4 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE 5.2. Installation 5.2.1. 5.2.2. 5.2.3. 5.2.4. 5.2.5. 5.3. 5.3.4. 5.3.5. 5.3.6. Press and hold the T key whilst balance is still switched off. Press the On/Off key while still pressing the T key. Keep the T key pressed until the desired configuration parameter is displayed (see SOP/PD/304_02/A1). Release the T key to access the desired configuration parameter. Press the T key briefly but continuously until the desired function in the configuration parameter is displayed. Press and hold the T key again to return to main menu. If this is not pressed for some time, the configuration menu will be abandoned automatically, and the standard configuration stored. Using the Main Menu 5.4.1. 5.4.2. 5.4.3. 5.4.4. 5.5. Place the balance a stable surface, away from any vibrations. Turn the adjustable feet/levelling screws at the bottom of balance clockwise or anticlockwise until the air bubble in the spirit level is in the centre of the marked circle. Insert power supply connector in the plug on the rear of the balance and plug the power supply into the mains supply. Press the On/Off Key to activate the balance. Wait until a stable 0.0000 is displayed before use. Configuration 5.3.1. 5.3.2. 5.3.3. 5.4. Valid for: 2 years from approval Press and hold the T key until the desired option is displayed. Release the T key to enter the desired sub-menu. Press the T key briefly but continuously until the desired parameter in the sub-menu is reached. Press and hold the T key to return to the main menu. If this is not pressed for some time, the main menu is automatically abandoned and the balance enters weighing mode once again. Weighing Mode 5.5.1. Ensure that the desired weighing unit is displayed. If this is not so, press the MODE key until it is displayed if it had been Page 5 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE 5.5.2. 5.5.3. 5.5.4. 5.5.5. 5.6. Valid for: 2 years from approval previously set as the basic unit i.e. Unit1 or as the secondary unit i.e. Unit2. Open the top lid of the weighing cell and place sample onto the weighing pan. Close lid and read off value. If using the tare function, place empty weighing container on the weighing pan, press the T key and then place the sample in the weighing container, close lid and read of the tared value from the display. Use the tare function repeatedly if necessary. Using the Mode Key 5.6.1. Counting Mode 5.6.1.1. 5.6.1.2. 5.6.1.3. 5.6.1.4. 5.6.1.5. 5.6.1.6. 5.6.2. Ensure that ‘PCS’ was previously set as Unit2 from the main menu. Place the number of pieces that are required as reference weight on the weighing pan. Press and hold the MODE key until [Unit2 PCS] is displayed. Release the MODE key to select the reference weight as the selected number of pieces and also to switch automatically to Unit2 i.e counting mode. Remove the number of pieces used to set the reference weight. Place the weight that needs to be counted and read the number of pieces from the display. Percentage Mode 5.6.2.1. 5.6.2.2. 5.6.2.3. 5.6.2.4. 5.6.2.5. Ensure that ‘%’ was previously set as Unit2 from the main menu. Place the reference weight on the weighing pan. Press and hold the MODE key until [reF 100%] is displayed. Release the MODE key to set the reference weight as the selected percentage and also to switch automatically to Unit2 i.e percentage mode. Remove the reference weight used to programme the percentage function. Page 6 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE 5.6.2.6. 5.7. Valid for: 2 years from approval Place the desired sample and read the percentage of the reference weight from the display. Calibration 5.7.1. 5.7.2. 5.7.3. 5.7.4. 5.7.5. Press and hold the T key whilst balance is switched off. Press the On/Off key while still keeping the T key pressed. Release the T key when [CAL] is displayed. Press the T key briefly but continuously until the desired calibration option is reached i.e. an internal calibration [CAL INT], an external calibration [CAL EXT] or an automatic calibration [CAL AUT]. Press and hold the T key again to return to the main menu. 5.7.6. External Calibration 5.7.6.1. 5.7.6.2. 5.7.6.3. 5.7.6.4. 5.7.6.5. 5.7.6.6. 5.7.7. Allow a ‘warm up’ time of about 10 minutes. Press and hold the T key until [CAL EXT] is displayed Ensure that there is nothing present on the weighing pan. If pan is not empty, and/or the balance is active, the digital display [--000g] will continue to flash. Allow [000g] to be displayed to indicate that zero point measurement has been carried out. Wait until balance display flashes [--100g] and then place the recommended calibration weight (100g) on the centre of the pan. Wait until display shows [100.0000g] to indicate that calibration is finished and balance returns to weighing mode. Internal Calibration 5.7.7.1. 5.7.7.2. 5.7.7.3. Allow a ‘warm up’ time of about 10 minutes. Press and hold the T key until [CAL INT] is displayed. Wait until the balance reverts to weighing mode to ensure that the internal calibration is completed. Page 7 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE 5.8. Maintenance 5.8.1. 5.8.2. 5.8.3. 5.8.4. 5.9. Valid for: 2 years from approval Disconnect balance from its power supply before attempting to clean and leave it in its normal operating position. Use a clean fine brush to remove any surrounding powder. Use a moistened cloth with a mild cleaning agent to clean and remove any spilt material. Ensure that the air bubble in the spirit level is in the centre of the marked circle. Troubleshooting Fault Display does not light up ‘OL’ is displayed - Possible Cause/s Balance not switched on correctly Balance not connected to mains Power failure Faulty microfuse - Weighing limit has been exceeded - Weighing pan and/or pan support has not been assembled properly Draught/ air currents present Vibrations on table/floor Weighing pan touching a foreign body ‘UL’ is displayed Weighing display changes continuously Result seemingly incorrect Display flashes continuously during calibration Page 8 of 19 - Balance not tared Balance not levelled Outdated calibration Strong temperature fluctuations - Location of balance is undesirable Calibration weight is too imprecise or does not correspond to the recommended one (applies for external calibration) UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE 5.10. Flow Chart 5.10.1. Installation Start Place on stable surface, away from any vibrations Turn adjustable feet until air bubble in spirit level is in the centre of the marked circle Insert power supply connector in the plug on rear of balance and plug power supply into mains supply Press On/Off Key to activate balance Wait until a stable 0.0000 is displayed before use End Page 9 of 19 Valid for: 2 years from approval UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval 5.10.2. Configuration Start Press and hold T key whilst balance is still switched off Press On/Off key while still pressing the T key No Keep T key pressed until desired menu is displayed Desired menu displayed Yes Release T key to access its submenu Press T key briefly but continuously until desired parameter is reached No Save changes made Yes Press and hold T Key to save and return to main menu End Page 10 of 19 Do not press any keys and allow balance to automatically return to weighing mode UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval 5.10.3. Using the Main Menu Start Press and hold T key No Desired option displayed Keep T key pressed until desired option is displayed Yes Release T key to enter its submenu Press T key briefly but continuously until desired parameter is reached No Save changes made Yes Press and hold T Key to save and return to main menu End Page 11 of 19 Do not press any keys and allow balance to automatically return to weighing mode UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval 5.10.4. Weighing Mode Start 1 No Open top lid of weighing cell and place sample Yes Place empty weighing container on balance Desired weighing unit previously set as Unit1 or Unit2 Yes Yes Using tare function No No Desired weighing unit displayed Press On/Off key to switch off balance Press and hold MODE key Press and hold T key and simultaneously press the On/Off key again Release MODE key when [Unit1 x*] or [Unit2 x*] is being displayed Release T key when [Unit1] is displayed 1 Briefly but continuously press T key until [Unit1 x*] is displayed Close lid and read off value Press T key Press and hold T key to save and return to main menu Place sample in weighing container Allow balance to enter weighing mode Close lid and read off value Press and hold MODE key until [Unit1 x*] is displayed Keep on using tare function repeatedly if necessary 1 End * x represents desired weighing unit Page 12 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE Valid for: 2 years from approval PRECISA® 180A PRECISION BALANCE 5.10.5. Using the Mode Key Start No No Change balance to counting mode Change balance to percentage mode Yes 1 Yes ‘PCS’ previously set as Unit2 from main menu No ‘%’ previously set as Unit2 from main menu Press and hold T key until [Unit2] is displayed Press T key briefly and continuously until [Unit2 PCS] is displayed Yes Place number of pieces required as reference on pan Yes Place reference weight on weighing pan Press and hold T key to save and return to main menu Press and hold MODE key until [Unit2 %] is displayed Release MODE key to select the reference weight and to switch automatically to Unit2 Release MODE key to set reference weight as the selected percentage and to switch automatically to Unit2 Read the number of pieces from the display Press and hold T key until [Unit2] is displayed Press T key briefly and continuously until [Unit2 %] is displayed Press and hold T key to save and return to main menu Press and hold MODE key until [Unit2 PCS] is displayed Remove number of pieces used to set reference weight and place the weight that needs to be counted No Remove reference weight and place desired sample Read the percentage of the reference weight from the display 1 End Page 13 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval 5.10.6. Calibration Start Press and hold T key whilst balance is still switched off Press On/Off key to turn on balance while still keeping T key pressed Release T key when [CAL] is displayed No No Perform internal calibration No Perform external calibration Yes Perform automatic calibration Yes Yes Press T key briefly but continuously until [CAL INT] is displayed Press T key briefly but continuously until [CAL EXT] is displayed Press T key briefly but continuously until [CAL AUT] is displayed Press and hold the T key to return to main menu Press and hold the T key to return to main menu Press and hold the T key to return to main menu Allow balance to ‘warm up’ for about 10 minutes Allow balance to ‘warm up’ for about 10 minutes 3 Press and hold T key until [CAL INT] is displayed Press and hold T key until [CAL EXT] is displayed No Balance reverted to weighing mode Digital display [--000g] continues to flash Wait until balance reverts to weighing mode Yes Yes 1 Remove anything that may be present on weighing pan 2 Page 14 of 19 No UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE 2 Allow [000g] to be displayed Wait until display flashes [--100g] Place standard 100g on centre of weighing pan Wait until display shows [100.0000g] Balance returns to weighing mode 3 1 End Page 15 of 19 Valid for: 2 years from approval UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval 5.10.7. Maintenance Start No Balance needs cleaning Yes Disconnect balance from power supply Leave balance in its normal operating position and do not tilt sideways No Any surrounding powder Yes Remove using clean fine brush No Any spilt material Yes Remove using a moistened cloth with a mild cleaning agent Air bubble in spirit level is in centre of marked circle Yes End Page 16 of 19 No Manipulate adjustable feet until this is accomplished UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval 6. Precautions 6.1. 6.2. Do not install near extremes of heat and cold. Do not tip the balance on its side since the weighing cell may be damaged. 6.3. Protect balance from dust and air draughts. 6.4. Keep weighing pan clean and dry to prevent inaccuracies. 6.5. Do not move the balance during weighing. 6.6. Ensure that the maximum tolerate weight of 180g is not exceeded during weighing procedures and also when using the tare function. 6.7. Do not leave any items on the balance when this is not in use. 6.8. Only use balance if the spirit level is correct. 6.9. Adjust the air bubble in the spirit level each time the balance is to be moved to another location. 6.10. If an error message is displayed when balance is switched on, switch balance off and on again. If error message re-appears, contact supplier for further information . 6.11. Avoid static charge buildup of the material to be weighed and of the weighing container. 6.12. When transferring balance to a significantly warmer environment, allow it to acclimatise for approximately 2 hours at room temperature after it has been disconnected from the mains. 7. References PAG Oerlikon AG. Precisa 180A Operating Instructions. Zurich: Precisa Gravimetrics AG. 8. Appendices SOP/PD/304_02/A1 – Configuration Parameters Table 9. Revision History Version Number 01 02 Page 17 of 19 Amendments/ Reasons for change Initial Release Inclusion of subheading titles of Procedure section in Table of Contents Update of entire SOP to version 2 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Valid for: 2 years from approval SOP/PD/304_02/A1 – Configuration Parameters Table Configuration Parameter Display Symbol Function Basic unit of balance Unit1 To choose the weighing unit to be set as Unit1 Calibration CAL To choose from different degrees of calibration procedures i.e. internal calibration [CAL INT], external calibration [CAL EXT], automatic calibration [CAL AUT] and no calibration [CAL no] Baudrate bdr To choose the desired baudrate from [300 bdr], [600 bdr], [1200 bdr], [2400 bdr], [4800 bdr] or [9600 bdr] Parity PAr To choose between having no parity [PAr no], an odd parity [PAr odd] or an even parity [PAr E] Printing Print To choose between no printing [Print no], single printout of each value [Print UST], single printout of each stable value [Print ST], auto printout after changing load [Print Lch] or continuous printout [Print PEr] Combined print function Prt-ALL To combine a printout with weighing result, date and time etc [Prt-ALL YES] or else to disable this function [Prt-ALL no] Delay Printout Prt-dEL To delay printout by 0.5, 1 or 2 seconds or else to disable this delay function [Prt-dEL no] Last Digit LASt d To choose whether the last digit is to be always visible [LASt d on] or only visible when stable [LASt d off] Automatic zero adjustment Signal Sound A-ZEro To choose whether this is to be switched on [A-ZEro on] or off [A-ZEro off] To switch the sound on [Sound on] or off [Sound oFF] To set the time and date Date/Time Adjustment Sound SEt D + T Page 18 of 19 UNIVERSITY OF MALTA FACULTY OF MEDICINE & SURGERY PHARMACY DEPARTMENT Ref. No. SOP/PD/304_02 STANDARD OPERATING PROCEDURE PRECISA® 180A PRECISION BALANCE Configuration Parameter Menu Inhibit Status Printout Valid for: 2 years from approval Display Symbol Function LAtch To choose whether to inhibit changes from being made to the configuration parameters menu [LAtch on] or else to disable this option [LAtch oFF] StAtUS Prt To perform a printout of all the information available about the balance including the parameters that are set in the main and configuration menus Page 19 of 19