facts & f igures Chemical Output Slipped In Most Regions Drops of 10% or more in production were common as buyers whittled down inventories Chemical production saw large de- accelerated. Nylon output was down 22.3%, and output for both olefin and polyester fibers fell more than 14%. To take advantage of the agriculture boom, U.S. fertilizer makers increased production of ammonium sulfate by 8.2%. But 2008 output volumes of ammonium nitrate, urea, diammonium phosphate, and phosphoric acid were lower than in 2007. Canada also made strong gains in some fertilizer production for the year. For example, ammonium nitrate production gained 7.5%, moving up to 1.3 million metric tons. But the country’s basic chemicals output shrank 3.8%, bringing production Chemical plant use as a percentage of capacity—also known as capacity utilization—dipped well below the low point of the last recession in 2001, mirroring the trend in U.S. Plant Use manufacturing overall. Total Chemical manufacturing capacity use dropped in 2008 manufacturing capacity utilization slipped to 68.9% at the Production, % of capacity 85 end of 2008 compared with All manufacturing 80 78.7% at the end of 2007. Meanwhile, chemical capac75 Chemical ity utilization fell to 67.4% at 70 manufacturing the end of 2008 versus 78.7% 65 at the end of 2007. 1998 99 00 01 02 03 04 05 06 07 08 Almost all categories of NOTE: As of December. SOURCE: Federal Reserve Board U.S. chemical production saw large decreases, reversing a multiyear trend of modest gains. levels to what they were 10 years ago. In orProduction volumes of many chemicals ganics, Canada produced significantly less were off by 10% or more. Organic chemibenzene, formaldehyde, and propylene in cals for which output was down more than 2008 than in 2007. 10% were acrylonitrile, benzene, 1,3-butaOther data about Canada’s production diene, ethylbenzene, ethylene, ethylene have become harder to come by. Statistics oxide, and styrene. In inorganics, those Canada discloses production figures only with big declines included ammonia, amwhen a minimum number of companies monium sulfate, chlorine, phosphoric report data. With the closure of an ethylene acid, and sulfuric acid. plant in Quebec, authorities can no longer In addition, all U.S. plastics report ethylene data, even though it is one categories were down more of the country’s most important chemical U.S. Production than 10% because the economic commodities. The vast majority of ethOutput plummeted in all chemical sectors downturn hit the automotive ylene produced in Canada goes to make and housing sectors particupolyethylene, and output of polyethylene Production index, 1998 = 100 larly hard. This year, the U.S. declined 12.2% in 2008. 150 � All manufacturing � Organic chemicals plastics table (see page 57) no � Chemicals � Basic inorganic chemicals � Basic chemicals � Synthetic materials longer includes epoxy, urea, In Europe, barriers to obtaining producmelamine, and phenolic thertion data are even higher. In past years, 120 moset resins. Also missing are C&EN has calculated an estimated output two thermoplastic categories: for all of Europe based on those of several acrylonitrile-butadiene-styrene large producing countries. But as the counand other styrene polymers, tries that report data in a timely fashion 90 and polyamine. The American have dwindled down to one, Germany, Plastics Council says a number C&EN has decided to provide the most of producers declined to proup-to-date figures possible, which are for 60 vide data for the now-missing 2007. These numbers, of course, do not 2004 2005 2006 2007 2008 categories. reflect the economic downturn. For the U.S. fiber industry, a Even so, C&EN found reliable 2008 NOTE: Seasonally adjusted. SOURCE: Federal Reserve Board multiyear production decline data for a few European chemicals. Ac- creases in 2008 as companies responded to lower demand from battered customers throughout the economy. Output declined in North America, Europe, and many parts of Asia. Compared with recent steady increases in output—especially the strong growth of 2006 and the slightly smaller gain in 2007—the 2008 numbers show a significant change. In the U.S., chemical production began a slow slide in January that continued through the summer. Plant shutdowns precipitated by two giant hurricanes caused a particularly large dip in output in September. In 2005, Hurricanes Katrina and Rita caused a similar zigzag in the chart. This time, though, when the facilities came back on-line, the economic collapse was in full swing. Production blipped up and then continued its decline until December. For the year, although production of all manufacturing goods dropped 3.1%, production of chemicals fell by 4.6%. Customers did not reorder chemicals but instead chose to conserve cash by depleting inventories. www.cen-onlin e .org 51 j uly 6, 20 0 9 production cording to the trade association EuroChlor, European chlorine production fell by 4.7% in 2008 to 10.1 million metric tons. And according to the Association of Pe­trochemical Producers in Europe, ethylene production decreased 8.4% to 20.0 million metric tons. In Asia, as in previous years, C&EN was unable to obtain output numbers for India and got only a handful of statistics from China. But data from Japan, Taiwan, and South Korea show that the region’s chemical industry declined last year. In Japan, total production of chemicals sank nearly 7% in 2008. Large-volume chemicals were particularly affected, with production of petrochemicals shrinking by a sizable 9.9%. Output of many major chemicals in Japan was lower in 2008 than it was 10 years ago. South Korea, which exports much of its output to China, saw overall production increase, but by a lot less than in previous years. Production of ethylene, propylene, and their corresponding polymers was up. Output of the engineering plastic acrylonitrile-butadiene-styrene, however, fell significantly. In Taiwan, plastics production plunged; output of most major plastics was down by more than 10%. Taiwan’s petrochemical industry declined more than 5% overall. Even in China, output of some major chemicals reversed the regional trend by going down. Production of ethylene, which had grown by more than 10% per year over the previous decade, dipped 2.1% in 2008. Benzene’s story was similar: Production was down slightly in 2008, a big change from 10 years of growth at an annual rate of more than 11%. U.S. PRODUCTION INDEX Total chemical output declined almost 5% after six years of increases ANNUAL CHANGE 2007-08 1998-08 PRODUCTION INDEX, 2004 = 100 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Total index All manufacturing Nondurable manufacturing Chemicals Basic chemicals 91.8 90.2 99.0 86.9 90.5 95.8 94.8 99.7 88.6 95.0 99.9 99.2 100.3 90.0 91.7 96.4 95.3 97.0 88.4 82.5 96.3 95.5 98.1 94.7 88.8 97.5 97.0 98.2 95.9 91.4 100.0 100.0 100.0 100.0 100.0 103.3 104.2 102.8 103.5 101.5 105.6 107.0 103.6 106.7 102.7 107.2 108.7 104.7 108.0 106.2 104.8 105.3 101.6 103.0 97.8 -2.2% -3.1 -3.0 -4.6 -7.9 1.3% 1.6 0.3 1.7 0.8 Basic inorganic chemicals Alkalis & chlorine Synthetic dyes & pigments Other basic inorganic chemicals 100.9 56.9 99.2 103.9 102.6 74.3 95.8 109.7 95.3 68.7 98.8 99.6 91.3 57.8 91.6 95.4 100.2 92.0 104.4 101.3 100.1 86.5 105.0 98.6 100.0 100.0 100.0 100.0 103.7 112.8 104.3 102.5 100.1 94.8 106.2 95.8 103.0 99.7 94.4 102.3 104.8 89.8 81.5 103.4 1.7 -9.9 -13.7 1.1 0.4 4.7 -1.9 0.0 85.1 91.5 90.4 78.0 82.7 86.9 100.0 100.6 103.8 107.6 95.0 -11.7 1.1 105.8 98.5 143.3 106.8 102.3 129.3 104.8 101.6 120.6 94.6 92.1 112.4 97.3 97.0 99.5 95.4 93.0 104.1 100.0 100.0 100.0 106.1 109.3 89.9 104.8 108.3 88.8 105.6 109.3 85.2 94.1 96.2 71.2 -10.9 -12.0 -16.4 -1.2 -0.2 -6.8 Chemical products Pharmaceuticals & medicines Soap, cleaning compounds & toiletries Paint & coatings 88.8 76.6 80.9 88.9 79.7 77.7 93.2 82.9 80.2 89.4 89.2 81.6 96.3 96.2 92.9 94.1 99.5 89.3 100.0 100.0 100.0 103.3 104.0 107.5 104.3 110.6 112.9 103.3 112.9 108.8 101.9 110.8 111.0 -1.4 -1.9 2.0 1.4 3.8 3.2 99.8 97.8 97.5 95.4 95.6 94.3 100.0 97.6 91.7 90.4 83.4 -7.7 -1.8 Pesticides, fertilizers & other agricultural chemicals 112.4 101.3 95.6 88.0 91.0 95.3 100.0 104.1 110.8 103.7 94.4 -9.0 -1.7 Organic chemicals Synthetic materials (a) Plastic materials & resins Artificial & synthetic fibers a Includes synthetic rubber. SOURCE: Federal Reserve Board CANADA PRODUCTION INDEX In 2008, basic chemicals manufacturing fell back to where it was a decade before PRODUCTION INDEX, 2004 = 100 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 All manufacturing Chemicals Basic chemicals Pharmaceuticals & medicines 85.8 78.6 96.6 50.4 92.8 81.9 96.1 58.8 103.2 91.1 110.5 70.7 98.1 93.2 110.5 92.2 98.9 97.2 109.2 105.4 98.1 99.9 107.5 110.5 100.0 100.0 100.0 100.0 101.6 101.3 101.4 98.4 101.1 102.0 105.7 106.1 100.1 101.7 100.4 104.0 94.0 99.7 96.6 109.1 SOURCE: Statistics Canada www.cen-onlin e .org 52 j uly 6, 20 0 9 ANNUAL CHANGE 2007-08 1998-08 -6.0% -1.9 -3.8 4.9 0.9% 2.4 0.0 8.0 ASIA PRODUCTION INDEX Chemical output held up in South Korea but dropped sharply in Taiwan and Japan PRODUCTION INDEX, 2004 = 100 JAPAN Mining & manufacturing All chemicals (a) Petrochemicals Aromatics Industrial sodium chemicals Inorganic chemicals & dyes Organic chemicals Cyclic intermediates & dyes Plastics Synthetic rubber Fertilizers SOUTH KOREA All manufacturing Chemicals & chemical products Rubber & plastic products TAIWAN All manufacturing Chemicals Basic chemicals Petrochemicals Fertilizers Man-made fibers Plastics & resins Synthetic rubber 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 ANNUAL CHANGE 2007-08 1998-08 94.7 96.2 93.6 85.5 102.1 89.8 95.9 96.1 97.8 93.5 130.2 95.4 99.6 98.2 91.8 103.6 95.0 101.2 99.2 100.6 97.0 126.2 100.9 100.2 98.1 91.1 104.7 98.1 99.9 98.7 102.2 97.9 124.7 95.9 97.1 93.6 88.9 97.0 93.5 93.6 94.9 96.5 90.1 115.5 91.8 97.1 94.5 91.7 98.7 95.5 93.9 96.6 96.5 94.1 107.4 94.8 98.6 97.4 96.9 100.0 97.6 99.3 97.6 96.9 97.6 99.5 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 101.1 100.6 101.0 104.6 100.8 101.2 101.4 97.0 100.0 100.6 98.2 105.6 100.3 99.0 104.4 98.3 99.5 98.8 95.4 99.6 99.4 96.5 108.6 102.3 102.2 107.7 98.4 100.6 102.7 96.4 100.1 102.3 95.7 104.9 95.5 92.1 97.8 95.5 98.1 90.0 83.1 91.7 102.1 90.6 -3.4% 1.0% -6.6 -0.4 -9.9 -0.6 -9.1 0.6 -2.9 -0.8 -2.4 0.3 -12.3 -1.2 -13.9 -1.8 -8.4 -0.9 -0.2 0.5 -5.3 -3.3 54.1 71.8 67.7 79.2 79.2 84.0 79.4 86.3 85.9 91.8 90.5 95.3 100.0 100.0 106.2 103.1 115.4 105.7 123.6 113.0 127.3 113.8 3.0% 0.7 8.3% 4.4 68.9 81.0 86.4 88.6 94.4 96.8 100.0 102.0 108.9 115.3 111.4 -3.4 4.7 72.1 49.7 64.0 46.1 130.8 90.7 74.2 80.0 77.7 54.0 69.6 54.0 120.4 92.5 81.2 84.5 83.8 57.3 77.6 59.7 115.7 96.1 84.7 79.4 76.2 65.4 78.9 72.1 108.0 93.0 84.9 81.8 83.0 73.8 80.5 80.9 103.4 100.3 91.2 89.8 90.9 85.3 88.4 92.1 103.2 98.8 95.8 93.8 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 103.7 104.0 101.5 102.6 107.1 87.5 98.1 99.0 108.3 98.1 118.9 104.4 108.5 84.4 98.6 103.1 117.4 99.4 122.2 123.8 110.0 81.2 107.2 113.0 115.5 90.4 117.6 117.2 105.1 65.2 95.7 105.1 -1.6% -9.1 -3.7 -5.3 -4.4 -19.7 -10.7 -7.0 4.8% 6.2 6.3 9.8 -2.2 -3.2 2.6 2.8 a Excludes pharmaceuticals. SOURCES: Japan’s Ministry of Economy, Trade & Industry; Korea National Statistical Office, Republic of Korea; Taiwan’s Ministry of Economic Affairs U.S. ORGANICS Only aniline showed a modest rise in 2008; all others declined THOUSANDS OF METRIC TONS UNLESS OTHERWISE INDICATED ANNUAL CHANGE 2007-08 1998-08 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 1,415 701 8,467 1,415 719 9,088 1,551 846 9,156 1,343 865 7,271 1,239 921 8,130 1,501 969 7,926 1,598 1,034 8,781 1,323 964 7,574 1,371 930 7,642 1,270 978 7,979 1,018 1,009 6,359 -19.8% 3.1 -20.3 -3.2% 3.7 -2.8 1,844 3,045 1,942 3,162 2,009 3,741 1,721 3,186 1,869 3,503 1,901 3,397 2,204 3,736 2,046 3,509 1,987 3,559 2,047 3,702 1,633 3,386 -20.2 -8.5 -1.2 1.1 Ethylbenzene Ethylene Ethylene dichloride Ethylene oxide 5,743 23,614 11,140 3,692 5,945 25,300 10,358 4,030 5,967 25,113 9,911 3,867 4,642 22,513 9,336 3,343 5,412 23,644 9,328 3,447 5,578 22,976 9,994 3,660 5,779 25,682 12,163 3,772 5,251 23,974 11,308 3,166 5,286 25,020 9,732 3,445 5,538 25,412 9,562 3,415 4,104 22,554 8,973 2,903 -25.9 -11.2 -6.2 -15.0 -3.3 -0.5 -2.1 -2.4 Propylene (d) Styrene Urea Vinyl acetate 13,014 5,166 8,042 1,333 13,202 5,397 8,080 1,378 14,457 5,405 6,969 1,497 13,176 4,214 6,080 1,188 14,425 4,899 7,038 1,349 13,939 5,167 5,783 1,306 15,345 5,394 5,756 1,431 15,490 5,042 5,268 1,327 15,650 4,827 5,383 1,315 16,187 5,100 5,585 1,391 14,791 4,100 5,288 1,267 -8.6 -19.6 -5.3 -8.9 1.3 -2.3 -4.1 -0.5 Acrylonitrile Aniline Benzene (thousands of liters) (a,b) 1,3-Butadiene (c) Cumene a Production by tar distillers and coke-oven operators is not included. b Specification grades. c Rubber grade. d All grades. SOURCES: National Petrochemical & Refiners Association, Bureau of the Census www.cen-onlin e .org 53 j uly 6, 20 0 9 production CANADA ORGANICS Output of many products dropped significantly in 2008 THOUSANDS OF METRIC TONS 1998 1999 2000 2001 2002 2003 2004 Benzene Butadiene Ethylene Formaldehyde 718 236 3,557 228 805 230 3,881 211 859 252 4,069 194 751 245 4,261 179 849 276 4,734 212 843 276 4,729 245 915 289 5,095 269 798 246 na na Propylene Toluene Urea Xylenes 1,038 222 3,714 308 1,000 260 3,783 253 934 218 3,887 312 882 222 3,363 271 956 256 3,436 294 938 289 3,311 336 939 na 3,654 351 737 na 3,549 na 2005 2006 2007 2008 743 262 na 236 794 234 5,055 195 704 na na 165 833 253 na na 917 211 3,574 na 771 na 3,837 na ANNUAL CHANGE 2007-08 1998-08 -11.3% na na -15.4 -0.2% na na -3.2 -15.9 na 7.4 na -2.9 na 0.3 na NOTE: Some data are now not being released because of confidentiality requirements. na = not available. SOURCE: Statistics Canada EUROPE ORGANICS Major products such as ethylene and propylene showed steady gains in 2007 ANNUAL CHANGE, 2006-07 THOUSANDS OF METRIC TONS 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Acetic acid Acetone Benzene Butadiene 1-Butanol 781 1,173 3,561 1,939 164 584 1,254 3,345 1,971 188 593 1,307 3,705 2,027 44 754 1,325 4,565 2,097 67 495 404 6,670 1,992 531 716 1,011 6,817 2,024 575 676 1,235 6,535 2,131 542 1,451 1,567 7,931 2,222 788 1,500 1,336 7,089 2,233 816 866 1,536 6,052 2,182 417 869 1,628 6,072 2,188 419 Ethylbenzene Ethylene Ethylene dichloride Ethylene glycol Ethylene oxide 679 18,537 902 506 634 684 18,980 860 1,171 644 937 19,362 1,056 1,177 592 149 19,444 1,122 1,195 637 1,180 19,674 2,759 268 934 769 20,159 3,358 239 717 911 20,686 3,374 857 792 4,262 21,408 6,044 1,404 2,311 4,276 21,600 6,646 1,637 2,397 1,146 21,192 1,407 1,470 640 1,131 21,818 1,452 1,501 772 -1.3 3.0 3.2 2.1 20.6 Formaldehyde Methanol Phenol Phthalic anhydride Propylene 808 2,365 na 414 12,624 824 2,242 1,391 446 12,885 947 869 na 446 13,153 954 1,148 na 488 13,330 2,463 2,030 689 371 13,352 3,299 1,844 797 442 14,107 3,295 2,009 724 430 14,708 4,017 2,878 2,059 848 15,123 4,057 3,248 2,005 852 15,406 1,076 2,395 2,189 475 15,291 1,231 2,100 2,182 459 15,670 14.4 -12.3 -0.3 -3.4 2.5 361 819 3,025 209 391 1,368 351 727 3,152 1,130 469 2,514 429 845 2,989 1,172 718 2,497 443 908 3,215 1,155 644 2,602 316 735 958 886 457 579 305 777 3,078 919 667 1,122 329 861 3,215 848 502 626 1,987 666 6,220 1,913 881 4,382 2,179 950 4,963 2,014 800 4,282 723 2,012 4,380 1,699 910 4,257 586 2,091 4,598 1,744 946 3,867 -18.9 3.9 5.0 2.6 4.0 -9.2 Propylene glycol Propylene oxide Styrene Toluene Vinyl acetate Xylenes 0.3% 6.0 0.3 0.3 0.5 NOTE: Data for 2008 are not available. Data from 2005 forward are for 27 countries in the European Union; between 2002 and 2005, for 25 countries; and prior to 2002, for 15 countries. Thus, 10-year comparisons are not meaningful. na = not available. SOURCES: European Union, national government statistics offices, Association of Petrochemical Producers in Europe CHINA ORGANICS Production uncharacteristically leveled off in 2008 THOUSANDS OF METRIC TONS 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Benzene (pure) Caprolactam Ethylene Methanol (refined) 1,341 120 3,772 1,581 1,535 109 4,348 1,794 1,850 164 4,743 1,967 1,988 152 4,807 2,065 2,131 170 5,414 2,110 2,408 201 6,118 2,989 2,556 228 6,266 4,406 3,061 214 7,555 5,356 3,441 291 8,765 7,623 4,069 299 10,477 10,764 4,034 290 10,256 11,263 SOURCE: China National Chemical Information Center www.cen-onlin e .org 54 j uly 6, 20 0 9 ANNUAL CHANGE 2007-08 1998-08 -0.9% -3.0 -2.1 4.6 11.6% 9.2 10.5 21.7 ASIA ORGANICS Overall output held steady in South Korea but fell precipitously in Taiwan and Japan THOUSANDS OF METRIC TONS ANNUAL CHANGE 2007-08 1998-08 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 JAPAN Acetic acid Acetone Acrylonitrile Benzene (a) Butadiene Butanol 654 459 667 4,203 977 424 644 507 738 4,459 1,035 495 675 508 732 4,425 1,044 461 594 476 738 4,261 976 472 569 472 708 4,313 993 476 592 492 780 4,551 1,062 519 589 539 711 4,758 1,041 506 599 546 742 4,980 1,040 513 597 531 667 4,874 1,002 537 587 593 743 5,245 1,024 537 500 491 600 4,581 953 482 -14.8% -17.2 -19.2 -12.7 -6.9 -10.2 -2.6% 0.7 -1.1 0.9 -0.2 1.3 Caprolactam Cyclohexane Ethylene Ethylene dichloride Ethylene glycol Ethylene oxide 519 652 7,076 3,491 920 953 581 688 7,687 3,503 922 976 599 673 7,614 3,431 930 990 531 598 7,361 3,275 787 891 508 607 7,152 3,352 733 868 530 685 7,367 3,463 814 939 503 676 7,570 3,594 786 941 458 722 7,618 3,687 841 1,005 467 731 7,522 3,514 763 974 467 703 7,739 3,603 754 966 432 557 6,882 3,212 629 865 -7.5 -20.8 -11.1 -10.9 -16.6 -10.5 -1.8 -1.6 -0.3 -0.8 -3.7 -1.0 Octanol Phenol Phthalate plasticizers Phthalic anhydride Polypropylene glycol Propylene 285 851 398 301 274 5,101 315 888 417 301 302 5,520 278 916 396 290 304 5,453 262 884 369 259 294 5,342 302 891 377 262 299 5,309 306 926 382 262 314 5,610 307 966 357 257 346 5,767 279 938 315 239 339 6,030 280 860 279 175 344 6,090 270 961 281 179 343 6,286 259 772 246 176 308 5,674 -4.1 -19.7 -12.5 -1.7 -10.2 -9.7 -1.0 -1.0 -4.7 -5.2 1.2 1.1 Purified terephthalic acid Styrene Toluene (a) Toluene diisocyanate Xylene (a) p-Xylene 1,616 2,770 1,349 192 4,340 2,754 1,547 3,055 1,488 192 4,641 2,969 1,527 2,968 1,489 214 4,681 2,920 1,496 3,004 1,423 214 4,798 2,814 1,624 3,016 1,548 223 4,900 2,920 1,443 3,201 1,584 230 5,213 3,097 1,531 3,345 1,634 245 5,395 3,164 1,472 3,392 1,676 216 5,570 3,358 1,432 3,295 1,633 232 5,727 3,357 1,254 3,533 1,637 229 6,006 3,301 1,015 2,851 1,435 224 5,698 3,039 -19.1 -19.3 -12.3 -2.2 -5.1 -7.9 -4.5 0.3 0.6 1.6 2.8 1.0 SOUTH KOREA Benzene Butadiene Ethylene Propylene Vinyl chloride 2,412 731 5,110 3,247 984 2,572 764 5,216 3,282 1,017 2,834 808 5,439 3,409 1,133 2,650 777 5,398 3,273 1,392 2,852 816 5,636 3,557 1,416 3,246 860 5,872 3,753 1,441 3,462 917 5,945 3,892 1,498 3,594 939 6,058 3,945 1,501 3,719 948 6,055 4,172 1,521 4,065 1,078 6,788 4,669 1,512 4,006 1,072 6,989 4,772 1,473 -1.5 -0.6 3.0 2.2 -2.6 5.2 3.9 3.2 3.9 4.1 167 415 122 123 270 935 175 605 190 119 269 1,296 186 690 220 171 198 1,592 292 1,070 349 184 280 2,584 339 931 346 186 257 2,393 352 998 390 216 243 2,679 379 1,088 412 216 239 2,864 386 1,204 387 247 204 2,890 418 1,180 394 257 211 2,888 451 1,606 521 257 244 3,666 360 1,550 513 216 189 3,623 -20.2 -3.5 -1.5 -16.0 -22.5 -1.2 8.0 14.1 15.4 5.8 -3.5 14.5 206 545 2,433 386 23 1,018 301 765 2,769 806 18 1,288 612 930 3,140 956 26 1,410 1,036 1,410 3,217 1,146 54 1,452 939 1,462 3,705 1,249 42 1,557 1,169 1,752 4,079 1,274 64 1,718 1,459 1,995 4,620 1,247 140 1,763 1,413 2,012 4,597 1,248 86 1,783 1,343 2,105 4,400 1,222 30 1,609 1,795 2,835 4,437 1,824 36 1,810 2,014 2,663 4,096 1,679 16 1,633 12.2 -6.1 -7.7 -7.9 -55.6 -9.8 25.6 17.2 5.3 15.8 -3.6 4.8 TAIWAN Acrylonitrile Benzene Butadiene Caprolactam Dioctyl phthalate Ethylene Ethylene glycol Propylene Purified terephthalic acid Styrene Toluene Vinyl chloride a Petroleum and nonpetroleum sources. SOURCES: Japan’s Ministry of Economy, Trade & Industry; Korea National Statistical Office, Republic of Korea; Petrochemical Industry Association of Taiwan; Taiwan’s Ministry of Economic Affairs www.cen-onlin e .org 55 j uly 6, 20 0 9 production U.S. INORGANICS Production of all inorganics decreased, except for nitric acid and sodium sulfate ANNUAL CHANGE 2007-08 1998-08 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Aluminum sulfate (a) Ammonia (b) Ammonium nitrate (c) Ammonium sulfate 1,058 16,757 8,235 2,528 1,085 15,725 6,920 2,357 976 14,339 7,237 2,547 1,019 11,090 5,833 2,347 1,053 12,574 6,436 2,671 961 10,466 5,733 2,604 971 10,937 6,558 2,726 967 10,141 6,541 2,636 912 9,960 6,411 2,603 877 10,744 7,311 2,835 865 9,547 7,279 2,507 -1.4% -11.1 -0.4 -11.6 -2.0% -5.5 -1.2 -0.1 Chlorine Hydrochloric acid Nitric acid, 100% Phosphoric acid, P2O5 11,647 4,226 8,421 12,599 12,111 4,081 8,113 12,433 12,698 4,278 7,898 11,330 11,487 3,969 6,416 10,472 11,681 4,037 6,939 11,146 10,359 4,179 6,747 11,324 12,326 5,301 6,466 11,511 10,275 4,618 6,710 11,447 10,331 4,232 6,607 10,700 10,791 4,224 7,381 11,000 9,629 3,808 7,503 9,211 -10.8 -9.8 1.7 -16.3 -1.9 -1.0 -1.1 -3.1 707 11,893 571 44,000 742 11,971 599 40,594 853 10,451 462 39,584 792 9,811 512 36,338 721 9,459 500 36,062 668 8,793 466 37,373 556 9,618 469 38,021 523 8,519 467 37,183 558 8,061 290 35,909 600 8,046 312 36,636 547 7,263 322 32,443 -8.8 -9.7 3.2 -11.4 -2.5 -4.8 -5.6 -3.0 THOUSANDS OF METRIC TONS Sodium chlorate Sodium hydroxide Sodium sulfate (d) Sulfuric acid (e) a Commercial, 17% Al2O3; includes production by municipalities. b Synthetic anhydrous; excludes by-product ammonia liquor and ammonium sulfate. c Original solution. d High purity. e Gross (new and fortified). SOURCES: Department of Commerce, Bureau of the Census CANADA INORGANICS Unlike in the U.S., Canadian inorganic chemicals mostly turned in strong gains in 2008 THOUSANDS OF METRIC TONS 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Aluminum sulfate Ammonia Ammonium nitrate Carbon black Chlorine 191 4,737 1,000 217 989 205 4,889 1,052 218 1,065 167 4,888 1,110 229 1,079 170 4,297 1,174 215 1,054 176 4,501 1,152 215 1,095 171 4,455 1,031 205 994 167 4,996 1,096 223 1,057 175 4,607 1,206 235 1,008 164 4,623 1,181 225 929 199 4,411 1,188 na 601 224 4,730 1,277 na 570 Hydrochloric acid Hydrogen peroxide Nitric acid Sodium chlorate Sodium hydroxide Sulfuric acid 149 199 935 1,012 1,015 4,333 157 228 1,007 1,049 1,082 4,194 155 237 1,074 1,107 1,094 3,804 143 203 1,054 1,082 1,074 3,846 151 222 1,143 1,055 1,111 3,887 153 226 1,105 1,129 1,059 3,465 149 244 1,219 1,183 1,146 3,933 142 244 1,147 1,169 1,119 3,743 155 na 1,180 1,111 1,012 3,823 138 236 1,132 1,073 676 3,833 154 247 821 1,072 684 4,098 ANNUAL CHANGE 2007-08 1998-08 12.6% 7.2 7.5 na -5.2 11.6 4.7 -27.5 -0.1 1.2 6.9 1.6% -0.0 2.5 na -5.4 0.3 2.2 -1.3 0.6 -3.9 -0.6 NOTE: Some data are now not being released because of confidentiality requirements. na = not available. SOURCE: Statistics Canada JAPAN INORGANICS Amid the economic downturn, production of hydrochloric acid, nitrogen, and sulfuric acid rose slightly THOUSANDS OF METRIC TONS UNLESS OTHERWISE INDICATED 1998 1999 Ammonia Ammonium sulfate (a) Carbon black Chlorine, liquid Hydrochloric acid Hydrogen peroxide 1,689 1,618 723 881 2,408 140 Nitrogen (mcm) Oxygen (mcm) Sodium hydroxide Sodium silicate Sulfuric acid Titanium dioxide 9,716 9,188 4,252 765 6,739 251 ANNUAL CHANGE 2007-08 1998-08 2000 2001 2002 2003 2004 2005 2006 2007 2008 1,685 1,716 761 875 2,448 145 1,715 1,749 788 847 2,494 151 1,604 1,585 742 777 2,342 159 1,450 1,564 755 754 2,317 167 1,291 1,570 788 723 2,363 176 1,340 1,526 804 619 2,324 196 1,318 1,458 805 601 2,308 197 1,328 1,439 827 571 2,326 221 1,355 1,463 835 550 2,343 218 1,244 1,412 821 520 2,386 214 -8.2% -3.5 -1.7 -5.5 1.8 -1.8 -3.0% -1.4 1.3 -5.1 -0.1 4.3 9,855 9,534 4,345 769 6,943 269 10,290 10,655 4,471 720 7,059 270 10,296 10,373 4,291 679 6,727 257 10,455 10,720 4,271 622 6,763 240 10,835 11,250 4,369 596 6,534 253 11,281 11,278 4,493 577 6,444 253 11,435 11,371 4,552 546 6,546 259 11,998 11,766 4,453 541 6,843 240 12,696 12,407 4,482 524 7,098 246 13,211 11,941 4,368 471 7,227 225 4.1 -3.8 -2.5 -10.1 1.8 -8.5 3.1 2.7 0.3 -4.7 0.7 -1.1 a For agricultural and nonagricultural use. mcm = millions of cubic meters. SOURCE: Ministry of Economy, Trade & Industry www.cen-onlin e .org 56 j uly 6, 20 0 9 EUROPE INORGANICS Most inorganic chemicals posted an increase in 2007 THOUSANDS OF METRIC TONS UNLESS OTHERWISE INDICATED 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Carbon black Chlorine Hydrochloric acid Hydrogen (mcm) 1,243 9,386 1,907 1,883 1,386 9,190 1,830 2,124 1,322 9,219 2,098 2,252 1,342 9,697 2,050 2,196 1,059 9,265 2,608 5,553 1,025 9,222 4,142 7,519 1,009 9,525 3,784 8,962 1,468 10,396 5,165 10,690 1,388 10,382 6,002 11,251 1,662 10,315 3,071 6,526 1,871 10,624 3,458 8,000 12.6% 3.0 12.6 22.6 133 11,950 10,610 599 1,589 248 10,490 4,674 526 4,998 438 7,422 5,592 995 4,567 847 8,091 5,965 692 4,401 372 12,829 12,678 2,463 1,451 655 13,942 19,026 3,921 1,493 736 17,807 22,554 3,574 3,874 1,085 22,326 27,112 4,304 6,609 1,123 22,457 27,824 4,257 6,956 911 23,123 27,754 703 6,828 973 22,695 28,013 671 6,610 6.8 -1.9 0.9 -4.6 -3.2 6,197 2,718 6,586 na 6,090 2,748 6,832 415 5,418 2,237 7,109 433 5,780 2,314 6,598 538 6,756 1,806 8,157 na 9,114 2,951 13,835 440 7,937 3,082 12,746 419 9,994 3,406 16,584 588 9,829 3,565 16,609 602 8,773 3,221 9,739 623 8,967 3,086 9,744 626 2.2 -4.2 0.1 0.5 Hydrogen peroxide Nitrogen (mcm) Oxygen (mcm) Phosphoric acid (a) Sodium carbonate Sodium hydroxide Sodium sulfate Sulfuric acid (b) Titanium oxides ANNUAL CHANGE, 2006-07 NOTE: Data for 2008 are not available. Data from 2005 forward are for 27 countries in the European Union; between 2002 and 2005, for 25 countries; and prior to 2002, for 15 countries. Thus, 10-year comparisons are not meaningful. a As P2O5. b As SO3. mcm = millions of cubic meters. na = not available. SOURCES: European Union, national government statistics offices, EuroChlor CHINA INORGANICS Output of sulfuric acid fell, and that of other chemicals grew less than in past years THOUSANDS OF METRIC TONS Hydrochloric acid (31%) Sodium carbonate Sodium hydroxide Sulfuric acid 1998 1999 2000 2001 2003 2003 2004 2005 2006 2007 2008 3,801 7,368 5,184 20,519 3,960 7,486 5,495 21,589 4,454 9,199 7,123 23,888 4,705 9,144 7,880 26,963 4,926 10,189 8,227 29,674 5,276 11,075 9,399 33,191 6,007 12,668 10,603 38,249 6,582 14,211 12,400 44,621 7,306 15,972 15,118 48,603 7,476 17,718 17,593 53,907 7,571 18,813 18,522 51,101 ANNUAL CHANGE 2007-08 1998-08 1.3% 6.2 5.3 -5.2 7.1% 9.8 13.6 9.6 SOURCE: China National Chemical Information Center U.S. PLASTICS Every category declined, with polypropylene down the most THOUSANDS OF METRIC TONS Polyethylene Low-density (a,b) Linear low-density (a,b) High-density (b,c) Polypropylene (d) Polystyrene (e) Polyvinyl chloride & copolymers (d) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 3,437 3,278 5,862 6,271 2,829 6,578 3,493 3,677 6,289 7,028 2,935 6,764 3,436 3,607 6,336 7,139 3,104 6,551 3,491 4,659 6,933 7,228 2,773 6,467 3,647 5,139 7,243 7,691 3,025 6,939 3,540 5,052 7,125 8,013 2,900 6,669 3,763 5,640 7,960 8,415 3,062 7,251 3,558 5,395 7,328 8,149 2,854 6,921 3,586 5,919 7,966 8,442 2,807 6,758 3,596 6,162 8,265 8,820 2,728 6,625 3,177 5,469 7,370 7,606 2,368 5,801 ANNUAL CHANGE 2007-08 1998-08 -11.7% -11.2 -10.8 -13.8 -13.2 -12.4 -0.8% 5.3 2.3 1.9 -1.8 -1.2 a Density 0.940 and below. b Data include Canadian production from 2001. c Density above 0.940. d Data include Canadian and Mexican production. e Data include Canadian production from 2000. SOURCE: American Plastics Council CANADA PLASTICS Plastics production saw a sharp decrease in 2008 THOUSANDS OF METRIC TONS Polyesters, unsaturated Polyethylene (a) Polystyrene (b) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 82 2,283 180 108 2,485 200 120 2,751 203 115 3,035 186 113 3,330 195 139 3,083 183 100 3,587 207 90 3,366 198 81 3,594 195 62 3,736 83 53 3,282 na NOTE: Some data are now not being released because of confidentiality requirements. a Includes high-, low-, and linear low-density polyethylene. b Includes acrylonitrile-butadiene-styrene. na = not available. SOURCE: Statistics Canada www.cen-onlin e .org 57 j uly 6, 20 0 9 ANNUAL CHANGE 2007-08 1998-08 -14.5% -12.2 na -4.3% 3.7 na production EUROPE PLASTICS Polyethylene saw a modest increase in 2007 THOUSANDS OF METRIC TONS ANNUAL CHANGE, 2006-07 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Polyethylene Polystyrene Acrylonitrilebutadiene-styrene Polyvinyl chloride 8,508 1,117 762 9,731 1,090 859 10,223 675 971 10,579 331 1,038 11,487 2,410 466 11,599 2,550 793 11,942 2,540 495 13,859 1,790 811 14,529 1,859 891 13,550 na 690 13,957 na 743 4,792 2,651 3,209 4,893 5,681 6,531 6,694 6,485 6,594 7,008 6,888 -1.7 Epoxy resins Polypropylene Polyamides Synthetic rubber 373 na 1,652 2,419 334 4,158 1,494 2,245 393 6,524 766 2,239 419 6,984 1,412 2,342 215 7,526 1,209 2,691 464 8,113 1,833 3,250 356 8,638 1,769 3,713 633 8,950 2,052 4,415 693 9,050 2,119 4,170 801 na 1,940 4,391 798 na 1,959 4,075 -0.4 na 1.0 -7.2 3.0% na 7.7 NOTE: Data for 2008 are not available. Data from 2005 forward are for 27 countries in the European Union; between 2002 and 2005, for 25 countries; and prior to 2002, for 15 countries. Thus, 10-year comparisons are not meaningful. na = not available. SOURCES: European Union, European Chemical Industry Council, national agencies and associations, Association of Plastics Manufacturers in Europe ASIA PLASTICS Output shrank across the board, most sharply in Taiwan THOUSANDS OF METRIC TONS JAPAN Polyethylene Polyethylene terephthalate Polypropylene Polystyrene Polyvinyl chloride Epoxy resins Phenolic resins Polycarbonate Synthetic rubber SOUTH KOREA Acrylonitrilebutadiene-styrene Polyethylene, high-density Polyethylene, low-density Polypropylene Polystyrene Polyvinyl chloride TAIWAN Acrylonitrilebutadiene-styrene Polyester resin Polyethylene, high-density Polyethylene, low-density Polypropylene Polystyrene Polyurethane resin Styrene-butadiene rubber Polybutadiene rubber ANNUAL CHANGE 2007-08 1998-08 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 3,143 1,300 2,520 1,975 2,457 204 259 317 1,520 3,369 1,281 2,626 2,037 2,460 225 250 351 1,577 3,342 1,308 2,721 2,024 2,410 243 262 354 1,590 3,294 1,243 2,696 1,810 2,195 192 232 370 1,466 3,176 1,211 2,641 1,837 2,225 201 242 386 1,522 3,165 1,076 2,751 1,801 2,164 195 261 409 1,577 3,238 1,195 2,908 1,824 2,153 215 287 411 1,616 3,240 1,126 3,063 1,734 2,151 211 280 431 1,627 3,166 1,110 3,049 1,745 2,146 229 284 413 1,607 3,232 1,104 3,087 1,749 2,162 239 295 418 1,655 3,089 1,052 2,871 1,596 1,797 214 287 347 1,651 -4.4% -4.7 -7.0 -8.7 -16.9 -10.5 -2.7 -17.0 -0.2 -0.2% -2.1 1.3 -2.1 -3.1 0.5 1.0 0.9 0.8 636 784 777 932 1,120 1,143 1,105 980 1,077 1,145 1,056 -7.8% 5.2% 1,615 1,518 2,355 1,038 1,013 1,756 1,642 2,440 1,105 1,170 1,706 1,576 2,413 1,212 1,191 1,839 1,614 2,485 1,354 1,238 1,871 1,624 2,622 1,361 1,244 1,925 1,627 2,811 1,427 1,278 1,882 1,706 2,930 1,176 1,306 1,949 1,744 3,013 1,093 1,184 1,936 1,728 3,040 1,009 1,203 1,984 1,790 3,240 1,072 1,161 2,031 1,783 3,391 1,014 1,164 2.4 -0.4 4.7 -5.4 0.3 899 1,016 1,067 985 1,078 1,105 1,166 1,215 1,274 1,324 1,130 -14.7% 175 273 224 418 764 145 107 56 204 395 236 517 765 157 104 54 198 306 273 564 711 185 83 50 204 510 477 773 866 170 81 52 219 507 492 830 848 189 78 52 212 547 536 937 858 193 69 54 185 537 609 1,020 817 214 108 56 168 515 663 1,098 830 195 96 53 162 521 597 1,174 713 191 102 50 168 577 700 1,262 761 185 112 54 143 512 623 1,179 638 169 102 50 -14.9 -11.3 -11.0 -6.6 -16.2 -8.6 -8.9 -7.4 2.3 1.6 3.7 -0.2 1.4 2.3% -2.0 6.5 10.8 10.9 -1.8 1.5 -0.5 -1.1 SOURCES: Japan’s Ministry of Economy, Trade & Industry; Korea National Statistical Office, Republic of Korea; Petrochemical Industry Association of Taiwan; Taiwan’s Ministry of Economic Affairs www.cen-onlin e .org 58 j uly 6, 20 0 9 U.S. SYNTHETIC FIBERS Output of noncellulosic fibers continued to fall, and cellulosics held steady THOUSANDS OF METRIC TONS 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 ANNUAL CHANGE 2007-08 1998-08 NONCELLULOSIC FIBERS Nylon Olefin Polyester (a) 1,218 1,326 1,768 1,217 1,395 1,763 1,215 1,461 1,795 1,019 1,316 1,488 1,112 1,397 1,516 1,115 1,374 1,427 1,142 1,388 1,534 1,082 1,403 1,471 1,023 1,290 1,411 937 1,295 1,240 728 1,109 1,060 -22.3% -14.3 -14.5 -5.0% -1.8 -5.0 166 135 158 103 81 75 67 49 27 27 27 0.0% -16.5% CELLULOSIC FIBERS Acetate (b) & rayon a Includes polyester carpet yarn from 2000. b Includes diacetate and triacetate; excludes production for cigarette filters. SOURCE: Fiber Economics Bureau JAPAN SYNTHETIC FIBERS Pace of industry’s decline accelerated in 2008 THOUSANDS OF METRIC TONS 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 ANNUAL CHANGE 2007-08 1998-08 Man-made (a) Polyester (a) Acrylic (b) Polypropylene (a) Nylon (c) 1,724 684 418 109 180 1,634 665 372 109 174 1,643 665 377 111 176 1,564 628 365 117 162 1,416 564 358 114 126 1,316 528 298 116 121 1,279 520 267 120 121 1,249 496 261 125 118 1,209 483 243 127 118 1,193 465 236 127 117 1,071 435 145 125 112 -10.2% -6.5 -38.6 -1.6 -4.3 -4.6% -4.4 -10.0 1.4 -4.6 a Sum of staple and filament. b Staple only. c Filament only. SOURCE: Ministry of Economy, Trade & Industry U.S. FERTILIZERS Production of five types of fertilizers fell despite strong demand from agriculture THOUSANDS OF METRIC TONS ANNUAL CHANGE 2007-08 1998-08 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 NITROGEN PRODUCTS Ammonia Ammonium nitrate Ammonium sulfate Urea Nitrogen solutions 15,032 3,183 2,453 4,850 8,980 14,484 3,165 2,517 5,066 10,136 13,438 2,873 2,595 4,742 9,038 10,455 2,192 2,353 3,678 9,143 11,306 2,246 2,405 4,477 7,985 10,475 2,142 2,595 4,443 8,863 9,164 2,165 2,669 3,095 7,781 8,945 2,473 2,676 3,086 8,062 7,209 2,045 2,706 2,284 7,022 7,888 2,180 2,597 2,603 8,549 8,226 2,105 2,809 2,436 8,545 4.3% -3.4 8.2 -6.4 -0.1 -5.9% -4.0 1.4 -6.7 -0.5 PHOSPHATE PRODUCTS Diammonium phosphate Monoammonium phosphate Phosphate rock Phosphoric acid (P2O5) 14,088 3,624 37,814 11,264 14,528 3,511 38,352 11,470 12,670 4,106 36,088 10,751 10,049 4,087 34,219 9,406 10,825 4,175 29,183 10,125 9,991 4,734 32,327 10,253 10,404 5,328 35,338 10,530 9,988 5,213 35,183 10,533 9,474 4,170 33,127 9,802 8,202 4,838 29,370 9,379 8,018 5,004 29,673 8,912 -2.2% 3.4 1.0 -5.0 -5.5% 3.3 -2.4 -2.3 NOTE: Years ending June 30. Figures are based on Fertilizer Institute surveys and may not represent the entire industry. SOURCE: Fertilizer Institute EUROPE FERTILIZERS Ammonium sulfate and nitric acid saw strong gains in 2007 THOUSANDS OF METRIC TONS 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Ammonium nitrate Ammonium sulfate Anhydrous ammonia Nitric acid Urea 1,171 478 2,291 266 368 631 585 2,295 290 na 897 566 2,213 264 600 721 675 2,078 153 725 687 1,442 2,362 600 214 1,505 769 9,394 612 947 1,168 832 4,752 2,378 767 6,656 1,735 12,364 6,581 2,407 6,138 1,703 13,187 6,326 2,822 2,394 1,382 3,907 849 2,560 2,373 1,639 4,033 952 2,351 ANNUAL CHANGE, 2006-07 -0.9% 18.6 3.2 12.1 -8.2 NOTE: Data for 2008 are not available. Data from 2005 forward are for 27 countries in the European Union; between 2002 and 2005, for 25 countries; and prior to 2002, for 15 countries. Thus, 10-year comparisons are not meaningful. na = not available. SOURCES: European Union, national government statistics offices www.cen-onlin e .org 59 j uly 6, 20 0 9