MassDOT Green Line Extension Project Where Are We Today? November 30, 2015 The GLX Budget • The project budget, as expressed in the Full Funding Grant Agreement, is $1.992 billion. • The construction budget for the project is approximately $1.069 billion, including allocated contingency. • There is an unallocated contingency amount of $252.7 million for the entire project (construction, right-of-way, vehicles and professional services). 11/30/2015 2 A Budget Problem – Awarded Contracts • To-date, we have awarded four construction packages with a budgeted value of $142.3 million. • These contracts were awarded for a total cost of $206.5 million, a cost overrun of approximately 45%. • In terms of the unallocated contingency, we have awarded 13% of the construction budget and used 25% of the unallocated contingency and have yet to award a contract for Green Line track work, viaducts and retaining walls, or vertical construction (stations and the maintenance facility). 11/30/2015 3 A Budget Problem – Upcoming Work • The Next phase in the project, as currently envisioned, would be the award of a contract for IGMP 4 – the relocation of Lechmere Station, the construction of the Green Line mainline to a new Station at Washington Street and the construction of the Green Line spur to Union Square including station construction. • The FFGA budget for this contract is $387.6 million. The project budget was subsequently adjusted at the 100% design stage to $487.3 million (using $99.7 million of the remaining unallocated contingency). • In May, the CM/GC bid the contract at a budget of $889.1 million, a difference of over $500 million from the FFGA budget and an amount that is 166% above the remaining unallocated contingency for the entire project. 11/30/2015 4 Ongoing Construction Work • • The total value of awarded construction projects to date is $206,512,960. • IGMP 1: purchase of long lead items including traction power substations, signal equipment, and superstructure steel. • IGMP 2: utility relocations, including the construction of temporary utility bridges adjacent to existing structures at Medford Street, Broadway ,and School Street. • IGMP 3: Millers River drainage improvements and the relocation of the Fitchburg commuter rail tracks. • IGMP 4A: the purchase, fabrication and delivery of structural steel, girders, and tubs. While these contracts are styled as “Guaranteed Maximum Price,” that is a misnomer and contract claims have been submitted and processed. We believe the total exposure for these contracts could be $15 million +/-, raising the total cost estimate for already awarded work to approximately $222 million. 11/30/2015 5 IGMP 1: Long Lead Items • IGMP 1 is for the purchase of long lead items including traction power substations, signal equipment, and superstructure steel. • The contract was awarded for $32.2 million. The FFGA budget was $22.5 million, a difference of $9.7 million (43%). • To-date, we have spent $20.9 million on this contract. • The contract was awarded in October 2014 • Work is expected to be completed by August 2016. 11/30/2015 6 IGMP 2: Utility Relocations • IGMP 2 is for utility relocations, including the construction of temporary utility bridges adjacent to existing structures at Medford Street, Broadway, and School Street. • The contract was awarded for $18 million. The FFGA budget was $12.5 million, a difference of $5.6 million (45%). • To-date, we have spent $10.4 million on this contract. • The contract was awarded in October 2014 • Work is expected to be completed by December 2016. 11/30/2015 7 IGMP 3: Millers River and FML • IGMP 3 is for Millers River drainage improvements and the relocation of the Fitchburg commuter rail tracks. • The contract was awarded for $116.6 million. The FFGA budget was $62.7 million, a difference of $54 million (86%). • To-date, we have spent $47.7 million on this contract. • The contract was awarded in October 2014 • Work is expected to be completed by September 2016. 11/30/2015 8 IGMP 4A: Steel Fabrication • IGMP 4A is for the purchase, fabrication and delivery of structural steel, girders, and tubs. • The contract was awarded for $39.6 million. The FFGA budget was $44.7 million, a difference of -$5.1 million (-11%). • To-date, we have spent $10.9 million on this contract. • The contract was awarded in November 2014 • Work is expected to be completed by March 2017. 11/30/2015 9 Professional Services • The total budget for professional services in the FFGA is approximately $392.7 million. • Five construction-related professional service contracts have been awarded. Their current contract value is $251.3 million. • To-date, we have been invoiced $180 million under these contracts. • The burn rate for these contracts has been running at just over $1 million per week. 11/30/2015 10 11/30/2015 11 Program Manager/Construction Manager • HDR/Gilbane serves as the Program Manager/Construction Manager (PM/CM). • • • Project Management Advanced Conceptual Design Construction Oversight • 121 people (70.6 FTEs) on the project team • • Program Management – 71 people (31.9 FTEs) Construction Management – 50 people (38.7 FTEs) • Contract value is $89.2 million – end date of April 2016 • • $74.2 million has been invoiced through September 2015 $15.0 million remaining on the contract (not including work since September) • Since the Notice to Proceed in February 2011, the average burn rate has been approximately $306,759 per week. 11/30/2015 12 Design/Construction Phase Services • AECOM/HNTB is the designer of record for the project. • • • Advanced Preliminary Engineering Final Design Construction Phase Services • 170 people (90 FTEs) on the project team • • Design – 125 people (70 FTEs) Construction Phase Services – 45 people (20 FTEs) • Contract value is $128 million – end date of December 2020 • • $85.4 million has been invoiced through September 2015 $42.6 million remaining on the contract (not including work since September) • Since the Notice to Proceed in September 2012, the average burn rate has been approximately $540,668 per week. 11/30/2015 13 Owner’s Representative • Hatch Mott MacDonald is the MBTA’s Owner’s Representative (OR). • • • Independent oversight and reporting Peer Reviews and Value Engineering Cost Recovery • 5 people (4.5 FTEs) on the project team • Contract value is $18.0 million - end date of December 2020 • • $5.9 million has been invoiced and through September 2015 $12.1 million remaining on the contract (not including work since September) • Since the Notice to Proceed in December 2011, the average burn rate has been approximately $29,814 per week. 11/30/2015 14 Independent Cost Estimator • Stanton Constructability Services is the Independent Cost Estimator (ICE). • • • Performed for each IGMP Done at 60%/90% and 100% design Used to determine whether the CM/GC proposed price is within an acceptable range • 10 people (4 FTEs) on the project team • Contract value is $2.4 million – end date of October 2019 • • $2.3 million has been invoiced through October 2015 $0.1 million remaining on the contract (not including work since October) • Since the Notice to Proceed in September 2013, the average burn rate has been approximately $20,276 per week. 11/30/2015 15 Pre-Construction Services • White/Skanska/Kiewit (WSK) provides Pre-Construction Services for the project. • • • Design review (constructability) Cost estimating and schedule development Field investigation and work plan development • 16 people (8.2 FTEs) on the project team • Contract value is $13.7 million- end date of June 2016 • • • $12.1 million has been invoiced through September 2015 $1.5 million remaining on the contract (not including work since August) Since the Notice to Proceed in July 2013, the average burn rate has been approximately $106,249 per week. 11/30/2015 16 We Are Controlling Expenditures • IGMPs 1, 2, and 3 are proceeding. • Select portions of steel fabrication are underway for IGMP 4A. Where portions of the viaduct are under VE evaluation, no work beyond the shop drawing phase is progressing. • IGMP 4 will not be awarded, in whole or in part, until both boards have agreed on the go-forward strategy. • The MBTA has taken action to limit professional service costs. Based upon redefined tasks, the run rate for current work has been reduced to approximately $540,000 per week. 11/30/2015 17 We Have Retained Expert Assistance • We have engaged outside legal assistance from Nossaman LLP and Foley Hoag LLP to provide analysis of our project delivery method and our current professional services teams. • We have engaged the Berkeley Research Group, a strategic advisory firm, to perform the ‘look-back analysis’ and help us to understand how we have gotten to where we are. • We have engaged Arup to undertake a cost-reduction design review process. 11/30/2015 18