Running at a data transfer rate of 510 kbytes/s, the HP C1533A tape drive can record a full 4-Gbyte DDS-2 cartridge in just over two hours, almost an hour less than typical DDS-2 drives. Its development required improvements in tape material, length, and thickness, new read and write heads, a new drum design, and new methods for linearity measurement and adjustment. (*$ ++ 2/$"32 .% ".,/43(-& 3.# 8 3'$ % "$ .% , 22 23.1 &$ (2 "' -&(-& 1 /(#+8 -+8 %$6 2'.13 8$ 12 &. &(& !83$2 .% #(2* 23.1 &$ 6 2 3'$ #., (- .% + 1&$ ".,/43$1 2823$,2 '.42$# (- ".,/43$1 1..,2 6(3' #$#(" 3$# 23 %% 3. +..* %3$1 3'$ $04(/,$-3 $12.- + ".,/43$12 3' 3 ' # ,.1$ 3' - ,$& !83$2 .% #(2* 23.1 &$ 6$1$ 1 1(38 -# -$36.1*2 6$1$ )423 ".,(-& .% &$ '$ (-#(5(#4 + ".,/43$1 42$1 1 1$+8 ".-9 2(#$1$# ! "*4/ 1(3(" + # 3 6 2 *$/3 .- + 1&$ ".,/43$1 2823$,2 -# ! "*4/ 3. 3 /$ 6 2 ' -#+$# !8 3'$ #$/ 139 ,$-3 '$ .## %(+$ .- 3'$ 3' 3 6 2 (,/.13 -3 ".4+# !$ 2 5$# .- #(2*$33$ 1$04(1$ (,/1.5$# /$1%.1, -"$ 3. ".,/+$3$ 3'$ # 3 ! 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"*4/ 2.+43(.-2 3' 3 %(3 3'$ -$$#2 .% 3.# 82 ".,/43$1 2823$,2 1$ $22$-3( + - #1(5$2 +.22+$22 # 3 ".,/1$22(.- 6 2 ##$# + 3$1 3. 3'$ %.1, 3 23 -# 1# 42(-& - 9#$5$+./$# ,$3'.# " ++$# - (,/+$,$-3 3(.- .% 3$"'-(04$ *-.6- 2 $,/$+9(5 # 3 ".,/1$22(.- $%%$"3(5$+8 #.4!+$# 3'$ " / "(38 -# /$1%.1, -"$ .% 3'$ 3 /$ #1(5$ -# 3 3'$ 2 ,$ 3(,$ +.-&$1 3 /$2 6$1$ ##$# .41 &(& !83$2 ".4+# 3'$- !$ 23.1$# .- 2(-&+$ 3 /$ 413'$1 $73$-2(.-2 3. 3'$ %.1, 3 23 -# 1# 3' 3 6(++ ++.6 3'$ %.1, 3 3. 2$15$ 3'$ ! "*4/ -$$#2 .% -$36.1* 2$15$12 3'1.4&' 3'$ $-# .% 3'$ 2 ' 5$ !$$- &1$$# 3. !8 3'$ , -4% "341$12 &1.4/ 2$$ (& '$ 2 ,$ 3$"'-.+.&($2 3' 3 1$ /1./$++(-& #(2* #1(5$ " / "9 (38 -# /$1%.1, -"$ 1$ +2. !$(-& //+($# 3. 3 /$ #1(5$2 /$ #1(5$2 3' 3 ,$$3 3'$ ! "*4/ -$$#2 .% 3'$ (-#(5(#4 + 42$1 1$ 5 (+ !+$ 42(-& 3'$ ,(-(" 131(#&$:%.1 $79 ,/+$ 3'$ .+.1 #. $,.18 823$,2 4,!. -# 4,!. 3 /$ #1(5$2 .6$5$1 3'$ ! "*4/ -$$#2 .% 3'$ -$36.1* 2$15$1 1$ % 1 &1$ 3$1 '$2$ + 1&$1 ! "*4/2 +2. DDS (1989) DDS-DC (1991) '$ 9 3 /$ #1(5$ (& (-31.#4"$# ( 23.1$2 $(&'3 &(& !83$2 .% # 3 38/(" + " / "(38 DDS-2 (1993) DDS-3 (1995) DDS-4 (1997) DDS Format Enabling Technologies • Audio DAT • Media Specifications • Format • Error Correction • 90-m Tape • DCLZ Compression • MP+ Media • 120-m Tape • Thinner Tracks • • • • Uncompressed Capacity • 1.3 GBytes • 2.0 GBytes • 4.0 GBytes • 12.0 GBytes • 24.0 GBytes Uncompressed Transfer Rate • 183 kBytes/s • 183 kBytes/s • 360 kBytes/s to 750 kBytes/s • 500 kBytes/s to 1.5 MBytes/s • 500 kBytes/s to 3 MBytes/s $"$,!$1 $6+$339 "* 1# .41- + MP ++ Media Increased bpi New Format PRML Channel (Partial Response Maximum Likelihood) • ME Media • 180-m Tape • Thinner Tracks 5.+43(.- .% 3'$ 3 /$ %.1, 3 Hewlett-Packard Company 1994 DDS-1 3.0 m Coating DDS-1 2.5 m Base Film DDS-2 2.0 m 9.5 6.0 4.0 Back Coating The HP C1533A DDSĆ2 tape drive has a nativeĆmode data transfer rate of 510 kbytes/s, 40% faster than other designs. It reĆ cords on highĆcapacity 4ĆGbyte DDSĆ2 cartridges or on earlier DDS media. achieved using the DCLZ data compression standard) and has a data transfer rate more than 2.5 times that previously available on DDS tape drives. The HP C1533A not only reads and writes tapes based on the DDSĆ2 format standard, but is also able to read and write tapes based on the original DDS format standard to provide compatibility with the large installed base of DDS tape drives already in existence. The DDSĆ2 format standard calls for the data to be written on tracks that are nominally 9.1 m wide as opposed to the previous DDS format standard, which used a 13.6Ćm track width. The DDSĆ2 format standard also makes use of tapes that are 120 m long rather than the previous 90Ćm and 60Ćm tapes. These changes, defined by the DDSĆ2 format standard, along with a data transfer rate increase to 510 kbytes/s from 183 kbytes/s (the data transfer rate seen by the user is effecĆ tively doubled to over 1 Mbyte/s by the use of data comĆ pression) required numerous technical developments. The media used for DDSĆ2 are an enhancement of the existĆ ing DDS 60Ćm and 90Ćm media. Physically, all three cartridges look similar; they use the same cartridge shell and are all designed to meet the same environmental and data reliability specifications. What differentiates them, apart from the packĆ aging, is the length of tape in the cartridge shell and the signal characteristics or recording properties of the media. The tape drive differentiates between the cartridge types by the use of recognition holes in the cartridge shell. The longer tape length is achieved by reducing the total thickness of the tape so that the tape pack volume is the same for 120 m as for 60 m and 90 m. Fig. 3 shows the relaĆ tive thicknesses of the three DDS media types and a simpliĆ fied view of the construction of the tape. To provide optimal headĆtoĆtape contact when switching between the different tape thicknesses (the drive needs to read and write DDSĆ1 tapes as well as DDSĆ2 tapes) the stiffness of the tapes needs to be matched as closely as possible. However, because the relationship between tape thickness and stiffness is a cubed law, use of the same base film material is not possible. A new base film material, polyamide or PA, has been develĆ oped. It has high stiffness, and by careful design of the Hewlett-Packard Company 1994 0.5 0.5 0.5 Length 60 m 90 m 120 m Thickness 13 m 9 m 6.5 m 3.81 mm 3.81 mm 3.81 mm Base Film PET PET or PEN PA Coating MP MP MP+ Width DDS tape types. MP = metal particle. PET = polyethylene terathalate. PEN = polyethylene naphtalate. PA = polyamide. heads and drum, the ability to switch from one tape type to another can be optimized. The 120Ćm tape, at 6.5Ćm total thickness, offers the thinnest media currently in use in the data recording industry. This has necessitated improvements in the accuracy of the tape guidance system within the tape mechanism and in the tape motion tension control servo of the mechanism to prevent media damage. The use of thinner tracks reduces the overall system signalĆ toĆnoise ratio and the tape was called upon to make a conĆ tribution to reducing the deficit. An increase of +3 dB over the existing DDS media was needed. Existing 60Ćm and 90Ćm media use metal particle (MP) coatings. To meet the addiĆ tional signal requirements an enhanced MP tape has been developed and has been designated MP+. By using a combiĆ nation of magnetic particle size reduction, increased coercivĆ ity, increased remanence, and reduced surface roughness of the media, the additional signal requirements were achieved. The higher headĆtoĆtape speed of the HP C1533A DDSĆ2 tape drive compared to previous DDS drives places addiĆ tional constraints on the media. Without efficient lubrication the surface of the media is damaged reducing the life of the media. There is also the possibility of the heads becoming clogged with debris from the media. To reduce this effect the lubrication has been modified for DDSĆ2. The changes needed for DDSĆ2 also called for modifications to the heads. A DDS tape drive has four heads mounted on a rotating drum. Two heads are used for writing and two for reading. The tape is wrapped around the drum over an angle that is nominally 90 degrees (see Fig. 4) so that only one head is in contact with the tape at any given time. During a write, the first write head (designated the A write head) contacts the tape and data is written with an azimuth angle of +20 degrees. The first read head (designated the A read head) contacts the tape next to verify the previously December 1994 HewlettĆPackard Journal Direction of Rotation B Write Head Metal Layer (Sendust) A Read Head Head Gap Ferrite Tape Direction 90 B Read Head Glass A Write Head Tape (% 4!0% $2)6% (!3 &/52 (%!$3 -/5.4%$ /. ! 2/4!4).' $25- .,9 /.% (%!$ !4 ! 4)-% )3 ). #/.4!#4 7)4( 4(% -%$)! 72)44%. $!4! (% 3%#/.$ 72)4% (%!$ $%3)'.!4%$ 4(% 72)4% (%!$ #/.4!#43 4(% 4!0% .%84 4/ 72)4% $!4! 7)4( !. !:)-54( !.',% /& $%'2%%3 (% 3%#/.$ 2%!$ (%!$ $%3)'.!4%$ 4(% 2%!$ (%!$ #/.4!#43 4(% 4!0% .%84 4/ 6%2)&9 4(% $!4! 02%; 6)/53,9 72)44%. "9 4(% 72)4% (%!$ 52).' 4()3 02/#%33 4(% 4!0% )3 -/6%$ &/27!2$ 4/ 02/$5#% $!4! /. 4(% 4!0% !3 3(/7. ). )' / !##/--/$!4% 4(% ()'(%2 #/%2#)6)49 /& 4(% ; 4!0% -%$)! 4(% 72)4% (%!$ 7!3 #(!.'%$ &2/- ! %.$534†;"!3%$ (%!$ 4/ ! -%4!,;).;'!0 349,% &%22)4%;"!3%$ (%!$ 3%% )' (% (%!$ %.352%3 4(!4 4(% -!'.%4)# #/!4).' /. 4(% 4!0% )3 &5,,9 3!452!4%$ $52).' 4(% 72)4% 02/#%33 %.$534 )3 34),, 53%$ ). 4(% (%!$ "54 /.,9 &/2 4(% '!0 -%4!, !.$ ./4 !3 4(% "5,+ -!4%2)!, (% 2%!$ (%!$ 2%15)2%$ 3%6%2!, #(!.'%3 4/ -%%4 4(% .%%$3 /& 4(% (% &)234 7!3 4/ #(!.'% &2/- ! %.$534; "!3%$ (%!$ 4/ ! &%22)4%;"!3%$ (%!$ ()3 7!3 .%#%33!29 4/ -!).4!). 4(% ./-).!, (%!$ ,)&% 30%#)&)#!4)/. /& (/523 ).#% 4(% (!3 ! $!4! 42!.3&%2 2!4% 4(!4 )3 4)-%3 4(% 02%6)/53 '%.%2!4)/. /& 4!0% $2)6%3 4(% (%!$ )3 ). #/.4!#4 7)4( 4(% 4!0% -%$)! 4)-%3 -/2% $52).' 4(!4 (/523 (% &%22)4%;"!3%$ (%!$ )3 (!2$%2 4(!. 4(% %.$534; "!3%$ (%!$ !.$ -%%43 4(% ,)&% 2%15)2%-%.43 (% 3%#/.$ #(!.'% 4/ 4(% 2%!$ (%!$ 7!3 4/ 4(% 7)$4( (% ./-).!, 7)$4( /& 4(% 2%!$ (%!$ &/2 4(% &/2-!4 34!.$!2$ 7!3 m- 2%!$ (%!$ /& 4()3 7)$4( /. ! ;m- 7)$% ; 42!#+ 7/5,$ !,,/7 4// -5#( !$*!#%.4 42!#+ ./)3% 4/ (% 72)4% (%!$3 4!0% $2)6% (!3 -%4!,;).;'!0 &%22)4%;"!3%$ "% 0)#+%$ 50 4(%2%"9 2%$5#).' 4(% 3)'.!,;4/;./)3% 2!4)/ "%,/7 !. !##%04!",% ,%6%, 4 &)234 ',!.#% )4 7/5,$ 3%%- 4(!4 ! 2%!$ (%!$ 7)$4( /& m- %15!, 4/ 4(% ./-).!, 72)44%. 42!#+ 7)$4( 7/5,$ "% /04)-5- -!8)-5- /.;42!#+ 3)'.!, 0)#+50 7)4( -).)-!, !$*!#%.4;42!#+ ./)3% 0)#+50 ()3 7/5,$ "% 6!,)$ )& 4(% 42!#+3 7%2% !,, 0%2&%#4,9 342!)'(4 /7; %6%2 4(% ; 34!.$!2$ #!,,3 &/2 4(% 42!#+3 4/ "% 342!)'(4 7)4(). ± m- /6%2 4(% ,%.'4( /& 4(% 42!#+ #!,,%$ ,).%!2)49 4/ !,,/7 &/2 -%#(!.)#!, 4/,%2!.#%3 ). 4(% 4!0% $2)6% (),% ! ;m-;7)$% 2%!$ (%!$ 7/5,$ 02/6)$% !. %8#%,,%.4 3)'.!,;4/; ./)3% 2!4)/ /. ! 0%2&%#4,9 342!)'(4 ; 72)44%. 42!#+ )4 7/5,$ ./4 "% !",% 4/ 2%!$ ! 7/234;#!3% ; 72)44%. 42!#+ 4(!4 7!3 72)44%. "9 ! $)&&%2%.4 $2)6% 3%% )' . 4()3 #!3% 4(% 2%!$ (%!$ 7/5,$ (!6% ! ,!2'% !$*!#%.4;42!#+ ./)3% 0)#+50 7)4( ! 2%,!4)6%,9 3-!,, /.;42!#+ 3)'.!, 0)#+50 ).#% 4(% !"),)49 4/ ).4%2#(!.'% 4!0%3 "%47%%. 4!0% $2)6%3 7!3 !. )-0/24!.4 #/.3)$%2!4)/. ). 4(% $%3)'. /& 4(% 4!0% DDS-2 Written Track with Maximum Deviation of 2.5 m Nominal Track Center Line Path of DDS-2 Read Head with Maximum Deviation of 2.5 m Opposite to the Write † Sendust is an alloy of 85% Fe, 6% Al, and 9% Si. It was developed at the University of Sendai, Japan. Data Written by the A Head Data Written by the B Head 20 9.1 m 9.1 m 6° 22′39″ ; 42!#+ &/2-!4 /. 4!0% %#%-"%2 %7,%44;!#+!2$ /52.!, &&%#43 /& 4!0% !.$ $2)6% ./.,).%!2)49 7(%. ! 42!#+ 72)44%. "9 /.% $2)6% )3 2%!$ "9 ! $)&&%2%.4 $2)6% Hewlett-Packard Company 1994 "0'4# *,!# ,##"#" 2- # 1203!) 2- !&'#4# 2&# -.2'+3+ 0#" &#" 5'"2& 9+ 0#" &#" 5'"2& 51 1.#!'$'#" 2&0-3%& 2&# 31# -$ !-+.32#0 +-"#*',% -$ 2&# #$$#!2 -$ "(9 !#,2920!) ,-'1# -, 1'%,*92-9,-'1# 02'- 6.#0'+#,21 4#0'$'#" 2&# .#0$-0+,!# -$ 2&# 9+ &#" &# ,#62 +(-0 !&**#,%# !+# ', 2&# "03+ "#1'%, &# ',!0#1# ', 2&# "2 20,1$#0 02# 2- ) 72#11 $0-+ ) 72#11 0#/3'0#" , ',!0#1# ', 2&# "03+ 0-22'-, 1.##" 2 0+', $0-+ 0+', &# +(-0 '113#1 2- !-,2#," 5'2& 5#0# "03+ #0',% *'$# !-312'! ,-'1# 2 2&# &'%&#0 0-22'-, 1.##" ," #6!#11'4# '0 #25##, 2&# "03+ ," 2&# 2.# 6!#11'4# '0 5-3*" $-0!# 2&# 2.# 2-- $0 57 $0-+ 2&# "03+ 0#13*2',% ', 0#"3!#" 1'%,* *#4#*1 #!31# -$ *-11 -$ !-,2!2 #25##, 2&# &#" ," 2&# 2.# %0#2 "#* -$ 5-0) &1 *0#"7 %-,# ',2- #0',% *'$# ," !-312'! ,-'1# ', &'%&90-22'-,902# 1.',"*# +-2-01 $-0 "'1) "0'4#1 &# )#7 2- #0',% *'$# '1 2&# .0-.#0 !&-'!# -$ *3 0'9 !,21 7 31',% 2&# 1+# &'%&9.#0$-0+,!# *3 0'!,21 2&2 0# $-3," ', "'1) "0'4# 1.',"*# +-2-01 5# 5#0# /3'!)*7 *# 2- +##2 2&# #0',% *'$# 0#/3'0#+#,21 -$ 2&# 2.# "0'4# &# !-312'! 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