International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 Assessment of the waste glass powder in concrete Dr.V.Thamizharasan* K.Sakthimurugan ** CD.Arunkumar *** Abstract Concrete is an important building material in construction industry. It is a homogeneous mixture of cement, fine aggregate and coarse aggregate along with water, the strength of concrete is mainly depends upon the cement content. The large scale production of Portland cement and the acquisition of aggregates from dredging and quarrying have a dramatic impact on the environment. Consequently extensive research is ongoing into the use of Portland cement replacements, using many waste materials and industrial byproducts, for example, Pulverized Fuel Ash (PFA) and Ground Granulated Blast Furnace Slag (GGBS). The continuing debate relating to government policy on landfill tax dictates that the use of waste from other sources is high on the political and research agenda.In addition to the use of binder replacement materials from waste, there is somewhat less regard given to the subject of using waste material to replace the fine aggregate content of concrete The binding nature of cement is due to the presence of Silica so in this paper it is planned to replace the cement partially using glass powder which is rich in silica. In this paper some three numbers of cubes, cylinders and prisms using normal concrete are prepared and are tested for their strength and other properties concrete specimen using glass powder concrete was prepared and tested for their strength in compression,tension and flexure then the test results were compared with conventional Concrete specimens finally the effectiveness of Glass powder in strength enhancement was discussed. Keywords: Cement ,Concrete, Coarse Aggregate , Fine Aggregate. * Assistant Professor, Department of Civil Engineering, Periyar Maniammai University, Vallam, Thanjavur . **Assistant Professor, Department of Civil Engineering, Bharath University, Chennai 73. ***Assistant Professor, Department of Civil Engineering, Bharath University, Chennai 73. ISSN: 2231-5381 http://www.ijettjournal.org Page 14 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 Introduction Concrete is a compound material made from sand, gravel and cement and is used in building construction. The cement is a mixture of various minerals which when mixed with water, hydrate and rapidly become hard binding the sand and gravel into a solid mass. The other major part of concrete besides the cement is the aggregate. Aggregates include sand, crushed stone, gravel, slag, ashes, burned shale, and burned clay. Fine aggregate (fine refers to the size of aggregate) is used in making concrete slabs and smooth surfaces. Coarse aggregate is used for massive structures or sections of cement The oldest known surviving concrete is to be found in the former Yugoslavia and was thought to have been laid in 5,600 BC using red lime as the cement. GLASS Glass is an amorphous solid that has been around in various forms for thousands of years and has been manufactured for human use since 12,000 BCE. The status of glass as a liquid, versus a solid, has been hotly debated. The short story is that glass is a super cooled liquid, meaning that it is rigid and static but does not change molecularly between melting and solidification into a desired shape. Glass is one the most versatile substances on Earth, used in many applications and in a wide variety of forms, from plain clears glass to tempered and tinted varieties, and so forth. Glass occurs naturally when rocks high in silicates melt at high temperatures and cool before they can form a crystalline structure. Obsidian or volcanic glass is a well known example of naturally occurring glass, although it can also be formed by a lightning strike on a beach, which contains silicate-rich sand. Early forms of glass were probably rife with impurities and subject to cracking and other instability, but examples of glass beads, jars, and eating materials first appeared in ancient Egyptian culture. ISSN: 2231-5381 http://www.ijettjournal.org Page 15 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 Waste Glass Powder Constituents Percentage Silica (SiO2) 72.5% Alumina (Al2O3) 1.06% Lime (CaO) 8% Iron Oxide (Fe2O3) 0.36% Magnesia (MgO) 4.18% Sodium Oxide (Na2O) 13.1% Potassium Oxide (K2O) 0.26% Sulphur Trioxide (SO3) 0.18% LITERATURE REVIEW M. Mageswari, and Dr. B.Vidivelli “ The Use of Sheet Glass Powder as Fine Aggregate Replacement in Concrete” The Open Civil Engineering Journal, 2010, 4, 65-71 This paper examines the possibility of using SGP as a replacement in fine aggregate for a new concrete. Natural sand was partially replaced (10%, 20%, 30%, 40% and 50%) with SGP. Compressive strength, Tensile strength (cubes and cylinders) and Flexural strength up to 180 days of age were compared with those of concrete made with natural fine aggregates. The test results indicate that it is possible to manufacture concrete containing Sheet glass powder (SGP) with characteristics similar to those of natural sand aggregate concrete provided that the percentage of SGP as fine aggregate is limited to 10-20%, respectively. ISSN: 2231-5381 http://www.ijettjournal.org Page 16 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 Nathan Schwarz, Hieu Cam, Narayanan Neithalath, “Influence of a fine glass powder on the durability characteristics of concrete and its comparison to fly ash” 6 July, 2008. A detailed investigation carried out to ascertain the durability characteristics of fine glass powder modified concretes is reported in this paper. Tests were designed to facilitate comparisons between concretes modified with either glass powder or fly ash at the same cement replacement level. Schwarz Nathan and Neithalath Narayanan, “Influence of a fine glass powder on cement hydration : Comparison to fly ash and modeling the degree of hydration” 2008, vol. 38, no4, pp. 429-436 [8 page(s) (article)] (30 ref.) This paper reports the results of an investigation carried out to understand the influence of a fine glass powder on cement hydration. The pozzolanicity of the glass powder was evaluated using strength activity index over a period of time, and a rapid electrical conductivity based method. It was observed that the glass powder modified pastes show higher non-evaporable water contents indicating that glass powder facilitates enhancement in cement hydration. EXPERIMENTAL WORK Preparation of Glass Powder Glass powder is prepared by crushing the waste glasses using Los Angeles abrasion testing machine which is similar to ball mill. Crushing of waste glasses ISSN: 2231-5381 http://www.ijettjournal.org Page 17 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 Finely Grinded Glass powder DETAILS OF TEST SPECIMEN Size of Cube: 150 mm x 150 mm x150 mm Size of Cylinder : 300 mm Height , 150 mm Diameter Size of Prism : 150 mm x 150 mm x 700 mm Grade of concrete = M20 RESULTS AND DISCUSSION Compression test on Cubes Dimension of Specimen : 150 x 150 x 150 mm Days of Curing : 28 Days Table 4.4 Compression test on Cubes Compressive Load in x 103N S.N o Type of Specimen 1 Conventional 595 625 2 5 % Glass Powder 850 965 Trial 1 ISSN: 2231-5381 Trial 2 Trial 3 Strength in N/mm2 Mean Trial 1 600 606.6 26.44 27.78 26.67 27 950 921.6 37.78 42.89 42.22 40.96 http://www.ijettjournal.org Trial 2 Trial 3 Mean Page 18 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 3 10 % Glass Powder 780 870 850 833.3 34.67 38.67 37.78 37 4 15 % Glass Powder 690 720 790 733.3 30.67 32 32.59 35.11 TENSION TEST ON CYLINDERS (INDIRECT TENSION) Dimension of Specimen : 150mm Diameter, 300mm Height Days of Curing : 28 Days Table 4.5 Indirect Tension test on Cylinders Split Tensile Load in x 103N Strength in N/mm2 S.N o Type of Specimen 1 Conventional 187.5 175 162.5 175 2.65 2.475 2.275 2.47 2 5 % Glass Powder 225 240 230 231.6 3.18 3.39 3.27 3 10 % Glass Powder 190 200 175 188.3 2.69 2.828 2.475 Trial 1 ISSN: 2231-5381 Trial 2 Trial 3 Mean Trial 1 http://www.ijettjournal.org Trial 2 Trial 3 3.25 Mean 2.65 Page 19 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 4 15 % Glass Powder 180 190 175 181.7 2.54 2.69 2.475 2.56 FLEXURE TEST ON PRISMS Dimension of Specimen: 150 x 150 x 700 mm Days of Curing : 28 Days Flexure test on Prisms Flexural S.N o Type of Specimen 1 Conventional 2 3 Load in x 103N Strength in N/mm2 Trial 1 Trial 2 Trial 3 Mean Trial 1 Trial 2 Trial 3 Mean 15.4 16.5 16 15.97 2.73 2.93 2.84 2.83 5 % Glass Powder 21 19 18.8 19.6 3.73 3.37 3.34 3.48 10 % Glass Powder 20 21.2 21.6 20.93 3.55 3.76 3.83 3.72 ISSN: 2231-5381 http://www.ijettjournal.org Page 20 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 4 15 % Glass Powder 23.2 22.8 22 22.67 4.12 4.05 3.91 4 CONCLUSION From the test results the following conclusions were drawn Conventional concrete shows a 28 days compressive strength as 27 N/mm2 , Split tensile strength of 2.47 N/mm2 and a flexural strength of 2.83 N/mm2 Replacement of glass powder in cement by 5%,10% and 20% increases the compressive strength by 51.7 %,37% and 20.7% respectively. Replacement of glass powder in cement by 5%,10% and 20% increases the tensile strength by 32.3%,7.28% and 3.64% respectively. Replacement of glass powder in cement by 5%,10% and 20% increases the Flexural strength by 22.97%,31.45% and 41.34% respectively. Glass powder concrete increases the compressive strength, tensile strength and also the flexural strength effectively. ISSN: 2231-5381 http://www.ijettjournal.org Page 21 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 REFERENCES 1. C Shi, Y Wu, C Riefler H Wang, Characteristics and Pozzolanic Reactivity of Glass Powders – Cement and Concrete Research 2004.Uncorrected proof, article in press. 2. A Scmidt, WHF Saia, Alkali – Aggregate reaction tests on glass used for exposed aggregate wall panel work, ACI Mater. J. 60 (1963), pp. 12351236. 3. C.D. Johnston Waste glass as coarse aggregate for concrete, J.Test. Eval. 2 (1974), 344350. 4. C. Meyer, S. Baxter, W. Jin, Alkali-aggregate reaction in concrete with waste glass as aggregate, Proceedings of the 4th Materials Engineering Conference: Materials for the New Millennium, ASCE, Reston, VA, 1996, pp. 13881397. 5. C Meyer, Recycled glass from waste material to valuable resource. Proceedings of the international symposium organised by the concrete technology unit and held at the University of Dundee, Scotland, UK on 1920 March 2001. 6. RINDL, J. Report by Recycling Manager, Dane County, Dept of Public Works, Madison,USA, August 1998. 7. SAMTUR, H.R. Glass Recycling and Reuse, University of Wisconsin, Madison Institute for Environmental Studies, Report No. 17, March 1974. 8. PATTENGIL, M. Glass as a Pozzolan, Albuquerque Symposium on Utilisation of WasteGlass, Second Prod. 1973. 9. PHILLIPS, J.C. and CAHN, D.S. Refuse Glass Aggregate in Portland Cement. Proc. 3rd Mineral Waste Utilisation Symposium, 1973, pp. 385-390. 10. NYSERDA. Use of Recycled Glass for Concrete Masonry blocks. Report 97-15, Nov.1997. 11. Bazant, Z.P., JIN, W. and MEYER, C. Fracture Mechanics of Concrete Structures, Proc. FRA MCOS – Vol. 3, 1998, pp. 1687-1693. ISSN: 2231-5381 http://www.ijettjournal.org Page 22 International Journal of Engineering Trends and Technology (IJETT) – Volume2 Issue1 Number1 – Jul 2011 12. Carpenter, A.J. and Cramer, S.M. Mitigation of ASR in Pavement Patch Concrete that Incorporates Highly Reactive Fine Aggregate. Transportation Research Record 1668, Paper No. 99-1087, 1999, pp. 60-67. 13. Shayan, A. and Xu, A. Utilisation of Glass as a Pozzolonic Material in Concrete. ARRB TR Internal Report RC91132, November 1999 ISSN: 2231-5381 http://www.ijettjournal.org Page 23