International Journal of Engineering Trends and Technology (IJETT) – Volume 12 Number 10 - Jun 2014 Assessment of Environmental Impact: Sub Assembly ‘Cam Shaft Valve’ of Engine Group of ‘two-wheeler’ Ms. Suman Sharma1† 1 Dr. Smita Manepatil2 Professor, Department of Mechanical Engineering, TRUBA College of Engineering and Technology, Indore-452009, Madhya Pradesh, India. 2 Professor, Department of Mechanical Engineering, SGS Institute of Technology and Science, Indore-452001, Madhya Pradesh, India. ABSTRACT The investigation of environmental impact of products and processes has become a key issue. The environment has some capacity to absorb these emissions so emitted to a certain level without lasting the damage. All products have an impact on the environment during their life-cycle spanning all phases from cradle to grave. The emissions have harmful effect at local, regional and global levels. LCA is a means of deriving a quantitative evaluation of environmental impact of product design and thereby refining product quality and characteristics. Now a day, a major part of our society using the two-wheeler in large quantity and its becomes the necessity of day to day life. This work deals with the investigation of some parts of product, i.e. ‘cam shaft valve’ assembly of two-wheeler for environmental impact assessment through using scientific approach of Life Cycle Assessment (LCA). The assessment has been carried out for three main stages of life cycle of the product. LCA method considered for this work is Environmental Design of Industrial Products (EDIP). It is observed that, as per the method used Eco-toxicity, human toxicity and global warming is more as compared to other impact categories. Keyword: Life cycle assessment, environmental impact assessment, EDIP, Evaluation, Investigation, Subassembly, Two-wheeler. 1. Introduction In the race of industrialization and production of goods and services that enrich our life, it seems that we are usually least concerned about the most valuable natural environment that existed when the human civilization had begun. All products have an impact on the environment during their life-cycle spanning all phases from cradle to grave. The emissions have harmful effect at local, regional and global levels. In our tryst of comfort by the production and consumption of goods and services we have an equally important social responsibility of up-keeping the nature for our own selfish desire of sustainability of our future generations. This work deals with the investigation of some parts of product for environmental impact assessment using scientific approach of Life Cycle Assessment (LCA). The approach of Life cycle Assessment is a “cradle-to-grave” approach for assessing industrial systems. “Cradle-to-grave” begins with the ISSN: 2231-5381 gathering of raw materials from the earth to create the product and ends at the point when all materials are disposed off. LCA evaluates all stages of a product’s life from the perspective that they are interdependent, meaning that one operation leads to the next. LCA enables the estimation of the cumulative environmental impacts resulting from all stages in the product life cycle. [1] 2. Literature Review Environmental Impact Assessment (EIA) is a tool used to identify the environmental, social and economic impacts of a project prior to decision-making. Environmental Impact Assessment is a planning tool that its main purpose is: "to give the environment its due place in the decision making process by clearly evaluating the environmental consequences of a proposed activity before action is taken. The concept has ramifications in the long run for almost all development activity because sustainable development depends on protecting the natural resources which is the foundation for further development"[2]. The present day trend is to develop an engineering product as ‘green product’ as a strategy for enhancing the environmental performance for overall socio-economic development. This approach is popularly known as ‘Life Cycle Assessment' and briefly termed as LCA. The emissions of the system in the defined boundaries can be evaluated using the inputs of raw materials and energy so give output such as atmospheric emissions. Hence, in engineering, LCA has become a powerful tool to evaluate environmental impact assessment of a product.[3] Life cycle assessment is a method for assessing the environmental considerations of a product or service throughout its entire life cycle. A life cycle impact assessment (LCIA) provides a systematic procedure for classifying and characterizing these types of environmental effects. [4]. The environmental impacts as per LCIA are, typically focuses on the potential impacts to three main categories: human health, ecological health, and resource depletion. [5] http://www.ijettjournal.org Page 521 International Journal of Engineering Trends and Technology (IJETT) – Volume 12 Number 10 - Jun 2014 3. Objective of Investigation The objective of this work is to investigate some parts of product for its environmental impact on various impact categories according to the selected LCA method, i.e. EDIP (Environmental Design of Industrial Product). And interpret the result which may help the decision makers of design and manufacturing. 4. Methodology There are three main stages of LCIA (Life Cycle Impact Assessment) according to ISO14040, i.e. Inventory Analysis, Impact Assessment , and Interpretation [7] Steps followed during the work, The first step is to select the product or parts of product for which the Impact Assessment is to be carried out. It is of any kind. Next step is the collection of LCI (Life Cycle inventory) for all materials used to manufacture and the manufacturing stage of life of product. To create the process inventory table or LCI table for different materials and process. To compute the quantitative impact of selected product or part for all stages of life cycle. The quantitative evaluation of impact has done and then grouped into respective impact categories. The results of impact are presented graphically. The data and the corresponding graphs for resultgeneration are saved for comparison purposes as well as for future reference. In the final step i.e. interpretation, the data are analyzed for various types and levels (i.e. quantitatively) of impacts to environment and human health. 5. The Investigation Assessment of Product for The evaluation this is done for three main stages of life, i.e. raw material acquisition (LCS-01), raw material manufacturing (LCS-02) and part manufacturing (LCS-03). 6. The quantitative evaluation of the collected life cycle inventory according to EDIP, for selected parts of product at different stages of manufacturing of material is done through the software ‘SSLCASoft’. The environmental impact of steel parts of Cam Shaft Valve (CSV) subassembly of Engine Group at various life cycle stages is as shown in the figure 1. The description of impact in brief is as below: Figure 1: Environmental Impact Evaluation of subassembly ‘ Cam Shaft Valve’ of ‘Engine Group’ for steel parts stageswise Impact The subassembly ‘Cam Shaft Valve’ of Engine group of twowheeler has been selected for this work of assessment of environmental impact. The product is used by masses in large quantity. The material and manufacturing process of these parts is quite stable. This is considered for quantitative evaluation of the Impact of different impact categories as per selected LCA method EDIP. According to the selected LCA method, i.e. EDIP-03, the impact categories evaluated for environmental impact assessment are ecotoxicity water acute (EWA); ecotoxicity water chronic (EWC); ecotoxicity soil chronic (ESC); human toxicity air (HTA); human toxicity water (HTW); human toxicity soil (HTS); global warming (GW); acidification (AC); terrestrial eutrophication (TET); aquatic eutrophication EP(N) (AETN); aquatic eutrophication EP(P) (AETP); ozone depletion (OD); ozone formation vegetation (OFV); ozone formation human (OFH). Results and Discussions The impact of steel parts of Cam Shaft Valve is higher at stage LCS-02 as compared to other two stages. The impact affects the EWA at stage LCS-01 and affect HTA at stage LCS-02 and LCS-03, prominently. The GW is very close at LCS-02 and at LCS-03. The impact on OFV is more at LCS-01 as compared to LCS-02 and LCS-03. The impact on AC and TET is very close with each other and at LCS-02 and LCS-03 also. Some impact categories have very less impact as compared to other and those are not visible on the graph of normal scale. To avoid it the graphical presentation of results are shown by using logarithmic scale. 7. References 1. T.J. O'Neill , Life Cycle Assessment and Environmental Impact of Products, ISBN 978-1-85957-364-8, pp 134, 2003. 2. Pre Consultants, Simapro-6 Database Manual Methods Library, http://www.pre.nl/download/manuals/DatabaseManualMethods.pd f (June 2004) 3. Roger Bacon Drive Reston, Mary Ann Curran, ‘Life Cycle Assessment: Principles and practice’, Scientific Applications International Corporation (SAIC), National risk Management ISSN: 2231-5381 http://www.ijettjournal.org Page 522 International Journal of Engineering Trends and Technology (IJETT) – Volume 12 Number 10 - Jun 2014 Research Laboratory, Office of Research and Development, U.S. Environmental Protection Agency, Cincinnati, Ohio 45268, EPA/600/R-06/060 May 2006. 4. Jyri Seppala, ‘Life Cycle Impact Assessment based on Decision Analysis’, Dissertation for the degree of Doctor of Science in Technology, Department of Engineering Physics and Mathematics, Systems Analysis Laboratory, Helsinki University of Technology, (Espoo, Finland), FIN-02015 HUT, FINLAND, August 2003, www.sal.hut.fi/Publications/r-index.html, 5. Certified B-Corporation.net, ‘LCA for a Whiteboard Marker’, Asian Institute of Technology’s, pp 3-7, February 2008. 6. Rolf Frischknecht, Niels Jungbluth, Implementation of Life Cycle Impact Assessment Methods, Swiss Centre for Life Cycle Inventory, Dübendorf, Data v2.0 December 2007. 7. Allan Astrup Jensen, Kim Christiansen, John Elkington, Life Cycle Assessment, Environmental Issues Series, A guide to approaches, experiences and information sources, (LCA), European Environment Agency. SustainAbility , Denmark, United Kingdom, August 1997. 8. Widmer, R., Oswald-Krapf, H., Sinha-Khetriwal, D.,Schnellmann, M., Bön, H., Global perspectives on ewaste. Environmental Impact, Assessment Review, 25 (5), pp. 436-458, July 2005. 9. M. Charter, T. Clark, An eco-design route map for the Taiwan electronics sector, The Centre for Sustainable Design, UK, for the Department of Industrial Technology and the Electronics Testing Centre (ETC), Taiwan, October 2002. 10. M. Charter, J. Boyce, D. Burrell, Ecodesign and Environmental Management in the Electronics Sector in China, Hong Kung and Taiwan. The Centre for Sustainable Design: UK, for DTI: UK, November 2003. ISSN: 2231-5381 http://www.ijettjournal.org Page 523