NORFOLK LOCAL AUTHORITY POLLUTION PREVENTION & CONTROL NEWSLETTER Introduction March 2014 issue Welcome to the sixth edition of the Norfolk LAPPC Newsletter produced on behalf of and in collaboration with all 7 local authorities across Norfolk. The aim is to give consistent advice across the county aiding with permit compliance and providing advice to small and medium enterprises. If you have any issues you want covering or indeed wish to contribute to the newsletter then please don’t hesitate to contact your local regulator. Contact details are listed on the back page. Contents • Timber Treatment • Fees & Charges • Transfer & Surrender • Tales from an Operator – Bespak • SMART • Keep up to date • Coffee Break Crossword • Contact details • Chimneys • Changes to Management of Waste Timber Treatment PGN 6/03 now SG 11. Due to changes introduced by the Industrial Emission Directive Timber Treatment is being upgraded from a part B activity to an A2 activity. At this point in time all timber treatment installations require a part B permit if they process more than 1000m3 in any 12 month period and / or if they use a treatment which is covered by the Solvent Emissions the solvent threshold being 25te per any 12 month period. The criterion is changing for this activity; now being based on capacity of the installation. If the installation is capable of processing 75m3 of timber a day it will require an A2 permit this is not dependent on the amount of timber processed or the treatment methods in place whether solvent based; water based or indeed solvent free; it is based purely on the capacity criterion. Capacity is defined as the theoretical capacity of the installation and not the actual capacity of any installation operating at the present time thus if you have a reaction vessel capable of treating 3.2m3 or more timber and have no planning restrictions as to operation times of the installation then you WILL require an A2 permit. Your regulator will be contacting you in the next 3 months in order to establish whether or not your installation falls within these parameters. If so; an application will be expected by September in order that a permit maybe in place by the regulation’s deadline of the 7th July 2015. Transfer & Surrender If a LAPPC (Part B) or LA-IPPC (Part A2) installation changes hands (i.e. the operator’s legal identity changes) Regulation 21 of the Environmental Permitting (England & Wales) Regulations 2010 allows for the Permit to be transferred for the whole installation or for one or more parts of it through a partial transfer. When an operator wants to transfer all or part of a permit to someone else, he/she and the proposed transferee must make a joint application. The required application form is obtained from your Local Authority (LA) and must be signed by both parties. Any changes to the permitted operation which results from the transfer must be highlighted and the changes detailed. For a partial transfer, a new permit will be issued to the transferee and hence the application must make clear who has control and hence responsibility over the given areas of the permitted operation. The transfer application must be accompanied by the current permit document and must include the appropriate transfer fee as specified in the list of charges issued by DEFRA. http://www.defra.gov.uk/ industrial-emissions/files/List-of-Charges-April-2013.pdf The LA has 2 months to determine the transfer application, and can either endorse the old permit with the transferee’s details or issue a new permit adding or amending any conditions as appropriate. Surrender Regulation 24 of the Environmental Permitting (England & Wales) Regulations 2010 allows an operator of a Part B, or Part A2 incineration installation, to surrender their permit. Regulation 25 enables an operator to surrender a Part A2 permit in whole or in part. Where the operator of an Part B installation or mobile plant wishes to surrender their permit either in whole or in part, they must notify their Local Authority. The operator must use the Surrender form provided by the authority, which shall require: • operator contact details • details of the permit to be surrendered and, if partial surrender is applicable, which parts are to be surrendered (or, in the case of mobile plant, which plant are covered by the surrender) • if a partial surrender, details of any conditions the operator considers may need varying as a result • details of any information of commercial confidentiality • the date on which the surrender is to take effect • the operators signature The outcome of the surrender application will be that the permit ceases to have effect on the date notified by the operator. If it is a partial surrender and the authority does not consider it necessary to vary any conditions as a result of the notification, the relevant part of the permit ceases to have effect on the date notified by the operator. Otherwise if it is a partial surrender but the authority considers it necessary to vary any conditions, the authority must serve a Variation Notice stating that such variations are considered necessary, what those variations are and the date when the variation(s) take effect. For a Part A2 site, the authority has to be satisfied that necessary measures have been taken before the surrender can be accepted: This is to ensure; 2 any pollution risk resulting from the operation of the installation is avoided, and 3 the site is returned to a satisfactory state, having regard to the state of the site prior to the initial installation of the operation. Additional information and reports will be required to demonstrate that this criteria is met to the satisfaction of the Local Authority before the Surrender will be accepted. For further information on transferring and surrendering permits; please contact your Local Authority. SMART – Small to Medium Accident Repair Techniques As a regulator, inspecting paint body shops under PG6/34 was fairly straight forward. But times are changing and as body shops now find themselves in a very competitive and challenging market; and it appears the market has risen to meet that challenge. SMART appears to come in various different guises but the common feature is that the process reduces vehicle turn around time, therefore allows a greater throughput of vehicles, and reduces energy costs. For both business and customer this appears to be a win-win situation as, by making repairs more affordable, it taps into a market formally lost because of high insurance excesses. When costs are cut, this can often mean that environmental concerns get overlooked but this is not the case with SMART. All re-sprayers must continue to meet standard permit conditions, with no exception. The inspection process is the same as for conventional methods of vehicle re-spraying, maintenance regimes are the same, as are preventative maintenance and plant servicing requirements. Environmental logs must still be kept and fugitive emissions minimised .Staff training is equally, if not more, important and pollution control procedures must still be maintained and regularly reviewed. All spaying is maintained under negative pressure and air circulated through a particulate filter system before discharging to atmosphere. Cleaning of all spray guns and general housekeeping must not be compromised and must be undertaken with minimal solvent emission to atmosphere. There are however further environmental advantages with SMART. The emphasis is put on repairing rather than replacing body panels thus reducing waste. Energy consumed in curing the paint is significantly reduced and waterborne base coats now dry quickly at room temperature or by heating with localised infra-red heaters or UV curing. By concentrating on only repairing the damage and not the whole panel, the amount of paint used is reduced and hence solvents going to atmosphere. Vehicles are not moved around the workshop; instead the repair procedure revolves around the car. Perhaps the only anomaly in the SMART process is the independent mobile units which do not form part of a body shop. The mobile units do not have the solvent usage to qualify for an LAPPC permit and hence are not regulated, relying on the operator and the industry itself to ensure emissions to air are minimised. The Norfolk Environmental Group has taken this matter up with Defra but it appears there is no legislation at the present time to capture these operations into a more formalised regime. In summary SMART appears to do what it says on the tin while at the same time meeting environmental concerns. Coffee Break Crossword Across 1. Allow (6) 4. You choke if it’s bad! (3,7) 5. Squander (5) 7. Capitulate (9) 9. Help (8) 10. Discharges (9) Down 2. Depart (4) 3. Convey (3) 6. System (7) 7. ___ James (Actor) (3) 8. Lubricates (4) 1 2 3 4 5 6 7 8 9 10 Chimneys – what’s hot what’s not. Most of our operators’ permit will include a generic condition on chimneys and stacks along the lines of:“The final opening of chimneys and process vents shall not be fitted with any restriction.” So in practical terms what do we mean by this condition - below are some examples of: What’s Hot What’s Not Where we observe chimneys with final opening obstructions as per the not so hot photos we will request that the final openings are modified to meet the requirements of the permit conditions ie the restrictions removed. Why is the condition there in the first place – to aid dispersal of any pollutants emitted from the chimney or process vent and thus preventing nuisance or adverse health effects from the activity. Changes to the Management of Waste If you haven’t heard from your suppliers or waste contractors already - changes in waste management may have an impact on your business. Document WM2 produced by the Environment Agency (enter WM2 into Google or the search panel on the Environment Agency page) sets out the changes to waste classification and hazardous waste. You could be affected if you return containers that have previously been considered empty but have held hazardous substances. The empty packaging, unless cleaned to the appropriate industry standard, is now classified as hazardous waste and must be treated as such. The Environment Agency website guides you through this and how to register as a hazardous waste producer if you qualify for this requirement. New LAPPC Fees & Charges for 2014/15 Part B Application Fees Price Annual Subsistence Charges Price Standard process £1,579 Standard process Low Risk £739 (+99*) Additional fee operating without Permit £1,137 Standard process Medium Risk £1,111 (£149*) Reduced fee activities (apart from VR) £148 Standard process High Risk £1,672 (+198) PVR I & II combined £246 For Combined Permit & Waste add * in brackets Vehicles Refinishers (VRs) £346 Reduced fee activities - (Low/Med/High) £76 / £151 / £227 PVR I & II Combined £108 / £216 / £326 Vehicle Refinishers - (Low/Med/High) £218 / £349 / £524 Reduced Fee: additional fee operating without permit £68 Mobile screening plant Mobile screening plant (Low/Med/High) £618 /£989 / £1485 1st & 2nd plant £1,579 3rd to 7th plant £368 / £590 / £884 3rd to 7th plant £943 8th and subsequent (Low/Med/High) £189 /£302 / £453 8th and subsequent £477 Where Permit is subject to E-PRTR add £99 Combined Permit & Waste add £297 Add £36 for annual subsistence charges paid quarterly Charge for late payment of fees Transfer £50 Transfer £162 Substantial Change Partial transfer £476 Standard process £1005 New operator at a reduced fee activity £75 Reduced fee activities transfer £0 Standard process where substantial change results in a new activity £1579 Reduced fee activity partial transfer £45 Reduced fee activities £98 Temporary transfer for Mobiles Surrender First transfer £51 Surrender ALL part B activities Following enforcement or warning £51 NB from 1st October all mineral activities transferring into the reduced fee sector will pay the same as Vehicle Refinishers. £0 Tales from an Operator – Bespak King’s Lynn Anybody who has had to apply, and then manage, an Environmental Permit may say the road to being granted one is not always smooth but at Bespak, once in place, the impact of having an Environmental Permit has been nothing but positive. We started our journey back in 2007 when it became very clear that manufacturing requirements would be shooting, our then current capacity, much higher - a great position to be in! Although we formally had a Part B permit, establishing an A2 permit was ‘challenging’ to say the least. Firstly, those involved in the process of applying for the permit had to understand the implications and requirements of the regulations and, for anyone involved in deciphering environmental legislation, it is not always ‘black & white’. Nevertheless, a few ‘experts’ soon got to grips, along with some very helpful advice (ongoing I hasten to add) from our Environmental Regulator, and before long our application was in and successful. Of course this success was and continues to be dependent on a number of ongoing requirements, including a timetable of regular data submissions. However, what initially appeared daunting was soon just part of the day to day operational activity of managing the complex process of ethanol extraction. Once new equipment had been installed to help with data collection, templates established to gather and interpret that data; the monitoring process is now just a walk in the park. Ok, maybe not quite that simple as it still requires an independent team to manage its continuing compliance to keep Bespak operating within Environmental standards, but the key to this is having good foundations and to not become complacent. Aside from the tight control that this permit has brought to one part of Bespak’s manufacturing capabilities, the impact of establishing the permit can be felt over the entire business as we have now established an environmental management system which was certified to ISO 14001 in March 2010. The benefit of having this management system in place has been raising overall awareness of the potential environmental impacts that our processes have, not just locally but globally. We are now far more in tune with the materials we use, the energy consumed to manufacture our products and the waste generated as a result of our processes. This has enabled us to prioritise and focus on initiatives that have a positive impact on the environmental aspects of our business. It’s a continual process but now we are on the Environmental Train we’ll never get off. With legislation forever changing and given the environmentally focussed world we find ourselves operating in, we are in for the long haul. And do you know what ... it has a certain feel good factor about it. Who doesn’t want to care for the environment we live in! Jo Ward EHS & Quality Systems Manager Bespak Europe Ltd. Keep up to Date!! In December Defra issued 13 revised Process Guidance Notes as listed below ie: 1/13 Storage, unloading 6/21 Hide and skin processes and loading petrol at 6/24 Pet Food Manufacturing terminals 6/26 Animal Feed Compound; 1/14 Unloading petrol into 6/30 Mushroom substrate storage & motor vehicle manufacture refuelling, at service 6/31 Powder coating including stations sherardizing and vitreous 4/02 Fibre reinforced plastics. enamelling drying 6/05 Maggot Breeding 6/36 Tobacco processes 6/12 Sausage casings 6/42 Bitumen and tar 6/19 Fish meal processing processes There are 6 new sectors now covered by simplified permits – look out for these permits to be reissued over the next 12 months. Further Information: • DEFRA website www.defra.gov.uk/environment/quality/industrial/ las-regulations/guidance • Business Link website www.businesslink.gov.uk • Environmental Agency website www.environment-agency.gov.uk/ business • Free copy of legislation www.opsi.gov.uk/acts/acts1999a.htm • Net Regs www.netregs.gov.uk • Carbon Trust www.CarbonTrust.co.uk • Rev Active. www.revactive.co.uk Contact Details for your Regulators Breckland Environmental Protection Broadland Environmental Protection Team Great Yarmouth Richard Agar Kings Lynn & West Norfolk Environmental Quality Team North Norfolk Environmental Protection Team Norwich City Council Environmental Protection Team South Norfolk Environmental Services e-mail Telephone envprotect@breckland.gov.uk 01362 656350 e-mail Telephone envon.protect@broadland.gov.uk 01603 430488 e-mail Telephone raa@great-yarmouth.gov.uk 01493 846622 e-mail Telephone environmentalquality@west-norfolk.gov.uk 01553 616200 e-mail Telephone ep@north-norfolk.gov.uk 01263 516 085 e-mail Telephone ehealth@norwich.gov.uk 0344 980 3333 e-mail Telephone envserv@s-norfolk.gov.uk 01508 533653 / 08081684444