International Journal of Engineering Trends and Technology (IJETT) – Volume 35 Number 1- May 2016 Effect of Tire Chips Inclusion in Crushed Stone – Sand Mixes as Sub-Base and Base Course Materials Uday Kiran.CH#1, Satyanarayana.P.V.V*2, Arun Kumar.U#3 Rama Krishna.T#4 # PG Student, Professor, Ph.D Scholar & PG Student & Civil Engineering& Andhra University Visakhapatnam, India ABSTRACT: The scarcity of soil which suits for construction activities by fulfilling geotechnical characteristics is forcing the pavement engineers to look for alternative materials for construction activities. The sand which is a natural resource is abundantly available in many parts of the country. The sharp increase in the quantum of industrial waste namely discarded tires is increasing year after year due to increase in the number of vehicles. An attempt is made in this investigation to make use of the above mentioned materials for improving the geotechnical characteristics. Tire chips of sizes 10mm-4.75mm of angular shape were added in partial replacement of crushed stone from the test results of considerable improvement in CBR values were observed. Key words: Sand, Crushed stone, Tire waste, Compaction, CBR. 1.0 INTRODUCTION: Natural soils, broken stones, gravels, sands etc are the popular conventional materials used in the construction of road pavement materials. The durability of the pavement depends on the performance its component layers. There are numerous examples about the functional failures of pavement component layers as they failed in fulfilling their specifications laid by standard codes and gradation requirements. The presence of plastic fines in the natural soils cause deformations in the pavement component layers and this development finally results in causing the undue deformations under the repeated application of traffic loads. Hence road engineers need to concentrate on the quantities of fines in either partial or full replacement. Several researches have attempted in partial modification of natural soils with natural sand and crushed stone. ISSN: 2231-5381 In the present investigation stone aggregate, natural sand and tire waste were considered as road construction materials in accordance with MORTH specifications. Tests like gradation, compaction, CBR were identified to study their grain size distribution, compaction and strength behavior and finally suitability as sub base & base coarse materials and the utilization of natural sand, stone and tire waste in bulk quantities to reduce their impact on environment and in turn to reduce the maintenance cost and to increase the durability of the road pavement. Satyanarayana P.V.V. et.al (2013)8 Studied the Use Of Crushed Stone Aggregate And Crusher Dust Mixes In Flexible Pavements, Arun Kumar.U et al (2016)1,2 studied the effect of crusher dust, crushed stone and tire waste in different layers of flexible pavement component for increased strength characteristics, S.S.S.V. Gopala Raju et.al(2013)9 Studied the utilization of recycled aggregate and crusher dust mixes as sub-base and base materials, Prasad D.S.V et.al (2009)7 observed the Laboratory study on reinforced fly ash sub-base, Lee,J.H et.al(1999)6 studied the Shredded Tires and Rubber-Sand as light weight Back fil, Ghazavi,M. et.al(2004)5 studied Shear strength characteristics of sand mixed with Granular rubber, Foose,G.T et.al (1996)4 studied Sand reinforced with shredded waste tires, Bernal,A et.al (1997)3 studied tire shreds and Rubber-Sand as light weight Back fill material 2.0 MATERIALS 2.1 SAND: Sand was obtained from river Srikakulam, Andhra Pradesh and subjected to various geotechnical characterizations. The results are shown in table-1 and Figure-1. http://www.ijettjournal.org Page 28 International Journal of Engineering Trends and Technology (IJETT) – Volume 35 Number 1- May 2016 Table 1- Geotechnical properties of SAND: 2.3 TIRE CHIPS: Property Gravel (%) Values 0 Sand (%) 98 Fines (%) 2 a. Silt(%) 0 b. Clay(%) 0 Table 3: Engineering Properties of Tire Chips: Property Specific gravity Density in loose state Density in dense state Liquid Limit (%) NP Plastic Limit (%) NP I.S Classification SW Specific gravity 2.67 Optimum moisture content (OMC) (%) 5.0 Maximum dry density (MDD) (g/cc) 1.88 Angle of shearing resistance(º) 36 California bearing ratio CBR (%) (Soaked) 10 Coefficient of uniformity Cu 9 Coefficient of curvature Cc 1.03 % Finer 60 SAND 20 0 0.1 10 Grain size (mm) Fig 1: Grain size distribution 2.2 CRUSHED STONE: Crusher Stone was obtained from local stone crushing plants near Srikakulam, Andhra Pradesh and subjected to various geotechnical characterizations. Table.2 Geo-technical properties of Crushed Stone PROPERTY Specific gravity Angularity number VALUE 2.8 12-14 Crushing value(%) Impact value(%) Dense state(g/cc) Loose state(g/cc) 22 23 1.85 1.76 ISSN: 2231-5381 To study the interaction between crushed stone (26.5mm to 4.75mm) and sand were graded to the following gradations as G1,G2,G3,G4,G5 and listed below. Table 4: Gradation characteristics of crushed stone and sand mixes SIEVE SIZE (mm) 80 0.001 value 1.2 0.7 0.5 3.0 METHDOLOGY: 100 40 Tire chips of sizes from 10mm to 4.75mm wand these were obtained from used tires and these were tested for following properties. G1 G2 G3 G4 G5 RANGE 26.5 100 100 100 100 100 100 12.5 55 64 72 81 90 55-90 9.5 35 43 50 58 65 35-65 4.75 25 33 40 48 55 25-55 2.36 20 25 30 35 40 20-40 0.425 10 11 12 14 15 10-15 0.075 5 5 5 5 5 5 D10 0.425 0.38 0.3 0.21 0.16 D30 7.5 3.9 2.4 1.6 1.5 0.160.425 1.5-7.5 D60 13 11.5 11 9.8 7 7-13 CU 30.59 30.26 36.67 46.67 43.75 CC 10.18 3.48 1.75 1.24 2.01 30.2646.67 1.2410.18 Using MORTH grading 1 of table 3.Tire chips of sizes 10mm to 4.75mm were added to the above gradations in partial replacement of the range of particles in between 9.5mm to 4.75mm at their percentages ranging from 0.5 to 3 % by dry weight of the above gradation. These gradation mixes were subjected to compaction, CBR characteristics and the results are shown below. 4.0 RESULTS AND DISCUSSIONS: 4.1 Compaction characteristics: The compaction characteristics like optimum moisture contents and maximum dry densities were obtained by performing modified proctor test on crushed stone + sand and tire chips as per IS2720:(part 8-1983) and the results are shown in table-5 http://www.ijettjournal.org Page 29 International Journal of Engineering Trends and Technology (IJETT) – Volume 35 Number 1- May 2016 Table 5: Compaction characteristics of various Gradation-Tire chips mixes (%) Tire chips GRADATION PROPERTY 0 3.5 0.5 3.6 1 3.7 1.5 3.8 2 3.9 2.5 4 3 4.1 2.16 2.15 2.14 2.13 2.12 2.11 2.11 3.7 3.8 3.9 4.1 4.2 4.3 4.4 2.17 2.16 2.15 2.14 2.13 2.12 2.11 3.8 3.9 4 4.2 4.3 4.4 4.6 2.18 2.17 2.16 2.15 2.14 2.13 2.12 4 4.1 4.2 4.3 4.4 4.5 4.6 2.17 2.16 2.15 2.14 2.13 2.12 2.11 4.2 4.3 4.4 4.5 4.6 4.7 4.8 2.16 2.15 2.14 2.13 2.12 2.11 2.11 OMC(%) G1 MDD(g/cc) OMC(%) G2 MDD(g/cc) OMC(%) G3 MDD(g/cc) OMC(%) G4 MDD(g/cc) OMC(%) G5 MDD OMC(%) 4.5 G1 G2 4 G3 3.5 G4 G5 3 0 0.5 1 1.5 2 2.5 3 MDD(g/cc) 5 2.19 2.18 2.17 2.16 2.15 2.14 2.13 2.12 2.11 2.1 G1 G2 G3 G4 G5 0 TIRE CHIPS(%) 0.5 1 1.5 2 2.5 3 TIRE CHIPS(%) Fig 2: Compaction curves of various gradations-tire chips mix From the test results it is identified that increasing percentages of tire chips increases OMC values are continuously increasing and MDD values are decreasing. It is also identified that with increasing the percentage of sand in the above mixes MDD values are increasing up to G3 for all dosages of tire chips and for G4 to G5 it is decreasing. The range of OMC is 3.5 to 4.8% and MDD is 2.11 to 2.18g/cc. The increasing in OMC is due to adhesion of more sand particles on the surface of tire waste particles require more water. This behavior is predominated at higher percentages of sand and higher dosage of tire ISSN: 2231-5381 chips. The decreasing MDD is due to the partial replacement of crusher stone particles by tire chips and also light weight of the tire chips compared to crushed stone and sand particles. This behavior is pronounced at higher percentages of tire chips .Hence the behavior can be explained by light weight of tire chip particles make the composite mix as lesser weight than the original conventional mix http://www.ijettjournal.org Page 30 International Journal of Engineering Trends and Technology (IJETT) – Volume 35 Number 1- May 2016 4.2 California bearing ratio characteristics: The CBR values were obtained by performing CBR test on crushed stone +sand and tire chips as per GRADATION G1 G2 G3 G4 G5 Table 6: CBR characteristics of various gradations - tire chips mixes: (%) Tire chips PROPERTY 0 0.5 1 1.5 2 54 60 69 73 76 CBR 60 66 75 80 82 CBR 68 73 80 84 80 CBR 56 69 74 78 72 CBR 48 62 72 70 65 CBR 90 2.5 70 3 66 75 70 73 67 66 64 60 60 CONCLUSIONS: 80 CBR(%) IS2720:(part -16 -1987) and the results are shown in table 6 and Fig.3 G1 70 G2 60 G3 50 G4 40 G5 TIRE CHIPS Modified Crushed stone-sand gradation mixes attained high CBR values which can suit as Sub-base course and Base materials. Addition of tire wastes could meet the requirements of MORTH specifications to suit as Sub- base and Base course material due to the light weight nature of tire waste which helps the disposal of non degradable industrial waste. 0 0.5 1 1.5 2 2.5 3 TIRE CHIPS(%) Fig 3: CBR characteristics for various gradation tire chips mixes From the test results it is identified that increasing the percentage of tire chips in the gradation mixes the CBR values are increased up to 2.0% for G1,G2, 1.5% G3,G4 and G5.It is also observed that with decreasing the crushed stone particles and increasing sand particles in the given mixes maximum values of CBR are obtained at G3 gradation for all dosages of tire chips. Addition of tire chips offers high resistance against shear deformation at a given penetration is due to more elastic nature of composite mixes more than conventional mixes.. APPLICATIONS: 1 Crushed stone and sand gradations individually attained high CBR values i.e 48-68% can be used Sub-base materials. 2. Addition of 0.5% TIRE CHIPS to the crushed stone –Sand gradations attained CBR values 6273% can be used as Base course material for rural roads and low traffic roads. 3. Addition of 1.5 to 2.0% of TIRE CHIPS to crushed stone-sand gradation attained CBR values greater than 80 can be used as Base course materials. ISSN: 2231-5381 REFERENCES: 1. 2. 3. 4. 5. 6. 7. 8. Arun Kumar.U, Satyanarayana, P.V.V(2016), "A Study on Impact of Industrial Wastes Utilization as Granular Sub Base (GSB) Material in Flexible Pavement Construction" IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 13, Issue 1 Ver. V, PP 40-45 Arun Kumar.U, Satyanarayana, P.V.V(2016) "A Study on Impact of Industrial Wastes Utilization as Base Course Material in Flexible Pavement Construction" International Journal of Advances in Engineering and Technology (IJAET) ISSN: 22311963 Vol. 9, Issue 1, pp. 25-31 Bernal,A.,sulgrado,R. and Lovell,C.W.,(1997) “Tire shreds and Rubber-Sand as light weight Back fill material” accepted for publication as a technical paper in the Journal of Geotechnical and Geo-environmental engineering. Foose,G.T,Benson,C.H. and Bosscher,P.J.(1996).”Sand reinforced with shredded waste tires,” Journal of Geotechnical engineering, ASCE,12219):760-767. Ghazavi,M.(2004). “Shear strength characteristics of sand mixed with Granular rubber,” Geotechnical and Geological Engineering, 22(3):401-416 Lee,J.H.,salgado.R,Bernal,A. and Lovell,C.W.(1999).”Shredded Tires and Rubber-Sand as light weight Back fill” Journal of Geotechnical and Geoenvironmental engineering, Asce:125(2),132-141 Prasad D.S.V, Anjan kumar.M,Prasad Raju G.V.R,(2009) “Laboratory study on reinforced fly ash sub-base,” Indian Geotechnical conference 2009,Vol.1,PP:366-370. Satyanarayana.P.V.V, R.PremTeja, T.Harshanandan, K.Lewis Chandra (2013) “A Study On The Use Of Crushed Stone Aggregate And Crusher Dust Mixes In Flexible Pavements” International Journal of Scientific & Engineering Research Volume 4 Issue 11 Pages 11261136 http://www.ijettjournal.org Page 31 International Journal of Engineering Trends and Technology (IJETT) – Volume 35 Number 1- May 2016 9. S.S.S.V. Gopala Raju P.V.V. Satyanarayana, K. Lewis Chandra, T. Harsha Nandan “A Study on the utilization of recycled aggregate and crusher dust mixes as sub-base and base materials” 2013/9 INTERNATIONAL JOURNAL OF CIVIL ENGINEERING AND TECHNOLOGY (IJCIET) Volume 4 Issue 5 Pages 122-129 Impact factor:9.1215 ISSn No:0976 - 6308 ISSN: 2231-5381 http://www.ijettjournal.org Page 32