Fracture Mechanics of Delamination Buckling in Laminated Composites Kenneth Hunziker 4/28/08 Low Velocity Impact of a Laminated Composite Plate • Laminated composite materials have a strength-to-weight ratio advantage over many other materials σo L l l • Low velocity impact causes a delamination in the plate (size determined by impactor and plate parameters) • A compressive load σo increases the delaminated area through coupled delamination and delamination buckling • The growth of the damage through delamination buckling is analyzed using fracture criterion based on energy release rate • Analyzed through 1-D and 2-D models Simplifications/Assumptions • One delamination caused by impact is analyzed • Delamination size is large compared to the laminate thickness but small compared to the laminate size • Growth of the delamination is in the original damage plane • Properties of the plate are considered to be homogeneous, isotropic and linearly elastic 1-D Delamination Models* Thin Film Thick Column General * Reference [1] 1-D Thin Film Model* εx = - εo εz = - νεo Shortening l h i ii A iii * Reference [1] 1-D Thin Film Analysis - Deflection* Buckling strain of the film using beam/plate theory 2 h cr 2 3(1 ) l 2 Post buckled film shape 1 2x y A 1 cos 2 l Solve for amplitude A using: 2 o cr 1 2 l l2 1 dy dx 2 2 dx l 2 2l A o cr 1 2 2 * Reference [1] 1-D Thin Film Analysis – Strain Energy* Strain energy in the buckled layer (case iii) U iii Gives: Ehl Eh cr 2 1 2 2 o 2 l2 2 2 2 24 1 Membrane Ehl 1 2 U iii 2 d2y 2 dx dx Bending 2 2 3 l o cr cr 2 2 2 o 2 1 Energy release rate as l → (l+Δl) Eh 1 2 o cr o 3 cr Ga 2 * Reference [1] 1-D Thin Film Analysis – Energy Release Rate Results* o* o Eh 2 2 1 o* o 1 l* l 2 1 1/ 2 o* h * 1 / 4 o * Reference [1] 1-D Thin Film Analysis – Length of the delaminated region* * Reference [1] 1-D General Analysis* h 3 t 1 2 L • Each section is treated as a beam column with compatibility and equilibrium conditions applied at the interfaces • Gives the following deflections: l1 2u1 x1 1 cos y1 2u1 sin 2u1 l1 li yi 2ui sin ui 2ui xi cos 2ui cos , i 2,3 li cos ui * Reference [1] 1-D General Analysis* Examining the overall shortening of the plate 2 2 dy1 1 2 dy2 dx1 2l2 dx2 h o L 21l1 dx1 2 l2 / 2 dx2 0 l1 3l3 l /2 2 2 dy3 dy2 1 1 dx3 t dx l 3 2 2 2 l3 / 2 dx3 2 l2 / 2 dx2 l3 / 2 l2 / 2 Using plane strain, stresses and strains are: x i z i E 2 o i 2 1 E o i 2 1 z i o x i i * Reference [1] 1-D General Analysis* The strain energy of the system is 2 d 2 y1 U x 1 x 1 z 1 z 1 t1l1 D1 2 dx1 dx1 0 l1 2 li / 2 d 2 yi 1 3 x i x i z i z i ti li Di 2 dxi 2 i 2 dxi li / 2 • In order to solve for the four unknowns ε1, ε2, ε3 and θ we combine the displacement equations with the equilibrium and shortening equations • The resulting four equations do not have a closed form solution • Solve numerically • The strain energy release rate can be found with a numerical differentiation • The same analysis can be preformed with the assumption that only section 3 contributes to the bending – ‘Thick Column’ case * Reference [1] 1-D General Analysis* * Reference [1] 2-D Delamination Model* Δb Displacement constraints: b a Δa u o x v o y w x2 y2 2 1 2 a b w w 0 x y • Two part analysis • Elastic stability – Solved through the Raleigh-Ritz method • Delamination growth after buckling – Energy approach through fracture mechanics * Reference [2] 2-D Delamination Analysis* Energy release rate for the system due to a increase in delamination d G Go dA Gives G a db b da a db 1 b da G a Gb Where 1 U Go b a 1 U Ga Go b b Ga * Reference [2] 2-D Delamination Analysis* * Reference [2] Conclusions • A one-dimensional model can be used to simplify analysis of a more complete twodimensional model • Simplifications can be made to the two-dimensional model based on initial damage relative size parameters • Either stable or unstable growth can occur in both the one and two-dimensional model with increasing load • A “thin-film” one-dimensional approach can be used as the delamination being analyzed approaches the plate surface • The initial parameters of the damage in a structure determine the behavior of the damage as load is increased • Both stable and unstable growth can occur based on the size/area of the initial damage Further Analysis • Further improvements of the 1-D model include: • Multiple delaminations • Non-homogeneous material properties • Further improvements of the 2-D model: • Delamination shape, circular and elliptical • Anisotropic material • The role of fiber direction in delamination growth • Multiple delaminations References One Dimensional Analysis 1. Chai, H., Babcock, C., Knauss, W., “One Dimensional Modelling of Failure in Laminated Plates by Delamination Buckling,” Int. J. Solids Structure, Vol. 17,. No. 11, pp. 1069-1083, 1981 Two Dimensional Analysis 2. Chai, H., Babcock, C., “Two-Dimensional Modelling of Compressive Failure in Delaminated Laminates,” Journal of Composite Materials, Vol. 19,. No. 1, pp. 6798, 1985 Back Up