International Journal of Engineering Trends and Technology (IJETT) – Volume 23 Number 7- May 2015 Hardware Realization of Single Axis Solar Tracking System by Using a Cost Effective Microcontroller Rajesh.K#1 and Kailash Krishna Prasad.B#2 #1 Assistant Professor, Department of EEE, Assistant Professor, Department of EEE, BITS, KURNOOL. #2 Abstract — Solar based energy harvesting techniques have been attaining enormous interest in recent years. There are basically two ways of extracting energy from solar photovoltaic (PV) panels. One is by employing single axis or dual axis tracking technique and the other one is by Maximum Power Point Tracking (MPPT) methods. The latter method is a bit complex and implementation cost is high. Hence, it is convenient to use single axis tracking method to ensure cost effective solution as it very easy to design. A small Prototype has been developed by using a low cost embedded microcontroller and the performance is examined. Keywords— single axis tracking, dual axis tracking, MPPT, microcontroller, energy harvesting. I. INTRODUCTION Designing and implementing a real-time based solar tracking system is considered to be an important task to meet the energy demand. The MPPT based solar power extraction [13],[14],[15] is considered to be one of the effective methods to extract maximum power from solar photovoltaic (PV) panels but its implementation cost is too expensive if it is designed in digital domain by using a Digital Signal Processor (DSP) (or) Field Programmable Gate Array (FPGA) systems respectively [1],[2],[12],[16]. Hence, it is of utmost importance to look for cost effective solution in order to build a real time prototype of solar tracking kit. Since, most of the systems are implemented in digital domain to acquire accurate results; it is convenient to use a low cost microcontroller to achieve the task of solar power collection. Single axis (or) dual axis tracking methods is used sometimes instead of MPPT based methods because of its simplicity and possibility of low cost implementation. Few researchers have already been worked in this area to show its effectiveness [3],[4],[5],[6],[7],[8],[9],[10],[11]. But they have used different microcontrollers which are a bit costly. Hence, in this paper it has been shown the feasibility of utilizing AT89S52 microcontroller for the purpose of collecting power from solar PV panel. The AT89S52 is a low-voltage, highperformance CMOS 8-bit microcontroller with inbuilt 4K bytes of Flash programmable memory embedded in it. In this paper, single axis tracking method is selected and explained . Even though dual axis tracking method is better method when compared to single axis method, it is better option to consider single axis tracking for low cost implementation. ISSN: 2231-5381 II. HARDWARE DESCRIPTION The major parts involved are microchip microcontroller, oscillator, voltage regulator, photovoltaic (PV) cell, stepper motor, parasitic elements, power electronic switches and motor sensor accessories. A. Block diagram of Hardware: The schematic diagram of the complete hardware setup is represented in Fig: 1.The stepper motor runs based on the tracking sensor position. The software is dumped onto the microcontroller by using Keil Micro Vision, an integrated development environment which is used to create software to be run on microcontroller. Fig: 1. Hardware Block diagram B. Software working description: Software working operation can be divided into four major parts. The first part is meant for initial positioning. Prior to the powering up of the total system, the photovoltaic (PV) cell must be manually set to a certain direction. Once manually positioned, the tracking sensor will move to certain degree of steps per second in the clockwise direction until a value of light intensity greater than the preset threshold value is detected. The second part of the system code deals with the light tracking. This is considered to be the heart of the program. Once the tracker has set its initial position to a bright source of light i.e., sun, it is ready to align itself more precisely and continue to track the light. The tracker first measures the light intensity at its present location and then moves counter clockwise (left) by certain degree of steps and further takes another measurement. It, then moves clockwise (right) to certain degree of steps and calculates the final http://www.ijettjournal.org Page 326 International Journal of Engineering Trends and Technology (IJETT) – Volume 23 Number 7- May 2015 measurement. The software comparison subroutines compare these values and position the tracker at the point of greatest measurement. If any of the values are equal, the tracker will return stand still position. Low light detection is the third portion of the software routine. This works in conjunction with the tracking routine. The last portion of the software routine allows the tracker to reset itself at the end of the day. After every motor movement, a register is incremented or decremented subsequently so that, the net position of the tracker can be known at any given point of time. C. Prototype: The complete hardware prototype is depicted in Fig: 2. Fig: 3 Plot of Voltage (Volt) and Time (hour) TABLE I OUTPUT VALUES IN THE FORM OF VOLTAGE (V) AND TIME (HOUR) Time 6.00 6.30 7.00 7.30 8.00 8.30 9.00 9.30 10.00 10.30 11.00 11.30 12.00 Fig: 2. Hardware prototype III. DESIGN ANALYSIS AND RESULTS The hardware and software portions consist of light detection, motor driving, software tracking, and software enhancement. Also, a comparison has been made with the tracking PV panel and a stand still panel. There exists improved efficiency when the PV panel is rotating when compared to flat panel. Fig: 3 clearly show the enhanced efficiency and increased voltage rating with respect to time. Table: I represent the plot data. An experiment conducted to demonstrate the working procedure of the developed prototype. In this prototype, there exist two light sensors namely: LDR1 and LDR2 which are connected to the top side and bottom side of the PV panel. If the light intensity at LDR1 is higher than LDR2, then the PV panel rotates in anticlockwise direction. Similarly if the light intensity at LDR1 is less than LDR2, then the Panel rotates in the clockwise direction. Furthermore, if the light intensities of the both the light sensors are equal, then the panel remains stand still without rotating respectively. ISSN: 2231-5381 Flat Panel Voltage 0 0.5 1.1 1.5 2.3 2.8 3.5 3.9 4.5 4.9 5.3 5.6 5.8 Tracking Panel Voltage 0 1.2 1.8 2.4 3.5 3.9 4.3 4.8 5.5 5.9 6 6 6 Time Flat Panel Voltage 6 5.9 5.3 4.5 4 3.3 2.8 2.2 1.6 1.3 0.8 0 ------- 12.30 1.00 1.30 2.00 2.30 3.00 3.30 4.00 4.30 5.00 5.30 6.00 ------ Tracking Panel Voltage 6 6 6 6 6 6 6 5.6 4.3 3.9 2.1 0 -------- TABLE III ROTATION OF PV PANEL Light Intensity of Sensors Rotation LDR1 intensity is greater than LDR2 intensity LDR1 intensity is less than LDR2 intensity Light intensities at LDR1 and LDR2 are equal Anti-clockwise rotation Clockwise rotation Stand still i.e. constant position The Table: II show the rotation positions of the panel with respect to the light intensities of the two sensors. The stepper motor rotates in steps and the panel tracks the sun light. Hence, the process of extraction becomes simple and easier. IV. CONCLUSION This paper clearly illustrated the effectiveness of tracking of solar power by considering the rotation of the PV panel. Specifically, it demonstrates a working model for maximizing http://www.ijettjournal.org Page 327 International Journal of Engineering Trends and Technology (IJETT) – Volume 23 Number 7- May 2015 solar PV cell output by positioning a solar array at the point of maximum light intensity. This paper also demonstrated about a low cost embedded microcontroller. Thus, single axis tracking method can be effectively utilized to extract the solar power in order to improve the efficiency of the extraction. Comparison has been clearly shown in this paper regarding the improved voltage profile after utilizing this single axis tracking method. 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