International Journal of Engineering Trends and Technology (IJETT) – Volume 27 Number 5 - September 2015 PV Based Resonant Two Inductor Boost Converter for Induction Machine Drive Application 1 Praveen Sebastian, 2Jomole Joseph Mar Baselios College of Engineering, Electrical and Electronics Engineering 2 Assisstant Professor, Electrical and Electronics Engineering, Mar Baselios College of Engineering Kerala university 1 Abstract— A new converter is designed to drive an induction motor directly from PV energy. The developed system is based on a current-fed multi resonant converter for achieve zero current switching. It is also known as resonant two-inductor boost converter (TIBC) and a three-phase voltage source inverter. The classic topology of the TIBC has features like high voltage gain and low input current ripple. The topology is further improved with the use of a non isolated recovery snubber. The converter output is fed to a three phase ac motor via a three phase inverter. condition for the input switches and output rectifying diodes and this enables the converter to operate at high frequency with greater efficiency. This paper introduce a new DC-DC converter for photovoltaic water pumping systems. The arrangement will be in the form section II gives detailed description about solar system III gives detailed description about proposed system, detailed working of converter is presented in section IV control part in section V; simulation results in section VI II.SOLAR SYSTEM Keywords— photovoltaic converter, AC motor drives I. power system, tibc INTRODUCTION In conventional PV based drive systems boost converter and low voltage DC machine is used. Input current ripple in the boost converter fed drive system is higher and DC motor have lower efficiency and higher maintenance cost compared with Induction machine. To avoid these problems two inductor boost converter fed induction machine drive system was introduced. Input current ripple is less but power regulation range is reduced[2]. The two inductor boost converter exhibits benefits in high power applications and high input current is split between two inductors, thus reducing power loss in both copper windings and primary switches. Maintain power regulation range in the TIBC converter fed induction machine drive system an auxiliary transformer is introduced. But they still have problems with high voltage spikes created due to leakage inductance of the transformer and high voltage stress on the rectifying diodes[1]. The solution to the current fed PWM converter is use of resonant topologies able to utilize the component parasitic characteristics such as the leakage inductance and winding capacitance of transformers in a productive way to achieve the zero current switching(ZCS) or zero voltage switching(CVS) condition. Modified resonant two inductor boost converter is introduced for PV based drive system due to its very small no of components, simplicity, high efficiency, easy transformer flux balance and common ground gating driving for both switches[3]. Input current is distributed through the two boost inductors having its current ripple amplitude halved at twice the PWM frequency. TIBC can be modified to multiresonant converter to achieve zero current ISSN: 2231-5381 A solar cell is the building block of a solar panel. A photovoltaic module is formed by connecting many solar cells in series and parallel. Considering only a single solar cell; it can be modeled by utilizing a current source, a diode and two resistors[4]. This model is known as single diode model of solar cell. Two diode models are also available but only single diode model is considered here Fig 1: Single diode model of a solar cell The characteristic equation for a photovoltaic cell is given by Iph= Iscr+ Ki (T-298)*ƛ ⁄1000 Where, Irs=Iscr⁄([exp(qVoc/(Ns kAT))-1]) Io I rs [ T 3 Ego 1 ] exp[ q * ]{ Tr Bk Tr Ipv=Np*Ipv-Np*Io[exp〖{(q*(Vpv+IpvRs 1 }] T ))/(Ns AkT)}-1]〗 I & V : Cell output voltage and current Ios : Cell reverse saturation current T : Cell temperature in celsius -19 k : Boltzmann's constant, 1.38 * 10 http://www.ijettjournal.org J/K; Page 254 International Journal of Engineering Trends and Technology (IJETT) – Volume 27 Number 5 - September 2015 -23 q : Electron charge, 1.6*10 C; Ki : Short circuit current temperature coefficient at Iscr; Iscr : Short circuit current at 25 degree Celsius; Ilg : Light-generated current; Ego : Band gap for silicon; A : Ideality factor; Tr :Reference temperature; Ior : Cell saturation current Tr; Rsh : Shunt resistance; Rs : Series resistance; The characteristic equation of a solar module is dependent on the number of cells in parallel and number of cells in series[4]. It is observed from experimental results that the current variation is less dependent on the shunt resistance and is more dependent on the series resistance. PV module models are implemented as masked subsystems in Simulink. Inputs are PV current and insolation and outputs are PV voltage and PV power. Matlab M-file program written inside matlab function to obtain PV current as output with voltage, irradiation and temperature as inputs. Filter capacitors are electrolytic so it will affects the life time of the converter Current fed converters have some advantages they are it have high step-up voltage ratio and reduces transformer turns ratio but its disadvantages are high voltage stress due to leakage inductance of transformers and high high voltage stress on rectifying diodes. This disadvantages can be overcome by the use of resonant topology. There for the converter will modified as resonant converter. The component parasitic parameter like the leakage inductance and winding capacitance of transformer in a fruit full way to achieve zero current switching(ZCS) or zero voltage switching(ZVS)[6]. Table 1.Electrical characteristics data of solar 1.3 KW PV module Rated Power 1.3KW Voltage at maximum power 87V Current at maximum power 15.04A Open circuit voltage 88.2V Short circuit current 29.95 A Total no of cells in series 10 Total no cells in parallel 8 Cell voltage(series) 8.82V Cell voltage(parallel) 3.74V Fig:2 simplified block diagram of water pumping system III. PROPOSED CONVERTER Proposed converter is designed for higher efficiency application. Its advantages are high life time, low cost and easy accessibility. This converter design focused on single stage PV module. Fig.2 shows the basic block diagram of the system. The energy from PV panel fed to induction motor by two simple power stages. The TIBC converter used here for boost the voltage from the PV panel and Three phase inverter convert the DC voltage from the converter to 3phase AC voltage. The two inductor boost converter requires large voltage conversion ratio because of low input current ripple and low voltage nature of photovoltaic panels. The commonly use voltage fed converter have high input current ripple so filter capacitor needed[5]. ISSN: 2231-5381 Fig.3 shows the modified tibc topology. The main parts are resonant tank circuit, voltage doubler rectifier and snubber circuit. Resonant tank circuit is for achieving zero current switching or zero voltage switching. By employing a voltage double rectifier at the secondary terminal of the transformer as in fig.3(b), it is possible to reduce voltage stress on the MOSFETs to half of the orginal ones, transformer turns ratio as well as necessary ferrite core can be reduced. Finally as a result the transformers and MOSFETs can be made cheaper and the no of diodes in the secondary sides can be halved. Classically, the TIBC have a minimum operation load to maintain an established output voltage. Below a certain load level, the energy transferred to the output capacitor is not completely transferred to the load and causes an increase in the output voltage[9]. This happens because the inductors are charged even if there is no output current. As a result, this converter has a drawback when used in motor drive systems. Since the motor is a variable load and it has large time constants, it will demand low power at some operation points. As a solution non dissipative regenerative snubber circuit is presented shown in fig 3(c).. http://www.ijettjournal.org Page 255 International Journal of Engineering Trends and Technology (IJETT) – Volume 27 Number 5 - September 2015 Fig.3 Modified TIBC topology: (a) resonant tank (b) voltage doubler rectifier (c) snubber IV. OPERATION PRINCIPLE Two Inductor boost converter have six operating modes. The theoretical wave forms of these operating modes are illustrated in fig.4. At time t1, the rectifying diode Do1 is already conducting, and the voltage on resonant capacitor Cr is clamped at +Vout/2. At this instant, the switch Q1 is activated by VgQ1. As the switch is turned ON, its voltage drops to zero, and the snubber diode Ds1 is forced to stop conducting. From t1 to t2, Cr transfers its energy to the leakage inductance Lr, beginning the primary switch’s resonant process and forcing the current IQ2 on the switch Q2 to decrease. decrease until it reverses its polarity. When IQ2 is negative, the switch can be turned off. This happens at instant t3 when VgQ2 is forced to zero. At the time t3, the voltage VdsQ2 starts to increase, Q2 is completely blocked, and the snubber diode Ds2 begins to conduct, transferring energy directly to the snubber capacitor Cs. Between t3 and t4, Cr and Lm continue to resonate, decreasing the voltage on the doubler rectifier’s input and on VCr. At instant t4, the voltage across Cr reaches −Vout/2, and the rectifying diode Do2 starts to conduct, clamping VCr in −Vout/2. From t4 to t5, the capacitor Co1 is charged, and the current Of Do2 starts to decrease. At the instant t5, Q2 is turned on, initiating the resonant process on Q1. As Q2 is activated, Ds2 is forced to stop conduction. At the instant t6, the current in Do2 reaches zero, and Do2 stops conducting, reinitiating the resonance between Cr and Lm. From this moment, until the end of the switching period, the process repeats symmetrically as explained for the other input switch. A simplified methodology based on the effect of each resonant process, the resonant frequencies, and the switching frequency is applied. Matlab simulations and a prototype is used to show that, despite the simplicity of the design methodology, the correct operation of the converter is guaranteed, particularly the soft switching of the primary switches for the whole operating load range. Although the resonant process affects the output voltage, depending on the resonant tank component values and the load, this can be neglected because of its small influence and complex effect. Although the resonant process affects the output voltage, depending on the resonant tank component values and the load, this can be neglected because of its small influence and complex effect. Thus, neglecting the resonant effect over the output voltage, including the voltage doubler rectifier and the snubber connecting the primary and the secondary side of the converter[1]. V.SYSTEM DESIGN The static voltage gain (Kv) of the converter is defined as Vout Vin Fig.4 key wave forms of the tibc during switching period From t2 to t3, the primary switch’s resonance (Q2) continues to force its current to ISSN: 2231-5381 Kv 1 1 D (2 Ns Np 1) where D represents the duty cycle of each switch and must be higher than 50% to guarantee the necessary overlapping for the correct operation. Ns/Np represents the transformer turns ratio. To minimize the influence of the load on the resonant process on the primary current commutation interval, the switching frequency (Fsw) should be higher than http://www.ijettjournal.org Page 256 International Journal of Engineering Trends and Technology (IJETT) – Volume 27 Number 5 - September 2015 the resonant frequency (Frs) of Lm and Cr by a value of at least 1.1. Thus, Frs 1 LmCr 2 RESONANT TANK CIRCUIT DESIGN Fsw 1.1 1 Lm Lr Cr Lm Lr (D 2 2 Lm 5.8 10 Fsw 1.1 80 103 /1.1 1 Lm Frp 2 72727.27 9 456958.9314 9 1 5.8 10 9 Lm 0.5) 2.08811465 Fsw 2 8.25 10 1 Lr Cr 4 9 0.000825 Fsw (2 D 1) Lr 5.8 10 1 Lr 5.8 10 9 9 Lr 5.8 10 40 103 40 103 251327.4123 1 2 TON 10 1211.106497 1 The whole resonant process of the primary switches has the duration of half a resonant cycle, as shown in Fig. 4. To guarantee the ZCS condition for the entire load range, the following conditions must be satisfied: 9 40 103 1 6.31 1010 9 (5.8 10 Lr ) 1 360.359 Lr r Frp LmCr 1 LmCr 1 Lm The duration of the commutation interval is equal to the overlapping time (Tov) of the pulse driving signals and can be calculated as TON 2 5.8 10 1 Lr Cr 2 Lm Cr 1 Considering that Lm represents the magnetizing inductance and Lr represents the leakage inductance, then Lm is much larger than Lr; thus, can be simplified to Frp 2 1 During the primary current commutation interval, when both switches Q1 and Q2 are turned on, inductor Lr participates on the resonance in parallel with Lm and Cr; thus, the resonant frequency for this interval is defined as Frp 1 Frs FSW 2D 1 Another important constraint is the energy accumulated in Cr at the beginning of the primary switching resonant process. This energy needs to be completely transferred to the leakage inductance Lr during this process. From this condition, the following equation is derived: Lr 2.729 10 3 2 Lr V0 2 VO Cr 2 I 2 in ISSN: 2231-5381 http://www.ijettjournal.org Page 257 International Journal of Engineering Trends and Technology (IJETT) – Volume 27 Number 5 - September 2015 The bus voltage which is defined using the minimum necessary voltage for the inverter topology and PWM strategy. Two inductor boost converter switching frequency must be compromised between the switching losses and the inductor as well as transformer size. Switching frequency is usually designed to be 80 KHZ, which is used in simulation. During fixed duty cycle control in order to guarantee overlapping conduction of MOSFETs, D is chosen to be 53% based on the minimum required overlapping and commutation times of the MOSFT and the drivers selected VI.SIMULATION RESULTS The simulink model of PV based two inductor boost converter connected to induction motor is shown below Fig 5. Simulink model of PV based TIBC connected to induction motor Fig 6 shows the gate voltages of two switches. During fixed duty cycle control in order to guarantee the overlapping conduction of MOSFETs, D is chosen to be 53% based on the minimum required overlapping and commutation times of the MOSFET and the drivers selected. Fig.6 Gate voltage waveforms ISSN: 2231-5381 Table.2 Converter parameters Parameters Values Inductance Li1,Li2,Li3 100µH Capacitance C01,C02,C03 1.5µF Cr 5.8nF Lr 2.729mH Lm 0.825mH Switching frequency 80kHZ The output of two inductor boost converter settles at 415V. The simulation result of output of the converter is shown below. Simulation result of input of the DC to DC converter. Fig 7 shows the output voltage of the DCDC converter. Fig.7 output of the DC to DC converter Fig 8 shows the simulation result of zero current switching. From the simulation result it is clear that both turn on and turn off occurs at zero current switching. Fig.8 Verification of zero current condition on the input switch Q2 http://www.ijettjournal.org Page 258 International Journal of Engineering Trends and Technology (IJETT) – Volume 27 Number 5 - September 2015 As can be seen, for an input DC voltage of 415V, the circuit produces 3phase ac voltage output (fig .9).The output voltages of three phases are 120 degree apart from one another. Thus inverter action was obtained. The filtered output voltage waveforms of inverter are shown below in fig 10. Fig 9 Output line voltage waveforms for 3 phase PWM inverter with machine load Fig.10 Filtered output voltage of inverter Table.3 Machine parameters PARAMETERS VALUES Rr 3.805 Rs 4.85 Lls 0.0062 Llr 0.0062 Lm 0.25 fb 50 p 4 J 0.03 Lr Llr+Lm Tr Lr/Rr wb 2*pi*fb Xls wb*Lls Xlr wb*Llr Xm wb*Lm Xmstar 1/(1/Xls+1/Xm+1/Xlr). Fig.12 shows three phase current,torque and speed of the machine. The machine accelerates and come to steady state at 0.5 sec with a small slip because of inertia load. The machine is simulated by applying 415V three phase ac voltage at 50 Hz With just inertia (TL=0). Fig.11 complete dq model of induction machine The inputs of a Induction machine are the three-phase voltages, their fundamental frequency and the load torque. On the other hand the outputs are the three-phase currents, the electrical torque and the rotor speed. The machine parameters of 2Hp induction machine is used for simulation. ISSN: 2231-5381 Fig.12 Three phase currents ,torque and speed of induction machine When TL= 10 Nm, at steady state Te approaches TL, rotor speed reduces due to loading with ὡe =313 rad/sec and ὡr = 299rad/sec shown in Fig.13 http://www.ijettjournal.org Page 259 International Journal of Engineering Trends and Technology (IJETT) – Volume 27 Number 5 - September 2015 Fig.13 The stator current of the induction motor at rated speed VII.CONCLUSION Software model of PV based two inductor boost converter fed induction machine drive is done and concluded that the DC output obtained was very high in PV based TIBC fed induction machine drive compare with conventional topology. Switching losses are eliminated by achieving zero current switching(ZCC). [13] R.-Y. Chen, T.-J.Liang, J.-F.Chen, R.-L.Lin, and K.-C. Tseng, ―Study and implementation of a current-fed full-bridge boost dc-dc converter withzero-current switching for high-voltage applications,‖ IEEE Trans. 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