International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) On The Accuracy of Finite Element Method for static and Dynamic Problem MayurArvind Jadhav#1, Pradeep D. Darade*2, Sanjay S. Deshpandeα3 # PG Student, Mechanical Engineering, SITS, Pune, India * Department of mechanical engineering, SITS, Pune, India α Department of mechanical engineering, KSOE, Pune, India Abstract: Finite element Analysis (FEA) plays a very important role in the overall mechanical design process. It has been applied successfully to almost all kinds of problems and the complexity of problem ranges from static to dynamics and multyphysics problems. Although we find lot of literature on static analysis with respect to verification and validation of results these is not always the case with respect to dynamic problems in frequency and time domain due to complexity of physics and numeric. The present work bridges the gap and analyses a standard configuration of a cantilever beam and we show that the FEA results deviates much from exact solution for natural frequency calculations. It is expected that the users will benefit from the understanding we had from this work. Keywords —Static, Dynamic, FEA, Analysis I. INTRODUCTION Finite element analysis (FEA) is the modelling of products and systems in a virtual environment, for the purpose of finding and solving potential (or existing) structural or performance issues. FEA is the practical application of the finite element method (fem), which is used by engineers and scientist to mathematically model and numerically solve very complex structural, fluid, and multy-physics problems. FEA software can be utilized in a wide range of industries. It has emerged the third dimension of engineering supplementing the other two dimensions of pure theory and experimentation. It is also become an integral part of design process. Although much has been talked on static problems and several software’s/codesare available, however in literature we find less verification and validation on standard problems with respect to, dynamics.The present work analyses one standard configuration of a cantilever beam and we put forward the behaviour of several finite elements from one dimensions to 3- dimensions in this paper . We discover that there are still lot of unanswered questions when it comes to dynamic simulations and these need to be taken care of by the user of the software. Physics understanding is much more important and its correlation to ISSN: 2231-5381 the numerical with respect to element plays a very important role. Further situation is more complex for practical problems as several mesh quality parameters such asjacobian, aspect-ratio, distortion of the elements come into picture. II. STANDARD CONFIGURATION AND E XACT SOLUTION The problem we have taken for analysis is a cantilever beam made of steel (Young’s modulus= 2.1 x 105MPa, ρ=7800kg/ m3). Cross-section of the beam in y-z Plane is 1 x 3 mm. 1. Displacement = 6.34 mm Where, P = 1 N l = 100 mm E = 2.1 x 105 N/mm2 Izz= 0.25 mm4 2. Stress = 200 MPa Where, M = 100 Nm y = 0.5 mm Izz= 0.25 mm4 3. Natural Frequencies 1. = 84.62 Hz Where, E = 2.1 x 105 N/mm2 L = 100 mm ρ = 7.8 x 10 mm A = 3 mm2 Izz= 0.25 mm4 2. = 253.88 Hz Where, E = 2.1 x 105 N/mm2 L = 100 mm ρ = 7.8 x 10 mm A = 3 mm2 Iyy= 2.25 mm4 3. http://www.ijettjournal.org = 524.25 Hz Page 395 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) Where, E = 2.1 x 105 N/mm2 L = 100 mm ρ = 7.8 x 10 mm A = 3 mm2 Izz= 0.25 mm4 4. = 1572 Hz Where, E = 2.1 x 105 N/mm2 L = 100 mm ρ = 7.8 x 10 mm A = 3 mm2 Iyy= 2.25 mm4 5. = 1470.9 Hz Where, E = 2.1 x 105 N/mm2 L = 100 mm ρ = 7.8 x 10 mm A = 3 mm2 Izz= 0.25 mm4 6. = 4412.7 Hz Where, E = 2.1 x 105 N/mm2 L = 100 mm ρ = 7.8 x 10 mm A = 3 mm2 Iyy= 2.25 mm4 III. FEA Model and Approximate Solution For FEA analysis of given problems, we are considering Hypermesh software with NASTRAN solver. We are considering three types of meshing system, viz., quadrilateral (quad), tetrahedron (tetra) and triangular (tria). 1. QUAD i. Static a) Displacement = 6.26 mm b) Stress = 177 MPa Fig. 2 Stress, Contour plot for QUAD ii. Dynamic Mode: 1 Freq: 84.0 Hz Maximum deformation is 0.130E+04 at grid 14. Mode: 2 Freq: 251. Hz Maximum deformation is 0.130E+04 at grid 15. Mode: 3 Freq: 527. Hz Maximum deformation is 0.126E+04 at grid 14. Mode: 4 Freq: 0.150E+04 Hz Maximum deformation is 0.118E+04 at grid 14. Mode: 5 Freq: 0.157E+04 Hz Maximum deformation is 0.126E+04 at grid 13. Mode: 6 Freq: 0.307E+04 Hz Maximum deformation is 0.103E+04 at grid 14. 2. TETRA i. Static a) Displacement = 6.41 mm b) Stress = 131 MPa Fig. 1 Displacement, Contour plot for QUAD ISSN: 2231-5381 http://www.ijettjournal.org Page 396 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) Fig. 3 Displacement, Contour plot for TETRA Fig. 5 Displacement, Contour plot for TRIA Fig. 4 Stress, Contour plot for TETRA ii. Dynamic Frequencies Fig. 6 Stress, Contour plot for TRIA Mode: 1 Freq: 83.3 Hz Maximum deformation is 0.131E+04 at grid 15. Mode: 2 Freq: 249. Hz Maximum deformation is 0.130E+04 at grid 42. Mode: 3 Freq: 525. Hz Maximum deformation is 0.131E+04 at grid 42. Mode: 4 Freq: 0.148E+04 Hz Maximum deformation is 0.132E+04 at grid 15. Mode: 5 Freq: 0.157E+04 Hz Maximum deformation is 0.131E+04 at grid 16. Mode: 6 Freq: 0.296E+04 Hz Maximum deformation is 0.138E+04 at grid 42. 3. TRIA i. Static a) Displacement = 6.22 mm b) Stress = 178 MPa ISSN: 2231-5381 ii. Dynamic Frequencies Mode: 1 Freq: 84.3 Hz Maximum deformation is 0.130E+04 at grid 13. Mode: 2 Freq: 526. Hz Maximum deformation is 0.126E+04 at grid 13. Mode: 3 Freq: 0.115E+04 Hz Maximum deformation is 0.130E+04 at grid 15. Mode: 4 Freq: 0.149E+04 Hz Maximum deformation is 0.119E+04 at grid 13. Mode: 5 Freq: 0.300E+04 Hz Maximum deformation is 0.109E+04 at grid 13. Mode: 6 Freq: 0.379E+04 Hz Maximum deformation is 0.153E+04 at grid 15. http://www.ijettjournal.org Page 397 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) IV.COMPARISON OF RESULTS i. Static PARAMETER Displacement(mm) 2 Stress (N/mm ) EXACT SOLUTION QUAD TETRA TRIA 6.34 6.26 6.41 6.22 200 177 131 178 ii. Dynamic PARAMETER EXACT FREQUENCY SOLUTION MODE 1 (Hz) MODE 2 (Hz) MODE 3 (Hz) MODE 4 (Hz) MODE 5 (Hz) MODE 6 (Hz) FEA SOLUTION 84.62 253.88 524.25 1572 1470.9 4412.7 FEA SOLUTION QUAD TETRA TRIA 84 251 527 1500 1570 3070 83.3 249 525 1480 1570 2960 84.3 526 1150 1490 3000 3790 I am also thankful to my family members and friends for their continuous support. Let me in the end express my sincere thanks to all those persons from whom I received co-operation, help and motivation directly or indirectly during the preparation of this paper. REFERENCES [1] [2] [3] [4] Thomas J. R. Hughes-The Finite Element Method, Linear Static and Dynamic Finite Element AnalysisPrentice Hall, 1987. O. C.Zienkiewicz, R. L. Taylor- Finite Element Method, Vol. 2 Solid Mechanics, 5th edition, Butterworth Heinemann, 2000. Robert D. Cook - Finite Element Modeling for Stress Analysis, John Wiley & sons, 1995. Tirupati R. Chandrupatla, Ashok D.Belegundu, Introduction to Finite element in Engineering, 3rd edition, Prentice hall of India, 2002. V. CONCLUSION It is observed that most of the elements perform very well in static. It is well known fact that QUAD and TETRA and TRIA are stiff elements and predict the displacements to a low value. However the correct interpretation of how much stiff comes from the dynamic results for natural frequency as it is here that mass of the structure remains the same and frequency value gives an indication of the stiffness of the element. If one expects that conventional elements would predict the frequencies especially the higher frequencies which are extremely important in MEMS, then we observe that even though the low frequencies are predicted to good accuracy, there is much deviation against the exact solution values. It is expected that the FEA user keeps in mind the above deviations and this gives an idea of the deviations. In practical problems the meshing plays a very important role and this forms the further part of our studies. ACKNOWLEDGEMENT I hereby take this opportunity to express profound thanks and gratitude from the bottom of my hearts towards my guide, Respected Prof. P. D. Darade (Assistant Professor in Department of Mechanical Engineering, SITS,Pune) for his valuable guidance and untiring encouragement during the preparation of this paper. Also, that he spared his valuable time from the busy academic schedule for the expert suggestions. I am also very much thankful to Prof. S. S. Deshpande, (Assistant Professor in Department of Mechanical Engineering, KSOE, Pune), for his guidance, understanding, patience, and most importantly, his friendship during my graduate studies. His mentorship was paramount in providing a wellrounded experience consistent my long-term career goals. ISSN: 2231-5381 http://www.ijettjournal.org Page 398