International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) Decolorization of Malachite Green Dye Using UV + H2O2 and Photo Fenton Processes Yogendra D. Thakare#1, Vijay R. Diware*2, Kishor S. Wani#3 #1 Assistant Professor, Department of Chemical Engineering, SSBT’s College of Engineering and Technology, Bambhori, Jalgaon, 425001 (MS), India. *2 Associate Professor and Head, Department of Chemical Engineering, SSBT’s College of Engineering and Technology, Bambhori, Jalgaon, 425001 (MS), India. #3 Professor and Principal, SSBT’s College of Engineering and Technology, Bambhori, Jalgaon, 425001 (MS), India. ABSTRACT: In the present work, it has been studied the decolorization of malachite green dye using UV + H2O2 and photo Fenton processes. The effect of different operating conditions such as concentration of dye (10, 20 and 30 ppm), pH (3, 6 and 9), H2O2 dosage (10, 20, and 30 µl/L), Fe2+ dosage (5, 10, 20 and 30 mg/L) has been studied for the decolorization of malachite green dye. Under optimum conditions (10 ppm concentration of dye, 3 pH, 20 µl/L H2O2 dosage and 30 mg/L of Fe2+ dosage) observed that the photo Fenton process is found to be more efficient than UV + H2O2 process. Keywords- Decolorization, Malachite Green Dye, UV + H2O2 Process, Photo Fenton Process. I. INTRODUCTION The dye effluents from textile industries are major sources in environmental pollution [1]. Synthetic dyes have been used in different industries such as textile, paper printing, food, pharmaceutical, leather and cosmetics [2]. Removal of dyes from colored effluents due to their complex composition, toxicity, poor degradability and high solubility, have attracted great interest in the last few years [3]. Conventional methods such as chemical precipitation / adsorption and biological treatment cannot effectively remove and degrade dyes from effluents, hence finding an effective technique is necessary. Advanced oxidation processes (AOPs) have been introduced to treat wastewater, which has been developed to oxidize organic pollutants into carbon dioxide, water and inorganic ions or transform into less complex structures [4]. AOPs are based on the generation of highly reactive species such as hydroxyl radicals (OH●), which have strong oxidation potential and oxidize a large number of organic pollutants [5]. In recent years attention have been focused on photochemical advanced oxidation processes using Fenton reagent with UV light for the treatment of wastewater. The oxidation power of Fenton reagent is ISSN: 2231-5381 due to the generation of hydroxyl radical (OH●) during the iron catalyzed decomposition of hydrogen peroxide in acid medium [6]. The degradation of pollutants can be considerably improved using UVradiation. This is due to the generation of additional hydroxyl radicals. This photo Fenton process had been effectively used to degrade the pollutants [7]. The malachite green dye is extensively used in textile dying and paper printing. It is considered highly toxic for humans and animals because it can cause permanent injury to eyes. It’s contact with skin results in irritation with redness and pain. It also causes irritation to the respiratory tract that leads to cough and shortness of breath. It can cause irritation to the gastrointestinal tract, which has the symptoms of nausea, vomiting and diarrhea in human beings. It is also considered as a mutagen in microorganisms. It produces hazardous products like carbon oxides, nitrogen oxides and sulfur oxides when heated to decompose [8]. Therefore for the removal and degradation of the malachite green dye using UV + H2O2 and photo Fenton processes are studied. In the present work, study includes the effect of various experimental parameters on the photo oxidation and the optimization of their parameter for the effective degradation of malachite green dye. The degradation of the dye is measured in terms of decolorization. The properties of malachite green dye are shown in Table 1 and absorption spectra are shown in Figure 1. Table: 1. Properties of Malachite Green Dye Name Malachite Green Dye (Oxalate) Chemical name Bis (N-{4-[[4-dimethylamino) phenyl](phenyl)methylene] cyclohexa-2,5-dien-1-ylidene}N-methylmethanaminium) trioxalate C52H54N4O12 620 Cationic 927.02 Formula λ(nm) Chemical Class M.W. (g mol-1) http://www.ijettjournal.org Page 90 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) In UV + H2O2 process, 300 ml of malachite green dye solution in a glass beaker with different concentration of H2O2 (10, 20 and 30 µl/L) were treated for 30 minute at optimum concentration of malachite green dye and pH. In photo Fenton process, 300 ml of malachite green dye solution in a glass beaker with different concentration of FeSO4.7H2O (5 mg/L to 30 mg/L) were treated for 10 minutes at optimum concentration of malachite green dye, pH and H2O2. Figure: 1. Absorption Spectra of malachite green dye The aim of the work is to study the decolorization of malachite green dye by using UV + H2O2 and Photo Fenton process. II. MATERIALS AND METHODS Materials: Malachite green dyes (Oxalate), Hydrogen peroxide (30% W/V H2O2) and Ferrous sulfate heptahydrate (FeSO4.7H2O) were purchased from Fisher Scientific, Mumbai. Stock solutions of Malachite green dye were prepared in distilled water. All chemicals were used as received from the suppliers. A standard stock solution of 500 mg/L malachite green dye was prepared by diluting the corresponding mass of malachite green dye in distilled water and protected from sun light. Different initial concentrations of malachite green dye were prepared by further dilution of standard stock solutions. Figure: 2. Experimental setup of Photolytic reactor The absorbance of malachite green dye at different parameter was measured using UV–Vis Spectrophotometer (Agilent Technologies) at 620 nm. Calibration Plot of Malachite Green Dye: Methods: The calibration plot for malachite green dye was obtained by measuring absorbance of the dye at various concentration of the dye (Figure 3) which was used for determining the concentration of malachite green dye. The photolytic reactor used in the present study is as shown in Figure 2. The source radiation is four UV lamps emitting UV light of 125 Watt, manufactured by Phillips. Initially 300 ml of malachite green dye solution of different concentration (10, 20 and 30 ppm) were taken in a glass beaker with different pH (3, 6 and 9) and put it on the magnetic stirrer maintaining constant stirrer speed for 60 minutes under UV light in the photocatalytic reactor. Then sample from each of different concentration and pH were analyzed using UV-Vis spectrophotometer (Agilent Technology) at 620 nm. The optimal conditions of experimental parameters such as concentration dye, pH, H2O2 and Ferrous ions were determined at room temperature. Figure: 3. Calibration plot for malachite green dye ISSN: 2231-5381 http://www.ijettjournal.org Page 91 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) Further the percentage of decolorization of malachite green dye was calculated according to the Equation (1) mentioned below. % of Decolorization = ((CA0 – CA) / CA0) × 100 -------- (1) CA0: initial concentration of the dye (mg/L); CA: concentration of the dye after treatment (mg/L). III. RESULTS AND DISCUSION 1. Effect of dye concentration The concentration of dye is one of the important parameter in photolytic, UV+ H2O2 and Photo Fenton processes. The effect of initial dye concentration in this process is shown in Figure 4. Figure: 4. Effect of dye concentration on the decolorization of malachite green dye by photolytic process (at natural pH = 6). The figures clearly revealed that the increase in dye concentration decreases the percentage of decolorization. Increase of dye concentration from 10 to 30 ppm decrease the decolorization from 38.33 % to 14.89 % for photolytic processes in 60 minutes. Hence, 10 ppm concentration of malachite green dye is found to be the optimum concentration for UV + H2O2 and Photo Fenton processes. Hydroxyl radical is mainly responsible for dye decolorization and its concentration remains constant for all dye concentrations. The increase in dye concentration increases the number of dye molecules and not the OH radical concentration and so the removal rate decreases. 2. Effect of pH The pH of the solution controls the production rate of hydroxyl radical and the concentration of Photo Fenton processes. Hence, pH is an important parameter for Photo Fenton processes. The effect of pH on the decolorization of malachite green dye by photolytic processes is shown in Figure 5. ISSN: 2231-5381 Figure: 5. Effect of pH on the decolorization of malachite green dye by photolytic process (at optimum concentration of dye = 10 ppm). Decrease of the pH of the solution from 6 to 3 increases the decolorization suddenly from 38.33 % to 50.19 % and increases pH from 6 to 9, the decolorization decreases up to 29.18 % in photolytic processes at 60 minutes. Hence, pH 3 is found to be the optimum pH for photolytic as well UV + H2O2 and Photo Fenton processes. The results are in good agreement with early reports [9, 10]. In these processes the decrease in decolorization at pH above 3 is due to the coagulation of hydroxo complex of Fe 3+ formed during the reaction [11]. At low pH the removal rate is limited due to the hydroxyl radical scavenging effects of H+ ion [12]. 3. Effect of H2O2 dosage Initial concentration of H2O2 plays an important role in the UV + H2O2 and photo Fenton processes. The effect of addition of H2O2 (10 to 30 µl/L) on the decolorization of malachite green dye is shown in Figure 6. In UV + H2O2 processes, the addition of H2O2 from 10 to 20 µl/L increases the decolorization from 74.50 % to 88.26 % at 30 minutes. Further increase from 20 to 30µl/L causes decrease in decolorization from 88.26 % to 83.46 %. The increase in the decolorization is due to the increase in hydroxyl radical concentration by the addition of H2O2. But at high dosage of H2O2 the decrease in decolorization is due to the hydroxyl radical scavenging effect of H 2O2 [Eqs. (2) and (3)] and recombination of hydroxyl radicals [Eq. (4)] [13]. Hence 20 µl/L of H2O2 appear as optimal dosages for photo Fenton processes, respectively. H2O2 + OH● → H2O + H2O● --------------- (2) H2O● + OH●→H2O + O2 --------------- (3) OH● + OH●→H2O2 -------------- (4) http://www.ijettjournal.org Page 92 International Conference on Global Trends in Engineering, Technology and Management (ICGTETM-2016) IV.CONCLUSION Figure: 6. Effect of H2O2 on the decolorization of malachite green dye by photolytic process (at optimum concentration of dye = 10 ppm and pH = 3). Based on the results the following conclusions have been drawn. Increase in dye concentration from 10 to 30 ppm, decreases the decolorization from 38.33 % to 14.89 %. The photochemical oxidation and percentage of decolorization in UV + H2O2 and Photo Fenton process is optimum at 3 pH. H2O2 concentrations of 20µl/L appear as optimum dosages for UV + H2O2 and photo Fenton processes, respectively. The decolorization of dye increases by increasing the Fe2+ dosage from 5 mg/L to 30 mg/L. Though UV + H2O2 and photo Fenton processes can be used for the decolorization of malachite green dye, the Photo Fenton process is more efficient as compared to UV + H2O2 processes for decolorization of malachite green dye. V.REFERENCES 4. Effect of ferrous dosage 1. Amount of ferrous ion is one of the main parameters to influence the photo Fenton processes. The effect of addition of Fe2+ ion (5 mg/L to 30 mg/L) on the decolorization of malachite green dye has been studied. The results are shown in Figure 7. 2. 3. 4. 5. 6. 7. 8. Figure: 7. Effect of addition of Fe2+on the decolorization of malachite green dye by Photo Fenton process (at optimum concentration of dye = 10 ppm, pH = 3 and H2O2 dosage 20 µl/L) In Fenton process addition of Fe2+ from 5 mg/L to 30 mg/L increases decolorization from 92.77 % to 99.14 % in 10 minutes. More hydroxyl radicals are produced with the increase in the concentration of Fe2+. The decolorization is faster in the early stage of the reaction than in the later stage, because most of the H2O2 dosages were consumed in the early stage of the Photo Fenton reaction. Since ferrous ion catalyses H2O2 to form hydroxyl radical quickly in the first stage of reaction, more decolorization occurs in the early stage of reaction [14]. ISSN: 2231-5381 9. 10. 11. 12. 13. 14. Wang, K. S., Chen, H. Y., Huang, L. C., Su, Y. 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