R&DE (Engineers), DRDO Ramadas Chennamsetti rd_mech@yahoo.co.in Stress Analysis Summary Cauchy’s formula Stress transformation Principal stresses Maximum shear stress Octahedral stress Stress decomposition Equilibrium equations Ramadas Chennamsetti 2 rd_mech@yahoo.co.in R&DE (Engineers), DRDO Introduction Body subjected to loading – internal resistance offered by body Internal forces – distributed continuously over the body Deformation – deformable body – finite elastic modulus Deformation – continuous – single valued Stress analysis – equilibrium of the body – every point is in equilibrium Ramadas Chennamsetti 3 rd_mech@yahoo.co.in R&DE (Engineers), DRDO Introduction R&DE (Engineers), DRDO Equilibrium y Ω r G α x Γ ∑F = ma ∑F = r× m a + I G α ∑M ~ ∑M ~ ~ ~ ~ ~ ~ ~ Dynamic equilibrium =0 =0 ∑F ∑M =0 i i Static equilibrium Ramadas Chennamsetti =0 4 rd_mech@yahoo.co.in z Forces R&DE (Engineers), DRDO T Surface forces/tractions d Fs = T dS ~ Fs = ~ ds = infinitesimal area dF si = Ti dS ~ ∫∫ T dS S ~ Fs = Force corresponds to traction acting over ‘S’ Ramadas Chennamsetti 5 rd_mech@yahoo.co.in Force per unit area Acts on surfaces Need not be perpendicular to surface area – reactions of other parts Traction – Surface Normal R&DE (Engineers), DRDO Direction of traction and normal to area different n θ dA dA – differential element n - normal to area ~ x T = Ti ei ~ dA = n dA ~ ~ Angle between traction and area vector => θ Ramadas Chennamsetti 6 rd_mech@yahoo.co.in T – traction on area ‘A’ y z T Forces R&DE (Engineers), DRDO Body load Per unit volume or mass Distributed over the body y Not a surface force Acts at center of mass z Gravity force, centrifugal force B = Bx i + B y j + Bz k ~ ~ ~ Body force vector ~ B = B i ei Ω Bx Bz x d F = B dV ~ B ~ ~ Indices notation Total force due to body load Ramadas Chennamsetti F = ∫∫∫ B dV ~ B V ~ ~ 7 rd_mech@yahoo.co.in By Internal Forces R&DE (Engineers), DRDO Body under equilibrium – every particle under equilibrium y ∆F A I P II P ∆A x z A Section A-A Perpendicular to X - axis Ramadas Chennamsetti 8 rd_mech@yahoo.co.in I Internal Forces R&DE (Engineers), DRDO Second part of the body – ∆F I P − n n ∆A1 II ~ ~ -∆F ∆F Decomposing forces 1, x ∆A 3, z P ∆Fz ∆Fx ∆ F = ∆ Fi e i = ∆ F1 e1 + ∆ F2 e 2 + ∆ F3 e 3 ~ ~ Ramadas Chennamsetti ~ ~ ~ 9 rd_mech@yahoo.co.in ∆Fy 2, y Internal Forces R&DE (Engineers), DRDO Normal stress – Force perpendicular to area – σ 11 = τ 11 = lim ∆F1 = dF1 ∆A→0 Shear stress – ∆A1 dA1 ∆Fs acts in the plane – resolve into components ∆F2 dF2 τ 21 = lim = dA1 ∆A→0 ∆A1 ∆F3 dF3 τ 31 = lim = dA1 ∆A→0 ∆A1 Ramadas Chennamsetti 10 rd_mech@yahoo.co.in ∆Fs dFs = Force parallel to area – τ s1 = lim dA1 ∆A→0 ∆A1 Internal Forces R&DE (Engineers), DRDO Stress components – depend on forces, orientation of the plane Notation – Two indices – τ yx τ ij τ xx Indices notation Ramadas Chennamsetti 11 rd_mech@yahoo.co.in First index – plane & second index - direction Internal Forces R&DE (Engineers), DRDO Stresses A P P A x z Neighboring material exerts forces on the faces of infinitesimal element Decompose these forces – parallel & perpendicular to co-ordinate axes Divide by area,Ramadas dA => 0Chennamsetti 12 rd_mech@yahoo.co.in y Stresses at a Point R&DE (Engineers), DRDO Stresses Traction on each face of the element τ yy τ xy τ zy τ zx τ zz dy ~ ∆F ~ lim ∆A ∆A→ 0 τ xx τ xz y dz dx z ~ ~ ∆ Fi ∆ F1 ∆ F2 ∆ F3 ei = lim e1 + e2 + e3 ∆A→ 0 ∆ A ~ ∆A → 0 ∆ A ~ ∆A ~ ∆A ~ = lim T 1 = σ 1i ei = σ 11 e1 + τ 12 e2 + τ 13 e3 ~ x ~ ~ zz ~ ~ ~ ~ ~ ~ T 2 = σ 2 i ei = τ 21 e1 + σ 22 e2 + τ 23 e3 ~ ~ ~ T 3 = σ 3i ei = τ 31 e1 + τ 32 e2 + σ 33 e3 ~ ~ ~ ~ Traction on each Ramadas plane => Stresses acting on that plane Chennamsetti ~ 13 rd_mech@yahoo.co.in τ yz ∆F = ∆Fi ei = ∆F1 e1 + ∆F2 e2 + ∆F3 e3 τ yx τ Stresses at a Point R&DE (Engineers), DRDO ∆x, ∆y and ∆z => 0 – it becomes a point [] [ ] [] Nine stress components 3 – Normal stresses, 6 – Shear stresses Ramadas Chennamsetti 14 rd_mech@yahoo.co.in τ11 τ12 T = τ 21 τ 22 ~ τ 31 τ 32 τ13 e1 ~ τ 23 e2 => T = [σ ] e ~ ~ ~ τ 33 e3 ~ Stresses at a Point R&DE (Engineers), DRDO Shear stresses - Complementary σyy Static equilibrium of the element τyx τxy y σxx τxy τyx x dx ~ ~ x y z σyy This gives => Apply same method in other directions also, τ xy = τ yx τ yz = τ zy , τ zx = τ xz Shear stresses are complementary in nature Ramadas Chennamsetti 15 rd_mech@yahoo.co.in σxx dy ∑ F = 0, ∑ M = 0 ∑ F = 0, ∑ F = 0 ∑M =0 Stresses at a Point R&DE (Engineers), DRDO Nine stress components Three normal stresses - τxx, τyy, τzz Six shear stresses - τyz, τzy, τxz, τzx, τxy, τyx Complementary => τyz= τzy; τxz= τzx; τxy= τyx Three shear stress components Total number of stress components at a point => three normal + three shear = six components Ramadas Chennamsetti 16 rd_mech@yahoo.co.in Stresses at a point – 3D stress state Stresses at a Point R&DE (Engineers), DRDO Nine (six) stress – arrange in an array – Rows represent First row – stresses on ‘x’ plane Second row – stresses on ‘y’ plane Third row – stresses on ‘z’ plane Ramadas Chennamsetti 17 rd_mech@yahoo.co.in τ xx τ xy τ xz [τ ] = τ yx τ yy τ yz τ zx τ zy τ zz Sign Convention R&DE (Engineers), DRDO Positive or negative stress – depends on Direction of area normal and σxx – Force in +ve x-direction Force direction +n Area normal => +ve area => Stress is +ve - Tensile Stress τ xy τ xz +n z τxy – Force in +ve y – direction σ xx +n x Area => +ve area normal +ve => Stress is +ve τxz – Force in +ve z – direction Area => +ve area normal +ve => Stress is +ve Ramadas Chennamsetti 18 rd_mech@yahoo.co.in y Sign Convention R&DE (Engineers), DRDO Positive/negative stresses σxx – Force in -ve x-direction y Area normal => -ve area => Stress is +ve - Tensile Stress τxz τxy – Force in -ve y – direction σxx Area => -ve area normal => Stress is +ve τxy x z τxz – Force in -ve z – direction Area => -ve area normal => Stress is +ve Ramadas Chennamsetti 19 rd_mech@yahoo.co.in -n Sign Convention R&DE (Engineers), DRDO Positive/negative stresses σxx – Force in -ve x-direction +n τ xy τ xz +n z Area normal => +ve area => Stress is -ve => Compressive Stress σ xx τxy – Force in -ve y – direction +n x Area => +ve area normal => Stress is -ve τxz – Force in -ve z – direction Area => +ve area normal => Stress is -ve Ramadas Chennamsetti 20 rd_mech@yahoo.co.in y Sign Convention R&DE (Engineers), DRDO Positive/negative stresses – σxx – Force in +ve x-direction y τxz σxx τxy – Force in -ve y – direction -n Area => -ve area normal => Stress is +ve x τxz – Force in +ve z – direction τxy z Area => -ve area normal => Stress is -ve Ramadas Chennamsetti 21 rd_mech@yahoo.co.in Area normal => -ve area => Stress is -ve => Compressive Stress Cauchy’s formula R&DE (Engineers), DRDO Stress components acting on an element τ yy τ yx τ yz τ zz τ xy τ zy τ zx y τ zz dy On each face three stress components are acting x τ xx τ xz A z dz C Consider a plane ABC intersecting ‘x’, ‘y’ and ‘z’ axes Normal has direction cosines (l, m, n) dx Ramadas Chennamsetti 22 rd_mech@yahoo.co.in B Cauchy’s Formula R&DE (Engineers), DRDO Six stress components are given at point – Tractions on an inclined plane – y B B σxy σxx σzx o σxz z Ty σzy σyx σyz C σzz A x T Tx Tz σyy A x C z Ramadas Chennamsetti 23 rd_mech@yahoo.co.in y Cauchy’s Formula R&DE (Engineers), DRDO Direction cosines of ABC plane n = l e1 + m e2 + n e3 = li ei n y ~ ~ ~ ~ Equilibrium of tetrahedron B m Tx A = σ xx Ax + τ yx Ay + τ zx Az l o A x C Ay Ax Az Tx = σ xx + τ yx + τ zx A A A Tx = σ xxl + τ yx m + τ zx n z Ty A = τ xy Ax + τ yy Ay + τ zy Az Tz A = τ xz Ax + τ yz Ay + σ zz Az Ty = τ xy l + τ yy m + τ zy n Tz = τ xz l + τ yz m + σ zz n Ramadas Chennamsetti 24 rd_mech@yahoo.co.in n ~ Cauchy’s Formula R&DE (Engineers), DRDO Stress state at a point and direction cosines of a plane => Tractions on that plane Ty = τ xy l + σ yy m + τ zy n Tz = τ xz l + τ yz m + σ zz n l + m + n =1 2 2 Indices notation Ti = σ ji l j Tx σ xx τ yx τ zx l Ty = τ xy σ yy τ zy m => {T} = [σ ]{α} T τ n τ σ yz zz z xz Ramadas Chennamsetti 2 25 rd_mech@yahoo.co.in Tx = σ xx l + τ yx m + τ zx n Normal Stress R&DE (Engineers), DRDO Resultant traction – y TR2 = Tx2 + Ty2 + Tz2 n (l, m, n), σn Direction cosines of TR Ty Tr Tx x A Tz Ty Tx Tz ' ' l = , m = , n = TR TR TR ' Projections of Ti on n C z Normal stress on plane ABC σ n = lTx + mTy + nTz Ramadas Chennamsetti 26 rd_mech@yahoo.co.in B Normal Stress R&DE (Engineers), DRDO Normal stress is given by, σ n = l (l σ m (l τ n (l τ xx + mτ yx + nτ zx xy + mσ yy + nτ zy xz + mτ + nσ zz yz )+ )+ ) σ n = l 2σ xx + m 2σ yy + n 2σ zz + 2 (lm τ xy + mn τ yz + nl τ zx ) Ramadas Chennamsetti 27 rd_mech@yahoo.co.in σ n = lTx + mTy + nTz Shear Stress R&DE (Engineers), DRDO Calculate shear stress from tractions and normal stress T = σ +τ 2 τ = T −σ 2 n 2 n, σn T 2 Plane P 2 σ n = l 2σ xx + m 2σ yy + n 2σ zz + 2 (lm τ xy + mn τ yz + nl τ zx ) τ = (T + T + T ) − σ 2 2 x Ramadas Chennamsetti 2 y 2 z 2 n 28 rd_mech@yahoo.co.in τ 2 n Stresses in 2D R&DE (Engineers), DRDO 2D stress state - σxx, σyy and τxy n Ty ~ Tx = lτ xx + m τ yx T dy τxx α τxy τyx dl σ n = lTx + mT y dx x τyy cos α = dy =l dl cos( 90 − α ) = sin α = n = li + m ~ ~ j ~ Ty = lτ xy + mτ yy Tx dx =m dl σ n = τ xx l 2 + τ yy m 2 + 2lmτ xy σ n = τ xx cos 2 α + τ yy sin 2 α + τ xy sin 2α τ xx + τ yy τ xx − τ yy + cos 2α + τ xy sin 2α σ n = 2 2 29 Ramadas Chennamsetti rd_mech@yahoo.co.in y Stresses in 2D R&DE (Engineers), DRDO Normal stress in ‘t’ direction Angle => 90+α τ xx + τ yy τ xx − τ yy − cos 2α − τ xy sin 2α σ t = 2 2 Shear stress τ 2 =T 2 −σ T t n ~ ~ 2 n 1 τ = − (τ xx −τ yy )sin 2α + τ xy cos 2α 2 Ramadas Chennamsetti ~ 30 rd_mech@yahoo.co.in τ xx + τ yy τ xx − τ yy + cos 2α + τ xy sin 2α σ n = 2 2 Stress Transformation R&DE (Engineers), DRDO Transformation of stresses from one co-ordinate system (XYZ) to another 2D case co-ordinate system (xyz) Y y Y P(X, Y) = P(x, y) y x x o X l11 = cos ∠xoX l12 = cos ∠xoY O z l21 = cos ∠yoX l22 = cos ∠yoY P(x, Z Ramadas Chennamsetti y) => Vector 31 rd_mech@yahoo.co.in X Stress Transformation R&DE (Engineers), DRDO 2D Transformation – x1 = X 1l11 + X 2l12 x2 = X 1l21 + X 2l22 x1 l11 = x2 l21 l12 X1 => {x} = [T ]{X } l22 X 2 Where [T] is transformation matrix Writing in indices form xi = lij X j l11 [T ] = l21 Ramadas Chennamsetti l12 l22 32 rd_mech@yahoo.co.in x = Xl11 + Yl12 or Writing in matrix form Stress Transformation R&DE (Engineers), DRDO Stress is a second-order tensor – two indices Second order tensor => Outer product of two first order tensors cij = ai ⊗ b j => c = a b ~ ~ Transforming this product to xyz csys c = a i b j = lim am l jn bn = lim l jn am bn = lim l jn cmn ' ij ' ' σ =l l σ ' Ramadas Chennamsetti ij im jn mn 33 rd_mech@yahoo.co.in ≈ Dyadic product in XYZ csys Stress Transformation R&DE (Engineers), DRDO Writing in terms of transformation matrix σ ' ij = l im l jn σ mn [σ ] = [T ][σ ][T ] T ' τxx [σ] = τ yx τzx τxy τ yy τzy τxz τ yz τzz => Stress tensor Ramadas Chennamsetti 34 rd_mech@yahoo.co.in Where, Stress Transformation R&DE (Engineers), DRDO Applying in 2D stress transformation – Y x τxy y τyy τxx τxy τxx τXX τXY τYX τYY Transformation matrix l11 [T ] = l21 l12 l22 Stress tensor in XYZ σ 11 [σ XYZ ] = τ 12 τ 12 σ 22 Ramadas Chennamsetti Stress tensor in xyz [σ ] = [T ][σ ][T ] T xyz XYZ 35 rd_mech@yahoo.co.in X Stress Transformation R&DE (Engineers), DRDO 2D Stress transformation – σ xx τ xy τ xy l11 = σ yy l21 l12 σ XX l22 τ XY σ xx τ xy τ xy l11σ XX + l12τ XY = σ yy l21σ XX + l22τ XY τ xy = σ yy l 112 σ XX + 2l11l12τ XY + l 122 σ YY l11l 21σ XX + l12 l 21τ XY + l11l 22τ XY + l12 l 22σ YY σ xx = l112 σ XX + 2l11l12τ XY + l122 σ XX τ XY l11 σ YY l12 l21 l22 l11τ XY + l12σ YY l11 l21τ XY + l22σ YY l12 l21 l22 l11l 21σ XX + l12 l 21τ XY + l11l 22τ XY + l12 l 22σ YY l 212 σ XX + 2 l 22 l 21τ XY + l 222 σ YY σ yy = l212 σ XX + 2l22 l21τ XY + l222 σ XX τ xy = l11 l 21σ XX + (l12 l 21 + l11 l 22 )τ XY + l12 l 22 σ YY Ramadas Chennamsetti 36 rd_mech@yahoo.co.in σ xx τ xy Principal Stresses R&DE (Engineers), DRDO Maximum normal stresses which act on the planes, where there is no shear stress y Tractions on ABC in x, y & z directions n (l, m, n), σ B Tx = lσ xx + mτ xy + nτ xz = lσ Ty T Tz = lτ xz + mτ yz + nσ zz = nσ Tx x A Tz C z Ramadas Chennamsetti 37 rd_mech@yahoo.co.in Ty = lτ xy + mσ yy + nτ yz = mσ Principal Stresses R&DE (Engineers), DRDO Writing in matrix form – τ xy σy τ yz τ xz l 1 τ yz m = σ 0 σ z n 0 [σ ]{α } = σ [I ]{α } [[σ ] − σ [I ]]{α } = 0 0 1 0 0 l 0m 1 n Homogeneous algebraic equations – Eigenvalue problem σ - Eigenvector, {α} - Eigenvector Expanding – cubic equation – three roots Ramadas Chennamsetti 38 rd_mech@yahoo.co.in σ x τ xy τ xz Principal Stresses R&DE (Engineers), DRDO For non-trivial solution – {α}≠ 0 – Determinant = 0 σ x −σ τ xy τ xz τ xy σ y −σ τ yz = 0 τ xz τ yz σ z −σ Ramadas Chennamsetti 39 rd_mech@yahoo.co.in [σ ] − σ [I ] = 0 Principal Stresses R&DE (Engineers), DRDO Eigenvalue problem – Homogeneous algebraic equations Eigenvalues => Three principal stresses Eigenvalues => Real values – definite matrix Eigenvectors => Orientation of principal planes Number of Eigenvalues => order of matrix Ramadas Chennamsetti 40 rd_mech@yahoo.co.in Principal Stresses R&DE (Engineers), DRDO Expanding the determinant – σ − I 1σ + I 2σ − I 3 = 0 3 2 I1 = σ x + σ y + σ z τ xy σ x + σ y τ xz σx I3 = τ xz σ y + σ z τ yz τ xy σy symm Ramadas Chennamsetti τ yz σz τ xz τ yz σz 41 rd_mech@yahoo.co.in σx I2 = τ xy Principal Stresses R&DE (Engineers), DRDO Principal stresses can be obtained from the following I a = − I 2 + 3 2 1 I1 a φ σ 1 = + 2 − cos 3 3 3 I1 a φ σ 3 = − + 2 − cos 240 + 3 3 3 2 3 I1 I 2 b = − I 3 + I1 + 27 3 −b φ = cos 3 2 − a / 27 Ramadas Chennamsetti −1 42 rd_mech@yahoo.co.in I1 a φ σ 2 = + 2 − cos 120 + 3 3 3 Principal Stresses R&DE (Engineers), DRDO Invariant – value doesn’t change when the coordinate system is rotated – referring stresses wrt a different coordinate system Same coefficients of the characteristic equation for any orientation Independent of orientation of the planes The principal stresses depend only on loading For a given stress state – three mutually perpendicular planes - maximum stresses Calculation of principal plane orientations – use direction cosines relation also Ramadas Chennamsetti 43 rd_mech@yahoo.co.in Stress invariants – I1, I2 & I3 Principal Stresses R&DE (Engineers), DRDO n3, σ3 P Any direction on this plane Ramadas Chennamsetti 44 rd_mech@yahoo.co.in Distinct values of σ1, σ2 and σ3 – principal planes unique – mutually perpendicular n1.n2 = n2.n3 = n3.n1 = 0 If σ1 = σ2 & σ3 different – any direction perpendicular to n3 => perpendicular direction Principal Stresses R&DE (Engineers), DRDO If σ1 = σ2 = σ3 = p every direction is principal direction – hydrostatic state of stress – any three orthogonal directions p p Ramadas Chennamsetti 45 rd_mech@yahoo.co.in p Maximum Shear Stress R&DE (Engineers), DRDO Given a stress state at a point {T} σ2 xyz csys coincides with principal stress directions shear forces on Ax, Ay and Az = 0 Ramadas Chennamsetti 46 rd_mech@yahoo.co.in σ3 σ1 Maximum Shear Stress R&DE (Engineers), DRDO Tractions on plane ‘A’ => Ti = σij lj σij = 0 for i ≠ j Here, T1 = lσ1 , T2 = mσ 2 , T3 = nσ 3 T = Ti ei ~ ~ T = T + T + T = (lσ1 ) + (mσ 2 ) + (nσ 3 ) 2 1 2 2 2 2 3 2 2 Normal Stress on plane ‘A’ σ ij = liT j for i = j => Normal stress σ =lT ii i i Ramadas Chennamsetti 47 rd_mech@yahoo.co.in 2 Maximum Shear Stress R&DE (Engineers), DRDO Normal stress – σ n = lT1 + mT 2 + nT3 = l (lσ 1 ) + m (m σ 2 ) + n (n σ 3 ) ‘τ’ => Shear stress – Normal and shear stresses are orthogonal T 2 = σ 2 +τ 2 [ n ] [ τ = T − σ = (lσ 1 ) + (m σ 2 ) + (n σ 3 ) − (l σ 1 + m σ 2 + n σ 3 ) 2 2 2 n 2 2 2 2 2 2 2 ] l 2 + m 2 + n 2 = 1 => n 2 = 1 − l 2 − m 2 For maximum shear stress ∂τ ∂τ = 0, =0 Chennamsetti ∂Ramadas l ∂m 48 rd_mech@yahoo.co.in σ n = l 2σ 1 + m 2σ 2 + n 2σ 3 Maximum Shear Stress R&DE (Engineers), DRDO Differentiation gives the following expressions Solving & use l2+m2+n2 = 1 – three sets of l = 0, m = 0, n = ±1 solutions 1 l = 0, m = ± , n=± 2 1 l=± , m = 0, n = ± Ramadas Chennamsetti 2 1 2 1 2 49 rd_mech@yahoo.co.in σ1 − σ 3 2 2 l l (σ 1 − σ 3 ) + m (σ 2 − σ 3 ) − =0 2 σ 2 −σ3 2 2 m l (σ 1 − σ 3 ) + m (σ 2 − σ 3 ) − =0 2 Maximum Shear Stress R&DE (Engineers), DRDO Solutions – planes on which shear stresses are minimum and maximum 1 2 3 4 5 l ±1 0 0 0 m 0 ±1 0 ±(1/2)0.5 n 0 0 ±1 ±(1/2)0.5 ±(1/2)0.5 6 0 ±(1/2)0.5 0 Min. shear planes Maximum shear planes Ramadas Chennamsetti 50 rd_mech@yahoo.co.in ±(1/2)0.5 ±(1/2)0.5 Maximum Shear Stress R&DE (Engineers), DRDO 1 1 l = 0, m = ± , n = ± 2 2 τ max Ramadas Chennamsetti 1 = σ 2 −σ3 2 51 rd_mech@yahoo.co.in Values of shear stresses and planes – Maximum Shear Stress R&DE (Engineers), DRDO 1 1 l = ± , m = 0, n = ± 2 2 τ max Ramadas Chennamsetti 1 = σ 3 − σ1 2 52 rd_mech@yahoo.co.in Values of shear stresses and planes – Maximum Shear Stress R&DE (Engineers), DRDO 1 1 l =± , m=± , n=0 2 2 τ max Ramadas Chennamsetti 1 = σ1 − σ 3 2 53 rd_mech@yahoo.co.in Values of shear stresses and planes – Maximum Shear Stress R&DE (Engineers), DRDO Maximum shear stress act at ±450 planes with reference to principal planes σ2 σ σ1 τ max 1 = σ 3 − σ1 2 Ramadas Chennamsetti 1 σ = (σ 3 + σ 1 ) 2 54 rd_mech@yahoo.co.in σ3 τmax Minimum Shear Stress R&DE (Engineers), DRDO Plane of minimum shear stress 2 Plane OBC B Direction cosines σ3 C 1 o A σ2 Maximum principal stress plane Shear stress = 0 3 Ramadas Chennamsetti 55 rd_mech@yahoo.co.in σ1 l = ±1, m = 0, n = 0 Minimum Shear Stress R&DE (Engineers), DRDO Plane of minimum shear stress 2 Plane OAC B σ3 C 1 o A σ2 l = 0, m = ±1, n = 0 Principal stress plane - σ2 Shear stress = 0 3 Ramadas Chennamsetti 56 rd_mech@yahoo.co.in σ1 Direction cosines Minimum Shear Stress R&DE (Engineers), DRDO Plane of minimum shear stress 2 Plane OBC Direction cosines B σ3 C 3 1 o A σ2 Principal stress plane - σ3 Shear stress = 0 Maximum shear stresses are constant for a given stress state at a point Ramadas Chennamsetti 57 rd_mech@yahoo.co.in σ1 l = 0, m = 0, n = ±1 Octahedral Stresses R&DE (Engineers), DRDO A plane that makes equal angles with principal planes – Octahedral plane – eight planes l + m + n =1 2 2 2 1 l = ± = m= n 3 T1 = lσ1, T2 = lσ2, T3 = lσ3 σn =σoct = lT1 +lT2 +lT3 = l 2 (σ1 +σ2 +σ3 ) Ramadas Chennamsetti Equal angle with principal planes 58 rd_mech@yahoo.co.in l = m= n Octahedral Stress R&DE (Engineers), DRDO Equal angles with principal axes Normal octahedral stress => Average of principal stresses It depends on first invariant For a given stress state => Octahedral normal stress - constant Ramadas Chennamsetti 59 rd_mech@yahoo.co.in σ oct 1 I1 = (σ 1 + σ 2 + σ 3 ) = 3 3 Octahedral Stress R&DE (Engineers), DRDO Octahedral shear stress – shear stress from tractions is given by, 2 2 τ 2 = T 2 − σ n2 => τ oct = T 2 − σ oct => τ 2 oct ( ) 1 2 1 2 2 = σ 1 + σ 2 + σ 3 − (σ 1 + σ 2 + σ 3 ) 3 3 2 => τ oct = 1 3 (σ 1 − σ 2 )2 + (σ 2 − σ 3 )2 + (σ 3 − σ 1 )2 τ oct = 2 3 (I 2 1 − 3I 2 ) Octahedral shear stress => Chennamsetti τoct = τ(I1, I2) => Invariant Ramadas 60 rd_mech@yahoo.co.in Simplifying this expression, State of Pure Shear R&DE (Engineers), DRDO Only shear stress exist The stress state at a point six stress components, σij τ Infinite sets of planes through this point For pure shear - Sum of main diagonal terms in stress tensor vanish => Tr(σ) = 0 τxy Ramadas Chennamsetti 61 rd_mech@yahoo.co.in xy State of Pure Shear R&DE (Engineers), DRDO Necessary and sufficient condition for existence of a state of pure shear => First invariant of stress tensor = 0 τ xy τ yy τ zy τ xz τ yz τ zz I1 = σ xx + σ yy + σ zz = 0 Individual normal stress components need not be zero Ramadas Chennamsetti 62 rd_mech@yahoo.co.in τ xx [σ ] = τ yx τ zx Decomposition of Stress R&DE (Engineers), DRDO The stress tensor In indices notation, σij Decompose [σ] τxx [σ] = τyx τzx τxy τ yy τzy τxz τ yz τzz τxx τ yx τzx τxy τ yy τzy τxz p τ yz = 0 τzz 0 In indices notation 0 p 0 0 τxx − p 0 + τ yx p τzx τxy τ yy − p τzy τzz − p σ ij = pδ ij + (σ ij − pδ ij ) = pδ ij + Sij Ramadas Chennamsetti τxz τ yz 63 rd_mech@yahoo.co.in Stress state = Hydrostatic state + Deviatoric state (shear) Decomposition of Stress R&DE (Engineers), DRDO For pure shear => Tr(Sij) (σ xx − p ) + (σ yy − p ) + (σ zz − p ) = 0 1 p = (σ xx + σ yy + σ zz ) = σ mm = mean stress 3 2 3σ xx [S] = τ xy τ xz τ xy 2 σ yy 3 τ yz τ xz σ ' τ yz = τ xy 2 τ xz σ zz xx 3 Ramadas Chennamsetti τ xy σ yy' τ yz τ xz τ yz σ zz' 64 rd_mech@yahoo.co.in Deviatoric stress tensor – Decomposition of Stress R&DE (Engineers), DRDO Deviatoric stress – the first invariant is given by, => J1 = Tr(Sij) J1 = (σ xx − p ) + (σ yy − p ) + (σ zz − p ) But, 1 p = (σ xx + σ yy + σ zz ) 3 => J1 = 0 Use this relation The first invariant of Deviatoric stress = 0 Ramadas Chennamsetti 65 rd_mech@yahoo.co.in => J1 = (σ xx + σ yy + σ zz ) − 3 p Decomposition of Stress R&DE (Engineers), DRDO Hydrostatic stress tensor – volumetric part of stress tensor – spherical stress tensor Hydrostatic part – responsible for volume change – size change p p =>>> p p p Ramadas Chennamsetti 66 rd_mech@yahoo.co.in p Decomposition of Stress R&DE (Engineers), DRDO γ Change in shape due to applied shear Ramadas Chennamsetti 67 rd_mech@yahoo.co.in Deviatoric part – responsible for deformation or shape change Change in angle between two adjacent sides => shape change – distortion - shear stress Decomposition of Stress R&DE (Engineers), DRDO Invariants of deviatoric stress tensor σ 'xx [S] = τxy τ xz τxy σ yy' τ yz τxz τ yz σzz' σ xx' J2 = τ xy τ xy σ xx' + ' σ yy τ xz σ xx' τ xz σ yy' + ' σ zz τ yz τ xz τ yz J3 = ' symm σ Ramadas Chennamsetti zz τ yz σ zz' τ xy σ yy' 68 rd_mech@yahoo.co.in ' J 1 = σ xx' + σ yy + σ zz' = 0 Mohr’s Circle R&DE (Engineers), DRDO Principal stresses => σ 1 , σ 2 , σ 3 σ1 > σ 2 > σ 3 Take principal directions as reference Ramadas Chennamsetti 69 rd_mech@yahoo.co.in Graphical technique - Normal and shear stresses on a given plane – stress state at a point is known Stress state => σij – Find principal stresses corresponding to this stress state Mohr’s Circle R&DE (Engineers), DRDO Tractions on plane (l, m, n) wrt principal directions T = T 1 2 + T 22 + T 32 = l 2 σ 2 2 T =σ 2 +τ l2 + m But, 2 2 = l 2σ 2 1 + m 2σ + m 2σ 2 1 2 2 2 2 3 + n 2σ + n 2σ 2 3 2 3 + n 2 = 1 => n 2 = 1 − l 2 − m 2 ( )σ σ + τ = l (σ − σ ) + m (σ − σ ) + σ (σ − σ ) + τ = l (σ − σ ) + m (σ − σ ) − − (1 ) σ 2 +τ 2 2 2 = l 2σ 2 1 2 2 1 2 2 3 2 2 + m 2σ 2 2 2 3 2 1 + 1− l2 − m 2 2 3 Ramadas Chennamsetti 2 2 2 2 2 3 2 3 2 2 2 3 2 3 70 rd_mech@yahoo.co.in T1 = l σ 1 , T 2 = l σ 2 , T 3 = l σ Mohr’s Circle R&DE (Engineers), DRDO Normal stress on this plane – σ = lT 1 + mT 2 + nT 3 = l 2σ 1 + m 2σ 2 + n 2σ 3 σ = l 2σ 1 + m 2σ 2 + (1 − l 2 − m 2 )σ 3 2 + (σ − σ 2 )(σ − σ 3 ) τ 2 l = (σ 1 − σ 2 )(σ 1 − σ 3 ) σ2 +σ3 σ 2 −σ3 2 τ + σ − = l (σ 1 − σ 2 )(σ 1 − σ 3 ) + 2 2 2 2 2 Ramadas Chennamsetti 71 rd_mech@yahoo.co.in Eliminate ‘m’ from equations (1) and (2) Mohr’s Circle R&DE (Engineers), DRDO The expression τ 2 + σ − σ2 +σ3 2 σ 2 −σ3 2 2 (σ 1 − σ 2 )(σ 1 − σ 3 ) + = l 2 − (1) 2 represents a circle of center & radius 2 +σ 2 3 ,0 σ 2 −σ 3 R = l (σ 1 − σ 2 )(σ 1 − σ 3 ) + 2 on (σ, τ) plane 2 l 2 τ Rl C (σ + σ )/2 2 3 Ramadas Chennamsetti σ 72 rd_mech@yahoo.co.in σ 2 Mohr’s Circle R&DE (Engineers), DRDO Similar expressions as (1) can be obtained for direction cosines ‘m’ and ‘n’ σ2 +σ3 σ 2 −σ3 2 τ + σ − = l (σ 1 − σ 2 )(σ 1 − σ 3 ) + − (1) 2 2 2 2 2 2 σ1 −σ 3 2 2 (σ 2 − σ 1 )(σ 2 − σ 3 ) + = m 2 2 − (2) σ1 +σ 2 σ1 −σ 2 2 τ + σ − = n (σ 3 − σ 1 )(σ 3 − σ 2 ) + − ( 3) 2 2 2 2 2 Ramadas Chennamsetti 73 rd_mech@yahoo.co.in τ 2 + σ − σ1 +σ 3 Mohr’s Circle R&DE (Engineers), DRDO Stress state [σ] 3 σ +σ σ −σ τ 2 +σ − 1 2 = n2(σ3 −σ1)(σ3 −σ2 ) + 1 2 −(3) 2 2 2 2 n Rn C1 Direction cosines (l, m, n) Say, ‘n = 0’ Circle of radius => (σ1- σ2)/2 Center at ((σ1+ σ2)/2,0) 1 One of the Mohr’s circles Ramadas Chennamsetti 74 rd_mech@yahoo.co.in 2 Mohr’s Circle R&DE (Engineers), DRDO Similar circles can be drawn for equations (1) and (2) – plug l = 0 and m = 0 σ −σ3 σ +σ3 C1 2 ,0 , R1 = 2 2 2 τ τP P σ −σ3 σ +σ3 C2 1 ,0 , R2 = 1 2 2 σ −σ 2 σ +σ2 C3 1 ,0 , R3 = 1 2 2 Draw arcs with following radii C1 σ2 C2 σP 2 C3 σ1 σ σ −σ 2 R = n (σ 3 − σ 1 )(σ 3 − σ 2 ) + 1 2 2 n 2 2 Ramadas Chennamsetti 75 rd_mech@yahoo.co.in σ3 σ −σ3 Rl2 = l 2 (σ 1 − σ 2 )(σ 1 − σ 3 ) + 2 2 2 σ1 −σ 3 2 2 Rm = m (σ 2 − σ 3 )(σ 2 − σ 1 ) + 2 Equilibrium Equations R&DE (Engineers), DRDO Body under static equilibrium – every material point under equilibrium y B σxy x σxx P z σzx o σxz C V Infinitesimal element, σzy σyx σyz S σzz A x σyy z dm = ρ d V Ramadas Chennamsetti 76 rd_mech@yahoo.co.in y Equilibrium Equations R&DE (Engineers), DRDO Body and Traction forces => Fb and Ft Newton’s second law – d F t + d F b = dm ~ ~ dV ~ dt V = V (x , y , z , t ) ~ ∂ V dx ~ ~ = + ∂ x dt dt ∂V ~ a = Vx + ~ ∂x dV ∂ V dy ∂ V dz ∂ V dt ~ ~ ~ + + ∂ y dt ∂ z dt ∂ t dt ∂V ∂V ∂V ~ ~ ~ Vy + Vz + ∂y ∂z ∂t Ramadas Chennamsetti 77 rd_mech@yahoo.co.in ~ Equilibrium Equations R&DE (Engineers), DRDO Rewrite, ~ ~ ∂x Vx + ∂V ~ ∂y Vy + ∂V ~ ∂z Vz + ∂V ~ ∂t = ∂V ~ ∂t 2 + V .∇ V ~ ~ Term – 1 => Local acceleration Term – 2 => Convective acceleration For small deformations, the particle of mass ‘dm’ doesn’t move substantially – so this is term – 2, which is very small compared to local acceleration term. Neglect term – 2 Ramadas Chennamsetti 78 rd_mech@yahoo.co.in a= ∂V 1 Equilibrium Equations This gives => a= ~ dt ~ ∂V d F t + d F b = ρ dxdydz ~ dV ~ , ∂t ~ ≈ R&DE (Engineers), DRDO ∂V ~ ∂t d F t = T dS , ~ ~ T dS + B d V = ρ dxdydz ~ ~ ∂V ~ ∂t d Fb = B d V ~ ~ , ∫∫ T dS + S ~ ∫∫∫ V B dV = ~ ∫∫∫ V ∂V ~ ∂t ρdV In indices notation, ∫∫ S T i dS + ∫∫∫ V Bi dV = ∫∫∫ V Ramadas Chennamsetti ∂Vi ρdV ∂t 79 rd_mech@yahoo.co.in Integrating this expression, Equilibrium Equations R&DE (Engineers), DRDO But tractions on surfaces related to stresses – Cauchy’s formula Ti = σ ij l j Use this relation ∫∫∫ S ∫∫ σ Bi dV = ∫∫∫ V ij l j dS + S ∂Vi ρdV ∂t V ∫∫∫ Bi dV = ∫∫∫ V V ∂Vi ρdV ∂t Use Gauss divergence theorem – Volume integral to Surface integral ∫∫∫ ∇. AdV = ∫∫ A. n dS = ∫∫ A. dS V Indices notation ~ S ~ ~ S ∂Ai dV = ∫∫ Ai li dS ∫∫∫ ∂xi V S Ramadas Chennamsetti ~ ~ 80 rd_mech@yahoo.co.in ∫∫ T i dS + Equilibrium Equations R&DE (Engineers), DRDO Use Gauss Divergence theorem – ij l j dS + S ∫∫∫ V Bi dV = ∫∫∫ V ∂σ ij ∂x j ∫∫∫ V This gives - ∫∫∫ dV + V ∫∫∫ Bi dV = V ∂σ ∂x ij j ∂Vi + Bi − ρ ∂t ∫∫∫ V ∂Vi ρdV ∂t d V = 0 ∂σ ij ∂Vi + Bi − ρ =0 ∂x j ∂t Ramadas Chennamsetti 81 rd_mech@yahoo.co.in ∫∫ σ ∂Vi ρdV ∂t Equilibrium Equations R&DE (Engineers), DRDO All three equilibrium equations – ∂τ xy ∂τ xx ∂τ xz ∂u + + + Bx = ρ 2 ∂x ∂y ∂z ∂t ∂τ xy ∂τ yy 2 ∂τ yz ∂v + + + By = ρ 2 ∂x ∂y ∂z ∂t ∂τ xz ∂τ zz ∂w + + + Bz = ρ 2 ∂x ∂y ∂z ∂t Ramadas Chennamsetti 2 82 rd_mech@yahoo.co.in ∂τ yz 2 Equilibrium Equations R&DE (Engineers), DRDO Moment Equilibrium ∑ M = r× m a + I ~ ~ ~ G α ~ No rotations y ∑ M = r× m a ~ x ~ ~ P In differential form S r V d M t + d M b = r× dm ~ ~ ~ dV ~ dt o dMt and dMb moments due to traction and body loads Ramadas Chennamsetti 83 rd_mech@yahoo.co.in z Equilibrium Equations R&DE (Engineers), DRDO Plug dMt and dMb ~ ~ ~ ~ dt r× T dA + r× B dV = r× dm ~ ~ ~ ~ ~ dV ~ dt Integrating - ∫∫ r× T dA + ∫∫∫ r× B dV = ∫∫∫ r× ρ S ~ ~ V ~ ~ Ramadas Chennamsetti V ~ dV ~ dt dV 84 rd_mech@yahoo.co.in d M t + d M b = r× dm dV Equilibrium Equations R&DE (Engineers), DRDO Writing in indices form – i S j ijk ek dA + ∫∫∫ ri B j ε ijk ek dV = ∫∫∫ ri ~ V Use Cauchy’s formula ~ V ∂t ρε ijk ek dV ~ T j = σ jmlm ∂V j ε ijk ∫∫ riT j dA + ∫∫∫ ri B j dV − ∫∫∫ ri ρdV = 0 ∂t V V S ∂V j ε ijk ∫∫ riσ jm lm dA + ∫∫∫ ri B j dV − ∫∫∫ ri ρdV = 0 ∂t V V S Use Gauss Divergence theorem Ramadas Chennamsetti 85 rd_mech@yahoo.co.in ∫∫ r T ε ∂V j Equilibrium Equations R&DE (Engineers), DRDO Surface integral to volume integral ∂V j ε ijk ∫∫∫ (riσ jm ), m dV + ∫∫∫ ri B j dV − ∫∫∫ ri ρdV = 0 ∂t V V V ∂V j dV + ε ijk ri , mσ jm = 0 riε ijk ∫∫∫ σ jm , m + B j − ∂t V σ jm ,m + B j − ∂V j ∂t =0 So, ε ijk ri , m σ jm = 0 ε ijk δ im σ jm = 0 ε ijk σ Ramadas Chennamsetti ij = 0 86 rd_mech@yahoo.co.in Use integration by parts - first term Equilibrium Equations R&DE (Engineers), DRDO Cyclic symbol is skew-symmetric in i, j ε ijk = −ε jik ε ijkσ ij = 0, ε jikσ ji = 0 ε ijk (σ ij − σ ji ) = 0 => σ ij − σ ji = 0 Shear stresses – complementary => σ ij = σ ji Ramadas Chennamsetti Stress tensor is symmetric - 87 rd_mech@yahoo.co.in ε ijkσ ij + ε jikσ ji = 0 Cylindrical Co-ordinate System R&DE (Engineers), DRDO P z r θ To completely specify the location of point ‘P’ (r, θ, z) required Ramadas Chennamsetti 88 rd_mech@yahoo.co.in Cartesian frame of reference – body processes straight boundaries Curved boundaries – Cylindrical, Spherical Cylindrical csys – z(r, θ, z) – Spherical csys – (r, θ, φ) Cylindrical Co-ordinate System R&DE (Engineers), DRDO Equilibrium equations dθ/2 τrθ σr Equilibrium equations dz dr ∂τ rz τ rz + dr ∂r Ramadas Chennamsetti ~ ∑ F = 0, ∑ Fθ = 0 , ∑F =0 r z 89 rd_mech@yahoo.co.in ∂τ rz τ rz + dz ∂z ∑F = 0 Cylindrical Co-ordinate System R&DE (Engineers), DRDO Equilibrium in radial direction – ∂σ rr ( ) σ + dr r + dr d θ dz − σ rd θ dz + rr rr ∂r dθ ∂τ rθ τ + dr drdz − τ drdz cos + rθ rθ ∂r 2 dθ ∂σ θθ σ θθ + ∂θ drdz + σ θθ drdz sin 2 + •• dr dr Br r + dθdz = ρ u r + dθdz 2 2 Ramadas Chennamsetti 90 rd_mech@yahoo.co.in ∂τ rz dr dr τ rz + ∂z dr r + 2 dθdr − τ rz r + 2 dθdr − Cylindrical Co-ordinate System R&DE (Engineers), DRDO Neglect higher order terms - simplifying this equation – Similarly two more expression in θ and z directions •• ∂τ rθ 1 ∂σ θθ ∂τ zθ 2τ rθ + + + + Bθ = ρ v ∂r r ∂θ ∂z r •• ∂τ rz 1 ∂τ θz ∂σ zz τ rz + + + + Bz = ρ w ∂r r ∂θ ∂z r Ramadas Chennamsetti 91 rd_mech@yahoo.co.in •• ∂σ rr 1 ∂τ rθ ∂τ zr σ rr − σ θθ + + + + Br = ρ u ∂r r ∂θ ∂z r Ramadas Chennamsetti 92 rd_mech@yahoo.co.in R&DE (Engineers), DRDO