Proceedings of the ASME International Mechanical Engineering Congress and Exposition -2012- VOLUME 3 Part A Design, Materials, and Manufacturing presented at ASME 2012 INTERNATIONAL MECHANICAL ENGINEERING CONGRESS AND EXPOSITION NOVEMBER 9-15, 2012 HOUSTON, TEXAS, USA ASME Two Park Avenue * New York, N.Y. 10016 CONTENTS PART A DESIGN, MATERIALS, AND MANUFACTURING ADVANCES IN MATERIAL FORMING, APPLICATIONS, TOOLING, AND RAPID PROTOTYPING 1 IMECE2012-85689 Study Seam and Die Life Assessment for Welding Strength Alloy 7075 Quang-Cherng Hsu, Kun-Hong Kuo, on Square Tube Extrusion of Aluminum and Bo-Feng Sheng IMECE2012-86279 Modeling Tape Cast 9 Ceramics With Multiple Layers of Fugitive Phase Materials Stephanie A. Wimmer, Ming-Jen Pan, Virginia G. DeGiorgi, Edward P. Gorzkowski, and Alan C. Leung IMECE2012-86413 of 17 Method in the Application Bayesian Analysis Casting Mold Yaou Wang and David Schwam Design Optimization of Permanent IMECE2012-86427 23 Simulation of Blank Design for Blades of Francis Turbines Zhengkun Feng, Henri Champliaud, Michel Sabourin, and Sebastien Morin IMECE2012-87297 31 Using Forming Simulation Results in Virtual Assembly Analysis Bjorn Lindau, Alf Andersson, Lars Lindkvist, and Rikard Soderberg IMECE2012-87401 39 and Numerical of Extrusion Die Profiles for Uniform and Experimental Investigation Effective Case-Hardening Treatment Syed Sohail Akhtar and Abut Fazal M. Arif IMECE2012-87654 49 How to Design and Create a Cardan Shaft for a Single Port Robot by Selective Laser Sintering Daniel B. Roppenecker, Mattias F. Traeger, Jan D. J. Gumprecht, and Tim C. Lueth IMECE2012-88277 Additive Manufacturing: Exploration Layer Deposition Devdas Shetty and Daniel Ly 59 of Porosity and Form Features Using Layer by vii IMECE2012-88476 67 Simulations of Thermo-Mechanical Characteristics in Electron Beam Additive Manufacturing Ninggang Shen and Kevin Chou IMECE2012-89107 75 Numerical Simulation of Forging Process of Spiral Bevel Gear Rong-Jer Lai IMECE2012-89573 77 Numerical Simulation and of Gas-Powder Flow in Inner Powder Experimental Investigation Delivery System Shuang Liu, Fanrong Kong, Shihong Shi, and Radovan CAD, CAM, Kovacevic AND CAE SIMULATIONS IMECE2012-85788 89 Geometrical Coupling Analysis to Reduce Complete Assembly Line Complexity Peter Edholm, Lars Lindkvist, and Rikard Soderberg IMECE2012-86267 97 Robust Design and Geometry Assurance Considering Assembly Ergonomics M. Rosenqvist, A.-C. Falck, and R. Soderberg IMECE2012-86296 105 Computer Simulation and Modelling of Standing Wave Using a Single Flexural Transducer Piezoelectric Ultrasonic Motor M. Shafik IMECE2012-86820 Multi-Point 113 Method for Flexible Positioning Tooling System Chunqing Liu, J. Hong, and Shaofeng Wang in Aircraft Manufacturing IMECE2012-86964 Numerical 119 Investigation of Selective Laser Melting Process for 904L Stainless Steel Miranda Fateri, Andreas Gebhardt, and Maziar Khosravi IMECE2012-87086 Development of a Graphical 125 User Interface for Design of Thin Curved Beams Shahnam Navaee IMECE2012-87291 131 The Convergence and Algorithm Factors Analysis of Topology Optimization for Crashworthiness Based on Hybrid Cellular Automata LianShui Guo, Andres Tovar, Jun Huang, and Xuan Zhou IMECE2012-87489 141 Radial Basis Function Metamodel for Optimized JLv Wang, Teng Long, Lei Peng, and Li Liu Expensive Engineering Design Optimization viii IMECE2012-87537 Automatic Geometric 149 Recognition of Weld Beads for Supporting Virtual Prototyping and Cost Estimation of Welding Roberto Raffaeli, Marco Malatesta, Marco Mandolini, and Michele Germani IMECE2012-87703 159 Estimation of Residual Stress in Spiral Welded Pipe: Regression and Numerical Model Abul Fazal M. Arif, Ahmad S. Al-Omari, Anwar K. Sheikh, Yagoub Al-Nassar, and M. Anis IMECE2012-88067 A 169 Computer-Based Design System for Lightweight Grippers in the Automotive Hakan Petersson, Damien Motte, Martin Eriksson, and Robert Industry Bjarnemo IMECE2012-88263 181 Comparison of Computer Algebra Systems for Closed Form Stiffness Matrix Generation Panos S. Shiakolas, David C. Wilhite, and Sara E. McCaslin IMECE2012-88505 Development of 187 Toolkit for the Analysis and Design of Composite Pressure Vessels Elias Ledesma, Salvador M. Aceves, Francisco Espinoza-Loza, and Bahram Ravani a IMECE2012-88552 199 Evaluation of Backstitch Tool Path for and in Strategy Stability Productivity Jong-Seol Moon, Hae-Sung Yoon, Gyu-Bong Lee, and Sung-Hoon Ann Micro-Drilling IMECE2012-88553 205 Experimental Analysis and FEA of Friction Stir Elias Ledesma, Eduardo Welding on Aluminium Plates Aguilera, and Gilberto Villalobos IMECE2012-88592 211 the of With Pressures Study Flange Manufacturing Pipe High SeungGul Baek, XueGuan Song, YoungChul Park, TaeGual Kim, KyoungYong Park, and KwangSun Kim on IMECE2012-89101 217 Design Enhancement of the CANDU Spent Fuel Storage Basket Woo-Seok Choi, Jae-Eon Jeon, Ki-Seog Seo, and Ju-Chan Lee IMECE2012-89247 223 of Optimum Design High-Speed Approach 4-Bar Mechanisms Using a Bi-Level Game Theoretic Ehsan Ghotbi and Anoop K. Dhingra IMECE2012-89452 233 Development of Virtual Sculpting System With Haptics in PowerWall 3-D Virtual Environment Xiaobo Peng and Blesson Isaac • ix IMECE2012-89475 241 for the Economic of in the Semantic of Methodology Viability Companies Adaptation Information Systems Elsa Marcelino-Jesus, Joao Sarraipa, Mario Antao, Ricardo Jardim-Goncalves, and Joao Mendonga da Silva IMECE2012-89522 251 Simplified Interior Ballistics Analysis of a Hybrid Projectile Prototype Edward Jackson, Jay Wilhelm, Patrick H. Browning, Victor Mucino, and Mridul Gautam IMECE2012-89759 261 A Virtual Tool for Wear Simulation of Standard and Non-Standard Spur Gears F. Karpat, S. Ekwaro-Osire, and E. Karpat DESIGN AND MANUFACTURING OF AEROSPACE, TRANSPORTATION, AND FOOD INDUSTRY APPLICATIONS IMECE2012-85269 265 Optimal Design of Mechanical Transmissions for High Performance Servo-Drive Systems Hani A. Arafa and Mohamed L. Shaltout IMECE2012-85471 275 Multimedia Content With Assessing Adaptation Techniques Using Heterogeneous Handheld Devices in Performing Product Development Tasks Eliab Z. Opiyo a View to IMECE2012-85906 289 The Influence of Transmission Ratios Selection X. X. Zhou, P. D. Walker, N. on Electric Vehicle Motor Performance Zhang, B. Zhu, and F. Ding IMECE2012-86507 297 An Investigation Into the Influence of Ultrasonic Servo Feed Drive Technology in Electro Discharge Machining Industrial Applications M. Shafik IMECE2012-87414 305 Optimal Layout of an Offshore Crane Using Topology Optimization In Gwun Jang and Byung Man Kwak IMECE2012-87941 309 Toward Better Integration of Vehicle Assembly Production Systems Jorge Arinez, Jerry Yen, John Michaloski, Frederick Proctor, and William Rippey DESIGN INNOVATIONS, METHODOLOGIES, AND PHILOSOPHIES IMECE2012-85623 319 Multi-Directional Blending for Heterogeneous Object Modeling Ibrahim T. Ozbolat, Bahattin Koc, and Yaqin Deng x IMECE2012-85938 Supporting 325 the Ideation Process and Representation of the Design of a Product as Part of a Real Life Use Process Eliab Z. Opiyo IMECE2012-86268 335 Design of Module for Modular Customized Manipulators Satwinder Singh, Sameer Gupta, and Ekta Singla IMECE2012-86410 341 Comprehensive Engineering: A New Concurrent Engineering to Reduce Cost and Increase Productivity Across Industries Shuichi Fukuda 347 IMECE2012-87374 Generation of Optimized Robotic Assembly Sequence Using Immune Based Technique Bibhuti Bhusan Biswal, Sujit Kumar Pattanayak, Rabindra Narayan Mohapatra, Pramod Kumar Parida, and Panchanand Jha IMECE2012-87376 A Framework for Demonstrated 357 Outside-the-Box Enhancing Case Study Thinking in Engineering Design, on a Holger M. Roser and W. John Dartnall IMECE2012-87391 A KBE 367 Design Methodology to Support Li-Ion Battery Cooling for Hybrid and Electric Vehicles Daniele Landi, Paolo Cicconi, and Michele Germani IMECE2012-87466 Toward 377 Improving Product Architecture Solutions by Integrating Designs for Assembly, Disassembly and Maintenance Andreas Dagman and Rikard Soderberg a Method for IMECE2012-87912 of 389 Predictive Development Long-Term Loadings a Design Methodology for Structural Polymers Subject to Julie R. Jackson and Glenn E. Vallee IMECE2012-88012 397 A Search-Based Approach for Prediction of Flexible Hose Shapes Tristan Herrmann, Lalit Patil, Lakshmi Srinivas, Krishna Murthy, and Debasish Dutta IMECE2012-88247 Investigation Angles of 405 Riding Position Effects on Time-Trial Bicycle Drag Coefficient at Different Yaw Peter N. Doval and llya V. Avdeev IMECE2012-88846 411 A Petri-Net Model for Machine Structure S. Maaz Hasan, Aamer Ahmed Configuration Approach Baqai, and M. Nadeem Azam xi 423 IMECE2012-89478 Monitor for Information Jose Ferreira, Carlos Networks and Sustainability in Alignment Logistics Agostinho, Elisabeth Ilie-Zudor, and Ricardo Jardim-Goncalves IMECE2012-89490 A 433 Methodology Based on Interactive Virtual Prototypes for a Better Design of Consumer-Product Interaction Francesco Ferrise, Monica Bordegoni, and Cugini Umberto IMECE2012-89500 Evaluating TRIZ as 441 Provider of Provocative Stimuli a Ryan Arlitt, Anthony Nix, and Rob Stone IMECE2012-89558 451 of Airfoils Shopfoil: Design Unoptimized Zachary G. Napolillo, Shanti D. Hamburg, Patrick H. Browning, Wade W. Huebsch, Jay Wilhelm, and Mridul Gautam 459 IMECE2012-89671 Toward a Multi-Objective, Multi-Level Optimization Based Engineering Decision Tool Adam J. Shuttleworth and Atul Kelkar IMECE2012-90006 467 Function and Mechanism Formalization in Task Based H. V. Conceptual Design Method Darbinyan ENERGY EQUIPMENT COSTS, DESIGN, MANUFACTURING TECHNOLOGIES, AND RELIABIITY IMECE2012-86225 Riser 479 System Design Deepwater Young-Ju Kim, Jae-Ki Kwon, Sang-Shik Kim, Sang-Woong Yun, and Byung-Woo Kim Drilling in Environment Nam-Sub Woo, IMECE2012-86619 485 Energy Extraction Maximization Using Direct Transcription James T. Allison, Allen Kaitharath, and Daniel R. Herber Wave IMECE2012-87482 497 The Effect of Surface Enhancement on Improving the Fatigue and Sour Service Performance of Downhole Tubular Components Jeremy E. Scheel and Douglas J. Hornbach IMECE2012-89638 Buckling Analysis of 505 Drill Strings in Inclined Welibores Using the Explicit Finite Element Method Mehdi Hajianmaleki, Jeremy S. Daily, Lev Ring, and Raju Gandikota xii IMECE2012-89877 513 Design and Fabrication of Composite Wind Blades for 5kW Wind Power a System T. Y. Kam FIBER REINFORCED COMPOSITES: FABRICATION, CHARACTERIZATION AND MODELING IMECE2012-85348 519 New Type of Transmission Screw Nuts With Structure of Steel-Backing/Self-Lubrication Composite Lining Yousong Sun, Xianhui Zhou, Yongqi Cheng, Liangmo Wei, and Chunmei Li 525 IMECE2012-85411 of Impact Properties of E-Glass/Epoxy Composites Using Optimization Low-Velocity Plasticizing Modifiers M. M. Rahman, N. Jahan, S. Zainuddin, M. V. Hosur, S. Jeelani, and Ashok Kumar IMECE2012-86270 533 Investigation of Skillful Technician in Hand lay-up Fabrication Method Tetsuo Kikuchi, Takuji Koyanagi, Hiroyuki Hamada, Asami Nakai, Yuka Takai, Akihiko Goto, Yoshimichi Fujii, Chieko Narita, Atsushi Endo, and Tetsushi Koshino Biomechanics IMECE2012-86395 Comparison of Two 541 to Model Cure-Induced in Approaches Microcracking Composites Igor Tsukrov, Michael Giovinazzo, Kateryna Vyshenska, Harun Bayraktar, Jon Goering, Three-Dimensional Woven and Todd Gross IMECE2012-87151 547 Bending Properties and Finite Element Modeling of Biaxial Weft Knitted Composites 0. Demircan, Y. Hamada, T. Kosui, A. Nakai, and H. Hamada 553 IMECE2012-88260 Three-Dimensional Micromechanical of Continuous Fiber Reinforced Ceramic Modeling Composites With Interfaces V. Bheemreddy, L Dharani, K. Chandrashekhara, G. Hilmas, and W. Fahrenholtz 563 IMECE2012-88267 Impact Characterization of Polyurethane Composites Manufactured Using Vacuum Assisted Resin Transfer Molding M. Mohamed, R. R. Vuppalapati, S. Hawkins, K. Chandrashekhara, and T. Schuman IMECE2012-88491 Finite Element-Based Brownian 571 Simulation of Nano-Fiber Dynamics Nano-Composites Processing Using Monte-Carlo Method Dongdong Zhang and Douglas E. Smith IMECE2012-89236 581 Multiscale L. E. Suspensions in Modelling of Non-Crimp Fabric Composites Asp, E. Marklund, J. Varna, and R. Olsson xiii IMECE2012-89830 Characterization of 591 Physical Properties for Multi-Scale Polymer Composites Under Various Processing Conditions Anne C. Lederer, David I. Bigio, Hugh A. Bruck, Betel T. Sime, Harry R. Brown, II, and Graeme M. Fukuda IMECE2012-89866 Synthesis 599 of Carbon Nanostructures by Thermo-Mechanical Means David Barber, H. A. Calderon, Julio Quintero, and Francisco C. Robles Hernandez FRACTURE AND DAMAGE: NAINIO- TO MACROSCALE IMECE2012-85493 601 Comparative Evaluation of Fatigue Assessment Techniques on a Forged of a Single Cylinder Diesel Engine Rajesh M. Metkar, Vivek K. Sunnapwar, and Subhash Deo Hiwase Steel Crankshaft IMECE2012-85804 Estimation of Long-Term Creep Rupture Life of T91 Alloy Superheater Tube in the 611 Presence of Steam-Side Oxide Scales Junlin Huang, Keyi Zhou, Jianqun Xu, and Xiaohu Xu IMECE2012-86372 Stress 619 Singularity Analysis of a Viscoelastic /Viscoelastic Bonded Joint M. A. K. Chowdhuri and Z. Xia IMECE2012-87238 Characterisation of Thor 627 Fatigue Crack Growth in Silicone for DEAP Technology Thorup IMECE2012-87691 Correlation of Tensile Small 635 Properties of Pressure Vessel Steels by Shear Punch and Punch Test Methods Raghu V. Prakash, T. Ramesh, N. Raju, and S. Suresh IMECE2012-87717 641 Investigation of Size Scale Effects on the Fatigue Crack Growth Characteristics of Aluminum Alloy Raghu V. Prakash and S. Satheesh Kumar an 649 IMECE2012-87791 The Inter-Laminar Fracture and Mechanical Behavior of Nano-Alumina Modified Glass Fiber/ Epoxy Composite Mathew John, Raghu V. Prakash, and Raman Velmurugan IMECE2012-88004 657 The Role of Strength in Determining Composite Material Indentation Fracture Test Brian A. Grimm and John P. Parmigiani xiv Toughness Using the Interface IMECE2012-88389 663 Methods to Determine the Critical Damage Criterion of the Kachanov-Rabotnov Law Calvin M. Stewart and AH P. Gordon FUNDAMENTALS OF CONTACT AND FRICTION IMECE2012-86445 671 A Noise Evaluation Based Wiener Deconvolution Method for Contact Parameters Measurement Fei Du, Jun Using Ultrasound Hong, Baotong Li, Zeng Luo, Shaofeng Wang, and Ying Xu IMECE2012-86522 677 Finite Element Modeling of the Elastic-Plastic Contact Between Two Rough Surfaces Guoqing Yang, Jun Hong, Meihua Xiong, Linbo Zhu, Guoqing Yang, and Shaofeng Wang IMECE2012-86808 685 The Slippage Analysis at Bearing Surface of Bolted Joints due to Linbo Zhu, Jun Cyclic Hong, Guoqing Yang, Baotong Li, and Zhaohui Yang Transverse Loads IMECE2012-87008 Friction 691 Tool/Chip Interface in Nanometric Machining of Copper Chunhui Ji, Annie Tangpong, Yachao Wang, Jing Shi, and Zhanqiang on Liu IMECE2012-89693 A Numerical Simulation of Interfacial Jeffrey 701 Slip and its Role in Friction L. Streator INFORMATION CENTRIC ENGINEERING (ICE) IMECE2012-88726 A Sensor Model for Enhancement of 705 Manufacturing Equipment Data Interoperability Kang B. Lee, Eugene Y. Song, and Peter S. Gu xv