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6040/02
Paper 2 Practical Test
October/November 2003
3 hours
Additional Materials:
As listed in Instructions to Supervisors
INSTRUCTIONS TO CANDIDATES
Please see page 2.
INFORMATION FOR CANDIDATES
All dimensions are in millimetres unless stated otherwise.
This document consists of 4 printed pages and 2 blank pages.
SP (SLC/KN) S38177/3
© CIE 2003
[Turn over
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METALWORK
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CAMBRIDGE INTERNATIONAL EXAMINATIONS
General Certificate of Education Ordinary Level
2
From the materials supplied you are to make the BEAM COMPASS shown in the drawing.
It has been modified for examination purposes.
All dimensions are in millimetres.
The following material is supplied:
Part 1
One piece bdms 12 x 12 x 42 long. Both ends squared.
Part 2
One piece bdms 12 x 12 x 42 long. Both ends squared.
Part 3
One piece bdms 24 x 36 x 3
Part 4
One piece bdms 12 x 3 x 25 long. One end squared.
Part 5
One piece bdms Ø6 x 25 long. One end lightly chamfered.
Part 6
One piece bdms 12 x 1 x 16 long. Both ends squared.
Parts 7 and 8 Two pieces bdms Ø6 x 150 long. Both ends faced and lightly chamfered.
Part 9
One piece bdms 15 diameter x 30 long, prepared prior to the examination.
One Ø3 x 18 snap head rivet (or imperial equivalent)
One bag in which to enclose work.
Two tie on labels.
Notes
Working Procedures
A
Part 3 and Part 4 are riveted to Part 1.
B
Parts 7 and 8 are push fit on Part 2.
C
Part 6 is silver soldered to Part 5.
General Notes
•
A second supply of material is not allowed. If you make a mistake do your best to work as near to
the dimensions given in the drawing as possible.
•
Any dimensions omitted are left to your discretion.
•
Attempt to complete all the work but remember that a partly completed piece of work of good
quality may gain more marks than one which is complete but inaccurate or poorly finished.
•
Clean up all parts by draw filing. Emery cloth or similar must not be used.
•
Write your name and examination number on the labels supplied, attach one to your work and
the other to the bag in which your work is enclosed. Put into the bag all worked and unworked
materials, with the exception of waste.
6040/2/O/N/03
3
not part of examination
7
8
9
A
6
5
2
3
1
not part of examination
drill 5 tap M6
12
scriber sh
position
15
9
42
42
33
27
21
33
4
9
12
A
hole ∅3
2 holes ∅6
3
2 holes ∅6
3
PART 1
PART 2
R3
12
25
1
6
M6 x 12
16
1
PART 5
12
PART 6
6040/2/O/N/03
SM
PARTS 7
4
BEAM COMPASS
Dimensions in millimetres
own in
Section
on AA
24
18
12
drill 5 tap M6
hole ∅3 csk
hole ∅3
6
12
28
36
3
8
12
18
24
R2
R6
18
24
3
9
groove 1 deep to
locate scriber
PART 3
PART 4
∅6
M6 x 10
∅15
MALL FLAT
150
and 8
18
PART 9
6040/2/O/N/03
(SUPPLIED)
12
5
BLANK PAGE
FOLD OUT THIS PAGE
6040/2/O/N/03
6
BLANK PAGE
6040/2/O/N/03