10/13/2015 Structural Condition Assessment of In-Service Wood Bob Ross, USDA Forest Service, Forest Products Laboratory Copyright Materials This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written permission of AWC is prohibited. © American Wood Council 2015 2 Copyright © 2015 American Wood Council 1 10/13/2015 • The American Wood Council is a Registered Provider with The American Institute of Architects Continuing Education Systems (AIA/CES), Provider # 50111237. • Credit(s) earned on completion of this course will be reported to AIA CES for AIA members. Certificates of Completion for both AIA members and non-AIA members are available upon request. • This course is registered with AIA CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. • Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation. 3 Course Description • This webinar will present state-of-the-art assessment methods for wood and timber structures. Results from several interesting projects will be presented—including those from evaluation of USS Constitution. 4 Copyright © 2015 American Wood Council 2 10/13/2015 Objectives • Provide background information on the unique characteristics of wood as a structural material • Provide information on assessment methods for in-service wood, including state-of-the-art nondestructive evaluation methods and equipment • Present example evaluations • Provide state-of-the art sources for information on assessment of inservice wood 5 Sources of Information 6 Copyright © 2015 American Wood Council 3 10/13/2015 Polling Question 1. What is your profession? a) Architect b) Engineer c) Code Official d) Building Designer e) Other 7 Polling Question 2.Have you done existing wood condition assessment? a) Yes b) No 8 Copyright © 2015 American Wood Council 4 10/13/2015 Thinking Wood Property Variation: High Cellulose Hemi-cellulose Lignin Extractives S-diagram – U of Canterbury Copyright © 2015 American Wood Council 5 10/13/2015 • Advantages: • High strength to weight ratio • Good record for durability and performance • Good insulation against heat, sound, and electricity • Absorb and dissipate vibration • Easy repair • Disadvantage: • Moisture problem Keep It Dry! Assessment Species • Species ID Quality/Property • Grade stamp • Visual characteristics • Properties Condition • Mechanical and biological damage • Fire and chemical damage 12 Copyright © 2015 American Wood Council 6 10/13/2015 Species Identification • Visual examination (low magnification) • Microscopic examination • Small Sample • Consultants, universities, USDA Forest Products Laboratory 13 Quality/Property Assessment • Grading Rules • Visual grading rules • Machine grade or product stamps • Visual Characteristics • Knots • Slope of grain • Warp • Check/split • Decay 14 Copyright © 2015 American Wood Council 7 10/13/2015 Condition Assessment • External Deterioration • Visual • Probing • Internal Deterioration • Sounding • Drilling and Coring • Stress Wave Timing • Moisture Meters 15 Visual Inspection • Look for the obvious • Foundation failure (sloping floor, cracks in walls, other evidence of settlement) • Signs of distress (collapsed, failed members, excessive deflections) • Missing members • Fruiting bodies • Sunken faces or localized surface depressions • Staining or discoloration • Plant or moss growth in splits, cracks • Insect damage • Fire damage 16 Copyright © 2015 American Wood Council 8 10/13/2015 17 Copyright © 2015 American Wood Council 9 10/13/2015 Corrosion of metal fastener ■ Fasteners lose thickness or cross-section ■ Chemical by-product attacks the wood Copyright © 2015 American Wood Council 10 10/13/2015 21 Copyright © 2015 American Wood Council 11 10/13/2015 Polling Question 3. Corrosion of metal fasteners can create chemical by‐products which attack wood. T/F 23 Polling Question 4. Visual inspection and condition assessments should take into account items including: a.Plant/moss growth in splits or cracks b.Missing members c.Staining or discoloration d.All of the above 24 Copyright © 2015 American Wood Council 12 10/13/2015 Inspection Equipment 25 • Old and commonly used technique • Requires some skill • Provides only a partial picture of the extent of decay • Will not detect decay in early stages • Verify using additional techniques Copyright © 2015 American Wood Council 13 10/13/2015 • Use a forestry increment borer • Determine voids • Allows for analysis of the core sample for presence of decay • Potential species ID • Determine preservative penetration • Replug with treated wood dowel • Locate decay and termite damage • Concept: • Drill resistance is well correlated to wood density • Measure the relative resistance as a rotating drill bit is driven into the wood. • Display relative density profile Amplitude [%] 100 75 50 25 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 Drilling depth [cm] Copyright © 2015 American Wood Council 14 10/13/2015 • Stress wave is induced into wood perpendicular to grain. Impact • • • Accelerometer monitors waves and starts timer • Backside accelerometer monitors the waves arrival and stops the clock • Timer displays transit time or velocity Ultrasound • Moisture content is indicative of the potential for decay • Recommended as an initial check • Sound wood • Interior moisture content 6-12% • Exterior moisture content 10-20% • Potentially decayed wood • Moisture content (20-30%) Copyright © 2015 American Wood Council 15 10/13/2015 Polling Question 5. An increment borer can be used to determine the following: a. Voids b. Presence of decay c. Species identification d. Preservative penetration e. All of the above 31 Example Evaluations • USS Constitution (Old Ironsides) • School Gymnasium • Trestle • Timber Bridges 32 Copyright © 2015 American Wood Council 16 10/13/2015 Questions??? 33 USS Constitution 34 Copyright © 2015 American Wood Council 17 10/13/2015 Interesting Facts • Construction started in 1794 • Cost: $302,718.84 • 200 ft long • Crew of 400 • Never defeated in battle • Oldest commissioned ship in Navy • 1,000,000+ visitors/year Copyright © 2015 American Wood Council 18 10/13/2015 Copyright © 2015 American Wood Council 19 10/13/2015 Preparing to Sail Again • Minimize keel “hogging” • Preservation of original materials • National Geographic – July 1996 • Inspection Techniques • Visual (photographic) • Stress wave/ultrasound • Radiography • Chemical analysis • Mechanical tests Copyright © 2015 American Wood Council 20 10/13/2015 Connection Performance • Copper Pins • Ultrasonic/x-ray/mechanical tests • Estimated 50.4 tons of copper pins used below waterline in ship; equal amount above waterline Copyright © 2015 American Wood Council 21 10/13/2015 School Gymnasium 44 Copyright © 2015 American Wood Council 22 10/13/2015 Rathdrum School Gymnasium • Main support structure: • Laminated barrel arches • Problem area: • Arch end was exposed to the weather and rest on concrete foundation • Heavy non-breathing paint • Decay indication: • Cracking and peeling of paint • Inspection: • Locate decay Copyright © 2015 American Wood Council 23 10/13/2015 Inspection diagram showing stress wave travel time (s) Trestle 48 Copyright © 2015 American Wood Council 24 10/13/2015 Construction: 1976-1979 Test stand for aircraft (550,000 lbs) Largest known glue laminated structure Access ramp: 50 by 394 ft Platform: 200 by 200 ft Height: 118 ft 484 glulam members tested (5% of the total structural members) Copyright © 2015 American Wood Council 25 10/13/2015 Decisions • NDE and structural testing showed only slight decrease in rated strength • Replacement of some decking material • OK to increase loads to accommodate alternate aircraft Timber Bridges 52 Copyright © 2015 American Wood Council 26 10/13/2015 Timber bridge-Gaithersburg, Maryland • Constructed in 1946 • Nail-laminated deck sitting on steel girders in a 3-span configuration • Deck replaced in 2000 • Recent concerns • Significant checking in the timber substructure • Uncertainty about their significance within the load rate analysis Mapping deep checks & splits Metal feeler gauge Determine the extent of checks and splits Copyright © 2015 American Wood Council 27 10/13/2015 Sources of Information FAQ: Where can I find information on evaluation, maintenance and repair of existing structures? 55 Questions? • This concludes The American Institute of Architects Continuing Education Systems Course www.awc.org info@awc.org 56 Copyright © 2015 American Wood Council 28