LCVTP Presentation Agenda • Introduction • LCVT Project Background & Objectives • Project Structure & Status • SME / Supplier Engagement strategy • Project Achievements Background – LCVT Project NAIGT Vision • A competitive, growing and dynamic industry making a large and increasing contribution to employment and prosperity in the UK, and playing a decisive global role in developing exciting, low carbon vehicle transportation solutions. UK Automotive Council • Create a transformed business environment in the UK. • Develop further the technology roadmap for low carbon vehicles and fuels. • Develop a stronger and more competitive supply chain. • Ensure a strategic, continuous dialogue between Government and the automotive industry. The Low Carbon vehicle Technology Project has been constructed to support delivery and acceleration of the NAIGT Low Carbon Technology Roadmap. EU Fleet Average CO2 Targets (g/km) 130 100 80 Fuel Cell Vehicle Demonstrators H2 Infrastructure Mass Market EV Technology Niche EVs Charging Infrastructure Energy Storage Breakthrough Plug-In Hybrid Demonstrators Energy Storage Breakthrough Ultra-Low Carbon /Electrification Fuel Cell Stack & H2 storage Breakthrough Low Carbon Full Hybrid Micro/Mild Hybrid IC Engine and Transmission innovations (gasoline/diesel/renewables) Vehicle Weight and Drag Reduction 2000 2010 2020 2030 2040 2050 In the 2013-14 timeframe, CO2 reduction will be enabled by ‘the bottom half’ of the NAIGT roadmap. For many manufacturers this is the dominating focus for current resources and technology investment. Low Carbon Vehicle technology Project (LCVTP) £19m + £10m Private Match (2009-2014) • 5 Main Industrial Partners, JLR, TATA, ZYTEK, RICARDO, MIRA • 2 Research Establishments, WMG, Coventry University • Major Sub-contracts, Cranfield University & University of Glamorgan • Build on previous WMG & Industry projects • Accelerate the introduction of Low Carbon Vehicle Technologies by 4 years • Deliver Socio-economic benefits • Identify & develop low carbon supply chain opportunities Key low carbon technology acceleration enablers 2009 | Premium Vehicle Lightweight Technologies (PVLT) Premium Vehicle Customer Interface Technologies (PVCIT) Premium Automotive Research & Development (PARD) Coventry University Project Kick off | 2010 Technology Kick off JLR Technology Strategy 2011 MIRA Concept Readiness Jaguar Land Rover Generic Technology Validator (GTV) RICARDO Application Readiness Implementation Readiness Project closure TATA Generic Technology Validator (GTV) Ricardo Generic TATA WMG ZYTEK Technology Validator (GTV) Timeline CR Gateway Nov 2011 Project Management Plan Appendix A Overall Project Plan & Workstream Structure 2009 2010 2011 Updated 10th Dec 09 Q1 Steering Group Dates Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun July AR AR AR AR Aug Sep Oct Nov Dec Jan 2012 Q2 Q3 Apr July Q4 Oct Q1 Jan 2013 Q2 Q3 Apr July Q4 Oct Q1 Jan 2014 Q2 Q3 Apr July Q4 Oct Workstream 1. Battery Cells & Packs 2. Drive Motors 3. Power Electronics 4. High Voltage Electrical Distribution 5. Auxiliary Power Units 6. Vehicle Supervisory Control 7. Lightweight Structures 8. Vehicle Dynamics & Traction Control 9. High Efficiency HVAC & System Cooling 10. Reduction of Parasitic Losses 11. Waste Energy & Energy Storage 12. Aerodynamic Performance 13. HMI Engineering 14. Large Saloon Beacon Vehicle 15. Ultra Small Beacon Vehicle Output Pattern (% by End) Gateway Codes TKO - Technology Kick Off TS - Technology Strategy CR - Concept Readiness AR - Application Readiness IR - Implementation Readiness PC - Project Closure TKO TKO TKO TKO TKO TKO TKO TKO TKO TKO TKO TKO TKO Output Category Jobs Safeguarded (R1B) Business Support (O3) Business Support SMEs (O3C) Collab with Knowledge Base (O3B) Skills (NVQ3 Level) (O6) Value Added Incremental R&D Investment Private investment Levered (O7A) New Products & Processes TS CR TS CR CR TS TS CR TS TS AR CR CR TS AR AR CR AR TS TS CR CR TS AR AR CR TS TS AR CR CR TS CR AR AR AR AR IR IR IR IR IR IR IR IR IR IR IR IR IR PC PC PC PC PC PC PC PC PC PC PC PC PC 25% 50% 50% 50% 50% 100% 100% 100% 100% 25% 50% 75% 25% 25% 25% 25% Active R&D Phase Technology Development 50% 50% 50% 50% 75% 75% 75% 100% Dissemination & Embedding Phase – Socio-Economic Phase 100% 100% 100% 100% How LCVTP Addresses the Needs • Most existing projects are aiming at vehicle level applications. • LCVTP is intended to take a good hard look at enabling technologies - Such as batteries/controls systems & parasitic losses etc. • Harnesses capabilities & experience of all Partners, Sub-contractors and external project expertise. • Develops simulation tools and technology concepts with lab/ GTV validation to Application ready. • Feeds into follow-on OEM / Supplier projects. Reducing Carbon Emissions 1. Activity - reduced transport usage 2. Reduce carbon content of fuel or fuels from renewable sources 3. Improve vehicle and power-train efficiency Life Cycle Analysis Hybrid Electric Vehicles Flywheel [Kinetic] Plug in Hybrids Electric Vehicles Combustion Transmission Driveline Powertrain Efficiency Weight Efficiency Vehicle Architecture Body in White Components Aerodynamics Tyres Chassis systems Energy management - Chassis systems - Electrical PARASITICS REDUCTION EFFICIENT PROPULSION WS1 Battery Packs WS2 Drive Motors WS3 Power Electronics WS4 HV Distribution WS5 Aux Power-units WS9 HVAC & Cooling WS10 Parasitic Losses WS11 Energy Recovery & Storage WS6 Vehicle Supervisory control WS13 HMI WS12 Aerodynamics WS8 Vehicle Dynamics & Traction Control WS14/15 Validator Vehicles BRAND COMPATIBLE EXPERIENCE WS7 Lightweight structures Project Technical Objectives (1) • WS1 – Battery performance models for use in BMS systems • WS2 – develop performance-efficient, modular and scale-able drive motors designs. • WS3 – deliver fundamental understanding related to power electronics in real world automotive environments. • WS4 – deliver generic, safe, scale-able, lightweight and low costs HVEDS • WS5 – Consider the requirements and optimum APU design (ICE and generator). • WS6 – VSC simulation and validation methodologies for real world automotive requirements • WS7 – define enabling technology to support a 20% vehicle weight reduction (lightweight glazing, battery box/chassis, composite panels, interior and vehicle architecture) Project Technical Objectives (2) • WS8 – define and integrate new & innovative regenerative braking systems. • WS9 – low carbon vehicle thermal energy management. • WS10 – develop & evaluate new technologies to reduce parasitic losses. • WS11 – identify alternative & appropriate energy storage routes that complement battery technologies identified. • WS12 – achieve low aerodynamic drag coefficients (0,23) through design of novel passive / active devices to control aerodynamic flow. • WS13 – identify appropriate HMI solutions to satisfy LCV driver requirements. • WS14 – Jaguar Land Rover GTV project • WS15 – TMETC GTV project Supply Chain Engagement Strategy • Help UK Low Carbon SME / Suppliers develop enhanced ULC capability through engagement with the LCVT Project & Partners. • Create an environment that builds relationships between Partners and potential third party SME’s and Suppliers in the UK LCV supply chain. • Allow access for SME / Suppliers to LCVTP technology and outputs. • Promote active project engagement within the project funding rules. Active Engagement 1. Take part in workstreams as a collaboration & benefit from the project 2. Supply resource, materials, analysis, prototyping, test work Passive Engagement 1. No part in the R&D project 2. Take part in the Dissemination phase at the end of the project SME & Supplier Engagement Process JLR, Tata, WMG & Zytek commitment – December 18th 2009 Initial announcement at WMG KTN – Feb 4th LCVT Project Expo – Feb 23rd 2010 75 Initial Team / Supplier discussions – Mar 1st to April 9th Initial short-listing by workstream complete – April 30th 2010 39/31 (5) Finalise Active SME / Supplier list – September 30th 2010 Complete AME / Supplier Agreements – November 30th 2010 Achievements to date • Successfully harnessed the large depth of knowledge within a large OEM with the flexibility & agility of the smaller partners. • Implemented an R&D gateway process based on industry best practice – KO & TS Gateway’s successfully achieved. • Resourced project with a mix of LCV experience, younger engineers and re-skilling in a jobs growth area! • Launched the Supply Chain engagement process with 75 companies declaring either an active/ passive relationship. • Completed the Technology benchmarking / research and are now moving into the Concept definition project phase. Find out more! http://www2.warwick.ac.uk/fac/sci/wmg/research/low_carbon