Product Innovation Best Practice Series Brief Insightful Advice for Busy Innovation Leaders January 2009 Author: Robert G. Cooper is one of the most influential innovation thought leaders in the business world today. A sought-after public speaker, prolific author and advisor to industry, Cooper has assembled the world’s most comprehensive body of research and knowledge on the topic of Product Innovation. His many groundbreaking discoveries including the Stage-Gate® Idea-to-Launch Process and Portfolio Management for New Products are widely implemented around the world and are largely considered industry best practice. Accelerate Your Best Projects Perhaps the greatest challenge that users of Stage-Gate® face is making the gates work. “As go the gates, so goes the process,” declared one executive, noting that the gates in her company’s process were ineffectual. In a robust gating system, poor projects are spotted early and killed; and projects in trouble are also detected, and sent back for rework or redirect — put back on course. But as quality control check points, the gates are not very effective in many companies, allowing too many poor projects to proceed.1 Gates are rated one of the weakest areas in product development with only 33 percent of firms having tough rigorous gates throughout the idea-to-launch process. Further, only 56 percent of development projects meet their sales targets (44 percent do not), which means that gates are not doing their job: too many bad projects and too many projects in trouble are sliding through! Gates with no teeth: The most common complaint is that, while the company has installed a stage-and-gate system, the gates, which are the vital component of the governance or decision-making process, are either non-existent or lack teeth. The result is that projects are rarely killed at gates. Rather, as one senior manager exclaimed, “Projects are like express trains, speeding down the track, slowing down at the occasional station [gate], but never stopping until they reach their ultimate destination, the marketplace.” In short, the gates have no teeth: once a project is approved, it never gets killed. An example: In one major high-tech communications equipment manufacturer, once a project passes Gate 1 (the idea screen), it is placed into the business’s product roadmap. This means that the estimated sales and profits from the new project are now integrated into the business unit’s financial forecast and plans. Once into the financial plan of the business, of course, the project is locked-in: there is no way that the project can be removed from the roadmap or killed. In effect, all gates after Gate 1 are merely rubber stamps. Somehow management in this firm missed the point that the idea-to-launch process is a funnel, not a tunnel; and that gates after Gate 1 are also Go/Kill points: this should not be a one-gate, five stage process! In too many firms, like this example, after the initial Go decision, the gates amount to little more than a project update meeting, a project review meeting, or a milestone check-point. As one executive declared: “We never kill projects, we just wound them!” Thus, instead of the well-defined funnel that is so often used to depict the new product process, one ends up with a tunnel where everything that enters comes out the other end, good projects and bad. Yet management is deluded into believing that they have a functioning Stage-Gate process. Hollow decisions at gates: In still other companies, the gate review meeting is held and a Go decision is made, but resources are not committed. Somehow management does not understand that approval decisions are rather meaningless unless a check is cut. The project leader and team must leave the gate meeting with the Contact Stage-Gate International for more information +1-905-304-8797 www.stage-gate.com © 2014 Product Development Institute. Stage-Gate is a registered trademark. Logo for Product Development Institute Inc. used under license by Stage-Gate International. Logo for Stage-Gate used under license where appropriate. resources they need to progress their project. Instead, projects are approved, but resources are not — a hollow Go decision. And it becomes all too easy to keep approving project after project as long as the resources are fictional — that usually leads to too many projects in the pipeline, and projects taking forever to get to market. result was a gridlocked pipeline with over 50 major projects, an almost-infinite time-to-market, and no or few launches. By toughening the gate meetings — making them rigorous senior management reviews with solid data available — and forcing more kills, management dramatically reduced the number of projects passing each gate, the result being a reduction to eight major projects, better projects, time to market down to 1.6 years, and five major launches annually. If “gates without teeth” and “hollow gates” describe your company’s gates, then it’s time for a rethink. Gates are not merely project review meetings or milestone checks! Rather they are a Gates are the quality control check-points Go/Kill and resource allocation meeting: Gates ensure that only the right projects move forward Gates are where senior management meets to decide whether the company should continue to invest in the project based on latest information; or to cut GATE • Decision: one’s losses and bail out of a bad project. Prescribed list of Go / Kill / Hold / Recycle And gates are a resource commitment deliverables 3 1 2 • Forward Plan approved meeting, where, in the event of a Go GATEKEEPERS decision, the project leader and team Decision based upon. . . • Expectations clearly defined receive a commitment of resources to • Readiness check • Robust data progress their project (see exhibit, right). • Business rationale • Based on solid work • Action plan An example: Cooper Standard Automotive converted their gates into “decision factories.” Previously management had failed to make many Kill decisions, with most gates merely automatic Go’s. The 2 Decision criteria If Go, resource commitments are made • Use pre-defined decision criteria • Right at the gate meeting • To make Go / Kill & prioitization decisions • Employ a score card! Bottom line: Take a hard look at your gates. If they lack teeth — never kill a bad project or let too many low value projects slip through — then its time to make them tough senior management reviews with robust data available. Use Go/Kill and prioritization criteria, and try objective scorecards to rate the attractiveness of each project investment. And make sure that you actually make resource commitment decisions at gates — that way, you force some projects to be killed or put on hold, simply because there aren’t enough resources to handle all of them. 1 Adapted from: R.G. Cooper, “The Stage-Gate Idea-to-Launch Process – Update, What’s New and NexGen Systems,” J. Product Innovation Management, Volume 25, Number 3, May 2008, pp 213-232. 2 S. Osborne, Make More and Better Product Decisions For Greater Impact, Proceedings, Product Development and Management Association Annual International Conference, Atlanta, GA, Oct. 2006 Contact Stage-Gate International for more information +1-905-304-8797 www.stage-gate.com © 2014 Product Development Institute. Stage-Gate is a registered trademark. Logo for Product Development Institute Inc. used under license by Stage-Gate International. Logo for Stage-Gate used under license where appropriate. Stage-Gate International is the world's leading full-service provider of solutions which enable organizations to improve their Product Innovation and Portfolio Management capabilities and performance. Our clients include 5000+ organizations of all sizes across all industries. +1-905-304-8797 www.stage-gate.com Visit our website and subscribe to receive the latest research, information and complimentary articles to keep you current in product innovation!