Engineering Technology Spotlight 2012 A publication of the MTSU Department of Engineering Technology Issued: April 2013 Russell Chair of Manufacturing Excellence Horace Johns, MTSU Business Professor and former Metro Councilman, wrote an article for the Green Hills local newspaper entitled Emotional Stability is Key to a Person’s Success.” Engineering Technology’s Russell Chair of Manufacturing Excellence Dr. Charles Perry was recognized in the article for the Technical Project Management and Soft Skills course he teaches every semester on Monday evenings. This course covers two important aspects of soft skills - self-awareness, with its key element being the realization of how one’s behavior affects others, and, secondly, how one manages his or her emotions. Last September Daily News Journal Reporter Doug Davis wrote two articles regarding Engineering Technology and Chemistry faculty’s and students’ efforts to make use of alternative fuels and mechanical engineering to develop systems to reduce the use of fossil fuels. The old, painted Blue Bird school bus that has been popping up around MTSU’s campus for several years looks like it could be a lowbudget party bus. At times, it smells like French fries. The writing on the side says “Bio Bus.” But even though it can use alternative fuels, there are no biological hazards or dangers here. “We wanted to run on regular diesel, biodiesel and used cooking oil,” said Perry. The 20- to 30-year-old bus was received from Transportation on campus and was modified to have three tanks, one for each fuel. Professor Charles H. Perry, Ph.D., in front of the MTSU Bio Bus that runs on French fry oil! “Engineering Technology built the Bio Bus and Chemistry Professor Ngee Sing Chong (and his students) analyzed the composition of the fuel ,” explained Charles Perry, Russell Chair of Manufacturing Excellence in the Department of Engineering Technology at MTSU. In addition to the diesel fuel or Pet- Chemistry Professor Ngee Sing Chong and Professor Charles H. Perry with the Department of Engineering Technology show off the motor of the MTSU Bio Bus where Chong and his students check the emissions. /Photo by HELEN COMER/DNJ ro, vegetable oil and B20 Biodiesel can be used by the bus, at a lower fuel cost. “We are also able to switch fuels on the fly,” Perry said. “Biodiesel versus diesel is like 10 percent ethanol vs. all unleaded. Early on, Perry and his students used canola oil. “We purchased it in five-gallon cans, which was just slightly more than diesel fuel at the pump,” Perry said. But Perry said the trick with cooking oil is to heat it and keep it hot. A computer on the bus will not let that tank be used for fuel until it reaches the proper temperature. “We keep the heated transfer lines and heat the actual tank, using water off the engines to heat to 180 to 200 degrees Fahrenheit,” he said. The Bio Bus is funded by the Green Power Campus Initiative and includes the Chemistry, Engineering Technology, Agribusiness and Agriscience departments working together. In the last few months a biofuel processing room has been constructed at the Tennessee Livestock Center at MTSU, which provides both processed cooking oil and biodiesel for the bus. The cooking oil is transferred to the biodiesel processing room from campus dining facilities. Since 2007, Chong and his chemistry students have been processing different formulations and methods of biofuel additives in their lab and testing emissions. “We have been testing small volumes of biodiesel produced in a microwave reactor to optimize conditions,” Chong said. Students have been involved in the project from multiple departments. “I’ve been involved with Dr. Chong for seven months,” said Jack Nowotarski, a senior chemistry and environmental sciences major. “We’ve been using a new catalyst of biodiesel. Most use Methanol, but we use Butanol.” Ouw Nguyen, a senior chemistry major, has been working on biodiesel fuels with Chong for the past year. “Ouw is really good at applying different techniques for analyzing biofuels,” Chong said. The object is improving both the processes and the product through research, student involvement, cooperation between departments and making a name for MTSU. Engineering Technology (ET) Robotics Team Dr. Walter Boles, along with three students who are members of the MTSU Robotics team, traveled to the Arnold Engineering Development Center (AEDC) to receive a $500 donation in support of the department’s participation in the NASA Robotics Contest. The department is very appreciative of the and some tight maneuvering with the Formula One Racer. . The scouts really enjoyed a little handson activity with the Moonbuggy Moonbuggy Team left to right: Phil Stitch (Deputy General Manager, Aerospace Testing Alliance (ATA). Robotics team members Jordan Qualls, Kristin Zaloudek and Aaron Thompson; Dr. Walter Boles (ET Chair). Experimental Vehicles Team The MTSU Boy Scout Merit Badge University took place the last weekend in February. EVP members William Simmons, Jeremy Posey, and Ryan Miller volunteered by assisting 16 scouts in obtaining the Engineering Merit Badge in a class taught by Dr. Foroudastan in February. The scouts worked on a series of hands-on projects introducing them to the fields of Chemical, Civil, Electrical, and Mechanical Engineering. The MTSU Moonbuggy Team competed in the 19th annual Great Moonbuggy Race and was awarded the NASA Systems Safety Award for the best application of System Safety Engineering. The award is given for the safest approach to building, testing, and racing. Dr. Saeed Foroudastan is the faculty advisor for the MTSU Moonbuggy Team. Society of Manufacturing Engineers (SME) ET students and faculty took part in an industry tour at AEDC on Friday, March 30. The tour was coordinated by the student chapter of the Society of Manufacturing Engineers (SME). The student chapter of the Society of Manufacturing Engineers (SME) enjoyed their tour of Barrett Firearms Company at the beginning of last year very much. In fact, the tour Quality and Economics David Gore reported that within his sections of ET 6390 Productivity Stategies/Lean Systems) and ET 4900 (Productivity Strategies), there were 7 graduate students and 2 undergraduates who earned their certification in Lean Manufacturing with the completion of their lean projects. Michael Gunnerson, Vice-President of Operations at Stinger Medical, Inc., gave a seminar on how lean initiatives are in use at his company. Stinger Medical is a former winner of the Lean Manufacturing award in Rutherford County. Dr. Charles Perry hosted a semi nar on the advantages of galvanizing steel for major structures to prevent rusting Rewarding Internship Cody Chandler, an ET student, started a position early in 2012 as an intern at the Vi-Jon Corporation. He worked with automation downtime reduction on two major product lines that produce rubbing alcohol and peroxide for the consumer market. Mr. Chandler worked on special engineering problems for his Engineering Technology Advisory Board The ET Advisory Board and various committees representing each concentration were very active in the spring semester. Industry members toured the VET lab facilities and participated in the ET strategic planning meeting. Twenty students received awards The Engineering Technology (ET) and scholarships. Prizes were given Department held its annual Open Engineering to the top three presentations House on April 25th. The event Technology’s based on ratings from our included displays of 35 student Open House independent judges who were from Capstone projects, Dr. Charles various local area industries. Perry’s wheel hub motor project, Congratulations to all presenters. and several experimental vehicle program (EVP) Approximately 300 attendees from the MTSU vehicles. The EVP vehicles included the campus and Murfreesboro communities enjoyed the Moonbuggy, Baja SAE, Solar Boat, and Formula Open House. SAE projects. Construction Management (CM) Land Development/Residential Building Land Development/Residential Building Concentration Team Finishes in the Top Ten Nationally Our Land Development/Residential Building Construction Management team finished eighth out of 31 teams in the Residential Construction Management Competition for four-year schools. The competition MTSU’S 2013 competition team members From leftJared Newell, Kyle Wix, Kelvin Owens, Andraus Hill, Jason Harrison Brad Johnson was held January 22-24 at the International Builders’ Show in Las Vegas, Nevada. MTSU’s members of the team included team leader Jason Harrison of Murfreesboro, Andraus Hill of Nashville, Brad Johnson of Madison, GA, Jared Newell of Nolensville, Kelvin Owens of Nashville, and Kyle Wix of Lafayette. The competition is designed to give students the opportunity to apply skills learned in the classroom to a real construction project by completing a management project proposal. This year’s Utah Project Proposal included market analysis, sales strategy, scheduling, estimating, infrastructure, house plans, sustainability, cash flow and a management approach for the project. “Our students did a great job at demonstrating their knowledge and skills in estimating, scheduling, safety, construction management, and building construction,” said Dr. Bud Fischer, Dean of the College of Basic and Applied Sciences. “This competition is a valuable “hands-on” learning experience that allows Page 3 our students to see how all of these components come together as part of a construction management project.” David L. Hughes, President of the Nashville division of Citizens Homes and Chairman of the Land Development / Residential Building Construction Management Advisory Committee, says MTSU ranks “among the elite programs in the nation. The competition … is a real-life situation that we do every day in our industry. … If this was a nationally recognized sport, MTSU would be in the hall of fame.” Team placements over the last ten years include finishing in the top ten nine times with seven of the nine being in the top five. Commercial Construction Tom Gormley, Director of the MTSU Commercial Construction Management Technology program, was recently quoted in The Tennessean concerning the program. MTSU has one of 73 such programs across the country that are certified in construction management, according to the National Center for Construction Education and Research. The construction industry really suffered during the economic downturn; however, employment for construction management majors is improving. In fact, the demand for construction managers has increased to the point that large construction companies are recruiting graduates with other degrees and providing intensive training programs in order to fill their own needs as quickly as possible. In The Tennessean Tom explains the shortage this way. “Clearly, the downturn has had an impact on student enrollment in construction curriculums. When mom and dad pick up the paper and see 25 percent unemployment in construction, they steer their child into something else. But long term, I think the industry is very viable, and we are going to need more graduates.” In addition, ACE progams in high schools promote careers in the architecture, construction, and engineering programs. Tom says, the ACE programs are designed to “find the brightest and best high school students, mentor them, and give them scholarships to enter the construction industry.” to The student chapter of the Associated Builders and Contractors had a successful Fall ’12 semester. In October, ABC Middle TN president Ryan Peebles and South East Regional Chair Dan Brodbeck came to speak to the student chapter asking how they could show more support and offer help in obtaining scholarships. In November we held a site tour of Huskey Supply, where wood trusses and wall panel systems are made. Our Spring ’13 semester has been active. In February, ABC held a meeting on campus where R.C. Mathews Contractor, Kaitlin Jones came to speak to students. She talked of the work that her company does and of her involvement in the ABC subcommittee Emerging Leaders. Emerging Leaders is for business professionals under the age of 40, but is also a part of ABC Middle TN (professional chapter). Also in February students had several opportunities to network with local construction companies during 2 social events; an evening mixer at the Flying Saucer downtown, and a lunch meeting at the main ABC office on Elm Hill Pk. This was followed by student members being allowed to attend ABC’s “Day on the Hill” where members go to Nashville to meet with state legislators. The chapter’s next meeting was an event about safety in construction, and included demonstrations with PPE (personal protection equipment). Then in March the ABC students give their time for Habitat for Humanity Build. In April, elections will be held for ABC volunteers at MTSU’s Centennial Habitat for Humanity Blitz Build (L-R: ABC Student Chapter President Damon Brent, those members interested in becoming officers for the 2013-’14 term. On May 11th we will host MTSU ABC Social for Graduating Seniors, we wish all our graduating members well and welcome them and their families to join with us in saying congrats. All events are open to students interested in the construction industry, and joining an active Dr. Ronald E. McBride, Professor Emeritus Dr. Ronald E. McBride, Professor Emeritus, has retired ending 36 years of university teaching, 26 at Middle Tennessee State University (MTSU). Dr. McBride received his graduate degrees from Texas A&M University-Commerce and taught at Universities in Texas and Missouri before coming to MTSU in 1986. Dr. McBride began his teaching career in 1968, first teaching public school in his home state, Arkansas. He also worked several years as a design draftsman for a major tire manufacturing company. Within the Department of Engineering Technology he taught many different subjects while concentrating on developing an outstanding program in Manufacturing, Metrology and Machining. Outstanding Professor in Page 4 ber of the Faculty Senate and two years on the Steering Committee. Dr. McBride has had great success in grant writing. He received, for his department, over 8.1 million dollars for cutting edge technology, including CNC machining equipment, software, Industrial Technology for Rerapid prototyping equipment, gion 3 (Southeastern United 3D non-contact laser scanning States) by the National Associa- equipment, and a variety of metion of Industrial Technology trology equipment. (NAIT). He prepared two NAIT His association memberships reaccreditation self-study rehave included The American ports for the department and he was a frequent presenter at Association for Design and NAIT national conventions and Drafting, American Society of Safety Engineers, American Voa member of the certification cational Association, American committee. Industrial Arts Association, NaDuring his tenure at MTSU, he tional Association of Industrial served on several committees, Technology, Epsilon Pi Tau, and including Faculty Development Society of Manufacturing Engiand Student Grade Appeals. He neers. also served 12 years as a mem- New Faculty and Staff in 2012 Mr. James Lynn Stallings has taught in the Engineering Technology Department for several years as an adjunct professor. In 2012 he joined the faculty as a lecturer. In addition to his career as an educator Mr. Stallings is a businessman, entrepreneur, farmer/rancher, soldier, family man — you name it, and more than likely he has done it. Mr. Stallings started his teaching career at Middle Tennessee State University in 1979, teaching in both the Management and Marketing Department of the College of Business, and in the Department of Engineering Technology (Industrial Studies) in the College of Basic and Applied Sciences. As an assistant professor and department chair of the Management Technology, Secretarial Procedures, and Computer Science Department, at Austin Peay State University, Mr. Stallings supervised 15 faculty members, with a 1.2 million dollar yearly budget. Mr. Stallings has a broad array of industrial and management experience as he worked for many industrial companies in varying positions during his career. You might recognize some of the company names: Chromalox, Murfreesboro Tool & Die, Paramount Packaging Corporation (division of Bemis Plastics), and American National Can. Major Stallings has over 23 years of active and reserve service with the Air Defense Artillery (ADA) Branch of the U.S. Army. He served as a Missile Unit Commander (with nuclear Nike and Patriot missile systems) and a Basic and Advance Officer training course instructor trained in Soviet tactics at the Air Defense We have a new executive aide! Jennifer Tweedie previously worked for three years for the TN LEAP Grant. When the grant ended in June of 2012, she replaced Sally Swoape as the Engineering Technology executive aide. Jennifer lives in Readyville with her husband Mike and three boys, Gabe, Adam, and Benny. Another son, Sam, just finished serving our country in Afghanistan. He now lives in New York. Page 5 School, at Ft. Bliss, Texas, where he taught military tactics and strategy of warfare to young officers. Major Stallings declined a teaching assignment at West Point when he retired from military service in1993. An alumni and Life Loyal Member of the International Professional Business Fraternity Alpha Kappa Psi, Mr. Stallings served as the Southern Regional Director, supervising over 460+ members in Tennessee, Alabama, and Mississippi. He also served on Fraternity's Board of Directors for eight years and received the Distinguished Service Award. Currently, Mr. Stallings is actively involved in real estate remodeling and property management (houses and apartments), and runs a 162acre cattle ranch. He lives with his family in Murfreesboro and has been married to Susan Hartman Stallings for 19 years. They have one daughter, Kayley, who attends Central Magnet School in Murfreesboro.