JBED Journal of Building Enclosure Design An official publication of the Building Enclosure Technology and Environment Council (BETEC) of the National Institute of Building Sciences (NIBS) Summer 2007 The BEST of the BECS: Experts in Design, Construction and the Advancement of the Industry Pembina, ND Permit No. 14 PAID PRSRT STD U.S. Postage Contents Published For: NIBS / BETEC 1090 Vermont Avenue, NW, Suite 700 Washington, DC 20005-4905 Phone: (202) 289-7800 Fax: (202) 289-1092 nibs@nibs.org www.nibs.org Published by: MATRIX GROUP PUBLISHING Please return all undeliverable addresses to: 16516 El Camino Real Suite 413, Houston, TX 77062 Phone: (866) 999-1299 Fax: (866) 244-2544 PRESIDENT & CEO Jack Andress SENIOR PUBLISHER Maurice P. LaBorde PUBLISHER & DIRECTOR OF SALES Joe Strazzullo jstrazzullo@matrixgroupinc.net EDITOR-IN-CHIEF Shannon Lutter shannonl@matrixgroupinc.net EDITOR Jon Waldman FINANCE/ACCOUNTING & ADMINISTRATION Shoshana Weinberg, Pat Andress, Nathan Redekop accounting@matrixgroupinc.net DIRECTOR OF MARKETING & CIRCULATION Jim Hamilton SALES MANAGER Neil Gottfred MATRIX GROUP PUBLISHING ACCOUNT EXECUTIVES Travis Bevan, Albert Brydges, Lewis Daigle, David Giesbrecht, Rick Kuzie, Miles Meagher, Marlene Moshenko, Declan O’Donnovan, Ken Percival, Brian Saiko, Vicki Sutton, Jason Wikis ADVERTISING DESIGN James Robinson LAYOUT & DESIGN J. Peters ©2007 Matrix Group Publishing. All rights reserved. Contents may not be reproduced by any means, in whole or in part, without the prior written permission of the publisher. The opinions expressed in JBED are not necessarily those of Matrix Group Publishing. Features: 10 Evaluating Energy Efficiency Using Whole-Building Simulation Tools 16 20 24 29 33 ASTM C 652 Bricks: Less is Good Transitions: How to Design Facade Interfaces Reflections on the Window Wall Air Barriers: Walls Meet Roofs 24 Curtain Wall Mock-up Testing Window Walls 36 39 41 Curtain Wall Testing Perimeter Joints Rain Screens: The New Standard Characterizing Air Leakage in Large Buildings: Part I Air Leakage JBED 33 41 Messages: 07 08 Message from NIBS President, David A. Harris Message from BETEC Chairman, Wagdy Anis Industry Updates: 46 50 BEC Corner NIBS Application 50 48 BETEC Application Buyer’s Guide On the cover: New York city’s Chrysler Building is known for its art deco crown. Learn more about distinctive characteristics of exterior walls in Henry Taylor’s article on page 33. Summer 2007 5 Message from NIBS David A. Harris, FAIA THE GREEN BUILDING MOVEMENT has always been with us. If it hasn’t, it should have been. Energy conscious design, minimizing waste, recycling, using renewable resources and the like should be integral to the design and construction of all buildings. Today, we’re bombarded with invitations to conferences focusing on building green and green buildings. To me, it makes more sense for us to focus our energies on improving the full range of building performance—security, safety, appearance, durability and functionality—to name just a few. Each of these performance needs competes with the others for its share of space during design, for dollars during construction and for other resources over a building’s life cycle. Design professionals, constructors and building owners must properly balance these needs and costs. We can get rating points for using sustainable materials such as recycled wallboard, non-VOC emitting carpet and ceiling tile, and increased insulation in the building envelope. But if we don’t look at total building performance, all of our “green” efforts may be for naught. If the building is in a hurricane zone and we haven’t provided adequate tie-downs for the rooftop equipment, much of that equipment can be blown away, opening the roof system to hurricane levels of rain, which will soak the insulation, saturate the drywall, ceiling tile and carpet, leaving the interiors in ruins. What have you accomplished? The Journal of Building Enclosure Design (JBED) brings the design professional’s attention to whole building performance. Look beyond the low hanging fruit of sustainability to the high performance building concept. The U.S. Congress deserves strong praise for its foresight and wisdom in establishing the high-performance buildings program to create high performance goals and accompanying metrics for public and private buildings of the future. The building envelope is a large and important portion of the building. Improved envelope performance will improve buildings and systems life spans, building operation and maintenance, occupant productivity, safety and security, as well as mission and systems performance. JBED and the BETEC’s focus will continue to be the improvement of the building envelope for greener, sustainable and high performance buildings. Please send us your comments and suggestions for additional topics for JBED. And, in the interest of recycling, please pass this issue along to a colleague. David A. Harris, FAIA President National Institute of Building Sciences Summer 2007 7 Message from BETEC WELCOME TO THE SUMMER 2007 edition of the Journal of Building Enclosure Design (JBED)! This edition is a tribute to the Building Enclosure Councils (BECs) of the U.S., all eighteen of them (www.bec-national. org/boardchairs.html) and their cousins and predecessors in Canada. The BECs, a partnership between the AIA and the National Institute of Building SciWagdy Anis, FAIA, LEED AP ences, are truly an untapped force that is discovering its potential in the influence it can have on the design, construction, product development and advancement of a unique and rapidly developing rollercoaster of focus on how buildings perform in their environments, in all of the eight climate zones of North America. With a new national focus on energy efficiency, the carbon footprint of buildings and their contribution to climate change, this represents a unique time in the history of North America to make an impact, and they are truly taking this to heart. The BECs are working as a group, through the formation of a Research Coordinating Committee of the Building Enclosure Technology and Environment Council (BETEC) a council of the National Institute of Building Sciences. In addition to the almost daily communica- tions that are conducted nationally, they are putting on a major international conference, the Building Enclosure Science and Technology Conference (BEST 1), the first of a series that will be held every two years, in alternate years to the Canadian National Building Envelope Council (NBEC) conferences held every two years. BEST 1 promises to be an international conference that fulfils the BETEC mission of technology transfer to mainstream design, research and construction, closing the loop between research and practice, and at the same time challenging previous perceptions and beliefs, identifying future research needed in that esoteric and mysterious world of building science, and presenting the cutting edge of building science knowledge and practices today. BEST 1 will be held on June 11 and 12, 2008 in Minneapolis, Minnesota. It will be hosted by the progressive BEC chapter, BEC Minnesota, which is already busy organizing an event that promises to be an amazing step in the focus on durability and the indoor air quality of buildings. One track will be “Bugs Mold and Rot IV”, and the other will be the energy efficiency of buildings, with speakers who are leaders in building science from all of North America and Europe. Stay tuned, it will be an event not to miss! Now to this edition of JBED, which is dedicated to bringing the best technical presentations that have been presented to the BECs…and more! They have been brought to you here, for your enjoyment and for posterity! So join me in enjoying these scholarly papers and we certainly welcome your comments, suggestions and reactions. Wagdy Anis, FAIA, LEED AP Chairman BETEC Board Chairman, JBED Editorial Board Principal, Shepley Bulfinch Richardson and Abbott, Boston, MA UPCOMING EVENTS Don’t forget the top conference of them all, the BETEC / DOE / ORNL / ASHRAE Thermal Performance of the Exterior Envelopes of Whole Buildings X International Conference, December 2-7, 2007, Sheraton Sand Key Resort, Clearwater Beach, Florida. It is held once every three years, and is the building science conference to attend! BETEC will be celebrating its 25th anniversary there, with a special dinner you can sign up for. BETEC will also be holding its open board meeting and its Research Coordinating Committees will also be meeting during this conference, so please participate and join BETEC in its mission in bringing the best of building science to North America. See you there! For more information, go to www.ornl.gov/sci/buildings or check out the advertisement on page 49! 8 Journal of Building Enclosure Design Feature Evaluating Energy Efficiency Using Whole-Building Simulation Tools By Jason S. Der Ananian and Sean M. O’Brien, Simpson, Gupertz & Heger Inc. RECENT TRENDS TOWARDS GREENER BUILDING have brought whole-building energy performance into the spotlight. Building and mechanical system designers typically use manufacturer’s published R-values and U-factors in their wall and roof assemblies to meet prescriptive building energy code requirements. However, the use of such product properties alone is not indicative of actual performance, since additional heat flow paths are not accounted for in these values (for example, losses or gains due to thermal bridging through steel stud-framed walls or discontinuous insulation at floor slab edges). Similarly, the reported U-factors for window, door and curtain wall systems are based on laboratory performance testing that does not account for the substantial heat loss at the window perimeters that often occurs in typical window installations1. Accurate simulation of window performance is critical, as fenestration heat loss/gain in a building often exceeds that of the opaque (insulated) walls and dominates the envelope loads. This article examines the differences in calculated envelope loads for a variety of cladding and fenestration systems using both area-weighted manufacturer’s insulation values and integrated simulation of connections, such as window-to-wall interfaces. We also examine the effects of relatively minor component changes on the performance of the whole building, including strategic selection of window and glazing types, and varying insulation thickness and placement. Based on our review, we provide strategies for maximizing the effectiveness of whole-building energy simulations. PARAMETRIC STUDY OF OVERALL R-VALUE IN A SIMULATED BUILDING Simpson, Gumpertz & Heger Inc. recently performed a series of analyses determining the effects of cladding, windows and glazing types on the overall insulating value of a generic rectangular, two-story, light commercial office building. The building was modeled as slab-on-grade construction, with continuous R-24 roof insulation and continuous strip windows on the second floor only. The first floor contained no fenestration; for modeling purposes we assumed that the first floor was fully opaque. We modeled this basic building using a variety of wall systems, presented in Figure 1 A and Figure 1 B, summarized as follows: • Wall System 1 – Composite (uninsulated) 1/2 in. (12.7 mm) thick metal panels over insulated (R-19 [RSI-3.35]) 6 in. (0.152 m) steel studs, non-thermally broken aluminum strip windows with insulating glass units (IGUs), and steel studs discontinuous across the 2nd floor slab edge. • Wall System 2 – System 1 with steel studs continuous across the 2nd floor slab edge. • Wall System 3 – System 1 with brick masonry veneer in place of metal composite panels. • Wall System 4 – Composite 2 in. (0.051 m) insulated (R-14 [RSI-2.47]) metal panels over uninsulated 6 in. (0.152 m) steel studs, thermally-broken aluminum strip windows, and steel studs continuous across the 2nd floor slab edge. We determined the heat flow properties of the building Wall System Descriptions Wall System Cladding 1 1a 1b 2 2a 2b 3 3a 1/2” (2.7mm) uninsulated composite metal panels 1/2” (2.7mm) uninsulated composite metal panels 4” (0.102m) brick masonry veneer 3b 4 4a 4b 2” (0.051m) insulated (R-14 [RSI-2.47]) composite metal panels 6” (0.152m) Steel Stud Framing R-19 (6” [0.152m]) Batt Insulation Aluminum Strip Windows Thermally Broken Window Frames yes yes yes yes yes N/A N/A yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes N/A yes Low E Coating Insulation Continuous at 2nd Floor Slab Edge yes N/A yes Insulating Glass Unit (IGU) N/A yes yes N/A yes yes yes yes N/A N/A N/A yes yes yes yes N/A N/A N/A yes yes yes w/argon fill yes yes Yes = System includes this feature N/A = Not applicable Figure 1 A - Wall System Descriptions. 10 Journal of Building Enclosure Design Figure 1 B - Wall System Diagrams. System 4 Note: Panels include horizontal joints at 3 ft (0.9m) on center and vertical joints at 36 ft (11 m) on the center. enclosures using the Therm 5.2 computer program, developed by the Lawrence Berkeley National Laboratory, a 2-dimensional, steady-state finite element simulator. For consistency, we performed all simulations using an interior temperature of 69.8°F (21°C) and an exterior temperature of -0.4°F (-18°C), with a 12.3 mph (5.5 m/s) airflow perpendicular to the exterior surface of the component, based on the NFRC 100-2001 standard for determining fenestration product U-factors. We modeled all IGUs with rigid aluminum spacer bars. We performed separate analyses of each major component of the building enclosure to determine their individual insulating values and then calculated the weighted insulating value of the entire wall from the component values. For window perimeters, we simulated the effects of heat transfer through the perimeter walls in addition to heat transfer through the windows themselves. The enclosure consists of the following components: • Base of wall (at slab-on-grade); • Field of opaque wall; • Slab edge (at second floor level); • Window sill; • Field of window (center of glass area), including vertical mullion effects; • Window head; and • Roof edge (horizontal heat flow only). We determined the boundaries of our model for each component by reviewing the initial simulation results to establish the adiabatic end conditions—the points at which heat flow occurs in only one dimension, then “cutting” the section in that location. Figure 2 illustrates this concept for an example window sill cross section. For simple, layered systems of building materials with heat flow in one dimension, such as concrete block walls with continuous insulation, the overall R-value (expressed in (hr*ft2*°F)/btu [m 2 *K/W]) is simply the sum of all component R-values: Roverall = Rlayer1 + Rlayer2 + ….. + RlayerX (equation 1) In this case, adding continuous R-5 (RSI-0.88) insulation to an R-10 (RSI-1.76) wall will increase the overall insulating value to R15 (RSI-2.64). This is also known as “series” heat flow. The overall R-value was chosen as the final indicator of thermal performance, as R-values are more commonly recognized than Figure 2 - Selection of component size. their inverse, the overall heat transfer coefficient, or “U-factor” (btu/(hr*ft2*°F [w/m2K]). The U-factor is a measure of the total heat flow through a given material thickness (or a given component) by conduction, convection and radiation. It is commonly used to define a weighted average conductance for the various materials in an assembly. When applied to windows, the U-factor accounts for convection and radiation within and between air spaces in glazing systems. The relationship between the U-factor and the overall R-value is: Roverall = 1 / Uoverall (equation 2) Hence, the overall R-values that we calculated account for convection and radiation in addition to conduction. For multi-dimensional heat transfer, U-factors must be used to calculate overall heat flow. This is due to the physical phenomenon of heat flow occurring along the path of least resistance, also known as “parallel” heat flow. Since all of the components that we analyzed were of different size, we performed an area-weighted calculation to determine the composite U-factors for the wall system, based on a unit width of 12 in. (0.3 m): Uoverall = (Area1 * U1 + Area2 *U2 + ….. + AreaX *UX) / (Area1 + Area2 + ….. + AreaX) (equation 3) Using U-factors in Equation 3 takes into account the increased heat flow through conductive components, such as steel studs, placed in parallel with non-conductive components such as insulation. Where these parallel heat flow paths exist, adding R-5 insulation to the stud cavity will not necessarily produce a corresponding R-5 increase in the overall R-value of the system, as the potential effect of insulation is reduced by the increased heat loss through the other components of the system. GENERAL RESULTS OF OVERALL R-VALUE STUDY Using the equations above, we calculated overall R-values for each system. Figure 3 presents the calculated overall R-values for the systems analyzed. THERMAL BRIDGING AND INSULATION DISCONTINUITIES Thermal bridging through steel studs or discontinuities in insulation at floor slab edges leads to relatively high heat loss from the various wall components.2 Given its relatively low weight, high strength and ease of erection in the field, light-gauge steel framing System Overall R-Value (RSI-value) 1 4.8 (0.85) 1a 10.8 (1.9) 1b 5.5 (0.97) 2 5.0 (0.88) 2a 5.7 (1.0) 2b 11.6 (2.0) 3 4.8 (0.85) 3a 5.4 (0.95) 3b 10.2 (1.8) 4 7.1 (1.25) 4a 12.6 (2.22) 4b 7.5 (1.32) Figure 3 - Overall system R-values. Summer 2007 11 is widely used for both interior and exterior building walls. However, steel is also a highly conductive material, with a thermal conductivity more than 1000 times that of typical building insulation. In a typical sheathed wall with glass fiber batt insulation between steel studs spaced 16 in. on center, the studs create an efficient path for heat to bypass the insulation (Figure 4). The addition of steel studs typically reduces the overall R-value of the wall by approximately 50 percent. This loss is accounted for in some energy codes through requirements for continuous insulation outboard of steel-framed walls. The addition of continuous insulation outboard of the studs, which helps to isolate them from the exterior of the building, results in a slight reduction in the effects of thermal bridging through the studs. The net effect of this reduction is often an increase in overall R-value that exceeds the R-value of the insulation component alone. Similarly, although to a lesser degree, joints between the insulated metal panels analyzed in System 4 have thinner or no insulation. The effect of these discontinuities at the panel joints alone reduces the overall insulating value of the panels by approximately 10 to 15 percent. In some steel stud-framed buildings, the studs on each level are supported on floor slabs that bypass the stud cavity insulation. Thermal inefficiencies, such as these slab edges (Figure 5), can have sizable impacts on building performance. The clearest example of this is between Systems 1a and 2b, where insulating the slab edge improves the overall R-value of the enclosure by approximately 8 percent. Comparing the basic component R-values to the overall system R-values in Figure 3, it becomes clear that simple calculations based on product data can significantly overestimate the overall thermal performance of a wall system. FENESTRATION Windows, curtain walls and other components typically have much less thermal resistance than opaque wall and roof sections. Modern aluminum-framed assemblies employ features such as multi-pane IGUs and low-conductivity thermal breaks to reduce heat flow. However, due to the already low thermal resistance of these components, even properly functioning assemblies may experience condensation problems. Consequently, small thermal bridges through framing members and perimeter constructions can have a significant impact on overall heat loss. To minimize the risk of these problems, the insulating components should be made continuous with the insulation in the adjacent construction. Due to the nature of parallel heat flow, a disproportionate amount of heat is lost through building windows when compared to their contribution to building surface area. Comparing Systems 1 with 1a, the R-value of the windowless wall system is nearly double the R-value of the wall system when windows are included. This is somewhat counterintuitive, as the windows account for less than 20 percent of the overall building surface area (not including the roof) The use of thermally broken windows can have a significant impact on overall R-values, as the windows are typically a primary source of heat loss. Figure 6 shows a graphic temperature plot of the System 1 vs. System 4 windows. Without complete thermal breaks, the System 1 windows remain significantly colder and have less than half of the insulating value of the thermally-broken System 4 windows. In some buildings, cold frame temperatures may contribute to condensation problems as well as increased heating and cooling costs. GLAZING SELECTION Selection of glazing systems can have significant impacts on overall system performance. Figure 7 presents the center-of-glass thermal resistance and Solar Heat Gain Coefficients (SHGCs) for the glazing systems used in the study. The SHGC is the fraction of incident solar radiation that is transmitted through the system. A Figure 4 - Computer simulation results showing effects of thermal bridging through steel framing. Figure 5 - Computer simulation results showing effects of thermal bridging at slab edges. 12 Journal of Building Enclosure Design Figure 6 - Computer simulation results showing the effects of thermally broken window frames. SGHC of 0.702 means that 70.2 percent of incident solar radiation is transmitted through the glazing. Consequently, a lower coefficient represents a decrease in solar heat gain, which can increase heating loads but decrease cooling loads. For example, the addition of a lowe coating (e=0.04) to the IGUs in System 1 provides a 15 percent increase in the overall R-value of the building enclosure—a significant increase in performance relative to the cost of adding the coating. Small changes such as the addition of argon gas to improve IGU performance can also have moderate impacts on overall enclosure R-values. For example, the addition of argon-fill to IGUs with a low-e coating in System 4 provides a 6 percent increase in overall R-value for the building enclosure. As with the low-e coating discussed above, this is a significant increase in performance given the relatively low cost of the argon fill. PARAMETRIC STUDY OF WHOLE-BUILDING ENERGY REQUIREMENTS IN A SIMULATED BUILDING Utilizing the overall R-value (Figure 3) and SHGC data (Figure 7), we performed a series of whole-building energy simulations of all variants of Systems 1 and 4 for the generic office building described in Section 1.1. We used the EnergyPlus 1.4 computer program, developed by the U.S. Department of Energy to simulate the effects of time-varying interior and exterior environmental conditions, as well as the effects of solar radiation (i.e., solar heat grain through windows) and internal heat loads. All options were analyzed using slab-on-grade construction and a flat roof system with R-24 insulation. The simulated rectangular building (100 ft [30.48 m] x 75 ft [22.86 m] in plan) was oriented with the long dimension on an east-west axis. The building included two stories with opaque walls on the first floor and continuous perimeter strip windows on the second floor. In order to provide a more realistic estimate of building envelope loads, simulated occupant and occupant-related loads for a typical office building were used. All simulations included basic heating and cooling systems, as the goal of this analysis was a generic comparison of system performance. For these models, the simulated mechanical system provided exactly enough heating, cooling, and ventilation to meet the building loads based on a prescribed occupancy schedule. In general, the building heating loads make up less than 10 percent of the total load, with the remaining 90 percent attributed to cooling. The effects of latent (moisture) loads or the use of “economizer” cooling are not included in this simulation. Simulation of these variables is relatively complex, involves the selection of specific mechanical system components and equipment sizes, and is beyond the scope of a general comparison. Due to the complexity of building cooling loads, the comparative loads that we calculated may not represent the actual cooling loads that a real-world building would experience. However, the results do illustrate several relevant trends: • System 4a vs. System 1a (Chicago): System 4a, despite having a more efficient building envelope, has a slightly higher overall cooling load than the less efficient System 1a. This appears to be due to the higher insulating value of the walls and windows retaining more heat from interior sources. The same occurs between System 4 and System 4a in Miami. The use of argon-filled IGUs increases the thermal resistance of the envelope, but as a result reduces the loss of heat from interior sources and increases the cooling loads. • System 4 vs. System 4a (Miami): The overall cooling load for a building without windows (System 4a) is over 25 percent less than the building with windows. This illustrates the potentially significant contributions of windows to building cooling loads. Glazing Assembly (all dimensions nominal) 1/4” (6.35mm) clear % Increase SHGC* Decrease % 2.1 - 0.702 - 3.4 62% 0.378 46% 4.1 21% 0.374 46% glass, 1/2 (12.7mm) airspace, 1/4” (6.35mm) clear glass 1/4” (6.35mm) clear glass w/low-e (e=0.04) coating on #2 surface, 1/2” (12.7mm) airspace, 1/4" (6.35mm) clear glass 1/4" (6.35mm) clear GENERAL RESULTS OF WHOLE-BUILDING ENERGY ANALYSES Figure 8 presents the total heating and cooling energy calculated for all variants of Systems 1 and 4. In addition, the peak cooling load for each system is presented in the last column. The peak cooling load is the maximum cooling power of the system, and represents the cooling power required to maintain the design interior temperature on a summer design day. The results from the whole-building energy simulation for the building heating loads are generally consistent with the results from our overall R-value simulations. The internal heat loads, such as people and equipment, that we simulated will reduce the heating demand for mechanical system in the building, since they provide additional heat to the space. For alternate occupancies in a similar building, such as residential or retail spaces, the mechanical system loads may be greater due to the lack of this additional heat. Internal building loads, combined with solar heat gain through windows, provide 100 percent of the winter heating requirements for the Miami, FL cases. Effective R-value glass w/ low-e (e=0.04) coating on # 2 surface, 1/2" (12.7mm) argon fill, 1/4 (6.35mm) clear glass * SHGC = Solar Heat Gain Coefficient Figure 7 - Insulating Glass Unit performance characteristics. Yearly Totals System 1 – Chicago 4 – Chicago Windows Non low-e Low-e 1 – Miami 4 – Miami Non low-e Low-e 1a – Chicago 4a - Chicago None None 1a – Miami 4a – Miami None None 1b – Chicago 4b – Chicago Low-e Argon low-e 1b – Miami 4b – Miami Low-e Argon low-e Whole Building (btu) Heating Energy 39,470,492 22,544,532 42.88% 0 0 0.00% 21,199,529 17,372,286 18.05% 0 0 0.00% 32,914,018 19,935,520 39.43% 0 0 0.00% Cooling Energy 323,137,208 315,256,842 2.44% 627,430,538 584,980,452 6.77% 251,632,630 256,052,105 -1.76% 474, 399,687 474,130,258 0.06% 304,873,553 320,255,018 -5.05% 585,744,457 587,420,462 -0.29% Total Load 362,607,700 337,801,374 6.84% 627,430,538 584,980,452 6.77% 272,832,159 273,424,391 -0.22% 474,399,687 474,130,258 0.06% 337,787,571 340,190,538 -0.71% 585,744,457 587,420,462 -0.29% Peak Cooling Load 207,174 189,017 8.76% 206,607 188,132 8.94% 155,850 154,500 0.87% 167,434 167,763 -0.20% 192,933 188,841 2.12% 191,923 188,172 1.95% Percentages listed represent reduction (or increase) in loads Figure 8 - Summary of Heating and Cooling Energy for Wall Systems. Summer 2007 13 • System 1b vs. System 1 (Miami); The use of low-e coated IGUs (System 1b) reduces the overall building cooling load by approximately 7 percent. In addition, the building heating load is reduced by 20 percent when low-e IGUs are included. These incremental improvements justify the added material expense of low-e IGUs. Also of interest is the peak cooling load, which determines the required capacity of the mechanical cooling equipment. While overall energy usage will determine space conditioning costs, lowering the peak cooling load for a building may produce an upfront cost savings if the cooling equipment can be downsized. CONCLUSIONS Code prescribed R-values for wall/roof assemblies, when used exclusively in building designs, generally do not account for heat flow due to thermal bridging at structural components, window surrounds and floor slabs. In addition, they do not account for solar heat gains as dictated by fenestration selection and placement, or glazing type. Consequently, the use of product R-values to generate energy load estimates is an oversimplification of actual performance characteristics and may result in misguided expectations and inadequate performance of installed heating and cooling equipment. Our comparative R-value calculations and whole-building energy simulations show that relatively small details, such as the use steel stud framing or low-e glazing, can significantly influence the required loads for a building depending on the climate zone in which the building is located, underscoring the need for careful analysis of whole-building energy performance. Whole building simulations can also provide designers with a relatively inexpensive method of performing cost-benefit and life-cycle costing analysis on alternate building components. This may range from selecting alternate glazing systems to optimizing the location of windows to maximize winter heat gain (reducing heating loads) and minimize summer heat gain (reducing cooling loads). This type of optimization is not possible with traditional, steady-state load calculations. Based on our analysis, we present the following guidelines for determination of whole-building energy performance: • Do not rely solely on product or code-prescribed R-values as a measure of thermal performance. • Calculate the performance of individual building envelope components, especially the intersections between assemblies such as opaque walls and windows, to determine the effects of these intersections on the overall system performance. • Calculate effective R-values for entire wall sections from their component parts for use in whole-building simulations. Each unique wall section and glazing system should be modeled separately. • Apparently minor changes in occupancy or mechanical equipment can have significant impacts on overall building performance. These aspects of the building should be modeled to match the actual building use and construction as closely as possible to provide a more realistic estimate of overall energy consumption. • Parametric analysis of building system options, including glazing orientation, can be used once a model is complete to perform cost-benefit analysis of building options and optimize the overall performance of the building. Given the relative ease with which an options analysis can be performed, the potential for long-term energy savings is likely to far outweigh the up-front cost of the analysis. As energy prices climb higher and the demand for “greener” buildings increases, the use of whole-building energy simulation is evolving from a purely academic exercise to a critical tool in building design. Some of the analysis discussed in this article is derived from a recent project with CENTRIA Architectural Systems that included thermal simulation of their Formawall Dimension Series insulated metal panels. Jason Der Ananian is a Senior Engineer in the Boston office of Simpson, Gumpertz & Heger Inc. He can be reached at jsderananian@sgh.com. Sean O’Brien is a Senior Staff Engineer in the New York City office of Simpson, Gumpertz & Heger Inc. He can be reached at smobrien@sgh.com. REFERENCES 1. O’Brien, S.M., “Finding a Better Measure of Fenestration Performance: An Analysis of the AAMA Condensation Resistance Factor”, RCI Interface, May 2005. 2. O’Brien, S.M., “Thermal Bridging in the Building Envelope: Maximizing insulation effectiveness through careful design”, The Construction Specifier, October 2006. 14 Journal of Building Enclosure Design Feature ASTM C 652 Bricks: Less is Good By Richard Bennett, University of Tennessee and Jim Bryja, General Shale Products Corp. brick. The specifications have similar requirements for durability, appearance and tolerances on chippage, distortion and size. The primary difference is the amount of coring. Due to advances in the manufacturing process, brick manufacturers are increasingly producing hollow facing brick, which has greater than 25 percent coring. Figures 1 and 2 compare bricks with different amounts of coring. This paper examines some of the aspects of hollow bricks. Figure 1 - Comparison of ASTM C 216 solid brick (25 percent coring) with C 652 hollow brick (28 and 32 percent coring). INTRODUCTION Brick is one of the oldest building products, being used in many ancient structures, yet still remains a popular and competitive wall cladding today. Brick is very durable, producing a long product life, greater than 100 years, with very little maintenance requirements. Brick contributes to air quality by eliminating the need for paint or adhered finishes, thereby reducing volatile organic compounds (VOCs). Brick reduces the potential for mold growth. Fire safety and wind-borne debris impact resistance are increased with brick construction. Bricks do not emit toxins to the environment when exposed to fire. Bricks provide thermal mass, reducing energy requirements by slowing the transfer of heat and cold. Brick are typically manufactured regionally, so the transportation distance is minimized. Bricks can be recycled, with old brick, culled brick from the manufacturing process, and waste brick from construction, being ground up and used for landscaping chips and brick dust. Brick produces no hazardous waste. 16 Journal of Building Enclosure Design Brick provides many advantages as an exterior wall covering. Brick manufacturing was mechanized in the late 1800s with the development of machines to produce molded brick (Borchelt and Carrier, 2007). These bricks were solid, with no cores. The extrusion manufacturing process was developed in 1875, and is still in use today. Although the original extruded brick did not contain any cores, manufacturers were soon producing cored brick, as this resulted in reduced weight and improved drying and burning characteristics. The current specification for facing brick, ASTM C 216, was first introduced in 1947. The brick could have up to 25 percent coring, and was considered to be solid for strength calculations. This has remained unchanged until today. In 1967, a change was proposed to C 216 that would allow up to 40 percent coring. Rather than incorporate the increased coring into C 216, ASTM C 652 was introduced in 1970 as a specification for hollow brick. Currently, ASTM recognizes both C 216 and C 652 as facing PROPERTIES OF HOLLOW BRICKS Physical properties Hollow facing brick will have voids in the 26-35 percent range for typical brick veneers, as opposed to the current 25 percent. This will reduce the weight of the brick. Modular size bricks, 7 5/8 x 2 1/4 x 3 1/2 in. (194 x 57 x 89 mm), will weigh about 1/3 pound (1 1/2 N) less; engineer size bricks, 7 5/8 x 2 3/4 x 3 1/2 in. (194 x 70 x 89 mm), will weigh about 1/2 pound (2 1/4 N) less. The National Brick Research Center (Sanders, 2006) examined the physical properties of over ten different brick types. For each brick type, a hollow brick was compared to a solid brick. Properties examined were compressive strength, flexural bond strength, cold water absorption, boiling water absorption, saturation coefficient (C/B ratio) and the initial rate of absorption. For all brick types there was no significant difference between the properties of the hollow brick and the solid brick. Hollow brick can be expected to behave similarly to solid brick, having the same durability and similar structural performance properties. Fire resistance The fire rating of masonry is determined based on the equivalent thickness. The equivalent thickness is simply the actual brick thickness times the percent solid. For a given actual thickness, a hollow brick will have a smaller equivalent net thickness than a solid brick. However, codes allow a higher rating per equivalent thickness for hollow brick than solid brick. This is based on actual testing and the fact that air is an excellent insulator. Based on the 2006 International Building Code, ASTM C 216 solid brick (actual 25 percent coring) will have approximately a 1 hour rating. A hollow brick with 30 percent voids will have a rating of approximately 1.1 hours or greater than the ASTM C 216 brick. Thermal performance Brick veneer walls are known to improve the thermal performance of structures due to their thermal mass. Thermal mass has the desirable properties of reducing the amplitudes of, and delaying in time, heat transfers through building sections under real world, dynamic conditions. Experimental work and monitoring of test structures has shown that brick veneer structures do save heating and cooling energy. Brown and Stephenson (1993) tested seven different wall specimens using a guarded hot box. One specimen was a 3 1/2 in. (90 mm) steel stud wall with 1/2 in. (12 mm) gypsum on the interior and exterior, R-12 glass fiber insulation between the studs, and 1.0 in. (25 mm) stucco on the exterior face. A similar specimen had 3 1/2 in. (90 mm) brick veneer with a 1 in. (25 mm) airspace. The brick veneer over steel stud wall specimen had a measured thermal transmittance, the U-value, of 30 percent less than the transmittance of the stucco over steel stud wall specimen. Biblis (2005) monitored the actual energy consumption of ten different test houses in Auburn, Alabama. The unit with plywood siding used 5.1 percent more energy in the cooling period from June 8 to September 15, and 9.2 percent more energy in the heating period from January 1 to April 4 than the brick veneer structure. The enhanced energy performance of brick veneer structures comes from two sources. One source is the mass of the brick and the other source is the insulating value of the brick and cavity. Obviously reducing the mass of a brick by increasing the coring would reduce the thermal mass benefits of the brick. However, hollow brick have better insulating properties than a solid brick due to the air in the voids. Simulation of the energy use of buildings in Chicago, San Francisco, Denver, Tampa and Washington showed virtually identical thermal performance of C 216 and C 652 bricks (Bennett et al, 2007). The decrease in thermal mass was offset by the increased thermal resistance. The use of hollow brick will not reduce the known energy benefits of brick. CONSTRUCTION WITH HOLLOW BRICKS Although the use of hollow brick may result in a slight increase in mortar usage, studies performed at the National Brick Research Center (Sanders, 2006) and by a brick manufacturer showed the increase to not exceed the industry standard estimate of seven bags of mortar per 1000 brick. Masonry walls of hollow brick have the same resistance to moisture penetration as walls made of solid brick. The most important factor in reducing permeability is workmanship, irrespective of the type of masonry unit (Grimm, 1987). Modern day cavity drainage wall construction also provides excellent moisture resistance, even if water does penetrate the brick wall. The reduced weight of hollow brick makes it easier on the laborer and the mason. The coring percentages with hollow facing brick are not sufficiently large to require face shell bedding. The mason can easily make a full bed, with furrowed mortar, identical to current construction practice. In other words, hollow brick can be laid in the same manner, and with the same productivity, as solid brick, with the lighter weight reducing mason fatigue. Hollow brick construction will result in wall claddings with less mass, which is of benefit in seismic and structural design. The force in seismic design is directly proportional to the mass, so a reduced mass results in a smaller force. With more municipalities across the country adopting seismic codes, including areas where there has never been seismic design, the use of hollow brick will be advantageous. The lighter weight also reduces the load on foundations, lintels and shelf angles. ENVIRONMENTAL BENEFITS OF HOLLOW BRICKS Environmental aspects, or the “greenness” of a project, are measured in several ways. Three ways will be examined here; the National Home Builders Association (NAHB) Green Homebuilding Guidelines, the National Institute for Standards and Technology Building for Environment and Economic Sustainability (BEES), and the U.S. Green Building Council Leadership in Energy and Environmental Design (LEED). The National Home Builders Association (NAHB) specifically mentions C 652 hollow brick as an alternative to C 216 brick under the second guiding principle, Resource Efficiency, of the Green Home Guidelines. The National Institute for Standards and Technology Building for Environment and Economic Sustainability (BEES) program is a systematic methodology for selecting building products that achieve the most appropriate balance between Figure 2 - Comparison of ASTM C 216 solid brick (22 percent coring) with C 652 hollow brick (30 and 34 percent coring). Summer 2007 17 environmental and economic performance based on the decision maker’s values. The BEES analysis is based on the weight of a brick. Lighter weight brick reduce emissions during manufacturing and require less fuel for shipping. The typical flatbed truck can haul 26 cubes of C652 brick as compared with 23 cubes of C216 brick, an eleven percent savings for a trip. Brick construction enables a designer to achieve several LEED points in a single material. These include Materials and Resources 5.1 credits the use of materials extracted and manufactured within 500 miles of the construction site. These LEED credit points can be met by selection of face brick as an exterior material, and can be enhanced by the choice of hollow brick over solid brick. environmental impacts both in manufacturing and transportation. Hollow brick enhance the already substantial benefits of brick construction. CONCLUSIONS Hollow bricks are increasingly being produced by brick manufacturers. They come in the same sizes, types, colors and textures as solid brick. Hollow brick have similar physical properties to solid brick and provide equivalent or slightly better performance characteristics. Hollow brick provide important environmental benefits, reducing Richard Bennett, PhD, PE, is professor of civil and environmental engineering at the University of Tennessee. He is a member of ASTM and the Masonry Building Code Committee. Jim Bryja, PE, SE, is manager of engineering services at General Shale Products Corp., Johnson City, Tennessee. He chairs the National Brick Research Center (NBRC) Wall Systems Committee. REFERENCES ASTM C 216-07, Standard Specification for Facing Brick (Solid Masonry Units Made from Clay or Shale). ASTM C 652-05a, Standard Specification for Hollow Brick (Hollow Masonry Units Made from Clay or Shale). Bennett, R.M., Kelso, R., and Bryja, J. (2007). “Thermal Performance of Hollow Brick Veneer Walls.” 10th North American Masonry Conference, The Masonry Society, 158-164. Biblis, E.J., “Experimental Determination of the Energy Requirements for Cooling and Heating Different Singlestory Residential Structures.” Forest Products Journal, 55(3), 2005, pp. 81-85. Borchelt, J.G., and Carrier, J. (2007). “The History of Void Area and Face Shell Thickness Requirements in USA Brick.” 10th North American Masonry Conference, The Masonry Society, 584-595. Brown, W.C., and D.G. Stephenson, “Guarded Hot Box Measurements of the Dynamic Heat Transmission Characteristics of Seven Wall Specimens – part II.” Transactions, ASHRAE, 99(1), 1993, pp. 643-660. Grimm, C.T. (1987). “Water Permeance of Masonry Walls: A Review of the Literature.” Masonry: Materials, Properties, and Performance, ASTM Special Technical Publication 778, 178-199. NAHB Model Green Homebuilding Guidelines (2006). National Home Builders Association. Sanders, J.P. (2006). The Effect of Void Area on Wall System Performance. National Brick Research Center, Clemson University, Anderson, SC. 18 Journal of Building Enclosure Design Feature Transitions: How to Design Facade Interfaces By Karol Kazmierczak and Dan Neeb, Halliwell Engineering Associates THE WALL PERFORMS A number of functions. The elements responsible for performing these functions must be continuous throughout an enclosure, particularly at the transitions (for example, at the interfaces of fenestration with adjacent assemblies). A discontinuity almost always causes a functional weakness or outright failure. In my practice I use a system of layering that helps me accomplish the principles of facade engineering. I visualize layers for waterproofing, thermal insulation, vapor retarder, air barrier, etc. The goal is to keep all layers continuous, no matter what part of vertical or horizontal section of building envelope is analyzed. Figure 1 and Figure 2 are an example of an analysis performed on curtain wall details. The building enclosure’s layers are represented with colored, dashed lines. In this example, not only are all the major layers kept continuous, but also no sealant is used to perform any essential facade function. This type of rainscreen detail is seldom seen in the U.S. The rain screen wall is unfamiliar to many contractors and comes Figure 1. Details to be analyzed. with a greater initial cost for owners. The typical layers include: weather screen, insect or bird screen, vapor-permeable waFigure 2. Analysis of details. terproofing, vapor-impermeable waterproofing, thermal inBird screen interrupted at each mullion of a stepped curtain wall. sulation, acoustical insulation, fire isolation, smoke isolation, vapor barrier and air seal. Special layers may include blast resistance, burglar resistance and bullet resistance. Most of these functions can also be tagged with the required unit and value, for example fire rating min 1hr, vapor retarder max 1 perm (57 ng/s•m2•Pa), air barrier min 45 psf (2,155Pa), etc. This is particularly useful where the values change, for example where horizontally positioned R20 (RSI3.10) insulation transitions into vertical R10 (RSI- 1.76) insulation. Figure 3. Figure 4. 20 Journal of Building Enclosure Design Some materials perform more than one function. The most demanding applications will require particular focus on the choice of the proper material and connections. In this example, the perimeter membrane acts as the waterproofing membrane, the vapor retarder, and the air barrier all in one. In this case the most demanding function is the air barrier because a membrane material has to resist perhaps 20psf (958Pa) positive and negative pressure differential or more, and transfer the load to the assembly. Design wind pressure establishes the performance criteria and describes the in-service need for physical durability of the layer, as opposed to the 1.57psf (75Pa) air permeance testing pressure listed in ASTM E2178 which merely establishes acceptability as an air barrier material. In Figure 1 and Figure 2, one would specify a thick, puncture-and-tear-resistant elastomeric membrane, mechanically clamped at its terminations. A metal flashing would be inappropriate because of the vertical movement the flashing has to accommodate at the head. Once one determines exactly what function is performed by the particular material, one is more likely to avoid common mistakes. One common mistake in this example is the placement of insulation below the bottom mullion and above the top mullion. As a result of this action, condensation forms on the interior side of the vapor barrier in cold climates. Once one realizes where the vapor barrier is located, this mistake should not happen. See Figure 5, reprinted from “Glass and Metal Curtain Wall Systems” (R. L. Quirouette, http://irc.nrc-cnrc.gc.ca/ pubs/bsi/82-3_e.html). All sections of the enclosure opening have to be designed in one process: jamb, head, spandrel, sill, etc. The layers pictured at each section must be located at the same respective wall depth and position around a perimeter of an opening. Otherwise, a wall would be non-constructible, or gaps in the corners would be created. A common error of this kind is demonstrated by the two details reproduced below which belong to the same, straight masonry opening, according to the elevation. Note in Figure 6 how the distance between the face of the curtain wall and Figure 5. Source: R.L. Quirouette, “Glass and Metal Curtain Wall Systems”. Figure 6. Figure 7. the brick veneer varies. The analysis of the weather shield continuity allows for an early detection of such an error. The analysis of the details above reveals also some other problems. We encourage the reader to analyze these details in context (available at www.wbdg.org/design) and compare with the logic presented in this discussion. The major facade layers are penetrated at the anchors. The support function should be decoupled from the need for sealing; these two functions are typically done by different trades and specified separately. See Figure 7. The thermal insulation is discontinuous, bridged by conducting elements and the vapor retarder is placed on its outer side, suggesting the details are unsuitable for a cold or mixed climate. Note the incorrect placement of Summer 2007 21 Figure 8. Examples of transom discontinuity. Figure 9. Figure 10. Figure 11. 22 Journal of Building Enclosure Design air barrier, sealed to the non-continuous bottom transom. This error is particularly evident at the corners of a curtain wall. This is also a potential problem when a designer decides to use a transom different than a mullion, either for economy or aesthetics—see Figure 8 showing a corner of a curtain wall sill. The principle of continuity holds true no matter what scale is considered. In the scale of the whole building, a designer has to determine where the layers are located with regard to all rooms and partitions. Typically, the forgotten spaces are those above suspended ceilings of overhangs, resulting in bursting, frozen plumbing in cold climates. According to ASHRAE statistics, frozen sprinkler pipes are the biggest single cause of mold in New York City. See Figure 9 showing the properly conditioned overhang space and the photograph showing the unconditioned space separated thermally from the building by the insulated wall. See Figure 10 for magnified detail of the curtain wall head from the good example above. A different, but equally important example is a frequent violation of fire and smoke compartmentalization in cavity walls. Typically a rated slab is bypassed by an exterior wall cavity, which in turn opens to the building interior at deflection joints, and is not sealed by rated materials at the fenestration openings’ perimeters above and below. Fire and smoke transmission among compartments is further assured by stack or chimney effect. See Figure 11 for detailed drawings of a masonry wall with a loose lintel in a high-rise building and the photographs taken in Figure 13 and Figure 14, in the field. In this example, the outer sheathing of the backup wall is made of combustible plastic foam. The distance between the loose lintels and the slabs varies from floor to floor; the resulting gap effectively connects compartments. The designer not only forgot about the fire code, the building is located in a cold climate zone too. As a result, the risk of condensation is increased because the thermal insulation layer is interrupted, and is unprotected by a vapor retarder; thermal bridging is effected by concrete, metal, and wood elements. The spacing of brick veneer ties do not meet code, but this problem is irrelevant to the current discussion. See Figure 12. The photos in Figure 13 were taken when the brick veneer was already being erected, after the substrate had been accepted by the masons. The joints around wall panels remained unsealed; an observer can see through the crack. Moisture problems are likely to develop due to the condensation induced by an unpredictable pattern of air leakage and discontinuity of the drainage plane. The mechanical system may negatively pressurize the interior walls and suck the humid outside air inside in summer; a positive pressure in the apartments would blow the moist interior air to the outside in winter. The interruptions of both the lintel and the thru-wall flashing ensure chimney effect in the wall JOINT BTW. STUD WALL AND CONC. COLUMN INTERRUPTION OF BOTH LINTEL AND FLASHING Figure 13. MISALIGNMENT BTW. STUD WALL AND CONCRETE SLAB INTERRUPTION OF BOTH INSULATION AND AIR BARRIER Figure 12. cavity. A transfer of insects, odors and sound among apartments through the open cavity are among probable side effects. The photos in Figure 14 show the misalignment between the face of insulating sheathing and concrete. The tape reads over 2 in. (5 cm). In the above drawings, construction tolerances, particularly the cast-in place concrete tolerance is not anticipated. The air barrier was installed in a discontinuous fashion which creates problems. Continuity must also be maintained through movement joints. An average curtain wall typically has several movement joints differing in direction and magnitude of designed movement. Typically the floor deflection joints are most vulnerable. Each layer has to be constructed in such a way as to accommodate the designed movement. The process of design sometimes requires compromises. If you follow this method, you will soon discover that many popular design practices, materials and systems don’t work, and no economical method may exist to solve the problem and keep the layers continuous. Remember, there are two price tags attached to each compromise: the long term cost and the initial cost. Many good solutions are available from countries employing sophisticated construction techniques, including Great Britain, Germany and Canada. My favorite example is thermally broken lintels and balcony slab systems produced by foreign manufacturers. See Figure 15 and Figure 16. There is an increasing demand for them in North America. Karol Kazmierczak is a forensic building enclosure specialist at Halliwell Engineering Associates. He is a registered architect in New York and is the founding chairman of the Miami Building Enclosure Council. He specializes in curtain walls and architectural glass with particular focus on thermodynamics. Dan Neeb is a Senior Forensic Architect for Halliwell Engineering Associates. He is entering his twenty fifth year in practice as a Registered Architect and, in that capacity, has provided investigative and analytical services in a variety of projects, ranging from complete systemic envelope failure as a result of catastrophic events to component failures associated with construction defects. Figure 14. Figure 15. Figure 16. SUGGESTED LITERATURE: American Society of Heating, Refrigerating, and Air-Conditioning Engineers, “Applications Handbook” Chapter 42 “Building Envelopes.” R.L. Quirouette, “Glass and Metal Curtain Wall Systems.” NRC, 1982. http://irc.nrc-cnrc.gc.ca/pubs/bsi/82-3_e.html Thomas Herzog, “Facade Construction Manual.” Birkhauser, 2004. Summer 2007 23 Feature Reflections on the Window Wall By Fiona Aldous, Wiss, Janney, Elster Associates, Inc. THE GLAZED ALUMINUM WINDOW wall synonymous with high-rise, multi-family residential construction reflects a continuing trend toward transparency within the practice of architecture, more typical of its commercial office building context. Through the window walls’ aesthetic association to curtain wall, it appears to have created for itself a cost-driven niche throughout major United States cities, yet clear performance criteria and comprehensive details are still needed to ensure a successful project. MODERNIST ORIGINS Original window wall compositions, which some could argue may be traced back to the early decades of Modernism, relied principally upon a “barrier” approach to resist rainwater penetration. However, as air and water leakage problems became systemic, the design of the window wall adopted similar principles to rain screen design, including secondary flashings, receptors and sub-sills, heelbeads in the glazing pocket, back-pans sealed to framing at opaque panels and internally-drained systems to overcome these issues.1 Throughout the United States today, the Modern aesthetic has been adopted by designers of high-rise residential buildings. However, many construction documents lack informed criteria for window wall performance, including design pressure, air and water penetration resistance, and glazing systems coordinated with the structural and mechanical characteristics of the specific building design—all information critical in procuring and installing a system that will meet the expectations of the owner and end-user with regard to long term durability and performance. INDUSTRY DEFINITION Perhaps some of the confusion is due to the lack of a clear definition of a window wall. While industry guidelines can be useful in defining the general configuration of each system, performance definitions are less clear. Consider the following widely held definitions: • Fenestration: Openings in a building wall, such as windows, skylights and glass doors designed to permit the passage of air, light or people.2 • Curtain Wall: Any building wall, of any material, which carries no superimposed vertical loads, i.e. any “non-bearing” wall.3 • Metal Curtain Wall: An exterior curtain wall which may consist entirely or principally of metal, or may be a combination of metal, glass and other Figures 1.1 and 1.2 - Cantilevered bays of window wall assemblies typical in high-rise residential construction. 24 Journal of Building Enclosure Design surfacing materials supported by or within a metal framework.4 • Window Wall: A type of metal curtain wall installed between floors or between floor and roof and typically composed of vertical and horizontal framing members, containing operable sash or ventilators, fixed lites or opaque panels or any combination thereof.5 As the industry definition of window wall suggests “metal curtain wall”, it is not surprising that the term “window wall” is frequently misunderstood, even by those in the design and construction professions whose responsibility it is to properly design, specify and install these systems. To address this concern, it is critical to understand window wall fundamentals related to structure and resistance to uncontrolled air and water infiltration. THE INFLUENCE OF STRUCTURE The design, engineering and installation of a curtain wall, and the inter-relationship between the structure and the curtain wall, are typically well understood issues. This includes compensating for movement within the wall components themselves, relative movement between the components, and relative movement between the walls and building frame to which it is attached.6 In addition, movements caused by temperature Figures 2.1* and 2.2** - Common deflection header or movement anchors provided by manufacturers of window wall assemblies. It is important to verify receptor joinery also accommodates movement if used. * Detail Courtesy of www.oldcastleglass.com/ww 2.5 4.5-6 elevation.php ** Detail Courtesy of www.wausauwindow.com/resources/details/4750-6250%20RX.pdf changes, wind action, gravity forces and deformation and/or displacement of building frame must also be factored.7 To further reinforce the issue, AAMA states, “to disregard such movements in designing the wall is an urgent invitation to trouble.”8 The movement considerations outlined above extend without exception to the design and installation of window walls. However, as window walls typically incorporate pre-designed window products, along with the potential for less experienced installers and manufacturers migrating from the traditional residential market, the structural and movement considerations are often overlooked. Window “gateway” minimum requirements, such as size, may not equate to window wall openings—attachment and loading calculations may not be performed to guide installation and product choices, and deflection of the structure may not be accommodated in the window wall design. In determining the extent to which the structure will impact the window wall design, typically the fraction of a span L/360 is utilized as the deflection limit for concrete members; however it is suggested that the maximum expected deflection, being, “the sum of creep deflection from permanent loads, the ‘elastic’ deflection from transient loads, and the deflection effects of shrinkage and temperature change”9 must also be considered. This is particularly critical with post-tensioned concrete slabs such as those typically utilized in high-rise residential construction, where allowable design live and dead load deflection at the center of continuous spans often results in 3/8 in. (9.7 mm) of movement, unless factors more stringent due to use/occupancy, or requirements of the initial design program are outlined. At cantilevered slabs such as those typically associated with projecting bay windows and window wall “stacks” this can be an important consideration (Figures 1.1 and 1.2). A review of the structural design and the resulting deflection allowance, in addition to thermal and sealant compression characteristics will considerably impact the design of the window wall and interface conditions, including air barrier and sealant continuity without which, the performance of the entire exterior wall may be compromised. Properly specifying these issues, and including either a deflection header or movement anchor (Figures 2.1 and 2.2) as the basis of design is recommended in consultation with the structural engineer. AIR AND WATER PENETRATION RESISTANCE In part, the appeal of the window wall is derived from its operable and/or fixed lites or panels, and the available manufacturing diversity. However, to conceive this notion as straight forward is to recognize the conflicts, deal with the occasional whim and understand the cumulative intent of all the applicable industry standards, and ultimately define a clear performance specification based upon a practical, durable and sustainable approach! The air and water performance criteria established by the American Architectural Manufacturer’s Association (AAMA) (Figure 3), are generally accepted in the industry and can be used as a guide. However, when considering these standards as a guide it is also important to note: • Typically, AAMA designated windows are tested as individual units. Rarely, if ever, are they tested in a window wall configuration that typically includes “ganged” or, less often, but more problematic, “stacked” mullions, receptor frames, and similar accessories—all components that significantly impact the overall performance. • Maximum allowable air infiltration has traditionally been defined by ASTM E283 and AAMA/WDMA/CSA 101/I.S.2/A44005, and are calculated based on square foot area or frame size (crack length). WDMA/AAMA/CSA Technical Joint Interpretation 06-05, dated 14 February 2007 stated: “the overall frame size is defined as the part of window fitting into rough opening.”10 As such, for a fixed and an operable unit utilizing a common subframe, the area used to calculate net air infiltration through that assembly includes, by definition, the entire square foot area of the assembly, including the sub-frame (Figure 4), and not the individual lite as tested to gain AAMA-designation. This can fundamentally alter project-specific test results for a window wall assembly, often leading to confusion regarding what constitutes a “passing” grade during pre-construction mock-up and or field air infiltration testing. The standards, as currently written must be thoroughly understood by the design professional or construction specifierwhen crafting the specification. continued on page 28 System and Industry Standard: AAMA/WDMA/ CSA 101/I.S.2/A440-05 R - Residential, LC - Light Commercial, C - Commercial, HC - Heavy Commercial HC - Heavy Commercial (Compression seal & Fixed) AW - Architectural Windows (Compression seal & Fixed) CW-DG-96-1 and AAMA MCWM-1-89 Curtain Wall Water Penetration Resistance per ASTM E331, ASTM E547 and AAMA 501.1. Air penetration Resistance per ASTM E283 15% x *DP 75 Pa (1.57psf) and allow for 1.5 L/s.m2 (0.3 cfm/sf) 15% x *DP 300Pa (6.24 psf) and allow for 1.5 L/s.m2 (0.3 cfm/sf) 300Pa (6.24 psf) and allow for 0.5L/s.m2 (0.1 cfm/sf) 20% x *DP 20% x *DP 0.08 L/sm (0.06cfm/sf) of wall area plus per linear meter (foot) of crack for the operable window units (if any) Figure 3 - Typical water and air performance criteria established by the American Architectural Manufacturer’s Association (AAMA) Note: For complete product listing of maximum allowable air leakage, see AAMA/WDMA/CSA 101/I.S.2/A440-05, Clause 5.3.2.1, Table 6. p.52 * DP = Design Pressure Figure 4 - Although comprised of both fixed and operable lites, the area of the rough opening is used to determine air infiltration and not the individual lite. Isolating the individual lite during testing can prove useful in determining possible areas of excessive air leakage. Summer 2007 25 Figures 6.1 and 6.2 - Three dimensional concept sketches and CAD details aid in understanding how the window wall and slab edge cover system interfaces with adjacent construction while maintaining accommodation for movement of the structure, and air/moisture barrier continuity. Figures 5.1 and 5.2 - Problematic slab edge interfaces require special attention. When specifying window wall assemblies utilizing multiple individual, AAMA-designated window units “ganged or stacked” together into a single floor-to-floor glazed area, it is recommended to establish water penetration resistance and allowable air leakage of the entire window wall assembly, and laboratory and/or field tests to validate performance. Note that AAMA allows a 33 percent reduction in pressure for field tests, which often results in testing that may not replicate the actual design pressures to which the building is exposed. This information is critical to establish early in the project, rather than relying on the published performance test data or test standards for each of the window wall component parts. INTEGRATED PERFORMANCE As areas of window wall glazing often comprise whole exterior walls of residences, the designer should carefully and holistically evaluate the impacts of solar heat gain (SHG), glare, UV impact on interiors, Condensation Resistance Factor (CRF), Ufactor, and allowable air leakage relative to the HVAC design. A recent investigation of air tightness studies on commercial building envelopes identified tightening of the envelope in accordance with Air Barrier Association of America’s (ABAA) recommended air leakage allowance of 0.02 L/s.m2 at 75 Pa (0.04 cfm/sf at 0.3 in. H2O) and “predicted potential annual heating and energy cost savings for these buildings ranged from 2 percent to 36 percent with the largest savings occurring in the heating-dominated climates.”11 High-rise residential building facades, incorporating window wall designs are moving towards emulating commercial building facades. However, consideration should be given to the internal residential energy-consuming functions which dramatically contrast with those of commercial buildings. Functions such as operable lites 28 Journal of Building Enclosure Design and associated higher air infiltration allowances, individually controlled HVAC units and less controllable relative humidity levels, and full height vision glazing (typically without sun shading devices) all inter-relate with the window wall. Hence, the widespread use of the window wall should be pondered in the context of energy-related performance factors which may not yet be fully appreciated. DETAILS The cladding at the slab edge adds further complexity and is typically the weakest aspect of both the performance and design of the window wall (Figures 5.1 and 5.2). Not only must the slab edge cover accommodate the intricacies of the drainage of the window wall system, but also provide coordinated air and water resistance while addressing the concerns of thermal discontinuity such that it does not contribute to the development of condensation, meet the intent of the energy codes by installation of sufficient insulation and properly interface with adjacent construction. Three-dimensional drawings identifying conditions at slab edges (Figures 6.1 and 6.2), balconies, doors, secondary flashing and receptor systems, integration with adjacent wall (barrier or drainage) and/or roof systems, and accommodations for movement and air pressures associated with high-rise buildings, should all be considered in the overall detailing and specifying of the façade which incorporates window wall. The window wall provides a modern cost and schedule-driven alternative to the curtain wall and although it is conceptually simple, the requirements for successful design, installation and long term durability are complex. The window wall requires thorough detailing of the slab edge condition by the designer and careful execution by the contractor. Overall, the window wall warrants careful and comprehensive consideration, and fundamentally clear performance criteria and detailing before inclusion in the design of highrise residential buildings. Fiona Aldous is a building envelope consultant with Wiss, Janney, Elster Associates, Inc. (WJE). She has extensive experience in the peer review, commissioning and investigation/ repair of various building enclosures with projects across the United States. She can be reached at faldous@wje.com. REFERENCES 1. Stéphane Hoffman, Adaptation of Rain-Screen Principles in Window-Wall Design. p.1-2 The Exterior Envelopes of Whole Buildings VIII Conference. 2. ANSI /AAMA / WDMA, Voluntary Performance Specification for Windows, Skylights and Glass Doors 101/I.S 2/NAFS-02, p.16. 3. AAMA, CW-DG-1-96 Curtain Wall Design Guide Manual, 2005, p.2. 4. Ibid. 5. Ibid. 6. Ibid., p.13 7. Ibid. 8. Ibid. 9. W.G. Plewes and G.K Garden, CBD54. Deflections of Horizontal Structural Members, June 1964, http://www. irc.nrc-cnrc.gc.ca. 10. WDMA/AAMA/CSA Technical Joint Interpretation 06-05 and AAMA/ WDMA/CSA 101/I.S.2/A440-05, section 8.2.1 and Fig. 27. 11. Steven J. Emmerich, Timothy P. Mc Dowell and Wagdy Anis, “Investigation of the Impact of Commercial Building Envelope Airtightness on HVAC Energy Use” U.S. Department of Energy, Office of Building Technologies, 2005. p.34. Feature Air Barriers: Walls Meet Roofs By Wagdy Anis, Shepley Bulfinch Richardson and Abbott and William Waterston, Wiss, Janney, Elster Associates, Inc. ABSTRACT This paper briefly reviews what an air barrier is and why it is needed, the design influences on and the functional requirements of air barriers, and then documents through case study format the ways to achieve continuity between walls and roofs. The basic environmental influences on the enclosure managed by air barriers in buildings are the air pressures on the building enclosure. The air barrier system provides the air-tightness of the building enclosure by resisting the air pressures on the building enclosure and transferring those forces without displacement or rupture to other building enclosure systems and finally to the building’s structural frame. The air barrier must continue to perform its functions for the intended service life of the enclosure assembly. A case study, the Worcester Trial Court building in Worcester, MA, designed by Shepley Bulfinch Richardson and Abbott, Architects, with Wiss, Janney, Elstner Associates, Inc, Engineers, Architects and Material Scientists, acting as Roof Consultants providing quality assurance during the construction phase, will be used as a case study to demonstrate continuity of air barriers, specifically the continuity between walls and roofs. BENEFITS OF AIR BARRIERS Continuous air barriers provide the pressure boundary that separates the interior environment from the exterior, including below grade components of the enclosure. Controlling infiltration and exfiltration enables the HVAC system to perform as designed without disruption, enhances human comfort, saves energy, controls condensation and reduce the likelihood of pollutant entry into buildings and the migration of pollutants within buildings. They improve the wind performance of certain roof systems1, and are an essential component of high-performance building enclosures2 for buildings that are fully heated and/or conditioned. The four basic requirements of air barriers are: • Air impermeability • Continuity • Structural support • Durability Figure 1. AIR IMPERMEABILITY Air barriers are composed of materials that are air impermeable to a great degree. Materials that have an air permeance of 0.004 cfm/ft2 at 1.57 psf (0.02 L/s. m2 at 75 Pa) or less when tested to ASTM E 2178 meet the basic requirement for maximum allowable air permeance. CONTINUITY Materials are assembled together with tapes and sealants, or applied as self-adhering sheets, or fluid-applied to form opaque assemblies. Assemblies should meet a maximum air permeance of 0.04 cfm/ft2 at 1.57 psf (0.2 L/s.m2 at 75 Pa) when tested to ASTM E2357. Assemblies are connected together with flexible air impermeable joints to form an air barrier system. An air barrier system (the entire building enclosure, including below grade components) should meet air permeance criteria of 0.4 cfm/ft2 at 1.57 psf (2 L/s.m2 at 75 Pa) of the thermal envelope pressure boundary when the whole building is tested to ASTM E 779 or similar test. STRUCTURAL PERFORMANCE The air barrier must be rigidly supported to transfer the design wind loads gusts (negative and positive) safely without tearing, widening of holes at fasteners, or displacement against adjacent materials. Continuous, persistent lower air pressures acting on joints, such as stack effect or HVAC fans, can work to loosen some adhered membranes and tapes. Figure 2.4 Flow around a building in a boundary layer. Figure 3. Plan view of roof with contours showing negative pressure distribution. From Leutheusser, H.J., University of Toronto, Department of Mechanical Engineering, TP 604, April 1964, Fig 15. 10.7. Figure 4. Summer 2007 29 3. HVAC Fan Pressure: Fan Pressure is caused by HVAC system pressurization, usually positively, which is fine in cooling climates but can cause incremental envelope problems to wind and stack pressures in heating climates. HVAC engineers tend to do this to attempt to reduce infiltration, and with it pollution and disruption of the HVAC system design pressures. Figure 5 shows each of these pressures on its own, and a combined diagram. Figure 5. DURABILITY Since the air barrier is often inaccessible within the envelope layers, it needs to last as long as the intended service life of the assembly. AIR LEAKAGE THROUGH THE ENVELOPE Unlike the moisture transport mechanism of diffusion, air pressure differentials can transport hundreds of times more water vapor through air leaks in the envelope over the same period of time.3 Air leaks can be one of three different modes: • Diffuse flow, such as flow through air permeable materials. • Orifice flow, such as flow through a crack between the window frame and the wall. • Channel flow: Channel flow is by far the most serious from a condensation standpoint. Air moving through the building envelope materials can encounter a dewpoint temperature and can condense within the envelope in a concentrated manner, wherever those air leaks may be (Figure 1). 30 Journal of Building Enclosure Design AIR PRESSURES ON BUILDINGS There are three major air pressures on buildings that cause infiltration and exfiltration: 1. Wind Pressure: Wind pressure tends to pressurize a building positively on the façade it is hitting, and as the wind goes around the corner of the building it cavitates and speeds up considerably, creating especially strong negative pressure at the corners, and less strong negative pressure on the rest of the building walls and roof (Figure 2, Figure 3). 2. Stack Pressure: Stack Pressure is caused by a difference in atmospheric pressure at the top and bottom of a building due to the difference in temperature, and therefore the weight of the columns of air indoors vs. outdoors in the winter, and reversed for buildings in hot climates with air conditioning indoors. Stack effect in heating climates can cause infiltration of air at the bottom of the building and exfiltration at the top, as seen in Figure 4. In cooling climates, the reverse happens. CODE REQUIREMENTS Massachusetts, since 2001 has had air barrier requirements in the building code.5 Those air barrier code requirements are summarized as follows: • A continuous plane of air-tightness must be traced throughout the building envelope with all moving joints made flexible and air-tight; • The air barrier material in a system must have an air permeance not to exceed 0.004 cfm / sf at 0.3” wg (1.57 psf) [0.02 L/s.m2 @ 75 Pa]; • The air barrier “system” must be able to withstand the maximum positive and negative air pressure to be placed on the building and transfer the load to the structure; • The air barrier must not displace under load or displace adjacent materials; • The air barrier material used must be durable or maintainable; • Connections between roof air barrier, wall air barrier, window frames, door frames foundations, floors over crawlspaces, and across building joints must be flexible to withstand thermal, seismic, moisture and creep building movements; the joint must support the same air pressures as the air barrier material without displacement; • Penetrations through the air barrier must be made airtight; • Provide an air barrier between spaces that have significantly different temperature and/or humidity requirements; • Lighting fixtures are required to be airtight when installed through the air barrier; • To control stack pressure transfer to the envelope, stairwells, shafts, chutes and elevator lobbies must be decoupled from the floors they serve by providing doors that meet air leakage criteria for exterior doors, or the doors must be gasketed; and • Functional penetrations through the envelope that are normally inoperative, such as elevator shaft louvers and atrium smoke exhaust systems must be dampered with airtight motorized dampers connected to the fire alarm system to open on call and fail in the open position. Of course there are many products formulated to qualify as air barriers materials. Some of these, as well as specifications, technical help, etc. can be found at www.airbarrier.org. LOCATION OF THE AIR BARRIER The air barrier, unlike the vapor retarder (since its function is to stop air, not control diffusion) can be located anywhere in the envelope assembly. It can be on the warm in winter side, in which case it can also control diffusion and would be a low-perm vapor barrier material. In that case, it is called an air/vapor barrier. Or it can be on the cold side of the wall, in which case it should be vapor permeable (5-10 perms or greater). Vapor retarders, when used, must always be placed on the high vapor pressure side of the insulation. 6 For examples of this, visit www.mass.gov and search “energy code details”. (Figure 6, Figure 7 and Figure 8) of air barrier system design continuity and structural integrity, taken from the reference details published by Massachusetts at www.state.ma.us/bbrs/energy.htm. Air barriers on the exterior side of the insulation: Air barriers that are subject to thermal changes are more difficult to keep airtight for the life of the building, because of the integrity of the jointing tape or sealant over a long period of time. The best tapes for non-moving joints are: • Silicone (extruded) bedded in wet silicone; • Wet silicone reinforced with fiberglass mesh; • Other fluid-applied elastomeric air barriers products, reinforced with fiberglass mesh; and • Self-adhering modified bitumen with surface properly primed. In short, if you can avoid the above, the building will be more durable, longer. ROOF AIR BARRIERS The roof membrane can be considered an air barrier since it is designed to withstand wind loads, if it is fully adhered. Mechanically fastened and ballasted roof systems, because they displace and momentarily billow or pump building air into the system, do not perform the required functions of containing air without displacement. In those cases, another air barrier must be provided in the system. Either a self-adhering modified bitumen air and vapor barrier on the inboard side of the roof system (interior conditions and weather-dependent), or two layers of asphalt felt mopped down with asphalt, or similar air barrier. Those layers must be designed to withstand design wind loads without displacement. One of the vital concepts, that of continuity with the wall air barrier, is paramount. A pre-construction conference on roofing must include a discussion of the connection between the roof air barrier and the wall air barrier, and the sequence of making that air-tight and flexible connection. It is also important to ensure compatibility between materials coming together. Penetrations into roof systems such as ducts, vents, roof drains, etc. must be dealt with perhaps using spray polyurethane foam or other sealant, or membranes to air-tighten those penetrations at the selected air barrier layer. CASE STUDY Worcester Trial Court, Worcester, MA Architect: Shepley Bulfinch Richardson and Abbott The Worcester Trial Court in Worcester Massachusetts is designed to house 27 courtrooms for Superior, District, Juvenile, Housing, Probate and Family Courts. There are five floors and penthouse, totaling 427,000 square feet. It is the first CM at risk project undertaken by the Division of Capital Asset Management in the Commonwealth of Massachusetts. Worcester Trial Court is a steel framed structure with concrete floors, brick, cast stone, EIFS and glass walls with a series of high sloped and low slope roof areas. The high sloped roofs are standing seam lead coated copper panels with cornices, soffits and internal gutters. The low sloped roof areas consist of three roof types, a TPO fully adhered membrane, built-up roofing membrane installed in hot asphalt and a modified bitumen roofing system in cold adhesive. These roofs are terminated at metal edges, parapets and rising walls with internal drains and scuppers. All of the roofs incorporate high levels of insulation, six inches of extruded polystyrene insulation or polyisocyanurate insulation. Figure 6 - The Worcester Trial Court under construction with finished metal roofing in place. Figure 7 - Structure, vapor retarder, insulation and decking under construction. Summer 2007 31 is examined to illustrate the connections required for continuity of the air barrier. Figure 6, Figure 7, Figure 8, Figure 9 and Figure 10 are sample photographs of the conditions during construction Figure 8 - Detail of sloped roof edge. Figure 9 - Modified detail of diagonal wall meeting underside of metal deck. Note foam filling flutes of deck. CONCLUSION An air barrier system is an essential component of the building envelope of fully heated and/or conditioned buildings, so that those buildings’ mechanical systems can perform as intended, and the enclosure be durable and sustainable. Building codes should require air barriers systems, and building designers and builders should be aware of the consequences of ignoring building airtightness. This article reprinted, with permission, from the Proceedings of the RCI 22nd International Convention, Orlando, Florida, March 1-6, 2007. ©2007 RCI. All rights reserved. Wagdy Anis, FAIA, LEED AP is a principal focuses on building science and building enclosure design excellence with Shepley Bulfinch Richardson and Abbott, architects, planners and interior designers, an international practice based in Boston, MA, USA, and is the chairman of BETEC, a council of the National Institute of Building Sciences. William Waterston, AIA, RRC is a Senior Associate and Project Manager for Wiss, Janney, Elster Associates, Inc. in their Boston area office. He has experience in project management, construction document preparation, and specification writing. With over 15 years of specific experience in roofing products and systems, his knowledge of modified and built-up roofing systems is extensive. Waterston’s work at WJE includes the investigation, evaluation, and design of roofing and waterproofing systems. He is an active member of the Building Envelope Committee of the Boston Society of Architects. BIBLIOGRAPHY Air Leakage in Buildings, Wilson, A.G. CBD 23, NRC 1961 Wind on Buildings, Dalgliesh, W.A., Boyd, D.W., CBD 28, NRC 1962 Wind Pressure on Buildings, Dalgliesh, W.A., Schriever, W.R., CBD 34, NRC 1962 Control of Air Leakage is Important, Garden, G. K. CBD 72, NRC 1965 Stack Effect in Buildings, Wilson, A.G., Tamura, G.T Figure 10 - Air barrier on wall at roof edge, extends under cornice. Photos from the construction of the roofing systems are included with attention to the terminations and integration with the air barrier systems. References are made to the construction details. Locations examined are the wall/roof intersection at the parapet walls, the roof edge and the rising wall locations. The sloped roof to the skylight construction will be shown. Intersection of the air barrier wall against the underside of the metal deck 32 Journal of Building Enclosure Design REFERENCES 1. A Guide for the Wind Design of Mechanically Attached Flexible Membrane Roofs: NRC-IRC-47652E. 2. Investigation of the Impact of Commercial Building Envelope Airtightness on HVAC Energy Use 2005, NISTIR 7238, by Emmerich, S., McDowell, T., and Anis, W. 3. The difference between a vapor barrier and an air barrier: Quirouette, R.L. http://irc.nrc-cnrc.gc.ca/pubs/bpn/ 54_e.pdf. 4. Figures 2 and 3: Building Science for a Cold Climate: NRC, Hutcheon, N., Handegord, G. 5. 780 CMR 1304.3. 6. ASHRAE Handbook of Fundamentals 2005. Feature Curtain Wall Mock-up Testing By Henry Taylor, Architectural Testing, Inc. MOST OF US CAN QUICKLY IDENTIFY the TransAmerica Building in San Francisco by its pyramidal shape, the John Hancock building in Chicago by its skeletal frame design, and New York City’s Chrysler Building by the art deco crown. Further, Frank Lloyd Wright’s Falling Waters nestled over a stream in western Pennsylvania is equally identifiable. These structures are identified by the distinctive characteristics of the exterior walls. Importantly these same exterior walls are the primary barrier between nature’s outside elements and the interior environment. It is the performance of these walls that we will discuss here. The walls of many residential and lowrise buildings rely on conventional, proven construction methods without extensive pre-construction testing to validate the ability of the walls to resist air infiltration, water penetration and structural loads. Often, wall performance is compromised because of the cost of performing quality assurance, pre-construction tests. Instead, the building owner often relies on the reputation of the material suppliers and the represented performance of their products coupled with the building contractor’s assurance of the integrity of the finished building. However, high-rise (skyscrapers) and other monumental buildings require millions of dollars to construct the wall envelope, and that wall system is often—or generally—a unique design of various materials and components. Therefore the investment in pre-construction performance qualification tests is financially justified. This testing process provides an ideal time to examine transition details between different materials, to further develop unique features and to train the construction/installation crews on the proper methods and installation sequence to effect a sound wall installation. This curtain wall, as it is frequently called, is exposed to the harshest of nature’s elements: intense sunlight raising surface temperatures to as high as 180ºF (82.2ºC), extremely cold air temperatures to 0ºF (-17.8ºC) or colder, hurricane wind loads with concurrent flying debris, earthquakes and building movement, heat loss/gain and condensation, noise pollution and more. Therefore these unique curtain walls require sufficient scrutiny to validate long term performance before, during and after these extreme events. Historically the project architect accepted total responsibility for all of the project details from concept through completion. The architect would develop the signature building by considering the owner’s perception, project costs, the intended use or function, the surrounding area, etc. He/she would follow through by providing a performance specification, quality assurance procedures, shop drawing review and approvals, and the many diverse details involved in creating a new, monumental structure. An important function was the hand-in-hand research the architect would cultivate with the reputable suppliers and contractors to assure the results that the owner expected. Today the architect has been removed from many of these functions and responsibilities. The architect often merely provides concept drawings of many aspects of the project which are then turned over to the construction manager who pushes the responsibility down the chain to the subcontractors, suppliers and installers. Now, more than ever before, the architect must rely on the project specifications for prequalification mock-up testing and quality assurance during the installation process with the hope that the CM does not valueengineer this important function out of the project. A full-service independent testing laboratory can provide the services necessary to evaluate the performance of these complex wall systems pursuant to the specifications and desires of the architect. Whoever is responsible for evaluating the mock-up performance should coordinate the mockup construction and testing protocol that provides assurance that the intent of the Curtain wall mock-up being finalized and inspected prior to initiating the test sequence. View of curtain wall mock-up from inside the test chamber prior to testing. Sloped glass wall system being prepared for testing. Interior detailed view of jamb anchor into concrete substrate. Summer 2007 33 Mock-up composed of ribbon windows and natural stone. Three story mock-up being prepared for air infiltration tare procedure. Roof soffit and support capping a curtain wall mock-up with many angles, transitions, and materials. Dynamic water infiltration test using an aircraft engine on a 55 feet high mock-up. 34 Journal of Building Enclosure Design architect’s specifications and quality assurance program are met. A basic mock-up test will include air infiltration, static and dynamic water penetration, and design load and structural overload tests (typically 1.5 times the design load). Generally several optional tests are added to this basic sequence. For example a repeat of the air infiltration test and the static and dynamic water penetration tests are conducted after the mock-up has been stressed by the design load test. Similarly, building movement caused by the live and dead loads expected on the structure is often simulated on the mock-up after which these same tests are again repeated. Other critical tests include the thermal movement caused by extreme temperature changes of the building materials. A curtain wall is composed of many different materials with a wide range of expansion created by temperature changes thereby creating challenges for maintaining air and water seals. Often the mock-up is enclosed within an insulated chamber where air temperatures are cycled from the low design temperature (say 0ºF, -17.8ºC) to the expected high surface temperatures caused by infrared heat from the sun (up to 180ºF, 82.2ºC). Then a repeat of the air and water tests are generally conducted to evaluate performance after several temperature cycles which represent environmental exposure and stress. Accurate heat loss (thermal transmittance or u-value) tests are, of necessity, performed in a sophisticated chamber; during this same test process an accurate Condensation Resistance Factor (CRF) can, and should, be obtained. Knowledge of the uvalue is important for specifying HVAC systems, but the American Architectural Manufacturers Association has a document AAMA 507 that has proven to be a valuable tool to predict thermal performance of curtain wall systems. Catastrophic failure of ribbon window during testing. Noise pollution has created increasing demand for the knowledge of acoustical performance of the building’s wall system. Highway, aircraft and other industrial noises can be dampened by a thorough knowledge of the specific noise source coupled with the products that can attenuate the specific frequencies generated. An OITC (Outdoor-Indoor Transmission Class) rating of the components will be a good indicator for selection of windows and some other components. Increasingly, demands for acoustical testing of the curtain wall mock-up is being required to verify the anticipated performance and to help identify sources of leakage so improvements can be included during the installation of the wall system on the project. After mock-up testing has been completed, the results accepted and the final mock-up detail has been properly documented, it is equally important to assure that the final curtain wall fabrication and installation duplicate the approved design resulting from the testing program. Often your testing agency can provide the consulting necessary to follow through with this important function, inspecting the installation and performing in situ tests to further validate that the “delivered” building will perform as expected. Consultation with the engineers and technicians of a competent, independent, and experienced testing laboratory will provide the information necessary to help assure that the monumental building will perform as expected for many years without extensive and unnecessary maintenance. Henry Taylor is president and founder of Architectural Testing, Inc. They have eight laboratory locations across the United States with over 700 feet of test wall dedicated to mock up testing. Uniform load testing of roof structure of a sunroom using sandbags. Feature Perimeter Joints What’s the right thing to do at the joint between the floor assembly and an exterior wall? By David W. Altenhofer, AIA, RMJM Hillier UNDERSTANDING THE ISSUE The joint between the floor assembly and the exterior wall faces many challenges: to limit the spread of flames and smoke, control air movement, contain the spread of contaminants and provide acoustic isolation. When the joint is required to be fire-rated, then tested assemblies are required which further complicate the decision because of ambiguities in the code, conflicting manufacturer’s data, the lack of reliable test methods and inconsistent interpretations by local code authorities. Selecting the proper system for this joint is not at all clear and no single easy response is available. Also, each architect and engineer must make their own professional judgment. I am not suggesting that this paper establishes a guideline, let alone a standard. Instead, the paper is meant to point out the performance issues, suggest solutions and make recommendations for future testing. The joint configuration occurs in several categories: rated walls intersecting rated floor assemblies, non-rated walls intersecting rated floor assemblies, rated walls intersecting non-rated floor assemblies and finally non-rated walls intersecting non-rated floor assemblies. Each of these four categories can be further broken down into subcategories based on if the wall spans from floor-to-underside of slab above or if the wall spans past the outside edge of the slab (curtain wall). One of the more problematic categories is when curtain wall spans past the edge of a rated floor assembly and will be the focus of this paper. For the purposes of this paper, only non-combustible commercial construction with concrete floor slabs will be considered. Systems that require a gypsum board, plaster or other ceiling membrane to provide a rated floor/ceiling assembly are not included. I am presenting this paper not as a code or fire safety expert but as a practicing architect who must face these decisions almost daily. The article is based on the results of material found using normal research practices, for example Google searches, code reviews and manufacturer’s literature. WHY SHOULD AN ALUMINUM FRAMED CURTAIN WALL BE CONSIDERED A DIFFERENT CONDITION? Much of the confusion regarding the wall-to-floor joint centers around one particular type of exterior wall, specifically curtain wall framed with aluminum extrusions and infilled with glass. Aluminum framed glass curtain wall systems do not otherwise receive special attention in the code. They are typically allowed as a non-rated, noncombustible assembly and they do not appear to carry any special risk of failure when compared to other non-rated, non-combustible exterior wall assemblies. The risk of the wall and glass failing before the time rating of the test is frequently touted as a reason to treat these walls differently. However, protecting against flames jumping from floor to floor is covered in other portions of the code. Currently by code it would be 36 Journal of Building Enclosure Design possible to have many other exterior wall assemblies and these walls would be allowed to have windows that extend to the underside of the floor slab and start again at the top of the floor slab. I cannot conclude that the interruption of a floor slab substantially increases protection against the jumping of flame to the next floor and likewise find it is not reasonable to focus differently on aluminum framed curtain walls. CODE REQUIREMENTS Limiting the passage of flame and the products of combustion is a well understood requirement in the protection of life and property. Protecting the inevitable gap at the intersection of the exterior wall and floor is no exception. The concern about the “void” between the floor and exterior wall construction is because this gap, to quote IBC 2006 Commentary, “clearly requires sealing to prevent the spread of flames and products of combustion between adjacent floors”. Fulfillment of that requirement at this particular location in a manner that is acceptable to both the spirit and letter of the code becomes somewhat confusing because of the limitations of testing methods and because exterior walls are frequently not required to be a fire-resistive rated assembly. Additionally, the merging of the three major U.S. code writing bodies into the ICC, the evolution of the IBC since 2000 and information provided by fire stopping manufacturers have left many architects, engineers and even code authorities unclear. From the code, it appears reasonable to assume sealing of the joint at the exterior wall/floor interface is an independent issue from protecting against the spread of fire vertically up the building resulting from the heat of the fire breaking out glass and then leaping to the next floor. In IBC 704.9 “Vertical Separation of Openings” the requirements for protection against this occurrence (except in low-rise buildings) are rated spandrel, rated horizontal flame barriers or fully sprinklering the building. There are no limits placed on the size, placement or rating of fenestration; in other words, the entire wall could be made of glass and would still comply with 704.9, provided the building is fully sprinklered. I have not found evidence for a significant number of losses resulting from flames jumping floors in sprinklered buildings. This is significant because it seems logical not to consider how long glass, or even the non-rated wall assembly itself will stay in place in the selection and detailing of the joint sealer because that safety precaution is addressed through requirements of 704.9. At this time the model code (2006 International Building Code will be used for the sake of this article) allows two test methods for the exterior curtain wall/floor intersection (Section 713.4). The first, ASTM E119, tests the materials essentially independent of the surrounding construction. The second, ASTM E2307-04 “Standard Test Method for Determining Fire Resistance of Perimeter Fire Barrier Systems Using Intermediate-Scale, Multi-story Test Apparatus” attempts to recreate test conditions more similar to in-place field conditions. E2307 was added to the 2006 IBC and there is a chance it may supersede E119 in future editions based on the commentary and the long history of proposed code revisions, many of which are sponsored by firestopping manufacturers. The two test methods results in dramatically different system designs, although the materials are similar. It is important to note the slightly different wording of the code for each. For E119 the code requires materials or systems capable of preventing the passage of flame and hot gases “where subjected to ASTM E119 time-temperature conditions”. For E2307 the requirement is, “installed as tested in accordance with ASTM E 2307”. The question is, should architects and engineers require systems which comply with E2307 or is E119 sufficient? It appears that the two methods differ substantially in that the E119 method allows use of materials that are proven by test method to “generically” resist the passage of flames and smoke but have not been tested for the exact configuration of the final use. E2307 attempts to create a more realistic test configuration, however, by doing so it now creates a requirement for the exterior wall to stay in place for a prescribed period of time, which is over and above the code requirement for that wall. The International Firestop Council claims that “Designing the wall to keep the firestop system in place for the rated period of the floor is an obvious necessity” to meet the “letter of the law” of the building codes, which is directly in conflict with my interpretation of the code regarding E119. E2307 also appears to add requirements for protection against flames jumping from floor to floor which is properly described elsewhere in the code as discussed above. I do not find the extra requirements of E2307 over E119 to be logically applied or consistent with other areas of the code. The logic of using materials tested “generically” for the resistance to the passage of smoke and flames does seem to have other applications in the code, such as for penetrations of nonfire-resistance–rated assemblies (Section 712.4.2). Therefore, I conclude that using materials or systems properly installed and tested in compliance with E119 as acceptable to protect the fire-resistant joint between a rated floor and an unrated curtain wall. Architects and engineers should also review their approach early with the code Authorities Having Jurisdiction (AHJ) as they ultimately have to approve the joint system. Finally, each architect and engineer will have to decide for themselves which approach suits the particular requirements for each of their projects. Common to all joints is that they must be able to accommodate differential movement between the wall and the floor. Finally, the joint system is frequently installed before the building is completely watertight. Therefore, the joint should resist a reasonable period of exposure to sun and moisture without deleterious effect. To adequately design joints against these performance criteria is presently difficult because they are not tested against these criteria. For the time, it is reasonable to make sure that approximately 4 inches (100 mm) of mineral wool or similar non-combustible filling is stuffed into the joint and well supported from the slab edge. An elastomeric fire-resistant sealant material covering the mineral wool should be at least 1/4 in. (6 mm) and preferably 1/2 in. (13 mm) thick to provide for proper two sided sealant adhesion and the ability to withstand cyclic building movement. Of course, this has to be within the installation methods prescribed by the approved test. A MORE APPROPRIATE APPROACH TO TESTING? In my opinion, it is highly unlikely to find a means to test this joint for actual performance in a fire. In instances when the code does not require the exterior wall assembly to remain in place for any prescribed length of time it is illogical to create a test method that requires the wall assembly to stay in place for a prescribed length of time. Performance of the joint to resist flames and smoke from a fire that does not cause failure of the wall before the rated time of the floor after aging and cyclic movement of the joint system is extremely important and not currently covered by either test method. Additionally, there are many other performance criteria that could genuinely provide additional protection of ADDITIONAL PERFORMANCE REQUIREMENTS Beyond the code requirements, the joint between the exterior wall and the floor slab, no matter how they are joined or rated, must also perform several other tasks. For nearly all buildings, the joint will need to perform these tasks continually as compared to the relatively unlikely event of a fire and therefore are very important to the proper functioning of the building. The joint must provide acoustic isolation between floors and this is particularly true when there is no suspended ceiling. It is desirable for the joint to stop the movement of air between floors. This becomes more important if the building is very tall because of the increased pressures resulting from stack-effect. For buildings utilizing under floor air distribution it is imperative to make the joint air tight to control air distribution. In buildings with concerns for the distribution of contaminants such as hospitals or labs, maintaining the perimeter floor joint airtight becomes important. Summer 2007 37 life and property. A more appropriate test should be conceptualized as follows: • If the wall is otherwise allowed by the building code to have 0 hours fire-resistance rating, the test should not be designed to expect the wall to last as long as the slab or even some portion thereof. If a wall falls away or glazing breaks out, as allowed by code under the “Vertical Protection of Openings” section, then there is no reason to expect the perimeter seal to continue to perform. • Attachment of the sealing system should be to the floor assembly only, since this is the component whose integrity the seal is supposed to protect. • Testing should address anticipated building movement and the seal should still perform after long term cyclic movement. • Testing should address the real world condition of a fire not immediately adjacent to the exterior wall. • Testing should include a reasonable air seal performance value after movement. • Testing should include resistance to deterioration from a short exposure to the weather to simulate current installation methods and still meet relevant performance criteria. Some propose that E2307 should include sprinklers, which are commonly included in many buildings, especially those with aluminum and glass curtain wall. I do not subscribe to that theory as fire stopping and joint protection is part of the passive fire resistance features of a building and other similar fire stops are not tested with sprinklers. David Altenhofen, AIA CSI CCS is an Associate Principal and Technical Director of the Philadelphia Office of RMJM Hillier, a 1,000 person international architecture firm. He is active in the AIA, BETEC and is widely published and lectures frequently at local, national and international events. REFERENCES Article from UL regarding current trends. Glass industry news digest regarding ICC direction. International Firestop Council presentation regarding fire-resistant joints. Perimeter_Curtain_Wall.ppt www.ul.com/tca/spring05/ www.usgnn.com/newshearings 38 Journal of Building Enclosure Design Feature Rain Screens: The New Standard AAMA 508-07 Voluntary Test Method and Specification for Pressure Equalized Rain Screen Wall Cladding Systems By Jennifer Pollock, Architectural Testing, Inc. AS THE POPULARITY OF rain screen cladding systems continues to grow, so does the need for test methods and performance guidelines for such systems. To this end, the American Architectural Manufacturers Association (AAMA) has recently published AAMA 508-07 Voluntary Test Method and Specification for Pressure Equalized Rain Screen Wall Cladding Systems. The new standard quantifies the performance of pressure-equalized rain screen (PRWC) systems, the most sophisticated rain screen cladding system. PRWC systems feature high venting and good drying capabilities, while substantially reducing pressure differentials that drive water through the exterior cladding. Ventilation is a built-in component of the joinery of such systems, which employ a separate air barrier and drainage plane to carry incidental water out of the system. Compartmentalization allows the system to maintain constant pressure and minimize the amount of water that bypasses the exterior screen. Before the establishment of the new AAMA standard, any manufacturer could claim to have a pressure equalized rain screen product on the basis of an assumption of perfect air and water barrier, but there was no recognized way to verify these claims. Various commercially available systems relied upon the air barrier and drainage plane that are commonly provided by others—not by the manufacturers of the PRWC systems. Since AAMA 508-07 was published, manufacturers have been able to compare the performance of their products with others on the market without depending solely on the air and water barrier quality. In general, water leakage is driven by five forces: kinetic forces, gravity, surface tension, capillarity and pressure differentials. Any number of these forces can be acting on water penetrating the building Figure 1 - Pressure Equalization Cycling Chart. envelope; the goal of a design is to eliminate or minimize their effects. Kinetic forces refer to the horizontal velocity wind-driven rain drops possess. The momentum can carry them directly through sufficiently sized openings into the envelope interior. The actual rain screen cladding serves to keep most of this water out of the system. Gravity, capillarity, and surface tension can all be combated with appropriately designed flashings or drip edge. Pressure differences between the cladding exterior and interior generated by mechanical systems, stack effects, and wind also act to force water through. Pressure equalized systems were designed specifically to resist this mechanism of leakage and is an important characteristic of the system to be tested. Basic ASTM and AAMA test methods make up the bulk of 508-07, including ASTM E 283 Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Before the establishment of the new AAMA standard, any manufacturer could claim to have a pressure equalized rain screen product on the basis of an assumption of perfect air and water barrier, but there was no recognized way to verify these claims. Under Specified Pressure Differences Across the Specimen; ASTM E 331 Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference; ASTM E 1233 Standard Test Method for Structural Performance of Summer 2007 39 Exterior Windows, Curtain Walls, and Doors by Cyclic Static Air Pressure Differentials, and AAMA 501.1, Standard Test Method for Water Penetration of Windows, Curtain Walls, and Doors Using Dynamic Pressure. AAMA 508-07 actually takes into account imperfections that commonly occur during the installation of the air/water barrier system. The Air Barrier Association of America recommends a 0.15L/s/m2 air leakage rate, but the new standard increases this rate to 0.6 L/s/m2 ± 10 percent to account for the anticipated field defects in the as-built conditions of the air and water barrier. The ASTM E 283 Air Leakage test is performed at a specified pressure differential of 75 Pa (1.57 psf), which is roughly equivalent to a 11 m/s (25 mph) wind velocity. The test is completed both prior to and after the rain screen cladding is installed over the air/water barrier. The purpose of the air leakage test is not to validate the performance of the air/water barrier but rather to determine what impact the installation of the rain screen cladding has on the overall air leakage of the composite assembly. Testing performed by Architectural Testing has indicate that the air leakage of the assembly can change as much as 10 percent when the cladding is installed. The ability of pressure equalized rain screen cladding to control water intrusion is determined by observing the amount of water that contacts the air/water barrier. The test assembly is subjected to both static water and dynamic water tests (ASTM E 331 and AAMA 501.1, respectively) and the amount of water penetrating the rain screen is observed and recorded after each test. The standard also requires documentation of the nature of the water penetration, such as specific observations on the quantity and location of continuous streaming of water and/or misting occurring on the air/barrier surface, and/or water damming in any channels. Accredited laboratories which perform the test must record and document in the report the amount of water penetrating the rain screen and contacting the air/water barrier; the AAMA 508 test limits the amount of water that contacts the air/water barrier to five percent of the total wall area. The five percent criterion was established by the task group based on the resulting data from research testing. In addition to limiting the water contacting the air/water barrier, the standard also prohibits the accumulation of water damming in the system. Pressure equalized rain screen claddings rely on the capability of the system to achieve equilibrium when wind and other natural forces create pressure changes on the exterior of the cladding. Since this is the primary mechanism used to control water penetration, the standard also requires testing to validate the pressure equalization characteristics of the wall system. Utilizing the ASTM E 1233 test method, cavity pressure readings are recorded in three locations—on the exterior and in two interior chambers—and plotted over time to determine the pressure equalization performance. The recorded pressure data is then presented graphically to determine the pressure difference between the interior and exterior chambers as well as the lag time for equalization (Figure 1). AAMA 508 restricts lag time to 0.08 seconds and the interior pressure to at least 50 percent of the exterior pressure. All wall cladding, whether pressure equalized or not, is subjected to some wind loading. Structural testing per ASTM E 330 is included in the AAMA 508 specification as an option to validate the structural characteristics of the wall system. The specification does not attempt to specify a reduction factor for pressure equalized cladding however some industry experts suggest that a properly designed and constructed rain screen wall cladding may have to withstand as much as 75 percent of the full design pressure due to rapid changes in outside air pressure. The AAMA Task Group has worked hard to ensure fair and accurate testing methods with meaningful performance requirements, but AAMA 508-07 is only the beginning of that work. Also under development are voluntary standards for drained and back-ventilated rain screen wall cladding systems and perhaps barrier wall systems. Jennifer Pollock is a project engineer with Architectural Testing, Inc., and is a graduate of Lafayette College with a degree in Mechanical Engineering. She is a member of the AAMA working task group and has performed numerous tests using the AAMA 508 test methods and specification. 40 Journal of Building Enclosure Design Feature Characterizing Air Leakage in Large Buildings: Part I By Terry Brennan and Michael Clarkin, Camroden Associates Inc. THE FAN PRESSURIZATION TEST Pressure testing to determine the air tightness of a building’s enclosure is conceptually simple. A variable speed fan is used to either exhaust air from a building or supply air to a building. This changes the building’s air pressure relative to the outdoors—hence the name Pressure Testing. To some, this name may be a little confusing because most tests are done by exhausting building air. When a mass of air is exhausted or supplied to a building, the indoor/outdoor pressure relationship changes until the same mass of air enters or exits the building through leaks in the building enclosure. Once this mass balance is reached, the induced pressure difference stabilizes. The magnitude of the pressure difference between inside and outside depends on the size and shape of the leaks in the building. The smaller the leaks the greater the pressure difference has to be to reach this balance. Measuring the two variables—the air flow rates and the induced air pressure differences—provides data that can be used to characterize the building’s air tightness. The quality of the resulting data depends on how well these two variables are measured. This is where the conceptual simplicity of the test meets real world complexity. Wind, occupants, equipment limitations, and the skill and knowledge of the person doing the test impact the test’s overall accuracy. WHY PRESSURE TEST A BUILDING? Besides having fun doing weird things in buildings if you are a building science geek, or making some money if you are a businessperson, there are many reasons for conducting fan pressurization tests, such as: • To determine whether a building enclosure (or a zone within a building) meets tightness specifications (Potter 2007). Airtightness may be specified to conserve energy (Emmerich 2007) or to reduce water vapor migration (Brennan 2002). • To compare the tightness of a building to other tested buildings (Emmerich 2007). • To determine whether air pressure control can reasonably be expected to solve a problem in an existing building. For example pressurizing wall cavities to prevent the entry of hot, humid outdoor air or depressurizing a crawlspace to prevent the entry of radon-laden air (Brennan 1997). • To develop a “calibrated” airflow model of an existing building. Airflow modeling software (example, CONTAM) can be used to predict the effect of changes in the enclosure or mechanical systems on airflows through the building. Such a model can be tested against measured airflow and induced pressure data. If the test is being conducted to compare the results to a target airtightness, as the British Part L energy code requires (Potter Figure 1 - A calibrated blower door. Figure 2 - Multiple blower doors used in buildings with leakage areas too large for a single blower door. 2007), or to compare the building airtightness to other buildings, specific details of the test must be standardized. Weather conditions, the state of windows and doors, treatment of intentional HVAC openings through the building shell, and the location and setup of test fan equipment must be considered. You will need to carefully measure air flows and pressure differences and conduct uncertainty analysis to ensure the accuracy of the result. There are a number of protocols that can be followed in conducting the test: • The British Air Tightness Testing and Measurement Association (ATTMA) Standard 1: Measuring Air Permeability of Building Envelopes (contains guidance for large buildings); • CGSB 149.15-96 Determination of the Overall Envelope Summer 2007 41 Figure 3 - Infiltec G-54 trailer mounted calibrated blower for testing large buildings. Figure 4 - Measuring total exhaust flows by summing flow through exhaust grilles (NOTE: This misses air leaks in the ductwork). Airtightness of Buildings by the Fan Pressurization Method Using the Buildings Air Handling Systems (contains guidance for large buildings); • E 779 – 03 Standard Test Method for Determining Air Leakage Rate by Fan Pressurization (does not specifically address large buildings); and • E 1827 – 96 (Reapproved 2002) Standard Test Methods for Determining Airtightness of Buildings Using an Orifice Blower Door (does not specifically address large buildings). If, however, you want to know how many cubic feet per minute of exhaust air it would take to depressurize a crawlspace by 4 Pascals, the test would need to be conducted differently and the results are likely to be used to design an intervention in a building related problem. There are no published protocols for conducting a diagnostic test of this kind. This article focuses on pressure testing the entire enclosure of a large building (“large” meaning “not single family residences”). Most of the building tightness data collected in the United States has been for single family residences. A much smaller number of other building types have been tested. For non-residential buildings tightness data has been reported for low-rise, mid-rise and high-rise buildings: for offices, banks, restaurants, food markets, theaters, schools, warehouses, rowhouses and apartment buildings. They have ranged in size from several thousand to several hundred thousand square feet. Many of these buildings present issues that do not occur while pressure testing single family buildings (Emmerich 2007). 42 Journal of Building Enclosure Design PLANNING THE TEST The purpose of the test, how you are going to conduct it, and what equipment you will use should be well understood and planned well before going into the field. For example, are you going to use a blower door, the building’s air handler or some other method of providing the air flow needed for the test? Where are you going to measure the pressure differences and with what instruments? Not that the plan won’t change once it encounters the reality of field measurements, but come prepared or failure is likely. The purpose of the test determines how much of the building you are going to test. To determine if the building meets airtightness specifications the entire exterior shell of a building—defined by the thermal or air pressure boundary of the building would be tested. For other purposes a smaller enclosure within a building may be tested (example, a special use area like a swimming pool or a fruit ripening room). In apartment buildings air sealing each apartment reduces transport of air contaminants and odors to neighboring units, reduces accidental outdoor airflows through the building and improves the distribution of intentional ventilation air. In this case it may be as important to pressure test each apartment as the entire building enclosure. Collect background information. You need information on the building itself—the enclosure and the HVAC systems. Architectural and mechanical drawings are very helpful. The people who maintain the building, the HVAC equipment and controls are a wealth of information. They are needed on the day of the test to answer questions, open doors and set the HVAC systems to the state you would like during the testing (without setting off fire alarms or sprinklers, freezing coils or otherwise damaging equipment or controls). It is best to schedule the test when the fewest people are likely to be in the building opening doors and windows, turning exhaust fans on and off, or doing other things that interfere with your test. Identify the pressure boundaries of the zone to be tested. The pressure boundaries may be well defined and implemented. Possibly they were not clearly defined in the design documents during the design of the building. The location of the actual pressure boundary can be determined during a pressure test by making pressure drop measurements across each layer of the enclosure. This is an advanced topic and is not covered in this article. When the boundaries of the zones to be tested have been identified, the surface area of the enclosing walls, ceilings and floors and the enclosed volume can be calculated. This information will be needed so the results of the test can be normalized. Normalizing leakage to the surface area of the enclosure allows comparison to target tightness levels or to the normalized tightness of other buildings. Get an understanding of the HVAC systems. Locate each exhaust outlet and outdoor air inlet. Locate each air handler. Trace supply and return ducts and Figure 5 - Measuring air flow through an outdoor plenums. Identify outlets, inlets, air duct by pitot tube traverse. ductwork and air handling equipment that breaches the boundaries of a test zone. Plan to air seal the HVAC openings that will compromise the test enclosure. The HVAC inventory may also be useful if it turns out that using the ventilation equipment in the building is the best way to pressure test the enclosure. Estimate the amount of air flow that will be needed to achieve the required pressure difference. An estimate can be made by calculating the area of the enclosure and multiplying that area by measured or target normalized leakage rates for buildings of the type under consideration (ATTMA 2007, CGSB 1996). An on-line calculator for estimating the amount of airflow needed to pressure test a building can be found at www.infiltec.com/inf-ukstd.htm. Determine how the airflows will be provided and measured—see the next section. MAKING THE TEST On the day of the test you will need to be able to close all the intentional openings in the enclosure, open all the interior doors and turn off all the ventilation equipment. In many buildings the buildings and grounds personnel will be needed to get these things done. An HVAC controls contractor may be needed to turn off the ventilation system. You will also have to prepare the building: If the whole building is one test zone • Close exterior doors and windows • Open interior doors If the test zone is a portion of the whole building • Close exterior doors and windows • Isolate test zone from surrounding building • Close doors • Tape off supply diffusers and return grilles that connect to ducts or equipment outside the test zone • Determine whether adjacent zones should be open to outdoors or closed • Close outdoor air intakes and exhaust outlets • Dampers • Gravity dampers • Plastic, foam board and tape MEASURING AIRFLOW There are three basic strategies for providing known airflow rates to depressurize or pressurize the building: • Blower doors: variable speed, calibrated blower doors are available from two U.S. companies (the Energy Conservatory and Infiltec) and one Canadian company (Retrotec). Blower doors are available in a range from 5000 to 8000 cfm. Airflow through blower doors is easily and accurately measured with these units. They are easy to install in a door opening. With a little effort and creativity they can be installed in windows, access hatches or more unusual openings. Multiple blower doors can be used on one building to achieve higher airflows and to distribute the induced pressure differences throughout a building. Distributing the air pressure becomes more important as the size and the number of rooms and floors in a building increase. Figure 1 shows a photo of a single blower door used in a research project on unplanned airflows in small commercial buildings in New York State (NYSERDA 2006). Figure 2 shows two blower doors being used to test a movie theater in the same project. • Trailer mounted fans: Infiltec manufactures a trailer mounted calibrated, variable speed fan that produces flows between 20,000 and 60,000 cfm. This unit is ideally suited for large buildings with few interior floors or partitions. Problems producing uniform indoor/outdoor pressure differences can occur in more complex buildings. For example, consider a trailer mounted fan depressurizing the first floor of a six story building, that has two fire egress stairwells open into the lobby. All the air depressurizing the top five floors must be drawn through the open stairwell doors. The first floor may be depressurized to a significantly greater extent than the upper floors because the stairwell doors may form a bottle neck, creating a two or three zone problem. Additional smaller fans depressurizing the upper floors using windows or rooftop access can be used to even out the depressurization. Besides the fabled Super Sucker (used for research purposes at the National Research Council of Canada), currently there is one trailer mounted fan in North America owned by Jeff Knutson at A. A. Exteriors in Wisconsin. One interesting aspect of this fan is that it is powered by a gasoline engine rather than an electric motor. This makes the unit more flexible than would be the case Figure 6 - Temporary ductwork on outdoor air intake allows pitot tube traverse. Figure 7 - Fan powered capture hood measuring flow from a rooftop exhaust fan. This method provides good accuracy but is limited to flows equal to or less than the flow of the calibrated fan. Photo courtesy of CDH Energy Corporation and New York State Energy Research and Development Authority. Summer 2007 43 if a twenty horse power electric motor was used to power the fan. You don’t exactly just plug that big an electric motor into the nearest outlet. Figure 3 shows a photo of the trailer mounted G54 being used to pressure test an 810,000 square foot warehouse. The G54 is ideal for testing large open buildings. Accurate flows are easily measured. Distributing the pressure differences across the enclosure surfaces is not hampered by internal partitions and floors. • The ventilation equipment in the building (exhaust or outdoor air flows) can be used to pressurize or depressurize the building. In the United States during the late 1980’s and early 1990’s this technique was used (Persily 1986). The major advantage of this method is that the air handling equipment is already at the building. There are three common difficulties with this method: measuring the airflow through ventilation systems is often time-consuming and tedious; flow measurements made on air handling equipment that is part of the ventilation system are likely to have greater 44 Journal of Building Enclosure Design uncertainty than flows measured using a calibrated fan door or trailer mounted fan unit (extra effort is required to ensure data quality); there may not be enough outdoor air or exhaust air capacity to achieve the desired pressure difference or number of flow-pressure data pairs to meet the data quality objectives for the test. The only protocol for pressure testing large buildings using the building air handlers is the Canadian standard CGSB 149.15-96. There are two additional references that are helpful (PECI 2005, Lee 1998). The PECI document is a protocol developed to be part of a commissioning guide. The other document is a Master of Science Thesis. A number of Test and Balance guides provide protocols and methods for measuring outdoor airflow through air handlers and exhaust fans (ASHRAE 2005, SMACNA 2002). Two research projects that studied unplanned airflows in non-residential buildings contain descriptions of additional methods for measuring airflows through air handlers and exhaust fans (Cummings 1996a and 1996b, 1997, Henderson 2006). There are a number of techniques for measuring airflow: • Measure the velocity of air in ductwork traversing multiple locations (e.g. using pitot tube, hot wire anemometer or vaned anemometers). • Measure airflow through a duct using an orifice (e.g. flow measurement stations built into the system. NOTE: flow station accuracy should be validated using one of the other flow measurement methods). • Measure airflow through diffusers or exhaust grilles using calibrated flow hoods. • Measure exhaust or outdoor airflow through rooftop intakes or exhaust using a flow compensated shroud and calibrated fan. Up next issue, Part II: how to measure pressure differences and figuring out what all the facts and figures actually mean, plus a complete reference guide for both Part I and Part II of this series. Terry Brennan and Michael Clarkin are building scientists who work at Camroden Associates Inc. They have been pressure testing buildings since 1981. Industry Update BEC Corner BOSTON By Boston-BEC staff In 2006 The Boston Society of Architects’ Building Enclosure Council (BEC-Boston) established a sub-committee to develop an awards program to recognize building enclosure design and construction. After six months of hard work the sub-committee, led by Wei Lam (Morrison Hershfield Corp.) and Ann Coleman (Wiss, Janney, Elster Associates, Inc.), is proud to announce the first annual Building Enclosure Design Award. A big thanks to all of the committee members who have contributed their time and knowledge: Alec Stevens (DMI, inc), Jeff Wade, (Add Inc.), Jonathan Baron (SGA Architecture, Inc.), Richard Panciera (Elkus-Manfredi), Richard Keleher (BEC-Boston Chair), Keith Yancey (Lam Partners, Inc.), Wagdy Anis (Shepley Bullfinch) and the folks at BSA. The competition will consider projects by evaluating aspects of heat, air, moisture, day lighting control, in-service performance, collaboration and other innovations related to the building enclosure. Outstanding innovation and excellence in these areas will be the basis for selecting a winning project and runner-up projects to be recognized during a BSA/BEC-Boston sponsored event during Build Boston 2007 (buildboston.com). The intent of the award is to promote best practice, innovation, and a transfer of information and technology related to building enclosure design. A distinguished panel of judges from the industry has been selected. They include: Wagdy Anis FAIA of Shepley Bulfinch Richardson & Abbott; David Altenhofen AIA of Hillier Architects; Desmond McAuley AIA of Childs Bertman Tseckares Inc.; Daniel Lemieux AIA of Wiss, Janney, Elstner Associates, Inc.; Mark Lawton P.Eng. of Morrison Hershfield Limited; Paul Stoller, Director of Atelier Ten; Chris Benedict R.A., Principal of Architecture and Energy Limited; and, Keith Yancey AIA, P.E. of Lam Partners, Inc.The competition is open to built projects that conform to the Massachusetts State Commercial Building Code and were completed after January 1, 2002 and before January 1, 2006. For more information about the competition go to: www.BEC-Boston.Org. CHARLESTON By Nina M. Fair, AIA, CCS, LEED AP Rodeos are not common occurrences in quaint, historic Charleston, South Carolina, but on May 11, 2007, BEC-Charleston hosted a wild and wooly Window Flashing Rodeo! The rodeo was originally conceived by board member (and director of hair-brained schemes) Larry Elkin in response to ASTM Call for Papers for their “Up Against the Wall” Symposium. The Rodeo took on a life of its own, sweeping up all BEC members, designers, contractors, suppliers and manufacturers in its path. The event was open to 50+ participants forming 11 teams comprised of local construction professionals and trades-people who participate in BEC. Each team was provided with a standardized wall mock-up with a rough opening and a nail-flange window. The teams 46 Journal of Building Enclosure Design were required to develop a design for their window installation in compliance with requirements set forth in: • The window manufacturer’s installation instructions; • The 2003 International Residential Code; • ASTM E 2112 Standard Practice for Installation of Exterior Windows, Doors and Skylights; • The weather resistive barrier manufacturer’s instructions; and • The flashing manufacturer’s instructions. The teams then installed their windows in accordance with their designs. Once installed, the assemblies were tested in accordance with ASTM E 1105 Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Skylights, Doors and Curtain Walls by Uniform or Cyclic Static Air Pressure Difference. No exterior cladding or perimeter sealants were installed therefore the moisture loading on the window/wall interface was greater than in-service conditions. Each team reported to the group a summary of their design, installation process and testing results. These results revealed areas of conflict between the design requirements and some difficulties in implementing the designs. Teams also learned about the benefits of design mock-ups and commissioning to identify design and construction problems. The anecdotal data provided by this workshop should be utilized by the publishers of the design and installation documents as well as the testing standard to influence future. Recent and upcoming programs for BEC-Charleston are: • September 2007 Meeting: Sustainability in Masonry Construction by Chris Bupp of Hohmann and Barnard; and • October 2007 Meeting: Advanced Building Science Seminar by Jacques Rousseau and Rick Quiroette. CHARLOTTE By Phil Kabza, FCSI, CCS, AIA The Building Enclosure Council-Charlotte is wrapping up its first year with planning toward an upcoming year of activities that will include a concentrated look at the building enclosure issues of school construction with our area school district facility leaders, panel discussions featuring construction management staff, and an examination of commercial and institutional roofing issues and options. In addition to our half-day kickoff event, we have featured presentations on: • Moisture and mold control in new construction • Roof/wall and plenum details in thermographic analysis • Recent litigation issues in building envelope failures • Introduction to WUFI We’re looking forward to the coming year and appreciate the support and information exchange with BEC leaders around the country. DALLAS By George M. Blackburn, AIA, BEC-Dallas Chair The BEC-Dallas chapter is in its third year of operation and convenes it’s meetings on the second Tuesday of each month at the AIA-Dallas office meeting room at 1444 Oak Lawn, Suite 600, Dallas, Texas 75207. Contact George M. Blackburn, AIA for information on BEC-Dallas programs and meetings at 972-466-1103. BEC-Dallas is a sub-committee of AIA-Dallas and Paula Clements, AIA- Dallas Executive Director, has agreed for AIA Dallas to handle all of BEC-Dallas finances, and to publicize all meetings and programs of BEC-Dallas. The Weatherization Partners (Tyvek) has graciously agreed to pay the $200 copyright fee to the artist, Deb Gordon, for the BEC-Dallas Logo design copyright. BEC Dallas was one of the sponsors of the WUFI workshop conducted in Dallas on February 1 and 2, 2007 presented by the Oak Ridge National Laboratory Building Envelope Program, and received $1,700 from the Building Science Corp. for the revenue sharing arrangement. John Edgar, Senior Technical Service Manager with Sto Corp. gave an excellent presentation on building enclosure science featuring air and water barriers at the April meeting. There are some interesting and informative programs on masonry, waterproofing, air barriers, and the Residential Energy Code scheduled in the coming months. We are also planning on conducting a fenestration flashing competition in the fall, with contractors, architects and architecture students participating. HOUSTON By Andy MacPhillimy, AIA, LEED AP, Principal Director, Education Studio BEC Houston has just completed its first year of full successful programs that range from Green Roofs to “Acoustical Considerations in the Design and Construction of Exterior Walls.” The most attended was a discussion of “The most Common Design and Construction Issues” related to the building exterior by a panel that included an owner, a general contractor, an architect and roofing and glazing subcontractors. There was general consensus by panel members that creating a close collaborative working relationship by all team members was the best at identifying and resolving design and construction issues early. A WUFI Training session was conducted for 22 people brining a higher level of technical expertise related to building envelop to the Houston consulting community. Looking to the next year of programs BEC Houston and the local ASHREA chapter are working together to conduct joint programs on such topics as “Interaction of the Envelop and Mechanical System Design”, Building Envelope, IAQ and Ventilation Effectiveness. MINNESOTA By Judd Peterson, AIA, BEC-Minnesota Chair and Jodelle Senger, AIA, LEED AP The BEC-Minnesota is excited to announce that the first ever BEST 1 (Building Enclosure Science and Technology) Symposium to be held in the United States is scheduled for June, 2008. Mark your calendars! This two day symposium will be held at the Minneapolis Convention Center and BEC-Minnesota will be the local hosts. BEC-Minnesota is working with other state BEC chapters, NIBS, BETEC and AIA to plan and fund this exciting event. This American symposium will take place on a bi-annual basis, alternating years with the Canadian Building Science & Technology Conference. The BEST 1 Symposium will offer two educational tracks and sixteen individual sessions. One track will address building health issues: Bugs, Mold, and Rot IV. The other track will focus on energy efficiency and new technologies: Energy Efficiency in Buildings. Abstracts of submitted papers are currently being reviewed and certain, selected papers will be assigned and presented at sessions during the symposium. Additional information can be found on the BETEC website. BEC-Minnesota will soon host a webpage on the AIA Minnesota website with symposium-related links and additional information. In addition to planning the BEST 1 Symposium, we continue to have our monthly meetings at AIA Minnesota offices. Recent speakers and topics have included Dan Headley of Pella Windows: quality wood window construction; Wayne Westerbrook of SpecMix/TCC Materials: mortar and mortar mixes; Reed Gnos of 3M: firesafing in the exterior envelope; Wilbert Williams of DOW CORNING and Bill McCann of Chemrex BASF: pros and cons of silicone and polyurethane sealants; James Flanigan and Matt Breyer of Centria: the advantages of insulated metal panels; Tom Wickstrom of Spec 7 group: blind side, exterior waterproofing applications. We’ve also watched a PBS program, titled “Design: e2”, which features six different segments addressing green/sustainable design. These segments have inspired BEC-Minnesota to research exterior envelope components and systems that not only excel in our Minnesota climate, but also address the preservation of our natural resources and global environment. The program, Design: e2, was purchased online via PBS.org and is highly recommended for individual viewing or for inhouse office seminars. PORTLAND By Rob Kistler, The Facade Group, LLC The Portland BEC completed this years presentations in July with a well attended discussion of Acoustics. We learned how to mitigate unwanted noise through a curtain wall and other issues that have arisen with the high rise condominium market. We kicked off this year with a panel discussion of sustainable practices and the forces that hold us back from doing more environmentally friendly designs. Through the year we held presentations on how to design and construct a viable eco-roof and the differing theories of the layering of the systems. Monitoring systems for either instantaneous feedback on water infiltration or life cycle building monitoring systems were presented in the spring followed by a packed room presentation on fenestration systems from residential face sealed systems through unitized curtain walls to monolithic point fixed glass walls. September 6 will be our kick off meeting for the next year with a wrap up presentation of a membrane compatibility and adhesion study. We are in the planning phase of our full day Fall Symposium which this year will occur Friday, October 26, 2007. SEATTLE By David K. Bates, AIA, Olympic Associates Company Seabec is “cooking with gas.” As we enter our third year, the dust is settling around the administrative foundations and we formed new committees to assist the Board of Directors. We have a diverse membership base of approximately 130 and are formulating a campaign to attract more architects and contractors. We are reaching out to the University of Washington Schools of Architecture and Building Construction along with community colleges and other trade groups. Summer 2007 47 Buyer’s Guide SEABEC’s Education Committee takes care of our programming needs and a “virtual” Public Relations Committee has been started to get the word out to the industry. A Task Force produced a document to help guide people through the revised Washington State Condominium Act. After over a year, this task is completed and we have posted the work product on our web site, www.seabec.org. It is interesting running an organization that is essentially a “virtual organization” – I like to think that puts us a little more into the green arena pushing more bites and less paper. In the last two years we had programs covering below grade waterproofing, metal siding, Washington State Energy Code updates, green roofs, designing for access, windows, window installations and wraps, air barriers, bond breakers and sealant, and a presentation on the Washington State University test facility to name a few. Over the last year, we have again benefited from the generosity of our member firms and vendors who generously sponsored meeting snacks and beverages. 2006/2007 was good. 2007/2008 will be great! ARCHITECTURAL GLASS Oldcastle Glass . . . . . . . . . . . . . .26, 27 BUILDING PRODUCTS Georgia Pacific . . . . .inside front cover ARCHITECTURAL WINDOWS Oldcastle Glass . . . . . . . . . . . . . .26, 27 BUILDING SCIENCE & RESTORATION CONSULTANTS Camroden Associates Inc. . . . . . . . .45 Read Jones Christoffersen . . . . . . . .44 ASSOCIATIONS/ INSTITUTIONS ABAA . . . . . . . . . . . . . . . . . . . . . . . . .7 AISC . . . . . . . . . . . . . . . . . . . . . . . . .35 ASHRAE . . . . . . . . . . . . . . . . . . . . . . .8 Indoor Air Quality Association . . . . . . . . . . . . . . . . . . . .9 BUILDING ENCLOSURE CONSULTANTS Construction Consulting International . . . . . . . . . . . . . . . . . .40 BUILDING ENVELOPE ARCHITECTS CONSULTANTS Conley Design Group Inc. . . . . . . . .48 ENGINEERED CURTAIN WALL & WINDOW WALL Oldcastle Glass . . . . . . . . . . . . . .26, 27 ENGINEERS Sutton-Kennerly . . . . . . . . . . . . . . . .37 ENTRANCE SYSTEMS SPARE PARTS Oldcastle Glass . . . . . . . . . . . . . .26, 27 GLASS & GLAZING Cardinal Glass Industries . . . . . . . . .18 INSULATION MANUFACTURER Knauf Insulation . . . . . . .outside back cover MANUFACTURER REFLECTIVE ROOF COATING LEED COMPLIANT Karnak Corporation . . . . . . . . . . . . . .6 MASONRY Mortar Net . . . . . . . . . . . . . . . . . . . .38 RAINSCREEN STUCCO ASSEMBLY Stuc-O-Flex International . . . . . . . . .3 ROOFING MANUFACTURER GAF Materials . . . . . . . . . . . . . . . . . .4 STRUCTURAL ENGINEERING, DESIGN & CONSULTANTS WJE . . . . . . . . . . . . . . . . . . . . . . . . . .14 VAPOR BARRIERS El Dupont Building . . . . . . . . . . . . . .15 WATERPROOFING Sto Corp . . . . . . . . . .inside back cover WEATHER BARRIER Cosella Dorken Products Inc. . . . . .19 48 Journal of Building Enclosure Design Applications JOIN BETEC Building Enclosure Technology and Environment Council 1090 Vermont Avenue, NW, Suite 700 | Washington, DC 20005-4905 Tel: (202) 289-7800 | Fax: (202) 289-1092 | www.nibs.org/BETEC To become a member of the Building Enclosure Technology and Environment Council, please complete and return the following application form: Name: ______________________________________________ Title: ___________________________________________________ Company: ______________________________________________ Address: _____________________________________________ City: ______________________________________________ State: _________________ ZIP Code: _________________________ Telephone: ______________________________________________ Fax: ________________________________________________ E-Mail Address: __________________________________________ MEMBERSHIP CATEGORY: Individual Member - $100 Corporate Member - $250 (optional alternate member) RESEARCH COORDINATING COMMITTEES: I will participate on the following Research Coordinating Committees (RCC’s): Heat Air and Moisture Fenestration Membranes Materials and Resources Existing Building Enclosures DUES PAYMENT: Check or Money Order enclosed payable to BETEC Education Window Security Rating and Certification System ALTERNATE MEMBER INFORMATION (corporate members only): Alternate Name: ________________ Alternate Title: _________________ Alternate's RCC's and OC's: _______ ______________________________ OPERATIONAL COMMITTEES: I will participate on the following Operational Committees (OC’s): Technology Transfer National Program Plan Please bill my Credit Card: AMEX MC Network for the Advancement of Building Science VISA Account No. ___________________________________________________ Exp. 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ANNUAL CONTRIBUTION: $______________________ Annual Contribution $ __________________________ Payment Enclosed Bill Me Charge to my MC/VISA/AMEX: Account No. __________________________________________ Exp. Date_______________ Name on Card _____________________________________________ Billing Address _________________________________________________________________ The National Institute of Building Sciences is a nonprofit organization with an Internal Revenue Service Classification of 501(c)(3) tax exempt status. Contributions to all 501(c)(3) organizations are tax deductible by corporations and individuals as charitable donations for federal income tax purposes. Signature ____________________________________________ Date ___________________________ Send information on the following council/committee: BSSC BETEC FIC IAI FMOC MMC