AGENDA ITEM 9-E ACTION ITEM TO: FROM: DATE: RE: CHAIRMAN COVINGTON AND THE VRE OPERATIONS BOARD DALE ZEHNER FEBRUARY 17, 2012 AUTHORIZATION TO ISSUE A TASK ORDER FOR ENGINEERING OVERSIGHT OF NEW VRE PASSENGER RAILCARS ________________________________________________________________ RECOMMENDATION: The VRE Operations Board is being asked to authorize the Chief Executive Officer to issue a task order to STV, Incorporated for engineering oversight for the purchase of eight new passenger railcars. The task order will be in the amount of $1,250,000, plus a $224,000 contingency, for a total amount not to exceed $1,474,000. BACKGROUND: In May 2011, VRE entered into a Mechanical Engineering Consulting contract (MEC V) with STV, Inc. Through this contract, STV provides mechanical engineering consulting services to VRE for various projects, including oversight functions for new rolling stock procurements. In February 2012, the Commissions authorized the Chief Executive Officer to award a contract to Sumitomo Corporation of America for the purchase of eight new passenger railcars. Funding for the contract includes a mix of federal, state and local funds which requires VRE to provide varied, yet specific, oversight functions including: 1) 2) 3) 4) 5) 6) Buy America Pre-Award and Post-Award audits Technical Specification Compliance First Article Inspections System Safety Documentation (FMECA, FMEA, Safety Certifications, etc.) Design Reviews Material Test Reports (smoke, flame, toxicity, etc.) 7) On-site review of sub-system assembly 8) On-site review of final car assembly 9) VRE acceptance testing 10) Project Meetings 11) Warranty Administration As with previous railcar purchases, VRE needs consultant support for this work. This task order includes design reviews, first article inspections, in-plant inspections, on-site inspections, warranty administration, and acceptance of each car prior to them being put into service. The manufacturing and subsequent oversight work of the base order of eight passenger railcars will take place both in Toyokawa, Japan and Rochelle, IL. The cost of this task order is based on a 48 month contract period, which includes the manufacturing process and warranty period. FISCAL IMPACT: Funding for this task order is included in the total project cost for the purchase of eight new passenger railcars. The task order value is the equivalent of approximately 5% of the total project cost. The project manager’s estimate for this task order was $1.4 million based on oversight work for VRE’s previous railcar orders with Sumitomo, which ranged from 5.5% - 12%. This task order is significantly lower than previous contracts because it is the fourth production run of these railcars, permitting resolution of most engineering issues. Project Cost Description Base Order Contingency - Sumitomo Oversight (STV) Contingency Total Cost $21,240,000 $1,900,000 $1,250,000 $224,000 $24,614,000 Funding Sources Source Federal (State Flexible Funds, FY12 Formula Funds, X368) State (Bond Funds – FY2012) VRE (FY12 budget and capital reserve) State (Bond Funds – FY2013)* Total Amount $13,173,200 $7,769,760 $3,452,040 $219,000 $24,614,000 *VRE operating reserve funds will be used to execute contracts, pending approval of the State FY 2013 six-year plan. 2 TO: FROM: DATE: RE: CHAIRMAN COVINGTON AND THE VRE OPERATIONS BOARD DALE ZEHNER FEBRUARY 17, 2012 AUTHORIZATION TO ISSUE A TASK ORDER FOR ENGINEERING OVERSIGHT OF NEW VRE PASSENGER RAILCARS RESOLUTION 9E-02-2012 OF THE VIRGINIA RAILWAY EXPRESS OPERATIONS BOARD WHEREAS, VRE has a contract with STV for Mechanical and Engineering Consulting Services (MEC V); and, WHEREAS, VRE has awarded a contract to Sumitomo Corporation of America for the purchase of eight new passenger railcars; and, WHEREAS, funding for the contract includes a mix of federal, state and local funds which requires VRE to provide varied, yet specific, oversight functions; and, WHEREAS, STV will provide these oversight functions as required to ensure total contract compliance. NOW, THEREFORE, BE IT RESOLVED THAT, the VRE Operations Board authorizes the Chief Executive Officer to issue a task order to STV, Incorporated for engineering oversight for the purchase of eight new passenger railcars; and, BE IT FURTHER RESOLVED THAT, the task order will be in the amount of $1,250,000, plus a $224,000 contingency, for a total amount not to exceed $1,474,000. . 3