“How Dry I Am” Solutions for the Pharmaceutical Industry To Meet the new NC Water Restrictions Speaker: Martin E. Rock, P.E., J.D., LEED-AP Title: President & Senior Principal Affiliation: OMNI Professional Environmental 4/14/2008 ISPE Carolina South-Atlantic Chapter 1 Water Conservation A Few Basics . . . OMNI Martin E. Rock, P.E., J.D., LEED-AP 4/14/2008 7:23 PM OMNI Professional Environmental ISPE Carolina South-Atlantic Chapter Research 2 Triangle Park, NC The Eskimo 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter The Apple Pie Xs and Os 3 Thank You Sponsors! 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 4 Thank You Sponsors! 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 5 Four Types of Drought 1.Meteorological 2.Agricultural 3.Hydrological 4.SocioEconomic 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 6 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 7 Can we blame La Niña? 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 8 Agricultural Drought Easley Asks for Federal Help for North Carolina farmers. "Early indications are that more than 90 counties may meet the criteria for federal disaster assistance," Easley said. Criteria: At least one covered crop that is yielding 30 percent or more below normal. October 25, 2007 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 9 Hydrologic Drought 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 10 Hydrologic Cycle WATER CARMA: WHAT GOES AROUND – COMES AROUND 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 11 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 12 Rainfall Data 1961-1990 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 13 SocioEconomic Drought 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 14 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 15 Types of “Water” • • • • Gray Water Reused Water Reclaimed Water Pharmaceutical Water Types (FDA-ITG) 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 16 8 Types of Water Used in Drug Manufacture • Non-Potable • Potable (Drinkable) Water • USP purified water • USP water for injection (WFI) • USP sterile water for injection • USP sterile water for inhalation • USP bacteriostatic water for injection • USP sterile water for irrigation The latter 4 are “finished” products that are packaged and labeled as such. 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 17 Water for Pharmaceutical Use • USP = subject of an official monograph of the US PHARMACOPEIA with various specifications. • USP purified water and USP WFI water are components or “ingredient materials”, intended to be used in drug production. • Potable water is defined by EPA standards. (May not be used for USP dosage form drugs or for laboratory reagents to test solutions.) 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 18 United States Pharmacopeia 23 Standards USP 23 Pharmaceutical Grade Water Purified Water (topical solutions and cosmetics) Water for Injection Organics <0.5ppm TOC <0.5ppm TOC Conductivity <1.3 µg/cm at 25°C inline measurement <1.3 µg/cm at 25°C inline measurement Endotoxin by LAL No specification <0.25 EU/mL Bacteria 100 cfu/mL 10 cfu/100 mL 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 19 “Reclaimed Water” – California (May Mean: Aquifer Storage & Retrieval) So, may actually be cleaner than normal tap water. . . A few hundred yards to a few miles 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 20 (Sewage Plant Effluent) 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 21 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 22 Biological Health Risks of Reclaimed Water • Aerosol transmission of pathogens in cooling water • Possible cross connection of potable and reclaimed water lines • Possible spill/leak of cooling tower, release of pathogens into groundwater supply • Microbial contamination of oral liquid and topical drug products 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 23 Johnson & Johnson Pharmaceutical Research & Development, L.L.C. La Jolla, CA The site implemented use of reclaimed water for landscape irrigation and cooling tower water in 2006. The total volume of reclaimed water used in 2006 was 14,182,080 gallons. In 2007, the site experienced corrosion of the cooling towers caused by use of reclaimed water. The site will continue to use reclaimed water for landscape irrigation, and is in the process of evaluating whether reclaimed water can be used in cooling towers. 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 24 Gray Water The North Carolina Plumbing Code defines gray water as “waste discharged from lavatories, bathtubs, showers, clothes washers and laundry sinks.” This type of wastewater may contain disease-producing organisms and should not be used to water plants such as trees, vegetable gardens or flowers. By law, this wastewater must be disposed of through a permitted treatment system, either a public owned treatment plant or a permitted septic tank system. North Carolina State Building Code - 2006 Plumbing Code: Current version Code 301.3 requires all plumbing fixtures, drains and appliances that receive or discharge liquid wastes or sewage to discharge to the sanitary drainage system of the structure – unless it discharges to an approved water recycling system. 4/14/2008 7:23gray PM ISPE Carolina South-Atlantic 25 Chapter Cooling Towers 101 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 26 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 27 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 28 A small increase in the Concentration Ratio may result in major water use Reduction. 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 29 Cooling Towers 101: Screens & Drift Eliminators 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 30 Cooling Tower O&M Issues 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 31 Major Constituents (> 5 mg/L) • Calcium • Magnesium • Sodium • Bicarbonate • Chloride • Sulphate 4/14/2008 7:23 PM • • • • • pH Alkalinity TDS Conductivity Total Hardness • Silicon • Carbonic Acid ISPE Carolina South-Atlantic Chapter 32 Collins Diagram 120 Concentration (meq/L) Na++K+ Mg2+ 100 Ca2+ Cl- 80 SO42HCO3-+CO32- 60 40 20 0 Sample 4/14/2008 7:23 PM 1 Sample 2 ISPE Carolina South-Atlantic Chapter Sample 333 4/14/2008 7:23 PM Membrane Technology ISPE Carolina South-Atlantic Chapter 34 North Carolina Water Allocation Study • • • • Priorities & Rationing Decisions Water Conservation Strategies & Incentives Public Input & Stakeholder Meetings Report expected during Fall 2008 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 35 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 36 Points to Remember – Observe strict regulations & requirements pertaining to gray water reuse and reclaimed water – Keep good records to protect water allocation – Beware of corrosion, scaling & biological contamination from reclaimed and reused waters. – Clearly label potable and nonpotable water lines – Save water the easy ways (Look for “low hanging fruit”.) 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 37 4/14/2008 7:23 PM ISPE Carolina South-Atlantic Chapter 38