Course Syllabus1 SCM 302-02: Operations Management Semester: Fall 2014 Instructor: Dr. Joy Bhadury Contact Information Office: Bryan 391 Tel: 336-334-5666 Email: Joy_Bhadury@uncg.edu Office hours: This is an online course where email will be the primary form of communication. However you can meet with me face-to-face on Tuesdays from 3 PM to 5 PM in my office or some other time by scheduling an appointment. Course Description Survey of the operations functions of organizations with emphasis on design and control decisions. Qualitative and quantitative problem-solving methods used to enhance managerial competence in the operations function. The prerequisites are ECO250, ISM280, ACC202 and either ACC201 or ACC218 Course Materials 1. Required Textbook is Operations Management (11th edition) by Heizer and Render. The bookstore has the text packaged with MyOMLab. 2. MyOMLab is required since that is where students will take their quizzes and exams. This software is available at the bookstore and direct from Pearson. Buy it early and use the password code to access it no later than the first two days of classes! We have a very good deal with the publisher to buy the package in the bookstore! But, if you already have a cheap copy of the text, simply purchase MyOMLab. 3. You may access the e-text and the MyOMLab on a trial basis for 17 days. You could then determine if the e-version will work for it; it is cheaper! Course Hosting Site This course will be taught through the Canvas Learning Management System used by UNCG. In addition, every student will need to have access to MyOMLab -instructions for logging into MyOMLab will be provided at the beginning of the class by the instructor. 1 PLEASE READ THIS COURSE SYLLABUS THOROUGHLY BY AUGUST 20, 2014. IF YOU HAVE ANY QUESTIONS, PLEASE CONTACT THE INSTRUCTOR BY THAT DATE. REMEMBER THAT THIS SYLLABUS WILL SERVE AS A “CONTRACT” BETWEEN INSTRUCTOR AND STUDENTS FOR THE DURATION OF THIS COURSE. SCM 302-02 (Bhadury) - Fall 2014 – Course Syllabus…………1 Course Objectives The following basic objectives represent important learning goals of the course organization and content: 1) Provide a basic understanding of the production/operations function of an organization and its relationship to the rest of the organization. 2) Provide a basic understanding of the major decision areas, support systems, and tools used to solve the problems and provide decision-making information for production/operations management. 3) Provide an opportunity to apply some of the tools and techniques used for production/operations management problems. Course Learning Outcomes Upon completing the course, the student should be able to: 1) Differentiate between productivity, effectiveness, efficiency, and other performance measures for operations management. 2) Explain the factors that make a service operation more difficult to manage as compared to a manufacturing operation. 3) Compare and contrast the different types of conversion systems (i.e., project, job shop, batch flow, line flow, and continuous flow processes). 4) Use project management techniques to plan a project. 5) Develop and use a process control chart for managing quality. 6) Understand the role played by total quality management in organizations. 7) Distinguish between long range, intermediate range, and short range capacity planning in operations management. 8) Identify the factors that influence the location of service versus manufacturing facilities. 9) Identify the important aspects and issues related to facility design decisions. 10) Discuss the role of logistics in operations management. 11) Understand the role of a forecasting system in the operations of an organization. 12) Explain the role of strategic sourcing in the procurement of materials for operations management 13) Describe the typical objectives and constraints in the aggregate planning problem related to both manufacturing and service organizations. 14) Differentiate the inventory management concerns between dependent demand items and independent demand items. 15) Understand the value and importance of various Lean Systems/Total Quality Management (“JIT/TQM” or “Pull”) systems and techniques. 16) Discuss the role of Enterprise-wide Resource Planning (ERP) Systems in organizations in general, and supply chain/network management in particular. 17) Describe how operational and supply chain processes enable firms to deliver sustainable products and services to the marketplace. SCM 302-02 (Bhadury) - Fall 2014 – Course Syllabus…………2 Topics Covered In The Course: Chapter 1: Operations and Productivity Chapter 2: Operations Strategy in a Global Environment Chapter 3: Project Management Chapter 4: Forecasting Supplement 5: Sustainability in the Supply Chain Chapter 6: Managing Quality Supplement 6: Statistical Process Control Chapter 7: Process Strategy Chapter 8: Location Strategies Chapter 9: Layout Strategies Chapter 11: Supply Chain Management Chapter 12: Inventory Management Chapter 13: Aggregate Planning and S&OP Chapter 14: Material Requirements Planning (MRP) and ERP Chapter 16: JIT, TPS and Kathleen Operations Instructional Methodology This is an online course that will be taught through the Canvas learning management system. The methods employed to achieve these objectives will vary, but include: 1. 2. 3. 4. Readings from textbook and other assigned materials. Case Studies, including video case studies. Quizzes and exams. Discussions in the learning management system . It is imperative that every student log into Canvas and check on the course at least once every day. Periodic announcements and reminders will be placed there. Performance Evaluation & Grading The course grade is based on the following evaluations: 2 examinations (midterm and final) each of which covers different topics, 12 quizzes and two case studies. Each examination will cover several topics, last for at least 2 hours and consist of multiple choice questions many of which will be based on numerical problems. Each examination period will last only a few days and students have to take the examination during these days and before the due date. By contrast, quizzes will cover 1-2 topics, comprise of multiple choice questions (many of whom will be based on numerical problems) and need to be taken frequently through the course (about once every week). Each quiz should take between 30-60 minutes, but unlike examinations, this time limit will not be enforced. Quizzes will be available for several weeks but each quiz will have to be taken by the students by its due date. SCM 302-02 (Bhadury) - Fall 2014 – Course Syllabus…………3 All quizzes, case studies and examinations in this course will have to be taken in MyOMLab. That’s is why it is imperative that each student have access to it by the start of the course. No bonus points are available in this course. However, if such is made available during the course, the instructor will let everyone know with at least two weeks’ notice along with the nature of the assignments that earn bonus points and the applicable rules. Grades are based on the following "absolute" scale (i.e., there will not be any "curving"). The topics covered by each evaluation is listed in the table below along with the relative weight and due date for the evaluation. Evaluation Type Midterm Exam Final Exam Quiz 1 Quiz 2 Quiz 3 Quiz 4 Quiz 5 Quiz 6 Quiz 7 Quiz 8 Quiz 9 Quiz 10 Quiz 11 Quiz 12 Topics Covered By Evaluation Chapter 1 (Operations & Productivity), Chapter 2 (Operations Strategy in a Global Environment), Chapter 3 (Project Management), Chapter 4 (Forecasting), Supplement 5 (Sustainability in the Supply Chain), Chapter 6 (Managing Quality), Supplement 6 (Statistical Process Control) Chapter 7 (Process Strategy), Chapter 8 (Location Strategies), Chapter 9 (Layout Strategies), Chapter 11 (Supply Chain Management), Chapter 12 (Inventory Management), Chapter 13 (Aggregate Planning and S&OP), Chapter 14 (Material Requirements Planning (MRP) & ERP), Chapter 16 (JIT, TPS & Lean Operations) Chapter 1 (Operations & Productivity) and Chapter 2 (Operations Strategy in a Global Environment) Chapter 3 (Project Management) Chapter 4 (Forecasting) Supplement 5 (Sustainability in the Supply Chain) Chapter 6 (Managing Quality) and Supplement 6 (Statistical Process Control) Chapter 7 (Process Strategy) Chapter 8 (Location Strategies) Chapter 9 (Layout Strategies) Chapter 11 (Supply Chain Management) Chapter 12 (Inventory Management) Chapter 13 (Aggregate Planning and S&OP) Chapter 14 (MRP and ERP), Chapter 16 (JIT, TPS & Lean Operations) Total Percent of Grade 25% 25% 3% 3% 3% 3% 5% 3% 3% 3% 3% 3% 3% 5% SCM 302-02 (Bhadury) - Fall 2014 – Course Syllabus…………4 Evaluation Type Case Study 1 Case Study 2 Total Topics Covered By Evaluation Frito Lay (Chapter 1) Arnold Palmer Hospital & Ritz Carlton (Chapter 6) Total Percent of Grade 5% 5% 100.00% Your letter grade for the course will be determined from your numerical score and the following table. Percentage Below 60% 60%-62% 63%-66% 67%-69% 70%-72% 73%-76% Grade F DD D+ CC Percentage 77%-79% 80%-82% 83%-86% 87%-89% 90%-93% 94% and above Grade C+ BB B+ AA Course Schedule At A Glance Time Week 1 August 18-August 22 (Fall classes begin August 18) Week 2 August 25-August 29 Week 3 September 1-September 5 (Labor Day on September 1) Week 4 September 8-September 12 Week 5 September 15-September 19 Week 6 September 22-September 26 Week 7 September 29-October 3 Topics Covered Chapter 1 (Operations & Productivity), Chapter 2 (Operations Strategy in a Global Environment) Chapter 3 (Project Management) Chapter 4 (Forecasting) Evaluations Assigned/Due Read Course Syllabus. Supplement 5 (Sustainability in the Supply Chain), Chapter 6 (Managing Quality) Chapter 6 (Managing Quality), Supplement 6 (Statistical Process Control) Chapter 7 (Process Strategy) Quiz 3 due on Monday, September 8, 8 AM (EST) Chapter Strategies) 8 Quiz 1 due on Monday, August 25, 8 AM (EST) Quiz 2 due on Monday, September 1, 8 AM (EST) Quiz 4 due on Monday, September 15, 8 AM (EST) Quiz 5 due on Monday, September 22, 8 AM (EST) (Location Quiz 6 due on Monday, September 29, 8 AM (EST) SCM 302-02 (Bhadury) - Fall 2014 – Course Syllabus…………5 Time Week 8 October 6-October 10 Topics Covered Midterm Examination Evaluations Assigned/Due Quiz 7 due on Monday, October 6, 8 AM (EST) Midterm exam will be assigned on Wednesday, Oct 8, 5pm (EST). Week 9 October 13-October 17 (Fall Break on October 13, 14) Chapter 9 (Layout Strategies) Midterm exam due on Monday, Oct 13, 8am (EST) Case Study 1 due on Friday, October 17, 8 AM (EST) Week 10 October 20-October 24 Week 11 October 27-October 31 Week 12 November 3-November 7 Week 13 November 10-November 14 Week 14 November 17-November 21 Week 15 November 24-November 28 (Thanksgiving break on Nov 26-28) Week 16 December 1-December 5 (Last Day of classes on December 1, final exams begin December 3) Week 17 December 8-December 12 (final exams end December 10) Chapter 11 (Supply Chain Management) Chapter 12 (Inventory Management) Chapter 13 (Aggregate Planning and S&OP) Chapter 14 (Material Requirements Planning & ERP) Chapter 16 (JIT, TPS & Lean Operations) Quiz 8 due on Monday, October 20 8 AM (EST) Quiz 9 due on Monday, October 27, 8 AM (EST) Quiz 10 due on Monday, November 3, 8 AM (EST) Quiz 11 you on Monday, November 10, 8 AM (EST) Quiz 12 due Monday, November 24, 8 AM (EST) Final Examination Case Study 2 due on Monday, December 1, 8 AM (EST) Final exam will be assigned on Wednesday, December 3, 5pm (EST). Final exam will be due on Monday, Dec 8, 8am (EST) SCM 302-02 (Bhadury) - Fall 2014 – Course Syllabus…………6 Due Date Policy All examinations, assignments and reports are due by the date noted above, unless otherwise changed by the instructor. As a rule, extensions and re-examinations will not be granted. Absence/delays from the examinations or quizzes due to illness, summons to jury duty, or any other compelling reason should be backed by the appropriate documents (e.g., medical certificate, etc.) in order to qualify and should be requested before the due date. Communications All class announcements will be posted on the course site in Canvas Learning Management System. It is the responsibility of a student to ensure that s/he gets informed about the announcements made by checking into the course website at least once every day, preferably more. Most communications in the class will occur through the course site and email. The instructor will attempt to answer emails from students within two working days (does not include weekends and University holidays) between the start and end of the semester. Students are advised to check their official UNCG email for messages from the instructor at least once every day, preferably more. Academic Integrity Policy You must abide by the UNCG Academic Integrity Policy on all assignments (papers, tests, quizzes etc.) that are part of this course. Failure to abide will result in the appropriate consequences. See: http://sa.uncg.edu/handbook/academic-integrity-policy/ Faculty/Student Guidelines The Bryan School has develop a set of guidelines on student behavior and expectations in and out of the classroom as well as what you should expect of me as faculty member. I will encourage you to read through those guidelines by the end of the first week of class. Here is a link to the pdf file for those guidelines: http://www.uncg.edu/bae/faculty_student_guidelines.pdf Changes to the Course Syllabus While every effort will be made to abide by the rules stipulated in this outline, change may sometimes be necessary at the sole discretion of the instructor. If and when this happens, due care will be taken to give as much notice to the students as possible. SCM 302-02 (Bhadury) - Fall 2014 – Course Syllabus…………7