Alamosa Canyon Bridge Test Lab 1 - Introduction Today’s Objectives: Students will: a) Understand my background in vibrations b) Understand the purpose of the lab and project c) Understand the labs from ES205 appropriate for this class d) Load RT Pro on laptops e) Load DIAMOND Vibrations Vibrations Rose-Hulman Institute of Technology Mechanical Engineering Vibrations Rose-Hulman Institute of Technology Mechanical Engineering Vibrations Rose-Hulman Institute of Technology Mechanical Engineering Rose-Hulman Institute of Technology Mechanical Engineering Enhancing Power Harvesting Using a Tuned Auxiliary Structure Link Vibrations Vibrations Rose-Hulman Institute of Technology Mechanical Engineering Rose-Hulman Institute of Technology Mechanical Engineering Hip arthroplasty involves several steps Femoral Component Insertion Monitoring Using Human Cadaveric Specimens Hip Socket Osteoarthritis Femoral Head Femur Andrew Crisman, Rose-Hulman Institute of Technology Molly McCuskey, University of New Mexico Nathanael Yoder, Harvey Mudd College Phillip Cornwell, Rose-Hulman Institute of Technology R. Michael Meneghini, St. Vincent Center for Joint Replacement Vibrations Vibrations Rose-Hulman Institute of Technology Mechanical Engineering Rose-Hulman Institute of Technology Mechanical Engineering LADSS Source: www.webmd.com/DW/arthritis/aa14678.asp (Jul 2004) Cadavers were recently tested at UCSD A test structure was constructed for the testing simulated femurs (sawbones) In surgery clamps and retractors are used Vibrations The surgeon used larger incisions at UCSD Vibrations Rose-Hulman Institute of Technology Mechanical Engineering Total norm technique followed depth measurements. S pe c im e n1 L 10 0 80 S ea t ed Int e rval % To ta l N orm % D is t an c e t o F ina l P o s it ion 90 80 70 70 60 60 50 50 40 40 30 30 20 20 10 0 S p ec im e n1 R 10 0 S ea t ed Int e rval % To ta l N orm % D is t an c e t o F ina l P o s it ion 90 Percent Data analysis was conducted using a custom Matlab GUI. Percent LADSS 10 0 2 4 6 8 N u m b er of H it s 10 12 0 14 1 2 3 4 5 6 N u m b er of H it s S ea t ed Int e rval % To ta l N orm % D is t an c e t o F ina l P o s it ion 80 70 60 60 50 40 30 30 20 10 10 0 0 5 10 15 0 2 4 6 N u m b er of H it s S p ec im e n3 R 12 14 16 10 0 S ea t ed Int e rval % To ta l N orm % D is t an c e t o F ina l P o s it ion 90 80 S ea t ed Int e rval % To ta l N orm % D is t an c e t o F ina l P o s it ion 90 80 70 70 60 60 Percent Percent 8 10 N u m b er of H it s S pe c im e n4 L 10 0 50 50 40 40 30 30 20 20 10 0 10 50 40 20 Vibrations 9 S ea t ed Int e rval % To ta l N orm % D is t an c e t o F ina l P o s it ion 90 70 Percent Percent 80 Vibrations 8 10 0 90 0 7 S pe c im e n3 L S pe c im e n2 L 10 0 10 Femoral Component Insertion 12 Monitoring Using Human Cadaveric Specimens 0 2 4 6 8 10 12 N u m b er of H it s 14 16 18 20 0 1 2 3 4 5 6 N u m b er of H it s 7 8 9 10 This project has two purposes Compare the initial mechanical stability of six different implant/bone peg interfaces Initial Mechanical Stability of Cementless Porous Titanium Patellar Components August 2, 2007 • Cemented Control Group • Cemented Metal Backed • Cementless Hexagonal Peg • Cementless Cylindrical Peg • Cementless Peri Coated • Loosened Peri Coated R. Parker Eason, University of Maine Noah Ledford, University of Missouri-Rolla Tarisa Lerro, University of Wisconsin-Milwaukee Image from Direct Healthcare International. Phillip Cornwell, Rose-Hulman Institute of Technology R. Michael Meneghini, St. Vincent Center for Joint Replacement Philip Rae, Los Alamos National Laboratory R. Ben Wilms, Vibrations Vibrations 14 Similar sample groups produced similar LVDT results In the past, sometimes students thought of Vibrations as a class in differential equations First loading 180 Second loading x = xc + x p = D1e −ζω t sin(ωd t + φ1 ) + Xsin (ωt − φ ) 144424443 14243 Steady State Solutoin Transiet Solution F0 k 160 n 140 120 100 X= 80 (1 − r ) 2 2 60 [M ]{&x&}+ [K ]{x} = {0} + (2ζr )2 40 1 + (2ζr ) 20 ω 2 [M ]{X } = [K ]{X } 2 xss (t ) = Y 0 Cemented Control Group Cemented Metal Backed Cementless Cylindrical Peg Cementless Hex Peg Cementless Hydroxy-Apetite Coated Cemented Cementless Loosened HydroxyApetite Coated (1 − r ) + (2ζr ) 2 2 2 sin (ωt + φ 2 − φ) d ∂T ∂T ∂V ∂R + + = Qi − dt ∂q&i ∂qi ∂qi ∂q&i {x(t )} = [Φ ]{q(t )} Loosened Vibrations Vibrations 15 [Φ]T [M ][Φ ] = [I ] The purpose of this lab is to reinforce the classroom a material and give you practical skills in exp. vibrations so [Φ ] [K ][Φ ] = [Λ ] T We first look at SDOF systems • Frequency response (SDOF) ECP Matlab Accelerometers J= – One point at a time – Swept sin ( 1 n ∑ H ( jωi ) model − H ( jωi ) exp n i =1 2 ) • FRF calculated using Matlab (also TFestimate) • System ID (½ power point, fminsearch, selecting frequency band) Cables – Band limited random input (windowing, averaging) 2 10 2 We created a testing kit 1.5 Reduction in amplitude 1 0.5 Magnitude Amplitude (cm) Displacement (micrometers) m&x& + cx& + kx = ky + cy& m&x& + cx& + kx = f (t ) 200 0 -0.5 1 10 -1 -1.5 Vibrations -2 Photon Instrumented hammer Vibrations 0 0 10 20 30 40 Time (s) 50 60 70 80 10 1 2 3 4 5 Frequency (Hz) 6 7 8 We will then look at 2-DOF systems We now move to using the Photon’s • Frequency response (2-DOF) 1 – Individual peaks, both at once 10 0 10 Magnitude of FRF Amplitude of Mass 1 (cm) 2 1.5 1 0.5 0 -0.5 -1 -1 10 -2 10 -1.5 -2 0 10 20 30 40 50 60 70 80 -3 10 0 1 2 3 Time (s) 4 5 Frequency (Hz) 6 7 8 1 10 raw data best fit 0 Magnitude 10 • 4 channel • 24 bit • Used with your own laptops -1 10 -2 10 Vibrations Vibrations -3 10 0 1 Rose-Hulman Institute of Technology 2 3 4 5 6 7 Frequency Engineering (Hz) Mechanical 8 The RT-Pro software is very easy to use Exporting data We use DIAMOND (written in Matlab) for curve fitting and mode visualization Type of measurement Frequency range and number of points You can easily plot inputs and outputs Channels and calibration, triggering, windowing Start the test Overload and points for modal test Vibrations Vibrations Rose-Hulman Institute of Technology Mechanical Engineering All the labs build up to a final project Vibrations Rose-Hulman Institute of Technology Mechanical Engineering All the labs build up to a final project Vibrations Labs from ES205: Lab 3 Labs from ES205: Lab 1 and Lab 2 1.6 Experimental data 1.4 Theoretical results 1.2 1 0.8 0.6 0.4 0.2 0 0 Lab 1 – Response of 2nd order System • • Lab 2 – System Identification Using Simulink Effect of changing m, c and k • Identifying ζ, ωn for 2nd order system using log decrement Vibrations • • 1 1.5 2 Parameter identification using log decrement Parameter identification using performance index Vibrations J= 1 2 n ∑ (x model i − xitest ) n i =1Institute of Technology Rose-Hulman Mechanical Engineering Rose-Hulman Institute of Technology Mechanical Engineering Labs from ES205: Lab 9 Load RT PRO • Note the number of your Photon • Save license key to hard disk • Install the software (will also need to install the driver) • Use the impact hammer and accelerometer to see if you are getting any data • Load “Test1.prj ” and Test1.dat Frequency response plots (Bode plots) Vibrations 0.5 Lab 3 – System Identification (step response) • One frequency at a time using a swept sin input Vibrations Rose-Hulman Institute Technology • ofTime history Mechanical Engineering DIAMOND • Written at LANL for modal analysis (and other things) • Download (DIAMOND_2008.rar) • Launch program by typing “diamond” at the Matlab command line (after changing directories). – Load geometry file: test_geom_2007.mat – Load data file: test_data_2007.mat – Plot data • As you run this program please take note of errors, bugs, problems, etc. • Make sure the software is installed on everybody’s computer Vibrations The lab in this class (still a bit tentative) Description Introduction, load software Frequency response of a SDOF system Frequency response of a SDOF system Frequency response of a 2-DOF system Introduction to DIAMOND, RT-Pro, Experimental modal Lab 5 analysis (start plate test) Lab 6 Modal test of a plate, experimental modal analysis Lab 7 Begin project Lab 8 Project time, 5 minute progress report and preliminary data Lab 9 Project time Lab 10 Project presentations Lab 1 Lab 2 Lab 3 Lab 4 Vibrations Rose-Hulman Institute of Technology Mechanical Engineering