Supercond. Sci. Technol. 12 (1999) 376–381. Printed in the UK PII: S0953-2048(99)02047-3 Microstructure, texture and critical current of Ag-sheathed 2223 multifilament tapes Y L Liu†, W G Wang‡, H F Poulsen† and P Vase‡ † Materials Research Department, Risø National Laboratory, PO Box 49, DK-4000 Roskilde, Denmark ‡ Nordic Superconductor Technologies A/S, Priorparken 878, DK-2605 Brøndby, Denmark Received 22 February 1999 Abstract. An Ag-sheathed 2223 multifilament tape was produced by the powder-in-tube method. The various parts of the tape were heat treated at different temperatures under reduced oxygen partial pressure. The microstructure and the texture were characterized by synchrotron x-ray diffraction and SEM and correlated with Jc . In the low temperature range (<826 ◦ C), the 2223 fraction and the c-axis alignment of 2223 grains increased with increasing temperature. A significant increase of Jc (from 1 to 41 kA cm−2 ) was observed in this range, indicating that the phase purity and the texture were the major controlling factors. In the medium temperature range (826–830 ◦ C), the 2223 fraction and the grain alignment tend to saturate, and Jc remains nearly constant at a level of 40 kA cm−2 . In the high temperature range (830–836 ◦ C), the 2223 fraction and the grain alignment remained unchanged but Jc decreased with increasing temperature. The drop in Jc was related to the presence of an amorphous phase and a small amount of 2201 phase, indicating that the grain connectivity has become the major current-limiting factor. The variations in the filament shape, density and alignment within the multifilament tape were characterized. The influence of the inhomogeneous structure on Jc is discussed. 1. Introduction Since the discovery of high-temperature superconductivity in 1986–1987, steady progress has been attained in the research and development of superconducting tapes. The critical current density Jc of short (Bi, Pb)2 Sr2 Ca2 Cu3 (2223) tapes has reached 70.5 kA cm−2 [1]. Multifilament tapes have been industrially produced up to a length of 1250 m and with Jc of 23.3 kA cm−2 [2]. However, the critical current density obtained at present is still two orders magnitude lower than that of 2223 thin film [3]. This implies that a substantial increase in the critical current density of the tape would be possible if the microstructure and the texture of the tapes could be improved. A great deal of work on optimizing the powder-intube (PIT) process with respect to Jc has been reported [4, 5]. The optimization has mainly been carried out on single-filament tapes with the focus on the relationship between Jc and the processing parameters, such as the deformation, the heat treatment temperature and the oxygen partial pressure. The correlation between the processing parameters and the resulting microstructure and texture is only partially understood. The purpose of this work is therefore to investigate the dependence of the microstructure and texture on the heat treatment process of a multifilament tape and to correlate the results with Jc . The variable is the operation temperature, whereas the deformation route 0953-2048/99/060376+06$19.50 © 1999 IOP Publishing Ltd and the controlling atmosphere are fixed. Synchrotron x-ray diffraction and SEM are applied to characterize the microstructure and the texture at the end of the heat treatment. Synchrotron x-ray diffraction is an accurate technique for quantifying the average bulk phase concentration and the grain alignment of the Bi- and Pb-rich phases. SEM is, on the other hand, a technique adequate for characterizing structures such as the structural density and the grain alignment as well as phase composition and distribution on a local scale. 2. Experimental details An Ag-sheathed multifilament tape (with 19 filaments) was produced by the PIT method. The composition of the precursor powder was Bi 1.84, Pb 0.34, Sr 1.91, Ca 1.96 and Cu 3.06. The Ag:oxide ratio was 4–4.2:1 and the final dimension of the tape was 2.8 × 0.16 mm2 . The technical details of the PIT processing can be found in previous publications [6]. To investigate the effect of the heat treatment temperature, 20 short tapes (∼5 cm in length) were cut from the same green tape and sintered in a temperature gradient furnace [7] under reduced oxygen partial pressure. The studied temperature range was 810–840 ◦ C and the duration of the heat treatment was 150 h. After the heat treatment the critical current Ic was measured at 77 K in self-field by a standard four-point method with a criterion of Properties of Ag-sheathed 2223 tapes 1 µV cm−1 . The texture and microstructure examinations were carried out on selected short tapes. The texture and phase concentrations were determined using a dedicated x-ray diffraction set-up at beamline BW5 at the HASYLAB synchrotron in Hamburg [8]. In order to penetrate the Ag sheeting hard x-rays with energies of 100 keV were used. The set-up involved a gradient Si/Ge monochromator crystal and a two-dimensional (2D) detector for data acquisition (an XIOS-II CCD camera). Texture determinations for the 2212 and 2223 phases were based on the azimuthal distribution of the (115) reflections, which could be determined directly from the 2D images. The distributions were well described by Lorentzian squared functions with a resulting accuracy in the width (FWHM) of the order of 1◦ . Phase concentrations were based on the integrated intensities of selected peaks and structure values from the literature. Only relative concentrations are given here, owing to difficulties in determining the phase content of the possible amorphous phases. Moreover, the signal-tonoise ratio in the experiment set a lower detection limit on the concentrations—of the order of 2% for the Bi phases. The microstructure was examined on longitudinal and transverse sections of the tape using a JEOL JSM840 scanning electron microscope (SEM). For the phase identification EDS was applied using a Noran energydispersive x-ray analysis system. In order to assess the bulk density the tape thickness was measured using a micrometer. To describe the local density the area fraction of voids in the SEM micrographs was determined using an image processing program IMAGE-PRO. Figure 1. (a) Variations of Jc () and tape thickness ( ) with the heat treatment temperature. (b) Variations of the 2223 fraction () and the alignment of 2223 grains around the tape normal (FWHM) ( ) with the heat treatment temperature. 3. Results In figure 1(a), the measured Jc value is plotted as a function of the heat treatment temperature. The relative concentration (C2223 /(C2223 + C2212 )) and the texture, i.e. the alignment of the 2223 grains around the tape normal (FWHM) as determined by synchrotron x-ray diffraction, are included in figure 1(b). Three temperature ranges can be defined. In the first range (819–826 ◦ C), the 2223 fraction increases and the texture of 2223 phase sharpens with increasing temperature, and Jc also increases significantly from 1 to 41 kA cm−2 . In the second range (826–830 ◦ C), the 2223 fraction and the grain alignment tend to saturate at about 98% and 16◦ , respectively, and Jc remains nearly constant at a level of 40 kA cm−2 . In the third range (830–836 ◦ C), the 2223 fraction and the grain alignment are unchanged as compared with the second range but Jc decreases with increasing temperature from 38 to 25 kA cm−2 . In addition to 2223 and 2212, the 3221 phase has been found in the tapes in the low temperature range. The intensity of its peak is 30, 18, 12 for operation temperatures of 819, 823 and 826 ◦ C, respectively. The raw data are used here owing to the lack of a structure factor. The 2201 phase has not been found at any temperature. In the tape heat treated at the high temperature (836 ◦ C), a contribution of an amorphous phase is recorded. The tape thickness as a function of the operation temperature is given in figure 1(a). Despite the scattering of the data the general trend is clear and shows that the thickness decreases with increasing temperature. Three specimens heat treated at low (820 ◦ C), medium (827 ◦ C) and high (834 ◦ C) temperatures were selected for SEM examination. In this paper they will be referred to as LT, MT and HT, respectively. In the following results are presented with regard to filament shape, structural density, grain alignment, phase composition and the local variations of these parameters. 3.1. Inhomogeneous filament shape A detailed investigation was performed on the MT tape. In the longitudinal direction, the interface of the filaments is rather smooth without sausaging. A micrograph of the transverse section of the tape is shown in figure 2. The filaments are well aligned to the surface of the tape. The shape of the individual filaments is not uniform. The filaments in the centre region are thinner (∼5–10 µm) and wider, whereas those near the edges are thicker (∼20 µm) and narrower. These variations in the filament shape are representative of the other tapes as well. 3.2. Density and grain alignment The microstructure of the centre and edge filaments of the MT and LT tapes is shown in figure 3. It can be seen that the density (compactness) and the texture (grain alignment) are related to each other. A structure with well-aligned grains is usually also reasonably dense, whereas a structure with 377 Y L Liu et al Table 1. Phases present in tapes. LT (820 ◦ C) MT (827 ◦ C) HT (834 ◦ C) 2223 conversion 2221 ∼20% Large platelets 2201 − >90% Thin platelets, thickness 1 µm − Pb-rich phase CuO CaCuO2 (Ca, Sr)2 CuO3 SrO ++ ++, up to 10 µm ++ ++, 2–3 µm +, 1 µm × 8 µm +, 1–2 µm +, up to 6–8 µm + +, 2–3 µm +, 1 µm × 8 µm >90% Thin platelets, thickness 1 µm Thin platelets, thickness <1 µm, <1% +, 2–3 µm +, up to 6–8 µm + +, 2–3 µm +, 1 µm × 8 µm −, absent; + and ++, increasing concentration. Figure 2. SEM micrograph showing the transverse section of the MT tape. Table 2. A summary of Jc and microstructure. Jc (A cm−2 ) Filament Area fraction of void (%) Alignment 2223 fraction (%) LT (820 C) 6100 Centre Edge 6.1 9.5 Poor Worse than centre ∼20 ∼20 MT (827 ◦ C) 41 200 Centre Edge 1.6 5.2 Good Less good than centre >90 >90 HT (834 ◦ C) 30 400 Centre Edge 1.8 6.0 Good Less good than centre >90a >90a Tape ID ◦ a A small amount of 2201. poor grain alignment often contains voids which are present between the grains. The density results (presented as the area fraction of voids) and qualitative estimates of the 2223 grain alignment are given in table 2. The density and grain alignment are seen to improve with increasing operation temperature. The MT and HT tapes have a fairly dense structure and the 2223 grains are well aligned especially in the filaments in the centre regions. The dimensions of the 2223 grains are 0.5–1 µm in the c direction and ∼20 µm in the a–b plane (figure 3(a)). The LT tape, on the other hand, is porous and the alignment is poor even in the centre filaments (figure 3(c)). As a matter of fact, the LT tape is not an ideal example to illustrate the temperature effect on 2223 density and alignment owing to its low 2223 fraction (see below). Nevertheless, this temperature effect has also been seen in parallel research [9], which shows that the 2223 formed at low temperatures is less dense and less well aligned than that formed at high temperatures. As well as the temperature effect, we also note that the density and alignment vary locally within each tape, i.e. the porosity level and the misalignment increase from the filaments in the centre to those at the edges (see figures 3(b) and 3(d)). 378 It is worth noting that the variations in density and grain alignment with operation temperature observed by SEM are in agreement with the thickness data of the bulk (figure 1(a)) and texture data determined by the synchrotron technique (figure 1(b)), respectively. 3.3. Phase composition SEM backscattered images are shown in figure 4. The secondary-phase particles identified are 2201, Pb-rich phase, CuO, CaCuO2 , (Ca, Sr)2 CuO3 and SrO. These phases are typical for tapes heat treated in an atmosphere of reduced oxygen [10]. The estimated amount and the size of these phases are given in table 1. In both the MT and the HT tapes, the 2223 conversion is very close to complete in all the filaments despite the variations in the shape, density and grain alignment from the centre to edge. However, the backscattered image (figures 4(a) and 4(b)) indicates the presence of very thin (1 µm) light grey layers in 2223 phase, which may be 2212 resulting from 2223 and 2212 layer-on-layer growth [11, 12]. The type and size of secondary-phase particles found in the two tapes are quite Properties of Ag-sheathed 2223 tapes Figure 4. SEM backscattered image showing the microstructure of (a) the MT tape, (b) the HT tape and (c) the LT tape. Figure 3. SEM secondary electron images showing the microstructure of: (a) The centre filament of the MT tape. The black elements are either secondary-phase particles such as Ca2 CuO3 or voids. (b) the edge filament of the MT tape. (c) the centre filament of the LT tape. The alignment is worse and there are more voids than for the MT tape. (d) The edge filament of the LT tape. similar (see table 1). The only difference which can be detected in the backscattered mode is that the HT tape contains a small amount of a white phase (figure 4(b)), too thin to be identified by EDS. Based on the experience and literature, we identify this phase as 2201. In the LT tape (see figure 4(c)), a considerable amount of large 2212 platelets are present. The 2223 conversion is far from complete. The type of secondary-phase particles is similar to that in MT and HT, while the amount of particles is much larger (see table 1). It is interesting to note that, despite the low conversion in the LT tape, in general a 2223 layer with a thickness of 0.5– 1 µm has developed at the Ag–oxide interface. A faster transformation process at the interface has also been reported by other authors [10]. It is also worth noting that the 2223 fraction estimated on SEM micrographs (table 1) agrees qualitatively with the results of synchrotron measurements (figure 1(b)). Results of both techniques show that the concentration of the Pb-rich phase decreases with increasing operation temperature. However, it is difficult to identify by EDS analysis whether 379 Y L Liu et al the Pb-rich phase is 3221 or Ca2 PbO4 . A very low concentration (<1%) of 2201 can be seen by SEM but not by synchrotron diffraction. On the other hand, the amorphous phase can be detected by the synchrotron technique but not by SEM. For other phases such as CuO, CaCuO2 , (Ca, Sr)2 CuO3 and SrO, synchrotron x-ray diffraction is not as sensitive as SEM. In summary, Jc and the results of microstructural observations of the three tapes are listed in table 2. The low Jc of the LT tape is attributed to its low 2223 conversion, low density and poor alignment. The microstructures of MT and HT tapes are rather similar with respect to density, alignment and 2223 phase purity while Jc of HT is lower than that of MT by 26%. This considerable drop in Jc is likely to be related to the presence of the amorphous phase and the small amount of 2201. It is reported that the 2201 phase tends to be distributed at the 2223 grain boundaries and causes the grain connectivity to deteriorate [13]. 4. Discussion 4.1. 2223 phase conversion The present work demonstrates a clear dependence of the 2223 phase fraction in the final tape on the heat treatment temperature (figure 1(b)). The temperature range 826–836 ◦ C may correspond to the thermodynamically stable range of 2223 [14]. This temperature range also allows formation of liquid phases which enhance the reaction kinetics [15, 16]. In the present work the liquid phase cannot be observed directly. However, an in situ study on similar tapes by synchrotron x-ray diffraction [12] has shown that there is a liquid above 820 ◦ C. The present findings also indicate that if the heat treatment temperature is too high (e.g. >830 ◦ C), an excess amount of liquid is left over at the end of heat treatment prior to cooling. This liquid (usually Bi rich) precipitates forming amorphous phases and/or the 2201 phase during cooling [14, 17]. Below 826 ◦ C the maximum 2223 conversion determined by the thermodynamics is reduced. The kinetics of the 2223 transformation is significantly slowed down owing to the lack of liquid phases. A large amount of alkaline earth cuprate phases has not been used to convert to 2223; instead under the heat treatment conditions these phases grow in size (figure 4(c)). 4.2. Density and grain alignment The observation that the variation of the 2223 texture with heat treatment temperature follows the same pattern as the variation of 2223 fraction (figure 1(b)) does suggest that the texture formation and the phase transformation are correlated processes during the heat treatment. This may be understood on the basis of the texture transmission model proposed by a number of authors [11, 12]. According to this model, the 2223 texture is mainly determined by the 2212 initial texture as well as the formation and growth process of 2223. High temperatures (for example, 826–836 ◦ C in the present work) facilitate (1) a well-developed 2212 initial texture right before the 2223 transformation takes place, (2) formation of liquids which allow the new 2223 to form onto the free surfaces of 380 existing 2212 platelets or earlier-grown 2223 crystallites and (3) a substantial grain growth of the 2223. As a result the 2223 formed in this temperature range is dense and well aligned as in MT and HT (see figure 3(a)). In the low temperature range, on the contrary, the initial 2212 texture is less well developed, the formation of 2223 takes place in a different environment owing to the lack of liquids and the growth is limited. The resulting structure is therefore porous and with a low degree of alignment. 4.3. Current limiting factors Figure 1 demonstrates that Jc is more sensitive to the heat treatment temperature than the 2223 fraction and the texture. Müller et al [18] have reported similar phenomena but their work did not include texture observations. In the low temperature range (<826 ◦ C) the phase purity and texture are the main controlling factors for Jc . However, in the high temperature range the Jc value varies independently of the 2223 fraction and texture. This indicates that structural inhomogeneities which influence the current flow on different scales have become the major current-limiting factors. Potential current-limiting microstructures may be secondary phases, amorphous phase and defects at boundaries between regions, grains as well as colonies [19]. The present work has shown the correlation between the presence of an amorphous phase and 2201 and a drop in Jc . It has also been noted that the 2223 generally contains 2212 intergrowth on a very small scale (as observed in the MT tape). The effect of intergrowths on Jc has been discussed in the literature but not yet well understood [18, 19]. Further investigation on grain and colony scale by TEM is required. The variations in the density and texture between the filaments will certainly influence the current capacity of the individual filaments. The study of the current distribution [20] has shown that Jc of the centre part of a similar multifilament tape can be as high as 70 kA cm−2 whereas Jc of the edge part is 6 kA cm−2 . In the literature a difference in the current capacity between the centre and the edge of a multifilament tape by a factor of 10 has been reported [21]. 5. Conclusions The dependence of the phase composition, density, texture and Jc of a 2223 multifilament tape on the heat treatment temperature has been studied. The microstructure and texture have been characterized on both a global and a local scale using synchrotron x-ray diffraction and SEM. This work leads to the following conclusions. The 2223 phase transformation and the texture formation are correlated processes during the heat treatment. In tapes with the same deformation route the 2223 fraction as well as its structural characteristics such as density, grain size and alignment are dependent on the operation temperature. This is understood as the temperature effects on the thermodynamics, kinetics of transformation and the growth behaviour of 2223. In the high temperature range the average 2223 fraction and texture have reached the optimum level and are no longer Properties of Ag-sheathed 2223 tapes major controlling factors of Jc . Further optimization should be focused on reducing structural inhomogeneities on various scales and improving current flow. Macroscopically it is important to produce filaments with uniform shape, density and alignment. Microscopically direct efforts to characterize and control the impurities and defects within 2223 grains and at boundaries are needed. Acknowledgments We thank J-C Grivel, Z Han and B Kindl for fruitful discussions and Th Tschentscher, L G Andersen and A-M Heie Kjær for assistance in experimental work. Wang and Vase acknowledge the valuable contributions of the members of production and development group in Nordic Superconductor Technologies. 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