In: Studies of superconductors (Advances in Research and Applications) MgB2 ed. A.Narlikar, Nova Science Publishers, Inc., Huntington, New York, 2001, v38. p.361 THE MgB2 SUPERCONDUCTING CONDUCTORS FOR DC AND AC APPLICATIONS B.A.Glowacki 1,2 and M.Majoros 1,3 1) IRC in Superconductivity, University of Cambridge, Madingley Road, Cambridge CB3 0HE, UK 2) Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ, UK 3) On leave from Institute of Electrical Engineering, SAS, Bratislava, Slovak Republic 1. INTRODUCTION Of the 96 binary boride systems known, only 60 have compounds of boron with metals of the Ia-VIIIa subgroups crystallising in more than 30 structural types. The stability of borides formed by metals decreases with increasing atomic number, in extreme cases borides of copper do not exist and Cu-B, Ag-B and Au-B systems are simple eutectic alloys [1]. An essential role in the boride structures, unlike the carbides of the same metals, is that of the electron interaction between the boron atoms. This interaction depends both on the electron state of the metal, Me, and on the value of the atomic ratio of boron to metal. In particular, with an increase in this ratio the structure formation evolves from one of the isolated boron atoms to an unbroken three-dimensional framework, and this can be shown by the following series: Me4B, Me3B, Me2B, MeB, Me3B4, MeB6, MeB 66,....,MeB 100. The electron interaction between the boron atoms accompanied by the formation of strong covalent bonds is one of the main reasons that the diborides crystallise in the structure type MeB2, Figure 1. There are four phases in binary phase Figure 1 Parallel layers of magnesium metal and boron atoms in MgB2 . [2] 361 diagram Mg-B: diboride MgB2, hexaboride MgB6, tetraboride MgB4 and dodecaboride MgB12. The influence of the magnetic states on the properties of borides decreases in the direction of increasing number of B atoms. The discovery of superconductivity in the well known MgB2 material at the beginning of the new 21st century [3] makes all of us aware of possibilities of existence of new superconducting materials which may have critical parameters in some cases even better than existing superconductors. As it was described in the New Scientist ‘In just a few months, a new superconductor has upstaged its rivals’[4]. This important discovery stimulated two types of research: first towards a combinatorial search for new superconducting materials, the second type of research is focused on optimum thermomechanical procedures for the manufacture of the powder-in-tube and coated conductors using doped and substituted Mg-B compounds. In this chapter we are discussing the second approach where one is going to design and manufacture conductors for the dc and ac energy devices applications such as MRI, NMR magnets, transformers. There is also a strong hope that the new reliable superconducting joints and superconducting switches will be made not only based on the MgB2 new conductors but also between MgB2 and low temperature superconducting conductors such as NbTi, Nb3Sn and Nb3Al opening a new range of the electromagnetic device applications. There are two different methods: an in situ technique where an Mg+2B mixture can be used as a central core of the powder-in-tube, PIT, conductor or as an external coating and reacted in situ to form MgB2, and an ex situ technique where fully reacted MgB 2 powder which may be doped or chemically modified can be used to fill the metal tube. In the case of the ex situ coated conductors sintering will not be required if the additional densification process in the form of multilayer sandwich structure will produced fully interconnected final material. Commercial exploitation of the recently discovered MgB2 superconductors will be severely limited unless mechanically robust, high critical current density, composite conductors can be fabricated with uniform properties over long lengths. Our experience with LTS such as A15 conductors Nb3Sn , Nb3(Al,Ge) and also the whole range of HTS conductors suggests that to be able to unfold the full superconducting potential of the metal-borides, one has to address fundamental questions concerning the practical capability of the newly discovered material to conduct intergranular supercurrents in high magnetic fields considering the short coherence length ο =5.2nm [5], which it appears is anisotropic and may vary from 2-7nm dependeing on the sample preparation, see Table1. 362 2. LAYERED STRUCTURE, ANISOTROPY AND CRITICAL PARAMETERS OF MgB2 The published critical field parameters data for the first MgB2 flux grown single crystal show that there is a noticeable anisotropy, , manifested in H c2(0) and Hc1(0) and (0) [6]. Extensive XRD measurements on pressed pellets indicated that mechanical pressing does not provide noticeable preferential alignment of the MgB2 powder, therefore one may expect that making tape-form conductors will be not a necessity as it is in case of HTS. Table 1: Properties of the different forms of MgB2. _________________________________________________________________________ Ref. Sample Tc (K) Hc2(0)⊥a-b(T) Hc2(0)⊥c(T) (0)ab(nm) (0)c(nm) _________________________________________________________________________ Single crystal 39 9.2 25.5 6.5 2.5 2.6 [6] Alloyed film 31 19.5 39 4 2 2 [11] (c-oriented) Textured bulk 39 6.5 11 7 4.1 1.7 [9] _________________________________________________________________________ Additionally from a practical point of view, it is much better to manufacture round wires than tapes. However it may look like a final confirmation of the isotropic character of the MgB2 but there is data in the literature which brings firm indication about anisotropy of the MgB 2 crystal which has an AlB2 structure. In this layered structure, boron atoms form honeycomb layers alternately with hexagonal layers of Mg atoms, Figure 1. However as it appears the rolling procedure densified the internal MgB2 core improving intergrain connectivity increasing that way the critical current capabilities of the conductor. It was established [7] that in a randomly oriented grains, no preferential grain orientation was induced and considering that different crystal directions were tested no signal of gap anisotropy was found yet. In the framework of the BCS model, a critical temperature at the surface (T c = 13.2 K) was found for the measured gap value (∆ = 2.0 meV). The data concerning the gap value vary substantially and it is not currently obvious which value is correct. Despite an overall isotropic behaviour of MgB2 in conductors observed by many authors, there are small anisotropies in the mechanical properties. The electronic structure under pressure reveals the 2-dimensional character of the B pxy states whose occupancy is altered by pressure in contrast to the B p z states [8]. Anisotropic superconducting properties of aligned MgB2 crystallites were measured recently by de Lima et al. [9]. They observed an upper critical field anisotropy H c2(||ab)/Hc2(||c) ~1.7, which implies an anisotropy of the critical current density Jc(H||c)/Jc(H||ab) ~ ( ab/ c)2 ~ H c2(||ab)/Hc2(||c) 363 ~ 1.7. There are also other data available, see Table 1, which suggest that MgB2 is anisotropic which may have a serious consequences for the transport current capabilities of high current conductors. Generally one may argue that the width of a typical high angle grain boundary is of order ten times the lattice constant which in the case of MgB2 (a=0.314nm, c=0.352 nm) is almost comparable to the coherence length, Table 1. Therefore one may assume that well connected high-angle grain boundaries of MgB2 may serve as potential pinning centres as in A15 intermetallics which have similar values of the coherence length and lattice parameter. Some data in the literature provide the value of upper critical field, H c2(0) =18T [10] which are lower than Nb 3Sn. This however should not exclude this material from the list of potential superconducting wires to be used in the 20K region for cryogen-free magnets and transformers. It was shown that the H c2(0)⊥c(T) in thin films may reach 39T which is a very encouraging result [11]. A range of critical temperatures have been reported for ‘MgB2’ depending on the purity and boron isotope content: MgB2 T c=37.5K (∆T~10K)(Alfa-Aesar-99.8% purity); MgB 2 Tc=38.5K (∆T~1K) (Alfa-Aesar-99.8% purity sintered at 1000oC under pressure (p~3 GPa) [12] ; Mg11B2 T c=39.2K (∆T=0.4K); Mg10B2 T c=40.2K (∆T=0.5K) [13]. (The natural mixture of isotopes is 10B ~19%, 11B ~81%). The measured value for the gap, ∆ = 2.0 meV, and the corresponding critical temperature equal to 13.2K obtained at the surface of small crystals of commercially available powder [7] is significantly lower than would be expected from the conventional BCS expression ∆= 1.76k BTc (5.9 meV) taking the critical temperature of bulk material, Tc =37.5 K. This discrepancy could be due to a deviation of the density of states at the surface with respect to the bulk. It should be emphasised that in tunnelling spectroscopy measurements it is the surface density of states that is probed, which can be significantly influenced by the presence of impurities, strong defects or stoichiometry variations close to the surface, at distances in the range of the superconducting coherence length ο =5.2nm. At some locations on the crystal surface, curves indicative of superconductor-insulator-superconductor, SIS, intergrain tunnelling behaviour are observed, consistent with the gap value measured on the free surface. From the point of view of the PIT technique, at this stage using commercial powder without any special cleaning process such data on the superconductivity at a grain surface is of paramount importance. Analysing the possible structure deformation during mechanical deformation it appears to us that during mechanical deformation the superconducting properties of the grain boundary surface can be easily modified to such extent that there is continuous ‘boundaryless’ current transfer. It is reported that MgB2 strands can be successfully formed by directly filling Nb-lined, monel tubes with commercially available MgB 2 powder and then drawing and rolling into tapes followed by sintering at 900oC [14]. A self field transport current of 105Acm-2 at 364 4.2 K was measured. There are two additional processes relevant to conductor development reported in current literature: one involves Mg vapour diffusion to boron fibres presented by Canfield et al. [15], and the second is related to coated conductors where epitaxial MgB2 films were deposited on Al2O3 substrates and were characterised by a magnetic critical current density of J cmag =8x106Acm-2 at 5K [16]. The successful process of MgB2 formation via diffusion of Mg vapour into 100µm boron fibres encapsulated in Ta tubes has some difficulties concerning the uniformity and granularity of the final fibres. Whereas the boron fibres were straight and moderately flexible before the reaction, the MgB2 fibres after the reaction were brittle and deformed. There has been significant warping and bending of the fibre as a result of the reaction with the Mg vapour. The observed increase in volume of the B fibres during conversion to high density MgB2 fibres was estimated to be ~150%. Such increase in volume may strongly influence the integrity of the conductors manufactured by internal in situ reactive diffusion between B and Mg where Kirkendal voids will be present. A similar effect was previously reported in the case of Nb3Sn where Nb which has a bcc structure was converted to Nb3Sn which has A-15 structure causing a 37% increase in volume [17,18]. Part of the current effort has been also focused on successful conductor formation by the ex situ PIT technique. It should be mentioned that corresponding process whereby superconducting Nb3Sn conductor is fabricated by starting with the actual A-15 powder is not a practical option. For brittle intermetallic high current conductors a conventional diffusion process should be more advantageous. Current data for ex situ PIT MgB2 conductor including thermo-mechanical and post deformation heat treatment substantially contribut to the knowledge concerning the properties and preparation paths of the possible future high current conductors which are better than Nb3Sn at temperatures close to 15K and also have a significantly high irreversibility line comparable to Bi-based HTS conductors at this temperature [2], [19-24]. The difference in the melting temperature between Mg and B of ∆T~1500oC and the dramatic difference in microhardness of B and Mg as well as the limited workability of B and also MgB2 (H v=1700-2800) [25] at room temperature makes a uniform and controllable deformation process difficult. The fact that B has hardness Hv=49000 second only to diamond is also significant. It has to be stressed that the compaction of the powder followed by swaging, drawing and rolling of the MgB2 ex situ powder in metallic tubes does not cause any problems and the deformation is similar as for the graphite deformation [26]. The alternative approach, an in situ PIT wire made from fine constitute powders such as B and Mg, is expected to be a better solution, however, deformation and solid-liquid diffusion processes are going to be complex and difficult. This is firstly because wires manufactured by the in situ technique, diffusing Mg to B particles would experience ~25.5% decrease in density from the initial density value after cold deformation, due to the phase transformation from Mg + 2(β−B)=>MgB 2 all 365 with hexagonal structure and secondly because of the stability of the higher borides at lower temperatures. 3. CONDUCTOR PREPARATION AND ARCHITECTURE Considering the interest in development of a low cost MgB 2 conductor for use in the medium temperature range our chapter is focused on the in situ and ex situ preparation of Mg-B PIT conductors. The schematic outline of the processing routes for in situ and ex situ Mg-B conductor processing is presented in Figure 2. The four major considerations which determine the design of a suitable PIT MgB2 wire are as follows. i) Probably the most critical problem is to prevent substantial oxidation of the final product in order to obtain an optimum critical temperature and intergranular connectivity. As it appeared in the case of the thin films moderate oxygen doping increases substantially Hc2 and Jc with simultaneous but not detrimental reduction of the Tc [11]. Therefore some trapped oxygen during PIT conductor preparation may be advantageous by introducing the additional defects. This can be done by embedding MgB2 powder in the metallic tube and annealing under vacuum or protective atmosphere to avoid oxidation. Any oxygen trapped in the MgB2 core during PIT preparation will be released to the structure at the elevated temperatures. Obviously other gasses will be trapped, so the best way to prepare PIT conductors is to use controlled and optimised atmosphere during compaction and also if necessary to evacuate the remaining gases from the composite before mechanical deformation. Also considering the volatility of Mg the PIT technique compositional uniformities of long wires may not be consistent with short wires used often for optimisation, since loss of magnesium will occur through the ends of the conductor. ii) Mechanical support is of importance for a brittle material. In commercial composites based on brittle superconductors it is common to place the superconductor under compression, this can be done by incorporating within the composite a metal with a high thermal expansion. One may use silver or much cheaper copper supported by stainless steel, see Figure 3 and Figure 4. Silver and copper annealed at elevated temperatures become too soft and do not provide a sufficient mechanical support. Silver alloys may provide more support, however price is a major concern. Therefore copper may be a lower cost solution characterised by a higher melting point under vacuum (1083 oC) than Ag (960oC), and providing also a much narrower range of α-solid solution which may be formed at the interface between Cu and Mg preventing substantial loss of Mg to the external sheath. Because Ag and Cu sheathed MgB2 wires will be mechanically extremely weak an attempt was made to reinforce the composite by casing with an outer 366 PIT ex situ process MgB2 powder compaction Jc~10 5 Acm -2 Jc~5 x10 5 Acm -2 Jc~10 6 Acm -2 swaging rolling annealing sintering PIT in situ process Mg + 2B powder compaction Jc ~ 5x10 5 Acm -2 swaging rolling Coated conductor doctor blading dip coating reactive diffusion Jc >10 5 Acm -2 rolling sintering ex situ MgB2 reactive diffusion Mg + 2B in situ Figure 2 MgB2 conductors manufacture. The schematic outline of the ex situ and in situ processes used for powder-in tube and coated conductor development. 367 layer of stainless steel. Reported use of Ta or Nb tubes for synthesis of the MgB2 [20] appears to be more expensive solution and justification of such design has to be proven even if Nb or Ta may be a good deoxidant (getter). The most promising cladding for high temperature annealing or sintering (>900oC) is Fe widely used by many researchers [21], [23-24]. For the medium temperature in situ and ex situ sintering the copper cladding is a very good solution. iii) In order to transfer current to the superconductor and achieve adequate cryogenic stabilisation it is essential to clad the superconductor with a metallic coating that does not develop an insulating oxide barrier at the superconductor interface, in our case Ag and Cu serve this purpose, however multicomponent composite materials such as Cu tubes lined with thin Fe inner layer as a diffusion barrier for the high temperature sintering may shortly be introduced. As reported in the literature, quenching of the wires with higher resistivity cladding such as Fe, Ni etc. is a problem. Therefore testing of the high critical current during optimisation process of conductors may use the pulse current technique widely developed for the rapid characterisation of the low temperature conductors where the latent heat of the helium coolant at the current contacts limit the validity of testing. Therefore development of the multifilamentary MgB2 conductors in Cu-based matrix may appear to be a very important issue. iv) Finally the composition, state of order, microstructure and defect structure of the superconductor must be optimised to support a high critical current density. The presence of oxygen may reduce intergranular current transfer in the case of the in situ MgB2 powder route, and in the case of the ex situ route chemical stoichiometry during diffusion formation of MgB2 between Mg and B may be also difficult to control. The control of powder quality for the ex situ process is of a great importance for the community since the preparation process may be largely simplified. For the manufacture of the MgB2 conductors [2] we have adopted the advanced stainlesssteel cladding powder-in-tube technique that was introduced by our laboratory to make the first YBa2Cu3O7-x oxide superconducting conductors [27, 28]. Similar powder-in-tube approach has recently been used to fabricate metal-clad MgB2 wires using various metals, such as Cu, Ag, Ni, Cu-Ni, or Nb [14], [19], [20], [23], [24], [29]. In our study, the use of the Cu metal cladding has been found to be critical in producing well sintered, high Jc MgB2 wires because magnesium in Cu-Mg-B system tends to react and combine with Cu to form solid solutions or intermetallics with lowered melting points which requires medium range temperature reactive diffusion processes to deliver the high critical current densities. Usage of the Cu at temperatures above 800 oC causes degradation of the superconducting parameters. There are only a small number of essentially inert metals which exhibit little or no mutual 368 solubility with Mg and do not form intermetallic compounds with Mg at around 900 1000oC. These include Fe, Mo, Nb, V, Ta, Hf and W. Of these, the refractory metals (Mo, Nb, V, Ta, Hf, W), because of their greatly inferior ductility compared to Fe, are more difficult if not impossible to process with the substantial plastic deformation involved in fine-wire or ribbon fabrication [21]. Thus Fe and Ni appear to be the best candidate material as a practical cladding metal or diffusion barrier for MgB2 wire fabrication, providing that adequate cryogenic stabilisation is maintained to avoid quenching and destruction of the conductor. Iron and its alloys are also inexpensive, naturally abundant and commercially widely available, therefore research towards Cu-Fe-Ni alloys based composites as optimum cladding material is expected in a very near future. Usage of the Fe and other inert magnetic metals in a multifilamentary MgB2 conductors has its additional advantages because interfilamentary magnetic decoupling of the filaments substantially reduces the transport AC losses [30], [31] and increases the critical current density [32]. 4 CONDUCTORS 4.1 Round conductors Our conductors were prepared by the standard PIT technique where pure silver or copper and alternatively bimetallic silver/stainless steel and copper/stainless steel tubes were used. The cross sections of the final wires manufactured are presented in Figure 3, Figure 4 and Figure 5. The idea is very similar to that originally developed for stainless steel clad Figure 3 Cross section of the ex situ MgB2 conductor (a) silver , (b) SS/Ag sheath. Figure 4 Cross section of the in situ Mg + 2B conductor (a) copper , (b) silver sheath. 369 Ni/Ag/YBCO [27], [28]. The powder used was a standard MgB2 powder purity 98% from Johnson Matthey with average grain size of 40µm. The impurities of the powder in ppm units are Fe>1000, Si~600, Cr~400, Mg~400, Ni~400, Al~200, Ca~100, Cu~60 and Ga~13. The Mg (99.8%) and B (99.7%) powders were also supplied by Johnson Matthey. The silver and copper tubes used were OD=6mm ID=5mm and purity 99.99%. The stainless steel tube was ASTM-A269. After completion of the cold deformation the 3 cm long pieces of conductor had OD diameters : 2mm, 1.5mm, 1 mm and 0.5mm. They were placed in quartz containers and sealed under vacuum and argon. The annealing process was carried out at 350oC, 600oC, 750oC, 850oC and 900 oC for between 2 and 10 hours. The producer data sheet of the MgB2 material used recommend not to heat the powder above 800oC which was described as a decomposition temperature. It is difficult to make conclusive judgment at this stage concerning the maximum sintering temperature of the reacted powder if one takes into account that the invariant temperature (probably peritectic reaction temperature) is approximately <1050 oC for MgB2 [33]. Therefore higher temperatures can be used, however silver should not be used at temperatures too close to its melting temperature. The AC susceptibility measurements were conducted in the range 33-333Hz in parallel magnetic field of 1Oe (~80Am -1). Small 3mm in diameter cylinders of MgB2 powder were prepared for comparative study of the intergranular current and grain connectivity in a powdered sample. Using a SQUID magnetometer, magnetisation versus magnetic field (M-H) curves of the round wires before and after sintering were measured at temperature of 5K and magnetic field up to 5T to define the Jcmag. A comparison between zero-fied cooled, ZFC, and field-cooled, FC, susceptibility measurements for different wires was conducted to define differences in the flux pinning in the wires. Direct dc four point current measurements up to 900A were conducted at 4.2K in self field. stainless steel core Figure 5 kA-class multifilamentary MgB2 conductor for the ac and dc applications; 6 x Cu/Mg2B in situ filaments twisted around central stainless steel core, insert represents individual single core conductor diameter 0.5mm. [29]. 370 The role of copper as a stabilising layer is a very important for the stability of the conductor. As it emerges, in a simplistic design where only Ni or Fe matrix is used the instability of the current appears to be a very important issue [19], [21], [24]. Therefore usage of Cu as a stabilising layer is important approach to protect wire from damage in real power applications, Figure 6. Usage of Cu is recommended in the case of the in situ wires where the high temperature reaction is used to form MgB2 as a product of Mg+2B reaction. stainless steel Cu Ta MgB2 a) b) Figure 6 MgB2 monofilamentary wire; a) Cross section of 1.18 mm diameter. The composition of the sheath structure is given by: stainless steel/Cu/Ta or Nb, from the outside to the filament, b) long length sample (1m length, 33 mm diam.) prepared by the wind & react technique. (Courtesy of Dr W.Goldaker - Forschungszentrum Karlsruhe - Institut für Technische Physik). The architecture is based on the design of Chevrel powder-in-tube wires. [20] 4.2 Tape form conductor a) b) Figure 7 Transverse cross section of the MgB2 tapes: a) 180 µm thick, 4 mm wide Cu-sheathed ex situ MgB2 tape. There are some non uniformities in the MgB2 core but in overall the selffield transport critical current density was in the range of 105 Acm -2 at 4.2K [19]; b) After only one month the same authors improved the quality of the cross section of the MgB 2 core and also substantially increased the critical current density which is 1.5 105 Acm -2 at 26K [34]. 371 The rapid development of the tape form conductor is clearly presented in the Figure 7 where in a period of one month the critical current value of the single core conductor was increased by more than one order of magnitude and the uniformity of the cross section was also dramatically improved. 4.3 Coated conductor The important area of conductor development by non-vacuum techniques used successfully for the manufacture of Bi-2212 and Bi-2223 coated tapes by doctor-blading [35], screen printing [36], spraying [37] and ink-jet printing [38] can be adopted for the preparation of the MgB 2 coated conductors by non-vacuum deposition technique. The example of such work was presented where the fabrication, characterisation, and superconductivity of in situ MgB2 thick films grown on stainless steel substrate were studied [39]. For this film preparation, a suspension of mixed magnesium and amorphous boron powder was made by stirring the powders together with acetone. The powders of Mg and B were deposited from suspension, after evaporation of acetone, on a piece of polished stainless steel which was placed at the bottom. This procedure was repeated several times until the desired thickness was reached. The resulting samples were pressed under high pressure after the deposition process in order to increase the density of the deposited films. Another piece of stainless steel of the same size as the substrate was placed onto the top of the deposited films so as to avoid the loss and oxidation of Mg during the sintering at high temperatures. It was found that MgB2 thick films can be fast formed by heating samples to 660 oC then immediately cooling down to room temperature. XRD shows above 90% MgB2 phase and less than 10 % MgO. However, the samples sintered at 800 oC for 4 h contain both MgB4 and MgO impurities in addition to MgB 2. The fast formed MgB2 films appear to have a good grain connectivity that gives a Jc of 8 x 10 4 A/cm 2 at 5 K and 1 T and maintained this value at 20 K in zero field. It was found that the MgB2 can strongly adhere to iron sheath materials [39]. A thin layer of iron might be a suitable buffer layer between MgB2 and other metal sheath materials which could react with MgB2. Composites of this type are under fabrication in the University of Wollongong, Australia. 5 CRITICAL TEMPERATURE 5.1 Doping, substitution and pressure In this paragraph we are going to discuss influence of the doping and substitution of the MgB2 and its influence on the critical temperature. The transition temperature Tc=39 K in hexagonal MgB2 is close to the limit suggested 372 theoretically for phonon mediated superconductivity. The boron isotope effect [40] indicates that MgB2 is a phonon-mediated superconductor. According to several authors the high transition temperature is probably due to the low mass of boron, which yields high phonon frequencies. A different theoretical model, the 'hole superconductivity', where superconductivity originates from the undressing of hole carriers in almost full bands, was proposed in [41]. It predicts hole carrier conductivity, opposite to other metal diborides with the same crystal structure, which shows a positive Hall coefficient. In fact measurements of the Hall coefficient on polycrystalline MgB2 bulk samples [42] and thin films [43] showed a positive normal state Hall coefficient, which indicates hole carriers. Hall coefficient changes its sign as the sample is cooled below T c. Some tunnelling experiments performed on polycrystalline samples [44-46] show a good fit to BCS model, some [47], [48] are in contradiction. While the shapes of the reported spectra support an isotropic scenario for the pairing symmetry, the gap values are quite different, all being too small to be realistic for the bulk MgB2. Moreover, it has been shown theoretically [49] that MgB2 has a rather complex band structure, which in clean limit could give rise to multiple gap superconductivity. Scanning tunnelling spectroscopy [50] showed that the superconducting gap varied from region to region, thus indicating that the differences between tunnelling data originate from the sample inhomogeneity. The model of hole superconductivity [41] predicts a strong increase of T c upon shrinking the a lattice constant, which should lead to a positive pressure effect on Tc. However, high pressure studies [51-53] show negative pressure coefficient of Tc. Similar effect was observed also by pre-compression of powders in pellets and wires [2], see Figure 8. Under pressure induced by metallic sheath Tc was shifted toward a lower temperature. 0 -0.2 -0.3 -0.4 -0.5 Internal susceptibility χ int -0.1 -0.6 -0.7 34 Pressed pellet Ag/MgB2-PIT unsintered SS/AG/MgB2-PIT unsintered 35 36 37 38 Temperature (K) Figure 8 Internal ac susceptibility of the ex situ PIT unsintered wires. Under pressure induced by the metallic sheath, the superconducting transition of the powder inside conductor (onset temperature at ~ 37.5 K) is shifted toward a lower temperature 36.8K. [2] 373 To test various models, substitutions leading to hole and electron doping are crucial. Several such experiments concerning substitutions on the Mg site have been published. Both hole doping by a substitution of Li1+ [54] and electron doping by a substitution of Al3+ [55] for Mg 2+ led to a decrease of Tc. Investigation of variations of the structure as a function of doping and pressure was reported in [56]. Hydrostatic pressure has an anisotropic influence on a and c lattice constants. According to [57] the compression along the c axis is 64% larger than along the a axis, which is in line with the weaker Mg-B bond. As a result of the compression Tc decreases. Thermal compression along the c axis is about twice the one along the a axis. Substitution of Al leads, apart from doping with electrons, to the compression of the structure, due to the smaller ionic radius of Al (0.5 Å) than Mg (0.65Å) [56]. The compression is anisotropic and for an Al content of x=0.1 leads to a structural instability. On the other hand, shortening the B-B distance should increase coupling in the plane. The substitution of the smaller Li ion (0.6 Å) for Mg (0.65 Å) leads to the decrease of the a lattice constant without changing the c lattice constant [54]. So there are two overlapping effects: doping with holes and an increase of coupling due to a shortening of the B-B distance. As a net result Tc decreases. [58]. Recently published data on doping and substitution of MgB2 by Si, Li and Al showed progressive reduction of the critical temperature in comparison to pure MgB2 sample: [MgB2(Si5at%) T c onset = 38.4K, MgB2(Al5at%) T c onset = 38.2K , Mg0.9Li0.1B2 Tconset = 37.2K with simultaneous improvement of Jc at 5-20K and magnetic field. However, while the reported lattice parameters of the Li substituted, Mg0.9Li0.1B2, and doped samples MgB2(Al5at%) and MgB 2(Si5at%) have shown no easily detectable differences neither in the peak position nor in extra peaks, in the case of Mg0.9Li0.1B2 sample a very slight variation in the intensity of some reflections was observed. The calculated X-ray pattern, by means of the Lazy-Pulverix program [59], agreed with the experimental one, confirming the effective substitution on Mg site by Li. In [60] an increase of Tc by about 0.2 K in Zn substitution was observed. Substitution of magnetic ions Mn 2+, Fe2+, Co2+ and Ni2+ for the Mg 2+ ion suppressed Tc [60]. 5.2. The 50 K anomalies with copper substitution In [56] a study of the influence of an isovalent substitution leading only to a modification of the structure without changing the total charge carrier concentration was performed. They made two kinds of such substitutions, namely Zn and Cu. For Zn substitution a and c lattice constants increased by about 0.17% and 0.2%, respectively. Tc decreased by about 0.5 K for 0.05 Zn and about 0.2 K for 0.1 Zn substitution. Cu substitution (Mg1-xCuxB2) lead to multiphase samples without any change of lattice constants, indicating that Cu does not enter the structure of MgB2. The Cu substitution broadened the superconducting transition considerably, while the onset of Tc remained unchanged. Chemical substitution on boron plane itself, which carries the superconducting property, 374 was investigated in [61-63]. Because boron shares similarity in structure with B 4C, C (graphite) and BN in its rhombohedral phase, it may be substituted with those materials. Carbon substitution on boron site of MgB2 showed the following effects. During the superconducting transition, two distinct onset temperatures were observed in MgB1.8C0.2 [61]: 41 K and 38 K. The downset Tc was 33 K, i.e. the transition width was broad (~8 K). On the other hand in [62] and [63] for MgB2-xCx with x varying from 0 to 1 it was found that the presence of carbon was detrimental to the superconducting properties of MgB2. The superconducting transition temperature decreased quasi linearly as a function of the carbon concentration [63]. The results of an extensive research was presented in recently published literature concerning doping and substitution of the MgB2 material. As it was shown almost all of the elements used reduced T c except Cu. According to Sun et al. [64] Cu substituted MgB2 sample, Mg1-xCuxB2 with x=0.2 had an onset Tc=49 K. However, the paper was unpublished and withdrawn by the authors. The x-ray investigation of their sample shows as a main phase Cu2Mg resulting in a linear resistivity dependence up to Tc=50K. According to the authors the a and c lattice constants decreased, although the ionic radius of Cu is larger than the one of Mg. On the other hand density functional calculations [65] showed that replacement of Mg by Cu in MgB2 structure leads to an increase in the stiffness and doping level at the same time, while the carrier concentration can be controlled by partial replacement of B by C. It was estimated that with full replacement of Mg by Cu (i.e. obtaining CuB2) and fractional substitution of B by C in CuB 2, Tc values of 50 K may be attainable (CuB2 a=5.58, c=6.28, T c=48, MgB2 a=5.74, c=6.52, T c=38) [65]. However, these are not known equilibrium phases. 5.3. Superconducting MgB2 wires in copper tubes: 50 K anomalies We have focused our recent effort on the copper claded in situ wires to find out if the Cuinteraction with the Mg and B during in situ formation of the MgB 2 in the powder-in tube type conductor will increase Tc of the superconductor. Also having in mind the necessity to electrically and cryogenically stabilise the very high critical current of the single core and future multifilamentary conductors, therefore an attempt to the pre-optimisation of the low cost high conductivity cladding conductors was researched in our laboratories. Reinforcement of the softened Cu wires is not a problem since twisting of the conductors to the form of reinforced conductors, see Figure 5, is a very well known technique incorporated from the multifilamnetary V3Ga production by bronze technique [66]. Our experience with MgB 2 wires prepared by powder-in-tube (PIT) technique using copper tubes shows that the presence of multiphases depends on sintering conditions. Changing the sintering temperature one can obtain the samples of different quality. However, careful study of ac susceptibility in dependence on temperature revealed an 375 anomalous decrease in the vicinity of 50 K, regardless of the quality of the samples. Here we present results on three typical samples. 5.3.1. Experimental All samples were prepared by a mixture of Mg and B powders in stoichiometric amounts and made by PIT method in Cu tubes. Outside diameters of the wires were 1.5 mm and the diameters of MgB2 were about 1 mm. Wire 1 was sintered at 620oC during 48 hours in vacuum (ramp rate of the furnace 180oC/h), wire 2 was sintered at 700 oC during 1 hour in argon atmosphere (ramp rate of the furnace 300 oC/h) and wire 3 was sintered at 800oC for 1 hour in argon atmosphere (ramp rate of the furnace 300oC/h). While wire 1 and wire 2 were of good quality with sharp transition, wire 3 was poor, with a broad transition. For ac susceptibility measurements pieces of the samples about 3 mm in length were used. Magnetic field was applied parallel to the axis of the wires. 5.3.2. Results and discussion All the measurements were performed in temperature range 5K-100K. The susceptibilities were calculated using the volume of MgB 2 and corrected for magnetometric demagnetizing factors of ideally diamagnetic cylinders in parallel external magnetic field [67]. The so called internal susceptibilities int obtained in this way are shown in Figure 9, Figure 10 and Figure 11 for wire 1, wire 2 and wire 3, respectively. Their values in low temperature region carry the information about the relative amount of a superconducting phase. The susceptibilities were normalised so as to have int =0 at 100 K. As seen, wire 1 and wire 2 have a sharp transition with onset Tc=39K , as shown in insets. However, some anomalous decrease of the susceptibility at T~50 K can be seen in all cases. Wire 3 has a broad transition with onset T c~50 K and downset T c~25 K. There is some frequency dependence of the susceptibility due to skin effect in copper. At 50 K the resistivity of Cu is =4x10-10 Ωm [68] and the skin depth =( /µoπf)0.5 at frequencies f=333.3 Hz starts to be comparable with wall thickness of the copper tube of our samples, which is about 0.25 mm.To avoid the screening effects we grounded the inner core of the wire 2 and wire 3 into a powder and measured ac susceptibilities again. The results (Figure 12) still have an anomalous decrease of the susceptibility at T~50K. DC SQUID measurements performed on wire 3 in form of a powder confirmed the anomalous magnetic moment decrease at T~50K (Figure 13). It should be mentioned however, that a presence of different paramagnetic phases was seen in SQUID measurements and the magnetic moments were small, so a special care had to be taken when preparing the sample. The powder was glued directly onto a straw using a non magnetic glue, so there was no capsule present nor any other discontinuity giving rise to a signal detected by SQUID. The only discontinuity was the powder itself. 376 -0.024 -0.032 -0.04 χ int -0.048 0 333.3 Hz H -0.056 ||=1 Oe ext rms -0.2 -0.064 -0.4 χ int -0.6 -0.072 -0.8 -0.08 -1 0 20 40 60 80 100 T(K) -0.088 40 45 50 55 60 65 T(K) Figure 9 The AC susceptibility of in situ Cu-Mg-B wire sintered at 620o C for 48 hours under protective argon atmosphere, measured at frequency 333.3 Hz in applied magnetic field 1 Oe (rms). The inset shows the full curve in the temperature range from 5K to 100K. -0.04 -0.06 0 333.3 Hz H χ int -0.08 ||=1 Oe ext rms -0.2 -0.4 -0.1 int χ -0.6 -0.12 -0.8 -0.14 -1 0 20 40 60 80 100 T(K) 40 45 50 55 60 65 T(K) Figure 10 The AC susceptibility of in situ Cu-Mg-B wire sintered at 700 o C for 1hour under protective argon atmosphere, measured at frequency 333.3 Hz in applied magnetic field 1 Oe (rms). The inset shows the full curve in the temperature range from 5K to 100K. 377 -0.025 -0.03 -0.035 χ int -0.04 -0.045 0 333.3 Hz H -0.02 -0.05 ||=10 Oe ext rms -0.04 int χ -0.055 -0.06 -0.06 -0.08 -0.1 0 -0.065 20 40 60 80 100 T(K) 40 45 50 55 60 65 T(K) Figure 11 The AC susceptibility of in situ Cu-Mg-B wire sintered at 800 o C for 1hour under protective argon atmosphere, measured at frequency 333.3 Hz in applied magnetic field 10 Oe (rms). The inset shows the full curve in the temperature range from 5K to 100K. -0.005 -0.005 -0.01 -0.01 -0.015 0 -0.02 χ (a.u.) χ (a.u.) -0.015 333.3 Hz Hext=10 Oerms -0.02 -0.05 -0.025 -0.03 -0.1 -0.025 (a.u.) χ -0.15 -0.03 -0.035 -0.02 -0.03 χ(a.u.) -0.05 -0.06 0 -0.25 0 a) 666.6 Hz -0.04 -0.2 -0.04 0 -0.01 Hext=10 Oerms 20 40 60 80 100 20 40 60 80 100 T(K) T(K) -0.035 40 45 50 55 60 65 40 45 50 55 60 65 T(K) T(K) b) Figure 12 The AC susceptibility of the powder extracted from the core of the in situ Cu-Mg-B wire after sintering for 1hour under protective argon atmosphere, measured at frequency 333.3 Hz in applied magnetic field 10 Oe (rms). The inset shows the full curve in the temperature range from 5K to 100K; a) at 700o C , b) 800o C. 378 -6 6.5 10 -6 6.4 10 -6 m(emu) 6.3 10 -6 6.2 10 8 10 -6 H =60 Oe ext 6 10 -6 6.2 10 4 10 -6 -6 2 10-6 -6 6.1 10 0 m(emu) -2 10-6 -6 ZFC 6.0 10 -4 10-6 -6 10 -6 -6 0 20 40 60 80 100 T(K) 5.9 10 40 45 50 55 60 65 T(K) Figure 13 DC SQUID measurement of the powdered core of the Cu/Mg-2B conductor sintered at 800 o C for 1 hour. Our measurements using microanalyser with wavelength dispersive spectrometers, MAWDS, conducted on the sintered sample showed that as a result of Cu-Mg-B interaction multiphase conductors have been obtained and there is no interdiffusion between Cu and B, see Figure 14 and Figure 15. X-ray powder pattern conducted on the powdered cores of the conductors shows a mixture of MgB2 and other phases, namely MgCu2, MgO, MgB4 and possibly also higher borides. With increasing temperature Mg content in the copper matrix increases considerably. The lattice constants of Cu-‘doped’ SEM a) Cu b) Mg c) B d) Figure 14 Scanning Electron Micrograph and MAWDS surface analysis of Cu-MgB2 interface region in a in situ Cu-Mg-B conductor sintered at 700o C for 1h. 379 PIT MgB2 wires are the same as for non-substituted samples, which indicates that Cu does not enter the structure of MgB2. It is important to conduct further XRD investigations [59] on the larger quantities of the powdered core of the superconductor to understand the possible substitution of the Cu in the MgB2 structure. SEM Cu Mg B a) b) c) d) Figure 15 Scanning Electron Micrograph and MAWDS surface analysis of Cu-MgB2 interface region in a in situ Cu-Mg-B conductor sintered at 800o C for 1h. 6. CRITICAL MAGNETIC FIELD An electronic anisotropy arising from its layered crystal structure was revealed by Patnaik at al. [11]. They reported data on three c-axis oriented thin films, showing that the upper critical field anisotropy ratio Hc2 || /Hc2⊥ is 1.8 to 2.0, and the ratio increasing with higher resistivity. Measurements of the magnetic field-temperature phase diagram show that flux pinning disappears at H*≈0.8H c2⊥ (T) in untextured samples. Hc2||(0) is strongly enhanced by oxygen alloying to 39 T for the highest resistivity film, more than twice that seen in bulk samples. Figure 16 Schematic representation of the field-temperature boundaries of superconductivity for bulk MgB 2 and for film 1, assuming dirty-limit extrapolations of data near Tc to low temperature are valid [11]; --- H* irreversibility lines, —— Hc2 upper critical field lines. (Courtesy of D.C.Larbalestier, The Applied Superconductivity Center, University of Wisconsin–Madison) 380 7. CRITICAL CURRENT The critical current density regularly achieved in in situ and ex situ type MgB 2 conductors is in range of >10 5 A/cm 2. From the economical point of view ex situ process without post deformation sintering is economically very attractive since it is the only one superconducting material which will not require sintering even when starting deformation from the lightly compacted powder initial density of 1g/cm3. Obviously one may densify effectively soft superconducting alloys but e.g. densification of the Nb3Sn is impossible since grains have high microhardness. Further progress of the tape transport properties is still expected by improving both the tape cold working process and its design, that would be definitely facilitated by the fact that the materials eventually chosen to sheath the superconductor may not be subjected to any heat treatment. Optimised MgB2 with a higher degree of purity and with controlled grain size would also help to improve the cold working process and the density of pinning centres associated to the interconnected grain boundaries. The intergranular mechanical welding of the individual MgB2 crystallites in the metallic tubes during mechanical deformation to some extent has some similarities to the deformation of graphite which was used in manufacture of the multifilamentary composite Nb3Sn conductors [26]. 7.1 Magnetic cladding, Fe, Ni The magnetic metal clad wires appeared to be the best high current conductors currently manufactured. There are two categories: round conductors and tapes. It appeared once again that alignment of the superconducting core by rolling is probably the best way to interconnect the superconducting grains in this layered MgB2 superconductor. 7.1.1.Round wires It was established that in situ formation of the MgB2 powder in iron matrix PIT conductor can be performed rapidly without need of prolonged heat treatment during the fabrication [23]. A total time in the furnace of several minutes is more than enough to form nearly pure MgB2 with high performance characteristics. The results from Tc, Jc and Hirr show that the samples which were sintered for 3 minutes above 800 oC are as good as those sintered for longer times. In fact, the Jc - magnetic field performance for the most rapidly sintered sample is slightly better than for all other samples. We have achieved also a very similar results in the case of the copper claded in situ wires where the best performing wires were achieved in shortest time. The Jc of 4.5x105 A/cm2 in zero field and above 105 A/cm2 in 2T at 15K has been achieved for the best Fe-clad MgB 2 wires. As a result of such a short sintering there is no need for using high purity argon protection and it is possible to carry 381 out the heat treatment in a much less protective atmosphere or in air. These findings may substantially simplify the fabrication process, making it possible to have a continuous process for fabrication and reducing the costs for large-scale production of MgB2 wires. A high transport Jc of the values 3x105 and 7x104Acm-2 at 4.2K and 20K respectively were recently reported for copper claded Fe/MgB2 manufactured by powder-in-tube technique and sintered at 900oC for 1h [21]. 7.1.2 Tapes The critical current of several pieces of the earlier Ni-cladded tape manufactured by Grasso et al. [19] has been measured at 4.2 K, and the critical current values of short pieces of this unsintered Ni-sheathed MgB2 tape are found within the range 240A and, by considering a superconducting cross section of about 0.23 mm 2, we can therefore estimate its average transport critical current density in 105 A/cm 2. The second series of tapes recently manufactured at the University of Genova, were characterised by the highest values of the critical transport current density reported in the literature where Jc is reaching value above 1.5x105 Acm-2 at 24.5K the lowest temperature for liquid Neon, see Figure 17. c 250 5 1.5 10 200 5 1 10 150 100 50 4 LH2 5 10 LNe c Critical current, I (A) 5 2 10 300 Critical current density, J (Acm ) 350 0 0 25 30 Temperature ( K) 35 40 -2 20 Figure 17 Critical current and the critical current density of the single core ex situ Ni-sheathed tape after additional heat treatment. The values are already above 1.5 105 Acm -2 at 25K [34]. (Courtesy of G.Grasso from Genova University, to be published) It is suspected , that the strong pressure applied during the cold working procedure of the Ni-sheathed tapes could have induced some additional shear stress in the MgB2 crystal 382 structure, improving then its intrinsic current density and also interconnecting the layered structure of the MgB2 substantially improving intergranular connectivity. Irreversibility line measurements would definitely help to understand whether this mechanism is effectively taking place. 4.2 K Figure 18 Critical current density vs magnetic field of the ex situ monofilamentary MgB2 /Ni and MgB2/Fe superconducting tapes as drawn and annealed. (Courtesy of R.Flukiger, Departement de Physique de la Matiere Condensee, Universite de Geneve) [24]. Another example of high quality dense ex situ monofilamentary MgB2/Ni and MgB2/Fe superconducting tapes with high transport critical current densities fabricated using a straightforward powder-in-tube method was recently presented by H-L.Suo et al [24], see Figure 18. The density of the MgB 2 core appears to be a decisive factor for reaching high critical current densities Jc. They have measured transport Jc values up to 2.3 × 105 A/cm2 at 4.2 K in a field of 1.5 T (corresponding to an Ic of 300 A) in an annealed MgB 2/Ni tape and up to 104 A/cm2 at 4.2 K in a field of 6.5 T in a MgB2/Fe tape. Currently these are probably reaching the one of the highest Jc values at 4.2K reported so far in tapes with this material. For higher currents these monofilamentary tapes quenched, but extrapolating their field dependence yields self-field Jc values around 1 MA/cm 2. With both sheath materials, annealing causes clear sintering densification, leading to Jc values which are about ∼10 times higher than those measured in the as-deformed tapes as it is presented in Figure 18. Ni shows a limited reaction with MgB2, leading to the formation of Mg2Ni reaction layers between the filament and the matrix. On the other hand, Fe stays chemically inert and turns out to be an excellent candidate material for multifilamentary tapes with self-field Jc values at 4.2 K in excess of 1 MA/cm2 [24], [34]. 7.1.3 Critical currents - numerical modelling 383 As we have mentioned before the advantage of the magnetic metal surrounding individual filaments in the multifilamentary superconducting conductors is in magnetic decoupling of the filaments leading to a reduction of the transport AC losses [30], [31] and also an increase of the critical current [32]. Multilayer screening is more effective that using the one layer of the identical total thickness [31]. Let us consider the case where 19 filamentary conductor will be manufactured by restacking the Cu/Fe claded MgB 2 monocore conductor into the 19 filamentary conductor as is presented in Figure 19, and let us calculate the critical currents of such a conductor with and without the magnetic screening. a) b) Figure 19 Schematic cross section of the 19 filamentary MgB2 conductor. a) uncovered filaments, b) covered filaments; each filament is covered by 2 magnetic layers, each 5µm thick separated by 5µm thick non-magnetic material, also all interfilamentary region is covered by 2 magnetic layers separated by non-magnetic material of the same thickness. The Jc data obtained from magnetisation measurements for the wire (660oC/0.1h-quenched, see Figure 23) have been fitted by a general Kim relation [69] with 5th order polynomial: J co Bo Jc = 2 3 4 5 Bo + B + a 2 B + a3 B + a 4 B + a5 B The fit of the experimental data is shown in Figure 20a. The parameter Jco=1.0666 10 9 A/m2. The critical currents have been calculated using this non linear Jc(B) characteristic by Finite Element Method, where B is the magnitude of the local overall magnetic field, i.e. the self magnetic field generated by the transport current added vectorially to the applied magnetic field. Comparison of the back calculated data with experimental ones is shown in Figure 20b. The calculation has been made for a monocore wire 0.8718 mm in diameter having the same cross-section of the superconducting area as the 19 filament wire. The experimental data of the critical current were determined from experimental values of Jc simply dividing them by the cross-section of the wire. A good agreement between experimental and numerical data has been achieved. Numerical results gave the self-field 384 T=5K H || 100 ext I (A) c c 2 J (A/m ) 8 10 10 7 10 a) T=5K 0.0 1.0 2.0 3.0 4.0 5.0 µ H (T) o b) ext 0.0 1.0 2.0 3.0 4.0 5.0 µ H (T) o ext Figure 20 a) The fit of the experimental data b) Comparison of the back calculated data with experimental ones. critical current 390.53 A. The value of the critical current determined by multiplying Jco parameter by the cross section of the wire is Ico=636.58 A. Comparison of these two values reflects the influence of self-field. =1 Figure 21 Comparison of the calculated critical current versus magnetic field monofilamentary and 19 filamentary wires with different magnetic coatings. 385 for a) b) c) Figure 22 Spatial distribution of the critical current density in a 19 filamentary wire cross section in self field, for different values of relative magnetic permeability r of the concentric multi-screens as presented in Figure 19b: a) r =1, Ic=442A , b) r =10, Ic= 462A, c) Nonlinear Fe rmax =9000, Ic=628A. 386 The magnetic field dependence of calculated critical currents of a monocore wire and 19 filament conductor with either bare filaments ( r magnetic =1) or with filaments covered by magnetic layers (see Figure 19b) with r magnetic=10 are shown in Figure 21. Also shown in the figure is the self-field critical current of the 19 filament wire (Figure 19b) when the magnetic layers are made of a non linear iron with r max =9000 [70]. Using the iron cladding a significant increase of self-field critical current was achieved (Ic=628 A as compared with 442 A without the iron cladding or with 462 A when cladding was made of a magnetic Material with r magnetic=10). A spatial distribution of the critical current density at self-field in these three cases is shown in Figure 22. Iron cladding gives a very homogeneous distribution of the critical current density with a much higher value due to the screening of self-field of the filaments (Figure 22c). Comparing a monocore wire with the 19 filament conductor without magnetic cladding, (Figure 21), the 19 filament wire has higher Ic in external magnetic fields lower than 0.2 T because of smaller influence of selffield due to separation of the filaments. 7.1.4. AC Losses aspects AC losses in the superconductor at the critical current value can be estimated simply as a half of the product of the critical current and the electric field 1µV/cm. For the model 19 filamentary conductor with iron clading, Fig 19b, sing the self-field value of Ic=628.76 A, Fig 22c, we obtain the loss of 31.438 mW/m. The loss in the Fe coating is 2.5 mW/m if we take a frequency of 50 Hz. Numerical calculations in self-field showed that to obtain the same Ic in a monocore wire, its diameter should be 1.157 mm, corresponding to the crosssection of the superconducting area of 1.05 mm2, a value 1.76 times larger than the superconducting area of the multifilamentary wire. 7.2 Nonmagnetic cladding, Cu, Ta, Nb Using a SQUID magnetometer, magnetisation versus magnetic field (M-H) curves of the round in situ Cu clad MgB2 wires after sintering were measured at temperature of 5 K and magnetic fields up to 5 T to define the Jcmag, see Figure 23. The Jc mag was determined using the Bean critical state model [71] for an infinitely long cylinder in parallel external magnetic field corresponding to fully penetrated state. A comparison between zero-fieldcooled (ZFC) and field-cooled (FC) susceptibility measurements for different wires was conducted to define differences in the flux pinning in the wires. Direct four point current measurements were conducted at 4.2 K in self field. The exemplary transport data for the Cu claded wire is incorporated in Figure 23. Use of copper also allows to minimise the overall cost of the tape or round wire, because expensive non magnetic barrier materials surrounding the MgB2 phase to avoid its diffusion, as typically done by adding Nb or Ta 387 layers, can be neglected, giving further room to improve the conductor stabilisation. Goldaker et al. [20] prepared and characterized monofilamentary MgB2 wires with a mechanically reinforced composite sheath of Ta(Nb)/Cu/steel, which leads to dense filaments and correspondingly high transport currents up to Jc = 10 5 Acm-2 at 4.2 K, self field. The reproducibility of the measured transport currents was excellent and not depending on the wire diameter. Using different precursors, commercial reacted powder or 109 Transport Jctrans data Ic=750A self T=5K field 0.3T (sintering at 700oC/1h) 8 2 Jc (A/m ) 10 10 7 10 6 0 550deg/48h 620deg/48h 660deg/0.1h-quenched 660deg/1h 700deg/0.1h 700deg/1h 1 2 µ oHext(T) 3 4 Figure 23 The transport and magnetic critical current density, J cmag, defined from magnetisation, (M-H) curves of the round in situ Mg-2B wires after reactive sintering formation of MgB2 ; samples were measured at 5K, using a SQUID magnetometer. The measured transport current density J ctrans ~105 Acm -2 is represented by red solid square which was calculated for the whole cross section of the B rich area superconducting core diameter, however it is an underestimated value since only 70% of the whole cross section can be estimated to be an effective superconductor, see Figure 14. an unreacted Mg/B powder mixture, a strong influence on the pinning behaviour and the irreversibility field was observed. The critical transport current density showed a nearly linear temperature dependency for all wires being still 52 kAcm-2 at 20 K and 23 kAcm -2 at 30 K. Detailed data for Jc(B,T) and Tc(B) are also presented by Goldaker et al. [20]. However it has to be stressed that the values of the Jc achieved for the Nb or Ta layered PIT conductor are very impressive and there is a noticeable difference between in situ and 388 ex situ preparation concerning the maximum pinning force for the ex situ beginning at higher magnetic fields, Figure 24 [20]. 7.3. Critical current and flux penetration in thin films Magnetooptic experiments conducted on the bulk samples [72], [73] and also on the high current thin films [74] revealed very important issues concerning the flux dynamic in the MgB2 material including PIT and coated conductors. For the dc and ac applications of the superconducting conductors an issue of primary importance is the static and dynamic behaviour of the magnetic vortices. This issue was addressed to high-quality epitaxial c-axis oriented MgB2 film using magneto-optic (MO) imaging. The direct evidence for a complex a) b) Magnetic Field µo H (T) Magnetic Field µo H (T) Figure 24 Critical current density and the volume pinning force of in situ Mg-2B wires vs field at 4.2 K compared to ex situ MgB2 wires, a) Critical current density vs field b) volume pinning force of the Jc vs B graphs of -Fig.a. ● -MgB2 ex situ wires ■ - Mg-2B in situ wires. [20] flux behaviour was recently presented by T.H.Johansen et al. [74] and D.V.Shantsev, et al [75], where below T=10K the global penetration of vortices is dominated by dendritic structures abruptly entering the thin film. The first four frames in Figure 25, show a sequence of MO images of the high quality MgB2 film taken as the applied field increases from 0 to 60 mT, after first zero-field-cooling the sample to 5 K. The images reveal flux penetration patterns where an invasion of dendritic structures gradually covers the entire film area [77]. The dendrites nucleate at seemingly random places near the sample edge, and develop to their final size in less than 1 ms. During subsequent field reduction the flux redistributes in the same abrupt manners, last two frames of the Figure 25, leading to a 389 remanent state with an overlapping mixture of two types of dendrites, one containing trapped flux of initial polarity and one with anti-flux due to penetration of the reverse return field created by the trapped vortices. The comparative self-exemplary MO images underlining such situations are demonstrated in Figure 26 where flux penetration at increasing magnetic field up to 17mT, and after reduction of field to zero is presented. In Figure 26b there are two pronounced bands of the flux : the external band represents the anti-flux associated with the internal band representing the remanent trapped flux in the sample. A striking change in the morphology of the flux patterns was observed when the experiment was carried out at different temperatures [74], [75]. At the lower temperature, Figure 25, each dendrite has only one or a few branches. With increasing temperature the branching tendency grows steadily, where mT 8.5mT mT 60mT 21mT 0mT Figure 25 Magneto-optic images of the magnetic flux penetrating MgB2 thin film (Tc=39K, DT~0.7K [76]) in an external magnetic field at 5K, ( brightness represent flux density). Increasing magnetic field from the virgin state is marked by upward arrow for 3.4mT, 8.5mT,17 mT and 60mT; where decreasing magnetic field from 60mT to zero field value is marked by downward arrow for 21mT and 0mT. (Courtesy of D.V.Shantsev, Oslo University). 390 a large tree-like structure was formed in one single burst of flux motion, Figure 26. It was observed that above temperature ~ 10 K dendrite formation never occurred, instead only smooth flux distributions, as expected from the critical-state model were observed. This remarkable complexity in flux dynamics, where the detailed dendrite pattern never repeats itself, may suggest that a thermo-magnetic instability is taking place. The heat released by moving vortices causes local temperature rise facilitating further motion, which in turn can trigger an avalanche-like flux invasion [78]. The critical current density Jc(T) , see Figure 27, was calculated from MO images. Below 8 K, Jc exceeds 107 A/cm 2, thus establishing that state-of-the-art MgB2 films have now reached a benchmark for practical applications. Whether the complex flux dynamics will limit their technological potential in coated conductors and devices for dc and ac applications remains an open question. Some future answers may be found in incoming publications [66], [79]. a) b) Figure 26 Magneto-optic images of the magnetic flux penetrating one of the corner of the MgB2 thin film (presented in Figure 25) in an external magnetic field at 9.9K, (brightness represents flux density) a) increasing magnetic field from the virgin state, 17 mT, b) after decreasing field from 17mT to zero (remanent state). Very important information on the magnetic field and current percolation was presented recently by Wisconsin group [72]. Comparison of the light and MO images in Figure 28 shows a complex multi-scale microstructure. X-ray analysis of this sample showed only ~5% MgO as a minority phase. The MO images all show direct evidence of superconducting inhomogeneity, as exemplified in Figure 28b, where very strong superconducting regions of sizes up to about ~150 µm form a minority fraction on several length scales throughout the whole sample. The flux gradient dH/dx across these regions can be observed at all temperatures from 11 to 38 K. The maximum gradients correspond to 105 A/cm 2 at 11 K, 0.05 T. Investigation of the microstructure of the strongest superconducting regions shows that they are mulitiphase, too. In fact these strong 391 Jc x 106 (Acm-2 ) 12 10 MgB2 thin film (magnetooptic measurements) 8 6 4 2 0 5 10 15 20 25 30 Temperature (K) 35 Figure 27 Critical current density of MgB2 thin film calculated from the magneto-optic measurements as a function of temperature. superconducting regions are subdivided on a scale of ~100 nm, perhaps due to partial decomposition in situ. Electron microprobe analysis verified that the darker central area corresponds to a mixture of MgB2 and boron-rich phases. Since none of the X-ray examinations suggest any texture, we conclude that these regions consist of an untextured two-phase nanomixture of MgB2, MgO, pores and perhaps some amorphous B-rich phase. The important implication is that there is a very large number of high-angle grain a) b) Figure 28: (a) Light microscopy and (b) magneto-optical image of the same area of sample in figure 28a), showing extensive inhomogeneity of the sample. In (b), the dark regions exhibit very strong superconductivity, the lighter areas weaker superconductivity [72]. (Courtesy of D.C. Larbalestier et al., University of Madison). 392 boundaries and blocking insulating phases within each of the strongly shielding regions. Nonetheless, these regions support high current densities of order 105 Acm-2 , which they could not sustain if there was any inherent strong suppression of current across the grain boundaries. Indeed, the true local current densities within the superconducting particles must be significantly larger. As it was presented also by Botta et al. [73] that in the sintered bulk MgB2 samples even at 35K and perpendicular magnetic field of µ oH=51mT the induced currents does not show granularity proving that the grain boundary does not present problem in the newly discovered superconductors. 8. CONCLUSIONS One has to assume that although all possible efforts have been made to update the values of the critical parameters and also to describe the manufacturing techniques used, in a such rapidly developing subject, development of new high current conductors and applications will take place driving the subject to the new areas of science and technology. There is also a strong hope that the new reliable superconducting joints and superconducting switches will be made not only based on the MgB2 new conductors but also between MgB 2 and low temperature superconducting conductors such as NbTi, Nb3Sn and Nb3Al opening a new range of the electromagnetic device applications. Because an adequate cryogenic stabilisation is required to avoid quenching and destruction of the conductor research towards ex situ and in situ formation of the MgB2 PIT conductors and coated conductors using Cu-Fe-Ni-alloys based composites as the optimum cladding material is expected in a very near future. It is still an open and maybe even speculative question how the substituted atoms or doped atoms such as Cu enter the structure of MgB 2 and whether it may cause critical temperature increases. Currently in a X-ray analysis of pure MgB2 powder and MgB2 powder currently extracted from the in situ Cu-Mg-B PIT conductor there are no easily detectable differences either in the peak positions or in the appearance of extra peaks. 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