4kK Fro TECHNICAL INFORMATION TECHNICAL NOTES FIELD DATA REPORTS TEXTS CURRENT AWARENESS RETRIEVAL UVtIESYSTEM Volume Protect Your 7 Number 2 February 1975 Hearing Computerized Slope-Staking Using the Area Factor for Optimizing Earthwork During o. Cost Maintaining Roadside Mt. Fuel of Hood and Design National Ditches on the Forest Material Washington Office Engineering News RV US OpEST FOREST SERVICE U.S. DEPARTMENT OF AGRICULTURE ENGINEERING FIELD NOTES This publication is monthly newsletter a or administrative among nature to published Forest Service and ideas of a information exchange engineering The text in the publication personnel. represents publica-tion technical the personal of the respective opinions procedures mandatory in the publication is all not intended This publication Headquarters. If distributed from the Washington Coordinator Because references. should read recommended each of the issue to increase the Office to directly and would number like all approved or type of material however this one of copies and Area Regional Station ask your Office sent to your office. back issues are also available from the Washington of Copies Manager or the Use Form 7100-60 and can be ordered Office on 7100-60. Readers Invitation to news or short item FIELD NOTES Material Office Every reader article submitted to the with an of FIELD NOTES. for article If you have Engineers we invite you to submit other sentences Office and typed double-spaced all only. Coordinator The Coordinators to it Bill R-2 Allen R-3 Bill R-4 Fleet R-5 Jim McCoy a to may submitted or news from several short vary Washington or glossy black Office should be and white photos. submit both questions and should field personnel The items are preferred. to the submitted Regional and of interest to are Groven Strohschein Stanton format concerning Staff the respective accurate informative be original drawings whom by be reviewed should articles McCabe R-1 Engineering short All material illustrationsshould direct questions should Editorial Assistant of material However grammar Region has an Information for publication. The length pages. will edit for for publication current timely technically is FSM 7113. to several typewritten Coordinators share Office Washington Service-wide material like to for publication. to see that the information Washington a potential author is you would engineers Each technicians you are not now receiving a copy for this purpose. FSM by policy except as for engineers. exclusively is or and engineering engineers Information Regional Form instructions and must not be construed author Kjell R-8 Ernest R-9 Norbert Smith R-10 Bill WO Al Colley editing Unit Forest Service Bakke R-6 Quinn Vischer publishing USDA dates etc. Washington D.C. to Rita Wright 20250. Agriculture-Forest This monthly newsletter Service interpretation and its published is retirees only. or use of this for distribution The Department information The use of trade firm or corporation use does notconstitute an official names is employees of Agriculture by other than evaluation any product or service to the exclusion to its own of the U.S. and convenience conclusion recommendation may be of employees. for the information of others which Department assumes no responsibility for the suitable. of the reader. endorsement Such or approval of FIELD NOTES PROTECT YOUR HEARING By Rob Harrison Mechanical Engineer San Dimas Equipment Development The San Dimas Equipment Development tells you and the field people who work overlooked safety hazard that deafness caused facing by noise is Forest has recently Service field personnel Tipthat an Equip published Your Hearing. for you how to Protect noise. is It is The most well established permanent and excessive noise can cause deafness. device can restore hearing prosthetic Center Center once has been lost because it No to excessive of exposure manda-tory noise. A Order has reaffirmed that Occupational recent Executive OSHA regulations do apply conservation hearing to Forest Service workers. One program. and Health Administration Safety These regulations include aspect of the program a the use of personal is hearing conserva-tion engineer-ing protectors. It must be emphasized that hearing protectors In fact program. controls i.e. they noise at silencing best hearing the Equip in old myth use them. It also that the use of hearing machinery number the final answer in a hearing to be a last line of defense of Forest Service This publication GSA and commercially and through should not protectors also gives unsafe because of fellow warning signals or the conversation work rotating situations is presented number a large lists of hearing reasons in everyday language which information presents is controls i.e. after shifts have failed. their Your Hearing. Tip5. Protect protectors available why workers for a large protection are OSHA source and administrative its workers out of noisy areas and regulating The by are considered it is hoped workers cannot workers in the will dispel hear their a noisy situation. This signal-to-noise argument is of course is invalid. The The ratio. much no as it cut will hearing down difference practical protector the volume in signal to hear a wanted ability related to the ratio of the loudness of the wanted detection down cut will of the in signal sound in a background to the loudness the volume of the background sound that the worker wishes to a background of noise of the noise hear. noise as There of noise whether the worker is is construc-tion wearing hearing A number of jobs such activities construction protection as or not. road construction and maintenance shop vehicular and other transportation timber cruising and off-road vehicle 1 activities activities fire are work building fighting road and trail included in the Equip Tips off-road The Equip Tip Protect Development Center. Your Hearing Also available with acoustical engineering dealing noise of slash equipment disposal vehicles from the San Dimas Equipment Development and snowmobiles protectors of the noise of effects and motorcycles may be requested directly Center. COMPUTERIZED By hearing as Reports covering the Service. control vehicles all-terrain technical publications specialized applies to the Forest of motorcycle helmets Civil from the San Dimas Equipment directly wide variety of a it available the measurement dune buggies including and the effectiveness is as is SLOPE-STAKING Charles Peterson Engineer White River National Forest Region 2 INTRODUCTION In the past few years the Forest The design. engineer has design engineer responsible the same method method Service has seen great strides made for construction the move these computer staking that he has been using for years. of using horizontal chain and abney. and chain Previously vertical made into the electronic There is in computerized road But what age. designed a better roads He way about the is still using the traditional road can be improved upon by using a slope the mathematical computations involved in converting slope cost-ing distance to horizontal introduction changed and distances have vertical of the HP-65 programmable calculator by the Hewlett-Packard is a hand-sized battery-powered about $800. Company has calculator runs on a battery on magnetic nightly pack must be an additional steps. plastic pack with an operating a full days operation a spare battery must be recharged mini-computer or programmable calculator of up to 100 program has a capacity It the keyboard with programs being stored battery The for field personnel. this. The HP-65 This been too involved Programming time of about 3-1/2 carried. charging is done through strips. hours. To allow Both the HP-65 and the spare unit is necessary to charge the spare battery. The HP-65 is quite durable piece of electronic and impact. and acceptable for outdoor operation. However it is an expensive equipment and should be treated with care to avoid excessive dirt moisture 2 The The operating efficiency of the calculator is operator machine. Without erroneous input. dependent totally must have a thorough knowledge of such knowledge the operator how is upon the skill of the operator. to stake a slope and of detecting incapable how errors to work caused the by PERFORMANCE vegeta-tion For about two months the The more time crew ideal crew five-man is The crewmens Crew size have found that the steeper the the crew is -four When P-line stakes. our survey has been using the HP-65 We by about 30 percent. and productivity terrain has increased and the thicker the saves. or five depending on P-line offsets P-line offsets are great and previous and the difficulty of finding P-line stakes are difficult to find a ideal. tasks are as follows chief field - Oversees engineering Notekeeper - Runs whole operation helps new crew members and deals with problems. computer and keeps Experienced instrument man - Helps notes. inexperienced crew members writes stakes and operates abney. Crew members - Hold rod set new L-line. THE drive stakes and flag and go ahead and PROGRAM The program printout input consists of data taken and from measured topographical indicator be written point chain offsets fill suggested on the shoulder slope distance field stake. or ditch The directly data. for anticipated slope-stake bottom and from the Road Design The program output slope-stake data is the cut or the horizontal 3 catch distance fill System Catchpoint consists of an error and slope-stake from catch data to to hinge from centerline to catch point. respon-sible CONCLUSION This method of slope-staking can well-trained information save time and increase productivity and conscientious operator on programs equipment is available to direct inputs and controls brovided the process. that a For further contact Charles Peterson Civil Engineer White River National Glenwood Springs Forest Colorado 81601 FTS 8-303-945.6582 Editors Note You an investment in should examine any particular one. of the HP-65 by Engineering all available programmable calculators prior This article should not be construed or the Forest Service. 4 to making as an endorsement USING THE AREA FACTOR FOR OPTIMIZING EARTHWORK DURING ROAD DESIGN By Lorne Highway Hanna E. Siuslaw National Technician Engineer Forest INTRODUCTION The Area Factor output values option each at in the Region station. permits far greater flexibility the Unlike at the A roadway. volume distance change needed are all quite simple to grade his vertical alignment and than change for a 1-foot change to the two adjacent horizontal total VPIs area between in elevation the Area Factor along the stations division by the amount of amount of vertical change two of these values and between subtraction simple improving in the volume gives values of the running adjusted gives which PI and over the total a given vertical method adjustments calculating method. Mass method Unit System computer programs provides Design for the road designer Unit Mass commonly used Road 6 This makes has to do to find the the designer necessary. The Mass method of making Unit hand him to method the Area Factor exercise balance volume judgement better engineering cut and fill quantities changes permit in is making expensive less vertical restrictions the other and permits that changes alignment and require of haul direction On mechanical. deceptively from mechanical the designer frees less total excavation. DEFINITION OF AREA FACTOR The Area each Factor is cross section determined by the calculating h the a running ratio The to Get on the Design in cut and/or by a proportion the station of embankment grades to optimize of road design fig. fill catch points at of the compaction factor fig. excavation 1. It is used embankment for and 2. It Area Factor 2 punch adjusted at to raise or lower haul quantities in the final stages How road of excavation amount between area of roadway total station along a is an optional output Earthwork column 64 printout of the DES just in the Region below the card. 5 6 Road station. It Design System and can be obtained will be listed by requesting a rt l ýF ti L 1 t ýI I-t I r- ý---ý- r - - - -fit f loo fi Figure 1. - Plan view of roadway and possible values of Area Factors. t t 77 Figure 2. - The not minor difference significant in the in width due to 1 changing use of the Area Factor. 6 ý t grade is t t . How was Derived it The formula used to find the Area Factor derived is order to adapt In and adjusted w1 the formula for this particular V when in feet v h w1 use the area portion by an amount of the compaction factor depending on the embankment between h formula hw1 V or from the volume is two the cubic in adjacent Finally stations. this converted is has been isolated of excavation ratio or into units to give yards. de-sirable USE OF THE AREA FACTOR Examination in of the mass diagram order to decrease 3 indicates that three mass changes Figure in amount the total 1000 would be a 200-unit change from station first between 1500 1900 and and and reduce of excavation 1300 to might be The haul quantities. the second a 130-unit change change between 1900 adjust-ment stations and 2200. Since the is change is between to occur these two Hence a line parallel 0.35. 4a it intersection first and ahead of the second this new line with VPIs In or by simple Figure Assuming 4b the is 0.215. cost saving in either decreased between 1900 point 1500 chosen. and a new one and A new VPI at 1900 at is than at the the existing for the revision. enough accurately scaling to effect vertical PIs at change wanted. gradeline is found. of the existing gradelines behind the new VPIs the are 429.66 at 1500 new Their the scale if between excavation a height inserted at accurate The is stations increased to A can It would be inserted if is locate new VPI then 0.43 foot above the existing 1500 1500 1900 at and 1900. then h is view of the change on the results. designer or haul. stations and 457.61 In this figure since the side the middle of this revision. in higher the extensions a triangle h must be doubled to give new VPI of grade of Area Factors the profile there are existing 130-unit change will be to raise grade 429.66 - amount the by the difference Be sure to eliminate the old VPIs. calculations. that the Area Factors 130/457.61 profile the 1300 necessary to raise grade gives and elevations can be found either by 101 and desired Referring to is to and 0.34 foot vertically The of of change stations assume these factors might be 264.04 and 336.08 the h would In Figure stations. 1000 stations found by dividing the volume 1000 and 1300. If we can be 200/336.08 - 264.04 the third a 70-unit so that the grade not necessary to place it to effect is located grade behind the greatest somewhere elevation at the 1500 is not affected the one in this example had not been there. 7 - -- 1-1 1 1-1 1 DESIRABLE 3 a-RAP %4 26 Figure 3. - Mass Diagram. 8 1 10 r---ý --ý-r 4 iI ý 7ýý --4-4- I II T - -- --- I Iý rt-ý-rtý t I ý -f I ý -- 4- t - J 4- ýIa ýrlt jit-ý t 4 t A-H t r tý L L ýIý 4-- ýI7 1 t t ý trE -T -T IF C -Tt o o 4 - --1-1-14--4-L r _ J 1 L Figure 4a. - -_ ...i Slab Change. 9 -41 - -4 4 10 Wedge. Double - 4b. --Mt-IrL DESIRABLE ----------------- 4c In Figure 2200. a 70-unit - 457.61 0.207. VPI would be an acceptable Hence be doubled. existing VPI found by needed to lower scaling The Since solution. nearly the or by calculation another through VPI at a of at the 2100. station VPI new VPI 2100 at this This will and gives h equal to stations the grade equal to two point 1900 the by advancing must again a triangle the h value is The new VPI of the intersection- nearest the station where the would be to lower of this figure view the side correct grade. Be sure to delete the old VPI ahead. the mass zero line between shows that lowering profile a gradeline drawn will give the Area Factor insert is assumed values of 457.61 and 472.10 for these Using 70/472.10 change times h feet below the station and elevation can new gradeline method is not be located is with be the grade accurate unless A variation used. an amount equal to two times h and feet 2200. CONCLUSION Other variations of the use of the Area Factor are possible indeed some others are quite necessary as well as desirable. earth-work Many road designers are acquainted However making the best revisions revisions. programs at the with and use Unit Mass for marking grade seems to be much the Area Factor for final grades. Although It the Area Factor Fort Collins Computer simpler and provides can measurably reduce option Center it is not included For further details contact Lorne Hanna Siuslaw National P.O. Forest Box 1148 Corvallis Oregon 97330 FTS 8-503-752-4546 11 in might be included are received. changes. for greater latitude the number the Road if in of Design System enough requests for it 12 Wedge. Single - 4c. Figure AMP r 11 DESIRABLE COST OF MAINTAINING ROADSIDE DITCHES THE MT. HOOD NATIONAL FOREST ON actu-al By T. L. Pickett Mechanical Engineer San Dimas Equipment San Dimas Equipment the Recently Development Center Development Center data from which the obtained equip-ment costs of several maintenance tasks were extracted road here as useful information ongoing work project computerized and some These data were discovered for field personnel. San Dimas when we found that the Mt. Hood at road maintenance records. This discovery their of which are presented in the National course of had Forest was very important to ex-penses development projects Center and the Mt. Hood The data presented cost but San Dimas and at do not include codes were accumulated or tasks are summarized in Table sick I all leave Equipment of their data for Fiscal annual leave and averaged totaled Development Year 1974. or other overhead and equipment expenses. incurred labor material are limited to actually activity any the Missoula at us with to supply agreed also Four here at San Dimas. These most of the work usually associated with roadside and cover ditch maintenance. The cost of the average Forest FY in cleaning and reshaping 1974 was about $46 per $632 per ditch-mile task was year was $6 per ditch-mile and 4x4 regular cab pickup or a six-passenger loader and dump truck The A for over 9 miles of ditch. stakeside trucks least Hood National example seen for expensive expensive Usually a this noted for the was used variety of equipment large utility trucks. pickup was used were task on the Mt. The most 3 miles of ditch. for over including tractors front-end ditches ditch-mile. motor grader with a and about 20 percent of the time a used. also per-formed The debris. cost cost of the average The maximum was less than $1.00 slough removal cost was personnel-carrying vehicle motor grader was a The cost of the average The most of debris. expensive The least 260 cubic yards. loader used such 10-yard-capacity as a regular cab or six-passenger also operation of expensive was For this cubic yards. and one or two yard of this operation This task was usually dump trucks pickup. along with About 40 a percent used. slough removal and a personnel-carrying per cubic $7 per cubic yard for over 280 cubic yards and minimum per cubic yard for over 375 with a front-end loader of the time end haul task was $2.23 with without task just end haul task was $1.58 cost $11 under $1.00 the Mt. Hood six-passenger per cubic per cubic National yard yard Forest per cubic for about 30 cubic for quantities yards from 40 to usually used a front-end pickup however about half the time they a motor grader presumably for smoothing the ditch and road behind the end 13 yard. loader. Table I. - Ditch LABOR ACTIVITY HOURS CLEAN AND RESHAPE DITCHES COSTS $ Maintenance EQUIPMENT COSTS $ 1200 6877 4279 SLOUGH REMOVAL WITH END HAUL 831 5024 4948 SLOUGH REMOVAL WITHOUT END HAUL 191 1165 MACHINE CLEANING OF CULVERTS 2070 11937 704 11807 Cost Summary TOTAL COSTS $ 11156 COMPLETED WORK UNITS COST PER UNIT $ 241 ditch-miles 46.26/ditch-mile 9972 4485 cu yd 2.23/cu yd 1868 1185 cu yd 1.58/cu yd 23518 2263 culverts 10.39/culvert cul-vert cul-vert The inlet and culverts this this $195 per $100 per cleaning on a road. of the time they needed The of dump trucks data for other tasks will remain unpublished Center personnel that the total all National Forest for personnel and 8 percent $2.00 per number of large used on a front-end loaders About transportation. of the time they needed a grader. Equipment Development is. Hood Mt. interested in the cost of a particular task he To cost was less than but not always associated with a low cost was frequently only one that needed cleaning culvert minimum The most culvert. This was for cleaning culvert. The culvert. $10 per task was of culverts cleaning cost task with regular cab or six-passenger pickups 14 percent motor type Usually when there was only one on a road. needing this The of operation the cost exceeded road for machine cost of the average expensive for some may obtain it time however if anyone is the San Dimas by contacting Center. one of the more expenditures aspects of the interesting for machine cleaning of culverts data presented in Table exceeded the combined I costs the other ditch maintenance tasks. FUEL AND MATERIAL SHORTAGES By Consultation Theral R. Neilsen and Standards Washington Office Transporta-tion The recent fuel crisis and subsequent increased look fuel costs and construction management of material the Forest shortages Service con-sideration have given us cause System. to take a closer Considerable using the road system. given to esthetics not change problems but relating as energy Movement energy at our and materials are expended of goods and services safely in building. operating and and economically with concerns has been our and environmental and resources become more scarce and costly to planning design construction objective. It should our solutions to operation and user needs become more of This concern along with the suggestion that opportunities in conservation October 1973 the and materials be Regional Engineer energy explored was expressed during difficult. meeting. 15 com-binations. Road management Proper will be increasingly examples are operation and use allow design construction location as for maximum economy and may require new and difficult for of fuel numerous trade-off and construction different materials Some for assessment. bases follows Steep work grades tests economy in consumption the horsepower needed to negotiate requires twice road against indicate that the road surface A economy. soft poorly maintained up to three times the energy condition dirt consumption of A fuel. a 1-percent 5-percent speed and affects surface requires slower of an asphalt grade Recent grade. resulting and speeds paved road. mea-sure Excess road. length more than costs Energy consumed Balancing the excavation of energy in Closure of certain During the relatively hear about your solutions in in and shrinkage remaining as timber becomes more may be a either articles and materials crunch 16 to of solution. your road system management procedures. through attractive. maintenance and to allow improvement roads brief brush with the energy had to make adjustments and more importance. roads to reduce more important and drive over the to build be considered. Precision in measurements Use of renewable resource materials such the also becomes more important as a and embankment. conservation. swell factors attains the extra energy just maintenance must FIELD NOTES youve undoubtedly We would like or letters to the to Editor. LETTER TO THE EDITOR Reference FIELD NOTES Volume 6 Number 6 June 1974 Operations The Service Forest comfort in published owns and high-temperature in the June 1974 operates zones replacement As pointed in units should Forest levels vehicle Strickland air conditioners fuel inside intent of the article project managers to carefully was to encourage comfort versus primarily for passenger The and not for dusty conditions. economy and EDT Project 1642 is the most economical way to reduce Service should where dust many L. in whether or not determining be air-conditioned. out by Rob Harrison motor vehicles by Harold FIELD NOTES examine the need for passenger News Office Engineering Washington continue vehicles to purchase will air conditioners endanger the health Ollie factory-installed dust levels air conditioning vehicle cabs. for vehicles to be used in of passengers. A. Broadway Equipment Washington 17 inside Management Engineer Office Engineering The areas WASHINGTON OFFICE ENGINEERING NEWS TECHNOLOGICAL IMPROVEMENTS Heyward Taylor T. Assistant Director SPEL - SPECIAL Through the joint efforts the evaluations work. in evaluation The in FHWA and a publication and materials used The information in has been prepared documenting and maintenance highway construction the status along with given for each 3 name and address along with number categories AASHO were made by various State highway departments for nearly 3000 products categories. manufacturers reference of of many products Evaluations 24 major 2 PRODUCT E VAL UA TION LIST product of the evaluation were evaluated 1 name accept not accept i.e. brief remarks or explanation which the products includes description of product and use 4 pending and of the evaluation. are Adhesives Aggregates Barriers Fencing and Roadside Structures Bituminous Materials and Additives Bituminous Culverts and Drainage Deicing and Preservative Rejuvenators Treatments Structures Chemicals Joint Sealers and Fillers Mulch and Erosion Controls Patching Materials Portland Cement Concrete Admixtures Portland Cement Concrete Curing Portland Cement Concrete Finishing Products Materials Reflective Crack Controls Rust Passivators Skid Control Systems Soil Sterilization Soil and Weed Control Materials Treatments Structural Materials and Components 18 of product State making the 5 a Structural Paints and Construction Testing Equipment Traffic Marking Materials Membranes and Waterproofing Materials Miscellaneous Sub-committee The on on trade name products of information compilation The Materials. 200-page listing of its membership and participation Service because in an is of the activity was made of products AASHO the AASHO available to the Subcommittee Forest on Materials. SPEL have been Copies of 17 trade name consulted Equipment - 1974 file designation and the Centers are Engineers products with Materials Engineers San Dimas Regional all Center and Missoula Development December sent to Development respect to decide to their use in a forest Equipment by memorandum dated 7170 Materials Engineering. the best position in Center The Regional Materials on the usefulness of the various They environment. should be for further information. CONSULTATION AND STANDARDS Charles R. Weller Assistant Director RANGE POLE PROGRESS LASER common During a recent survey project on the improvement boundary between the States of Virginia and was made which should Tennessee another the Forest Service boundary-marking further increase the efficiency of sens-ing. International the laser Telephone beam To date at it daylight model. a range and Telegraph of has units have been engineered This would significantly outputs. We production. Forest 1 mile. has been tried NASA program. only It at has we night but expressed the opinion for reduce maximum are working heat and laser light with NASA should to develop that there will be no restrictions the cost of the required instrumentation configuration eventually put budgets. i GPO 886-297 sensor which will detect a once the compatibility. have not yet evaluated the proper This modification a nighttime developed uses the principle of infrared 19 and should of instruments the cost within for the reach increase maximum of most