Microsystems in Biomedical Engineering 2004 by Oddvar Søråsen Department of Informatics, UiO 23. March, 2004 Microsystems in Biomedical Engineering z z z z z “Swiss Foundation for Research in Microtechnology” EPFL, Lausanne, 10 - 11 March, 2004 Focus: Miniaturization of devices useful in biomedical engineering Micromachining and MEMS technologies are powerful tools! 2004 Material from course by FSRM Contents z z z Definitions Technology and principles Applications Benefits 2004 z Terms z MEMS (Microelectromechanical systems) z z z z Miniaturization of electrical, mechanical, optical, fluidic, magnetic systems Microtechnology (e.g. MRL) Microsystems (Europe), MST Micromachines (Asia) “Biomicrotechnology” z z z Wide and highly dynamic field Many different technologies Typical: biomolecules/cells will be combined with technical structures 2004 z “Biomedical” applications z z Second largest application area for MEMS after automotive Challenge: identify niches with sufficient market potential to justify the long and expensive development process Forecast: MEMS-enabled chemical sensing and microfluidic systems will grow tremendously! 2004 z Technology Microfabrication: batch processing from IC -> expanded z z z z Photolithography Bulk micromachining Surface micromachining (sacrificial + structural layers) Silicon, a central material: z z z + mechanical properties (stress – strain, “spenning – tøyning”), + excellent piezoresistive material - optical penetration 2004 z 2004 2004 Non-silicon microfabrication Metal (electroplating) z z z z z Used directly or as mould (plastic) (Ni, Cu, Au) Laser (cutting, removing glass, plastics, ceramics) Glass microstructures Plastic microstructures (laminate) Hybrid microstructures 2004 z Hewlett Packard Inkjet Nozzle Roadmap 2004 MEMS structures and principles Pressure sensors z z z Inertial sensors (accelerometers and gyros) Detection mechanisms: z z z bending of beams, diaphragm piezoresistive elements, capacitive detection Fluidic systems Actuators (mirror deflection) 2004 z 2004 2004 2004 Applications in Biomedical Engineering In Vivo systems (contact with patient bodies) z z z z A. Electrical stimulation B. Biosensors C. MIS Minimally invasive surgery In Vitro systems (clinical settings) z z Medical diagnostics R&D in drug discovery and development 2004 z A. In Vivo: electrical stimulation Neurostimulators in the cardiovascular area z z z z Pacemaker, defibrillator (flagships, most mature) All the main heart disorders are being treated with microelectronic implants! Future: Rate-responsive pacemaker (accelerometers, pressure/flow sensors) Coclear implants (Otology) z z Commercialized Widespread use in children with profound deafness. 2004 z 2004 2004 2004 A. In Vivo: electrical stimulation, cont. Retinal implants (futuristic) (Ophthalmology) z z z Visual systems to the blind Epiretinal implant device: Optobionics FES functional electrical stimulation z z z z Bone growth stimulator Bladder stimulators (small market yet) Restoring movements to paraplegics (lammet fra livet og ned) and stroke victims (not in commercialization yet) Dropped foot syndrome. Attaching electrodes to special nerve 2004 z Neurology and rehabilitation Limb function restoration z z Sensors for prosthetic devices Freehand system from NeuroControl Corp z z z z approved FDA in 1997 for quadriplegics (can use their shoulder and upper arm, but not their hands) Implanted in the chest - 8 electrodes Can grip lightweight objects Telemetry z RF MEMS, inductive coupling 2004 z Neural-electronic interfaces z Micromachined neural sensors and stimulators z z z z many electrodes co-fabricated tailor systems to the dimensions of individual cells Blocking brain signals that cause tremor (Parkinson) z Medtronic 2004 z control prosthetic limbs with signals from the brain or spinal column MEMS: Drug delivery z z z Asthma, attack prevention Implantable drug infusion pumps (1980- to cancer pat.) z z z z Small pump controlled by an electronic module Biotelemetry unit, lithium battery Refillable reservoir, catheter delivers drug where needed Advantages: preprograming, versatile regulation, adapted to patient needs, patient compliance (tilpasning), lower risk of infection, delivery to targeted internal sites, reduced doses and side effects 2004 Aeorosol Technology Analysis: Drug Delivery STEAG microParts, Germany Boehringer Ingelheim Pharma GmbH & Co. KG 2004 ÂBoehringer Ingelheim (D) ÂSTEAG microParts (D) Nebulisers for drug inhalers Technology Analysis: Drug Delivery Debiotech Chip 2004 Technology Analysis: Drug Delivery Debiotech Chip 2004 Source: Debiotech Patches, stents Transdermal patch systems z z z z z For transcutaneous delivery of drugs (“passing, entering, or by penetration through the skin”) Electrophoresis are used At an advanced clinical trial stage Stents! 2004 z B. In Vivo: biosensors z Sensors typically measure physical rather than biochemical parameters Pressure sensors inserted into a catheter and inserted into arteries (blood, bladder, cerebral spinal pressure) z Blood pressure sensors used during surgery z z measuring intravascular blood pressure Brain pressure z z Highly invasive brain surgery Patient still conscious 2004 z Implanted sensor: sown in place, light communication 2004 Radi Catheter 2004 2004 Probe placement is facilitated by two depth markers located at 35 and 40 cm. Technology Analysis: Monitoring & P.O.C 2004 B. Biosensors, cont. z z Catheters (RADI) and endoscopes Ultrasound blood pressure Gasteroentology: Swallowable camera z z Imaging Ltd, Israel CMOS image sensors, ASIC, LED illumination, video telemetry, UHF radiotelemetry up to 5 hours (small intestine) 2004 z 2004 Technology Analysis: Catheters & Endoscopes Given Imaging – Imaging System in a Pill Pill - 11mm diameter 27mm long Wireless link Wired link 2004 Optical lens Battery Radio and CMOS transmitter imager Source; Given Imaging Ltd B. Biosensors, cont. Diabetes z z Large activity Commercial product: z z z GlucoWatch from Cygnus, CGMS sensor system Spectroscopy used No in vivo sensors in common use for monitoring metabolics z due to sensor drift, perturbation of the surrounding tissue 2004 z 2004 The glucose-monitoring watch. Cross-section, top left. Comparison of prototype 1 COB and prototype 2 SMD board, top right. Prototype 1 final device, bottom left. Pre-series device, bottom right. C. MIS Minimally Invasive Surgery “Keyhole surgery” z z z Toolbox: z z z Micromanipulators Miniaturized surgical microinstruments Micropump, microvalves, microfilters, microneedles, microsyringes (sprøyter), incredibly sharp blades Pressure monitors are used Catheters with imaging capabilities, incl. ultrasonic probes 2004 z In Vitro devices: Biochips z Miniaturize entire biomedical systems Microfluidic systems typically have z z Smaller volume, reduction of system size Precise control of sample volume z z z thermal, fluidic Massively parallel tests Possible reduction in system cost 2004 z In Vitro: Main technologies Lab-on-chip devices z z z Integrate different biochemical laboratory processes on a single chip Microarrays Application areas: z z Monitoring: blood pressure, glucose, blood gas ++ Life science research and drug discovery 2004 z 2004 Technology Analysis:Glass Microreactors 2004 Lab-on-chip Blood analysis at the bedside (“point-of-care” testing) z z z z Systems are microfluidic based Tiny channels etched in the chip, glass, plastic Transport of droplets of fluid by electrophoreses Tiny pumps and valves in some cases z z z - most without moving parts CD (centrifugal force), SAW Single use chip (HP and iSTAT), 2 min, 2-3 drops 2004 z iSTAT 2004 • blood analysis glucose, urea, pH, blood gases, • portable POC device • analyser + disposable cartridges • microfluidic channels • micro-fabricated thin-film electrodes iSTAT Sensor Chips 2004 Microarrays z z z Integrate a high number of identical types of reactions on a single chip (two-dim) Discrete areas containing biomolecules that are capable of interacting specifically with a complementary molecule Can determine which component is present in a speciman Optical detection of pattern 2004 z Microsystems for genetic analysis Gene chips z z z z z DNA analysis Calipher DNA analysis plate Fragment of genome is identified on a chip surface DNA amplification Protein chips z Different proteines or peptides are identified 2004 z Glass Microstructures Example Caliper DNA Analysis Plate 2004 Caliper DNA Analysis Plate Technology Analysis: Analysis Systems Caliper DNA Chip 2004 Drug discovery Microarrays, microfluidic systems z z Drug development: “High Throughput Screening” New drugs to the market faster z z z Microtitre plates Microreactors “Pharmakogenomics” z z z Study the genes role in metabolizing drugs Individual and different reactions on patients Select the right type and dose for new drugs 2004 z Benefits of Biomicrotechnology devices In Vivo: MEMS technology is significant for the future development of medical implants and devices z More functionality z z Biocompatibility z z z Combination of microstructures and bioactive molecules Suitable packaging, biocompatible coatings Silicon can be made biocompatible and even biodegradable!! Cost z z Batch manufacturing Disposable analyzers and sensors 2004 z Benefits In Vitro Devices z Biomolecular and biochemical analysis z z z z z Miniaturization Parallelization Acceleration Speed up drug discovery Powerful new diagnostic tools z z Genetic analysis for the daily medical routine Decentralized monitoring 2004 z 2004