PERFORMANCE OF ARTICULATED VEHICLES AND ROAD TRAINS REGARDING ROAD DAMAGE AND LOAD CAPACITY Klaus-­‐Peter Glaeser Federal Highway Research InsFtute (BASt) Germany Besides safety performance, economic performance and environmental performance the road wear performance of trucks and truck combinaFon plays a major role for road authoriFes and administrators. The society has to pay for the ruTng damage caused by truck traffic. COST 334 Tyre ConfiguraFon Factor: • The TCF value relates the pavement wear of a given tyre to the pavement wear of a reference tyre. Within different axle categories (steered, driven or towed axle) there is a wide range of TCF values which reflects the fact that there are more and less pavement damaging tyres and tyre configuraFons as opFons possible. • Tyre assembly (single/dual), tyre width and tyre diameter are the most important factors which influences the TCF. COST 334 Axle Wear Factor: • The damage contribuFon of a single passage of an axle is expressed by the so called axle wear factor (AWF). This AWF is a dimensionless factor relaFng the damage contribuFon of a specific tyre at a given axle load to the damage contribuFon of a single passage of the reference tyre(s) with a reference axle load. Reference for the AWF means a passage of a 10 t axle equipped with 295/80R22,5 tyres mounted as twin assembly. COST 334 Load Equivalency Factor: To adjust the axle load effect on pavement damage a load equivalency factor (LEF) was introduced by COST 334. If only asphalt roads in the primary road network are considered and only primary ruTng as damage cause is taken into account the pavement damage increases with the power of 2 by axle load. (No ruTng on concrete roads!) COST 334 Vehicle Wear Factor: • The sum of all axle wear factors is called vehicle wear factor (VWF). For equal TCF and LEF the higher the number of axles the higher is the vehicle wear factor, but on the other hand the higher the payload can be. • For the same gross vehicle weight the higher the number of axles the lower is the axle wear factor for each axle and also the vehicle wear factor as sum of all axles. COST 334 Vehicle Wear Performance: The performance of a vehicle regarding pavement wear can be calculated by relaFng the payload to the vehicle wear factor. This performance indicator: “VWF / Payload” is abbreviated in the following as PER (vehicle road wear performance). Formulas Used: • Load Equivalence Factor: LEF= (axle load / 10)² • Tyre ConfiguraFon Factor: (tyre width/470) -­‐1,65 x (tyre diameter /1059) -­‐1,12 • Calculated Tyre ConfiguraFon Factors: TCF: see Table 4.67 in the COST 334 Report • Axle Wear Factor: AWF=TCF x LEF • Vehicle Wear Factor: VWF=SUM (AWF) • Vehicle Road Wear Performance: PER: VWF / Payload Differences in Tyres and Axle ConfiuguraFons • Steering Axle: – Europe + Australia: 295/80 or 315/80 (rare 385/65), volume transp. : 315/60 or 315/70 – US + Canada: 295/75 – SA: 315/80 or 385/65 – Mex: 11‘ • Drive Axle: – All twins, no super singles, Sizes: see steering axles • Towed Axles: – Europe: Singles 385/65, only volume transp.: 275/70 as duals – All other: Duals: SA: 12‘, US: 295/75, AUS: 11‘, The OECD/JTRC Study • From the members of the OECD working group vehicle data such as gross vehicle weight (GVW), payload, axle loads for 39 arFculated vehicles were provided and the data on tyre size and tyre assembly (single/dual) as well. • The truck combinaFons were divided in 21 “workhorse vehicles”, 13 “higher capacity vehicles” up to 50 t GVW and 25 m length and 5 “very high capacity vehicles” (road trains) with a length over 30 m and GVW>50t. Example Vehicle: EUROPE 2 Vehicle classificaFon: Workhorse vehicle Payload (t): 26.0 Total cargo volume (m3): 87.6 Example: Ref. Vehicle: EUROPE 2 Tyres 295/80R22,5 295/80R22,5 385/65R22,5 385/65R22,5 385/65R22,5 Dual/Single S D S S S Axle Load (t) 6,5 11,5 7,33 7,33 7,33 AWF 1,33 1,32 1,21 1,21 1,21 VWF 6,28 PER : 26 = 0,24 African and Australian Workhorses Vehicle origin & identification number GCM (t) / Payload (t) Length (m) Schematic Vehicle description & vehicle code AFRICA South Africa 1 ZA1-w 43.50 28.14 15.31 Tractor semi-trailer T12b3 South Africa 2 ZA2-w 49.30 31.90 17.75 Tractor semi-trailer T12b3 AUSTRALIA Australia1 AU1-w 45.50 29.00 19.00 Tractor semi-trailer T12b3 American Workhorses AMERICA 21.55 m Tractor semitrailer T12b2 21.55 m Tractor semitrailer T12b3 20.80 m Tractor semitrailer T12b2 20.80 m Tractor semitrailer T12b3 21.56 m Tractor semitrailer T12b2 Canada 1 CA1-w 39.50 t 25.30 t Canada 2 CA2-w 46.50 t 31.30 t Mexico 1 MX1-w 44.00 t 28.65 t Mexico 2 MX2-w 48.50 t 32.35 t Mexico 3 MX3-w 44.00 t 28.65 t United States 1 US1-w 36.35 t 21.15 t 19.77 m United States 2 US2-w 36.36 t 23.46 t 21.98 m United States 3 US3-w 41.90 t 26.70 t 19.77 m Tractor semitrailer T12b2 B-double T11b2b1 Tractor semitrailer T12b3 European Workhorses Belgium 1 BE1-w 39.00 t 25.00 t 16.20 m Tractor semi-trailer T11b2 Denmark 1 DK1-w 44.00 t 30.00 t 16.48 m Tractor semi-trailer T11b3 Denmark 2 DK2-w 48.00 t 32.00 t 18.75 m Rigid truck trailer R12a1b2 Denmark 3 DK3-w 48.00 t 32.30 t 16.50 m Tractor semi-trailer T12b3 Europe 1 EU1-w 38.00 t 24.00 t 16.50 m Tractor semi-trailer T11b2 Europe 2 EU2-w 40.00 t 26.00 t 16.48 m Tractor semi-trailer T11b3 Europe 3 EU3-w 40.00 t 27.00 t 16.90 m Truck trailer R11a1b2 Europe 4 EU4-w 40.00 t 25.00 t 18.75 m Rigid truck with rigid drawbar trailer R12a2 44.00 t 29.10 t 16.50 m Tractor semi-trailer T12b3 44.00 t 28.00 t 16.50 m Tractor semi-trailer T12b3 United Kingdom 1 UK1-w United Kingdom 2 UK1-w Results Workhorses EU2=Ref. (overloaded?) 4 axle Tractor-­‐Semitrailer (39t GVW) with 9t axle load on single tyres (steer and towed) and 12t on drive axle with twins (allowed 11,5t max!) Higher Capacity Vehicles Vehicle origin & identification number GCM (t) / Payload (t) Length (m) Schematic Vehicle description & vehicle code AFRICA South Africa 3 ZA3-h 56.00 33.80 21.97 B-double T12b3b2 South Africa 4 ZA4-h 56.00 34.24 21.98 B-double T12b2b2 AMERICA Canada 3 CA3-h 62.50 42.30 20.43 B-double T12b3b2 United States 4 US4-h 36.36 23.58 22.06 ‘A’ train double T11b1a1b1 United States 5 US5-h 44.10 28.90 25.12 Tractor semi-trailer T12b3 AUSTRALIA Australia 2 AU2-h 68.00 44.50 25.01 B-double T12b3b3 European Higher Capacity Vehicles GCM (t) / Vehicle Payload origin & identification (t) number Length (m) 60.00 39.30 Denmark 4 DK4-h 60.00 40.70 25.25 Denmark 5 DK5-h 60.00 38.00 25.10 40.00 25.00 Netherlands 1 NL1-h 50.00 33.41 Netherlands 2 NL2-h Netherlands 3 NL3-h Schematic Vehicle description & vehicle code EUROPE Belgium 2 BE2-h Germany 1 D1-h Vehicle Classification 25.25 25.23 European modular vehicle European modular vehicle European modular vehicle European modular vehicle Tractor semi-trailer with rigid drawbar trailer T12b3a2 Truck trailer R12a2b3 B-double T12b2b3 Tractor semi-trailer with rigid drawbar trailer T11b3a2 24.20 Higher capacity Rigid truck with two rigid drawbar trailers R11a2a2 60.00 37.70 25.25 European modular vehicle Tractor semi-trailer with rigid drawbar trailer T11b3a2 60.00 39.72 25.24 Higher capacity Rigid truck trailer R12a2b3 Road Wear Performance of Higher Capacity Vehicles Volume Capacity Related Vehicles Very High Capacity Vehicles Vehicle origin & identifycation number GCM (t) / Length (m) Payload (t) Schematic Vehicle descripttion & vehicle code AMERICA Canada 4 CA4-v 62.500 37.300 38.330 A’ train double T12b2a2b2 Mexico 4 MX4-v 66.500 42.849 39.080 ‘A’ train double T12b2a2b2 United States 6 US6-v 53.752 37.287 31.570 ‘A’ train triple T11b1a1b1a1b1 United States 7 US7-v 57.040 32.840 30.960 ‘A’ train double T12b2a2b2 AUSTRALIA Australia 3 AU3-v 90.500 60.000 33.310 B-triple T12b3b3b3 Road Wear Performance of Very High Capacity Vehicles Density of Goods • In the disFncFon of payload capacity and volume capacity the determinant factor is the specific weight or the so called “density” of the load to be transported. • The example truck “Europe 2” above, has 26 t payload capacity and 87.6 m³ volume capacity. This means the cargo may have a density 0.3 kg/ dm³ or less to avoid overloading. (Empty beer botles in boxes have just the density of 0.3 kg/dm³). Examples of the specific gravity for different goods [Kg/dm³ = t /m³] Water, Milk, Beer, etc. 1 kg / dm³ Fuel, Oil, Ethanol, etc. 0,6 -­‐ 0,8 kg /dm³ Earth and Soil 1,3 -­‐ 2,0 Kg / dm³ Concrete 2,2 kg / dm³ Bricks 1,9 kg / dm³ Alloy 2,7 kg / dm³ Steel 7,9 kg / dm³ Wood (dry) 0,5 -­‐ 0,9 kg / dm³ Rubber 1,2 kg / dm³ Beer boxes with 20 empty botles (0,3mx0,3mx0,4m ) weigh 10 kg: 0,3 kg /dm³ Beer boxes with 20 filled botles (same size, but 20 kg): 0,6 kg / dm³ Refrigerators (white goods) 0,14 kg / dm³ Nine passenger cars,1,5 t each, on a 100m³ transporter : 0,135 kg / dm³ Single dispatched items (parcels) 0,15 kg/ dm³ Styropor 0,04 kg / dm³ GVW „Europe2“ by WIM in Germany Load Efficiency (Payload/ GVW) of HGV by ConFnents The differences between workhorse and high or very high capacity vehicles are small. The payload share on the GVW is in almost all cases between 60% and 70%. Final Remark This presentation deals only with the performance of different truck units on pavement wear. The performance concerning bridge loads or turning ability and other impacts on infrastructure are not examined. The topography and the existing road network in different countries and regions in the world plays a major role in defining maximum weights or dimensions for heavy goods vehicles.