Analysis of Stability Control Systems for Tractor-Semitrailers John Woodrooffe, Dan Blower, Paul E. Green - UMTRI Larger NHTSA Study Safety Benefits of Stability Control Systems for Tractor-­‐Semitrailers • Daniel Blower • Timothy Gordon • Paul E. Green • Brad Liu • Peter Sweatman Purpose: Estimate safety benefits of ESC and RSC for tractor-semitrailers in rollover and yaw instability crashes" With Arvin-Meritor, sponsored by NHTSA" Technologies investigated • Full electronic stability control (ESC) on the tractor. • Tractor-­‐based roll stability control (RSC). • Trailer-­‐based RSC • Tractor ESC in conjuncEon with trailer-­‐ based RSC Study Design Prime Activity Modules" Fleet Case Studies" • Identify effectiveness of systems in fleets" • Identify crash types most affected" • Obtain fleet crash rate reduction estimates" • Obtain fleet cost effectiveness" • Identify crash scenarios" LTCCS" Analysis" • Perform clinical analysis of PARs and crash reconstruction documents" • Confirm / modify crash scenarios hypotheses" National Crash Databases" • Determine frequency of selected crash scenarios" • Determine severity characteristics of selected crash scenarios " • Estimate likely benefits" Naturalistic Driving Databases" • Provide insight into probable incident approach speed range" Hardware" in-the-Loop" • Examine the detailed sequence of various crash scenarios" • Estimate speed ranges where technologies can be effective for various driving conditions" • Study the relative performance of the various technologies" Crash Data Analysis Rollover and Loss of Control" • Five Years Of GES Data (2000 – 2004)" • Five Years Of TIFA Data (2000 – 2004)" • GES Nonfatal, TIFA Fatal" • Nationally Representative Databases" • Results For Tractor Semitrailers" Large Truck Crash Causation Study Cases" LTCCS provides detailed information about crash events:" – Scene diagram" – Detailed narrative" – Detailed coded crash events (matches GES; can be approximated in TIFA)" – Matches TIFA on detail of physical configuration of the vehicle (weights, lengths, axle count, cargo weight and type, etc.)" Review of LTCCS Yaw & Roll Instability Crashes" • Review of:" – 83 yaw instability cases " – 81 roll instability cases" • Assess for" – Accuracy of coding" – Crash details (radius of curvature, curve entry speed)" – Relevance of roll & yaw control technologies (likely, probably, unlikely, unknown)" LTCCS Rollover Case for Simulation • Road curved • Dry surface • Cargo: loaded 3-axle tractor pulling bottom dump. 14,000 kg cargo (dirt) 28,000 kg gross weight Est. 65 km/h Simulating Rollovers in Curves Distribution of Lateral Acceleration Peak Ay FOT Data Consist of 3,460 Passes Through 42 Curves (naturalistic)" Distribu(on of Rollovers On Curve by Curve Radius and Roll Posi(on Radius" Within 100m of" curve start" Past 100m of curve start" Total" <100m" 23" 20" 43" >100m" 7" 21" 28" Of rollovers, 20/43 entered curve below Vc (radius < 100m)" Of rollovers, 21/28 entered curve below Vc (radius > 100m)" Use this information to shift distributions to the right" Distribution of Peak Ay Converted to km/h for Two Curve Radii 68m curve radius 227m curve radius Km/h Km/h Schematic Trajectory of Maneuver (Transient to Constant Curve) Spiral transiEon rate of 1.3 m/s3 is based on the AASHTO prescribed curve entry geometry corresponding to a steady-­‐state lateral acceleraEon of 1.5 m/s2. Hardware in the loop SimulaEon • TruckSim offers Real-­‐Eme SimulaEon in CombinaEon with SIMULINK and the TruckSim Animator Hardware in-the-Loop Hardware • Uses all pneumaEc and electronic control elements (except the air compressor and drier,) • Power unit components consistent with 3-­‐axle power unit and 2-­‐axle semi trailer to be used for HiL validaEon • The enEre pneumaEc system from air reservoirs, through treadle and other system valves to brake actuaEon chambers will be set up in the UMTRI laboratory • Appropriate fiZngs and proper length tubing and hose will be used • The brake chambers will be installed on real S-­‐cam brakes such that they have appropriate pressure/deflecEon properEes. Vehicle speed time history for ABS, RSC and ESC technologies Fitting the technologies to all tractor semitrailers" EsEmated RSC benefits EsEmated ESC benefits • 3,489 crashes, 106 fatalities, and 4,384 injuries " • $1.456U.S. billion/yr " • 4,659 crashes, 126 fatalities, and 5,909 injuries " • $1.738U.S. billion/yr Conclusions • Electronic stability systems were found to provide substanEal safety benefits • Because ESC addresses both rollover and yaw crashes and it miEgates more rollover crashes (through addiEonal braking capabiliEes over RSC), the expected benefit for ESC systems is greater than for RSC. Conclusions • The analysis found that ESC provided more overall safety benefit than RSC. The difference between the esEmated effecEveness of RSC and ESC varied among crash scenarios. • Relying on the general LOC or rollover categories captures a wide range of crashes, many of which have no relevance to the technology. Conclusions • The benefit esEmates are limited to five-­‐axle tractor-­‐semitrailers operaEng within the U.S. • The study was not able to assess benefits a\ributable to less obvious crash types that may nevertheless have an unforeseen connecEon to the technology.