DEVELOPMENT OF A NEW EQUATION OF STATE FOR WATER AND ITS APPLICATIONS - PARTS I & II by PYUNG-HUN ,?1ANG B.S.,Seoul National University (1974) SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS OF THE DEGREE OF MASTER OF SCIENCE IN MECHANICAL ENGINEERING at the MASSACHUSETTS INSTITUTE OF TECHNOLOGY June 1984 Q) Pyung-Hun Chang 1984 The author hereby grants to M.I.T. permission to reproduce and to distribute copies of this f-hess document in whole or in part. Signature of Author........ ... ..................... ............. Department of Mechanical Engineering Fyruary, 1984 Certif i: ..* (A1 0 6...-.....................-...... 0* 0&0 9 00 A . ...........0 00 00 William C. Unkel Thesis Supervisor Accepted Dy.... Chairman, Warren M. Rohsenow Departmental Commitee on Graduate Studies MASSACHUSETTS INSTlTTE OF TECHNOLOGY JUL 1 7 1984 Archives LIBRARI[3 preface The purpose of of equation this in state study develop to was a simple the form of a thermodynamic potential function to represent the right image of pure water substance, The intended use accurate thermodynamic properties. yielding power steam the of the equation was to apply to problems in plant engineering. The first part of this study covers the development of a new equation state, of the application of second the while part treats the engineering two equation of state to like to thank Professor problem. The author of the study. providing William He thanks deeply Professor guidances timely of completion Professor Henry M. for providing the motivation and the initial guidance Paynter the would Derek this Rowell for The author valuable his for essential to and encouragement, study. Unkel also thanks suggestions and encouragement. The author thanks his wife patience prayers. and love, his two Minja sons for Chai her exceptional and June for their DEVELOPMENT OF A NEW EQUATION OF STATE FOR WATER AND ITS APPLICATIONS-PARTS I & II BY PYUNG-HUN CHANG Submitted to the Department of Mechanical Engineering on February 5, 1984 in partial fulfillment of the requirements for the Degree of Master of Science in Mechanical Engineering ABSTRACT OF PART I An equation of state for pure water was developed in the form of a thermodynamic potential function, the Massieu provide to was The goal Potential Function (MPF). computationally simple, but accurate, expression that can be applied to problems associated with steam turbine cycle calculations, especially in control systems. A generalized potential function was formulated after examining several theoretical equations of state including the van der Waals(VDW) equation. The potential function for water was determined from this - generalized function by evaluating the accuracy as additional terms were added. Accuracy was defined in terms of agreement of the equation results with the saturation curve behavior of water. The resulting potential function (or equation of state) consists of 4 parameters, has one more term than the VDW equation, yet gives much better accuracy. The accuracy of pressure calculated with the present equation of state, as compared to data in the Keenan-Keyes-Hill-Moore steam within 1 % deviation in the temperature range table, is: from 200 F to 1400 F, with the pressure range from 5 psia to more than 2000 psia in the superheated region; and within 9 % deviation in the pressure range from 1.5 psia to the critical point in the saturated region. The main improvement in the accuracy in the saturated region might be made by allowing the variation of the parameter b with temperature, which could reshape the pressure-volume-temperature relationship in the saturated region. The accuracy in the superheated region might be improved by adding a few empirical terms in the form of MPF to correct the compressibility factor. Thesis Supervisor: Dr. William C. Unkel Title: Associate Professor of Mechanical Engineering CONTENT OF PART I Page Preface...................... Abstract..................... List Of Tables............... List Of Figures.............. Chapter 1. Introduction...... 1.1 Background.......... 1.2 Problem Statement... 1.3 Organization........ Chapter 2. Historical Review And Of The Research 2.1 Historical Review... 2.1.1 Improvements To 2.1.2 2.1.3 Improvements To Direction. Repulsion Te rm. Attraction T erm Inclusion Of Ro tational And. &... Vibrational Term Inclusion Of Polarity.......... Combination Of Improved Results..... 2.1.4 2.2 2.2.1 LHW And Guggenheim Equations... 2.2.2 The Equation By Whiting et al.. 2.3 Requirements And Direction For... The Research 2.3.1 Requirements................... 2.3.2 Direction...................... Chapter 3. Procedures Of Development......... Review 6f Thermodynamical Relations. 3.1 3.1.1 Thermodynamical Relations...... 3.1.2 Reduced Form Of................ 3.1.3 Thermodynamical Relations The MPF In Reduced Form For.... 25 . Existing State Equations 3.1.4 Assessment Of Equations In..... Terms Of Saturation Properties . . . . . . . 26 . Of......... . . . . . . . 27 . 3.1.5 Assessment In Terms Compressibility Factor 3.2 Procedures Of The Proposed Improvement. 3.2.1 The Formulation Of A............... Generalized MPF 3.2.2 Procedures Of Selection Of......... 31 . . . . . 33 . Parameter 35 35 Chapter 4. Results And Discussions............... 4.1 Results................................. 4.1.1 The Resulting Equation Of State.... 'b'... 36 Comparison Of The.................. Compressibility Factor 40 4.1.2 The 4.1.3 35 OTher Parameters 'a' and . 4.1.4 Techniques To Improve The Agreement Of Predicted Compressibility 4.2 Discussions.......... -...... ............ ............... .... Chapter 5. Conclusions And Recommendations....... .... 5.1 Conclusions............................. 5.2 Recommendations......................... Bibliography..................................... ..........-.Appendix A. An Algorithm For The Computation..... .... Of Saturation Data ......... . . 43 . 44 .... 46 . 46 47 -- 48 49 . List Of Tables Table Page 1 Comparison Of The Three Equations With Data 2 Comparison Of Saturation Data: Water, The Present Result And The van der Waals Equation 37 3 Parameter Values Of The Present Equation Of State 39 4 Comparison Of The Compressibility Factor: The Present Result 5 Comparison Of Result Second Virials: List Of Experimental 18 Water And 40 Water And The-Present 43 Figures Page Figure 28 1 Comparison Of Saturation Curves: Water, The van der Waals(VDW) And Longuet-Higgins And Widom's Equations 2 Schematic Diagram Of The 3 Comparison Of Saturation Data: Water, The Present Result And The VDW Equation - P vs. T 38 4 Comparison Of Saturation Data: Water, The Result And The VDW Equation - P vs. V Present 38 5a Comparison Of Second Virial Coefficients Scale: Water And The Present Result In Linear 42 5b Comparison Of Second Virial Coefficients Scale: Water And The Present Result In Log. 42 Second Virial Coefficient 30 DEVELOPMENT OF A NEW EQUATION OF STATE FOR WATER AND ITS APPLICATIONS PART I DEVELOPMENT OF A NEW STATE EQUATION CHAPTER 1 INTRODUCTION 1.1 BACKGROUND simulations Quantitative calculations in the design and require plants power steam for state of and adjustment correlations but where fit where the theoretical. fall into the To obtain the three class categories: of properties, empirical, lookup procedures or table Simple such Equations of state for water are required. fluids can be broadly classified into semiempirical the reliable and computationally economical estimates of thermodynamic properties.. equations of empirical, while those basic form is defined on theoretical grounds coefficients are 'fit' to the data are termed semi-empirical equations. Since extensive experimental measurements of perties pro- are available for water, there exist many different empirical equations of state with a very large number of that thermodynamic have adjustable essentially no physical significance. parameters Among these are the 1967 IFC Formulation for Industrial Use and the 1968 IFC Formulation for Scientific and General Use, both of which are based on the The former consists of International Skeleton Table of 1963.[1] about 150 numerical constants and the latter about 300 constants. These two IFC formulations have crucial weakness in that the range of state up split a is has which curve fit different of each rather than a fit to a thermodynamic potential function like property is not consistency thermodynamic maintained is nor each in continuity enforced at their uses The equation by Keenan, Keyes, Hill and Moore(KKHM) boundaries. single energy, free Helmholtz sub-region a formulation the of each sub-regions, Since sub-formulation. the 6 into is function with 59 constants.[2-j The fundamental fundamental function of the KKHM equation the is free Helmholtz energy as a of temperature and specific volume, from which all the other function All the properties derived steam properties can be derived. this in way are thermodynamically consistent with each other and continuous in Nonetheless the larger number of constants the prescribed region. in making interpolative example, their accuracies are larger for the computational disadvantageous still These totally empirical efficiency. accurate is equation KKHM the of equations state are quite For of properties. calculations typically of However, 0.01%. owing to number of constants, more than 90% of the CPU time is known to be spent in evaluating steam properties, when equations used, are in typical types these is one state simulations of transient or steady state behavior of steam power plant components.[3] This disadvantage of computational reason to develop theoretical or semi-empirical expressions. A few theoretical equations exist for such simple substances such as argon or methane, although considerable mathematical and conceptual difficulties delay the rigorous theory of dense fluid. an equation proposed by (such as strong polarity) it difficult to derive a totally theoretical equation of state. Even semiempirical equations are quite rare. by is Longuet-Higgins and Widom.[4] However, the complicated nature of the water molecule makes Among them Whiting and Prausnitz.[5] Another is One of such equations is proposed coworkers.[6] Essentially, these equations are modern by Haar expressions and of well known physical concepts suggested by van der Waals [VDW] over 100 The VDW equation can years ago. consist to of two the first one is repulsion term and the other attraction term. terms: The considered be by equation et Whiting uses al and Carnahan the Starling equation[7] as the repulsion term and the molecular dynamic results of However, parameters. be adjustable 4 of rather sophisticated theoretical spite in and coefficients 10 has Whiting of approach can The result of as equivalent translational degree of freedom. treated equation On the other hand, the ideas, the accuracy is not good. Haar vibrations and rotations the that at high i.e. Prigogine[9], density-dependent densities, all the by proposed assumtion simplfied uses In addition, the equation Alder[81 as the attraction term. by al is composed of a reference function with some theoretical et This reference function is basis and a purely empirical function. an VDW equation which is modified in part with theoretical basis updated quantitatively behavior at the represent may and in part empirically so that it thermodynamic temperatures and elsewhere at high high densities. The motivation for this study, under the direction the from came Paynter, H.M. desire accuracy could be Professor to find an equation which is engineering Thus, in simpler but more accurate than those available. calculations,good of obtained reasonable with computational expense. 1.2 PROBLEM STATEMENT The problem potential investigated function such as in this study is to construct the Massieu potential or Helmholtz free energy from which all thermodynamic property can be derived. forementioned equation. simple semi-empirical or Like the equation, the starting point is the VDW The immediate objective is to improve the VDW theoretically a empirically base terms. the objective is to find a better functional equation by More specifically, structure as well as parameter values, so as to represent the right image of pure water functional ,yielding accurate thermodynamic properties with a simpler form for efficient calculations. 1.3 ORGANIZATION In Chapter 2, a detailed historical background for development development of Thermodynamical Function is of the with relations reviewed. Chapter of equation equation the briefly presented here. equation This is followed by the direction and criteria for of water is given. the the 4 state. presented are regard Main contains Procedures to the procedures results and in of Massieu Chapter the 3. Potential of the thesis are discussions, conclusions and recommendations are presented in Chapter 5. and CHAPTER 2 HISTORICAL REVIEW AND DIRECTON OF RESEARCH In this chapter, various fluid models are introduced and reviewed so that a rational direction for a derivation of new equation of state might be found. In addition, the criteria which appear to be for the development will be presented. 2.1 HISTORICAL REVIEW The equation originally proposed by van der Waals[10] (P+a/v 2 )(v-b)=RT (2.1) can be rewritten as P = RT/(v-b) -a/v 2 (2.2) crucial where P is pressure, T is temperature, v is which represents the long range attraction force. may Eq.(2.2) term The first in be interpreted as the intermolecular repulsion term Pr, the second term as the attraction the pressure is term Pa In respectively. other composed of P = Pr + Pa. - b volume, for the excluded volume by molecules and 'a' is the constant accounts words, specific (2.3) The VDW equation gives a moderately good description of P-V-T behavior in gas phase where the excluded volume of each molecule does not the liquid only However it gives overlap. phase the since volume a qualitative v in the liquid The experimentally to be considerably less than b. the VDW equation the in description is found phase improvements to can be either in improved repulsion or in improved attraction term. 2.1.1 Improvements To Repulsion Term Several attempts have been made to improve the repulsion term the VDW of equation by adopting the model of hard-sphere molecules i.e. molecules where the two body potential function ] is given by I'(r)= 0 , for r <a I'(r)= oo, for r > (2.4) where r is radial distance and a molecule. [11] For such is the radius of hard core of each molecules, Pa = 0. Sophisticated mathematical techniques have been applied to the model, in addition to a variety of assumptions concerning the properties of the radial distribution function.[Ill] Various assumptions and techniques are well reviewed in Reference 11. include one by Relatively succesful Percus-Yevic-Frisch(PYF) equations equation and of state another by the PYF results for These equations are similar with Carnahan and Starling(CS). equation being 3 2 P =[(1+y+y )/(1-y) }( RT/v) (2.5) and the CS being 3 ~ 23 P P =[(l+y+y -y)/(1-y) }(RT/v) These compressibility factor which agree well with the theoretical results hundreds) or hard-sphere of be perfect considered gas[12}, experimental data assemblies small of a computer and with molecules The properties thus obtained generated the properties of this system. can functional Alder solved the equations of motion by Alder. (tens the give equations where y=b/(4v). (2.6) as those of an 'ideal liquid' comparable with the even they though may because directly, model in Eq.(2.4) is an over-simplified the be not with compared assumption of hard-sphere description behavior of of real molecules. 2.1.2 Improvements To The Attraction Term On the other hand, as an improvement over term, the molecular dynamic results of Alder show that the constant 'a' Pa, in attraction the the attraction temperature and term VDW the of depends actually equation on By using the square well potential as the density. two-body potential function, he derived the constant 'a' as 4 M a = -R(e.q/k)(r.vo)Y I M-1 (m.Ap/v~ n-1 )(1/T ) (2.7) n=1 m=1 where R is k is the gas constant,e.q is characteristic energy per molecule, the Boltzmann constant and r is number of segments per molecule where vo is with v=v/(r.vo), the close-packed volume. Inclusion Of Rotational And Vibrational Term 2.1.3 addition In to larger translation, molecules exercise can 5 Beret and Prausnitz[1 1 expressed rotational and vibrational motions. the pressure with three terms, that is (2.8) P = Pr + Pa + Prv where Prv is the term to Since Prv, it for account the rotation vibration. and difficult to construct a satisfying theory for evaluate is Prigogine has suggested a simplifying that assumption all density-dependent degree of freedom may be considered to be equivalent translational degrees of freedom with (2.9) Prv = (c-1)Pr where c is an adjustable parameter for each substance. For fluids with larger molecules, c will be larger than 1, while for simple fluid with no rotation and vibration, c=1. 2.1.4 Inclusion Of Polarity To account for orientational forces of strongly such as water, Gmehling et polar al[13] proposed an assumption that the substance is an equivalent mixture of monomers and dimers at equilibrium and substance chemical that the thermodynamic properties can be represented by the hypothetical mixture. an equilibrium constant, K The extent of dimerization is given by 2 K = (CD where 2 (2.10) M P) is the true mole fraction, . # is the fugacity coefficient, P is the total pressure and subscripts M dimer respectively. of D and monomer denote The Eq.(2.10) is used to find the mole fractions. composition by of set Once the fractions are known, a function and constants mixing rule, which is given are as a described more in detail-in the appendix of Reference 5. 2.2 COMBINATIONS OF IMPROVED RESULTS VDW The more successful improvements over the imporvements include equation to both the attraction and repulsion terms. They can be considered in two classes. 2.2.1 LHW And Guggenheim Equations Longuet-Higgins and Widom(LKW)[4] combined the repulsion term given by the PYF equation, Eq.(2.5) with the VDW expression for Pa in Eq.(2.2). Both of the terms have physical same the combined attraction term in Guggenheim(14) meanings. Eq.(2.2) with an empirical repulsion term Pr = [1/(1-y) 4 (2.11) RT/v which is algebraically simpler than the almost identical predictions. PYF equation but leads The equations are 2 3 [ 2+~ ;LHW a/v RT/v ] )/(1-y) P = [(1+y+y (.2 (2.12) P = [1/(I-y) ] RT/v - a/v (2.13) ;Guggenheim to bo). (or b a, Both of them are have two free parameters Usually, excluded volume b is determined either by using the relation 3 b = 2 7rNau /3 a/2 is radius of hard core where Na is the Avogadro's number and of each molecule , or by matching a point of interest such as critical The attraction parameter 'a' is evaluated primarily by point.- VDW, Guggenheim(G) and LHW comparison is condition, t given the in triple with Table 1 data on argon. experimental [14],where c of accuracies the Guggenheim compared matching points of interest. denotes The critical point, Tb the Boyle temperature and vi the specific liquid volume at the triple point. Table 1. Comparison of The Three Equations with Experimental Data of Argon LHW Guggenheim 0.375 0.36 0.36 0.29 Tb / Tc 3.375 2.68 2.72 2.73 vi / vc 0.377 0.302 0.303 0.374 Tt / Tc 0.350 0.535 0.528 0.557 VDW (Pv/RT)c 2.2.2 The Equation By Whiting Et Al Whiting Starling term Experiments for and vibrational and the adopt term Prausnitz used the expression of Carnahan and repulsion term, Alder's results for the attraction Prigogine's to assumption represent water. for In the the rotational form and of partition Q, their ruslt is expressed as function Nc Nc N N Q = (1/N!)(V/A ) (Vf/V).exp[-5 /2kT].(q)int (2.14) where N is the number of molecules in total volume at temperature T, Vf is the free volume, k is the Boltzmann constantA is the de Broglie D/2 is the potential energy per molecule and where wavelength, and c is the parameter to account for the rotation and vibration as The free volume introduced in Section 2.1.3. ln (Vf/V) where T = 1/18 = 2 [3( r/v) (2.15) and n m 5 2 /2kT 2. (1- r/ v) 4( r/v)]/ - Y. (Ann-/T V = ) (2.16) n=1 m=1 with T By = that assuming water real mixture of monomers and dimers, orientational forces due be represented by a hypothetical can and Whiting equation of state has in principle Q 8 adjustable assumptions, they reduced the number of parameters to 4. by using a fit to parameters of However, mixture of The resulting set parameters This to the strong polar nature of water. and the details are shown in Appendix A of Reference 5. data. for account Prausnitz term is expressed in the form of the partition function experimental Eq.(2.7). in defined T/(eq/ck) and all other variables are simplifying final The are Tm*, Vm*, AHo and ASo, where the superscript * denotes characteristic values, subscript m represents monomers, and where and AHo ASo are the enthalpy and entropy of dimerization in the saturated state respectively. Incidentally, the parameters 'a' and 'b' are 4.5% and included in Vm*, and 'Anm' respectively. For water, the equation gives the accuracy of within: 4.6% deviations of saturated liquid volumes and vapor volumes from the triple point to just below the superheated volume; 0.1% critical deviation point; 2.2% deviation of of saturated pressure, up to a temperature of about 1400F and a pressure of about 14000psia. 2.3 2.3.1 REQUIREMENTS AND DIRECTIONS FOR THE RESEARCH Requirements Before the detailed direction of the research seems proper is discussed, it to specify the requirements for the further development of equation of state, primarily from the previous review of historical backgrounds,but also partially from consideration of the intended use of the equation. The criteria according to which the results must be judged may be stated as follows: 1) The properties generated by the resulting equation of state must be as accurate as possible for its level of complexity. 2) The equation of state must be as simple as possible for the economy of computation. 3) The equation of state should be able to acccurately represent water in the two phase region, since the intended use of the equation is mostly to anyalyze performances of steam turbine cycles. 4) It is preferred that all terms in the equation have identifiable physical significance. 5) The properties should be generated to be selfconsistent throughout the desired interval. 2.3.2 Direction was shown in It term became an Eq.(2.9) resulting reduces to Eq.(2.3) with a it addtion, is term. repulsion additional modified vibrational and that the rotational Accordingly, Eq.(2.8) In term. repulsion that the attraction term a(v,T) in Eq.(2.7) obvious constant makes the equation of state much more complicated than 'a'. Thus, it appears to be worth attempting: 1) to improve the accuracy of equation of state by modifying the repulsion term; and 2) to improve the simplicity of the equation by keeping 'a' in the attraction term constant. modifying The improvement on the repulsion term would be made by terms repulsion the introduced in Section 2.1 with empirical terms (even though they may not be clearly correlated to microscopic behavior of molecules). Since potential satisfy function consistent with each other. continpus transition from phase to another phase. the it a thermodynamic relations, Maxwell's Additionally, one by generated properties thermodynamic can give they are smooth and state to another as well as from one Therefore, it is much more desirable to construct the equation of state in the form of thermodynamic potential function such as the Helmholtz free energy or alternatively the Massieu the Potential direction may Function(MPF). be stated According to these considerations, as: -------------------------------------------- To construct an equation of state in the form of thermodynamic potential by making improvement on the repulsion terms in a macroscopic way. ---------------------------------------------------------- CHAPTER 3 PROCEDURES OF DEVELOPMENT In this Massieu chapter, Potential thermodynamical relations regarding Function(MPF) are briefly reviewed. expressed in terms of a set of reduced properties. REVIEW OF THERMODYNAMICAL RELATIONS the Then they are After various are assessed, the procedure of proposed improvement is given. 3.1 to MPF Thermodynamical Relations 3.1.1 The Massieu Potential Function(MPF) J, which has been named after its originator, is defined as J = S - Helmholtz and F where S, U, U/T respectively are T (3.la) - -F/T entropy, free energy and absolute temperature. function J is internal energy, The negative Massieu then J = - = J (3.1b) F/T By using the well known relation P = -( (3.2) aF/ aV)T and Eq.(3.1), where P is pressure and V is total volume, we obtain for temperature and internal energy the expressions (3.3) P = (aJ/ a V)T 7-P =P (aJ/8P) T and U = (aJ/ar where T (3.4) ) is the inverse of temperature and respectively. With Eq.(3.la), the p is the density remaining expressions for properties can be expressed as S = U/T - (3.5) J and (3.6) G = H-TS = JT + PV where G and H are te Gibbs free energy and enthalpy respectively. The negative MPF then can be to used completely construct the thermodynamic properties of the material. 3.1.2 Reduced Form Of The Thermodynamical Relations The negative MPF for the VDW equation can be easily derived as J/m = R ln b/(v-b) - , a/v/T + J,/m where the first term on the right hand side can be (3.7) interpreted as term, the second as attraction term and the third term Jr/M as a part of the PF which is function of temperature only, with m and repulsion v, mass and specif ic volume of the material. If the MPF and corresponding state equations are expressed in reduced forms, not only they become more compact, but also comparisons terms between different are easier. The reduced properties defined as (3.8a) bo/v; y 2 (bo /a)P; (3.8b) (a/R bo)/T; (3.8c) J (J/m)R; (3.9a) J'r (JT /m)R ; (3.9b) P = and (3.9c) JyA J - JT where Jy is a part of the reduced MPF excluding J and with bo the actual volume of one mole of molecules, given as 24 are bo = Na ( where 7r /6)a = b/4 a/2 is radius of hard core, Na the Avogadro's number and b the in the excluded volume VDW equation. The corresponding thermodynamical relations for the reduced properties become P = y (aj/ (3.10) ay)T (3.11) u = (aJ/ar)y G = s u T (3,13) - J u + P/y h 3.1.3 (3.12) J + P/y (3.13) The MPF In Reduced Form For Existing State Equations The MPF's of the VDW, LHW, Guggenheim(G) and CS are (Jy) = In (4 y)- ln(1-4y) - (3.15) VDW (Jy) = in y - ln(1-y) (3/2)(1-y) yr + - yHW (Jy) = in y (3.16) - ln(1-y) - (1-y7 YT + + -2 + (1/2)(1-y) + (1/3)(1-y) + (3.17) and 25 (Jy) -1 2(1-y) + + = ln y CS (3.18) + The similarities and differences the relationships expressions resulting The displayed. of are clearly f or the pressure-volume-temperature become P = VDW 3 P = 2 (3.19) 2. (3.20) - y [y/(1-4y)]/T [y(1+y+y )/(1-y) I/T - y ~LHW 4 P =[y/(1-y) 2 ]/T -y (3.21) and P - [y(1+y+y2 -y 3 )/(1y)3 ]/ (3.22) ~-CS 3.1.4 Assessment Of Equations In Terms Of Saturation Properties One way to assess the accuracy of the formulations is to the predicted and measured saturation properties. compare The thermodynamical relations in saturation states are given as Tf = Tg (3.23a) P(vf,Tf) = P(vg,Tg) (3.23b) G(vf,Tf) = G(vg,Tg) (3.23c) and where f and g designate saturated liquid and vapor. For the reduced variables defined in Eqs.(3.8), the saturated expressions become .rf = g (3,24a) P(yf,Tf) = P(yg,rg) (3.24b) G(yf,rf) = G(yg,rg) (3.24c) and 3 2 Eqs.(3.23a)-(3.23c) with Eqs.(3.12),(3.19),( . 0) and (3.21) yield the The saturation curves of the VDW, LHW and saturation properties. water are compared in Figure 1 in reduced coordinates subscript the where c denotes critical condition. coordinates, saturation properties are independent of 'a' and 'b'. and T/Tc In these parameters the As can be seen, the equation suggested by LHW improves there the agreement considerably, even though mismatch. P/Pc may This still is be viewed as a positive aspect. the Eq.(3.16) gives better saturation curve than significant That is, since Eq.(3.15) by using one more term, it may be probable that a still better saturation curve might be obtained with a relatively simple equation of state. 3.1.5 Assessment In Terms Of Compressibility Factor From Eqs.(3.8a),(3.8b) and can it (3.8c) be shown that the compressibility factor Z is (3.25) Z = Pv/RT = P r /y The corresponding expressions for the compressibility factors of the VDW, LHW and Guggenheim equations are = 1/(1-4y) Z VDW Z LHW and z G - y r (3.26a) = (1+y+y )/(1-y - y r ~ (3.26b) = 1/(1-y) - y (3.26c) T 101 103 1. 1 1 .0 1 .1 1.2 1.3 1.1- 1. 1.6 1.'7 FIGURE 1. COMPARISON OF SATURATION CURVES OBTAINED FROM VDW EQUATION AND LHW MODEL WITH WATER 1.8 1.9 Tc/T 2.0 Each expression may be expanded in power series by using the relation 1/(1-x) = 1 + x2 + X3+ x4 +.......... ixi < 1 ; The series expansions of the three equations are 2 Z VDW (3.27a) + 16y +... 1 + (4- T)y 1 + (4- T)y + 2 Z LW 1Oy and (3.27b) +... 2 Z , G = 1 + (4- r)y + 10y +... Since the virial coefficients B, C, D ... are defined as 3 2 Z - 1 = B/v + C/v (3.27c) +... + D/v it can be shown from Eqs.(3.8a),(3.8c) and Eqs.(3.27) that the second virial coefficients, B of all the three equations are linear functions of inverse temperature, 1/T as B = 4bo - (3.28) (a/R)/T are determined, as which bo, The second virial coefficient depends on values of 'a' and described in Section 2.2.1, either by matching a point of interest or by theoretical calculations. Measurements coefficient of of show properties water water schematically in Figure in 2. Eq.(3.28) gives poor accuracy, especially in In fact, virial second water is a complicated function of 1/T.[2] The second virial coefficient of the three equations with that Eq.(3.28) is compared The comparison shows that low temperature range. this aspect has been regarded as an intrinsic deficiency of the VDW-type equations in predicting the compressibility factor. Since the proposed improvement in this study is to modify the -. 1/T FIGURE 2. SCHEMATIC DIAGRAM OF THE SECOND VIRIAL COEFFICIENT repulsion term the attraction term kept constant, the in 'a' with second virial has the same functional form as intended Thus, Eq.(3.28). the equation of state will have more or less the same deficiency in predicting the compressibility factor as the three discussed above. On the other hand, a significant mismatch in saturation data might be of accuracy corrected without much sacrifice in the compressibility factor. -This point will be discussed later in Section 4.1.3. 3.2 3.2.1 PROCEDURES OF THE PROPOSED IMPROVEMENT The Formulation Of A Generalized MPF Eqs.(3.15),(3.16), (3.17) of forms functional of Observation suggested (3.18) and MPF's various to in Professor H.M.Paynter a generalized repulsion term in MPF, which is expressed as i n J = ln y - Xln(1-y) + -Y Y Mi/(1-y) i= 1 For example, this equation reduces to the repulsion term of the following special equations: X=1; 'Li= LHW: X=1; 42 =3/2; Guggenheim: A =1; P1 CS: A =0; /1 = = for all i 0 VDW: i = for all other i 0 1; )2 =1/2; 1'3 =1/3; li=O for all other i 2; #2= 1 ; Defining x=4y, P=16(bo /a)P and "i = 0 for all other i T =4(a/Rbh)/T, then the MPF of the VDW equation, Eq.(3.15) can be expressed as Jy = in x - ln(1-x) - (3.29a) (3,29a) x If it is noticed that the MPF Jy = in y - (3.29b) ln(1-y) - y _ and Eq.(3.29a) yield the identical saturation curves in the normalized coordinates P/Pc and Tc /T and that the saturation curve of Eq.(3.16) equation, is closer to that of water than that of the VDW 1 'i/(1-y) in the This effect is shown repulsion term becomes clear. clearly in Figure 1. of effect If the usual VDW attraction term is included, the general MPF becomes n Jy = In y - Xln(1-y) + : y - /li/(1-y) (3.30) T i=1 The corresponding equation of state for pressure and compressibility factor are n P = [y +xybl-y)2 + y Yi. P i/(1-y) ] - y (3.31) i=1 n Z = 1 +Xy/(1-y 3 + y V i. Jli/(1-y - y T (332) i=1 The theoretical basis of the MPF given by Eq.(3.30) to may be open serious questions, but its simplicity and descriptive ability make it attractive for further use, provided that it offers some advantages in trade-off for accuracy and computation time. Procedures Of Selection Of Parameter 3.2.2 Eq.(3.30) i+1 has explicitly free shown The paramenters. is to choose values of i and, by use of the saturation data, approach to determine the best values of x and for results is a best of Comparison i's. the the different values of i is then used to determine if there value i. of detailed The procedures may adopted be summarized as follows: 1. Determine number of terms by examining the results for several values of i in Eq.(3.30). 2. Change step by step values of A and I1i's. 3. Obtain the critical point which is uniquely determined by the above set of parameters by solving the following equations simultaneously for yc and (P/ ay), =0; Tc, and Pc accordingly, (9P/ ay ) =0 where c designates the critical point. 4. Determine saturation curves by solving the following two equations for several T_'s betweenr = Tc and r =2 Tc, (3.33) P(yf,r) = P(yg,T); G(yf,r) = G(yg,r) where f, g designates saturated liquid and vapor respectively. Thus, obtain yf, yg and P for each T. 5. Compare these sets of saturation properties with those of water for several r using the quantitative measure I, as n I = X i=1 2 [ 1 - (P/Pc)m / (P/Pc)wI (3.34) which represents deviations between the two, where m and w represent fluid model and water respectively. 6. Repeat the steps 2 to 6 until I becomes minimum. For the procedures, an algorithm was implemented on the computer to solve the nonlinear equations P(yfrf) = P(yg,rf) G(yfTf) = G(yg,rf). The program is emphasized that listed the in Appendix above values of the parameters a and A. procedures b, since In addition, it may be were done independent of the in saturation properties are independent of these. the reduced form the CHAPTER 4 RESULTS AND DISCUSSIONS 4.1 RESULTS 4.1.1 The Resulting Equation Of State After executions of the procedures described in Section 3.2, it was found that neither increasing n in Eq.(3.30) to more than two, nor chosing least X other than unity the improve in terms of saturation properties. significantly, accuracy at Thus any serious compromise between accuracy and simplicity is not required if the values of i=1, X=1 and sti=9 are selected. The MPF and the equation of state for pressure become as follows: Jy = in y - ln(1-y) + 2 P = 9 /(1-y) yr - 2 2 [y/(1-y) + 9y /(1-y) (4.1) /r - y The corresponding saturation data are shown in Table (4.2) 2 and compared those of VDW equation and water obtained from KKHM steam tables. with The present results are presented and compared with VDW results of the properties saturation and water graphically in Figures 3 and 4. vs. behavior temperature than better the VDW pressure the represents can be seen, the present results accurately As the two phase region and are somewhat in pressure-volume the predicting in equation relationship in the saturated states. Since the equation of state of P generated by the general form of in MPF reduces Eq.(3.31) of ideal gas as density P-(or y) that to become smaller, as should be the case, the behavior in this region is discussion of shown not in great detail here. The detailed compressibility and the second virial coefficient is given in Section 4.1.3. 4.1.2 The Other Parameters 'a' And 'b' equation In principle, the excluded volume b in the VDW calculated from intermolecular motions. However, may the be large uncertainties in the knowledge of intermolecular motions of water make it more accurate to obtain b by fitting the P,V,T data at a proper Then the other constants a and point. of interest. simultaneously from Eqs.(3.8a) and (3.8b). determined only by one point of fitting. are b = 4bo bo; v y 2 a = bo (P/P) R = T(a/bo)/T and are determined It may be noted that since the three parameters a,b and R are interrelated to are R each other, they The resulting relations TABLE 2. COMPARISONS OF SATURATION DATA WATER Tc/T P/Pc vf /vc 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 1.000 0.481 0.235 0.115 5.572 2.679 1.272 5.966 2.809 1.263 1.000 0.468 0.410 0.380 0.362 0.349 0.340 0.333 0.328* 0.324 Tc = 1165.44R, -2 x 10 -2 x 102 x 10 3 x 10 -3 x 10 x 10 vg/ve 1.000 5.297 12.62 25.02 50.53 101.4 204.2 415.0 852.6 1775. Pc = 3204 psia, vc=0.05053 ft/lb PRESENT RESULT Tc/T P/Pc vf/vc 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 1.000 0.512 0.256 0.123 5.934 2.731 1.217 5.262 2.029 9.203 -3 1.000 0.656 0.530 0.463 0.420 0.390 0.367 0.349 0.334 0.322 Pc = 2.0145 x 10 , x x x x x x -- 2 10 -2 10 -2 10 10 -3 10 10 Ic = 18.4 97, vg/vc 1.000 5.049 10.21 22.24 45.56 94.74 202.1 443.0 1000. 2325. yc = 0.1062 VAN DER WAALS EQUATION P/PC Tc/T 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 1.000 0.675 0.508 0.317 0.222 0.156 -2 0.110 2 7.748 x 10 5.492 x 10 2 3.896 x 10 -2 Pc = 3.7037 x 107 * vf/vc subscript = 3.375, 1.000 0.615 0.540 0.499 0.473 0.454 0.440 0.429 0.420 0.413 vg/vc 1.000 2.227 3.440 5.045 7.100 9.874 13.58 18.53 25.18 34.11 xc = 0.3333 'c' .denotes the critical point; S= (a/Rbo)/T; y = bo/v; x=4y; - =4T 101 102 v v v v PRESENT RESULTS 1. 1 1.2 1.0 FIGURE 3. 1.3 1.4 1.5 1.6 1.7 1.8 COMPARISON OF CALCULATED SATURATION DATA WITH PROPERTIES OF WATER, PRESENT RESULTS AND THE RESULTS.OBTAINED FROM VDW EQUATION. 1.9 2.0 Tc /1 100 101 102 0310 0 10~1 101 102 10 3 v FIGURE 4. COMPARISON OF CALCULATED SATURATION DOME WITH PROPERTIES OF WATER, PRESENT RESULTS AND THE RESULTS OBTAINED FROM VDW EQUATION /Vc where P,v,T were set properties of water at a certain state while and r were set reduced values in the MPF. points could be a state in superheated One reasonable fitting region where a point on the saturation curve where the by generated curve of water and that For the former case, when present equation cross. the thermodynamical Another would be of water approaches that of the ideal gas. behavior P,y T=900 F and for the latter when Tc/T=1.56, the constants a,bo and R obtained are shown in Table 3. Incidentally, the constant R well may be obtained from the relation: R = R / M where R is However, the universal gas constant and M molecular weight. for the sake of consistency, it was determined by Eq.(3.8c). It can be observed in Table 3, however, that the two R's are not different, at least for the fitting points chosen either in saturated vapor region or in the superheated region. constant much As can be predicted, the R gives better agreement when evaluated at a superheated (or gaseous) state than a saturated state. Table 3. 4 2 a (ft -lbf/lb ) 4 2 g/gm ) (cm 3 bo(ft /lb) The Values Of Constants Obtained Superheated Saturated State Fitted State Fitted 4 1.4964 x 10 7 4 1.4184 x 10 -3 -3 8.0848 x 10 7.8267 x 10 (cm /gm) 0.5044 0.4883 R (Btu/R-lb) 0.1103 0.1069 4.622 4.476 3 (J /K-gm) 7 1.7864 x 10 1.8854 x 10 R = R / M = 4.615 (J / K-gm) R = Universal gas constant; M = Molecular weight Comparison Of The Compressibility Factor 4.1.3 The compressibility factor Z of the fluid model of calculated by using Eq.(4.1) was Eq.(3.32) and compared in Table 4 to the values for water as determined from KKHM steam table data. Table 4. Comparison Of Compressibility Factor Tr=T/Tc, yr=y/yc, y=b/4v subscript c designates critical value yr 0.8 0.012 0.9760 0.9833 0.065 0.8366 0.9103 0.010 0.9852 0.9910 0.051 0.9266 0.9545 0.104 0.8528 0.9085 0.423 0.4994 0.6593 0.008 0.9930 0.9952 0.085 0.9375 0.9527 0.366 0.7627 0.8200 0.816 0.6000 0.6940 1.0 1.2 To Zmodel Tr better display Zwater the discrepancies, the second virial coefficient B is derived for the present model. From Eq.(3.32), the compressibility Z is expressed as Z = 1/(1-y) + 9 2 y/(1-y) - y (4.3) T As a power series, it is expressed as Z = 1 + (10 - + (4.4) 19y +... the second virial B becomes From Eqs.(3.8a) and (3.8c), B = 10bo - -)y a/R/T (4.5) By using the two sets of a,bo and R previously obtained, the corresponding second virial coefficients Bi and B2 obtained as 3 BI = 4.960 - 5.94617 (cm/g) (4. 6a) 3 B2 = 4.700 - 5.81837 (cm/g) (4.6b) where B1 is for superheated water and B2 for saturated water, with I A 1000/T K The empirically derived expression of the second virial equation for water suggested, in Reference 2, by Keyes is B = 2.0624 - - = 0.1008T / where The three equations Figures 5a and 5b. 2.81204T 10 (1 + 0.03497 Eqs.(4.6a), (4.6b) (cm /g) (4.7) ) and (4.7) are Also values are tabulated in Table 5. plotted shows a linear plot of B vs. in Figure 5a c, while 5b shows a logarithmic plot. 0 -10 -20 -30 -40 - o2 - 50 - C -60 - a z o -'70 v9 -0 -80 - -100 0.5 1.0 1.5 2.0 2.5 4.0 3.0 TAU(1000/T K) FIGURE 5a. COMPARISON OF THE SECOND VIRIAL COEFFICIENTS OF THE PRESENT RESULTS WITH WATER(LINEAR SCALE) 102 C) 'K I A - L- C) 02 101 -J WATER a z 100 ------* 0 * * Bl(evaluated at the superheated state) * B2(evaluated at the saturated state) (9 w (:) 10n' I O.5 I 1.5 I I 2.0 3.0 TAUII100 FIGURE 36. K) COMPARISON OF THE SECOND VIRIAL COEFFICIENTS OF THE PRESENT RESULTS WITH WATER (LOGARITHMIC SCALE) 0-. Table 5. 3 OF SECOND VIRIAL B(cm 7g) COMPARISON (B)water B1 1.00 -1.21 -0.986 -1.12 1.40 -3.54 -3.36 -3.45 1.80 -7.18 -5.74 -5.77 2.20 -13.0 -8.12 -8.10 2.60 -22.1 -10.5 -10.4 3.00 -36.3 -12.9 -12.8 3.40 -58.0 -15.3 -15.1 (1000/T K) B2 The examination of the equation for the second virial-coefficient from the fluid model shows that the two selection techniques obtained As has been mentioned previously, the equation of state constructed deficiency has an inherent temperature. its linear factor. compressibility for a and bo do not significantly affect the It in the compressibility at factor low is not so surprising that the mere constant 'a' and representation, Eq.(4.5) have such a deficiency when compared to the empirical expression of Keyes. 4.1.4 Techniques To Improve The Agreement Of Predicted Compressibility One way to improve the compressibility factor would be to select a, b and R so that the deviation from measured data would be minimised for a certain temperature range. For instance, the linear regression of the second virial between r =0.8 and 3.0 gives B = 17.32 - 15.98 T (g/cm ) which is substantially different to the results as points parameter represented considerably different values undesirable new superheated states. additional of terms with by Eqs.(4.6). bo and at both inaccuracies Thus a, the improvements a obtained R, be cause and states to form. requires will saturation should fitting This which functional different by incorporate For example, Whiting et al[5] modified by adding an empirical term in the form of the Helmholtz free energy which is n Fsv = (d/Tr ) exp (-Akp) , (4.8) where Tr=T/Tc, d, n are constants which are determined from the second-virial-coefficient data, and A for a better Eq.(4.8) may third be is a positive constant The coefficient. virial incorporated correction for the future in in Eq.(4.1) provided that it does not affect the computed saturation curve significantly. attemptng term It may be worth of the equation of state in improvements Eq.(4.1). 4.2 DISCUSSIONS The new equation may be evaluated in terms of the criteria adopted, which were presented in Chapter 2. Accuracy: In the saturated region, for most of states from the critical point to about 1.5 atm., the agreement between calculated pressure and the KKHM steam table data agreements are is within within 1 9%. %, with In the superheated region, the a temperature range from 200F to 1400F, a pressure range of 5 psia to more than 2000 psia. Simplicity: The equation has of four free parameters, which are a,bo,R and and has only one more term than the VDW equation. In addition, it is easy to convert from one set of independent variables to another. Saturation curve: The present equation of state gives two phase region which is similar to water. Physical Significance: The theoretical basis of Eq.(3.30) meaning and in particular of the term, 9/(1-y) are open to questions. the physical It is difficult, so far, to relate them to the knowledge of intermolecular motion. 45 CHAPTER 5 CONCLUSIONS AND RECOMMENDATIONS 5.1 CONCLUSIONS A new equation Function Potential state of for been has water in the The derived. of form generates equation As relatively accurate-properties, considering its simplicity. in Massieu Figures 3 , 4 and Table 2, it gives much more accurate values than the VDW equation even though it While it has only one more term. response be useful when employed either for the analysis of transient a steam turbine cycle, where the Runge-Kutta method or a related method of solving nonlinear differential equations require equation of derivatives. for may adequate for calculations which require high accuracy, it may be not in shown the for state the evaluation Further it may be employed as further refinements. form this equation of state various of a simplified steam property reference function[61 Finally, the simple closed functional allows explicit evaluation of formal derivatives, and this may be an advantage over the empirical equations with complicated functional form or tabulated data. 5.2 RECOMMENDATIONS In assumed the previous development of equation of the that al[6] showed that b b is constant. volume excluded depends on state, temperature. it has However, Haar et They obtained of the parameter b by fitting to the steam table data. expression been the It is given as -5 -3 b(T) = b' + c ln T + d T + e T where T = T/647.073 K and b',c,d values. Note that since the e and are determined empirically saturated curve was obtained without regard to b, varying b with T does not change the basic shape curve. of the It would be worth attempting to examine whether and how much a variable b(T) can improve P-V-T relationship. Another representation improvement to might be to find an approximate Alder's attraction term as represented in Eq.(2.7) by some mathematical means like least square fittings. As suggested in Section 4.1.4, an additional term might to improve the accuracy of the compressibility factor. be used Bibliography 1. J.Straub, "Equilibrium Properties of Water Substance 1974-1979, Tasks and Activities of Working Group I," Water and Steam, Proc. of 9th Int. Conf. on Properties of Steam, edited by J.Straub and K.Scheffler.33 2. J.Keenan, F.Keyes, P.Hill and J.Moore, Steam Tables. John Wiley & Sons: N.Y.:1969 3. J.Campbell and R.Jenner, "Computational Steam/Water Property Routines," " Water and Steam, Proc. of 9th Int. Conf. on Properties of Steam, edited by J.Straub and K.Scheffler.142 4. H.Longuet-Higgins and B.Widom, "A Rigid Sphere Model for the Melting of Argon," Molecular Physics, 8: 549(1964) 5. W.Whiting and J.Prausnitz, "A New Equation of State for Fluid Water Based on Hard-sphere Peturbation Theory and Dimerization Equilibria,"" Water and Steam, Proc. of 9th Int. Conf. on Properties of Steam, edited by J.Straub and K.Scheffler.83 6. L.Haar, J.Gallagher and G.Kell, "Thermodynamic Properties for Fluid Water," " Water and Steam, Proc. of 9th Int. Conf. on Properties of Steam, edited by J.Straub and K.Scheffler.69 7. N.Carnahan and K.Starling, "Intermolecular Repulsion and The Equation of State for Fluids," Journal of AIchE, 18: 1184(1969) 8. B.Alder, D.Young and M.Mark, "Studies in Molecular Dynamics," Journal of Chemical Physics, 56: 3013(1972) 9. I.Prigogine, Molecular Theory of Solutions North Holland: Amsterdam, 1957 10.J.van der Waals,"Over de continueteit van den gas," (Dissertation, Leiden), 1873 11.H.Temperley, J.Rowlinson and G.Rushbrooke, Physics of Simple Liquids John Wiley & Sons Inc.:N.Y., 1968 12.B.Alder and T.Wainwright, " Studies in Molecular Dynamics II," Journal of Chemical Physics, 33: 1442(1960) 13.J.Gmehling, D.Liu and J.Prausnitz, "High Pressure Vagor-liquid Equilbria for Mixtures Containing One or More Polar Components 14.E.Guggenheim,"Variations on van der Waals' Equation of State for High Densities," Molecular Physics, 9(1965)43, 199 15.S.Beret and J.Prausnitz," Perturbed Hard-chain Theory. An Equation of State for Fluids Containing Small or Larger Molecules," Journal of AIchE, 18: 1125(1975) Appendix A In saturated states, the relations in Eq.(3.21) hold. If Eq.(3.31) is combined with Eq.(3.24b), then 2 2 2 2 2 2 yf -yg + A ( yf /qf - yg /qg ) + tI(yf /qf - yg /qg ) + + 2.L2 yf2 /qf - y2 /qg ) + r(yf ~~ - = 0 where q = 1-y. = - yg) (A-i) Then yf (yf2 /qf yg + - yg 2 /qg ) + - (yf 2 /q2- yg + q) (A-2) ... yg 2 Yg 2 yf Besides, From Eq.(3.12) and Eq.(3.21), we can derive Jf - Jg + ' (Pf/yf - Pg/yg) = 0 (A-3) If we combine Eq.(A-3) with Eqs.(3.30) and (3.31), then ln yf/yg - Then - kln qf/qg + pL(i/qf - r (yf - yg) + I/qg) z (Pf/yf - + Pg/yg) p 2 (i/qf - i/qg + = 0 (A-4) 2 2 A ln (yg/yf)(qf/qg) =I'l(1/qf - 1/qg) + lt2((L/qf -i/qg )+ +.......- T (yf-yg) .. (A-5) If the right-hand-side of Eq.(A-5) is set X, then Eq.(A-5) becomes yg = yf (qf/qg) .exp(X) (A-6) Both Eqs.(A-6) and (A-2) constitute the algorithm, which are now _i yfi - ygi + yf yg i+1= yfi (qf where i =1,2,.. . x (yfi/qfi- ygi/qgi +.. - yg /qgi) Incidentally, yg .exp(X can be determined empirically, by yg 1= e qf 2 where e is required to adjust. The usual values range from 0.1 to o.3 (A-7) DEVELOPMENT OF A NEW EQUATION OF STATE FOR WATER AND ITS APPLICATIONS PART II APPLICATIONS ABSTRACT OF PART II was substance water A new equation of state for pure applied to two problems associated with steam turbine cycle calculations, in equation using of the advantages evaluate situations. engineering practical to the evaluation was made speed, computional in primarily accuracy set another with comparison in of terms the The and of a This other set of equations equations of state. of of equations standard development more follows engineering calculations and, has determined for coefficients dependent properties. function potential each In empirically of combination energy, equation the for and thermodynamic it was P-V-T behavior, the internal of independent the to addition describing necessary to determine the portion This entropy. 36 state enthalpy of state and was expression der Waals constructed by incorporating the van and making a curve-fit to the Keenan- keyes-Hill-Moore(KKHM) steam table data. The first problem was line expansion problem, the equations of on the program, to determine steam partial of were used state in conjunction with an for evaluating the thermodynamic states performance loads. in a empirical method by of In this computer Spencer turbines. steam The two sets of speed with the computational and and compared. were measured of state equations the transient simulate was to problem The second of a heat exchanger typical of part a small of behavior and state of equations The cycle systems. steam model the dynamic applied to of were laws conservation accuracy characteristics of the component. The transient response, was simulated using the load changes, to subjected when 11/780. on a VAX implemented DYSYS as program package and computational speed were made of accuracy Comparisons for this problem, again using the two The results show the advantage sets of of equations. the equations of Compared to the more typical state developed in this study. and approach, the accuracy is equivalent or slightly better the computational time is reduced by a factor from 2 to 6, depending on the particular problem. Further computational advantages might be achieved by algebraic manipulation of the simple equations of state in the present study. Considering that their simple closed forms allow formal derivatives, that most terms are physically identifiable, the equations might find their usefulness in applications where functional dependences are needed and where the empirical equations with complicated expression can not be used. The accuracy of the equation of state for the internal energy would be improved by adding terms similar to those of the KKHM formulation, which should give more accurate enthalpy and entropy. CONTENT OF PART II Page List Of Tables.......... List Of . .. ..... Abstract...-............... Figures......... 55 chapter 1. Introduction. Chapter 2. New Equations Of Inter nal State For The Energy, Entha lpy And Entropy........ Chapter 3. The Determina tion Of The Expansion Line End Points....... 3.1 Introduction... 3.2 The Methods Of Estimation Of Non.Rehea Performance Of Steam Turbines......... t 64 3.3 The Determinati on Of The ELEP's....... 3.4 The Procedures For The Computation .... 3.5 An Illustrative Example Applicati on To The Chapter 4. The OF A Heat- t hanger....... . - -. --.-. - The Procedures Of Modell And Selected tem Chapter The Results.............. 5. Conclusions........... Bibliography........... 73 Simulation - - - - -- 0 -- - - - - -- - - - - - -- - - - -- 0 77 - - -- - 77 78 -. 4.3 69 -........ ..... Introduction............ Simulation Of A 66 - -. . - - - -- 84 --***.....88 List Of Tables Table 1 Page Comparison Of Property Values The Present Equation Of State Steam Table And 61 2 The Efficiencies Calculated by Spencer's 3 Comparison Of Expansion Line End Point's Obtained With Three Methods : Steam Table, The Present Equation And The MP Equation 76 Properties And Parameters Of The Selected System 79 4 Method 73 List Of Figures Page Figure Expansion Line With Load Changes 1 Turbine 2 The Flowchart Describing The Determination Of The Expansion Line End Points Of Turbines 3 Schematic Diagram Of The Selected 4 Transient Response Of Pressure The Ramp Input 5 6 7 System In The Transient Response Of Temperature The Ramp Input 67 72 79 system With 85 In The system With 85 Transient Response Of Pressure In The system With The Ramp Input With Exaggerated Control Volume 86 Transient Response Of Pressure In The system With The Ramp Input With Exaggerated Control Volume 87 CHAPTER 1 INTRODUCTION The equation of state in of form the (MPF) has been derived in Part I. Function accuracy, criteria: 4.2 Section state was discussed in The resulting equation of Part of Potential Massieu the I, terms in of the simplicity, .identification of saturation curve and physical meaning of the equation. In this part, the equation of state is applied to problems associated with steam turbine cycle calculations. situations, above-mentioned criteria. the the equation of state according be The secondary reason would The practical the primary reason for the application was to evaluate, in engineering practical two to to the examine feasibility of obtaining a useful scheme of computation which may be immediately used. The two problems for the application equation of state are: 1) the determination of states on the expansion line including the expansion line end point(ELEP) of steam turbines at partial loads; and of the the simulation of transient behavior of a heat 2) exchanger in a steam turbine cycle with the load changing. The problems are chosen, because both state of require them At the same time, the the evaluation of steam properties. for in problems are more frequently encountered ones of equation have and practice their own importances in application engineering. For the purpose of comparison, another set of equations of was state selected and used in parallel with the equation,of state obtained in this study. Michael by The set of equation of state was made at M.I.T. equations of state have independent and and Packer co-workers.[I} separate correlations dependent variables. each for This combination of Each correlation consists of 36 coefficients in the superheated region and 9 coefficients in saturated states, which were determined by fitting to the Keenan-Keyes-Hill- Moore(KKHM) steam This set of equations can be taken table data. Thus, time. programming accuracy, of their view a good compromise typical that of engineering works and representing in for people many by prepared as computational and speed it appears to be reasonable to select such equations for the purpose of comparisons. For evaluation the were times computation which the efficiency, computational the measured in the two problems for each set of The measuremets of CPU time were made by using equations of state. subroutine of a is available in the Joint Computer Facility(JCF) at M.I.T. Since the problems require the equations of states for such which the equation of state so far obtained in this study does not include, the properties as of equations internal energy, enthalpy and entropy, state for such properties are derived in Chapter 2. Chapter 3, the application to the determination of ELEP is Chapter 4 exchanger. part. contains the simulation In presented. of transient behavior of a heat Chapter 5 includes the discussions and conclusions of the CHAPTER 2 NEW EQUATIONS FOR THE INTERNAL ENERGY, ENTHALY AND ENTROPY. The equation of state was derived in the form part previous for pressure as a function of reduced temperature and reduced density The Eqs.(4.1) and (4.2) of Part I are again Jy ln y - P [y/(1-y) ln(1-y) + 9/(l-y) - + 9y2 /(1-y) The MPF J has one more term temperature the The MPF yields the equation of state of the MPF Jy in Eq.(4.1). y in Eq.(4.2). in only. The 2 T - Eq.(3.9) Jin The relation may be expressed as (3J/ar)y = or = (aJy/ar)y (4.1) y2 (4.2) which is a function of Jr accounts for the main portion of the term internal energy and enthalpy as displayed in u yr + (aJr/ar)y Eqs.(3.10) and (3.11). u = (aJT /87)y y - (1) and h = (aJT /a )y + P/y - y (2) Since Jr is a function of temperature or of selection Thus, already made. affect Jr can the according separately, the to the broader required instance, the Helmholtz free and independently determined required accuracy and to the range of accuracy and range is, the more terms are needed. For energy fo(T) the in KKHM formulation 8 terms, 6 of which are powers of l/T, one of which is a of consists be the P-V-T relationship which was the It is evident that the more the required applications. the not JT does equivalently T only, term of ln T, the remaining one is a term of T(ln T). It is expressed as 6 'o(T) i Ci/ =2 T + C 7 ln T + C& (ln T)/r (3) i=1 where of T = state 1000 R/ T andfo(T) is equivalent to J of the MPF formulation the On equations. other hand, the van der Waals(VDW) representation of Jrhas only one term with J = c ln (4) 7 where c is a reduced specific heat representation at constant volume. the internal energy from Eqs.(3.l1) yields The VDW's and (3.15) of Part I as u c / -y (5) Considering that the internal energy for the ideal gas is given in the reduced variables as u (6) c / = the has which Eq.(6), qualitatively accurate in representing dense gases such as argon or carbon Eq.(4) is used of a correctional term representing the reduced This form for -the internal energy has density y. modification possible the Eq.(5) may be regarded as the simplest known been to be the internal energy of some the If dioxide.[2] J. in same for the representation of internal energy in Eq.(1), the resulting equation of state for internal energy -is of the same form as Eq.(5). Although the pure water substance is different argon from or carbon dioxide, the Eq.(5) appeared to be a reasonable base upon which further improvement might be made. specific heat c would the One way to determine reduced be to make a least-square fitting to several region steam table data of internal energy at superheated influence of density y becomes negligible. where the A tentative value of c was determined by fitting ten states between temperatures of 700F and 900F with a pressure of 10 psia. The resulting value is c = 3.4362. Since 'c' denotes a reduced heat capacity, it is dimensionless. The value c and its corresponding of state for internal energy Eq.(5) equation and were evaluated by generating enthalpy -and entropy with the steam table data. + JT = ln y - ln(l-y) +9/(1-y) - yr+ c ln r 2 T -y h = u + P /y and 2 2 P = [y/(l-y) + 9y /(l-y) ]/I U CI comparing The resulting expressions of properties from Eqs.(3.8), (3.9) of Part I and Eq.(5) are J = Jy by - y S =U - J The relationships between the reduced and original properties are again J/m J R + constant ) P P = (a/bo T = (a/Rbo)/ v = bo / y s = R.s h = (a/bo)h and u (a/bo)u where a, bo and R were determined in Section 4.1.2 of Part I, and had the values of a = bo = R = 4 4 -3 3 1.4964 x 10 (ft -lbf/lb 2 ) 8.0848 x 10 (ft /lb) 0.1103 (Btu/R-lb) The properties generated by the above equations are listed and compared with the steam table data in Table 1. The ranges for 1% accuracy for properties are: P = 5 psia to 2000 psia T = 200F to 1400F for superheated vapor and T = 10OF to 400F for the saturated vapor. Considering the accuracy that could be achieved with the selected c Table 1. Comparison of Properties : The Present Equations of States with Steam Table T = 300 F (*) KKRM p h s PR P h s 10.0 1193.7 1.8592 20.0 1191.5 1.7805 50.0 1184.4 1.6722 (67.0) 1180.2) 1.6356) (*) KKHM: Steam Table Data PR Present Result 10.0 1187.9 1.8527 20.1 1187.1 1.7752 50.8 1184.9 1.6714 (68.4 (1183.7) 1.6375) Units: P bpsia) h(tu/lb) 50.0 1284.0 1.7887 100.0 1279.1 1.7085 200.0 1268.8 1.6239 500.0 1231.5 1.4923 (680.0) (1202.5) (1.4335) 518.9 1256.5 1.5115 (722.0) (1242.5) 1.4648 T = 500 F KKHM p h PR s 1.9690 20.0 1286.6 1.8919 P h 10.0 1285.9 1.9674 20.0 1285.4 1.8905 50.2 1283.8 1.7882 100.6 1281.1 1.7096 202.4 1275.5' 1.6286 10.0 1384.0 2.0601 20.0 1383.5 1.9834 50.0 1381.9 1.8814 100.0 1379.2 1.8033 200.0 1373.8 1.7234 500.0 1356.7 1.6112 1000.0 1324.6 1.5135 10.0 1383.9 2.0601 20.0 1383.5 1.9834 50.1 1382.3 1.8816 100.2 1380.2 1.8038 200.5 1376.0 1.7248 502.5 1362.9 1.6155 1011.5 1338.5 1.5233 100.0 1480.5 1.8838 200.0 1477.1 1.8055 500.0 1466.5 1.6987 1000.0 1448.1 1.6120 100.1 1479.0 1.8925 200.2 1475.7 1.8042 500.4 1465.6 1.6976 1001.6 1448.1 1.6114 10.0 1287.7 s T = 700 F KKHM p h s PR P h s T = 900 F KKHM 5 s PR P h s P h s T = KKHM PR P h s 10.0 1483.5 2.1393 20.0 1483.2 2.0627 50.0 1482.2 1.9611 2000 1407.6 1.5126 3000 1361.7 1.4414 4000 1315.2 1.3850 10.0 1481.9 2.1381 20.0 1483.2 2.0627 50.0 1480.6 1.9598 2010.8 1409.3 1.5129 3037.0 1364.6 1.4415 4100.0 1315.2 1.3769 10.0 1586.6 2.2099 20.0 1586.3 2.1334 50.0 1585.6 2.0321 100.0 1584.5 1.9551 500.0 1575.1 1.7731 1000.0 1562.9 1.6908 2000.0 1534.6 1.5950 10.0 1580.0 2.2053 20.0 1580.0 2.1286 50.0 1579.0 2.0272 100.1 1577.5 1.9500 500.5 1566.7 1.7670 1001.9 1553.0 1.6835 2113.0 1521.6 1.5850 10OF and its corresponding equations of state, the value of c appears to be a good selection especially for for the the intended dynamic applications problem which stringent accuracy than static problems. value mentioned usually requires less of Since the selection the c was made rather arbitrarily except for applying the least of square fitting technique in a certain range of pressure, considered to be the optimal choice. it can not A better value of c might be terms Addition of expected if a more systematic study could be made. similar before, to those of the KKHM formulation would also improve accuracy. The above-quoted accuracy was calculated as , % accuracy = 100 x Predicted Properties - Tabulated data Tabulated data However, it should be noted that the accuracy of calculated in this way for the enthalpy and entropy may be less meaningful in engineering applications. changes In many engineering situations, what in the enthalpy and entropy in a given process. matters are A better way of evaluating the accuracy would be % accuracy = 100 x A(Predicted data) - A(Tabulated data) A(Tabulated data) where A represents the change of a property in a process. The accuracy evaluated in the latter way should give worse values. two problems, the accuracy was evaluated in the latter way. In the CHAPTER 3 THE DETERMINATION OF THE EXPANSION LINE END POINTS 3.1 INTRODUCTION One of the more frequently encountered problems in steam the power plant engineering is the determination of the expansion line end point(ELEP) of the turbine, or expansion line. more generally, the states The reasons are that: 1) the ELEP of higher pressure sections gives the inlet conditions of reheaters, while that of lower pressure section gives the inlet conditions of condensers; and 2) the ELEP and the states of stages in the turbine are used for the design of extraction lines and they give on the necessary data for the prevention of reverse flows from the feedwater heaters. Therefore, it is important to accurately determine the ELEP's and the states on the expansion line for the calculations of: .1) the heat balance(or the static performance) of a given steam turbine cycle at both design and partial loads; and 2) the dynamic response of heat exchangers such as reheaters and condensers. states on expansion line, the proper equation of the state is required. In To accurately and quickly determine the ELEP's or the the addition to reviewed to of state, a Therefore, the methods of the for of estimation reliable efficiency) performance(or non-extraction indispensible. equation the the turbine is will be estimation extent first, and the use of the equation of state some will be discussed later. 3.2 THE METHODS OF ESTIMATION OF OF PERFORMANCE NON-EXTRACTION STEAM TURBINES A. The Stage by Stage Method The overall performance non-extraction of a can turbine be determined by calculating the performance of each individual stage and then by combining them. However, the stage by stage calculation method is not, in general, practical for predicting the performance of new designs in the stage of proposition, since the detailed of the particular knowledge turbine design is not available at that time. addition, the method is usually long and tedious. Therefore, method is not preferred except for a particularly unusual case. In the The Empirical Methods B. On the other hand, the overall performance of a of a turbine is closely related to the type of performance the that experiences from More specifically speaking, it was observed tests. rating design and that the type of design is related, in turn, to the of turbine the Therefore, it was well as the steam conditions. as be methods which are based on observations and empirical by calculated may turbine observed that the overall performance of the turbine is predictable to a if degree, certain rating, the type of design and the steam the conditions are given. method Warren and Knowlton used these facts to present a general for overall the of calculation the performance of nonreheat of turbine-generator units.{3] Elston and Knowlton ex~tended the area unit.[ ] reheat including by application 4 Bartlett[5] improved the method by extending the part performance load and for the prediction is which a essentially version of the Hegetschweiler's method. updated of results experimental In method the addition, a Test Power on based Code No.6 is the more useful for the it since computer, of performance with mathematical expressions for computer applicatons. analysis is 24 performance tests in power plants, which were done according to the ASME requirements. and modified That is, the area of application of Spencer's method is same, but the method the Spencer and of nonreheat and reheat turbine. Cotton[6] presented a method updated Hegetschweiler provides Spencer's method with an Spencer's method predicts the efficiencies of a given turbine at predicts the overall performance of modern steam turbine accuracy of less than 0.5% deviations. each section both at the design flow and partial flows, if the following informations given: 1) volume flow; 2) pressure ratio of steam at a point or a stage of interest to the throttle pressure; 3) initial steam conditions at the governing stage; and 65 4) governing stage design. The 'section' in this context means a group of similar stages. It is well known that modern large turbines frequently are composed of three sections: section. the high pressure, the intermediate and the low pressure The detailed formula and the procedures for the calculations are well described in Reference 6. 3.3 THE DETERMINATION OF THE ELEP'S As mentioned before, the are estimated efficiencies used to determine the pressure and temperature of steam(or states of steam) at However, various stages and the expansion line end points(ELEP). it is not so simple to determine the states, because the pressures at the Thus the states can be flow The phenomena are shown rate of the steam(or equivalent load) varies. in Figure 1. the as simultanously, stages, in addition to efficiency, vary obtained by considering the variations of both the pressure and the efficiency. Since the depends efficiency on the flow rate, may it be expressed as (7) E = E(w) where E is the efficiency of sections of the turbine and w is the mass On the other hand, the efficiency E is defined as flow rate. E = (hl - where hl is the inlet enthalpy of the isentropic h2)/(hl - steam (8) h2s) enthalpy at the section, h2 is the a state on the expansion line including the ELEP, h2s is enthalpy at the pressure of the state P2. The s T ~' W decreasing PRESSURE ELEP W decreasing FIGURE 1. TURBINE EXPANSION LINE WITH CHANGES OF FLOW isentropic enthalpy h2s is determined by the constitutive relation or the equation of state h2s = h2s(sl,P2) where si is the inlet entropy. (9) Then the enthalpy of the state on the expansion line including the ELEP is given as h2 = Meanwhile, the flow hl - E(w)(hl - h2s) rate at the (10) relationship another gives load between the pressure P2 and the specific volume v2 as w = ClP2/v2 (11) or alternatively, gives the relationship between the pressure and the temperature as w = C2 P2/FT2 (12) where Cl and C2 are the constants determined by the pressure ratio the pressure at the state to that of the state at the next stage, as well as the adiabatic exponent k. The two relationships (11) and (12) hold for the perfect gas, when a pressure ratio is given. the superheated steam is not a perfect valid provided that the gas, the ELEP are determined so that properties might satisfy Eqs.(10) and (11) or and (12) two Even though equations are the values Cl and C2 are correct for the region under considerations.[7] Therefore the states on including of simultaneously. Thus 68 the the expansion their thermodynamic alternatively determination line of Eqs.(10) such states require iterative calculations of the two equations (10) and well quickly proper a mentioned before, than important but the accuracy of the valuable not the Among the criteria of state could computation the is computation the more becomes states the ELEP are less than about 30i be to 30 to be a few ELEP's, turbine stages. The at most in the order of magnitude of 0.1 seconds in a modern minicomputer. for that That is because several extraction points and about 15 time and the equation of state can be easily programmed that including computation equation accurately other factors in the problem of determining the ELEP. and implemented to any computer. determined ELEP equation of state is required. The simplicity is also economical, the as To determine as the estimation of properties at each iteration. the states on the expansion line including (11) At the same time, it is necessary scheme to be able to recognize in which phase a state lies, or equivalently where the saturation line is located. 3.4 THE PROCEDURES FOR THE COMPUTATION By utilizing the relationships and discussions introduced in previous the sections, a scheme for the determination of the state on the expansion line including the ELEP can be set up. In the scheme, input data are assumed to be: 1) The inlet steam conditions and the reheat pressure of the turbine; 2) The type and rating of the turbine; and 3) The pressures at states of interest at the design flow, including the pressures at the ELEP's of each section. The detailed procedures adopted may be summarized as follows. 1. Determine efficiencies of sections of the turbine the at the design flow(or the rated load) Eo's by using Spencer's method, where the subscript o denotes the conditions at the design flow. 2. Determine the inlet steam conditions of the section of interest. If the section is the high pressure .section, the inlet steam conditions given as the input data are the inlet conditions of that section. If the section is other than high pressure section, the steam conditions can be determined by usintg the equation of state and Eq.(10) successively. 3. Determine the isentropic enthalpy of the state ofinterest on the expansion line including the ELEP, by using the equation of state in Eq.(9) as h2so = where f (sl,P2o) denotes the equation of state, subscript 1 the inlet condition of the section, subscript 2 the state of interest in that section, while s denotes the isentropic path. 4. Determine the enthalpy of the state at the design flow by using Eq.(lO) h2o = hl - as Eo(hl - h2so) 5. Determine other properties at state 2, by using the equation of state as T2o, S2o, v2o = f (h2o,P2o) 6. Determine the efficiency E(w) at the partial flow by using Spencer's method. 7. Guess a tentative pressure at state 2, P2 8. Determine the isentropic enthalpy h2s which corresponds to P2 and sl, by the equation of state as h2s Y (P2,sl) 9. Determine the enthalpy at state 2, by using the Eq.(10) as h2 = hl - E(w)(hl - h2s) 10. Since P2 and h2 are known, other properties can be determined by using the equation of state as T2, s2, v2 = 4,(h2, P2) 11. By using the equation (12), update P2 such as P2 = (w/wo)V/T2/T2o P2o 12. Repeat procedures 7 to 10 until a satisfactory convergence is made. The procedures are described in the flow chart in Figure 2 TIlE PRODEDURES OF DETERMINING ELEP h T2 NO P2 S2 = -CHECK = (W #'(h2,P2 / Wo) ) VT2 /T2o P20 CONVERGENCE YES 1 X I Is 1,2; states rated load ' s ' : isentropic * subscripts 1, 2: FIGURE 2. TIIE FLOWCHART OF PROCEDURES DETERMINING ELEP'S 3.5 AN ILLUSTRATIVE EXAMPLE AND THE RESULTS As an example of the application of the equation of state to determination steam of ELEP, a relatively large turbine and corresponding given. are conditions the The given conditions and basic assumptions are listed as follows. (A) Turbine nameplate rating: 250,000KW (B) Turbine Type: cross compound double-flow, 3600/1800 rpm, 43 inch last-stage backet, 247.6 sq. ft. total last-stage annulus area. (C) Steam Condition: Initial 2400psia, 100OF; exhaust pressure 1.Oin-Hg (D) Estimated design throttle flow: 1,559,000 lb/hr (E) Point of interest in expansion line and its pressure at design flow: ELEP of high pressure section with 480psia at design flow By using Spencer's method, the efficiencies of high pressure at the design flow and partial flows are given in Table 2 Table 2 w The efficiency calculated efficiency 1.0 0.8495 0.9 0.8446 0.8 0.8305 0.7 0.8087 0.6 0.7808 0.5 0.7483 0.4 0.7128 0.3 0.6750 section 0.6392 0.2 w = perunit mass flow rate. The calculation of efficiencies was Reference given in flows design the line of pressure the at and flow at then one the is The isentropic ELEP, the other is the ELEP as In the former state, the enthalpy and illustrated in Figure 1. four explained before. procedures the to according properties are evaluated at two points: expansion formula various using 6. The ELEP are obtained first at partial by made other properties are evaluated for given entropy and pressusre, while in the are latter state the temperature and other properties The pressure. and enthalpy given evaluated for criteria for the convergence of iteration at partial loads were less than 0.1%. Three methods were used to evaluate the steam properties: 1. the steam table by Keenan-Keyes-Hill-Moore, designated KKHM. 2. the equations of state obtained in this study, designated PR. 3. the equations of state by Michael Packer et al, designated MP. The evaluation by looking up provide reference a the steam was table made mainly to for the comparison of accuracy of the two data sets of equations of state:the equations obtained in this study and the MP equations. The computation time is not so important in this problem, because the amount total of time CPU required for determining all the necessary states in the expansion line of the larger turbine including the ELEP's would be at most in the order of magnitude of 0.1 seconds in a modern minicomputer. compare the However, computational the CPU efficiencies, time by was using measured the to FORTRAN subroutine 'JPI.FOR' in the Joint Computer Facility M.I.T. More of the same program were made to get a reliable repetitions 50 than at estimation of CPU time for each set of equations of state. The for the two sets of equations were done at the same time measurements when the computation load of the system VAX-l1/780 is relatively small. At. partial flows expansion isentropic of 40% and 20% of the design specifically, More for a given pressure; the subprogram the present computing the SGSAT(P).[1] Then the phase can be recognized by comparing the entropy of steam before the expansion (sl in with belongs this study can compute the entropy by making use of the in algotithm in Appendix A of Part I, the MP equations by function state these two sets of equations, can compute the entropy of saturated vapor Sg equations a the Both the lines fell into the two phase region. sets of equations are able to recognize which phase to. flow, Figure 1) The criterion in Section 2.3 of Part I which requires Sg. the capability to give two phase region can be justified in this example. The resulting ELEP's and are equations compared The equations of given. accurate pressure, the more accuracies of using the the MP equations. two sets of Table 3, the measured CPU times are also state obtained in this important more accurate study properties are temperature. pressure practice, the present equations are more useful. when the give more enthalpy and entropy than the MP equations, while the latter yields somewhat that in the Considering and enthalpy in The average CPU time present equations is 6 times shorter than that using Table 3 The Expansion Line End Point Obtained with Three Methods of Generating steam Property Values and the cpu Time The ELEP's Obtained with Three Formula P (psia) S (Btu/lb.R) h (Btu/lb) T (F) 1.0 480. 480.(0.0) 480.(0.0) 1.5609 1.5612(1.05) 1.5711(36.0) 1296.4 1298.2(1.1) 1308.3(7.2) KKHM 594.1 573.9(3.4) PR 605.7(1.8) MP 0.8 376.2 376.2(0.0) 366.6(2.5) 1.5701 1.5706(1.33) 1.5773(19.2) 1280.4 1280.9(0.3) 1285.4(2.8) KKHM 551.8 532.5(3.5) PR 554.4(0.5) MP 0.6 277.1 277.6(0.2) 261.7(5.6) 1.5903 1.5911(1.39) 1.5924(3.64) 1269.3 1270.3(0.5) 1265.7(1.9) KKHM 515.6 517.2(0.3) PR 505.2(2.0) MP 0.4 181.4 181.7(0.2) 168.0(7.4) 1.6227 1.6237(1.11) 1.6289(6.88) 1260.3 1263.0(1.3) 1256.2(2.0) KKHM 480.9 481.7(0.3) PR 470.6(2.1) MP 0.2 88.6 89.0(0.5) 79.5(10.) 1.6830 1.6841(0.73) 1.6945(7.65) 1244.6 1247.6(1.4) 1243.5(0.5) KKHM 429.9 421.0(2.1) PR 424.8(1.2) MP perunit mass flow rate *The values in the parenthesis denote the % error from the KKHM steam table data * % error of P, T = 100 x (predicted - tabulated)/tabulated value * % error of h, s = 100 x [A(predicted) -A(tabulated)]/A(tabulated) where A represents the variation of properties in a process * The three formula are denoted as: KKHM: KKHM steam Table data, PR: The Present Equations of state MP: The Equations of state by Michael et al. * W The Average cpu Time Required for Each Calculations with The Two Sets of Equations The Present Equations of state : 1.88 msec. : 10.86 msec. The MP Equations CHAPTER 4 THE APPLICATION TO THE SIMULATION OF A HEAT EXCHANGER 4.1 INTRODUCTION One of important problems in the power plant engineering simulation of transient of response heat exchangers. important for the study of dynamic characteristics of a is the This power is plant when subjected to normal and abnormal disturbances. The dynamic model of a heat exchanger requires a set of laws such as the conservation of mass, momentum and energy. dynamic model also requires a set of equations of unknown thermodynamic properties physical state to The evaluate with known properties at each time step. Among the criteria, the simplicity of the equation of state is primarily for the economical reason. desired A typical simulation of transient response of a section of heat exchanger would 1000 timesteps. than An average dynamic model of a realistic problem might have more than 150 sections two Since or three more require with properties steam 2 iterations be must per timestep. at each evaluated iteration, 1/2 to 1 million steam property evaluations are required in case. this economical computation is crucial in this problem. Thus The accuracy is also important In this section, a part of heat is exchanger as selected the system and the simple dynamic model is made under var1ous assumptions. The transient response is simulated equations. The model this by first the state obtained in this study and second the MP of equations present with computation time and accuracy of are properties compared to evaluate the equation of state. 4.2 THE PROCEDURES OF MODELLING AND SIMULATION OF A SELECTED SYSTEM System A section of a heat as selected the exchanger system in a steam turbine cycle It is (the control volume) to be analyzed. assumed that the section was so chosen that it can be regarded lumped parameter system'. various existing techniques the and 'distributed criteria However, since the main purpose of this study is to equations of state as 'a For the selection of sufficient number of 'lumped sections' to adequately describe system', was can examine parameter used. be how the are applied to practical engineering situations, the lumping techniques and criteria are not treated A here. review of these techniques and criteria appears in Reference 8. good Figure 3 shows a schematic diagram of the selected system, which is 'a representative tube' instead of bank of tubes. NI P1 ,h1,TI P2,h2,T2 FIGURE 3. A SCHEMATIC DLAGRAM OF THE SYSTEM Table 4 Properties and Parameters of System Property Section 1 Inside P(psia) 50 48 46 T(F) 500 600 600 h(Btu/lb) 1284.0 1332.9 1332.9 s(Btu/lb/R) 1.7887 1.8417 1.8464 u(Btu/lb) 1179.4 1216.9 1216.9 v(ft /lb) 11.305 13.055 13.627 with W Section 2 = 1000lb/s Vcv = 4000 ft Qin = 4.89 x 10 Btu/s Some of data and thermodynamic properties necessary to describe the system an equilibrium state correspond to a load point are listed at wall tube in Table 4, where 'Qin' is the heat transfer rate from the to the system, 'Vcv' designates the control volume and 'W' is the mass The size and capacity of the system roughly correspond flow rate. of those a (about cycle turbine of section second reheater of modern larger steam the 500 to MW), 1000 to are but a precise and energy not representation of a practical piece of equipment. Modelling By the using conservation as laws physical well of mass, momentum as the equations of state and the constitutive relationship imposed by the turbine control valve, the system modelled. can be The governing equations are given in the section below. Continuity: Vcv dp/dt = WI - W2 where subscripts 1 and 2 denote cross-sections 1 and 2, (13) respectively. Momentum: 2 P1 - P - IP (14) P2 = K2 W2 2p (15) P = KI W where coeffiecients K1 and K2, determined from the given data in Table 4, are Energy: KI = 1.769 x 10 (ft psi sec 2 /lbm) K2 = 1.532 x 10 (ft psi sec 2 /lbm) Vcv d( p u)/dt = W1 hl - W2 h2 + Qin (16) If the enthalpy and temperature inside the tube are assumed to be same as outlet properties h2 and T2, then Eq.(16) becomes Vcv d( pu) dt = Wi hl - W2 h + Qin (17) Equations of state: Since the density and the product of density and internal computed and each time step, the density and the internal at known energy can be selected are energy the as Then variables. independent other properties are obtained by P, h, where p ( p ,u) T = f (18) represents the equation of state. Constitutive relationship of control valve: Since the steam generated from heat exchangers such as or reheater passes the turbine a superheater control valve, it is governed by a certain law imposed by control valve which is (19) Wc = C Pc/Tc where C is a constant determined by the valve area and other the subscript 'c' denotes the control valve. If there are other sections from the selected section to the turbine control pressure drop are summed factors; valve, the from P to Pc to yield another equation by summing Eq.(15) and the same equations in the subsequent sections. If it is assumed,for the sake of simplicity, that the selected section is the last section before the control valve, then the Eq.(19) becomes (20) W2 = C P2/fT2 where C ,determined from the given data, is 1/2 C = 707.78 (lb R /psia sec) Eqs.(15.) and (20) give the relationship 2 W2 =/PT /2 [ (1+4P/k2#3 PT) -1] where (21) B = 1/(C K2) W2 is determined thermodynamic iteratively properites. so that Additional it may be assumptions compatible which with were made implicitly are: (1) The properties inside the tube are well mixed and uniform. (2) The effect of gravity are negligible and the flow is one directional. (3) The heat transfer rate Qin is controllable. Simulation One of the inputs or disturbances the to system can be the incoming mass flow rate which represents changes or variations of load in the cycle. The inlet mass flow rate was chosen as a ramp input which increases 10 % in 5 minutes; i.e. Wl = Wo + a t 2 where Wo = 1000 lb/sec and a = 0.3333 lb/sec. The simulation of the model of the system was made by program DYSYS (DYnamic Facility(J.C.F.) at M.I.T. SYstem using the Simulator) within the Joint Computer The program solves the time response of systems described by a set of ordinary differential equations with the EQSIM was four computed to describe the system with governing equations (14) used through (21). called The user supplied subroutine fourth order Runge-Kutta method. At each time were equations governing the step, to ascertain adequate convergence of W2 (mostly times within 0.1 %). in properties Eq.(18). correlations in Eq.(18). the pressure to the evaluate equations do not have the Meanwhile, the equations predict study present MP the However used were The two sets of equations of state and of temperature the in state P,T with independent variables p, u with an accuracy of better than 0.5% inside the range of computation, which is less than the upper limit of error(1%) in the MP equations.[l] Thus the equations of state in study were substituted for the missing relationships. this More specifically, at the inlet section 1, the missing relationship TI = * (pi,ul) Then the enthalpy was substituted. was evaluated existing the by correlation in the MP equations, hl = i (P1,Tl) while, inside the tube, the missing relationship P = f(P ,u) was substituted and then the enthalpy h was calculated by u + P/p h Temperature only could be obtained by the existing correlation equations T = (P,h) in MP The time step was kept less than 0.5 seconds. in diverged the simulation, owing Otherwise, the solution the to governing nonlinear equations. THE RESULTS 4.3 The transient response of the system when subjected to the ramp Figure 4 shows the input was computed and plotted in Figures 4 and 5. transient response of pressure inside the tube, and Figure 5 shows the response of temperature and the ramp input, which is the incoming mass flow rate. are state In the figures, simulations using each set of equations of plotted together to compare force stronger To them. transient response, a simulation ,with the control volume exaggerated times, was made by using the equations of state in this study and 100 The Figures 6 and 7 the results are plotted in Figures 6 and 7. show that the system behaves like a typical linear second order system with a damping ratio of about 0.5. The results may be discussed according to the two criteria;the accuracy and the computational efficiency. The Accuracy: It is hard to examine the absolute accuracy because there of properties, the is no proper reference data available for comparisons. equations Instead, the relative discrepancies between the two sets of of state were calculated by comparing the intermediate states between the initial state and final state. than 0.1% and no more than 0.5% was checked at the final comparing state . (or The agreements mostly are less Also the thermodynamic consistency state) equilibrium another by the resulting values of enthalpy in the simulation with the value obtained by letting d(properties)/dt =0. The agreements are better than 0.5% in both cases. The Computational Efficiency: Since the CPU-time measuring subroutine (JPI) was not working 57 56 55 C4 53 52 51 50 49 48 47 0 50 100 150 200 250 300 TIMECSEC) COMPARISON FIGURE 4. INSIDE THE SYSTEM ) OF TRANSIENT RESPONSES OF PRESSURE 1250 1200 1150 1100 1050 1000 0 50 100 150 200 250 300 TIMEC3ECJ FIGURE 5. COMPARISON OF TRANSIENT RESPONSES OF TEMPERATURE INSIDE THE SYSTEM 57 5 55 54 53 52 51 50 49 0 50 100 150 250 200 300 TIME (SECONDS) FIGURE 6 TRANSIENT RESPONSE OF PRESSURE WITH EXAGGERATED CONTROL VOLUME u) 12501 Li U-) N m LLi 0 U- 1150- U-) INCOMING MASS FLOW RATE 06 1100- HLiJ 1050 AT OUTLET Li H- 1000 50 100 150 200 250 300 TIME (SECONDS) FIGURE 7 TRANSIENT RESPONSE EXAGGERATED CONTROL VOLUME OF TEMPERATURE WITH with the program DYSYS, the subroutine EQSIM which calculates the properties at each time step was separated into a DO-loop of a simple main program and repeated 200 times. The measured CPU times are 36 this msec with the present equations of state obtained in 70msec. with the MP equations. Therefore, efficiency with the former is about twice higher equations. 87 the than study and computational that with MP CHAPTER 5 CONCLUSIONS In this study, problems the of steam turbine with associated state equations were cycle applied to calculations. purpose for the applications is to evaluate the equations of state computational speed and identification of the saturation states. of state The in the accuracy, the simplicity as represented by terms of the criteria: equations the obtained comparing with a typical set in of The the present study were assessed by empirical equations developed by achieved by Packer et al.[1] In the problem determining the ELEP's, the accuracy the present equations of state is somewhat better than that by the fully empirical equations of Packer. considering This is encouraging, especially that the equations of state have only 5 coefficients; a, bo, R, y and c, while the empirical equations have 36 coefficients for The computational efficiencies were compared by each correlation. measuring the CPU time of the computer. calculations alone The CPU time for the property as required with the present equations is about 6 times less than with the method of Packer. Both equations have the capability to recognize the saturation lines. This capability was phase two the required when the isentropic expansion line fell into region. that The results of measurements indicate investigate the simulation the with the state requires about half of the CPU time than of present, equations with the empirical equations. as to used transient calculations of steam system performances. for performance was problem A simple heat exchanger Although the result is not as dramatic The comparison of the accuracy expected, it is still significant. with each other indicates that the results are equigalent. Further advantages might be achieved by algebraic manipulations computational of the present equations of state. The results clearly show the advantages of employing the equation of property: time is state rather than developing a set of curve-fits to each accuracy is slightly better or equivalent reduced by a of and computation factor of 2 to 6 depending on the particular problem being invetigated. equations present It may be concluded that the present state can be utilized effectively in certain classes of problems as demonstrated in this study, owing to the accuracy and simplicity as well as the intrinsic ability to recognize the two phase region. for Thus it may be also concluded that the purpose developing present the equations state of and criteria can be considered relevant in the practical engineering situations. Considering that the present equations of state yield accurate properties with a relatively simple functional form, it would not be hard to expect that the further improvements may be made on the basis The improvements could be made by adding of these equations of state. a few terms to the equation representing the internal energy such as u = cl/T + c2/r 2 + ... - y which should give more accurate internal energy, enthalpy and entropy than the equation ' U = c/r - y. BIBLIOGRAPHY 1. M.Packer,"Thermodynamic Properties of Pure and Saline(Geothermal) Water," Lab. for Manuf. and Production, MIT 2. Hirschfelder,Molecular Theory of Gases and Liquids. John Wiley & Sons Inc. 3. G.Warren and P.Knowlton,Jr.,"Relative Engine Efficiencies From Large Modern Steam Turbine-Generator Units," Trans. ASME: vol. 6 3,pl 2 5,19 4 1 4. C.Elston and P.Knowlton,Jr.,"Comparative Efficiencies of Central Station Reheat and Non-reheat Steam Turbine-Generator Units," Trans. ASME, vol.74, p 13 8 9 , 1952 5. H.Hegetschweiler and R.Bartlett,"Predicting Performance of Steam TurbineGenerator," Trans. ASME, vol. 79, p10 8 5, 1957 6. R.Spencer and K.Cotton,"A Method for Predicting the Performance of Steam Turbine-Generator..," Trans. ASME Paper No 62-WA-209, 1962 7. J.Salisbury, Steam Turbines and Their Cycles. Robert E. Krieger Publishing Co., Huntington, N.Y. 8. G.Masada,"Modeling and Control of Power Plant Boiler-Turbine-Generator System," Ph.D. Thesis, MIT 1979