ELECTROCHEMISTRY AND SURFACE CHEMISTRY OF SELF-ASSEMBLED MONOLAYERS by Laura Bridget Goetting Bachelor of Science (Honors) Simon Fraser University, 1993 Submitted to the Department of Chemistry in Partial Fulfillment of the Requirements for the Degree of DOCTOR OF PHILOSOPHY at the MASSACHUSETTS INSTITUTE OF TECHNOLOGY February 1999 © 1999 Massachusetts Institute of Technology. All rights reserved. Signature of Author: Department of Chemistry November 24, 1998 Certified by: i I Mark S. Wrighton Thesis Supervisor Certified by: George M. Whitesides Thesis Supervisor Accepted by: LIRI L113RARIES Dietmar Seyferth talSCommittee on Graduate Students 2 This doctoral thesis has been examined by a committee of the Department of Chemistry as follows: Professor Timothy M. Swager (U Chairman Professor Mark S. Wrighton Thesis Supervisor Professor George M. Whitesides , Thesis Supervisor Professor Dietmar Seyferth 3 ELECTROCHEMISTRY AND SURFACE CHEMISTRY OF SELF-ASSEMBLED MONOLAYERS by Laura Bridget Goetting Submitted to the Department of Chemistry on November 24, 1998 in Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy in Chemistry ABSTRACT Chapter 1 Exposure of a Pt or Au electrode to a solution of 1 1-ferrocenylundecyldiphenylphosphine, I, or 10-(ferrocenylcarbonyl)-decyl-diphenylphosphine, II, results in the formation of a reversibly electroactive self-assembled monolayer (SAM) on the metal surface. Kinetic desorption studies of SAMs of I or II on Pt into octane or SAMs of I into a solution of 11 (1 mM in octane) were performed over the temperature range 85-115 'C. The desorption of I from the Pt surface into octane was independent of the presence or absence of II in solution, consistent with a first order dissociative mechanism. For the desorption of I from the Pt surface into octane, AG298 = 98±11 kJ mo- 1 and for the desorption into a solution of II in octane, AG298 = 98±3 kJ mol 1 . Kinetic desorption studies of SAMs of I on Au into octane or a solution of 11 (1 mM in octane) were performed over the temperature range 115-125 'C. The desorption of I from the Au surface into octane was dependent on the presence or absence of II in solution. For the desorption of I from the Au surface into octane, AG298 = 117±18 kJ morl and for the desorption into a solution of II in octane, AG298 = 96.4+8.3 kJ mol'. Chapter 2 Microcontact printing, (gCP) has been used to pattern octadecanephosphonic acid on the native oxide surface film of aluminum supported on silicon or on silicon nitride coated silicon wafers. The patterned octadecanephosphonic acid protects the A12 0 3/Al film from etching in a solution containing phosphoric, acetic, nitric acids and water in a ratio of 16:1:1:2, and allows the non-patterned film to be removed selectively. The patterned A12 0 3/Al structures resulting from etching are continuous and electrically conductive within each pattern, and separated patterns are electrically isolated. Resistance measurements of the patterned structures are presented. Using gCP, Schottky diodes of aluminum have been prepared on p-type Si (100). The Schottky diodes exhibit rectifying behavior; the forward and reverse bias current-voltage (I-V) and reverse bias capacitance-voltage (C-V) characteristics are presented. 4 Chapter 3 1-Alkanephosphonic acids, H3C(CH2)nPO(OH)2, (n=7, 9, 11, 13, 15, 17, 19, 21) adsorb on the native oxide of aluminum to form ordered, oriented self-assembled monolayers (SAMs). The SAMs were characterized by measurement of contact angles, by ellipsometry, by X-ray photoelectron spectroscopy (XPS) and by polarized infrared external reflection spectroscopy (PIERS). The monolayers expose a low-energy, methyl-terminated surface, as determined from contact angle measurements. The XPS data shows there is a linear relationship between thickness and the number of carbon atoms in the alkane chain. The PIERS data indicates that the shorter chain molecules (n<13) form less ordered monolayers than the longer chain molecules. The alkane chains are canted, with respect to the surface normal, more than 130 but less than 300. 16-Phosphonohexadecanoic adsorbs on the native oxide of aluminum to form SAMs that are bound predominantly through the phosphonic acid head group, exposing a carboxylic acid terminus. Treatment of the carboxylic acid terminated SAM with trifluoroacetic anhydride results in the formation of a mixture of anhydrides on the surface, primarily, interchain carboxylic anhydride with a small amount of mixed trifluoroacetic carboxylic anhydride. The anhydride surface reacts with alkylamines to form a mixed SAM containing carboxylic acid and amide functionalities. The carboxylic acid and anhydride terminated SAMs and the mixed SAMs were characterized by XPS and PIERS. Thesis Supervisor: Mark S. Wrighton Title: Chancellor, Washington University Thesis Supervisor: George M. Whitesides Title: Mallinckrodt Professor of Chemistry, Harvard University 5 To my best friend and loving husband, Ben 6 One night I dreamed a dream. I was walking along the beach with my Lord. Across the dark sky flashed scenes from my life. For each scene, I noticed two sets of footprints in the sand, one belonging to me and one to my Lord. When the last scene of my life shot before me I looked back at the footprints in the sand. There was only one set of footprints. I realized that this was at the lowest and saddest times of my life. This always bothered me and I questioned the Lord about my dilemma. "Lord, you told me when I decided to follow You, You would walk and talk with me all the way. But I'm aware that during the most troublesome times of my life there is only one set of footprints. I just don't understand why, when I needed You most, You leave me." He whispered, "my precious child, I love you and will never leave you never, ever, during your trials and testings. When you saw only one set of footprints it was then that I carried you." @1964 Margaret Fishback Powers 7 Acknowledgements It is with great appreciation and respect that I acknowledge my supervisors, Mark S. Wrighton and George M. Whitesides. I feel very fortunate to have had the opportunity to work in both of their labs while still in graduate school. Without their support, none of the work in this thesis would have been possible.. .thank you! I would like to thank Paul Laibinis for many helpful and stimulating conversations, and for his generosity in allowing me to use his FTIR. I am grateful to Hanno zur Loye and Alan Davison for their friendship and guidance during my time at MIT. I would like to acknowledge all of the members of the Wrighton group that I overlapped with, and some of those who I didn't overlap with, but told me tales of the good times when they were members. I would like to acknowledge all of the members of the Whitesides group that I have overlapped with, in particular, Ned Bowden, Joe Tien, Francisco Arias, Bob Chapman, and Rainer Haag for their friendship and helpfulness. Special thanks to Tracie Smart and Rich Ragin, they are the mainstay of the Whitesides group and they make sure everything runs smoothly so we can concentrate on our work. I owe many thanks to the staff at the MTL, especially, Paul Tierney, Pat Burkhart, Bernard Alamariu, Debb Hodges, Vicky Diadiuk, Joe Walsh, Kurt Broderick, and Linus Cordes. I would like to thank Libby Shaw (MIT) and Yuan Lu (Harvard) for help with surface analysis. I would like to thank the Laibinis group, especially Kane Jennings and Mark Angelino, for letting me into the lab whenever I needed to collect spectra. I also want to acknowledge Bill Gates, I cursed him every time my computer crashed, but I could not imagine writing-up without the benefits of silicon. I am very grateful to my parents, Maureen and Hugh, for their complete support in this venture, even though they had no idea why their daughter avoided the "real" world for so long, for their constant love, for the great upbringing and for the sense of values they have instilled in me. I want to thank my three older brothers, Bill, Dennis and Leo, for their love and support, for making sure I keep a healthy sense of reality, and for teaching me how to take care of myself. I want to thank my family-in-law, for welcoming me into the family and for their love and support. Most importantly of all, I thank my husband Ben for his love, guidance, support and help, but most of all, for being there when I needed him and for being my best friend. Finally, I want to thank the Lord for carrying me in the tough times. 8 Table of Contents AB STR A CT .......................................................................- .. ...--------------........................ 3 DED IC ATIO N ............................................................................... .............................--. Q U OT AT IO N ....................................................................................-- 5 ... .......... ............... 6 ACKNOWLEDGEMENTS....................................................................................7 .. . ..8 TABLE OF CONTENTS ..................................................................................... 10 LIST O F FIGU RES .......................................................................................................... . - ........ 16 LIST OF SCHEM ES ................................................................................. 17 LIST O F TA B LES ............................................................................................................ CHAPTER 1. KINETIC DESORPTION AND EXCHANGE STUDIES OF SELF-ASSEMBLED MONOLAYERS OF FERROCENE TERMINATED ALKYLDIPHENYLPHOSPHINES ON PLATINUM 18 AND GOLD SURFACES ......................................................................... Introduction .......................................................................................... .. .... 19 E xperim ental............................................................................................................20 Results and D iscussion.......................................................................................... C onclusions .......................................................................................... References ................................................................................ 23 ....... 57 ...... .................... 59 9 CHAPTER 2. MICROCONTACT PRINTING OF OCTADECANEPHOSPHONIC ACID ON A120 3/A1: PATTERN TRANSFER BY WET CHEMICAL ETCHING...................................................................62 Introduction ............................................................ Experimental......................................................... 63 ............ .- - - . 77 - Results and Discussion........................................................83 .......... .... ..... Conclusions ............................................................ 110 -........... References ...................................................... 109 CHAPTER 3. SELF-ASSEMBLED MONOLAYERS OF METHYL AND CARBOXYLIC ACID TERMINATED ALKANEPHOSPHONIC ACIDS ON A12 0 3/Al: FORMATION OF DERIVATIVES AT THE 115 CARBOXYLIC ACID TERMINUS .......................................................... ..... 116 Introduction .................................................................. Experimental...............................................................................120 Results and D iscussion.........................................................................126 Conclusions ........................................................... References .....................................--.....- . . . ....... ........................ ...178 179 10 LIST OF FIGURES Number Page CHAPTER 1 1.1 1.2 1.3 1.4 1.5 Cyclic voltammograms of 0.25 cm 2 Pt electrodes derivatized with SAMs of I, followed by the placement of the electrodes into octane at 95 'C for various intervals. The voltammetry was performed under Ar at a scan rate of 500 mV s-. The center of the crossed lines in each voltammogram corresponds to zero voltage, zero current. a) The initial SAM formed by derivatization of the Pt electrode in a 1 mM solution of I in hexane at room temperature, for -15 hours. b) 5 minutes in octane at 95 'C. c) 20 minutes in octane at 95 'C. d) 45 minutes in octane at 95 'C. e) 90 minutes in octane at 9 5 C . ...................................................................................................................... 26 Plot of coverage (x10 10 mol cm 2 ) of SAMs of I on Pt as a function of time in octane at 95 'C. The inset is the corresponding plot of the natural logarithm of coverage as a function of time and the solid line is the least squares fit of the data. The rate constant corresponding to the least squares fit of the data is (6.2±0.3)x 10 4 s-1. .................................................................................................... 28 Arrhenius plot of the natural logarithm of the rate constant for the desorption of SAMs of I or II from a Pt surface, into octane, versus the reciprocal of absolute temperature. The solid line is the least squares fit of the data. The slope and y-intercept, corresponding to the least squares fit of the data are -5460±520 K 1 and 7.4±1.4, respectively.............................................................. 30 Cyclic voltammograms of 0.25 cm 2 Pt electrodes derivatized with SAMs of I, followed by the placement of the electrodes into a solution of II (1 mM in octane) at 95 'C for various intervals. The voltammetry was performed under Ar at a scan rate of 500 mV s- . The center of the crossed lines in each voltammogram corresponds to zero voltage, zero current. a) The initial SAM formed by derivatization of the Pt electrode in a 1 mM solution of I in hexane at room temperature, for -15 hours. b) 5 minutes in a solution of II (1 mM in octane) at 95 'C. c) 15 minutes in a solution of II (1 mM in octane) at 95 'C. d) 45 minutes in a solution of II (1 mM in octane) at 95 'C. e) 90 minutes in a solution of II (1 mM in octane) at 95 C. ................................................................. 33 Plot of coverage (x10 10 mol cm 2 ) of SAMs of I (filled squares) and II (open squares) on Pt as a function of time in a solution of 11 (1 mM in octane) at 95 'C. The inset is the corresponding plot of the natural logarithm of coverage of I, as a function of time, and the solid line is the least squares fit of the data. The rate constant corresponding to the least squares fit of the data is (6.4±0.3)x 104 s-1. ................................................................................................. 35 11 Page Number 1.6 1.7 Arrhenius plot of the natural logarithm of the rate constant for the desorption of SAMs of I from a Pt surface, into a solution of II (1 mM in octane), versus the reciprocal of absolute temperature. The solid line is the least squares fit of the data. The slope and y-intercept, corresponding to the least squares fit of the data are -5660±170 K' and 8.0±0.5, respectively. .......................................... Cyclic voltammograms of 0.25 cm 2 Au electrodes derivatized with SAMs of I, followed by the placement of the electrodes into octane at 115 'C for various intervals. The voltammetry was performed under Ar at a scan rate of 500 mV s-. The center of the crossed lines in each voltammogram corresponds to zero voltage, zero current. a) The initial SAM formed by derivatization of the Au electrode in a 1 mM solution of I in hexane at room temperature, for ~15 hours. b) 45 minutes in octane at 115 'C. c) 120 minutes in octane at 115 'C. d) 195 minutes in octane at 115 'C. e) 240 minutes in octane at 115 C ................................................................................. 1.8 38 43 Plot of coverage (x1lO mol cm2) of SAMs of I on Au as a function of time in octane at 115 'C. The inset is the corresponding plot of the natural logarithm of coverage as a function of time and the solid line is the least squares fit of the data. The rate constant corresponding to the least squares fit of the data is (10 .0± 0 .5)x 10 5 1.9 1.10 1.11 s-. .................................................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Arrhenius plot of the natural logarithm of the rate constant for the desorption of SAMs of I from a Au surface, into octane, versus the reciprocal of absolute temperature. The solid line is the least squares fit of the data. The slope and y-intercept, corresponding to the least squares fit of the data are -12300±2100 K I and 22.7±5.4,respectively. ....................................................... 47 Cyclic voltammograms of 0.25 cm2 Au electrodes derivatized with SAMs of I, followed by the placement of the electrodes into a solution of II (1 mM in octane) at 115 'C for various intervals. The voltammetry was performed under Ar at a scan rate of 500 mV s-. The center of the crossed lines in each voltammogram corresponds to zero voltage, zero current. a) The initial SAM formed by derivatization of the Au electrode in a 1 mM solution of I in hexane at room temperature, for ~15 hours. b) 5 minutes in a solution of II (1 mM in octane) at 115 'C. c) 45 minutes in a solution of 11 (1 mM in octane) at 115 'C. d) 195 minutes in a solution of II (1 mM in octane) at 115 'C. e) 240 minutes in a solution of II (1 mM in octane) at 115 C. ......... 50 Plot of coverage (x10 10 mol cm-2 ) of SAMs of I (filled squares) and 1I (open squares) on Au as a function of time in a solution of II (1 mM in octane) at 115 'C. The inset is the corresponding plot of the natural logarithm of coverage of I, as a function of time, and the solid line is the least squares fit of the data from 20 to 240 minutes. The rate constant corresponding to the least squares fit of the data is (6.0±0.4)x10-5 s ............................................................. 52 12 Page Number 1.12 Arrhenius plot of the natural logarithm of the rate constant for the desorption of SAMs of I from a Au surface, into a solution of II (1 mM in octane), versus the reciprocal of absolute temperature. The solid line is the least squares fit of the data. The slope and y-intercept, corresponding to the least squares fit of the data are -870±260 K' and -7.5±0.7, respectively...........................................55 CHAPTER 2 2.1 Schematic representation of the gCP process. ....................................................... 64 2.2 Mask design used for the resistance measurements. The wires were equally spaced in the mask used; the different contrast that appears in the figure is a printer artifact. ......................................................................................................... 69 Mask design used to prepare Schottky diodes. The solid black features correspond to the mask used for the ohmic contacts and the white features outlined in black correspond to the mask used for the Schottky contacts. ............ 72 2.3 2.4 Schematic representation of the process used to fabricate the Schottky diodes..........74 2.5 SEM images of octadecanephosphonic acid patterned by pCP on aluminum: a) As stamped and b) After rinsing the surface with 2-propanol to remove the excess octadecanephosphonic acid ....................................................................... 2.6 a) AFM image of the stamp used to prepare structures for the resistance measurements. b) AFM image of 300 nm thick aluminum, patterned by gCP of octadecanephosphonic acid, followed by baking for 10 minutes at 70 'C and wet-etching in Aluminum Etchant Type "A" at 35 'C....................................89 2.7 a) SEM image of the edge resolution of patterned aluminum wires prepared by photolithography and lift-off. b) SEM image of the edge resolution of patterned aluminum wires prepared by ptCP and wet-etching. We attribute the bright edge of the wet-etched sample to charging (the substrate in both cases was a silicon nitride coated silicon wafer, yet we observed more charging in the wet-etched sample). We have defined the dark circular features in the wet-etched image as "pinhole" defects (see text).................................................92 2.8 Plot of resistance versus length for 6 pim wide aluminum wires, patterned by stamping, followed by baking and wet-etching (filled squares), compared to the same wire patterned by photolithography (open squares). The solid line is the least squares fit of the wet-etch data and the dashed line is the least squares fit of the lift-off data................................................................................ 86 95 13 Page Number 2.9 Optical micrographs of the fabricated diodes. a) Optical micrograph of an array of 32 diodes. b) Optical micrograph of a single diode with a 3 ptm gap between the ohmic and Schottky contacts. ........................................................... 98 2.10 Current-voltage (I-V) characteristics of a fabricated Schottky diode. The forward and reverse I-V scans were collected separately, with different current scales. The band diagrams for the metal/semiconductor junction at equilibrium, for reverse bias and for forward bias are shown at the top of the figure, corresponding to the points A, B and C, respectively, on the I-V curve. ...... 101 2.11 Plot of the natural log of current density, ln(Jf), versus the forward bias voltage, Vf, from 150 mV to 500 mV, for a fabricated Schottky diode (solid line) and the associated linear fit over the range 150 mV to 350 mV, extrapolated to V f=0 (dashed line)..........................................................................104 2.12 Capacitance-voltage (C-V) characteristics of a fabricated Schottky diode. The upper trace corresponds to a plot of 1/(C-C0 )2 versus the reverse bias voltage, Vr, and the associated linear fit (solid line) extrapolated to the x-axis intercept, 2 where C0= 17.0 nF cm-2. The lower trace corresponds to a plot of 1/C versus the reverse bias voltage, Vr. ................................................................................... 107 CHAPTER 3 3.1 a) A typical contact angle for hexadecane on a methyl terminated surface, where 0=45-46' and b) A typical contact angle for water on a methyl term inated surface, where 0=111-115...................................................................127 3.2 Plot of the advancing (filled diamonds) and receding (open diamonds) contact angle of water and the advancing (filled squares) and receding (open squares) contact angle of hexadecane versus the number of methylene carbons, n, for a series of SAMs of 1--alkanephosphonic acids formed on A12 0 3/Al. Each point is the average of the measurement on the left and right side of at least three drops of liquid on each surface and the error bars represent the standard deviation associated with the average.....................................................................130 3.3 Plot of ellipsometric thickness versus the number of methylene carbons, n, for a series of SAMs of 1-alkanephosphonic acids formed on A12 O3/Al. The dashed line is an estimate of the thickness for an all-transalkane chain, oriented norm al to the surface. ............................................................................... 134 Plot of (cos55)[(1+IC(m)/lP(m))/(1 +IC(m=12)IP(m=12))] versus the number of carbons in the alkane chain, m, for a series of SAMs of 1-alkanephosphonic acids formed on A12 0 3/Al. The solid line is the least squares linear fit of the data. The slope of the linear fit is 0.062±0.003. ..................................................... 139 3.4 14 Number Page 3.5 Schematic illustration of the cant angle, (X,and chain twist angle, P, for SAMs of 1-hexadecanephosphonic acid adsorbed on A12 0 3/Al, oriented in an all-transconfiguration............................................................................................142 3.6 PIERS spectra of the high energy region (2700-3100 cm') for a series of SAMs of 1-alkanephosphonic acids formed on A12 0 3/Al........................................145 3.7 Plot of the peak intensities (arbitrary units) of the symmetric (open squares) and antisymmetric (filled squares) methyl stretches versus the number of methylene carbons, n, for a series of SAMs of 1-alkanephosphonic acids form ed on A 12 0 3/A l. .............................................................................................. 148 Plot of the peak intensities (arbitrary units) of the symmetric (open squares) and antisymmetric (filled squares) methylene stretches versus the number of methylene carbons, n, for SAMs of 1-alkanephosphonic acids formed on A12 0 3 /A l. ............................................................................................................... 15 1 a) i) PIERS spectrum of the high energy region for a SAM of 16-phosphonohexadecanoic acid formed on A12 0 3/Al ii) IR spectrum-of the high energy region for 16-phosphonohexadecanoic acid dispersed in a KBr pellet. b) i) PIERS spectrum of the low energy region for a SAM of 16-phosphonohexadecanoic acid formed on A12 0 3/Al ii) IR spectrum of the low energy region for 16-phosphonohexadecanoic acid dispersed in a KBr pellet. The positions of the marked peaks are given in Table 3.3. .......................... 159 3.8 3.9 3.10 XPS survey spectrum of 16-phosphonohexadecanoic acid dispersed in a KBr pellet (center), high resolution core level spectrum of the C(is) region (left inset), and high resolution core level spectrum of the P(2p) region (right inset)............................................................................................................164 3.11 XPS survey spectrum of SAMs of 16-phosphonohexadecanoic acid formed on A12 0 3/Al (center), high resolution core level spectrum of the C(1s) region (left inset), and high resolution core level spectrum of the P(2p) region (rig ht in set)............................................................................................................167 3.12 Comparison of the XPS survey spectra of SAMs of: a) carboxylic acid terminated SAMs of 16-phosphonohexadecanoic acid, b) a mixture of interchain and mixed anhydrides formed by the reaction of the SAMs of 16-phosphonohexadecanoic acid with trifluoroacetic anhydride and c) mixed SAMs terminated in carboxylic acid and hexadecylamide functionalities formed by the reaction of hexadecylamine with the anhydride terminated SA M s on A12 0 3/A l.................................................................................................172 15 Number 3.13 Comparison of the PIERS spectra of SAMs of: i) carboxylic acid terminated SAMs of 16-phosphonohexadecanoic acid, ii) the mixture of interchain and mixed anhydrides formed by the reaction of the SAMs of 16-phosphonohexadecanoic acid with trifluoroacetic anhydride and iii) the mixed SAMs terminated in carboxylic acid and hexadecylamide functionalities formed by the reaction of hexadecylamine with the anhydride terminated SAMs on A120 3/Al. a) PIERS spectra of the high energy region (2700-3 100 cm-1) showing the methylene (and methyl for the mixed SAMs) stretching region and b) PIERS spectra of the C=O stretching region (1500-1900 cm ')...................................................................................................175 Page 16 LIST OF SCHEMES Page Number CHAPTER 3 3.1 Synthetic route for the formation of alkanephosphonic acids..................................117 3.2 Possible binding configurations for the SAMs of 16-phosphonohexadecanoic acid formed on A12 0 3/Al films supported on Si. a) Binding to the surface through the phosphonic acid head group. b) Binding to the surface through the carboxylic acid head group. c) Binding to the surface by both the phosphonic acid and carboxylic acid head groups on different molecules. d) Binding to the surface by both the carboxylic acid and phosphonic acid head groups on the same molecule. ........................................................................ 156 Schematic representation for the formation of SAMs terminated in a mixture of anhydrides and the reaction of the anhydride terminated SAM with alkylamines to form a mixed SAM containing carboxylic acid and amide functionalities. ........................................................--........... ..... 169 3.3 17 LIST OF TABLES Page Number CHAPTER 3 3.1 Peak positions (cm-1) for the symmetric and antisymmetric methyl and methylene vibrational modes for SAMs of H3C(CH 2)nPO(OH) 2 formed on A12 0 3/Al and for comparison, SAMs of CH 3 (CH 2 )15SH formed on Au...................147 3.2 Peak positions (cm-I) for the CH 2 wagging and twisting progressional bands for 1-alkanephosphonic acids adsorbed on A12 0 3/Al. ............................................. 3.3 154 Peak positions (cm-1) for the vibrational modes of 16-phosphonohexadecanoic acid dispersed in a KBr pellet and adsorbed as SAMs on A12 0 3/Al.........................161 18 CHAPTER 1 KINETIC DESORPTION AND EXCHANGE STUDIES OF SELF-ASSEMBLED MONOLAYERS OF FERROCENE TERMINATED ALKYLDIPHENYLPHOSPHINES ON PLATINUM AND GOLD SURFACES 19 Introduction The ability to derivatize metal surfaces with self-assembled monolayers (SAMs) is an area of active study.1-5 Considerable effort has been devoted to understanding how certain molecules bind to surfaces, there is, however, relatively little known regarding the exchange chemistry of neutral molecules bound to surfaces. 6 -10 This chapter will investigate the desorption and exchange of SAMs bound through phosphine on Pt and Au surfaces, analogous to the substitution chemistry of discrete metal complexes. Exposure of a Pt or Au electrode to a solution of 1 1-ferrocenylundecyl-diphenylphosphine, I, or 10-(ferrocenylcarbonyl)-decyl-diphenylphosphine, II, results in the formation of a reversibly electroactive SAM on the metal surface. 1 1 00 Fe Fe I II The different functional groups pendant to the ferrocene result in E 2 values for I and II that are separated by 290 mV. Thus, rapid, quantitative assessment of the surface coverage of the two electroactive molecules, on the same electrode, can be ascertained using electrochemical measurements. Pt complexes are commonly in oxidation states 0, II or IV. The zero oxidation state is usually stabilized by phosphine, arsine or isocyanide ligands. 12 The chemistry of zerovalent metal phosphine complexes, MLn, M=Ni(0), Pd(0) or Pt(0), L=phosphine ligand has been an 20 area of considerable study. 12-15 We will compare the desorption and exchange of SAMs of I or II on Pt surfaces to the solution chemistry of the metal complex, tetrakis(methyldiphenylphoshine)platinum(0). Au complexes are most commonly in oxidation states I or III. Zerovalent gold forms 7c complexes with CO, C 2 H 4 , and C6H6 , but Au(C 2 H 2 ), formed from Au atoms and acetylene, can exist as a a-bonded radical species. 16 We will compare the desorption and exchange of the neutral, phosphine bound SAMs on Au to the analogous studies on Pt. Experimental Materials. CH 3CN (anhydrous, Aldrich), 1 1-bromoundecanoic acid (Aldrich), CH 2 Cl 2 (anhydrous, Aldrich), THF (Aldrich), Silica Gel (Merck grade 9385, 230-400 mesh, Aldrich) H2 0 (Omnisolve, EM Science), AlCl 3 (99.999%, Alfa), SOC12 (Alfa), diphenylphosphine (Alfa), Zn powder (99.999%, -100+200 mesh, Alfa), HgCl 2 (99.9995%, Alfa), n-BuLi (2.16 M in hexanes, Aldrich), octane (Aldrich), hexanes (Mallinckrodt) and EtOH (Pharmco, 200 proof) were used as received. Ferrocene (Aldrich) was sublimed prior to use. [n-Bu 4 N]PF6 (Aldrich) was recrystallized three times from EtOH, dried in vacuo at 150 'C overnight, and stored under N2 in a dry box. The wafers used to support the electrodes (Wafernet, Inc.) were test grade 4" diameter p-type Si(100), modified first with 500 nm of thermally grown Si0 2 followed by 150 nm of LPCVD Si 3 N4 . 11 -bromoundecanoylferrocene, and 11 -bromoundecylferrocene were prepared according to previously published procedures. 17 11-Ferrocenylundecyl-diphenylphosphine, I. Diphenylphosphine (1.862 g, 10 mmol) was dissolved in THF (20 mL). The solution was cooled in a dry ice/acetone bath, 21 under Ar, with stirring. n-BuLi (4.5 mL, 10 mmol) was added dropwise with a syringe to the cooled stirred solution. The solution was stirred an additional twenty minutes in the cooling bath and then the cooling bath was removed and the solution was stirred for 60 minutes at room temperature. The solution was cooled in the dry ice/acetone bath again and 1 1-bromoundecylferrocene (3.0 g, 6.9 mmol) in THF (10 mL) was added dropwise, via syringe, to the stirred, cooled solution. The solution was stirred for 30 minutes in the cooling bath and then 90 minutes at room temperature. The reaction was quenched with water (100 mL), washed with NH 4 CI, and dried over MgSO 4 . The crude product was purified by column chromatography on silica gel with ethyl acetate:hexanes (1:9) as the eluant. The light orange oil was recrystallized from heptane at -33 'C to give a yellow solid. 1H NMR (300 MHz, CD 2Cl 2) 8, ppm: 7.55-7.31 (m, 10 H), 4.07 (s, 5 H), 4.04 (t, 2 H), 4.01 (t, 2 H), 2.31 (t, 2 H), 2.04 (t, 2 H), 1.46-1.20, (m, 18 H). 31P NMR (300 MHz, CD 30D) 6, ppm: 14.61 (relative to H3PO 4 , external standard). Mass Spectrometry (EI) calcd. (found) for C 3 3 H4 1FeP (M+) 524.2295 (524.2297). Anal. calcd. (found) for C3 3H4 1FeOP: C 75.60 (75.38); H 7.97 (7.86). 10-(Ferrocenylcarbonyl)-decyl-diphenylphosphine, II. This compound was prepared from 11 -bromoundecanoylferrocene in a procedure analogous to that used to prepare I. The orange oil was recrystallized from heptane at -33 'C to give an orange solid. 'H NMR (300 MHz, CD 2 Cl 2 ) 6, ppm: 7.41-7.30 (m, 10 H), 4.74 (t, 2 H), 4.48 (t, 2 H), 4.18 (s, 5 H), 2.68 (t, 2 H), 2.03 (t, 2H), 1.42-1.27 (m, 16 H). 31 P NMR (300 MHz, CDCl 3) 8, ppm: 33.84 (relative to H3 PO 4 , external standard). Mass Spectrometry (EI) calcd. (found) for C3 3 H3 9FeOP (M+) 538.2088 (538.2084). Anal. Calcd. (found) for C33H 39FeOP: C 73.60 (73.23); H 7.30 (7.28). 22 Fabrication of the electrodes. The electrodes consisted of two square pads, 0.5 cm per side, separated by 0.5 cm, connected by three wires, 100 .1m wide and 0.5 cm long. This electrode design was chosen in order to simultaneously prepare a series of electrodes with the same geometrical area. The electrodes were fabricated using standard lithographic techniques, producing electrodes with a macroscopic surface area of 0.25 cm 2 , of either Pt or Au, on Si 3N4 coated Si wafers. Au electrodes were prepared by thermal evaporation of Au (2000 A, 5 A s-) onto an adhesion layer of Cr (100 A, 2 A s-), in an Edwards Auto 306 thermal evaporator, under high vacuum (10-7 torr). Pt electrodes were prepared by electronbeam evaporation of Pt (2000 A, 5 A s-) onto an adhesion layer of Ti (100 A, 2 A s-), in an Temescal Semiconductor Products VES 2550 electron beam evaporator, under high vacuum (10- torr). The electrodes were used immediately following their preparation. Formation of SAMs. Adsorption of the surface-confined phosphines was accomplished by immersion of the electrodes into the appropriate phosphine containing solutions for ~15 hours. The modified surfaces were rinsed with the derivatizing solvent prior to characterization by cyclic voltammetry. The dissociation or exchange did not depend on the molecule forming the SAM and for convenience, I was typically used to form the initial SAM. Electrochemical methods. Electrochemical measurements were performed with a Pine Instruments Model AFCBP1 computer controlled bipotentiostat, using PineChem software, version 2.00. Linear sweep cyclic voltammetry of the functionalized electrodes was performed under Ar in 0.1 M [n-Bu 4N]PF 6 in CH 3CN, at 298 K. Contact was made to one of the square pads of the electrode with a flat clip, wrapped with gold foil. The counter electrode was Pt mesh and the reference electrode was Ag/AgNO 3 (0.01M in CH 3CN). 23 Coverage measurements were determined from the average of the integrated charge from the anodic and cathodic currents, for the ferrocene/ferricenium redox couple, after a background subtraction to correct for charging. The coverage was determined from voltammograms collected at a scan rate of 500 mV s-1. The cyclic voltammetry of II showed that it contained a small impurity of I (2.2 %). In the exchange studies, the impurity of I in II was corrected for by subtraction of 2.2% of the charge due to II from the charge due to I. Ligand desorption and exchange experiments. Monolayers used in the ligand desorption and exchange experiments were prepared by immersion of approximately 30 bare Au or Pt electrodes into a 1 mM solution of I in octane for -15 hours. Electrodes were removed from the derivatizing solution, rinsed with hexane, and cyclic voltammetry was performed to determine the initial monolayer coverage. This process was repeated with at least two electrodes to show that the coverage obtained was consistent. The remaining electrodes were placed into individual culture tubes containing either octane or a solution of 1 mM of II in octane. The solutions in the culture tubes were equilibrated in a Brinkman RC6 constant temperature silicone oil bath. The electrodes were then removed at various time intervals, rinsed with hexane and characterized by cyclic voltammetry. Results and Discussion Electrochemical characterization of SAMs on Pt. The SAMs formed from I or II on Pt show reversible, symmetrical cyclic voltammetric peaks with a full-width at half maximum, AEfwhm, of -130 mV, at a scan rate of 500 mV s-. The peak current was linearly proportional to the potential scan rate, consistent with surface confined redox centers. 18 The values of E%/ for the alkylferrocenyl centers of I are 290 mV more negative than 24 acylferrocenyl centers of II. The surface coverage, F, was determined from the average of the integrated charge of the anodic and cathodic current for the ferrocene/ferricenium redox couple, Q, using Equation 1.1, where n is the number of electrons in the redox couple, (n= 1), F is the Faraday constant (96485 C mol') and A is the geometrical area of the electrode (0.25 cm2). The initial coverage for SAMs of I or lIon Pt was (1.1±0.1)xO-10 mol cm. F= nFA (1.1) This coverage corresponds to approximately one surface bound molecule of I or II, per 25 Pt surface atoms. This coverage is approximately 75% lower than the surface coverage of (4±1)x10' 0 mol cm-2 for SAMs of 12-ferrocenyldodecyl isocyanide on Pt. 19 Desorption and exchange studies on Pt. A series of electrodes derivatized with SAMs of I or II were prepared by immersion of the electrodes, supported on Si 3N4 coated Si wafers, into a 1 mM solution of I or II in hexane for approximately 15 hours. The electrodes were removed from the derivatizing solution, rinsed with hexane and either characterized by cyclic voltammetry or placed into a culture tube containing octane or II in octane (1 mM) in a constant temperature silicone oil bath. The culture tubes were removed from the constant temperature bath at various intervals, in no particular order, the electrodes were rinsed with hexane and characterized by cyclic voltamrnmetry. The dissociation or exchange was followed for a minimum of four half-lives at all temperatures, with the exception of the dissociation of I into octane at 115 'C which was followed for three half-lives. The coverage of I remaining on the surface was determined using Equation 1.1. Figure 1.1 shows a series of cyclic voltammograms for Pt electrodes derivatized with I, followed by the placement of the electrodes into octane at 95 'C, for various intervals. Figure 1.2 shows the plot of coverage, as a function of time in octane, and the corresponding 25 plot of the natural logarithm of coverage, as a function of time, for the loss of the SAMs of I from the Pt surface at 95 0C. The plot of the natural logarithm of coverage as a function of time is linear, which is consistent with a first order process. The rate constant for loss of I from the Pt surface, at 95 OC, is (6 .2±0.3 )xlO~4 s-1. The desorption of I from the Pt surface was measured at 85 'C, 95 'C, and 115 C and the desorption of II from the Pt surface was measured at 103 'C. The loss of the SAM from the Pt surface was first order with respect to the surface coverage of I or II, over the temperature range 85-115 'C. Figure 1.3 shows the Arrhenius plot of the natural logarithm of the rate constant as a function of the reciprocal of the absolute temperature. The plot is linear over the temperature range 85-115 'C. The least squares fit of the data yields an activation energy for desorption, Ea, of 45±4 kJ mor'I and a pre-exponential factor, A, of 1600±300 s- . Using Eyring Theory, the parameters from the Arrhenius plot, Ea and A, are related to the enthalpy and entropy of activation, AH* and AS* respectively, according to Equations 1.2 and 1.3, where R is the gas constant (8.31441 J mol-1 K'), T is the absolute temperature (K), k is Boltzmann's constant (1.38066x10-2 3 J K1) and h is Planck's constant (6.62618x10-34 J s-). AH, = Ea -RT (1.2) AS. = R [InA - h](1.3) The enthalpy of activation for the loss of SAMs of I or II from the Pt surface, into octane is 43±4 kJ mol-1 and the entropy of activation is -180±30 J mol-1 K1. The Gibbs energy of activation at 298 K, AG298 , for the formation of the activated complex that leads to the desorption of I or II from the Pt surface is 98±11 kJ mol. The entropy and enthalpy of activation have approximately equal contributions to AG 98 . The entropy of activation is 26 Figure 1.1: Cyclic voltammograms of 0.25 cm2 Pt electrodes derivatized with SAMs of I, followed by the placement of the electrodes into octane at 95 'C for various intervals. The voltammetry was performed under Ar at a scan rate of 500 mV s~1. The center of the crossed lines in each voltammogram corresponds to zero voltage, zero current. a) The initial SAM formed by derivatization of the Pt electrode in a 1 mM solution of I in hexane at room temperature, for ~15 hours. b) 5 minutes in octane at 95 'C. c) 20 minutes in octane at 95 'C. d) 45 minutes in octane at 95 'C. e) 90 minutes in octane at 95 'C. 27 / / / / / Pt/ ~~Fe a) Initial Coverage Fe / / / / / Fe b) 5 minutes octane, 95 0C / / c) 20 minutes d) 45 minutes / / Pt/ / / / / / e) 90 minutes I I I I I 1 1 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 Potential (V vs Ag/AgNO 3, 0.01M/CH 3 CN) 28 Figure 1.2: Plot of coverage (x10 10 mol cm-2) of SAMs of I on Pt as a function of time in octane at 95 *C. The inset is the corresponding plot of the natural logarithm of coverage as a function of time and the solid line is the least squares fit of the data. The rate constant corresponding to the least squares fit of the data is (6.2±O.3)x10 4 s-1. 29 1.2 -22 I k = (6.2±0.3)x10 -24 - 1.0 s- " -26- m0 0.8 -28 0 0 3600 1800 Time (seconds) 5400 0.6U '-4 ~I. 0 0.4 - U U Ua 0.2 Ue U= 0.0- -r--------------~ 0 1800 3600 Time (seconds) I 5400 30 Figure 1.3: Arrhenius plot of the natural logarithm of the rate constant for the desorption of SAMs of I or II from a Pt surface, into octane, versus the reciprocal of absolute temperature. The solid line is the least squares fit of the data. The slope and y-intercept, corresponding to the least squares fit of the data are -5460±520 K1 and 7.4±1.4, respectively. 31 -6.0 Ea =45+4kJmol1 A= 1600+300 s~1 -6.5 -7.0- -7.5 - -8.0- -8.5 1 0.00254 0.00259 0.00264 0.00269 0.00274 Temperature-1 (K-1 ) 0.00279 0.00284 32 negative which implies the activated complex has a greater degree of order than the ground state complex. This result is not intuitively obvious because overall, the loss of I from the surface results in an increase in entropy. The negative entropy of activation could result from collisions between the solvent molecules and the ground state adsorbed complex which result in the formation of the activated complex. These collisions correspond to molecules coming together, resulting in a reduction in the randomness of the system. A second factor which may contribute to the negative entropy of activation is a higher degree of charge in the activated complex. The Pt surface and the "ligands", I or II, are neutral species and the formation of SAMs of I or II on Pt results in a neutral, surface bound, "complex". The P-Pt bond in the activated complex may be polarized, with a 6' charge on Pt and a 6- charge on P. If this polarization of the P-Pt bond were to occur in the activated complex, it would contribute to the observed negative entropy of activation. Figure 1.4 shows the cyclic voltammograms for the desorption of SAMs of I into a solution of II (1 mM in octane) at 95 'C. The plot of coverage of I and II on Pt, as a function of time in a solution of II (1 mM in octane) and the corresponding plot of the natural logarithm of coverage as a function of time for SAMs of I on Pt, are shown in Figure 1.5. The plot of the natural logarithm of coverage of I on Pt, as a function of time in the solution of II in octane, is linear, consistent with a first order process. The rate constant for loss of I from the Pt surface into a solution of II (1mM in octane) is (6.4±0.3)x 4 s-1. Within experimental error, the rate constant for loss of I from the Pt surface was unchanged by the presence of II in solution, consistent with a dissociative mechanism. The desorption of SAMs of I from a Pt surface into a solution of II (1 mM in octane) was performed at 85 'C, 33 Figure 1.4: Cyclic voltammograms of 0.25 cm2 Pt electrodes derivatized with SAMs of I, followed by the placement of the electrodes into a solution of II (1 mM in octane) at 95 'C for various intervals. The voltammetry was performed under Ar at a scan rate of 500 mV s-1. The center of the crossed lines in each voltammogram corresponds to zero voltage, zero current. a) The initial SAM formed by derivatization of the Pt electrode in a 1 mM solution of I in hexane at room temperature, for ~15 hours. b) 5 minutes in a solution of II (1 mM in octane) at 95 'C. c) 15 minutes in a solution of II (1 mM in octane) at 95 'C. d) 45 minutes in a solution of II (1 mM in octane) at 95 'C. e) 90 minutes in a solution of II (1 mM in octane) at 95 'C. 34 / / / / Pt/ 9I Fe a) Initial Coverage / / / / / Fe b) 5 minutes .11 Fe c) 15 minutes 1 mM in octane, 95 0 C y / / / / Pt/ / / / / / 9 p d) 45 minutes e e 9I Fe e) 90 minutes P0 Fe I I I -0.4 -0.2 0.0 0.2 Potential (V vs Ag/AgNO 3, O.O1MICH 3CN) 0.4 0.6 0.8 35 Figure 1.5: Plot of coverage (x10 10 mol cm-2) of SAMs of I (filled squares) and II (open squares) on Pt as a function of time in a solution of II (1 mM in octane) at 95 'C. The inset is the corresponding plot of the natural logarithm of coverage of I, as a function of time, and the solid line is the least squares fit of the data. The rate constant corresponding to the least squares fit of the data is (6.40.3)x10 4 s-'. 36 2.4-22 k = (6.4+0.3)x10 2.0 - 4 s-i -24 ~-26 1.6 - -280 P 1.2 3600 1800 Time (seconds) - 5400 0 " 0 0a 0D 0.8 - U I 0.4 Pt-PPh 2(CH 2) 10 (CO)Fc m Pt-PPh 2(CH 2)1 Fc 0 1 * U * 0.0 "0 1800 3600 Time (seconds) U 5400 37 95 'C, 110 'C and 115 'C. The loss of I from the Pt surface into a solution of II is first order with respect to the surface coverage of I, over the temperature range 85-115 'C. Figure 1.6 shows the Arrhenius plot of the natural logarithm of the rate constant for dissociation of I from Pt into a solution of II in octane, as a function of the reciprocal of the absolute temperature. The Arrhenius plot is linear over the temperature range 85-115 'C. The least squares fit of the data yields an activation energy for desorption, Ea, Of 47±1 kJ morl and a pre-exponential factor, A, of 3050±170 s-1. The enthalpy of activation for the loss of SAMs of I from the Pt surface into a solution of II in octane, is 45+1 kJ mol' and the entropy of activation is -180±10 J mol' K'. The Gibbs energy of activation at 298 K, AG 9 ,, for the formation of the activated complex that leads to the loss of I from the Pt surface, into a solution of II (1 mM in octane), is 98±3 kJ mol'. The entropy and enthalpy of activation have approximately equal contributions to AG298 , similar to the loss of I from Pt into octane, in the absence of II. The enthalpy, entropy and Gibbs energy of activation at 298 K, for the loss of I from the surface are, within experimental error, the same, regardless of the presence or absence of II in solution. These results are consistent with a dissociative mechanism. Mann and Musco used 31P NMR to measure the equilibrium constant, the standard enthalpy, AH', the standard entropy, AS', the enthalpy of activation, AH, and the entropy of activation, ASt, for the reaction shown in Equation 1.4.20 The temperature and Pt(Ln+l) O Pt(Ln) + L concentration were varied for a series of two, three and four coordinate Pt(0) phosphine complexes. The predominant process for exchange was dissociative exchange, which (1.4) 38 Figure 1.6: Arrhenius plot of the natural logarithm of the rate constant for the desorption of SAMs of I from a Pt surface, into a solution of II (1 mM in octane), versus the reciprocal of absolute temperature. The solid line is the least squares fit of the data. The slope and y-intercept, corresponding to the least squares fit of the data are -5660±170 K1 and 8.0±0.5, respectively. 39 -6.0Ea =47+l kJ mol A = 3050+ 170 s~4 -6.5 S-7.0- r -7.5 - -8.0- -8.5 0.00254 0.00259 0.00269 0.00274 0.00264 1 1 Temperature (K~ ) 0.00279 0.00284 40 occurred for Pt(PMe 3)4, Pt(PMe 2Ph) 4, Pt(PMePh 2)4 , Pt(PBu")4, Pt(PPr3) and Pt{P(C 6H,1 ) 3} 3 . Associative exchange was observed for Pt(PPr ) 2 and Pt{P(C6H 1 )3 } 2. In two instances, Pt(PEt3 )3 and Pt(PBu3 )3, both associative and dissociative exchange occurred, the relative rates of which depended on the concentration of the free tertiary phosphine in solution and the temperature. Over the temperature range, 0-70 'C, the rate of exchange of one methyldiphenylphosphine ligand from tetrakis(methyldiphenylphoshine)platinum(0), was independent of added ligand, consistent with a dissociative mechanism. The following activation energies for this exchange process were determined: AH*=65.27±0.25 kJ mol-, AS =26±1 J mol' K and AG3OO =57.3±0.4 kJ moP'. The exchange of SAMs of I or II on a Pt surface is similar to the solution chemistry of tetrakis(methyldiphenylphoshine)platinum(0), in that both processes are consistent with a dissociative mechanism. The energetics are, however, different for the surface bound molecules, as compared to that of the discreet metal complex. We attribute the differences in the energies of activation to both steric and electronic effects. On the surface, the coverage of SAMs of I or II corresponds to approximately one phosphine molecule of I or II, for every 25 surface Pt atoms. In the complex tetrakis(methyldiphenylphoshine)platinum(0), there are four, methyldiphenylphosphine ligands on each Pt atom, resulting in an eighteen electron configuration. We believe that the greater steric crowding in the discreet complex, as compared to the surface bound molecules accounts for the entropic differences, and the tendency for Pt to form a sixteen electron complex contributes the enthalpic differences between the solution and surface bound studies. 2 1 41 Electrochemical characterization of SAMs on Au. The SAMs formed from I or II on Au, at room temperature or over the temperature range 110-120 'C, show reversible, symmetrical cyclic voltammetric peaks with a full-width at half maximum, AEfwhm, -100 mV at a scan rate of 500 mV s-. Of The peak current was linearly proportional to the potential scan rate, consistent with surface confined redox centers. 18 The initial coverage for SAMs of I or II on Au, formed at room temperature from a 1 mM solution in hexane, was (1.1±0.2)x10' 0 mol cm 2 . This coverage corresponds to approximately one molecule per 23 Au surface atoms. This coverage is approximately 75% lower than the surface coverage for SAMs of 11 -(ferrocenylcarbonyloxy)undecanethiol on Au. 1 8 The SAMs formed by exchanging SAMs of I into a solution of II or the SAMs formed by placing bare Au into a solution of I or II, or a mixture of I and II, over the temperature range 110-125 'C, exhibited coverage that was approximately two and one half times greater than those formed at room temperature. The coverage for SAMs formed at the higher temperatures was (2.6i0.2)xlO0 mol cm-2 , which corresponds to approximately 10 surface Au atoms per molecule. This coverage is approximately 50% less than that observed for SAMs of 11 -(ferrocenylcarbonyloxy)undecanethiol on Au. 1 8 Desorption and exchange studies on Au. The desorption and exchange studies on Au were performed analogously to the studies on Pt. The rate of desorption of SAMs of I on Au was, however, slower than that for the SAMs on Pt. The desorption studies of SAMs of I on Au were performed over the temperature range 110-125 'C. We observed complete loss of SAMs of I from the Au surface after ten minutes in octane at 130 'C. At 105 'C, the rate of loss of I from Au into octane was too slow to provide reliable kinetic data. We measured a half-life of 4.6 hours, but the fit to the data was poor (R2 =0.765). The dissociation of 42 SAMs of I from Au into either octane or II in octane was followed for a minimum of two, and in most cases, three half-lives. Figure 1.7 shows a series of cyclic voltammograms corresponding to the desorption of SAMs of I on Au into octane at 115 'C. Figure 1.8 shows the plot of coverage as a function of time and the corresponding plot of the natural logarithm of coverage as a function of time for the loss of SAMs of I from the Au surface at 115 'C. The plot of the natural logarithm of coverage as a function of time is linear, which is consistent with a first order process. The rate constant for loss of I from the Au surface, into octane at 115 'C, is (10.0±0.5)x10-5 s-'. The desorption of I from the Au surface was measured at 110 'C, 115 'C, 120 'C and 125 'C. The loss of SAMs of I, from the Au surface, was first order with respect to the surface coverage of I, over the temperature range 110-125 'C. Figure 1.9 shows the Arrhenius plot of the natural logarithm of the rate constant, as a function of the reciprocal of the absolute temperature for the desorption of SAMs of I on Au into octane. The plot is linear over the temperature range 110-125 'C, although the rate constant measured for desorption at 120 'C did not fall, within experimental error, on the least squares fit of the data. If the rate constant for desorption at 120 'C was excluded, all other data points fell, within experimental error, on the least squares fit of the data. The least squares fit of all the data yields an activation energy for desorption, Ea, of 103±18 kJ mol-1 and a pre-exponential factor, A, of (7.2±1.7)x10 9 s-. The enthalpy of activation, AH*, for desorption of SAMs of I on Au into octane is 100± 17 kJ mol-1 and the entropy of activation, AS, is -56±13 J mo- K-1. The enthalpy of activation for loss of I from Au into octane is approximately twice that for the same process on Pt, whereas the entropy of activation for the 43 Figure 1.7: Cyclic voltammograms of 0.25 cm 2 Au electrodes derivatized with SAMs of I, followed by the placement of the electrodes into octane at 115 'C for various intervals. The voltammetry was performed under Ar at a scan rate of 500 mV s-1. The center of the crossed lines in each voltammogram corresponds to zero voltage, zero current. a) The initial SAM formed by derivatization of the Au electrode in a 1 mM solution of I in hexane at room temperature, for -15 hours. b) 45 minutes in octane at 115 'C. c) 120 minutes in octane at 115 'C. d) 195 minutes in octane at 115 'C. e) 240 minutes in octane at 115 'C. 44 / / / / 5 pAI Fe ~ a) Initial Coverage Au~ / / / / / ~Fe b) 45 minutes octane, 115 0 C c) 120 minutes / / / / / d) 195 minutes Au/ / / / / / e) 240 minutes i I I I I 1 1 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 Potential (V vs Ag/AgNO 3, 0.01M/CH 3CN) 45 Figure 1.8: Plot of coverage (x10 10 mol cmn2 ) of SAMs of I on Au as a function of time in octane at 115 'C. The inset is the corresponding plot of the natural logarithm of coverage as a function of time and the solid line is the least squares fit of the data. The rate constant corresponding to the least squares fit of the data is (10.0±.5)x10-5 s-1. 46 1.2 -22 I 1.0 k = (10.0±0.5)x10 5 s-1 -23 - - -240.8 - U -25 1 0 -s 3600 0 -o 0.6 7200 10800 Time (seconds) 14400 - U 0 Q 0.4 - Ue Ua U 0.2 - 0.0 0 3600 7200 Time (seconds) 10800 14400 47 Figure 1.9: Arrhenius plot of the natural logarithm of the rate constant for the desorption of SAMs of I from a Au surface, into octane, versus the reciprocal of absolute temperature. The solid line is the least squares fit of the data. The slope and y-intercept, corresponding to the least squares fit of the data are -12300±2100 K' and 22.7±5.4, respectively. 48 -8.0 - Ea =103+18 kJ molI A =(7.21.7)x109 s - -8.5 - 0 -9.0 - -9.5 - -10.0 -I 0.00247 I 0.00250 I I 0.00259 0.00256 0.00253 Temperature" (K-') 0.00262 0.00265 49 loss of I on Au into octane, is approximately one third of the value observed for the same process on Pt. The Gibbs energy of activation at 298 K, AG2'98 , for the formation of the activated complex that leads to desorption of I from the Au surface into octane, is 117±18 kJ mol'. For the desorption of I from the Au surface, into octane, the main contribution to AG29 8 ,, is the enthalpy of activation and the entropy term is a minor component. This result is in contrast to the analogous process on Pt, in which the entropy and enthalpy terms contributed approximately equally to AG 98 . Figure 1.10 shows a series of cyclic voltammograms corresponding to the desorption of SAMs of I on Au, into a solution of II (1 mM in octane), at 115 'C. The desorption of SAMs of I on Au, into a solution of II, occurs by a distinctly different process than the desorption of SAMs of I on Pt, into a solution of II or the desorption of SAMs of I on Au, into octane. There is a portion of the SAM of I on Au that is rapidly exchanged with the molecules in solution: the first half-life for loss of I from Au occurs in less than five minutes, over the temperature range 110-125 'C. The rapid loss of I from the Au surface is accompanied by a twofold increase in the total surface concentration of I and II on the surface. At 115 'C, for exchange times greater than twenty minutes, the loss of I from the Au surface into a solution of II (1 mM in octane) occurs more slowly than the exchange occurring in the first twenty minutes. Figure 1.11 shows the plot of coverage of I and II, as a function of time in a solution of II in octane at 115 'C and the corresponding plot of the natural logarithm of coverage of I on Au as a function of time. The solid line in the inset of Figure 1.11 corresponds to the least squares fit of the coverage of I, as a function of time in the solution of II, from 50 Figure 1.10: Cyclic voltammograms of 0.25 cm2 Au electrodes derivatized with SAMs of I, followed by the placement of the electrodes into a solution of II (1 mM in octane) at 115 'C for various intervals. The voltammetry was performed under Ar at a scan rate of 500 mV s-. The center of the crossed lines in each voltammogram corresponds to zero voltage, zero current. a) The initial SAM formed by derivatization of the Au electrode in a 1 mM solution of I in hexane at room temperature, for ~15 hours. b) 5 minutes in a solution of II (1 mM in octane) at 115 *C. c) 45 minutes in a solution of II (1 mM in octane) at 115 'C. d) 195 minutes in a solution of II (1 mM in octane) at 115 'C. e) 240 minutes in a solution of II (1 mM in octane) at 115 'C. 51 / / / / / 10 tA a) Initial Coverages Au/ / / / / / Fe Fe ~ c) 45 minutes 1 mM in octane, 115 0C / / / / / r d) 195 minutes 9w Au/ / / / / / Fe e) 240 minutes I -0.4 I -0.2 I 0.0 I 0.2 Potential (V vs Ag/AgNO 3, O.O1MICH 3 CN) I 0.4 I 0.6 0 0.8 52 Figure 1.11: Plot of coverage (x1010 mol cm 2 ) of SAMs of I (filled squares) and II (open squares) on Au as a function of time in a solution of II (1 mM in octane) at 115 'C. The inset is the corresponding plot of the natural logarithm of coverage of I, as a function of time, and the solid line is the least squares fit of the data from 20 to 240 minutes. The rate constant corresponding to the least squares fit of the data is (6.0±0.4)x10-5 s-1. 53 2.4 Au-PPh 2 (CH 2)10(CO)Fc I Au-PPh2 (CH 2)1 1Fc O 2.0 03 a 0 a a 03 1 03 1.6 13 D 3 - 0 0 -23 0 0 4 k = (6.0+0.4)x10~5 s~ 0 -24 - 2 I 0 1.2 - I I-I 3600 7200 10800 14400 Time (seconds) -26 0 0 0.8-? 0.4 Un -25 - - O w'pEnu 0 U * N M0 0 M * U E 0 0 0.0 0 3600 7200 Time (seconds) 10800 14400 54 20 to 240 minutes. The plot of the natural logarithm of coverage of I on Au, as a function of time in a solution of II in octane, is linear, for exchange times greater than twenty minutes, consistent with a first order process. The rate constant for loss of I from Au, for exchange times greater than twenty minutes, is (6.0±0.5)x10-5 s-. The loss of I from the Au surface clearly occurs by different mechanisms in the presence and absence of II in solution. The desorption of SAMs of I on Au, into a solution of II (1 mM in octane) was performed at 110 *C, 115 'C, 120 'C and 125 'C. We believe that the molecules of I or II in the SAMs on Au, exist in least two different environments: one in which rapid exchange occurs, with the phosphine in solution, "rapid exchange sites" and one in which slow exchange occurs, "slow exchange sites". At all temperatures investigated, the rate of exchange for the "slow exchange sites" was less than the rate of loss of I on Au into octane, in the absence of added II. Figure 1.12 shows the Arrhenius plot of the natural logarithm of the rate constant for the dissociation of the "slow exchange sites" of I on Au, into a solution of II (1 mM in octane), as a function of the reciprocal of the absolute temperature. The Arrhenius plot is linear over the temperature range 110-125 'C. The least squares fit of the data yields an activation energy for desorption, Ea, of 7.2±2.2 kJ mol1 and a pre-exponential factor, A, of (5.6±0.5)x10-4 s-. The enthalpy of activation for the loss of SAMs of I from the Au surface into the solution of II is 4.8±1.4 kJ mol- and the entropy of activation is -307±27 J mol' K1. The Gibbs energy of activation at 298 K, AG*98 , for the formation of the activated complex that leads to desorption of I from the "slow exchange sites" on the Au surface into a solution of 11 (1 mM in octane) is 96.4±8.3 kJ mol'. The value of AG298 for the loss of I from Au is, within the uncertainty of the two calculated values, independent of the presence or absence of II in solution, if we consider only the "slow exchange sites" for 55 Figure 1.12: Arrhenius plot of the natural logarithm of the rate constant for the desorption of SAMs of I from a Au surface, into a solution of II (1 mM in octane), versus the reciprocal of absolute temperature. The solid line is the least squares fit of the data. The slope and y-intercept, corresponding to the least squares fit of the data are -870±260 K' and -7.5+0.7, respectively. 56 -8.0Ea = 7.2+2.2 kJ mor A =(5.6±0.5)xlO4 s~1 -8.5 - -9.0- -9.5 - -10.002 0.00247 0.00250 0 0.00253 0 002 0.00256 0.00259 Temperature-' (K"l) 0.00262 0.00265 57 the loss of I into a solution of II. The entropy and enthalpy contributions are, however, very different in the presence or absence of II in solution. For the desorption of I from Au into octane, the major contribution to AGY*s , is the enthalpy of activation, whereas the major contribution to AG298 , for the desorption of I from Au into a solution of II in octane, is the entropy of activation. The existence of at least two, kinetically different, exchange sites in SAMs has been observed for SAMs of ferrocene terminated alkanethiols on Au. 1 8,22,23 The "rapid exchange sites" are attributed to less ordered regions in the SAM, i.e., at domain boundaries and defect sites within the monolayer. The "slow exchange sites" are attributed to exchange occurring from the more ordered regions in the SAM. Conclusions Reversible, electroactive SAMs are formed from I or II on Pt and Au. The desorption of I (or II) from the Pt surface, into octane or a solution of II in octane, is consistent with a first order dissociative mechanism. The activation energies for the loss of I (or II), on Pt, are independent of the presence or absence of added ligand in solution and the entropy and enthalpy of activation have approximately equal contributions to AG298 . The energies of activation for the desorption of the SAMs of I (or II) on Pt, into octane, are: AH+ = 43±4 kJ mol', ASt = -180±30 J mol' K-, and AG29 8 = 98±11 kJ mol-. For the desorption of SAMs of I into a solution of II in octane, the energies of activation are: AH* = 45±1 kJ mol', AS = -180+10 J molP K', and AGi 98 = 98±3 kJ moP'. The desorption of I from the Au surface occurs by different mechanisms, depending on the presence or absence of added ligand in solution. For the desorption into octane, the 58 enthalpy of activation is the major contributing factor to AG298 . For the desorption into a solution of II in octane, the entropy of activation is the major contributing factor to AG298 . The energies of activation for the desorption of the SAMs of I on Au, into octane, are: AH* = 100+17 kJ mor', AS'= -56±13 J mol K-1, and AG298 = 117±18 kJ mor'. The energies of activation for the desorption of SAMs of I into a solution of II in octane are: AH* = 4.8+1.4 kJ molr, AS* = -307±27 J mor'1 K, and AG298 = 96.4±8.3 kJ molr'. 59 References 1) Kumar, A.; Abbott, N. L.; Biebuyck, H. A.; Kim, E.; Whitesides, G. M. Acc. Chem. Res. 1995, 28, 219-26. 2) Ulman, A. Chem. Rev. 1996, 96, 1533-1554. 3) Crooks, R. M.; Ricco, A. J. Acc. Chem. Res. 1998, 31, 219-227. 4) Ricco, A. J.; Crooks, R. M.; Osbourn, G. C. Acc. Chem. Res. 1998, 31, 289-296. 5) Laibinis, P. E.; Palmer, B. J.; Lee, S.-W.; Jennings, G. K. Thin Films 1998, 24, 1-41. 6) Bain, C. D.; Troughton, E. B.; Tao, Y. T.; Evall, J.; Whitesides, G. M.; Nuzzo, R.-G. J.Am. Chem. Soc. 1989, 111, 321-35. 7) Delamarche, E.; Michel, B.; Kang, H.; Gerber, C. Langmuir 1994, 10, 4103-8. 8) Karpovich, D. S.; Blanchard, G. J. Langmuir 1994, 10, 3315-22. 9) Schlenoff, J. B.; Li, M.; Ly, H. J.Am. Chem. Soc. 1995, 117, 12528-36. 10) Tirado, J. D.; Abruna, H. D. J.Phys. Chem. 1996, 100, 4556-63. 11) Kang, D. Photochemistry of Surface-Confined Derivatives of CyclopentadienylmanganeseTricarbonyl and Self-Assembled Monolayers of Ferrocenyl-BasedPhosphines on Gold and Platinum;Massachusetts Institute of Technology: Cambridge, MA, 1993. 60 12) Roundhill, D. M. In Comprehensive Coordination Chemistry: the synthesis, reactions, properties, & applicationsof coordinationcompounds, 1st ed.; Wilkinson, G., Gillard, R. D. and McCleverty, J. A., Ed.; Pergamon Press: Oxford, England, 1987; Vol. 5, pp 351-531. 13) Malatesta, L.; Ugo, R.; Cenini, S. Adv. Chem. Ser. 1967, No. 62, 318-56. 14) Ugo, R. Coordination Chemistry Review 1968, 3, 319-344. 15) Malatesta, L.; Cenini, S. Zerovalent compounds of metals; Academic Press: London, 1974. 16) Puddephatt, R. J. In Comprehensive CoordinationChemistry: the synthesis, reactions, properties, & applicationsof coordination compounds, 1st ed.; Wilkinson, G., Gillard, R. D. and McCleverty, J. A., Ed.; Pergamon Press: Oxford, England, 1987; Vol. 5, pp 861-923. 17) Okahata, Y.; Enna, G.; Takenouchi, K. J. Chem. Soc., Perkin Trans. 2 1989, 835-43. 18) Collard, D. M.; Fox, M. A. Langmuir 1991, 7, 1192-7. 19) Hickman, J. J.; Laibinis, P. E.; Auerbach, D. I.; Zou, C.; Gardner, T. J.; Whitesides, G. M.; Wrighton, M. S. Langmuir 1992, 8, 357-9. 20) Mann, B. E.; Musco, A. J. Chem. Soc., Dalton Trans. 1980, 776-85. 21) Cotton, F. A.; Wilkinson, G. Advanced Inorganic Chemistry; 5th ed.; John Wiley & Sons: New York, 1988. 61 22) Chidsey, C. E. D.; Bertozzi, C. R.; Putvinski, T. M.; Mujsce, A. M. J. Am. Chem. Soc. 1990, 112, 4301-6. 23) Hickman, J. J.; Ofer, D.; Zou, C.; Wrighton, M. S.; Laibinis, P. E.; Whitesides, G. M. J. Am. Chem. Soc. 1991, 113, 1128-32. 62 CHAPTER 2 MICROCONTACT PRINTING OF OCTADECANEPHOSPHONIC ACID ON A12 0 3/Al: PATTERN TRANSFER BY WET CHEMICAL ETCHING 63 Introduction Microcontact printing (gCP) is a soft lithographic technique useful in patterning self-assembled monolayers (SAMs). 1- 4 This chapter describes the gCP of alkanephosphonic acids onto Al2 O3/Al films, and the performance of these patterned films in protecting A12 0 3/Al films during wet etching. The minimum feature size achieved in this study was 6 gm, but the stamp used set this dimension. Electrical resistance measurements of the patterned lines after etching confirmed that the lines were continuous and conductive. Aluminum is commonly used as a metallization layer in the microelectronics industry. 5 Currently aluminum is patterned by two methods: i) conventional photolithography, followed by metal deposition and lift-off; ii) reactive ion etching (RIE) of a continuous film (a procedure that also involves a step of photolithography for pattern definition). In the case of metal deposition followed by lift-off, the pattern is transferred by physical removal of the aluminum in the unwanted regions by dissolution of an underlying polymer. No etching of the aluminum occurs; for larger features (on the order of millimeters), however, complete removal of the unwanted aluminum can be difficult. Conventional photolithography requires access to the appropriate facilities, and is not always convenient, nor is it applicable to curved surfaces. This chapter describes a non-photolithographic procedure for patterning aluminum. Microcontact printing (gCP). Figure 2.1 shows a schematic representation of the gCP process for octadecanephosphonic acid on supported A12 0 3/Al films. Alkyltrichlorosilanes have been patterned on aluminum surfaces by gCP.6 -8 The use of patterned alkylsiloxanes for the selective RIE etching of aluminum resulted in shallow etch depths on the order of 5-10 nm. 6 ,7 In this work, using pCP of octadecanephosphonic acid 64 Figure 2.1: Schematic representation of the gCP process. 65 1) Ink stamp with C18PO(OH) 2 (5 mM in 2-propanol) 2) Remove excess "ink" under a stream of N2 4- C18PO(OH) 2 +- 300 nm Al 3) Place stamp in conformal contact with Al 4) Stamp is removed and substrate is baked on a hotplate at 70 0 C C1 8 PO(OH) 5) Bare regions are selectively etched in Aluminum Etchant Type A 2 66 (C1 8PO(OH)2 ) followed by wet etching, we have achieved etch depths of 300 nm without loss of electrical properties in the patterned film. The choice of alkanephosphonic acids. We chose to use alkanephosphonic acids for this study because they are air stable compounds that are known to form stable, ordered monolayers on metal oxide surfaces. 9 , 10 The use of alkanephosphonic acids to form SAMs on metal oxide surfaces was motivated by the work of Mallouk et al. on alkanebisphosphonate multilayers. 1 1 -13 SAMs on the native oxide of aluminum have been 9 formed from alkanecarboxylic acids,14-21 alkanehydroxamic acids, alkanephosphonic acids 9 ,2 2 -2 4 and alkyltrichlorosilanes. 2 5 Alkanecarboxylic acids adsorb on A12 0 3/Al as the carboxylate anion, but this 15 Two studies have interaction results in a weakly bound, easily displaced, adsorbate. shown increased stability of SAMs of alkanecarboxylic acids on A12 0 3/Al films. Aronoff et al. developed a method to increase the binding of SAMs of alkanecarboxylic acids on a hydroxide terminated A12 0 3/Al surface by first priming the metal hydroxide surface with zirconium alkoxide. 2 6 This study was, however, performed in ultra high vacuum (UHV) and the reactivity of zirconium alkoxides may limit its application to monolayers formed in solution. Wallace et al. prepared and characterized SAMs of perfluorinated alkanecarboxylic acids on A12 0 3/Al. The results of thermal desorption studies found that the molecule was chemisorbed, with an apparent desorption activation energy of 126±13 kJ morl. 27 We attribute the increase in binding ability of perfluorinated alkanecarboxylic acids on A12 0 3/Al, 28 as compared to their hydrocarbon counterparts, to the high acidity of these acids. 67 Ramsier et al. have studied the adsorption of several phosphorus oxy-acids on alumina: phosphinic, phosphonic, methanephosphonic, hydroxymethanephosphonic, aminomethanephosphonic and nitrilotris(methylene)triphosphonic acids by inelastic electron tunneling spectroscopy (IETS). 2 9 Their results indicate that these acids chemisorb as the deprotonated acids on alumina. They propose a mezhanism of adsorption involving a condensation reaction between the anion of the deprotonated acid with surface oxide or hydroxide groups of the alumina. This reaction results in the formation of P-O-Al bonds and the authors concluded that the phosphonic acid precursors bind through a symmetrical, tridentate, P0 3 group and the phosphinic acid precursors bind through a symmetrical, bidentate P0 2 group. A study of competitive binding between ferrocene terminated alkanecarboxylic acids and alkanephosphonic acid on indium(tin) oxide (ITO) showed that the carboxylic acid derivative could not compete for the surface in a solution of the two species. The energetics of desorption of 1 1-ferrocenylundecanephosphonic acid on ITO were studied at various temperatures and the activation energy for desorption was found to be 96±26 kJ mol'. 30 This binding energy is indicative of chemisorption. We hoped that this interaction would not be limited to ITO but would also extend to other basic metal oxides. We liken the increased stability of SAMs formed from alkanephosphonic acids, as compared to alkanecarboxylic acids to the chelate effect observed for solution metal-ligand interactions. 3 1 A study of SAMs formed from octadecanephosphonic acid on porous ZrO 2 and TiO2 and non-porous SiO 2 and y-A12 O3 found that monolayers were formed on ZrO 2, TiO2 and 2 2 Elemental SiO 2 ; a bulk aluminoalkyl(phosphonate), however, was formed on A12 0 3. analysis indicated that the (aluminoalkyl)phosphonate was at least two layers thick. The 68 authors concluded that aluminum oxide was not a suitable substrate for SAM formation due to the formation of bulk (aluminoalkyl)phosphonate. We speculate that the presence of a monolayer of Al2 0 3, that is, the native oxide formed on aluminum metal, would limit bulk (aluminoalkyl)phosphonate formation. Further, if a multilayer were to form spontaneously, it might improve the etch resistance. , The choice of octadecanephosphonic acid. The results of our previous studies of gCP with alkanethiols on gold showed that alkyl chains containing less than sixteen methylene units did not provide adequate resistance during etching. 3 2 The defect density in the resulting patterned structures was much higher for the shorter alkanethiols than for hexadecanethiol. Hexadecanethiol became the standard for gCP on gold and silver because it resisted etching, it is a liquid at room temperature and it adsorbs well into the PDMS stamp. Alkanephosphonic acids are solids at room temperature and they do not adsorb into the PDMS stamp but rather form a continuous, macroscopic film on the PDMS surface. We used octadecanephosphonic acid for this study because it contains a long alkyl chain, which provides a hydrophobic barrier to aqueous etching solutions, and it is soluble in 2-propanol, the solvent we used to ink the stamps. Shorter chain alkanephosphonic acids can be patterned on A1/A12 0 3 by pCP and they are protective upon exposure to the etching solution. We did not, however, test the electrical performance of structures prepared from shorter chain alkanephosphonic acids. The mask design for the resistance measurements. The mask design shown in Figure 2.2 was used to prepare patterned films for resistance measurements. The pattern consists of a continuous line, 67.7 cm long and 6 gm wide, with 4 tm spacing between lines. 69 Figure 2.2: Mask design used for the resistance measurements. The wires were equally spaced in the mask used; the different contrast that appears in the figure is a printer artifact. --------------- 70 10 pm I-1 4 pm 500 pm 6 pm AL 2.5 mm uu 4pm 6pm 71 There are contact pads at approximately 7.5 cm intervals along the length of the wire. This design allows us to measure resistance as a function of length along the patterned wire. Design of the Schottky diodes. Schottky diodes are rectifying devices, which allow current flow under a forward bias and retard current flow under a reverse bias. Schottky diodes are well suited for use in integrated circuits because they require fewer processing steps than the p-n junction diode and because they are capable of high speed rectification. 5 A Schottky barrier is formed when a metal is deposited on a semiconductor and the work function of the metal, (Dm, is greater than the work function of the semiconductor, Ps. 3 3 A Schottky diode consists of two metal-semiconductor contacts: an ohmic contact and a Schottky barrier contact. Schottky diodes are most commonly prepared on n-type silicon because of the greater energy difference between Ds and Dm (Ds p-type Si >cFs n-type Si). We chose to use p-type silicon in this instance because of the ease in preparing an ohmic contact on p-type silicon with aluminum. Any metal will form an ohmic contact with a highly doped semiconductor. Aluminum is a p-type dopant in silicon and the diffusion of aluminum into p-type silicon during an annealing step creates the highly p-doped region necessary to form an ohmic contact. 5 The mask design for the Schottky diodes. The Schottky diodes were prepared using the mask design shown in Figure 2.3. The solid black features in Figure 2.3 correspond to the mask used to define the ohmic contacts and the white features outlined in black correspond to the mask used to define the Schottky contacts. The fabrication of the diodes is a multi-step process that involves two metal deposition steps, two masks and registration of the second layer with respect to the first layer. Figure 2.4 shows a schematic illustratation of the process used to fabricate the Schottky diodes. 72 Figure 2.3: Mask design used to prepare Schottky diodes. The solid black features correspond to the mask used for the ohmic contacts and the white features outlined in black correspond to the mask used for the Schottky contacts. 73 Alignment Marks 15 pm Ohmic Schottky Contact Contact Pad Pad Spacing Between Pairs of + , 150 pm Pads: lE E fl 100 pm El] 20 pm 15 pm lEl S E 10 Pm 5 pmrn I~~~ El L L 4 pm 5m 2 pm 74 Figure 2.4: Schematic representation of the process used to fabricate the Schottky diodes. 75 a) p-type Si(100) AZ 5214 Photoresist 1) Deposit 100 nm Al, 10 nm Ti, 200 nm Pt 2) Lift-off in acetone with sonication 3) Anneal at 550 0 C for 5 minutes b) U -Ohmic Contact 4 p-type Si(100) 1) 10 second etch in buffered HF 2) Deposit 200 nm Al c) 200 nm Al 1) Register 2) Stamp 10 minutes with C 18 PO(OH) 2 d) C 1 8 PO(OH) 2 200 nm Al 1) Bake 1 minute at 70 0 C 4r e) 2) Etch in Aluminum Etchant Type "A"at 35 0 C Ohmic Contact -Schottky Contact 76 The ohmic contacts consist of a 2-dimensional array of square pads, 150 gm on a side, separated by 350 pm in each direction. The ohmic contacts were defined in photoresist, followed by metal deposition and lift-off. We used conventional photolithography in this step, rather than soft lithography, because of limitations placed on us by the cleanroom facilities where we carried out the initial fabrication steps. 34 Soft lithography is a viable method to prepare devices such as Schottky diodes and the use of photolithographic techniques in this instance should not be regarded as a limitation of soft lithography. 3 5 The ohmic contact consisted of three metal layers: Al (100 nm), Ti (10 nm) and Pt (200 nm). The ohmic contact was formed at the Al/Si interface and the Ti layer was used as an adhesion promoter between the Al and Pt layers. The Pt layer was used to protect the Al contact during a hydrofluoric acid etching step. The Schottky contacts consist of a 2-dimensional array of square pads, 157 gm on a side, defined by gCP. The Schottky contacts were designed to be square pads, 150 pm on a side. The features in the photoresist master used to make the PDMS stamp for the Schottky contacts were 7 jim larger than designed. 3 6 In the horizontal direction of the array, there are rows of Schottky contacts, equally spaced with respect to the ohmic contact pads. In the vertical direction, there are columns of Schottky contacts, with a range of gaps between the ohmic and Schottky contact pads. The gap between the ohmic and Schottky contact pads was designed to vary from 100 jim to 2 gm (Figure 2.3). To aid in the registration, alignment marks were placed at regular intervals on the masks used to prepare the ohmic and Schottky contacts. 77 Experimental Materials. 2-Propanol (HPLC grade, B&J Brand, Burdick & Jackson, 99.9%), ethanol (Pharmco, 200 proof), water (HPLC grade, Omnisolve@, EM Science), Aluminum Etchant Type "A" (Transene Co.), (tridecafluoro-1,1,2,2-tetrahydrooctyl)-1-trichlorosilane (United Chemical Technologies, Inc.) and polydimethylsiloxane SYLGARD ® 184 (Dow Corning) were used as received. Octadecanephosphonic acid was available from a previous study: It was prepared using the Michaelis-Arbuzov reaction according to published procedures. 4 8 -5 0 Aluminum, titanium and platinum (Pure Tech) used for the e-beam evaporations were of 99.999% purity. Wafers used for the resistance measurements (Wafernet, Inc.) were test grade 4" diameter p-type Si(100) that were modified first with 500 nm of thermally grown Si0 2 followed by 150 nm of LPCVD Si 3N4. Wafers used for the Schottky diodes (Wafernet, Inc.) were prime grade p-type Si(100), boron doped, 4" diameter, thickness 500-550 gm, resistivity 0.500-2.000 Qcm. The following chemicals were provided in the cleanroom facilities and were used as supplied: Buffered Oxide Etch (7:1 HF:NH 4 F with surfactant), methanol, acetone, 2-propanol, sulfuric acid (concentrated) and hydrogen peroxide (30%) ('Baker Analyzed'® Low Sodium CMOS Electronic Grade, J.T. Baker), Nanostrip (Cyantek Corp.), hexadimethyldisilazane (Ultrapure Grade, MicroSi, Inc.), AZ® 5214-E IR Photoresist, AZ® P 4260 Photoresist, AZ® 422 MIF Developer and AZ® 440 MIF Developer (Hoechst Celanese). Substrate preparation for resistance measurements. The substrates for the resistance measurements were prepared at the Technology Research Laboratory, a class 100 cleanroom facility at MIT. The silicon nitride coated silicon wafers were cleaned for 10 minutes in Piranha solution (a mixture 7:3 (v/v) of 98% H2SO 4 and 30% H2 0 2 )5 1 78 followed by rinsing with de-ionized water and spin drying at 2000 rpm. The wafers were divided into two batches at this point: the substrates for the lift-off samples were processed further and the substrates for the stamping studies were stored in the cleanroom facility during the preparation of the photoresist pattern on the lift-off samples. The lift-off samples were first coated with hexamethyldisilazane vapor in a YES Vapor Prime Oven followed by spin coating of AZ® 5214-E IR photoresist at 4000 rpm for 30 seconds with a Solitec 5110 Coater. The wafers were baked for 30 minutes in a 90 'C oven. The photoresist coated wafers were exposed through a chrome on glass mask with a Karl Suss Model MA4 contact aligner for 2 seconds (10 mW cm-2s-1 @ 365 nm), followed by baking at 120 'C for 90 seconds and a second exposure through a clear glass mask for 70 seconds. The photoresist was developed for 75 seconds in AZ® 422 MIF developer, followed by rinsing with de-ionized water and spin drying at 2000 rpm. The two sets of substrates were combined and transferred to a Temescal Semiconductor Products Model VES 2550 e-beam evaporator equipped with a cryopump. The system was evacuated to a pressure less than 9x10- 7 torr prior to deposition and the aluminum was deposited at a rate of 5 A s4. The samples were cooled under vacuum for 20 minutes after the deposition, followed by venting with N2 gas. The substrates for the stamping studies were immediately placed in individual 4" Fluoroware@ wafer holders. The lift-off samples were sonicated in acetone, followed by rinsing with acetone, methanol, 2-propanol and water. The lift-off samples were then dried individually under a stream of filtered N2 gas and placed into wafer holders. The two sets of samples were sealed in a plastic bag and transferred from the cleanroom to our laboratory. Preparation of stamps for the resistivity measurements. The photoresist pattern used to prepare stamps for the resistivity measurements was prepared in the same manner, at 79 the same time as the pattern for the lift-off samples described in the substrate preparation section, with the following exception. The substrate for the stamping pattern was test grade Si(100) used as received. The silicon wafer patterned with photoresist was placed in a wafer holder and transferred to our laboratory. The wafer was placed under vacuum in a dessicator with a vial containing (tridecafluoro- 1,1,2,2-tetrahydrooctyl)- 1 -trichlorosilane for 30 minutes. After silanization, the wafer was placed in a 15 cm petri dish and a degassed mixture of PDMS prepolymer and curing agent (10:1 w/w) was poured over the wafer. The PDMS was cured in a 60 *C oven for 2 hours. After curing, the PDMS stamped was peeled away from the photoresist coated silicon master and cut into approximately 6 cm 2 pieces with a razor blade. Inking, stamping and etching. A solution of octadecanephosphonic acid (5 mM in 2-propanol) was filtered through a 0.2 pm Acrodisc® LC PVDF syringe filter onto the precut PDMS stamp on a glass microscope slide. The solution remained in contact with the stamp for 30 seconds and then the excess solution was removed under a stream of filtered N2 gas. The stamp was placed onto the Al coated substrate with tweezers. After stamping for 10 minutes, the stamp was removed from the substrate with tweezers and the substrate was baked on a stainless steel plate in a 70 'C oven for 10 minutes. After baking, the samples were etched, with agitation, in Aluminum Etchant Type "A" at 35 'C. The entire sample area was larger than the area stamped and the endpoint was judged by the complete dissolution of the aluminum in the unstamped regions. Once the endpoint had been reached, the samples were immediately transferred to a beaker of de-ionized water, and then rinsed for 1 minute under a stream of water, followed by drying with filtered N2 gas. 80 Resistance measurements. We used a Keithley 197 Autoranging Microvolt DMM to measure the resistance of the patterned samples. The samples were secured on a stainless steel plate with ScotchTM Double Stick Tape and contact was made to the various contact pads with two sharpened tungsten wires mounted on Rucker and Kolls Model 448 micropositioners with magnetic bases. Preparation of stamps for the Schottky diode contact pads. The photoresist pattern used to prepare stamps for the Schottky contact pads was prepared using a thick resist that gave a relief structure of 10 pm at a spin speed of 1500 rpm. The substrate used to prepare the stamps for the Schottky diode contact pads was a test grade Si(100) wafer, used as received. The procedure for patterning the photoresist was similar to that described previously with the following differences: The photoresist (AZ® P 4260) was spin-coated at 1500 rpm, the exposure time was 5 seconds and the developing time was 180 seconds in AZ®440 MIF developer. The preparation of the PDMS stamp from the silicon wafer patterned with photoresist was performed in the same manner as described previously with the following exception: After silanization, the wafer was coated with thin layer of degassed PDMS (-0.5 mm). A 36 cm 2 square window was defined on a 58 cm2 clean glass plate with two layers of masking tape. The glass plate was placed onto the PDMS coated wafer and four binder clips were used to hold the assembly together. The entire assembly was placed in a 60 'C oven for twelve hours to cure the PDMS. After curing, the glass supported PDMS stamped was separated from the silicon wafer under de-ionized water. The tape was removed from the glass plate, resulting in a thin (~40 jim) PDMS stamp supported on a glass plate. 81 Diode preparation: 1. Ohmic contacts. The ohmic contacts for the Schottky diodes were prepared at the Technology Research Laboratory, a class 100 cleanroom facility at MIT. The prime, p-type Si wafers (Wafernet, Inc.) were used as received. The first step in the fabrication of the ohmic contacts involved defining the pattern in photoresist. This pattern transfer was accomplished with AZ® 5214-E IR photoresist in the same manner described above for the lift-off samples prepared for the resistance measurements. The samples were cleaned in an oxygen plasma cleaner for 3 minutes to remove any residual undeveloped photoresist. The wafers were transferred from the plasma cleaner to a Temescal Semiconductor Products Model VES 2550 e-beam evaporator equipped with a cryopump. The system was evacuated to a pressure less than 9x10 7 torr prior to deposition. Aluminum (100 nm) was deposited at a rate of 5 A s- , followed by titanium (10 nm, 2 A s-) and platinum (200 nm, 5 A s-1). The samples were cooled under vacuum for 20 minutes after the final deposition, followed by venting with N2 gas. The samples were sonicated in acetone, followed by rinsing with acetone, methanol, 2-propanol and water. The samples were then dried individually under a stream of filtered N2 gas. The samples were cleaned in Nanostrip for 3 minutes to remove any residual photoresist or carbonaceous contaminants prior to the annealing step. After cleaning in Nanostrip, the samples were rinsed with de-ionized water, followed by spin drying at 2000 rpm. The wafers with the defined ohmic contacts were then annealed for 3 minutes at 550 'C in an AG Associates Heatpulse 410 rapid thermal annealer. The ohmic contacts were tested to confirm that they exhibited non-rectifying behavior prior to the formation of the Schottky contacts. Diode preparation: 2. Schottky contacts. The wafers with the defined ohmic contacts were cleaned for 30 seconds in Buffered Oxide Etch (7:1 HF:NH 4F with surfactant) 82 to remove any silicon oxide on the silicon surface, followed by rinsing with de-ionized water and spin drying at 2000 rpm. The samples were immediately transferred to the Temescal Semiconductor Products Model VES 2550 e-beam evaporator. Aluminum (200 nm) was deposited at 5 A s 1 over the entire wafer containing the ohmic contacts. The samples were cooled under vacuum for 20 minutes after the aluminum deposition, followed by venting with N2 gas. The samples were placed into wafer holders and sealed in a plastic bag for transfer to the cleanroom facilities at Harvard. The definition of the Schottky contacts involved one registration step and this step was carried out in a class 100 cleanroom. The glass supported PDMS stamp was inked with octadecanephosphonic acid (5 mM in 2-propanol) in the same manner as the unsupported PDMS stamp. The glass plate supporting the PDMS stamp was mounted on the mask holder of a Karl Suss Model MJB3 contact aligner. The aluminum coated wafers with the defined ohmic contacts were cut into 1 cm 2 square pieces. A 1 cm2 sample was placed on the sample holder of the Karl Suss aligner and the sample was raised to within 0.5 mm of the PDMS stamp for alignment. The registration marks on the sample and the PDMS stamp were used for alignment. Once the alignment was completed, the sample was brought into contact with the stamp and the sample was left in contact with the stamp for 10 minutes. After stamping, the sample was removed from the stamp with tweezers and the sample was baked for 1 minute on a stainless steel plate in a 70 'C oven. After baking, the sample was etched in a solution of Aluminum Etchant Type "A" at 35 'C. After etching, the sample was rinsed with de-ionized water and dried under a stream of filtered N 2 gas. Current-voltage measurements. The dark current-voltage characteristics (I-V) were measured with a Pine AFCBP1 computer controlled potentiostat. The data were collected at 83 a scan rate of 200 mV s4 . The samples were secured on a stainless steel plate with ScotchTM Double Stick Tape and contact was made to the various contact pads with two sharpened tungsten wires mounted on Rucker and Kolls Model 448 micropositioners with magnetic bases. The reverse bias data in Figure 2.10 was collected with a Keithley Yieldmax 450 process monitor system. Capacitance-voltage measurements. The dark capacitance-voltage characteristics (C-V) were measured with a Keithley Yieldmax 450 process monitor system. The data were collected at a frequency of 1 MHz. AFM. The AFM measurements were performed with a Topometrix TMX 2010 scanning probe microscope, equipped with a linearized tripod scanner. The PDMS stamp was imaged in non-contact mode using a high resonant frequency silicon cantilever and a scan rate of 100 pm s-. The aluminum patterns were imaged in contact mode using a silicon nitride cantilever and a scan rate of 100 gm s-. SEM. The SEM images were obtained with a LEO Digital Scanning Microscope, Model 982. Results and Discussion Fabrication of the stamp. The elastomeric stamp was prepared by casting polydimethylsiloxane (PDMS) against a relief pattern of interest (in this case, a photoresist pattern on a silicon wafer, prepared by photolithography). 3 7 The PDMS was cured at 60 'C for a minimum of 2 hours and then carefully peeled away from the master. The stamp used to prepare the structures for the resistance measurements was a free standing, unsupported PDMS stamp with a total thickness of approximately 4 mm; the thickness of the relief 84 structure was 1 pm. The stamp used to prepare the Schottky contact pads was a thin PDMS film (-40 gm thick) supported on a glass substrate; the thickness of the relief structure was 10 pm. A glass support was used to decrease the lateral distortions previously observed for PDMS stamps. 3 8 Treatment and inking of the stamp. The surface of the PDMS stamp was untreated and hydrophobic. A solution of octadecanephosphonic acid (5 mM in 2-propanol) was filtered through a 0.2 pm filter onto the stamp. The solution remained in contact with the stamp for at least 30 seconds. The excess solution was removed under a stream of filtered N2 gas. The octadecanephosphonic acid does not absorb into the stamp, but rather forms a visible film on the surface of the stamp. Oxidation of the PDMS stamp results in a hydrophilic surface. Octadecanephosphonic acid also formed uniform films on the oxidized PDMS. Uniform pattern transfer, however, did not occur after stamping with the oxidized PDMS stamp. 3 9 Preparation of the substrates. Aluminum was deposited onto either silicon or silicon nitride-coated silicon wafers by electron beam (e-beam) evaporation. The highest degree of reproducibility was obtained from substrates that had uniform aluminum thickness across the entire wafer. This uniformity was achieved on 4" wafers by deposition of aluminum in an e-beam evaporation chamber equipped with planetary sample holders. The samples were rotated in three dimensions during the evaporation process; this rotation substantially improved uniformity. If the depositions were performed in chambers equipped with a sample holder that rotated by 3600 in only one dimension, the resulting coated 3" or 4" wafers exhibited a gradient in thickness across the wafer; upon etching, this gradient resulted in over etching in some regions and incomplete etching in other regions. The 85 formation of the native oxide of aluminum occurred by air oxidation of the wafers after removal from the evaporation chamber. In order to limit contamination of the aluminum by airborne contaminants, the wafers were used after exposure to air for a minimum of 2 hours but not more than 72 hours. Stamping and baking. The inked stamp was placed in contact with the aluminum surface and in cases where it did not make complete conformal contact with the surface, the top of the stamp was touched lightly with tweezers to initiate the wetting of the stamp with the surface. The stamp was left in contact with the substrate for 10 minutes. A pattern is visible on the aluminum surface after stamping, indicative of a multilayer film on the surface. The multilayer film of octadecanephosphonic acid on the surface is removed by rinsing with 2-propanol, leaving patterned surface. 4 0 The process used in gCP here is, thus qualitatively different than that for alkanethiols on gold, in which a monolayer forms rapidly and cleanly. Figure 2.5 shows scanning electron microscopy (SEM) images of octadecanephosphonic acid stamped on aluminum before and after rinsing with 2-propanol. The stamp used to prepare these patterns consisted of 6 pm wide lines, separated by 4 jim. This difference in line widths between the stamped and unstamped regions allowed us to assign the appropriate regions in the SEM micrographs. Figure 2.5a shows a SEM image of the surface after stamping without rinsing. We attribute the dark, irregular lines in the center of the stamped region to a thick film of octadecanephosphonic acid. Figure 2.5b shows the same sample after rinsing with 2-propanol. The dark lines no longer appear in the stamped region and the width of the bare aluminum region is the same in both images. After stamping, the patterned substrate was baked at 70 'C for 10 minutes. 4 1 The baking step was required for the stamped monolayers to act as resists during etching in 86 Figure 2.5: SEM images of octadecanephosphonic acid patterned by IiCP on aluminum: a) As stamped and b) After rinsing the surface with 2-propanol to remove the excess octadecanephosphonic acid. ..... .... .... --------- - 87 Bare Al Stamped Region without rinsing I I Bare Al Stamped Region after rinsing I I 88 Aluminum Etchant Type "A". We believe the baking step is a dehydration step that forms alkyl(aluminophosphate) by reaction of the phosphonic acid head group with terminal hydroxide groups and waters of hydration on the aluminum oxide surface. Wet etching. Aluminum can be etched by both acidic and basic etching solutions, by oxidizing solutions, and by electrochemical dissolution. 4 2 The aluminum etch rate is highly dependent on the choice of etching solutions and the temperature. We tested several solutions for their selectivity in etching A12 0 3/Al films patterned with octadecanephosphonic acid: oxidizing solutions of ferricyanide (pH 13.6), sodium hydroxide solutions, hydrochloric acid solutions, and various ratios of combinations of phosphoric, acetic and nitric acids in water. The highest selectivity between the patterned octadecanephosphonic acid and bare aluminum was obtained from Aluminum Etchant Type "A", which is a combination of phosphoric, acetic and nitric acids and water in a ratio of 16:1:1:2.43 Figure 2.6a shows a three-dimensional atomic force microscopy (AFM) image depicting the relief structure of the stamp used to prepare the structures for resistance measurements and 6b shows an AFM image of 300 nm thick aluminum patterned by pCP without rinsing, followed by baking at 70 0C for 10 minutes and wet etching in Aluminum Etchant Type "A" at 35 'C. We measured the line width as the width of the features at half the thickness of the relief structure. The line width of the stamped pattern, as compared to the PDMS stamp, is unchanged as a result of stamping and baking: i.e., no reactive spreading was observed upon pattern transfer by stamping or baking. The original film thickness was 300 nm and, after etching, the thickness of the patterned aluminum was 295±5 nm. The decrease in thickness corresponds to a loss of less than 5%, without loss of lateral resolution. 89 Figure 2.6: a) AFM image of the stamp used to prepare structures for the resistance measurements. b) AFM image of 300 nm thick aluminum, patterned by gCP of octadecanephosphonic acid, followed by baking for 10 minutes at 70 'C and wet-etching in Aluminum Etchant Type "A" at 35 'C. 90 a) ,1200 t 600o300- ATM I 10 0 I II 30 20 Distance (pn) 50 40 so Lateral Distance (pm) b) 500 375 - 250125A. V -I rrvflTnrx I 10 0 I III 30 20 Distance (pm) 40 0 Lateral Distance (pm) 50 91 Edge resolution and nature of defects. Figure 2.7a shows the edge resolution of the patterns prepared by lift-off and Figure 2.7b shows the edge resolution of the patterns prepared by gCP and wet-etching. The edge resolution of the patterns prepared by lift-off was 50 nm and the edge resolution of the patterns prepared by gCP and etching was 150 nm. We attribute 100 nm of the edge roughness in the etched patterns to the stamping and etching process. Pattern transfer occurs as a result of differing etch rates between the stamped and unstamped regions. Prolonged exposure of a stamped pattern to the etching solution ultimately results in overetching and a decrease in aluminum thickness in the patterned areas. We observed two types of defects in the etched patterns. The first type of defects we observed were large (>3 gm) circular holes in the etched pattern. We speculate that these defects are due to inadequate pattern transfer in stamping, possibly due to air bubbles or particles trapped between the surface and the stamp. If these defects are due to trapped particles, stamping in a cleanroom should decrease the occurrence of these defects. Figure 2.7b shows the second type of defects we observed. These defects appear as dark, circular "pinholes" (-40 nm diameter) in high resolution SEM images of the etched pattern. We were unable to determine if these "pinhole" defects result in holes extending through the entire thickness of the patterned aluminum. 4 4 The SEM does not provide information on the thickness of the films and the AFM images did not show these defects extending through the entire thickness of the patterned aluminum. We note, however, that the defects are on the order of the radius of curvature of the pyramidal AFM tip and the geometry and aspect ratio of the AFM tip prevents us from determining their depth. 92 Figure 2.7: a) SEM image of the edge resolution of patterned aluminum wires prepared by photolithography and lift-off. b) SEM image of the edge resolution of patterned aluminum wires prepared by kCP and wet-etching. We attribute the bright edge of the wet-etched sample to charging (the substrate in both cases was a silicon nitride coated silicon wafer, yet we observed more charging in the wet-etched sample). We have defined the dark circular features in the wet-etched image as "pinhole" defects (see text). 93 a) b) 94 Characterization of the electrical properties of the etched structures. We measured the resistance as a function of length for structures prepared using the mask design in Figure 2.2. The structures were patterned, by two different methods, on 300 nm thick aluminum films supported on silicon nitride coated silicon wafers: i) Deposition of evaporated aluminum onto a photoresist replica of the mask pattern, followed by lift-off in acetone, and ii) Stamping octadecanephosphonic acid onto A12 0 3/Al with a PDMS stamp that was cast against a photoresist replica of the mask, followed by baking and wet etching. The silicon nitride provides an insulating layer between the metal and the silicon substrate and isolates the patterned aluminum wires electrically. . Figure 2.8 shows a plot of resistance versus length for the structures prepared by the two methods described above. Three different samples, each containing at least twelve of the resistance patterns shown in Figure 2.2 were measured for the plot in Figure 2.8. Each data point represents the average of all the samples measured and the error bars represent the standard deviation associated with the average. The data points for the shorter distances in the plot (<22.6 cm) were the average of 13 to 71 measurements and the longer distances (30.1-67.7 cm) were the average of 2 to 6 measurements. There were fewer measurements for the longer distances because of defects in the stamped pattern, which resulted in breaks along the patterned wire. On average, we observed approximately 10-15 breaks per pattern. The position of the break determined the maximum length of the wire that we could assay. The plots of the stamped pattern and the lift-off pattern are linear, indicating that the resulting films are homogeneous over the length assayed. Equation 2.1 relates resistance, (R, 0), resistivity, (p, i2m), length, (I , m) and cross-sectional area, (A, m2 ). The slope for the patterned wires prepared by gCP and wet 95 Figure 2.8: Plot of resistance versus length for 6 gm wide aluminum wires, patterned by stamping, followed by baking and wet-etching (filled squares), compared to the same wire patterned by photolithography (open squares). The solid line is the least squares fit of the wet-etch data and the dashed line is the least squares fit of the lift-off data. 96 30000 m gCP and Wet Etching 25000 - 20000 - o Photolithography and Lift-off -' 15000ri~ 1000005000- 0.0 - I 0.1 I 0.2 0.3 I 0.4 Length (m) I 0.5 I 0.6 0.7 0.8 97 R = " '(2.1) A etching is 32100±700 Qm'1 and the slope for those prepared by photolithography and lift-off is 31300±100 Qm-1. The thickness of the structures prepared by lift-off is 300±3 nm, and the average thickness of the samples prepared by gCP and wet etching is 295±5 nm. Using Equation 2.1, the resistivity of the samples prepared by RCP and wet etching is (5.6±0.2)x10-8 9m and the resistivity of the samples prepared by photolithography and lift-off is (5.6±0.1)x10- Qm. Preparation and characterization of Schottky diodes. The Schottky diodes were prepared according to the fabrication scheme shown in Figure 2.4. The ohmic contacts were defined in 1 cm 2 arrays, consisting of 19 columns and 39 rows of contacts, across a 4" wafer. The wafer was cleaved into 1 cm2 pieces for stamping the Schottky contacts, resulting in an array of 741 diodes. We defined the registration after stamping as the average of the difference in the placement of the center of stamped alignment mark relative to the center of the alignment mark prepared by photolithography. This average difference was 1 pm across the 1 cm 2 array. The main factors contributing to the misalignment were larger than designed features in the photoresist pattern used to prepare the stamp, and human error in judging the center of the two alignment marks. The alignment marks on the mask for the Schottky contacts were designed as crosses, 4 gm wide and 14 jim long; the fabricated registration marks were distorted crosses, with rounded edges, approximately 6 pim wide and 18 jim long. The fabricated diodes contained gaps which varied from 97 gm to 260 nm. Figure 2.9a shows an optical micrograph of part of a 1 cm 2 array of Schottky diodes (32 diodes) and Figure 2.9b shows a single diode with a gap of 3 pim. 98 Figure 2.9: Optical micrographs of the fabricated diodes. a) Optical micrograph of an array of 32 diodes. b) Optical micrograph of a single diode with a 3 Im gap between the ohmic and Schottky contacts. ---------- 99 a) b) 100 Forward current-voltage (I-V) characteristics. Figure 2.10 shows the current-voltage characteristics of a representative Schottky diode. The forward and reverse I-V scans were collected separately, with different current scales. The forward I-V characteristics of a Schottky diode display an exponential relationship between current density, Jf and forward voltage, Vf, at low forward biases. The Jt-Vf relationship of an ideal 33 45 Schottky diode can be modeled by the thermionic-emission theory for current transport. , This relationship, shown in Equation 2.2, relates the forward current density, Jf (A cm'), the saturation current density, JO (A cm ), the magnitude of electronic charge, q (1.602x10-19 C), the forward voltage, Vf (V), Boltzmann's constant, k (1.381xlO 3 J K-1), the absolute temperature, T (K) and the ideality factor, n. The ideality factor takes into account the bias dependence of the barrier height and the thermionicJf = J. e(qVf /nkT) (2.2) emission theory model is valid for n<l.1.33 The ideality factor is determined from the slope of a linear plot of the natural log of current density versus forward bias voltage. If the diode can be modeled by the thermionic emission theory, the effective barrier height, De (eV), is calculated from the saturation current density, J0 , according to the relationship shown in Equation 2.3, where A** is the modified Richardson constant (A**=32 A cm' K-2 for p-type Si) and all other parameters are as defined above. ln(Jo) = ln(A**T 2 ) - qIDe/kT (2.3) For n>1.1, the current-voltage characteristics cannot be modeled by the thermionic-emission theory and a more complex model must be invoked. An ideality factor greater than 1.1 is usually attributed to current arising from the recombination of electrons 101 Figure 2.10: Current-voltage (I-V) characteristics of a fabricated Schottky diode. The forward and reverse I-V scans were collected separately, with different current scales. The band diagrams for the metal/semiconductor junction at equilibrium, for reverse bias and for forward bias are shown at the top of the figure, corresponding to the points A, B and C, respectively, on the I-V curve. 102 B ECB A -4V ECB E EF E9 I C 4V I ECB EV Ir -12 I 5 nA -8 B A -4 0 Voltage (V) 4 20 mA 8 12 103 and holes in the depletion region. 3 3 The current-voltage characteristics of twenty four arbitrarily chosen diodes with differing gaps between the ohmic and Schottky contacts were measured. Figure 2.11 shows a typical plot of the ln(Jf)-Vf characteristics from 150 mV to 500 mV and the linear fit for the voltage region 150 mV to 350 mV. The deviation from linearity above 350 mV is attributed to the series resistance of the silicon. 3 3 The ideality factor ranged from 1.3 to 3.3, with the average equal to 2.4±0.6. There was no correlation between the ideality factor and the gap between the contact pads, nor is such a correlation expected from theory. The average value we obtained for the ideality factor is in agreement 46 with that of Adegboyega et al. for aluminum Schottky contacts prepared on p-type silicon. The value of our measured ideality factor precludes us from determining the barrier height using Equation 2.3. Capacitance-voltage (C-V) measurements. The barrier height can be determined from dark capacitance-voltage (C-V) measurements. The relationship between capacitance and reverse bias is shown in Equation 2.4, where C is the capacitance per unit area (F cm 2 Es is the permittivity of the semiconductor (ss=1.04x10-14 F cm' for Si), Na is the acceptor concentration for p-type semiconductors (cm-3), Vbi is the built-in potential at zero bias (eV), V is the applied voltage (V) and all other terms are as defined previously. A plot of C-2 versus reverse bias should be a straight line with a slope equal to 2 /qasNa and the intercept on -- = 2 C 2 qgsNa V _.V_ y q) (2.4) 104 Figure 2.11: Plot of the natural log of current density, ln(Jf), versus the forward bias voltage, Vf, from 150 mV to 500 mV, for a fabricated Schottky diode (solid line) and the associated linear fit over the range 150 mV to 350 mV, extrapolated to Vf=0 (dashed line). 105 -6 - -8 1 -12 - -14 - I44- / 4- / -16 -I- 0 0.4 0.2 Vf (V) 0.6 106 the voltage axis, V1, equal to Vbi+kT/q. The barrier height, cDB, is given by Equation 2.5, where , equal to (kT/q)ln(N,/Na), is the distance of the Fermi energy below the valence band and Nv is the effective density of states in the valence band (Nv=1.OlxlO cm3 for Si). 3 3 (2.5) cDB = Vbi + Non-ideal diodes with a thin interfacial oxide layer may contain an "excess capacitance", C, that results in a non-linear C-V plot. This excess capacitance is an empirical constant which accounts for the bias dependent charge on surface states and/or deep bulk states. Vasudev et al. have shown that C0 can be determined from the y-intercept 4 7 Figure 2.12 shows the plot of 1/C of a plot of capacitance versus (Vbi+V)-0. 5 . 2 and 2 1/(C-CO)2 as a function of reverse bias and the associated linear fit of the 1/(C-C 0 ) data extrapolated to the x-axis intercept. Using the linear fit from the plot of 1/(C-C.) 2 versus Vr, we calculated a barrier height, (DB, of 1.17 eV and a majority carrier density of 1.04x1016 cm 3. The majority carrier density corresponds to a resistivity value of 1.25 acm, which is within the specification range of the wafers we used (0.5-2 Qcm). Adegboyega et al. attribute the high barrier height values for aluminum p-type silicon Schottky contacts and the non-ideal behavior of the 4 6 Our results current-voltage characteristics to the presence of a thin interfacial oxide layer. are consistent with this hypothesis. Silicon forms a native oxide in air and it is likely that this oxide formed on our samples during the time period between the silicon dioxide etching step and the evaporation chamber achieving high vacuum. 107 Figure 2.12: Capacitance-voltage (C-V) characteristics of a fabricated Schottky diode. The upper trace corresponds to a plot of 1/(C-Co)2 versus the reverse bias voltage, Vr, and the associated linear fit (solid line) extrapolated to the x-axis intercept, where CO=17.0 nF cmn. bias voltage, Vr. The lower trace corresponds to a plot of 1/C2 versus the reverse 108 16Co= 17.0 nF cm- 2 12- 8- 4Co= 0 0-14 -12 -10 -8 -6 Voltage (V) -4 -2 0 2 109 Conclusions We have shown that octadecanephosphonic acid can be patterned on Al 2 O3/Al by gCP and that the patterned structures are electrically similar to samples prepared by conventional photolithography and lift-off. We have not established the lower limit of the features that can be produced, but we note that the edge roughness of the features we have produced was 150 nm: a feature size of 600 nm might therefore be possible. We have demonstrated that ptCP of octadecanephosphonic acid is compatible with semiconductor device fabrication and that the Schottky diodes we prepared behave similarly to those fabricated by conventional fabrication techniques. 110 References 1) Xia, Y.; Whitesides, G. M. Angew. Chem., Int. Ed. 1998, 37, 550-575. 2) Qin, D.; Xia, Y.; Rogers, J. A.; Jackman, R. J.; Zhao, X.-M.; Whitesides, G. M. Top. Curr. 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Symp. 1998, 126, 7-24. 112 25) Cave, N. G.; Kinloch, A. J. Polymer 1992, 33, 1162-70. 26) Aronoff, Y. G.; Chen, B.; Lu, G.; Seto, C.; Schwartz, J.; Bernasek, S. L. J.Am. Chem. Soc. 1997, 119, 259-262. 27) Chen, P. J.; Wallace, R. M.; Henck, S. A. J. Vac. Sci. Technol., A 1998, 16, 700-706. 28) pKa CF 3COOH = 0.3; pKa CH 3COOH = 4.74. 29) Ramsier, R. D.; Henriksen, P. N.; Gent, A. N. Surface Science 1988, 203, 72-88. 30) Palmer, B. J.; Wrighton, M. S. Unpublished results. 31) Cotton, F. A.; Wilkinson, G. Advanced Inorganic Chemistry; 5th ed.; John Wiley & Sons: New York, 1988. 32) Zhao, X.-M.; Wilbur, J. L.; Whitesides, G. M. Langmuir 1996, 12, 3257-3264. 33) Rhoderick, E. H.; Williams, R. H. Metal-Semiconductor Contacts; 2nd ed.; Clarendon Press: Oxford, 1988; Vol. 19. 34) The e-beam we used to achieve uniform aluminum film thickness (see substrate preparation section) was located in the Technology Research Laboratory at MIT and this is a regulated cleanroom. The use of PDMS was not permitted in this facility, and additionally, we were not permitted to bring in samples that had been processed with PDMS outside of the cleanroom. 35) Hu, J.; Beck, R. G.; Westervelt, R. M.; Whitesides, G. M. Adv. Mater. 1998, 10, 574-577. 113 36) This increase in feature size could be due to inadequate exposure times or inherent limitations of the thick resist used in this step. 37) Kumar, A.; Biebuyck, H. A.; Whitesides, G. M. Langmuir 1994, 10, 1498-511. 38) Rogers, J. A.; Paul, K. E.; Whitesides, G. M. J. Vac. Sci. Technol. B 1998, 16, 88-97. 39) This result might be due to a stronger interaction of the phosphonic acid head group with the oxidized stamp, as compared to the hydrophobic, untreated stamp. 40) The rinsing step was employed in order to obtain SEM images of the patterned surface. The etched films after rinsing, followed by baking contained many defects and exhibited a decrease in aluminum thickness. There appeared to be a correlation between the rinsing time and the quality of the etched samples: samples that were rinsed for ten seconds contained fewer defects than those rinsed for thirty seconds. We did not investigate this behavior further because in all cases, the rinsed samples contained too many defects to be useful. 41) The initial baking time chosen was ten minutes. Subsequent studies varied the baking time; there was no observable change in pattern definition, line width or aluminum thickness after etching for samples which had been baked a minimum of one minute. 42) Vossen, J. L.; Kern, W. Thin Film Processes; Academic Press, Inc.: Orlando, 1978, pp 564. 43) Materials Safety Data Sheet for Aluminum Etchant Type "A", Transene Co. Inc., Danvers Industrial Park, 10 Electronics Avenue, Danvers, MA 01923. 114 32 44) We were unable to use the amplification procedure of Zhao et al. to quantify the size and number of our defects because the etch solution used in that study is also an etchant for aluminum. 45) Rhoderick, E. H. IEE proceedings. I, Solid-state and electron devices. 1982, 129, 1-14. 46) Adegboyega, G. A.; Poggi, A.; Susi, E.; Castaldini, A.; Cavallini, A. Appl. Phys. 1989, A48, 391-5. 47) Vasudev, P. K.; Mattes, B. L.; Pietras, E.; Bube, R. H. Solid-State Electronics 1976, 19, 557-559. 48) Kosolapoff, G. M. J. Am. Chem. Soc. 1945, 67, 1180-1182. 49) Bhattacharya, A. K.; Thyagarajan, G. Chem. Rev. 1981, 81, 415-430. 50) Woodward, J. T.; Ulman, A.; Schwartz, D. K. Langmuir 1996, 12, 3626-3629. 51) Caution: Piranha solution is an extremely strong oxidant and should be handled with care. 115 CHAPTER 3 SELF-ASSEMBLED MONOLAYERS OF METHYL AND CARBOXYLIC ACID TERMINATED ALKANEPHOSPHONIC ACIDS ON A12 0 3/Al: FORMATION OF DERIVATIVES AT THE CARBOXYLIC ACID TERMINUS 116 Introduction This chapter describes the formation and characterization of self-assembled monolayers (SAMs) on A12 0 3/Al films supported on Si substrates, of a series of 1-alkanephosphonic acids of increasing chain length, and the formation, characterization and reaction of SAMs of 16-phosphonohexadecanoic acid on this substrate. The first part of the chapter deals with SAMs of 1-alkanephosphonic acids: H3 C(CH2)nPO(OH)2; n=8, 10, 12, 14, 16, 18, 20, 22. The 1-alkanephosphonic acid monolayers were characterized by measurements of contact angles, by ellipsometry, by X-ray photoelectron spectroscopy (XPS) and by polarized infrared external reflection spectroscopy (PIERS). The second part of the chapter addresses monolayers formed from 16-phosphonohexadecanoic acid and their use in forming reactive SAMs terminated with a mixture of interchain carboxylic anhydride and mixed anhydride groups. 1 The SAMs terminated with the mixture of anhydrides were used to prepare mixed SAMs containing carboxylic and amide functionalities. The monolayers formed from 16-phosphonohexadecanoic acid and the subsequent reaction products were characterized by PIERS and XPS. Synthesis of the alkanephosphonic acids. Scheme 3.1 shows the synthetic methodology used for the preparation of the alkanephosphonic acids. The diethyl alkanephosphonates were prepared from the corresponding bromoalkane and triethylphosphite using the Michaelis-Arbuzov rearrangement. 2 We used acid hydrolysis to convert the corresponding diethyl alkanephosphonic acid to the alkanephosphonic acid because the functional groups at the o-terminus (CH 3, OH and COOH) were not subject to decomposition under the acidic hydrolysis conditions. 3 The products were purified by recrystallization. 117 Scheme 3.1: Synthetic route for the formation of alkanephosphonic acids. 118 0 A R-X + P(OCH 2CH 3)3 R (excess) 0 + R 0 Hs) (excess) 0 0 0 A R OH OH 119 Preparation of substrates. The A120 3/Al substrates used in this study were prepared by thermal evaporation of Al metal (200 nm) onto test grade, polished Si (100) wafers. The oxidation of the Al surface was accomplished either by exposure of the wafers to oxygen in the evaporation chamber after the evaporation was complete, or by ambient oxidation either in air or in the derivatizing solutions in which the monolayers were formed. The quality of the monolayers formed did not depend on the method of oxidation of the samples. We chose to use evaporated Al films for this study because of the ease in preparation of evaporated Al films and the literature precedence for the use of evaporated films in the study of SAMs. 4 One drawback of this substrate system is its reactive nature. Aluminum forms a native oxide in air; alumina is a high energy surface that is prone to contamination by airborne contaminants. The oxidation and rapid adsorption of impurities on the surface of the evaporated Al films complicate the characterization of the monolayers formed on these substrates. Formation of monolayers. The freshly evaporated substrates (200 nm of Al supported on Si wafers) were placed into a 1 mM (50% aqueous ethanol) solution of the corresponding alkanephosphonic acid. The 1-alkanephosphonic acids were derivatized for a minimum of 16 h prior to characterization. The 1 mM (50% aqueous ethanol) solutions of the three longest-chain 1-alkanephosphonic acids (m=18, 20, 22) were supersaturated. The molecules were soluble in the 2 mM ethanol solutions from which the aqueous solutions were prepared; the solutions became cloudy after the addition of water, but the compounds did not precipitate in macrocrystalline form. After derivatization, the samples were removed from solution and rinsed with ethanol or 2-propanol and dried under a stream of N2 gas. 120 Experimental Materials. 2-Propanol (99.9%, HPLC grade, B&J Brand, Burdick & Jackson), ethanol (200 proof, Pharmco), water (HPLC grade, Omnisolve®, EM Science), hydrochloric acid (36.5-38%, EM Science), glacial acetic acid (99.75, EM Science), hydrobromic acid (48%, JT Baker), hexanes (HPLC Grade, EM Science), triethylphosphite (98%, Aldrich), 1-propanephosphonic acid (95%, Aldrich), 1-butanephosphonic acid (98%, Alfa), 1-octanephosphonic acid (98%, Alfa), 1-bromodecane (98%, Aldrich), 1-bromododecane (97%, Aldrich), 1-tetradecanephosphonic acid (98%, Alfa), 1-bromohexadecane (97%, Aldrich), 16-hydroxyhexadecanoic acid (98%, Aldrich), octadecanoic acid-d 35 (98% D, Cambridge Isotope Laboratories, Inc.), borane-tetrahydrofuran complex (1.0 M solution in tetrahydrofuran, Aldrich), trifluoracetic anhydride (99+%, Aldrich), triethylamine (99+%, Aldrich), NN-dimethylformamide (anhydrous, 99.8%, Aldrich), hexadecane (anhydrous, 99+%, Aldrich), 1-methyl-2-pyrrolidinone (Aldrich), phosphorus pentoxide (Fisher Scientific), aluminum (99.999%, Alfa) and silicon (100) wafers (4" diameter, test grade, Silicon Sense) were used as received. Tetrahydrofuran (Fisher Scientific) was distilled from sodium/benzophenone under nitrogen. Dichloromethane (Mallinckrodt) was distilled from calcium hydride under nitrogen. 1-octadecanephosphonic acid was available from a previous study: It was prepared using the Michaelis-Arbuzov reaction according to published procedures.2, 6 7 ,6 8 16-Bromohexadecanoic acid 6 9 and 16-bromohexadecanol 7 0 were prepared according to published procedures. General synthesis of alkanephosphonic acids. The 1-bromoalkane (27 mmol) was refluxed in excess triethylphosphite (204 mmol, 35 mL) for three hours. The excess triethylphosphite was removed by vacuum distillation. Concentrated hydrochloric acid 121 (50 mL) was added to the crude 1-diethylphosphonoalkane and the mixture was heated to reflux for eight hours, followed by cooling and filtration through a glass frit. The crude product was dried over phosphorus pentoxide in a vacuum dessicator (100 mtorr) overnight. The products were recrystallized twice from boiling hexanes (decane, dodecane, and hexadecanephosphonic acid), hot decane (-90 'C, eicosanephosphonic acid) or a mixture of boiling hexanes with a minimum of 2-propanol (1 6-phosphonohexadecanol and 16-phosphonohexadecanoic acid) or a mixture of hot decane and 2-propanol (-90 *C, docosanephosphonic acid). The NMR spectra were recorded on Bruker AM400 or AM500 spectrometers. 1-Decanephosphonic acid. M.P. 106 0C. 'H NMR (400 MHz, CD 30D) 6, ppm: 0.89 (t, J=7 Hz, 3 H), 1.30 (broad s, 12 H), 1.36-1.45 (m, 2 H), 1.53-1.72 (m, 4 H). 13C NMR (400 MHz, CD 30D) 8, ppm: 14.45, 23.73, 23.91 (d, Jp-c=5 Hz), 28.09 (d, Jp-c=137 Hz), 30.32, 30.45, 30.57, 30.71, 30.79 (d, Jp-c=17 Hz), 33.06. 31P NMR (500 MHz, CD 30D) 8, ppm: 31.58 (relative to H3 PO 4 , internal standard). Mass Spectrometry (FAB) calcd. for CioH 2 3 0 3 P (M+H)+ 223.1463, found 223.1460. 1-Dodecanephosphonic acid. M.P. 104 0C. 'H NMR (400 MHz, CD 30D) 6, ppm: 0.89 (t, J=7 Hz, 3 H), 1.29 (broad s, 16 H), 1.37-1.44 (m, 2 H), 1.53-1.73 (m, 4 H). 13C NMR (400 MHz, CD 30D) 6, ppm: 14.45, 23.74, 23.93 (d, Jp-c=5 Hz), 28.10 (d, Jp-c=137 Hz), 30.33, 30.49, 30.57, 30.76 (broad s), 31.80 (d, JP-c=17 Hz), 33.08. 3'P NMR (500 MHz, CD 3 0D) 6, ppm: 31.64 (relative to H3 PO 4 , internal standard). Mass Spectrometry (FAB) calcd. for C12 H 2 7 0 3 P (M+H)+ 251.1776, found 251.1775. 1-Hexadecanephosphonic acid. M.P. 98 0C. 'H NMR (500 MHz, CD 30D) 6, ppm: 0.89 (t, J=7 Hz, 3 H), 1.27 (broad s, 24 H), 1.37-1.41 (m, 2 H), 1.54-1.70 (m, 4 H). 122 "C NMR (500 MHz, CD 3 0D) 6, ppm: 14.46, 23.72, 23.92 (d, Jp-c=4 Hz), 28.11 (d, Jp-c=138 Hz), 30.30, 30.46, 30.54, 30.76 (broad s), 31.79 (d, JP-c=16 Hz), 33.05. 31 P NMR (500 MHz, CD 30D) 6, ppm: 31.53 (relative to H 3 PO 4 , internal standard). Mass Spectrometry (FAB) caled. for C 16H 3 5 0 3 P (M+H)+ 307.2402, found 307.2408. 1-Eicosanephosphonic acid. M.P. 106 0C. 'H NMR (500 MHz, CD 3 0D) 6, ppm: 0.89 (t, J=7 Hz, 3 H), 1.28 (broad s, 32 H), 1.36-1.44 (m, 2 H), 1.54-1.71 (m, 4 H). 31P NMR (500 MHz, CD 3 0D) 6, ppm: 31.58 (relative to H3PO 4 , internal standard). Mass Spectrometry (FAB) calcd. for C 2 0H 4 30 3 P (M+H)+ 363.3028, found 363.3022. 1-Docosanephosphonic acid. M.P. 108 0C. 'H NMR (400 MHz, CD 3OD) 6, ppm: 0.89 (t, J=7 Hz, 3 H), 1.28 (broad s, 36 H), 1.36-1.46 (m, 2 H), 1.51-1.73 (m, 4 H). 3 1P NMR (500 MHz, CD 30D) 6, ppm: 31.57 (relative to H 3PO 4 , internal standard). Mass Spectrometry (FAB) calcd. for C 2 2 H4 70 3 P (M+H)+ 391.3341, found 391.3354. 16-Phosphonohexadecanoic acid. This compound was prepared from 16-bromohexadecanoic acid using the general synthesis described above, with the following exceptions. The crude 16-diethylphosphonohexadecanoic acid was recrystallized twice from boiling hexanes/2-propanol (a minimum of 2-propanol was added to dissolve the compound) prior to the hydrolysis reaction. The hydrolysis product was recrystallized twice from boiling hexanes/2-propanol (a minimum of 2-propanol was added to dissolve the compound). M.P. 137 *C. 'H NMR (500 MHz, CD 30D) 6: 1.29 (broad s, 20 H), 1.36-1.44 (m, 2 H), 1.54-1.71 (m, 6 H), 2.27 (t, J=7 Hz, 2 H). 3C NMR (400 MHz, CD 30D) 6, ppm: 24.08 (d, Jc-p=5 Hz), 26.25, 28.25 (d, JC-p=138 Hz), 30.39, 30.47, 30.58, 30.71, 30.76, 30.86, 30.91 (broad s), 31.94 (d, JC-p=17 Hz), 35.11, 177.86. 31 p NMR (500 MHz, CD 3OD): 123 6, ppm: 31.64 (relative to H3 PO 4 , internal standard). Mass Spectrometry (FAB) calcd. for C16H33 0 5P (M+H)+ 337.2144, found 337.2149. 16-Phosphonohexadecanol. This compound was prepared from 16-bromohexadecanol using the general synthesis described above, with the following exception. The crude product was recrystallized from boiling hexanes/2-propanol (a minimum of 2-propanol was added to dissolve the compound). M.P. 116 *C. H NMR (500 MHz, CD 3 0D) 6, ppm: 1.29 (broad s, 22 H), 1.37-1.47 (m, 2 H), 1.48-1.78 (m, 6 H), 3.53 (q, J=6 Hz, 2 H). 13C NMR (400 MHz, CD 30D) 6, ppm: 23.94 (d, JC-p=5 Hz), 26.95, 27.93, 28.13 (d, Jc-p=137 Hz), 29.99, 30.31, 30.55, 30.60, 30.65, 30.73, 30.76 (broad s), 31.79 (d, Jc-p=17 Hz), 33.66, 33.83, 63.02. 31 P NMR (500 MHz, CD 30D) 6, ppm: 31.34 (relative to H3 PO 4 , internal standard). Mass Spectrometry (FAB) calcd. for C16 H35 0 4 P (M+H)' 323.2351 found 323.2336. Preparation of A/Al 2O3 substrates. Al (200 nm) was deposited onto test grade Si wafers by thermal evaporation of Al under high vacuum (10-7 torr) at a rate of 5 A s-1 in an Edwards Auto 306 thermal evaporator. The A12 0 3/Al coated Si substrates were used immediately following deposition. Monolayer formation. The A12 0 3/Al coated Si were placed into a 1 mM solution of the alkanephosphonic acid in 50% aqueous ethanol. The samples were removed from solution after derivatization, rinsed with ethanol and dried under a stream of N2 . Formation of the anhydride terminated SAMs and mixed SAMs. Carboxylic acid terminated SAMs were formed on freshly evaporated substrates (200 nm Al supported on Si wafers) from a 1 mM solution of 16-phosphonohexadecanoic acid (50% aqueous ethanol). After derivatization, the samples were removed from solution, rinsed with ethanol and dried 124 under a stream of N2 . The carboxylic acid terminated SAMs were placed into a freshly prepared solution of trifluoracetic anhydride (0.1 M) and triethylamine (0.2 M) in anhydrous N,N-dimethylformamide for twenty minutes, at room temperature. The samples were removed from solution, rinsed with CH 2Cl 2 , and dried under a stream of N2. The samples were either characterized immediately or placed into a solution of the appropriate alkylamine (10 mM) in anhydrous 1-methyl-2-pyrrolidinone for thirty minutes, at room temperature. The samples were removed from solution, rinsed with ethanol and dried with N2 . Formation of trifluoroacetate terminated SAMs. Hydroxyl terminated SAMs were formed on freshly evaporated substrates (200 nm Al supported on Si wafers) from a 1 mM solution of 16-phosphonohexadecanol (50% aqueous ethanol). After derivatization, the samples were removed from solution, rinsed with ethanol and dried under a stream of N2 . The hydroxyl terminated SAMs were placed into a freshly prepared solution of trifluoracetic anhydride (0.1 M) and triethylamine (0.2 M) in anhydrous N,N-dimethylformamide for twenty minutes, at room temperature. The samples were removed from solution, rinsed with CH2 Cl 2 , dried under a stream of N 2 and characterized immediately. Ellipsometry measurements: The ellipsometry measurements were performed with a Rudolf Instruments AutoEL computer controlled ellipsometer using a He-Ne laser ()=632.8 nm) at an incident angle of 70' relative to the surface normal of the substrate. The optical constants of the surface with a preadsorbed layer of methanephosphonic acid were measured in each of three areas marked on the sample. The monolayer thickness was measured in each of the three areas marked on the sample twice and the thickness was reported as the average of these six measurements and the standard deviation associated with this average. 125 Contact angle measurements. Advancing and receding contact angles of water and hexadecane were measured on static drops that had advanced or receded over the surface at a constant flow rate (- 1 p.L s-) using a Matrix Technologies Electro-pipette. The contact angles were measured using a Ramd-Hart goniometer; the pipette tip was not removed from the drop. Each sample was characterized with at least three drops of liquid, and the contact angles were measured on both sides of the drop. The data is presented as the average of all measurements and the error bars represent the standard deviation associated with the average. PIERS measurements. The PIERS spectra were obtained in single reflection mode using a dry air purged Digilab Fourier transform infrared spectrometer (BioRad, Cambridge, MA). The p-polarized light was incident at 800 relative to the surface normal of the substrate. A spectrum of SAMs of octadecanoic acid-d 35 formed on A12 0 3/Al/Si or A12 0 3/AI/Si, cleaned in an oxygen plasma immediately before the measurement, were taken as the reference spectrum. The number of scans collected was 1024 at a resolution of 2 cm. XPS measurements. XPS spectra were collected on a SSX-100 spectrometer (Surface Science Instrument) using monochromatic Al Ka X-rays (1486.6 eV). The survey spectra and the C(ls), P(2p) and F(ls) spectra recorded to obtain surface concentration ratios were collected with a 150-eV pass energy and 1 mm spot size. The high resolution core level spectra were recorded with a 50-eV pass energy and a 0.6 mm spot size. The binding energies were referenced to the C(ls) peak, which was fixed at 286.6 eV. An electron flood gun of 5 eV was used to dissipate sample charging. 126 Results and Discussion Contact angles of SAMs of 1-alkanephosphonic acids on Al 2 O3/Al as a function of chain length. If a drop of a liquid on a solid surface forms a sessile drop, the angle between the liquid-vapor interface and the liquid-solid interface at the solid-liquid-vapor 5 three-phase contact line is defined as the contact angle. Figure 3.1 shows two configurations in which the contact angle of a liquid on a solid surface is greater than zero. 6 Contact angle measurements are intrinsically a macroscopic surface property. The theoretical treatment of contact angles, developed by Young for equilibrium contact angles on ideal surfaces, is given by Equation 3.1.7 This relationship, known as Young's equation, -ys = civCos 0e - (3.1) relates ysv, the solid-vapor interfacial free energy, ysi, the solid-liquid interfacial free energy, 71V, the liquid-vapor interfacial tension and e, the equilibrium contact angle. The contact angle measurements from this study are not equilibrium contact angles but rather exhibit hysteresis: the contact angles measured were dependent on whether the liquid advanced or receded over the surface prior to the measurement. Hysteresis is prevalent in contact angle measurements, and is defined as the difference between the angle observed after a liquid has advanced over the surface, Oa, and the angle observed after the liquid has retreated, Or.6 There are many factors contributing to hysteresis, some of which are: surface roughness, surface heterogeneity, diffusion of the liquid into the surface, swelling of the surface by the liquid and the rate of motion of the liquid over the surface. Hysteresis is a complex phenomena, it can, however, provide additional information on surface properties. It is generally accepted that the advancing contact angle is less sensitive to the effects of roughness than the retreating contact angle6 and the advancing angles of a low energy 127 Figure 3.1: a) A typical contact angle for hexadecane on a methyl terminated surface, where 0=45-46* and b) A typical contact angle for water on a methyl terminated surface, where O=111-115 o4 128 a) 129 surface with impurities of higher energy are more reproducible and possibly more 5 representative of the actual surface than the receding contact angles. Figure 3.2 shows a plot of advancing, Oa, and receding, Or, contact angles of water and hexadecane for a series of SAMs of 1-alkanephosphonic acids formed on A12 0 3/Al. The shortest chain length molecule, octanephosphonic acid, exhibits the smallest advancing contact angle of water, Oa, and the largest hysteresis. Previous studies of SAMs of alkanethiols on Au, Ag and Cu found that the contact angles of chain lengths with n ;8 were significantly lower than those for n>l 1.8 The results of our study show that the contact angles for n=9, 17, 19, and 21 were similar and that the contact angles for n=11,13, and 15 were slightly higher than the others. The advancing contact angles of hexadecane were invariant with chain length. In general, the wetting measurements suggest that all the monolayers expose a low-energy, methyl-terminated surface. The larger advancing contact 9 angles observed for n=11,13 and 15 could be attributed to a rougher surface morphology. Determination of monolayer thickness. 1. Ellipsometry. Ellipsometry is a technique that measures the change in polarization for a beam of incident polarized light upon reflection from an optically flat substrate. 10 The thickness is calculated from the difference in the change in polarization of the reflected light from a "clean", reference surface and the surface with the monolayer. In the case of Au, the surface resists oxidation and it is possible to measure the optical constants of a "clean" Au surface (probably, in actuality a gold surface with a thin, weakly bond organic layer) immediately after its preparation, prior to the contamination of the surface by airborne contaminants. The relative thicknesses of SAMs on Au measured by ellipsometry are highly reproducible within the 130 Figure 3.2: Plot of the advancing (filled diamonds) and receding (open diamonds) contact angle of water and the advancing (filled squares) and receding (open squares) contact angle of hexadecane versus the number of methylene carbons, n, for a series of SAMs of 1-alkanephosphonic acids formed on A12 0 3/Al. Each point is the average of the measurement on the left and right side of at least three drops of liquid on each surface and the error bars represent the standard deviation associated with the average. 131 140- 120I 100- 80- 60- 40- 20- 0-2 6 mm 8 10 12 14 n 16 18 20 22 132 limitations of the instrument. 11 -13 For reactive metals that form metal oxides or readily react with airborne contaminants, it is difficult to obtain an accurate measurement of the optical constants of the non-derivatized, "clean" surface. Ellipsometry has proven to be less effective for the measurement of monolayer thickness on Ag, Cu and Al than on Au.8,14-18 If the surface oxidizes or if dissolution of the substrate occurs in the derivatizing solution, the optical constants measured prior to the derivatization may not be representative of the surface after derivatization. Allara and Nuzzo addressed the problem of contamination of the A12 0 3/Al surface during the measurement of the optical constants of the "clean" surface by preadsorbing acetic acid onto the surface, prior to the determination of the optical constants. 14 After determination of the optical constants of the acetic acid coordinated A12 0 3/Al surface, the monolayers were prepared by exchanging the acetic acid with a longer chain n-alkanecarboxylic acid. Instead of preadsorbing acetic acid, we preadsorbed methanephosphonic acid on the surface prior to the determination of optical constants, and then exchanged the CH 3 POlayer with the longer chain 1-alkanephosphonic acids. Figure 3.3 shows a plot of thickness versus the number of methylene units in the derivatizing molecule. Each point represents the average of six measurements and the error bars represent the standard deviation associated with this average. The dashed line represents the theoretical thickness of an all-trans configuration, oriented normal to the surface. 1 9 The slope of the dashed line corresponds to a thickness of 1.27 A per methylene unit 2 0 and the y-intercept corresponds to a thickness of 4.3 A.21 The measured thickness always exceeded the calculated value for the monolayer by a substantial amount. The data shown in Figure 3.3 have not been corrected for the 133 contribution of the displaced methanephosphonic acid. Allara and Nuzzo also reported their data without correction for the displaced acetate layer. They noted, however, that during the incubation time for monolayer formation, the oxide thickening compensated for the apparent loss in thickness due to the acetate displacement. The data in Figure 3.3 suggest that we cannot assume the same compensation under the conditions used here. During the derivatization, there are several possible competing processes in solution: oxide formation, multilayer formation, dissolution of the surface by the adsorbing molecule and/or passivation of the surface as a result of monolayer formation. As the monolayer becomes more ordered, passivation should be the dominant process. The contact angle measurements suggest that the surface is methyl terminated and this conclusion implies that multilayer formation is not occurring. If we assume that the molecules do not form multilayers, then the data in Figure 3.3 are best rationalized by the formation of aluminum oxide layers during the derivatization of the surface. Determination of monolayer thickness. 2. Relative thickness determined from XPS. XPS is a surface sensitive analytical technique that provides depth information on the order of 10 nm or less. 2 2 -2 4 Unlike ellipsometry, the determination of monolayer thickness by XPS does not require a measurement of the non-derivatized "clean" surface. It has been previously shown that the thickness of SAMs of alkanethiols on Au, Ag and Cu, 8 ,13,15,16,25,26 oligo(ethyleneglycol) terminated alkanethiols on Au, 2 7 alkyltrichlorosilanes on SrTiO 3 ,2 8 , alkyl monolayers on Ge(l 11),29 alcohols on silica 3 0 and alkanehydroxamic acids on Cu and Ag18 can be estimated from the attenuation of the substrate photoelectrons through the hydrocarbon overlayer. This technique did not apply to 134 Figure 3.3: Plot of ellipsometric thickness versus the number of methylene carbons, n, for a series of SAMs of 1-alkanephosphonic acids formed on A12 0 3/Al. The dashed line is an estimate of the thickness for an all-transalkane chain, oriented normal to the surface. 135 80 1 70- 60 - ~50- ~40- ~30- 20 - 10 - 0 -1 0 I 2 4 I I I 6 8 12 10 n 14 16 18 20 22 136 alkanehydroxamic acids on Al 2O3/Al, possibly due to the differing ratios of Al and A120 3 on different samples. 18 The 1-alkanephosphonic acids bind to the substrate through the phosphonic acid head group and it may be possible to estimate the thickness of the monolayers using the attenuation of the P(2p) signal as a function of alkane chain length. This treatment requires that we choose a series of chain lengths where the monolayers form with equal coverage on the surface. Previous studies of SAMs of alkanecarboxylic acids on Al and alkanethiols on Au indicate that uniform coverage occurs for n>1 1.12,14 The determination of the thickness of a homogeneous overlayer A, on a substrate B is given by Equation 3.2, where I, and Ib are the measured intensities of the overlayer and substrate respectively, io and iB are the intensities for pure samples of A and B, inelastic mean-free path of electrons from layer B in layer A, XAA B,A is the is the inelastic mean-free path of electrons from layer A in layer A, q is the angle between the surface normal of the sample and the analyzer and d is the thickness. 2 2 The application of this relationship d IBIA = exp IAIB e 0 requires a knowledge of I, -exp , e p 0 B,A (cos n 0 IB, XB,A d - 0 B,A (COS 9) -A,A 0 Ifwasueta A,A. If we assume that d (3.2) (cOS T) oA)0Ahnte XB,A A,A, then the thickness as a function of p is given by Equation 3.3.31,32 F0 d= 0 XB,A(cos p) ln IIBIA 0 IA IB 1 (3.3) 137 Equation 3.3 requires a knowledge of the attenuation length of the substrate electrons in the overlayer, XB,A , and the intensities of the pure samples A and B, Ii and IB. The literature contains examples where the measurement of the intensity of the C(is) signal from a sample of polyethylene or paraffin wax has been used for IA, and either of those samples 3 0 3 3 The determination of would provide a feasible method of obtaining IA in this study. ' IB, however, proves problematic since we are not dealing with a substrate of pure phosphorus, but rather (alkyl)aluminophosphate. If we normalize our data to 1-dodecanephosphonic acid, then the requirement for the determination of I and 1B is no longer necessary. The relationship between the thickness of a monolayer containing m carbons, normalized to 1-dodecanephosphonic acid, is given in Equation 3.4, where dc(m) is the thickness of a monolayer of 1-alkanephosphonic acid with m carbons, dc(m=12) is the thickness of a monolayer of 1-dodecanephosphonic acid, Ic(m) and IP(m) are the intensities of the C(ls) and P(2p) signals respectively for a monolayer with m carbons and IP(m=12) IC(m=12) and are the intensities of the C(1s) and P(2p) signals respectively for the monolayer formed from 1-dodecanephosphonic acid. There are two unknowns in Equation 3.4: d and 1+ IC(m) dc(m)- dC(m=12)= ',c (cos p) ln (3.4) IP(m) 1 + IC(m=12) IP(m=12) XB,A. j By varying p and d one can determine both unknowns. In our experimental setup, we were limited to (p=55', and thus we can calculate dctm> - dCm=12> xP,C to 1-dodecanephosphonic acid, in units of attenuation length. , the thickness, normalized 138 Figure 3.4 is a plot of (cos55)[(l+ICm)/IP(m))/(+IC(m=12)IP(m=12))] versus the number of carbons in the alkane chain, m, and the linear least squares fit of the data. The slope of the linear fit is 0.062i0.003. The data was collected from three independent XPS studies. In order to determine the absolute thickness for the monolayers, we need to express the slope in terms of thickness per methylene unit. This expression of the slope requires a knowledge of the attenuation length of the P(2p) electrons in the hydrocarbon overlayer. The attenuation length is a measure of the elastic and inelastic scattering of the exiting electrons per unit path length. 3 4 The attenuation length is dependent on the kinetic energy of the photoelectrons emitted from the surface and the nature of the surface. The accurate 34 4 1 determination of attenuation lengths is an area of active research and debate. - Equation 3.5 is an empirical relationship for the determination of attenuation lengths of metal substrates through hydrocarbon overlayers, where X is the attenuation length of a metal substrate through a hydrocarbon overlayer and KE is the kinetic energy of the substrate photoelectrons. 2 6 Equation 3.5 applies to the range of kinetic energies between (3.5) X(A) = 9.0 + 0.022 x KE(eV) 500-1500 eV. Using Equation 3.5, we calculate an attenuation length of 39 A for P(2p) photoelectrons with a kinetic energy of 1354 eV. This value of X corresponds to an incremental thickness per methylene unit of 2.4 A. This incremental thickness exceeds that of an all-trans hydrocarbon chain by 1.1 A and suggests that Equation 3.5 is not applicable to the determination of X in our system. The data in Figure 3.4 shows a linear relationship between the thickness and alkane chain length. The model we chose to determine overlayer thickness does not involve a 139 Figure 3.4: Plot of (cos 5 5 )[(l+Ic(m)/IP(m))/(l +IC(m=I2)IP(m=12))] versus the number of carbons in the alkane chain, m, for a series of SAMs of 1-alkanephosphonic acids formed on A12 0 3/Al. The solid line is the least squares linear fit of the data. The slope of the linear fit is 0.062±0.003. 140 0.8 U 0.70.6U 0.5 (cos55)In 1+IP(m) - l") 0.4 - 1+ IC(m=12) IPam=1>- U 0.3 0.2 - * U U I I I I I 14 16 18 20 22 0.1 - 0- -1-- I 2 0 I I I 4 6 8 F~ 10 ~ 12 m 24 141 substrate of infinite thickness (in terms of the sampling depth of XPS), but rather an assumption of a monolayer of alkyl(aluminophosphate) where the coverage of the phosphorus is constant with respect to differing monolayer thickness. As a result, it is not unreasonable that the attenuation length calculated from Equation 3.5 does not apply to our system. An angle dependent XPS study is required for the accurate determination of the attenuation length for this system.3 1 Characterization of SAMs of 1-alkanephosphonic acids using PIERS. PIERS provides spectral information for infrared active functional groups in which the transition moment of the IR active group, or its component, is oriented normal to the surface. 4 2 PIERS has been used to characterize SAMs of alkanethiols on Au, 1 1 ,43 Ag, 4 4 Cu 8 and for submonolayers of Cu or Ag on Au; 4 5 alkanecarboxylic acids on Al, 4 6 ,4 7 Ag, and Cu;17,48 and alkanephosphonic acids on Al, 4 9 Au, Ag, and indium(tin)oxide (ITO). 5 0 The high frequency region (2700-3100 cm-1) contains the information on the methyl and methylene symmetric and antisymmetric stretches. The peak positions and intensities of these vibrational modes can provide information on the degree of crystallinity and the packing density of the monolayer on the surface. 1 1 If the monolayer forms a well-ordered, crystalline layer, with the alkane chains in an all-trans conformation, and the thickness, d, of the monolayer is known, then it is possible to estimate the orientation of the alkane chains, specifically, the cant angle, a, and the chain twist angle, P, shown schematically in Figure 3.5.51 The low energy region can provide information on the mode of binding of the head group to the surface, e.g. for acids one can determine whether or not the acid binds as the protonated or deprotonated acid. The low energy region also contains information on CH 2 142 Figure 3.5: Schematic illustration of the cant angle, a, and chain twist angle, P, for SAMs of 1-hexadecanephosphonic acid adsorbed on A12 0 3/Al, oriented in an all-trans configuration. 143 A d A0 I ~ 0/ AlU 3 O/Al (2 U nmj 0 ~ I 144 deformation, twisting and wagging. Tao observed regularly spaced progressional bands in the region between 1150 and 1350 cm-1 for alkanecarboxylic acids, in an all-trans configuration, on Ag. Figure 3.6 shows the high energy region of the polarized infrared external reflectance spectra for a series of SAMs of 1-alkanephosphonic acids, (H3C(CH 2)nPO(OH) 2 , n=7, 9, 11, 13, 15, 17, 19) formed on A12 0 3/Al. Table 3.1 lists the peak positions and band assignments corresponding to the spectra shown in Figure 3.6. The band assignments were made according to the previously published work for alkanethiols on Au1 1 and alkanecarboxylic acids on Al.4 6 The peak positions in Table 3.1 were calculated from the average peak positions for a given chain length, determined from three spectra. The PIERS spectra were recorded at a resolution of 2 cm-1 and were referenced to a background spectrum of SAMs of octadecanoic acid-d 35 formed on A12 0 3/Al. For n>7, the peak positions for the symmetric and in-plane antisymmetric methyl resonances in Table 3.1 are invariant with chain length. We note, however, that the antisymmetric, in-plane methyl stretching mode in this study (2967 cm1) occurs at a higher frequency than that observed for n-alkanethiols on Au (2965 cm-1),I for n-alkanecarboxylic acids on Cu and Al (2964 cm-1), 17 (2964 cm-1). 50 or for Langmuir-Blodgett films of octadecanephosponic acid on Ag The peak position is consistent with that observed for Langmuir-Blodgett films of octadecanephosponic acid on Au (2967 cm'). 50 Figure 3.7 is a plot of the peak height of the symmetric and antisymmetric methyl stretches, as a function of chain length. The intensity of the antisymmetric, in-plane stretch is virtually independent of the chain length of the self-assembling molecule. The intensity of the symmetric methyl stretch is invariant with respect to the chain length of the 145 Figure 3.6: PIERS spectra of the high energy region (2700-3100 cm-') for a series of SAMs of 1-alkanephosphonic acids formed on A12 0 3/Al. 146 --- AY/A120 0.02 (CH2 CH3p { 3 o-p-(CH2 )nCH3 0 21 19 3132 17 3100 3000 2900 Wavenumber (cm'1) 2800 2700 147 Table 3.1: Peak positions (cf) for the symmetric and antisymmetric methyl and methylene vibrational modes for SAMs of H3C(CH 2 )nPO(OH)2 formed on A12 0 3/Al and for comparison, SAMs of CH 3(CH 2)15SH formed on Au. peak frequency (cm-1) mode descriptiona 7 9 11 13 15 17 19 21 15 b 2968 2967 2966 2967 2967 2967 2967 2967 2965 2937 2938 2937 n: Va(CH3, i.p.) vs(CH 3, FR) 2938 vs(CH 3) 2879 2879 2879 2879 2879 2879 2879 2879 2879 Va(CH2) 2927 2926 2923 2921 2920 2922 2921 2921 2918 vs(CH2) 2855 2852 2852 2851 2852 2852 2852 2852 2850 a Abbreviations used: Va: antisymmetric stretch; vs: symmetric stretch, i.p.: in plane; FR: fermi resonance. b Data for SAMs of CH 3 (CH 2) 15 SH on Au, taken from reference 11. 148 Figure 3.7: Plot of the peak intensities (arbitrary units) of the symmetric (open squares) and antisymmetric (filled squares) methyl stretches versus the number of methylene carbons, n, for a series of SAMs of 1-alkanephosphonic acids formed on A12 0 3/Al. 149 20 0 v, (CH 3) 1.8 - 0 va (CH 3 , ip) 1.6 1.41.20 1.0l T 0.80.60.4- 0.20.0 6 8 10 8 10 . 12 . 14 n I I I 16 18 20 22 150 self-assembling molecule for n 15; the intensity of this stretch is greater for n<15. The peak positions of the methylene stretches indicate a less ordered monolayer for n<13 and this decrease in order (greater randomness) may contribute to the observed higher intensities for the symmetric methyl stretches with regards to the monolayers formed from shorter chain length molecules. For the three shortest alkanephosphonic acids (n=7-1 1), the peak position of the antisymmetric methylene stretch decreases with increasing n; for n 13, it reaches the limiting value of 2921±1 cm1. The peak position of the symmetric methylene stretch shows a decrease in energy on going from octanephosphonic acid to the longer chain alkanephosphonic acids; for n>7, the position (2852 cm') is not dependent on the molecule forming the monolayer. The limiting values of the peak positions for both methylene stretches occur at higher energies (-2-3 cm') than those for n-alkanethiols on Aul or for that of Langmuir-Blodgett films of octadecanephosponic acid on Au, Ag or ITO.5 0 The higher energies for the methylene stretches are indicative of a greater degree of gauche conformations in the alkane chains of the alkanephosphonic acid SAMs. 1 8,45 Figure 3.8 is a plot of the peak height of the symmetric and antisymmetric methylene stretches, as a function of chain length. The intensities of the SAMs formed from molecules with n<13 appear scattered and exhibit as high or higher intensities than those for the monolayers formed from n=13-17. We attribute these higher intensities to a greater degree of disorder in the monolayer. For n=13-21, the antisymmetric methylene stretches show a trend of increasing intensity with increasing n, albeit a slight increase for n=13-17. The intensities of the corresponding symmetric methylene stretches appear to be invariant for the range n=13-17 but show an increase with increasing n, for n 17. For an ordered surface of 151 Figure 3.8: Plot of the peak intensities (arbitrary units) of the symmetric (open squares) and antisymmetric (filled squares) methylene stretches versus the number of methylene carbons, n, for SAMs of 1-alkanephosphonic acids formed on A42O3/Al. 152 6.0 - Va (CH 2 ) o 5.0- vs (CH 2) 4.0- 3.0- 2.0- 1.0- 0.0 - 6 8 1 10 2 12 4 14 n 6 16 8 18 20 22 153 all-trans alkane chains, oriented at an angle x, with respect to the surface normal, the intensity of the methylene stretches should increase with increasing n. If the alkane chains are oriented in an all-transconfiguration, oriented normal to the surface, the intensity of the methylene stretches should be invariant with chain length, ideally exhibiting zero intensity. 17 Zero intensity was not observed for SAMs of alkanecarboxylic acids on Al or Cu, oriented normal to the surface; the intensity of the methylene stretches was, however, invariant with chain length. 17 We did not attempt to determine the absolute configuration of the alkane chains in the monolayers in this study because we were unable to determine the absolute thickness of the monolayers and the peak positions of the methylene stretches indicate some degree of conformational disorder in the alkane chains. The methylene stretches show an increase in intensity with increasing chain length and this trend is indicative of a chain tilt angle, a, greater than zero. A comparison of the intensities of the data in this study to that of alkanethiols on Au and Ag suggests that the alkane chains of the SAMs in this study are canted from the surface normal more than that of alkanethiols on Cu or Ag (-13') but less than that of alkanethiols on Au (~30').8,11,44,45 The tilt angle for Langmuir-Blodgett films of octadecanephosphonic acid varied from 9-12' on Au to 16-17' on ITO, depending on the deposition pressure. 5 0 The low energy region of the PIERS spectra contains progressional peaks in the region between 1350 and 1150 cm', which we attribute to the CH 2 wagging and twisting modes. 17,52,53 These peaks, listed in Table 3.2, are present in all spectra, regardless of the chain length of the self-assembling molecule. The number of these peaks varies from two for n=7 to seven for n 19. The presence of these peaks suggests that portions of the alkane 154 Table 3.2: Peak positions (cm1) for the CH 2 wagging and twisting progressional bands for 1 -alkanephosphonic acids adsorbed on A12 0 3/Al. 7 9 11 13 15 17 19 21 o(CH2 ) 1204 1197 1193 1190 1189 1188 1186 1184 y(CH 2) 1244 1231 1222 1214 1210 1206 1202 1199 1261 1248 1238 1231 1225 1219 1215 1297 1261 1261 1250 1243 1235 1230 1271 1260 1251 1244 1290 1278 1268 1259 1283 1288 n 155 chain are in an all-trans configuration. The peak positions of the methylene symmetric and antisymmetric stretches indicated some degree of conformation disorder in the monolayer. We speculate that the disordered region occurs for the alkane carbons nearest to the phosphonic acid head group. A partially disordered region of the alkane chain near the head group has been proposed to account for the intensities of the methylene stretches observed for SAMs of alkanecarboxylic acids formed on aluminum oxide and copper oxide surfaces.17 Formation and characterization of SAMs of 16-phosphonohexadecanoic acid. The use of difunctionalized molecules to form SAMs provides a means to prepare surfaces with a wide variety of surface properties. 12 ,43,54 In addition to the ability to tailor surface properties by variation of the tail group in the self-assembling molecule, functional groups capable of hydrogen bonding may impart increased order or stability to the SAM. Cooper and Leggett reported a decrease in photooxidation of alkanethiols on Au when the alkanethiol was terminated with hydroxyl or carboxylic acid groups, as compared to a methyl terminus. 5 5 The main criteria for choosing the terminal group in the precursor molecule is the choice of functional groups which do not bind as strongly to the surface as the head group. 12,54 The phosphonic acid and carboxylic acid head groups will both form SAMs on metal oxide surfaces. Scheme 3.2 shows four possible modes of binding for 16-phosphonohexadecanoic acid. Alkanecarboxylic acids adsorb on A12 0 3/Al as the carboxylate anion, but this interaction results in a weakly bound, easily displaced, adsorbate. 14 A study of competitive binding between ferrocene terminated alkanecarboxylic acids and alkanephosphonic acid on indium(tin) oxide (ITO) indicated that in an equal molar 156 Scheme 3.2: Possible binding configurations for the SAMs of 16-phosphonohexadecanoic acid formed on A12 0 3/Al films supported on Si. a) Binding to the surface through the phosphonic acid head group. b) Binding to the surface through the carboxylic acid head group. c) Binding to the surface by both the phosphonic acid and carboxylic acid head groups on different molecules. d) Binding to the surface by both the carboxylic acid and phosphonic acid head groups on the same molecule. 157 b) a) AL02 /A1 (200 nm) ALOJ/AI (200 nm) d) C) A1,OV/A1 (200 nm)A10A1(0nm A'203/Al (200 nm) 158 solution of 11-ferrocenoylundecanoic acid and 11-ferrocenylundecanephosphonic acid, the predominant surface bound species was 1 1-ferrocenylundecanephosphonic acid. In a solution containing 90% 1 1-ferrocenoylundecanoic acid and 10% 11 -ferrocenylundecanephosphonic acid, the surface composition was 92% 11-ferrocenylundecanephosphonic acid. 5 6 Based on these results, we expected that the mode of binding shown in Scheme 3.2, part a, would be the favored configuration. The SAMs were formed by immersion of Si wafers coated with freshly evaporated Al (200 nm) into a 1 mM solution (50% aqueous ethanol) of 16-phosphonohexadecanoic acid. Immersion times were varied from one hour to twenty-four hours. The quality of the monolayers, as judged from the peak positions of the methylene stretches, did not vary significantly for derivatization times longer than three hours. Characterization of SAMs of 16-phosphonohexadecanoic acid using PIERS. Figure 3.9 shows the PIERS spectrum of the SAM of 16-phosphonohexadecanoic acid adsorbed on A12 0 3/Al and the IR spectrum of 16-phosphonohexadecanoic acid dispersed in a KBr pellet. Table 3.3 lists the peak positions and assignments (where possible) corresponding to the spectra shown in Figure 3.9. The peak positions of the methylene stretches of the PIERS spectrum shown in Figure 3.9 a) i) indicate a high degree of order and crystallinity in the monolayer alkane chains. The PIERS spectrum shown in Figure 3.9 b) i) provides insight into the mode of binding of the head group for the SAMs of 16-phosphonohexadecanoic acid. Alkanecarboxylic acids bind to A12 0 3/Al as the carboxylate anion. 4 6 The peak positions for the antisymmetric and symmetric carboxylate stretches for SAMs of hexadecanoic acid formed on A12 0 3/Al occur at 1608 and 1475 cm-1, respectively. 4 6 Allara et al. showed that 159 Figure 3.9: a) i) PIERS spectrum of the high energy region for a SAM of 16-phosphonohexadecanoic acid formed on A12 0 3/Al ii) IR spectrum of the high energy region for 16-phosphonohexadecanoic acid dispersed in a KBr pellet. b) i) PIERS spectrum of the low energy region for a SAM of 16-phosphonohexadecanoic acid formed on A12 0 3/Al ii) IR spectrum of the low energy region for 16-phosphonohexadecanoic acid dispersed in a KBr pellet. The positions of the marked peaks are given in Table 3.3. 160 a) I 0.0021 -o . ii) 3 3000 3100 2900 Wavenumber (cmn) 2700 2800 b) 0.002 rj~ i) C I 1850 I 1700 I 1550 I 1100 1250 1400 Wavenumber (cm") II 950 800 650 161 Table 3.3: Peak Positions (cm') for the vibrational modes of 16-phosphonohexadecanoic acid dispersed in a KBr pellet and adsorbed as SAMs on A12 0 3/A1. KBr SAM on A12 0 3/Al Mode assignmenta,b 2919 2919 Va CH 2 2849 2851 Vs 1718, 1690 1710 v C=O 1468 1471 CH 2 , scissors, def. 1441, 1279, 1240 1436, 1279, 1239 v C-O + OH i.p. def. 1412 1412 c CH 2 , scissors, def. 1348, 1333, 1317, 1289 1351, 1318, 1298 CH 2 , wagging and twisting V P=O 1216 1202,1116,1078 CH 2 1203, 1115, 1078 sh 1056 sh Va po 3 942 vS pO3 2 2 1009, 953 sh v P-O-(H) 933 C-OH o.p. def. 783 v P-C 723 CH 2 rocking a Mode assignments were made according to references 53 and 54. b Abbreviations used: Va antisymmetric stretch; vs symmetric stretch; v stretch; def. deformation; i.p. in plane; sh, shoulder; o.p. out of plane. 162 SAMs of 1,32-dotriacontanedioic acid form monolayers similar to that shown in Scheme 3.2, part d, where one of the carboxylic acid groups binds to the surface as the carboxylate anion and one binds as the protonated acid. 57 In the SAMs of 1,32-dotriacontanedioic acid adsorbed on A12 0 3/Al, the peak positions of the antisymmetric and symmetric carboxylate stretches occur at 1537 and 1400 cm', respectively and the C=O stretch of the protonated acid (hydrogen bonded) occurs at 1703 cm1. The peak at 1710 cm1 in PIERS spectrum shown in Figure 3.9 b) i) indicates the presence of a hydrogen bonded carboxylic acid in the SAM which is consistent with the binding configurations shown in part a or part c of Scheme 3.2. There is also a weak peak, centered at 1611 cm-1 in Figure 3.9 b) i) which might be indicative of an antisymmetric carboxylate stretch. The antisymmetric carboxylate stretch for alkanecarboxylic acid SAMs adsorbed on A12 0 3/Al is less intense than the symmetric carboxylate stretch. 17 ,4 6 ,5 7 If the peak at 1611 cm' in Figure 3.9 b) i) is indicative of a carboxylate antisymmetric stretch, then we would also expect a more intense peak for the symmetric carboxylate stretch in the region between 1400 and 1480 cm-1. There are three peaks in this region in the PIERS spectrum of 16-phosphonohexadecanoic acid adsorbed on A12 0 3/Al: 1471, 1436 and 1412 cm'. These peaks were assigned to the CH 2 scissors and deformation, the C-O stretch coupled with the OH in plane deformation and the CH 2 scissors and deformation for the methylene group alpha to the carboxylic acid carbon, respectively. The PIERS spectrum does not support the surface binding configuration depicted in Scheme 3.2, part c, but rather it supports the conclusion that the phosphonic acid head group is the predominant binding group. The region between 1240 and 800 cm-1 in the PIERS spectrum shown in Figure 3.9 b) i) contains three broad peaks and one peak of medium intensity. The 163 corresponding KBr spectrum shown in Figure 3.9 b) ii) contains several peaks, not nearly as broad as those in the PIERS spectrum. We have assigned the P=O stretching frequency to the peak in the KBr spectrum at 1216 cm'. Maege et al. observed the P=O stretching frequency for octadecanephosphonic acid, dispersed in a KBr pellet, at 1225 cm-1. 5 8 We attribute the lower energy for the P=O stretch in 16-phosphonohexadecanoic acid to hydrogen bonding between the carboxylic acid proton and the P=O group. The low energy region of the KBr spectrum also contains the P-O-(H) stretches which we assign to the peak at 1009 cm' and the shoulder at 953 cm1. The PIERS spectrum does not contain the peaks at 1216 and 1009 cm-1 or the shoulder at 953 cm-1. The absence of the peaks associated with the protonated phosphonic acid head group in the PIERS spectrum is consistent with the surface binding of the deprotonated phosphonic acid, presumably with tridentate binding to the surface. 19 The region of the PIERS spectra between 1200 and 800 cm' resembles the spectrum Maege et al. reported for SAMs of octadecanephosphonic acid adsorbed on A12 0 3/Al. 5 8 The PIERS data suggests that the mode of binding of 16-phosphonohexadecanoic acid occurs primarily through the phosphonic acid head group, as depicted in Scheme 3.2, part a. Characterization of SAMs of 16-phosphonohexadecanoic acid using XPS. Figure 3.10 shows the XPS survey spectrum of 16-phosphonohexadecanoic acid dispersed in a KBr pellet and two insets showing the high resolution core level spectra of the C(is) region and P(2p) region. The survey spectrum contains only the elements in the sample: C, 0, P, K and Br. The C(1s) high resolution spectrum exhibits a photoelectron peak centered at 284.6 eV which is assigned to the methylene carbons. A carboxylic acid carbon exhibits a photoelectron peak at -289.5 eV. 2 2 There is a slight shoulder on the high energy side of the 164 Figure 3.10: XPS survey spectrum of 16-phosphonohexadecanoic acid dispersed in a KBr pellet (center), high resolution core level spectrum of the C(is) region (left inset), and high resolution core level spectrum of the P(2p) region (right inset). P (2p) K (2P 3/2) 294 291 C (1s) 279 282 285 288 Binding Energy (eV) 276 C (Is) 142 139 142 139 I I I I I 12'7 130 133 136 12 7 130 133 136 Binding Energy (eV) 124 K (2p 32 ) O(ls) K ( 3 p 1/2) Br (3p K (2s) 12) Br (3p 3/2) r (3s) w4 1000 900 800 700 I I 600 500 - I 400 Binding Energy (eV) Br (3d52) (I2p) ~P K(s K(3s) I 300 200 100 0 166 C(1s) peak at 284.6 eV, but it is not a well resolved peak. Figure 3.11 shows the corresponding XPS spectra for SAMs of 16-phosphonohexadecanoic acid adsorbed on A12 0 3/Al. The survey spectrum contains signals due to C, 0, P and Al. The C(1 s) high resolution spectrum exhibits a photoelectron peak centered at 284.6 eV, which is assigned to the methylene carbons and a small higher energy photoelectron peak centered at 289.0 eV, which is assigned to the carboxylic acid carbon. The greater resolution of the peak due to the carboxylic acid carbon in the XPS spectrum of the SAM compared to the XPS spectrum of the molecule dispersed in the KBr pellet supports the conclusion that the mode of binding of 16-phosphonohexadecanoic acid to the surface occurs primarily through the phosphonic acid head group. Formation and reaction of SAMs terminated with a mixture of interchain carboxylic anhydride and mixed trifluoroacetic carboxylic anhydride from SAMs of 16-phosphonohexadecanoic acid. SAMs terminated in reactive functional groups provides a means to modify surface properties after SAM formation. 1 ,59-65 We have used the method of Yan et al. to prepare mixed SAMs containing carboxylic acid and amide functionalized SAMs. 1 Scheme 3.3 shows the methodology for the formation of the surface anhydride mixture and the reaction of the anhydride terminated surface with alkylamines to form a mixed SAM containing carboxylic acid and amide functionalities. The surface reaction products were characterized by XPS and PIERS. The anhydride terminated surface was formed by treatment of the 16-phosphonohexadecanoic acid SAMs with trifluoroacetic anhydride and triethylamine in anhydrous NN-dimethylformamide and the mixed SAMs containing carboxylic acid and 167 Figure 3.11: XPS survey spectrum of SAMs of 16-phosphonohexadecanoic acid formed on A12 0 3/Al (center), high resolution core level spectrum of the C(ls) region (left inset), and high resolution core level spectrum of the P(2p) region (right inset). 0 P (2p) c ('s) I 294 291 279 282 285 288 Binding Energy (eV) O (is) 276 139 142 I I I I 124 127 130 133 136 Binding Energy (eV) C ( s) I- P (2p) Al (2s) Al (2p) P (2s) 0 (2s) 1000 900 800 700 600 I I I I I 500 400 300 200 100 0 Binding Energy (eV) 00 169 Scheme 3.3: Schematic representation for the formation of SAMs terminated in a mixture of anhydrides and the reaction of the anhydride terminated SAM with alkylamines to form a mixed SAM containing carboxylic acid and amide functionalities. 170 0 0 0 HO 0 HO OH 0 OH HO 0 0 0 0 (CF 3CO) 20, Et3N, DMF, rt O 00 0 0 o CF 3 o0 00 0 o 4- nodN oo'o ono o oo A(1')/A (200 flnm) RNH 2, NMP, rt I 0 R R R 0 I HN 0 HO HN HO 0 A1203/A1 (200 nm) 0 I HN HO 0 0 0 171 amide functionalities were prepared by placing the anhydride terminated surface into a 10 mM solution of hexadecylamine in anhydrous 1-methyl-2-pyrrolidinone. Characterization of the anhydride terminated SAMs and the mixed SAMs by XPS. Figure 3.12 shows the XPS survey spectra of SAMs of 16-phosphonohexadecanoic acid, the anhydride terminated SAM, and the mixed SAM terminated with carboxylic acid and hexadecylamide functionalities. The product of the anhydride formation reaction in this study is different than that of Yan et al., who observed the conversion of the carboxylic acid terminated SAM to a SAM terminated in an interchain anhydride. 1 In addition to the signals due to P, C, 0, and Al, we observed a small signal for F in the XPS spectra of the anhydride terminated SAM. Yan et al. postulated three plausible products of the reaction of the carboxylic acid terminated SAMs with trifluoroacetic anhydride: an interchain anhydride, a mixed trifluoracetic carboxylic anhydride, or a mixture of the two.1 In order to quantify the amount of the mixed trifluoracetic carboxylic anhydride formed in the reaction, we prepared SAMs terminated with trifluoroacetate groups from the reaction of SAMs of 16-phosphonohexadecanol with trifluoroacetic anhydride in anhydrous N,N-dimethylformamide. 5 9 ,6 6 ,6 5 If we assume complete conversion of the hydroxyl terminated SAMs to the trifluoroacetate terminated SAMs, then by comparing the F:P ratio of the trifluoroacetate SAMs to that of the anhydride surface, we can estimate an upper limit for the amount of the mixed trifluoroacetic carboxylic anhydride on the surface. 6 5 The F:P ratio in the anhydride terminated SAM was 11±4% of the F:P ratio in the trifluoroacetate terminated SAM. The mixed trifluoracetic carboxylic anhydride is, therefore, a minor component of the anhydride terminated SAM. 172 Figure 3.12: Comparison of the XPS survey spectra of SAMs of: a) carboxylic acid terminated SAMs of 16-phosphonohexadecanoic acid, b) a mixture of interchain and mixed anhydrides formed by the reaction of the SAMs of 16-phosphonohexadecanoic acid with trifluoroacetic anhydride and c) mixed SAMs terminated in carboxylic acid and hexadecylamide functionalities formed by the reaction of hexadecylamine with the anhydride terminated SAMs on A12 0 3/Al. O(ls) C (s) a) P (2p) Al (2p) Al (2s) b) F (Is) c) N (Is) 1000 900 800 700 600 500 Binding Energy (eV) 400 300 200 100 0 174 The XPS spectrum of the mixed SAMs containing carboxylic acid and hexadecylamide functionalities contains signals due to P, C, 0, Al, and N. In addition to the presence of the N( is) signal, the C:0 ratio is larger than that of the carboxylic acid or anhydride terminated SAMs. Characterization of the anhydride surface and the mixed SAMs by PIERS. Figure 3.13 shows the PIERS spectra for the carboxylic acid, anhydride and mixed SAMs. The high energy region of the carboxylic acid terminated SAMs shows two peaks at 2920 and 2851 cm-1, due to the antisymmetric and symmetric methylene stretches, respectively. The antisymmetric and symmetric methylene stretches for the anhydride terminated SAM occur at 2922 and 2852 cm-1, respectively. The slight shift to higher energies, as compared to the carboxylic acid terminated SAMs, indicates that the alkane chains may be less ordered in the anhydride terminated SAM. In addition to peaks due to the antisymmetric and symmetric methylene stretches at 2927 and 2854 cm1, respectively, the mixed SAM contains a shoulder on the high energy side of the antisymmetric methylene stretch at 2962 cm-I due to the antisymmetric C-H stretch of the terminal methyl group in hexadecylamide. The shift to higher energies for the methylene stretches is attributed to the disordered alkane chain of the hexadecylamide. The region between 1500 and 1900 cm-1 of the PIERS spectrum of the carboxylic acid terminated SAM shows an asymmetric peak, centered at 1713 cm', which is assigned to hydrogen bonded carboxylic acid, and a high energy shoulder at approximately 1736 cm-1, which is assigned to free carboxylic acid. 5 2 ,5 3 The corresponding PIERS spectrum of the anhydride terminated surface shows loss of the peaks due to the carboxylic acid terminated SAM and the presence of two new peaks at 1750 and 1822 cm1. The position and relative 175 Figure 3.13: Comparison of the PIERS spectra of SAMs of: i) carboxylic acid terminated SAMs of 16-phosphonohexadecanoic acid, ii) the mixture of interchain and mixed anhydrides formed by the reaction of the SAMs of 16-phosphonohexadecanoic acid with trifluoroacetic anhydride and iii) the mixed SAMs terminated in carboxylic acid and hexadecylamide functionalities formed by the reaction of hexadecylamine with the anhydride terminated SAMs on A12 0 3/A1. a) PIERS spectra of the high energy region (2700-3100 cm 1 ) showing the methylene (and methyl for the mixed SAMs) stretching region and b) PIERS spectra of the C=O stretching region (1500-1900 cm'). 176 a)2920 0.005 2851 2922 2852 2927 2854 2962 3100 3000 2900 Wavenumber 2800 (cm 1 2700 ) 1713 b) b) 0.001I 1736 1822 175 1559 1900 1800 1700 Wavenumber (cm-) 1600 1500 177 intensity of these two peaks are indicative of the antisymmetric and symmetric stretches of 52 5 3 The absence of a peak due the carbonyl groups of an unstrained, open chain anhydride. , to the carboxylic acid terminated SAMs, combined with the XPS data for the anhydride terminated SAM, suggests that the treatment of carboxylic acid terminated SAMs of 16-phosphonohexadecanoic acid with trifluoroacetic anhydride results in a mixture of anhydrides on the surface, primarily an interchain anhydride. The PIERS spectrum of the mixed SAM containing carboxylic acid and amide functionalities shows loss of the peaks due to the anhydride carbonyl stretches and the presence of four broad peaks, one band centered at 1559 cm-1, two peaks of weak intensity at 1623 and 1650 cm1, and a broad peak centered at 1723 cm-1. No absorption bands associated with the carboxylic anion were observed, consistent with the study of Yan et al., who concluded that the carboxylic acids generated by the reaction of the anhydride with hexadecylamine are protonated.1 The peak at 1559 cm-1 is assigned to the amide II band, which is associated with both the C-N stretch and the C-N-H in plane bend in the stretch bend mode. 5 2 ,5 3 The carbonyl stretch of amides (amide I) occurs as a very strong band between 1630 and 1680 cm' .52,53 Yan et al. did not observe the amide I band in the spectrum of the mixed SAMs and they concluded that the transition dipole moment of the amide carbonyl was oriented parallel to the surface. The two peaks of low intensities at 1623 and 1650 cm' are assigned to the amide I band. The low intensities of these peaks suggest that most of the amide carbonyl groups are oriented parallel to the surface, with a portion of the amide carbonyl groups oriented away from the surface parallel, or that all the amide carbonyl groups are oriented slightly away from the surface parallel, or some combination of these two possibilities. We speculate that the two peaks attributed to the amide I band result 178 from the presence and absence of hydrogen bonding, between the amide carbonyl and either neighboring carboxylic acid or amide groups, or both. The broad peak centered at 1726 cm-1 is assigned to the carbonyl stretch of the carboxylic acid groups in the mixed SAM. The width of this peak suggests that it contains components due to free and hydrogen bonded carboxylic acid. The broad absorptions due to the bound aluminophosphate group are unchanged as a result of the anhydride and amide forming reactions. Conclusions 1 -Alkanephosphonic acids self-assemble on the native oxide of evaporated aluminum films to form ordered monolayers. The contact angle data indicates that the monolayers expose a low-energy, methyl-terminated surface. The shorter chain molecules (n<13) are less ordered than their longer chain analogues, as determined from PIERS. The monolayers show an incremental increase in thickness with increasing chain length, although the absolute thickness was not determined. The longer chain molecules are canted more than 13' but less than 300, with respect to the surface normal. 16-Phosphonohexadecanoic acid self-assembles on the native oxide of aluminum to form ordered monolayers which bind to the surface predominantly through the phosphonic acid head group, exposing a carboxylic acid terminated monolayer. 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