NetSure801 Series Power Supply System
User Manual
Version
V1.1
Revision date
BOM
September 12, 2007
31011506
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright © 2007 by Emerson Network Power Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Safety Precautions
To prevent unexpected problems, please read the operation instructions and safety precautions very carefully
before installation operation. The “Caution, Notice, Warning, Danger” in this manual do not represent all of the
safety points that should be observed, and are only used as supplementary to the operation safety. Therefore,
the personnel responsible for the installation and operation of Emerson products must be strictly trained to
master the correct operations and all the safety points before actual operation.
When working on Emerson products, relevant industry safety rules and special safety instructions provided by
Emerson must be observed.
Electrical Safety
High voltage
Danger
Danger
High voltage power supply provides power for equipment operation, any direct contact or indirect contact
through moist objects with high voltage or AC mains will result in fatal injury.
 Relevant industry safety regulations must be observed during the installation of AC power supply equipment.
The people who do the AC standard installation must be licensed to operate high voltage and AC power.
 During operation, metal objects such as watches, bracelets, bangles, rings, etc. must be removed.
 In case water or moisture is found on the cabinet, turn off the power immediately. In moist environments, take
strict precautions to prevent water from entering the equipment.
 “Prohibit” warning label must be attached to the switches and buttons which are not permitted to be operated
on during installation.
Danger
Danger
Nonstandard or incorrect high voltage operation can present risk of electric shock or burn. The connection and
wiring of AC cables must be in compliance with local rules and regulations. Only those who are licensed to
operate high voltage and AC power can perform high voltage operations.
Power supply cable
Notice
Notice
Make sure the cable and cable labels are in accordance with actual installation before cable connection.
Tools
Warning
Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.
Thunderstorm
Danger
Danger
Never perform high voltage, AC, iron tower, or mast operations on a day with thunderstorms about.
In thunderstorms, strong electromagnetic field will be generated in the air. Therefore the equipment should be
solidly earthed in time to avoid damage by lightning strikes.
Static
Notice
Notice
The static electricity generated by the human body will damage the static sensitive elements on circuit board,
such as large-scale ICs, etc. Before touching any plug-in board, circuit board and IC chip, ESD wrist strap must
be worn to prevent body static from damaging the sensitive elements. The other end of the antistatic wrist strap
must be solidly earthed.
Short circuit
Danger
Danger
During operation, never short-circuit the positive and negative poles of the DC distribution unit of the system or
the non-earthing pole and the earth. The power supply equipment is a constant voltage DC power supply, short
circuit will result in equipment burning and endanger human safety.
 Check carefully the polarity of the cable and connection terminals when performing live DC operations.
 As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
 Never wear a watch, bracelet, bangle, ring, or other conductive objects in operation.
 Insulated tools must be used.
 In live operations, keep the arm muscle in tense state so that when tool connection is loosened, the free
journey between the human body and tool is reduced to the minimum.
Battery
Danger
Danger
Before working on the battery, read very carefully the safety precautions for battery transportation and the
correct battery connection method.
Non-standard operation on the battery will result in danger. In operation, pay close attention to prevent battery
short circuit and spill of the electrolyte. The spill of the electrolyte will pose potential threat to the equipment and
erode the metal objects and circuit board, thus causing damage to the equipment and short circuit of the circuit
board.
For safety reasons, before working on the battery, pay attention to the following points:
 Remove the watch, bracelet, bangle, ring, and other metal objects.
 Use insulated tools.
 Wear eye protection and take preventive measures.
 Wear rubber gloves and apron to guard against spilt electrolyte.
 In battery transportation, the electrode of the battery should always be kept facing upward. Never put the
battery upside down or slanted.
After battery installation, check carefully that the battery cable polarity is correct and the connections are solid.
After battery connections are made and before the system is switched on, the battery fuse must be in open state
in case the battery is damaged due to overdischarge in this period.
Others
Hoisting heavy objects
Notice
Warning
Never walk under the crane arm or the hoisted objects when hoisting heavy objects.
Sharp corners of the objects
Notice
Warning
When moving equipment by hands, wear protective gloves to avoid injury by sharp objects.
Inserting and extracting boards
Notice
Notice
Do not use too much force in inserting single boards to prevent the contact pins on the motherboard to be
twisted. Insert the boards along the slots to avoid short circuit resulting from the contact of circuit boards. Never
touch the connectors of the boards when holding the boards.
Binding signal lines
Notice
Notice
Signal lines should be bound separately from heavy current and high voltage lines, with binding interval no less
than 150mm.
Contents
Chapter 1 Introduction ......................................................................................................................................................... 1
1.1 Model Information ................................................................................................................................................. 1
1.2 Overview ............................................................................................................................................................... 1
1.3 Components.......................................................................................................................................................... 3
1.3.1 Rectifier R48-5800A .................................................................................................................................. 3
1.3.2 Monitoring Module M810G ........................................................................................................................ 4
1.3.3 AC Distribution Cabinet ............................................................................................................................. 5
1.3.4 DC Distribution Cabinet ............................................................................................................................. 7
1.3.5 Rectifier Rack .......................................................................................................................................... 10
Chapter 2 Installation Preparation ..................................................................................................................................... 13
2.1 Installation Requirements ................................................................................................................................... 13
2.1.1 Environmental Requirements .................................................................................................................. 13
2.1.2 Layout Requirements Of The Equipment Room ...................................................................................... 13
2.1.3 Power Supply .......................................................................................................................................... 15
2.1.4 Safety Protection ..................................................................................................................................... 15
2.1.5 Equipment Running Environment Checklist............................................................................................. 17
2.2 Storage Conditions ............................................................................................................................................. 17
2.3 Installation Preparation ....................................................................................................................................... 17
2.3.1 Field Check.............................................................................................................................................. 17
2.3.2 Tools And Materials Preparation ............................................................................................................. 17
2.4 Unpacking Inspection.......................................................................................................................................... 18
Chapter 3 Installation ........................................................................................................................................................ 20
3.1 Installing Cabinet ................................................................................................................................................ 20
3.1.1 Installation On The Floor ......................................................................................................................... 20
3.1.2 Installation On Supporting Rack .............................................................................................................. 21
3.1.3 Parallel Connection Between Cabinets.................................................................................................... 22
3.1.4 Parallel Connection With Copper Bars .................................................................................................... 22
3.1.5 Installation Of System Above 2000A ....................................................................................................... 23
3.1.6 Placing DC Cabinet Separate From System............................................................................................ 23
3.2 Connecting Power Cables .................................................................................................................................. 23
3.2.1 Connecting Earth Cable........................................................................................................................... 24
3.2.2 Connecting Cables Between Rectifier Rack And AC Distribution Cabinet ............................................... 25
3.2.3 Connecting AC Input Cables ................................................................................................................... 27
3.2.4 Connecting Emergency Lighting Cables (Optional) ................................................................................. 27
3.2.5 Connecting DC Load Cables ................................................................................................................... 28
3.2.6 Connecting Battery Cables ...................................................................................................................... 30
3.3 Installation Checklist ........................................................................................................................................... 31
3.4 Installing Rectifier And Monitoring Module .......................................................................................................... 31
3.4.1 Installing Rectifier .................................................................................................................................... 31
3.4.2 Installing Monitoring Module .................................................................................................................... 32
3.5 Connecting Communication Cable...................................................................................................................... 32
3.5.1 Connecting Communication Cable Of Rectifier Rack .............................................................................. 32
3.5.2 Connecting Communication Cable Of Distribution Cabinet ..................................................................... 34
3.6 Installing Options ................................................................................................................................................ 36
Chapter 4 Testing .............................................................................................................................................................. 38
4.1 Notes On Testing ................................................................................................................................................ 38
4.2 Power-on ............................................................................................................................................................ 38
4.3 Setting Basic Parameters ................................................................................................................................... 39
4.3.1 Setting DIP Switch ................................................................................................................................... 39
4.3.2 Setting Basic Parameters For Monitoring Module ................................................................................... 40
4.4 Checking Alarm And Operation Status ............................................................................................................... 41
4.4.1 Testing AC Distribution ............................................................................................................................ 41
4.4.2 Testing Monitoring Module ...................................................................................................................... 41
4.4.3 Testing DC Distribution ............................................................................................................................ 42
Chapter 5 Use Of Monitoring Module ................................................................................................................................ 43
5.1 Panel Operation .................................................................................................................................................. 43
5.1.1 First Screen ............................................................................................................................................. 44
5.1.2 Default Main Screen ................................................................................................................................ 44
5.1.3 Main Menu ............................................................................................................................................... 44
5.1.4 Running Info ............................................................................................................................................ 44
5.1.5 Maintain ................................................................................................................................................... 48
5.1.6 Parameter Setting .................................................................................................................................... 50
5.2 Web Operation .................................................................................................................................................... 58
5.2.1 Overview Of Web Function ...................................................................................................................... 58
5.2.2 IE Setting ................................................................................................................................................. 59
5.2.3 Login ........................................................................................................................................................ 59
5.2.4 Homepage Introduction ........................................................................................................................... 60
5.2.5 Device Explore ........................................................................................................................................ 61
5.2.6 Query Data .............................................................................................................................................. 64
5.2.7 Maintenance ............................................................................................................................................ 68
5.2.8 Configuration ........................................................................................................................................... 72
5.3 Battery Management........................................................................................................................................... 75
5.3.1 Battery Test ............................................................................................................................................. 75
5.3.2 Boost Charge........................................................................................................................................... 76
5.3.3 Temperature Compensation .................................................................................................................... 77
5.3.4 Battery Log .............................................................................................................................................. 78
5.3.5 Current Limitation .................................................................................................................................... 78
5.3.6 Battery Capacity Calculation.................................................................................................................... 79
Chapter 6 Routine Usage .................................................................................................................................................. 80
6.1 Power Distribution LCD Operation ...................................................................................................................... 80
6.2 Adding Load ........................................................................................................................................................ 82
6.3 Adding Rectifier................................................................................................................................................... 82
Chapter 7 Maintenance ..................................................................................................................................................... 84
7.1 Maintenance Requirements ................................................................................................................................ 84
7.1.1 General .................................................................................................................................................... 84
7.1.2 Maintenance Tools And Equipments ....................................................................................................... 84
7.1.3 Reference Technical Specification For Maintenance ............................................................................... 85
7.2 Routine Maintenance Items ................................................................................................................................ 86
7.3 Routine Maintenance .......................................................................................................................................... 88
7.4 Basic Inspection .................................................................................................................................................. 89
7.4.1 Handling Monitoring Module Fault ........................................................................................................... 89
7.4.2 Handling Rectifier Fault ........................................................................................................................... 89
7.5 Emergency Treatment ........................................................................................................................................ 91
Appendix 1 Technical Parameter ...................................................................................................................................... 92
Appendix 2 Alarm List ....................................................................................................................................................... 97
Appendix 3 Terminologies ............................................................................................................................................... 101
Appendix 4 Engineering Design Diagram........................................................................................................................ 103
Appendix 5 Spare Part List.............................................................................................................................................. 115
Appendix 6 Wiring Diagram............................................................................................................................................. 116
Chapter 1
Introduction
1
Chapter 1 Introduction
This chapter introduces the model information, overview and components of the NetSure801 series power supply
system.
1.1 Model Information
Take NetSure801CA power supply system for example, the model information of the NetSure801 series power supply
system is shown in Figure 1-1.
NetSure
801
C A
The number of the rectifier in the typical power supply system. If the number ranges
between 0 ~ 9, the character is represented by a number. If the number is larger than 9,
the character is represented by a letter, for example, A represents the number 10, B
represents the number 11, and so on. A: 10.
Region. C: China.
Output power of the rectifier. The output power of R48-5800: 5800W.
Brand name of the power supply system.
Figure 1-1 Model information
1.2 Overview
The NetSure801 series power supply system is a new generation of telecom power supply with exceptional reliability
and performance designed by Emerson incorporating years of experience in development and equipment operation
on power network. The NetSure801 series power supply system is composed of AC distribution cabinet, DC
distribution cabinet, rectifier rack, monitoring module, rectifier and options.
The number of AC distribution cabinet, DC distribution cabinet and rectifier rack can be configured according to
customer requirement. The capacity of the system can be expanded to 6000A at most. The system composed of one
AC distribution cabinet, one DC distribution cabinet and one rectifier rack is shown in Figure 1-2. The configurations
of the distribution cabinets and the rectifier rack are given in Table 1-1, and the mechanical parameters are given in
Table 1-2.
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Rectifier
Rectifier rack
Monitoring module
AC distribution
cabinet
DC distribution
cabinet
Figure 1-2 System structure
Table 1-1 Configurations of rectifier rack and distribution cabinet
Cabinet
Model
PD380/400AF
H-6/X1
AC
distribution
cabinet
PD380/600AF
H-6/X1
PD380/400AF
H-6/XF
PD380/600AF
H-6/XF
PD48/1600DF
-6/X1
DC
distribution
cabinet
PD48/2500DF
-6/X1
PD48/1600DF
-6/XF
PD48/2500DF
-6/XF
Rectifier
rack
Rack1000-6
Rack2000-6
Configuration
1. Two 3-phase AC mains inputs, with manual switchover;
2. 6 routes of 3-phase outputs, 6 routes of 1-phase outputs, totally capacity not
exceeding 400A:
160A/3P × 4, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
3. Free cabling
1. Two 3-phase AC mains inputs, with manual switchover;
2. 8 routes of 3-phase outputs, 6 routes of 1-phase outputs, totally capacity not
exceeding 600A:
160A/3P × 6, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
3. Free cabling
Configuration in accordance with customer requirement. Refer to purchase
order for details
Configuration in accordance with customer requirement. Refer to purchase
order for details
1. 2 routes of battery inputs: 1000A × 2
2. 22 routes of load. Total capacity 1600A, of which 1200A is load current:
500A × 6, 200A × 2, 100A × 8, 63A × 6
3. Free cabling
1. 2 routes of battery inputs: 1000A × 2
2. 30 routes of load. Total capacity 2500A, of which 2000A is load current:
630A × 8, 400A × 4, 200A × 4, 100A × 8, 63A × 6
3. Free cabling
Configuration in accordance with customer requirement. Refer to purchase
order for details
Configuration in accordance with customer requirement. Refer to purchase
order for details
1. Monitoring module M810G: 0 ~ 1 piece
2. Rectifier R48-5800A: 2 ~ 10 pieces
1. Monitoring module M810G: 0 ~ 1 piece
2. Rectifier R48-5800A: 2 ~ 20 pieces
NetSure801 Series Power Supply System
User Manual
Options
Top cover
Top cover,
temperature
sensor
Top cover,
modem
Chapter 1
Introduction
3
Table 1-2 Mechanical parameters of rectifier, monitoring module & cabinet
Dimensions
(H × W × D, unit: mm)
88 × 244 × 372
87.5 × 243.5 ×161
2000 × 800 × 600
2000 × 800 × 600
2000 × 800 × 600
2000 × 800 × 600
2000 × 800 × 600
2000 × 800 × 600
2000 × 800 × 600
2000 × 800 × 600
2000 × 600 × 600
2000 × 600 × 600
Component
R48-5800A rectifier
M810G monitoring module
PD380/400AFH-6/X1 AC distribution cabinet
PD380/400AFH-6/XF AC distribution cabinet
PD380/600AFH-6/X1 AC distribution cabinet
PD380/600AFH-6/XF AC distribution cabinet
PD48/1600DF-6/X1 DC distribution cabinet
PD48/1600DF-6/XF DC distribution cabinet
PD48/2500DF-6/X1 DC distribution cabinet
PD48/2500DF-6/XF DC distribution cabinet
Rack1000-6 rectifier rack
Rack2000-6 rectifier rack
Weight (kg)
8
2
240
270
240
270
280
280
290
290
140 (excluding rectifiers)
180 (excluding rectifiers)
1.3 Components
1.3.1 Rectifier R48-5800A
The system uses rectifier R48-5800A, the frame structure of which mainly consists of panel, enclosure, handle, and
so on, as shown in Figure 1-3:
Figure 1-3
Rectifier appearance
There are LEDs, slide switch and handle on the front panel, and AC input socket, DC output socket and
communication port on the rear panel. The front panel is shown in Figure 1-4, and functions of indicators are given in
Table 1-3:
Power indicator
Slide switch
Fixing screw
Protection indicator
Handle
Fault indicator
Current indicators
Figure 1-4
Rectifier front panel
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Table 1-3 Function of indicators
Indicator
Normal state
Power indicator
(Green)
Off
Flashing
On
Protection
indicator
(Yellow)
Off
Fault indicator
(Red)
Off
Current
indicators
on
Fault state
On
Flashing
On
Flashing
Fault cause
No input and output
The rectifier is being operated through the host
AC input under/overvoltage,
rectifier PFC output under/overvoltage, high-temperature, or current sharing
imbalance
Rectifier communication failure
Output overvoltage, output fuse blown, or rectifier addresses contradictory
Faulty fan
Shows the output current, each LED represents 10A. If the rectifier is in current
limiting state (output current > 100A), the tenth LED will blink. If the output
current of the rectifier is smaller than 2A, no current indicator will be on
1.3.2 Monitoring Module M810G
The front panel and rear panel of monitoring module M810G are shown in Figure 1-5:
Protection indicator
Run indicator
Alarm indicator
LCD
Handle
ESC
ENT
Functional keys
LAN
Console
RS232
RS485
1
3
5
7
+ + + +
2
4
6
8
1
4
+
CAN
Relay Output
Digital
Input
48V/24V
Output
PGND
3
P+
P 48V
B
P
P+ 24V
B+
2
Data+
Data
Data+
Data
(a) Front view
Power Input
(b) Rear view
Figure 1-5 Monitoring module
There are backlight LCD, functional keys, indicators, handle on the front panel, see 5.1
Panel Operation for details.
There are communication ports, dry contacts and power port on the rear panel. The parameters of the electrical
interfaces on the M810G rear panel are given in Table 1-4:
Table 1-4 Parameters of the electrical interfaces
Silk printing
Explanations
Requirements
Relay Output
Relay output
The load voltage is not more than 60V and the load current is not more than 400mA
48V/24V Output
MODEM power
supply port
The output voltage is 48V. The load current is not more than 200mA
Digital Input
Digital input
The input range of high level is 19V to 60V, and the input range of low level is 0V to 1.5V
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Chapter 1
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1.3.3 AC Distribution Cabinet
The AC distribution cabinet is available in four models: PD380/400AFH-6/X1, PD380/400AFH-6/XF,
PD380/600AFH-6/X1 and PD380/600AFH-6/XF. The appearances of the AC distribution cabinets are the same, as
shown in Figure 1-6.
Power distribution
LCD
Power indicator
Failure indicator
Figure 1-6 Appearance of AC distribution cabinet
The internal structure of AC distribution cabinet PD380/400AFH-6/X1 is shown in Figure 1-7:
Buzzer
Knife-blade switch
Buzzer control switch
SPD MCB
Class C SPD
Monitoring board
AC output MCB
Signal transfer board
AC sampling board
(a) Front view (door open)
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Cover plate
Neutral busbar
Earth busbar
(b) Rear view (door open)
Figure 1-7 PD380/400AFH-6/X1 AC distribution cabinet
The internal structure of AC distribution cabinet PD380/600AFH-6/X1 is shown in Figure 1-8:
Buzzer
Knife-blade switch
Buzzer control switch
SPD MCB
Class C SPD
Monitoring board
Signal transfer board
AC output MCB
AC sampling board
(a) Front view (door open)
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Cover plate
Neutral busbar
Earth busbar
(b) Rear view (door open)
Figure 1-8 PD380/600AFH-6/X1 AC distribution cabinet
The structure and configuration of PD380/400AFH-6/XF and PD380/600AFH-6/XF are determined by customer
requirement. See purchase order for description.
1.3.4 DC Distribution Cabinet
The DC distribution cabinet is available in four models: PD48/1600DF-6/X1, PD48/1600DF-6/XF, PD48/2500DF-6/X1
and PD48/2500DF-6/XF. The appearances of the DC distribution cabinets are the same, as shown in Figure 1-9.
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Power distribution
LCD
Power indicator
Failure indicator
Figure 1-9 Appearance of DC distribution cabinet
The internal structure of DC distribution cabinet PD48/1600DF-6/X1 is shown in Figure 1-10:
Battery l fuse
Battery ll fuse
Buzzer
Buzzer control switch
Monitoring board
Load fuse
Signal transfer board
(a) Front view (open front door)
NetSure801 Series Power Supply System
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DC positive busbar
(b) Rear view (open front door and remove rear door)
Figure 1-10 PD48/1600DF-6/X1 DC distribution cabinet
The internal structure of DC distribution cabinet PD48/2500DF-6/X1 is shown in Figure 1-11:
Battery ll fuse
Battery l fuse
Buzzer
Buzzer control switch
Monitoring board
Signal transfer board
Load fuse
(a) Front view (open front door)
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DC positive busbar
(b) Rear view (open front door and remove rear door)
Figure 1-11 PD48/2500DF-6/X1 DC distribution cabinet
The structure and configuration of PD48/1600DF-6/XF and PD48/2500DF-6/XF are determined by customer
requirement. See purchase order for description.
1.3.5 Rectifier Rack
Rectifier racks Rack 1000-6 and Rack 2000-6 are shown in Figure 1-12 and Figure 1-13 respectively:
NetSure801 Series Power Supply System
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AC input indicator
SPD indicator
Rectifier input switch
Monitoring module
Rectifier
Figure 1-12
Rectifier rack Rack1000-6
AC input 1 indicator
AC input 2 indicator
SPD indicator
SPD indicator
Rectifier input switch
Monitoring module
Rectifier
Figure 1-13
Rectifier rack Rack2000-6
The name, function and use of the cabinet components are given in Table 1-5:
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Table 1-5 Part name, function and use
Name
Power LED
Function
When the mains input 1 is available, HL1 illuminates; when the mains input 2 is available, HL2
illuminates
Cabinet
AC cabinet
When the AC input 1 is available, HL1 illuminates; when the AC input 2 is available, HL2
illuminates
Rectifier rack
When there is electricity in the busbar, the LED illuminates
DC cabinet
When the distribution cabinet is in normal operation, it is off; it illuminates otherwise
AC cabinet, DC
cabinet
Display the input voltage, current, frequency, running mains input number, SPD state, output
MCB state and alarm information of the AC cabinet
AC cabinet
Display the busbar voltage, total load current, battery voltage, battery current, load fuse status
and alarm information
DC cabinet
Measure the AC input voltage, main switch state, output MCB state, surge protection device
(SPD) state; control the position of the main switch, generator start signal output; annunicate
audio and visual alarms when the AC cabinet malfunctions, and simultaneously transmit
relevant information to the display of the AC cabinet and the monitoring module
AC cabinet
Measure the busbar voltage, total load current, battery voltage, battery current and load fuse
status; annunicate audio and visual alarms when the AC cabinet malfunctions, and
simultaneously transmit relevant information to the display of the DC cabinet and the
monitoring module
DC cabinet
A2V6FX1 signal
transfer board
Transfer the input/output signals of the monitoring board of the AC cabinet
AC cabinet
Transfer the input/output signals of the monitoring board of the DC cabinet
DC cabinet
A2V4FA1 AC
sampling board
Sample the phase voltage of both mains inputs and the phase-B current of the running mains
input
AC cabinet
Buzzer
It does not beep when the AC cabinet is in normal operation, and beeps when it malfunctions
AC cabinet, DC
cabinet
Buzzer control
switch
K1 can be placed in 2 positions: fault alarm and alarm silencing;
K2 can be placed in 2 positions: buzzer ON, and buzzer OFF.
Normally, K1 is placed in the “fault alarm” position,and K2 in “buzzer ON” position.
When AC cabinet fault occurs, the buzzer will beep; if alarm silencing is needed, place K1 in
the “alarm silencing” position; when the fault is removed, the buzzer will beep again, then
place K1 to the “fault alarm” position, the buzzer will stop beeping.
K2 is buzzer switch: when K2 is placed to the “buzzer ON” position, the buzzer beeping is
subject to the control of the monitoring board; when placed to the “buzzer OFF” position, the
buzzer will not beep, and is not controlled by the monitoring board
AC cabinet, DC
cabinet
Class-C SPD
Discharge lightning strike current. The SPD indicator is green when the SPD operates
normally, and turns red when it malfunctions, in this case, it must be replaced
AC cabinet
SPD MCB
It is used to protect SPD, and is closed when the SPD operates normally. When it trips, the
SPD should be checked for damage. It it is damaged, it must be replaced immediately, and the AC cabinet
MCB should be closed; if the SPD is not damaged, close the MCB immediately
Knife- blade
switch or air
breaker
Used to control the switchover between the 2 mains inputs. This switch can be placed in 2
positions: “I” and “II”, respectively representing mains input 1 and mains input 2
AC cabinet
Output MCB
Configured according to custermer requirement
AC cabinet
Output fuse
Configured according to custermer requirement
DC cabinet
Fault LED
JYG-12864J9G
(R)-YS6L2-VB
Display
A6V6FU11
monitoring board
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Chapter 2
Installation Preparation
13
Chapter 2 Installation Preparation
This chapter introduces installation requirements, storage conditions, installation preparation and unpacking
inspection.
2.1 Installation Requirements
2.1.1 Environmental Requirements
The environmental conditions listed in Table 2-1 must be met when locating the equipment room.
Table 2-1 Environmental conditions for the equipment room
Environmental conditions
Ambient temperature
Humidity
Dust density
Sunlight
Corrosive materials
Vibration
Harmful organisms
Mould
Dampness
Recommended range
-5 to 40°C
≤ 90%RH, no condensation
≤ 1mg/m3
No direct sunlight
No pollutants, such as salt, corrosive materials, and smoke.
≤ 1.5m/s²
None
None
Waterproof
The equipment may be prematurely damaged if dust or sand accumulates in it. The following measures are
recommended for dirty environment:
1. The equipment should be installed in an airtight and air-conditioned room. The air conditioner filter should be
adequately maintained without being obstructed. To reduce the dust in the equipment room, unattended equipment
room is recommended.
2. Clean the air filter periodically to provide clean air.
2.1.2 Layout Requirements Of The Equipment Room
Air exhaust and ventilation
When the power supply is working, the main exothermic part is the rectifier. To ensure free airflow around the power
supply system, an 800mm clearance must be kept in front of the system and 800mm behind.
Cabling
The top cable entry system are all introduced from the top of the cabinet, therefore wiring rack should be provided in
the equipment room for top cable entry system, which is recommended to be at least 300mm above the equipment.
For bottom cable entry system, cable trough should be provided in the equipment room, which should be no wider
than the spacing between the equipment mounting holes.

Note
To prevent electric coupling, AC cables should be run separate from DC cables and signal cables.
Antistatic requirement
As for antistatic requirement, the absolute value of the static voltage of the equipment, wall and people to the ground
should be less than 200V. Raised floor is highly recommended for the equipment room. The antistatic earth
resistance should be no greater than 10Ω. Care should be taken regarding antistatic during equipment unpacking,
transportation and operation.
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Lighting
Lighting in equipment room may be classified into general lighting and partial lighting. General lighting provides light
for the whole room, while partial lighting is installed above the equipment cabinet or workstation to provide light for a
restricted area. It is recommended to provide both lightings in the equipment room.
Clearance
No less than 1.5m of clearance should be kept between the front of the power system cabinet and the wall. No less
than 0.8m of clearance should be kept between the back of the power system cabinet and the wall of the equipment
room. No less than 0.8m of clearance should be kept the sides of the power system cabinet and the wall. No less
than 1.5m of clearance should be kept between the back of the power system cabinet and the front of another piece
of equipment. And no less than 1.2m of clearance should be kept between the back of the power system cabinet and
the back of another piece of equipment. Maintenance passage should be kept between equipment, which should not
be less than 2m wide. Refer to Figure 2-1 for the above requirements:
No less than 0.2m of clearance should be kept between the battery and the wall, and no less than 0.8m of clearance
should be kept between batteries.
Clearance
between
cabinet side
and the wall ≥
0.8m
Front of the
cabinet
Clearance
between
cabinet back
and the wall ≥
0.8m
Clearance
≥ 1.5m
Figure 2-1
Locating cabinet
Weight capacity and shockproof requirements
When installing the power system in areas subject to frequent earthquakes, shockproof measures should be taken.
Firstly, expansive bolts should be used to fix the system (refer to 3.1 Installing Cabinet ); secondly, the system
should be reinforced as shown in Figure 2-2 to enhance its shockproof ability. Because the power supply system is
relatively heavy, the weight capacity of the equipment room should meet relative requirements and is determined
based on the equipment configuration.
Figure 2-2
Reinforcing the cabinet for shockproof purpose
Fire protection facility
The equipment room should comply with relevant fire protection regulations and requirements for power distribution,
and provide adequate fire protection facility, such as dry-chemical extinguisher and automatically explosive fire
protection ball.
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2.1.3 Power Supply
General
Mains power should be used as the main AC source in communication field; backup batteries and generator should
be provided according to the actual power source conditions. AC source composed of mains power and
user-provided generator should use centralized power supply mode to supply power, and low voltage AC power
supply system should use three-phase five-line mode.
The AC power cables should be copper core cable and sized to suit for the load. It is recommended that the power
cables outside the equipment room should be buried directly under the ground or by means of cable pipe. Power
cables should be run separate from signal cables.
Capacity requirements
1. Power transformer
Because of the particularity of switch-mode power supply system, the power supply should provide relatively large
redundancy. If the capacity of the power transformer is small, operation of other electric equipment may be affected.
Calculated based on full configuration of the power supply system, the capacity of a dedicated transformer should
exceed 1.25 times of the total capacity of the system. So, considering other electric equipment such as air conditioner,
the capacity of the transformer should be even larger, and the upper capacity level should be selected according to
the specifications.
PD380/400AFH-6/X1 AC distribution cabinet is not supposed to be directly connected to the secondary side of a
transformer with capacity greater than 800kVA. An extra distribution cabinet should be used between
PD380/400AFH-6/X1 AC distribution cabinet and the transformer for shortcircuit protection. PD380/600AFH-6/X1 AC
distribution cabinet is not supposed to be directly connected to the secondary side of a transformer with capacity
greater than 1000kVA. An extra distribution cabinet should be used between PD380/600AFH-6/X1 AC distribution
cabinet and the transformer for shortcircuit protection.
2. Generator
If the load of the power supply system is more than 50% of the generator capacity, when the higher harmonic current
generated by the rectifiers passes the stator winding of the synchronous generator, the voltage waveform will be
severely distorted, which will have two effects. One is, it will cause unstable running and mechanical vibration of the
generator; and the other is, the harmonic current will make the generator overheat, thus accelerating the insulation
ageing of the generator. This is not only harmful to the generator, but also affects the stable running of the power
supply system. Therefore, the load of the power supply system should not exceed 50% of the generator capacity, it
should be calculated based on the apparent power. A simple calculation of the generator capacity is: output voltage
(taken as 60V) × output current (take the final configuration) × 2.
The power factor and excitation model of the generator should also be taken into consideration when selecting a
generator. Brushless generator of fundamental wave excitation model should be used with caution.
2.1.4 Safety Protection
Lightning protection & surge protection
The lightning protection and earthing system of telecom stations should comply with relevant standards.
The power supply system is equipped with a Class C SPD. To achieve better surge protection, it is recommended to
mount Class-B SPD before the AC mains is connected to the system. The mounting of Class-B SPD is shown in
Figure 2-3.
Class-B SPD should be purchased and mounted by the user. If condition permits, it is recommended that the cable
length between the Class-B SPD and the AC distribution unit of the power supply system range between 5～10m.
And this section of cable should be routed indoors to avoid direct lightning strike. When mounting the Class-B SPD,
attention should be paid to the sectional area and length of the cable connecting the Class-B SPD: the sectional area
should be no less than 25mm2, the cable should be as short as possible, and so is the earth cable of the Class-B
SPD. The SPDs should be inspected periodically to ensure their normal operation.
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5~10m
A
B
C
N
PE
Power
supply
system
SPD
SPD earth
-
System earth bar
48VDC
DC earth
Class-B SPD
+
SPD earth
DC earth cable
Protective earth
Protective earth cable
User earth bar
Figure 2-3
Diagram of SPD mounting & system earthing
Earthing requirement
The earthing system in the communication equipment room is generally designed on the principle of common earth,
that is, DC operation earth, SPD earth and protective earth sharing the same earth. The earth resistance should be in
accordance with the specifications listed in Table 2-2.
Table 2-2 Earth resistance requirements for communication station
Earth resistance
Application range
Integrated building, international telecom bureau, tandem station, SPC switching office above 10000 lines,
<1Ω
toll office above 2000 lines
<3Ω
SPC switching office above 2000 lines and below 10000 lines, toll office below 2000 routes
SPC switching office with less than 2000 lines, optical cable terminal station, carrier wave repeating station,
<5Ω
earth station, microwave junction center, mobile communication machine station
10Ω
Microwave relay station, optical cable relay station, small-sized earth station
<20Ω
Microwave passive relay station
Suitable for those whose earth resistance rate is less than 100Ω·m, SPD earth in the interface between
<10Ω
electric cable and aerial electric line
Suitable for those whose earth resistance rate is 100-500Ω·m, SPD earth in the interface between electric
<15Ω
cable and aerial electric line
Suitable for those whose earth resistance rate is 501-1000Ω·m, SPD earth in the interface between electric
<20Ω
cable and aerial electric line
Note: the content in the table is adapted from Installation Design Specifications for Communication Power Supply Equipment
The basic method of common earth is to short the earth bar and DC earth of the power supply system to the user
earth bar in the equipment room. The SPD earth and protective earth of the power supply system should be
connected to the earth bar of the power supply system taking the shortest route possible, as shown in Figure 2-3.
When the AC neutral line is repeatedly earthed, the earth cable should be led out from the earth device. It is strictly
prohibited to connect it to the earth bar inside the cabinet of the power supply system or the earth point on the cabinet.
The protective earth cable of 3-phase 5-line system and single-phase 3-line system can be directly connected to the
earth bar of the power supply system.
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2.1.5 Equipment Running Environment Checklist
The equipment running environment checklist is given in Table 2-3.
Table 2-3 Equipment running environment checklist
No.
Item
Index
Pass
1
Ambient temperature in equipment room
-5 to +40°C
Yes/No
2
Humidity in equipment room
≤ 95%
Yes/No
3
Lighting in equipment room
70 to 200Lux
Yes/No
4
Height of equipment room
≥ 3m
Yes/No
5
Static electricity in equipment room
Lay antistatic floor or antistatic rubber
Yes/No
6
Weight capacity and quakeproof ability
Accord with Level 8 quakeproof, and safety must be ensured
Yes/No
7
Radiation
No blockage in equipment radiation passage
Yes/No
8
Damp proof
No mildew breeding conditions
Yes/No
9
Dust-proof
No conductive dust and gas which deteriorate insulation
Yes/No
10
Fire protection
Fire fighting equipment such as fire extinguisher
Yes/No
11
Earth resistance
In accordance with relevant standards
Yes/No
12
Sectional area of SPD earth cable
Not less than 25mm2，the shorter the better
Yes/No
13
Colour of protective earth cable
Greenyellow
Yes/No
14
Earth nut
Copper, no less than M8
Yes/No
15
Tablet, symbol, tag of customer equipment
Complete and clear
Yes/No
16
Violent vibration and shock
None
Yes/No
17
Sectional area of AC distribution cables
According to design specifications
Yes/No
18
Fluctuation range of AC input voltage
According to equipment input specifications
Yes/No
19
Frequency fluctuation range
45Hz to 65Hz
Yes/No
20
Voltage of neutral line to ground
Less than 10V
Yes/No
21
Power of backup power source
Twice larger than the actual capacity
Yes/No
22
Pollution or interference in power network
None
Yes/No
23
Colour code of AC bus
Yellow, green, red, light blue or marked with identifier
Yes/No
24
Capacity of the customer AC distribution cabinet
Meet equipment requirements
Yes/No
25
Wiring of AC distribution cables
According to specifications
Yes/No
26
Colour code of DC load cables
According to specifications
Yes/No
27
Sectional area of DC distribution cables
According to requirements
Yes/No
28
Earth wiring
According to specifications
Yes/No
2.2 Storage Conditions
The product should be kept in the packing box prior to use. The warehouse ambient temperature should range
between -40°C and 70°C and the relative humidity should not be higher than 95%. Toxic gas, flammables, explosives,
corrosives, severe vibration, shock and strong magnetic field are not permitted in the warehouse.
2.3 Installation Preparation
2.3.1 Field Check
Construction survey must be conducted to the equipment room before equipment installation, which should be
focused on:
1. Checking the wiring devices, such as cable trenching, wiring rack, floor, and cabling holes.
2. Checking the environmental conditions, such as temperature, humidity, and dust density.
3. Checking the conditions for installation construction, such as power supply and lighting.
2.3.2 Tools And Materials Preparation
1. Tools required for power supply equipment installation include electric drill, wire cutter, wire presser, various
wrenches, screwdriver, electrician knife, tinning furnace, staircase and steel saw. See 7.1.2 Maintenance Tools And
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Equipments for the specifications of the tools. The tools must be well insulated and antistatic handled before they are
used.
2. Materials for electrical connection include AC cables, DC load cables, battery cables, earth cables, and earth
connection cables. The cables accessories are given in Table 2-4. Other cables should be prepared by users in
accordance with relevant specifications in the electrical industry.
Table 2-4 Accessory cables used in cable connection
BOM
04116219
Description
W64AASL03 cable suite (AC input cable of the rectifier rack)
Length
3.5m
04116220
W64AASL04 cable suite (RS485 signal cable connected to M810G monitoring module)
3.7m
04116221
W64AASL05 cable suite (RS485 signal cable connected between AC distribution cabinet and DC
distribution cabinet)
4.0m
04116222
W64AASL06 cable suite (power cable of A6V6FU11 monitoring board)
4.3m
04116169
W64AASL09 cable suite (CAN bus)
2.8m
AC cables: This system uses 3-phase or single-phase AC source. Copper core cables are recommended for the AC
cables, whose sectional area should suit the load. When the wiring distance is less than 30 meters, take 2.5A/mm2 of
economical current density to calculate the sectional area of the AC cables.
The sectional area of the DC load cables and battery cables should be computed with the following formula:
A=ΣI × L / K△U
In this formula: A is the sectional area of the lead (mm2), ΣI is the total current (A) passing through the lead, L is the
length (m) of the lead loop, △U is the permitted voltage drop in the lead, while K is the conductivity factor. K copper=57.
For the sake of distribution safety, the voltage drop on the cables connecting battery and load cannot exceed 3.2V.
The sectional area of the earth cables (including DC earth cable) shall exceed 95mm 2.

Note
Generally, in design the total current passing through the lead is calculated based on full load configuration.
3. Purchase materials according to the construction materials list and inspect the materials. For example, check the
heat durability, moisture resistance, flame resistance, and pressure resistance of the cable.
4. For the materials that need to be processed by other factories, the materials and the processing drawings should
be provided in advance for processing.
5. The auxiliary materials for power supply installation include expansive bolts, cable lugs, cable ties, and insulating
tape.
2.4 Unpacking Inspection
Explanation on packing
One suit of power system is packed up separately in many packing cases and delivered in suit. There is a printed
packing label on the surface of each packing case. In the case which is pasted an 16K red label on the surface, there
is the packing list of the power system marked with “packing list storage case”. To inspect the equipment, you should:
1. Open the packing case take out the packing list.
2. Check against the packing label when delivering the equipments.
3. Check the goods one by one according to the packing label after they arrive at the site.
4. Check the goods according to the packing list and equipment configuration and technical requirements.
Unpacking inspection
To ensure smooth installation, the equipment must be carefully inspected when it is unpacked. The checking should
include:
1. The number and serial number of the packing cases according to the system packing case number.
2. The correctness of the equipment packing according to the packing list.
3. The number and type of the accessories according to the accessory list.
4. The completeness of the equipment configuration according to the system configuration.
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5. The conditions of the goods through visual inspection. For example, check if the cabinet and case are damaged, if
the cabinet and case have regained moisture; shake gently the rectifiers and monitoring module to check if the parts
and connections have been loosened during transportation.
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Chapter 3 Installation
This chapter introduces installation and cable connection.
3.1 Installing Cabinet
3.1.1 Installation On The Floor
Step 1: mark the installation position
Determine the installation position of the power supply cabinet in the equipment room according to the installation
drawing. Based on the mechanical parameters (see Figure 3-1) of the installation holes of the power supply cabinet,
determine the exact position of the center points of the installation holes on the floor, and mark them with a pencil or
oil pen.
436
636
4- 18
4- 18
600 370
600 370
800
600
(a) Installation size of the rectifier rack
(b) Installation size of the distribution cabinet
Figure 3-1 Installation size of the cabinet base (unit: mm)
Step 2: drill reserve holes
The expansive pipes delivered along with the system are generally M10x65mm. Therefore, use electric drill with drill
bit Φ14 to drill holes at the center points of the installation holes marked on the floor, and the depth of the holes
should be 70mm. To avoid being off-center, be careful not to shake the drill, and try to keep it as vertical as possible
to the floor.
Step 3: install expansive pipes
Clean the dust, and insert the expansive pipe into the reserve hole, knock it down gently using a hammer until the top
of the expansive pipe is level with the ground.
Step 4: place cabinet in position
Move the cabinet to the installation position aligning the installation holes of the cabinet with the reserve holes on the
ground.
Step 5: fix the cabinet
After the cabinet is in position, make some horizontal and vertical adjustments. Insert some iron pieces under the
lower edge and corner of the cabinet to adjust the vertical obliquity of the cabinet within 5 degrees. Finally, screw
down the tap bolt with plain washer and spring washer into the expansive pipe, and tighten it with wrench. The
cabinet fixation is illustrated in Figure 3-2.
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Tap bolt
Plain washer
Spring washer
Cabinet base
Ground
Expansive pipe
Figure 3-2 Fixing cabinet with tap bolt
3.1.2 Installation On Supporting Rack
If antistatic floor is laid in the equipment room, a supporting rack should be made according to the height of the
antistatic floor.
Step 1: place cabinet in position
Install the supporting rack on the floor as shown in Figure 3-3. The installation steps are the same as the first three
steps in 3.1.1 Installation On The Floor.
Expansive pipe finished
Floor
Bolt
Spring washer
Plain washer
Expansive pipe
Figure 3-3 Installing supporting rack
Step 2: fix the cabinet
Install the power supply cabinet on the supporting rack, as shown in Figure 3-4.
Spring washer
Plain washer
Bolt
Cabinet base
Expansive pipe finished
Supporting rack
Figure 3-4 Installing power cabinet on supporting rack
After the cabinet is installed, shake the cabinet from different directions. No obvious shake should be felt.
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3.1.3 Parallel Connection Between Cabinets
Users need to use connection straps to fix adjacent cabinets at the top, as shown in Figure 3-5. The connection
straps are accessories.
40
80
600
Connection strap
800
600
40
80
600
Connection strap
600
600
Figure 3-5 Parallel connection between cabinets (top view, unit: mm)
3.1.4 Parallel Connection With Copper Bars
AC distribution cabinet and rectifier rack are connected by cables, while parallel connections between rectifier racks,
between rectifier rack and DC distribution cabinet and between DC distribution cabinets are all achieved by means of
parallel connection copper bars. Take parallel connections between a rectifier rack and a DC distribution cabinet for
example, the connection procedures are as follows:
1. Remove the upper side doors between the rectifier rack and the DC distribution cabinet.
2. Connect the positive bars and negative bars inside the cabinet respectively by copper bars and screws, as shown
in Figure 3-6.
If users need to parallel connect the rectifier racks or the DC distribution cabinets, they need to contact Emerson for
technical support.
A
DC positive busbar
DC negative busbar
Plain washer
Spring washer
Plain washer
Bolt
Nut
Copper bar
A amplification
Figure 3-6 Parallel connection inside cabinet
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3.1.5 Installation Of System Above 2000A
The NetSure801 power supply system can be expanded up to 6000A. As the max current carrying capacity of single
parallel connection bar is 2000A, when the system capacity exceeds 2000A, the system cabinets should be arranged
in the way that the max current carrying capacity of one parallel connection bar does not exceed 2000A.
It is recommended to place the cabinets in the way of “Rectifier rack- DC cabinet- Rectifier rack- DC cabinet”. For a
system composed of Rack1000-6 rectifier rack, place one rectifier rack or two rectifier racks as a unit. For a system
composed of Rack2000-6 rectifier rack, place one rectifier rack as a unit.
AC cabinet
AC cabinet
DC cabinet
Rectifier rack
Rectifier rack
DC cabinet
Rectifier rack
Rectifier rack
DC cabinet
Rectifier rack
Rectifier rack
AC cabinet
AC cabinet
Recommended arrangement of 6000A system using Rack1000-6 rectifier rack:
AC cabinet
AC cabinet
DC cabinet
Rectifier rack
DC cabinet
Rectifier rack
DC cabinet
Rectifier rack
AC cabinet
AC cabinet
Recommended arrangement of 6000A system using Rack2000-6 rectifier rack:
If the installation site does not permit the cabinet arrangement shown above, it is suggested to use 2 parallel
connection copper bars so that the current carrying capacity of single connection bar does not exceed 2000A. When
using 2 connection bars, only external parallel connection can be used and the connection bars must be specially
made.
3.1.6 Placing DC Cabinet Separate From System
The NetSure801 power supply system uses integrated monitoring, the DC distribution cabinet can be placed separate
from the system, and typically where loads are grouped, for example, on different floors. When connecting the DC
distribution cabinet to the system, use cable to connect between the parallel connection bars. Pay attention to the
following points:
 Use cable rather than copper bar to connect between the parallel connection copper bars of the DC distribution
cabinet and the system to ensure accurate measurement of load current. The connecting points are the
installation holes for parallel connection copper bar.
 Communication inside the system uses RS485 mode.
3.2 Connecting Power Cables

Note
Before electrical connection, turn off all of the switches and fuses.
The accessory cables used in cable connection are given in Table 3-1.
Table 3-1 Accessory cables used in cable connection
BOM
04116219
Description
W64AASL03 cable suite (AC input cable of the rectifier rack)
04116220
W64AASL04 cable suite (RS485 signal cable connected to M810G monitoring module)
3.7m
04116221
W64AASL05 cable suite (RS485 signal cable connected between AC distribution cabinet and DC
distribution cabinet)
4.0m
04116222
W64AASL06 cable suite (power cable of A6V6FU11 monitoring board)
4.3m
04116169
W64AASL09 cable suite (CAN bus)
2.8m
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Length
3.5m
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3.2.1 Connecting Earth Cable
The power supply system uses common earth. The connection procedures are as follows.
1. Use the earth cable to connect the earth bolt at the rear lower (or rear upper) part of the rectifier rack to the earth
bar of the AC distribution cabinet (see Figure 3-7 and Figure 3-8).
Earth terminal
Earth terminal
Figure 3-7 Earth terminal of the rectifier rack
A
Earth
Earth busbar
bar
To earth terminal of rectifier rack
To earth terminal of DC cabinet
To earth copper bar
of equipment room
A amplication
Bolt
Spring washer
Plain washer
Figure 3-8 Earth bar of the AC distribution cabinet
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2. Use the earth cable to connect the earth bolt of the DC distribution cabinet to the earth bar of the AC distribution
cabinet. The earth terminal of the DC distribution cabinet is shown in Figure 3-9.
Earth terminal
Earth terminal
Figure 3-9
Connection of protective earth cable of rectifier rack
3. Connect one end of the earth cable to the user earth bar, and the other end to the earth bar in the AC distribution
cabinet (see Figure 3-8).
4. Lead out the DC earth cable from the positive busbar of the DC distribution cabinet, and connect it to the copper
earth bar in the equipment room. The sectional area of the DC earth cable increases with system capacity, and
should be at least 95mm2.
3.2.2 Connecting Cables Between Rectifier Rack And AC Distribution Cabinet
For Rack1000-6 rectifier rack, choose one 160A MCB inside AC distribution cabinet PD380/400AFH-6/X1 or
PD380/600AFH-6/X1 as AC input switch of the rectifier rack. For Rack2000-6 rectifier rack, choose two 160A MCBs
as AC input switches of the rectifier rack.
Follow the steps below to install the AC input cables of the rectifier rack.
1. If the AC input cables of the rectifier rack are routed inside the cabinets, users can use the accessory cables as the
AC input cables. Otherwise users need to prepare armoured cables by themselves. If the system capacity exceeds
2000A, users need to prepare extra cables.
2. Add cable lugs to both ends of the cables.
3. Connect one end of the cable to the output terminal of the selected MCB in the AC distribution cabinet, as shown in
Figure 3-10 and Figure 3-11.
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Phase A line (yellow)
Phase B line (green)
Phase C line (red)
Spring washer
Plain washer
Bolt
A amplification
A
Figure 3-10
Connection of AC input cables (phase line) of rectifier rack in AC distribution cabinet
A
Neutral busbar
Spring washer
Plain washer
Bolt
Neutral line (light blue)
A amplification
Figure 3-11
Connection of AC input cables (neutral line) of rectifier rack in AC distribution cabinet
4. Connect the other end of the cable to the AC input terminal of the rectifier rack, as shown in Figure 3-12.
Phase B line (green)
Phase A line (yellow)
Phase C line (red)
A处
Neutral line (light blue)
A amplification
Figure 3-12
Connection of AC input cables in rectifier rack
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3.2.3 Connecting AC Input Cables
Connection requirements
1. The AC in cables are wired from the distribution switch, and connected to the output terminal when the power is to
be switched on. The AC input is fitted with overcurrent, short circuit and lightning protection devices. The capacity of
the distribution switch should be no less than 1.5~2 times of the load capacity.
2. The yellow, green, red, and light blue AC cables correspond respectively to the AC phase A, B, C and neutral lines.
If the cables are the same color, they should be numbered or identified with insulating tape of different colors at both
cable ends.
3. The AC cables should be run separate from the DC cables, with separation exceeding 150mm.
4. No splice, damage, or scratch on the cables is permitted.
Connection
The AC cables can enter the system from either the cabinet top from wiring rack or the cabinet bottom from cable
trenching. After the AC cables are fed into the cabinet, connect them to the knife-blade switch or air breaker of the AC
distribution cabinet, as shown in Figure 3-13:
A处
AC input phase C line (red cable)
AC input phase B line (green cable)
AC input neutral line
(light blue cable)
AC input phase A line
(yellow cable)
A amplification
Figure 3-13 AC cable connection to AC distribution cabinet
3.2.4 Connecting Emergency Lighting Cables (Optional)
The DC emergency lighting contactor is an optional part that locates at the bottom part of the AC distribution cabinet,
as shown in Figure 3-15 (removing the panel). In the event of AC mains failure, the AC monitoring circuit closes the
DC emergency lighting contactor, and then 48V voltage is available at its output terminal.
Choose a 100A load fuse in the DC distribution cabinet to supply DC power for emergency lighting, then connect this
fuse to the DC contactor by means of cable (which should be sized for the emergency lighting power).
Follow the steps below to connect the emergency lighting cables.
1. Determine the cable length according to the actual wiring route.
2. Add cable lugs to both ends of the cables.
3. Connect one end of the positive cable (cable 2) to the positive busbar of the DC distribution cabinet, and one end
of the negative cable (cable 1) to the load fuse in the DC distribution cabinet, as shown in Figure 3-14.
4. Connect the other end of the positive cable (cable 2) to the positive emergency lighting busbar, and the other end
of the negative cable (cable 1) to the DC contactor, as shown in Figure 3-15.
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5. Connect one end of the positive emergency lighting cable to the positive emergency lighting busbar, and the other
end to the positive terminal of the emergency lighting. Connect one end of the negative emergency lighting cable to
the bottom terminal of the emergency lighting MCB, and the other end to the negative terminal of the emergency
lighting, as shown in Figure 3-15.
A
To input terminal of emergency lighting
contactor in AC distribution cabinet (cable 1)
A amplification
B
To emergency lighting busbar (+) in AC
distribution cabinet (cable 2)
B amplification
Figure 3-14
Connection of emergency lighting cables in DC distribution cabinet
A
Emergency lighting contactor
To fuse in DC distribution
cabinet (cable 1)
Emergency lighting
MCB
Emergency
lighting busbar (+)
To emergency
lighting (-)
To busbar (+) in DC
distribution cabinet (cable 2)
To emergency
lighting (+)
A amplification
Figure 3-15
Connection of emergency lighting cables in AC distribution cabinet
3.2.5 Connecting DC Load Cables
The use of the DC distribution cabinet top cover is described below:
The cable entry holes of the DC distribution cabinet top cover are divided as load cable entry space, communication
cable and dry contact output entry hole, and battery cable entry holes, as shown in Figure 3-16. Users need to use an
electrician knife to cut the protective cover in the cable entry holes to lead in cables.
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Load cable entry space
Communication cable
and dry contact output
entry hole
Battery cable entry hole
Figure 3-16
Cable entry hole for top cover
The DC load cables should be connected using the following procedures:
1. Select the cable length and section according to the actual wiring route and load capacity. The positive and
negative cables of the load should be obviously distinguished with different colors. Generally, the positive cable is
black and the negative cable is blue. If the cables are the same color, they should be numbered or identified with
insulating tape of different colors at both cable ends.
2. Add cable lugs to both ends of the cables.
3. Select the DC output branch that matches the load capacity.
Load should be connected to the MCB/fuse of suitable capacity to avoid their failure to function in the case of
overload. The capacity of the MCB/fuse is recommended to be about 1.5 ~ 2 times of the peak value of the load
capacity.

Note
1. The power supply line should not be spliced. It is highly recommended that the load cables, signal lines and customer cables be
run separate to prevent them from affecting each other.
2. Before connecting, pull out the DC output fuse with fuse puller or turn off the MCB.
4. Connect one end of the negative cable to the output terminal of the fuse, and the other end of the positive cable to
the positive copper bar of the DC distribution cabinet, as shown in Figure 3-17 and Figure 3-18:
A
Plain washer
Nut
Plain washer
Spring
washer
Negative load cable
A amplification
Figure 3-17
Connecting negative load cable
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Chapter 3
Installation
A
DC positive
busbar
Spring washer
Plain washer
Bolt
Positive load cable
A amplification
Figure 3-18
Connecting positive load cable
3.2.6 Connecting Battery Cables
The procedures of connecting battery cables are as follows:
1. Route and number the cables of the 2 batteries and mark their polarities.
2. Connect one end of the negative cable to the output terminal of the battery fuse and one end of the positive cable
to the positive copper bar of the DC distribution cabinet. Add cable lugs to the other end of the positive and negative
cables, bind the cable lugs with insulating tape, and put them beside the battery. Connect the cables to the battery
when the DC distribution is to be initially tested, as shown in Figure 3-19.
电池负铜排
Battery busbar (-)
Battery电池输入电缆
input cable
Battery busbar (-)
电池负铜排
螺栓
Bolt
Plain washer
平垫
Spring washer
弹垫
螺母
Nut
Cable
connection finished
电缆连接完毕状态
Figure 3-19 Battery cable connection in DC cabinet
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3.3 Installation Checklist
After installation, security check should be conducted using the following checklist.
Table 3-2 Installation checklist
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Standards and requirements
Constructed according to the design plan
The system cabinets are fixed with expansive screws
The cabinets are aligned
The installation equipment is clean
The installation equipment facilitates wiring
Cable wiring is covert
Cable is wired with consideration of the wiring of other systems
Cable pipe is laid in cable trenching
Cable labels are clear and accurate
Connector coat peeling is tidy and consistent
Type O or U terminal is used for the connection of signal lines
Cable lug is reasonably used in cable connection
SPD earth, DC power earth and protective earth are connected correctly
Leeway is left for the length of connection cable and the cable wiring is covert
The cable lugs and cable connectors are well connected
The screws in all cable connection points are firmly fixed
The original environment is restored which has been destroyed due to the construction
Scratch traces by marking pencils are left on the equipment
The busbar connection on the rack top for connection of parallel cabinets is up to requirements
The cables and cable trenching are level horizontally or vertically.
Distances between line cable ties are equal and consistent
Leeway is left in cable trenching
Separation measures are taken in cross wiring
Wiring is far from high temperature equipment and corrosive liquid pipe
Wiring on wiring rack is in accordance with the original wiring style
DC distribution branches and fuses are properly selected according to the corresponding loads
Surplus parts of the cable ties are left uncut
The placement of the equipment facilitates cabinet expansion and maintenance
The cabinet assembly is well-fixed and quakeproof-handled
Paint and galvanized layer on the cabinet are not peeled
No crumple and crack at the turning points of bus
Pass
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
3.4 Installing Rectifier And Monitoring Module
System assembly involves the installation of rectifier and monitoring module.
3.4.1 Installing Rectifier
The installation steps of rectifier are as following:
1. Place up the slide switch of the rectifier, and push the rectifier into the corresponding position in the rectifier rack
(do not push it inward completely), as shown in Figure 3-20 (a).
2. Place down the slide switch, and then push the rectifier to the back until the rectifier panel is level with the rectifier
rack panel, as shown in Figure 3-20 (b).
3. Tighten the bolts on the handle to fix the rectifier on the rack, as shown in Figure 3-20 (c) and Figure 3-20 (d).
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Fixing screw
Handle
Slide switch
（a）
（b）
（c）
（d）
Figure 3-20 Installing rectifier

Note
The rectifier is relatively big and heavy, please hold it carefully when mounting and dismounting it.
3.4.2 Installing Monitoring Module
The monitoring module should be installed using the following procedures:
1. Install the screws at the rear side of the monitoring module on the slideway of the cabinet, as shown 3-21.
Slideway
Fixing screw
Monitoring module
Figure 3-21 Fixing the monitoring module on the slideway
2. Push the monitoring module into the correct position, and then fix the screws on the panel, as shown in Figure
3-22.
Fixing screw
Monitoring module
Figure 3-22 Fixing the monitoring module in the cabinet
3.5 Connecting Communication Cable
3.5.1 Connecting Communication Cable Of Rectifier Rack
Connect the communication cables in the rectifier rack to the corresponding interfaces on the rear panel of the
monitoring module (see Figure 3-23).
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AA处
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33
AAamplified
处放大
Figure 3-23 Monitoring module position (rear view)
1. Connect the monitoring power lines on the top side of rectifier rack to the ports with “Power Input” silk-screen on
the backboard of monitoring module, as shown in Figure 3-24.
LAN
Console
RS232
RS485
1
3
5
7
+ + + +
2
4
6
8
1
CAN
4
+
Relay Output
Digital
Input
48V/24V
Output
PGND
3
P+
P 48V
B
P
P+ 24V
B+
2
Data+
Data
Data+
Data
2. Connect the CAN communication cables to the ports with “CAN” silk-screen on the backboard of monitoring
module, as shown in Figure 3-24.
Power Input
Figure 3-24 Monitoring module backboard
3. There is one matched resistance per rectifier rack on the two sides of CAN communication cable. If the power
system has two or more rectifier racks, connect the CAN communication cables among the rectifier racks. At the
same time, remove the matched resistances among the rectifier rack units, and just reserve the matched resistances
at both sides of rectifier rack units. Take the power system with three rectifier units for example, the connection of
CAN communication cables is shown in Figure 3-25.
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Chapter 3
Installation
Rectifier rack
Rectifier rack
M+
M+
M-
M-
CAN port
Matched
resistance
CAN port
(Remove matched
CAN
communication cable resistance)
Figure 3-25
Rectifier rack
M+
M-
CAN port
(Remove matched
CAN
communication cable resistance)
CAN
communication cable
Matched
resistance
Connecting CAN communication cables among the rectifier racks
The steps of connecting CAN communication cables among multi rectifier racks are as follows:
1) Remove the matched resistance located on the back of rectifier rack, as shown in Figure 3-26.
CAN communication
cable
CAN通信电缆
匹配电阻
Matched
resistance
Figure 3-26 Matched resistance
2) Connect the CAN communication cables between the rectifier racks.
3.5.2 Connecting Communication Cable Of Distribution Cabinet
Connecting RS485 communication cable
AC or DC distribution cabinets communicate with monitoring module by RS485 communication cables whose
connector is DB9.
In the three-cabinet power system, RS485 communication cables are used to connect AC distribution cabinet to DC
distribution cabinet, and DC distribution cabinet to monitoring module. The connection relation is shown in Figure
3-27 and Figure 3-28.
The communication cables between the AC/DC distribution cabinets and the monitoring module are connected by
means of DB9 connectors with pin 1 connecting to pin 1 and pin 2 connecting to pin 2.
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A处
A
A amplication
AC monitoring board
To monitoring module
in rectifier rack
To monitoring ports of
other distribution cabinets
Figure 3-27
Connection of communication cable in AC distribution cabinet
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36
Chapter 3
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A处
A
A amplication
DC monitoring board
To monitoring module
in rectifier rack
To monitoring ports of
other distribution cabinets
Figure 3-28
Connection of communication cable in DC distribution cabinet
Connecting DC power cable of monitoring board in AC cabinet
Connect one end of power cable in the accessories to the terminal with “AC cabinet -48V” label on the AC cabinet.
And connect the other end to the terminal with “AC cabinet -48V” label on the DC cabinet. Pay attention to the two
poles of power and the cable color which must be corresponded (black to black, brown to brown).
3.6 Installing Options
Installing modem
Modem is an option and applicable for users who select modem remote monitoring.
Take e-TEK TD-5648DC modem for example to introduce the installation and wiring as below.
The installation position of modem is shown in Figure 3-29.
Modem position
Figure 3-29 Installation position of external modem
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LAN
Console
RS232
RS485
1
3
5
7
+ + + +
2
4
6
8
1
4
+
Relay Output
CAN
Digital
Input
PGND
3
P+
P 48V
B
P
P+ 24V
B+
2
Data+
Data
Data+
Data
Use the following procedures to connect the modem to the interfaces on the rear panel of monitoring module M810G.
The rear panel of the monitoring module is shown in Figure 3-30.
Power Input
48V/24V
Output
Output power port
RS232 port
Figure 3-30 Backboard of M810G monitoring module
1. Connect the “LINE” port of modem to telegraph line.
2. Connect the 48V “POWER” port of modem to “48V/24V Output” port on the rear panel of the monitoring module.
3. Connect “RS-232”DB25 (female) communication port of modem to “RS232” (DB9 male) on the rear panel of
monitoring module.
Installing temperature sensor
AD592BN temperature sensor is an option. And the wiring steps are shown as follows:
1. Make cable connection to the temperature sensor. Pay attention to the cable definition and color.
2. Connect P101-3 socket which is connected to 3-core cable of the temperature sensor to J4, J5 and J6 sockets on
the monitoring board of DC distribution cabinet (model: A6V6FU11), as shown in Figure 3-31.
J3
J0
J1
8
1
1J2
J2
1J3
J7
J9
J11 J12 J13
3 PGND
J4 2
1
PGND
Signal output
+12
3
J5 2
1
3
J6 2
1
Signal output
+12
PGND
Signal output
+12
PGND
Signal output
+12
P101-3 socket
J8
1J1
J10
JP2
JP1
A6V6FU11 board
Figure 3-31
Connection of temperature sensor
3. AD592BN is current type temperature sensor. Ensure that the sixth position (temperature sensor selection position)
of the DIP switch on the DC distribution cabinet have been set “OFF”. For the setup method, refer to 4.3.1 Setting
DIP Switch.
4. The temperature probe should be put in the battery room where it can best incarnate the battery temperature.
When fixing it, do not connect it to any other exothermic equipment or metal conductor.
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Chapter 4
Testing
Chapter 4 Testing
This chapter mainly introduces the notes on testing, system power-on, parameter setting, inquiry of alarm and
operation information.
4.1 Notes On Testing
Before putting the system into operation, testing must be conducted strictly following the testing steps. The following
safety precautions must be observed in testing
 The system test requires extensive technical knowledge; therefore the test engineers must have had relevant
technical training. Be sure the test is conducted in accordance with the instructions in this manual.
 The system test involves working with live wires, therefore, during the test, stand on dry insulated objects, use
insulated tools, and do not wear watch, necklace or any other metal objects.
 Avoid touching two live objects with different potentials.
 Before the switch-on operation, check whether the conditions of appropriate parts are normal.
 During operation, a warning sign “No switch-on, in operation” should be posted on the equipment to prevent
inadvertent operation.
 Close observation is required during test. The system should be turned off immediately when any malfunction
occurs. The cause of the malfunction must be found out before resuming the operation.
4.2 Power-on
Inspection before power-on
The inspection steps as below:
1. Check that the earth cables of the cabinets are connected reliably and that the wiring and screws in the cabinet are
fastened.
2. Open all the MCBs in the AC distribution cabinet, and then feed the mains supply to the system, measure the
phase voltage of the three phases with a multimeter to confirm the mains condition. If everything is normal, proceed
with the next step.
3. Turn on the knife-blade switch or input air breaker of the AC distribution cabinet, the running indicator of the AC
distribution cabinet should illuminate.
4. Close the input MCB of the rectifier rack in the AC distribution cabinet, the power indicator of the rectifier rack
should illuminate.
Preliminary test of rectifier
After introducing the AC mains, turn on one certain MCB of rectifier in the upper part of the rectifier rack. The power
indicator of the corresponding rectifier should be on and the fan begins to run. After a while, the monitoring module
will display 53.5V rectifier output voltage and then turn off the MCB of this rectifier. Check the other rectifiers one by
one through turning on and off the rectifier MCBs and see if they can work normally.
Preliminary test of monitoring module
After the monitoring module is powered on, it will do self test without needing any operation. After about 50s, the
M810G should start and display the following screen.
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
英语
English

The first screen of M810G is the language selection screen. You can press ▲ or ▼ to select English or other local
language. Then press “ENT” to enter default interface. It will enter fault interface directly after 30s without any
operation, as the following figure.

2006-11-02
53.5V
125A
Auto
Alarm
Float
Charge 
Preliminary test of DC distribution and battery connection
Please connect the battery to the system according to the following steps.
1. Measure the battery voltage with multimeter and keep a record.
2. Turn on one rectifier, and set the rectifier voltage to a value with less than 0.5 V difference from the battery voltage
through the monitoring module.
3. Use insulated tools, and connect the battery cables to the batteries according to the instructions of the battery
manufacturer. The other end of the battery cables have already been connected to the battery fuse as required in
3.2.6 Connecting Battery Cables.
Danger
Danger
Before access the battery, check with a multimeter that the battery polarities are correct. When connecting the battery, careful
attention is required to prevent short circuit of the positive and negative poles of the battery. If two batteries are connected at one
time, battery mutual charging due to unequal terminal voltages of the two batteries should be avoided.
4. Set the power supply voltage to the required battery float voltage through the monitoring module (in this case, the
rectifier should not be in current limiting state).
4.3 Setting Basic Parameters
4.3.1 Setting DIP Switch
Set the DIP switch on the monitoring board to choose the distribution cabinet address, temperature sensor and Baud
rate. The DIP switch is shown in Figure 4-1.
ON
1
2
3
Figure 4-1
4
5
6
7
8
DIP switch
Bits 1 to 5 are used to set the addresses of the AC and DC distribution cabinets. Position “ON” represents “0”, and
“OFF” represents “1”. The setting explanation is given in Table 4-1 and Table 4-2.
Table 4-1 Setting list of DIP switch for AC distribution cabinet address
Bit 1
0
1
0
1
0
Bit 2
0
0
1
1
0
Bit 3
0
0
0
0
1
Bit 4
0
0
0
0
0
Bit 5
0
0
0
0
0
NetSure801 Series Power Supply System
Corresponding address in the monitoring module
64
65
66
67
68
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Chapter 4
Bit 1
1
0
1
Testing
Bit 2
0
1
1
Bit 3
1
1
1
Bit 4
0
0
0
Bit 5
0
0
0
Corresponding address in the monitoring module
69
70
71
Table 4-2 Setting list of DIP switch for DC distribution cabient
Bit 1
0
1
0
1
0
1
0
1
0
1
0
1
Bit 2
0
0
1
1
0
0
1
1
0
0
1
1
Bit 3
0
0
0
0
1
1
1
1
0
0
0
0
Bit 4
1
1
1
1
1
1
1
1
1
1
1
1
Bit 5
0
0
0
0
0
0
0
0
1
1
1
1
Corresponding address in the monitoring module
72
73
74
75
76
77
78
79
88
89
90
91
The setting method for bits “6” to “8” is given in Table 4-3.
Table 4-3 Setting list of DIP switch
Bit
6
7
8
Definition
Temperature sensor type
Buad rate
Reserved
Setting explanation
ON: voltage type temperature sensor; OFF: current type temperature sensor
ON: 9600bps; OFF: 19200bps
4.3.2 Setting Basic Parameters For Monitoring Module
Before putting the system into service, system setting must be done through the monitoring module according to the
actual system configuration, battery group number, battery nominal capacity, charge current limit and other function
requirements. Otherwise, the system information display and output control cannot function normally.
For detailed parameter setting method of this monitoring module, refer to 5.1.6
Parameter Setting.
1. Set the monitoring module according to the practical connection of DC & AC distribution cabinet address and
quantity.
2. Set the monitoring module according to the practical connection of battery groups and capacity.
3. According to the battery manufactures requirement, set temperature compensation coefficient. The default value is
72mV/°C. (There will be no this item if configure any temperature sensor.)
4. Set battery current limit point. The default value is 0.1C10.
5. According to float voltage and boost voltage recommended by the battery providers. The float voltage fault value is
53.5V and the boost voltage is 56.4V. For free boost battery, you can set its boost voltage to 0.1V higher than the
float voltage.
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4.4 Checking Alarm And Operation Status
4.4.1 Testing AC Distribution
AC distribution test is manly testing the AC alarm, AC display and other functions. Add a three-phase voltage
regulator over about 10 KVA to AC input before AC overvoltage and AC undervoltage test. And then add suitable
loads (for example 10% of rated load) to the system output. AC distribution test must be conducted using the
following procedures.
1. Gently raise the AC input voltage. When it exceeds the AC overvoltage alarm point (485V ± 10V, adjustable
through monitoring module), the system will generate audio and visual alarms
2. Slowly lower the AC input voltage, when it is lower than the system overvoltage alarm recovery point (475V ± 10V,
adjustable through the monitoring module), the overvoltage audio and visual alarms will automatically disappear.
3. Keep lowering the AC input voltage, when it is lower than the undervoltage alarm point (310V ± 10V, adjustable
through the monitoring module), the system will generate audio and visual alarms.
4. Increase the AC input voltage, when it exceeds the undervoltage alarm recovery point (320V ± 10V, adjustable
through the monitoring module), the undervoltage alarms will automatically disappear.
5. Turn off all the AC input switches on the front of AC distribution cabinet to simulate AC mains failure; the system
will generate mains failure alarm.
6. Turn on the AC input switch to simulate mains restoration, the system will start normally and the alarm will
disappear.
7. Measure the voltage of each phase of AC input at the AC input terminal with a quadbit-half voltmeter and keep
records. Query the real time AC data through the monitoring module and see if the displayed phase voltages agree
with the measured values.
8. Pull out one phase of the Class-C SPD, the system will generate audio and visual alarms indicating SPD failure;
plug in back this SPD, the system will automatically resume normal. Open the Class-C SPD MCB, the system will
annunciate alarm indicating SPD failure; close the Class-C SPD MCB, the system will resume normal.
After completing the test, restore the mains voltage of the 2 mains inputs to the normal range.
4.4.2 Testing Monitoring Module
The monitoring module can be tested after the parameter setting is completed based on the actual system
configuration and battery management requirements (see 5.1.6 Parameter Setting).
Communication test
When the system is in normal operation, disconnecting the communication cable of any unit (AC distribution cabinet,
DC distribution cabinet and rectifier) will interrupt the communication between the monitoring module and this unit as
well as other units in serial connection with this unit, and cause the monitoring module to generate communication
failure alarm. Real time data will be displayed in contrast with the background in LCD. By reconnecting the
communication cable, the system will recover automatically.
Boost charge and float charge changeover
Set the “Auto/Man State” of parameter set menu to “Manual”. When the system is in float charge state, change the
battery charge state to “boost charge” through the monitoring module, the system will enter into boost charge state,
and the rectifiers will output boost charge voltage. Change it back to “float charge” and the system will return to float
charge state.
Rectifier adjustment
After making sure that the system is in “Manual” mode, enter into the control menu of a specific rectifier:
1. Test the switching-on/off of the rectifier, the rectifier switching-on/off should be under control and normal;
2. Set the system float/boost voltage, the rectifier voltage should be normally adjustable;
3. Under the condition that all the rectifier outputs are normal, observe and record the rectifier current-sharing
characteristics at different total loads.
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Chapter 4
Testing
Communication with host
If the system is equipped with a host computer, connect it with monitoring module through wires.
First, observe whether the data in IE webpage are correct, then perform boost/float charge changeover and rectifier
switching-on/off on the IE webpage. Last, observe whether the maintain functions are correct, and simulate fault
alarm on the power system. Observe whether the IE webpage displays the corresponding alarm. For the operation
method, refer to 5.2 Web.
4.4.3 Testing DC Distribution
Connect some loads to the system and test the battery protection characteristics using the following steps.
1. Raise the output undervoltage alarm point to 52V, and reduce the load, then open the AC input MCB of the rectifier,
the battery will discharge to the load, and the output voltage will decrease. When the battery output voltage drops
below the undervoltage alarm point, the monitoring module will generate battery undervoltage alarm.
2. Close the rectifier AC input MCB. When the entire rectifiers begin to work normally, the rectifier startup process can
be observed. The time for rectifier output current reaching a steady state varies depending on the battery capacity,
rectifier quantity and load capacity. By that time, the mains failure alarm will disappear automatically. With the output
voltage rising to above the undervoltage alarm recovery point, the battery undervoltage alarm will disappear
automatically.
3. After finishing the test, restore the system undervoltage alarm point to the original value.
4. Lower the system overvoltage alarm point (for example, 52V), when the output voltage of the module exceeds the
overvoltage alarm point, the monitoring module should generate audio and visual output overvoltage alarms. Restore
the system overvoltage alarm point to its original value and the output overvoltage alarm should automatically
disappear.
5. Connect a small load between the output terminal of a fuse link and the positive busbar (10kΩ resistance
recommend), and pull out this fuse link, the monitoring module should display “Ouptut ** disconnect” alarm. Plug in
the fuse link again, and the system will resume normal.
By now, the system test is completed and the power supply system is in normal operation.
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Use Of Monitoring Module
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Chapter 5 Use Of Monitoring Module
This chapter introduces panel operation, web operation and battery management functions of M810G monitoring
module.
5.1 Panel Operation
The M810G Panel is illustrated in Figure 3-1:
Protection indicator
Run indicator
Alarm indicator
LCD
Handle
ESC
ENT
Functional keys
Figure 5-1 M810G Panel
Functions of LED indicators are illustrated in Table 3-1.
Table 5-1 Functions of LED indicators
Normal Status
Abnormal Status
Power indication (Green)
LED
ON
OFF
No Power Supply
Cause
Protection Indicator (Yellow)
OFF
ON
DC Power has at least a observation alarm
Alarm Indicator (Red)
OFF
ON
DC Power has at least a major alarm or critical alarm.
The M810G controller uses a 128 × 64 dot-matrix LCD unit. It has 6 functional keys. Its interface is easy-to-use and
supports both English and Chinese display. The functions of these 6 keys are shown in Table3-2:
Table 5-2 Functions of the M810G keys
Keys
Name of Keys
ESC
Return Key
ENT
Enter key
▲
Up
▼
Down
◄
Left
►
Right
Functions
Return key, Press this key to back to
previous menu or cancel a setting of a
parameter .
Confirmation key, Press this key to go to Press ESC and ENT together to reset The M810G.
next menu or highlight editable area for
parameter setting, validate the change
made to a parameter setting.
Press ▲ or ▼ to scroll through the
menus.
These four arrow keys can be used to change the value of a
parameter: Press ▲ or ▼ to move the cursor to the parameter
change the edit value of a parameter. In
to be changed and press ◄ or ► to change the value of a
Initial Screen, press ◄ or ► to adjust
parameter.
the contrast of LCD.
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Chapter 5
Use Of Monitoring Module
5.1.1 First Screen
M810G will perform self-detection after power up, and at this time, the user does not need to perform any operation.
After about 50s, M810G displays the first screen and generates alarm sound as shown in the figure below:

英语
English

The first screen is the language-selecting screen. User can select between English and Chinese in the screen by
pressing ▲ and ▼, and press ENT to enter the default main screen after selecting the language. If no key has been
pressed for 30 seconds, user will enter the default screen directly.
5.1.2 Default Main Screen
2006-11-02

09:23:48

53.5V
125A
53.5V
125A
Auto
Alarm
Auto
Alarm
Float
Charge 
Float
Charge 
Rect Group
Used Capacity
90%


The first row of the default main screen displays the date and time alternatively (For example, it displays “18:15:10”,
after a while it displays “2005-06-28”, and then displays “18:15:10”, and it repeats this cycle continuously).
In the default main screen:
Press ◄ or ► to change the contrast of LCD
Press ENT and ESC together to reset The M810G
Press ENT to enter main menu
5.1.3 Main Menu

Main Menu
→ Running
Info

Maintain

Parameter
Set


Main Menu

→ Maintain

Parameter
Set

Fast
Set

Main Menu includes running information, maintain; parameter set ting and fast set.
5.1.4 Running Info
Introduction to Running Info
In the screen of Main Menu, press ▲ or ▼ to select the sub-menu of “Running Info”, and press ENT to activate the
sub-menu to show the screen of “Running Info”:
Running Info

→ Power
 System
Rect
 Group
Rectifier


NetSure801 Series Power Supply System
User Manual
Chapter 5
Use Of Monitoring Module
Chart for running info menu is shown in Figure 5-2.
Screen 1
53.5V
54.8
Auto
Float
Screen 2
?
2006-11-02
2005
-06-28
125
100A
A
Alarm
Charge ?
ENT
ESC
ENT
MAIN
Main MENU
Menu
 Running Info
Maintain
Parameter Set
?
?
ENT
Screen 3
Running Info
 Power System
Rect Group
Rectifier
ENT
ESC
ENT
?
Screen 8
Running Info
Power System
 RectGroup
Rectifier
System Voltage
0.0
0
53.5
0
V
System Load
0
125
A
?
?
?
?
Rect Number
ESC
ENT
10
3
Comm RectNum
10
3
ENT
?
ESC
ENT
?
?
Rectifier
 Rect
Rectifier
1 1
Rectifier
Rect
2 2
Rectifier
Rect
3 3
ENT
ESC
ENT
?
Running Info
Battery Group
Battery
AC Distri
ESC
ENT
53.5 V
45.2
Batt Current
500.0 A ?
130
ESC
ENT
?
Screen 30
Running Info
Battery Group
Battery
AC Distri
ENT
ESC
ENT
?
Screen 31
?
ENT
ESC
ENT
?
1 Uab/Ua
ESC
ENT
1 Ubc/Ub
Ubc/Uc
Ubc/
?
Running Info
 DC DistGroup
DC Distri
Active Alarm
ENT
ESC
ENT
?
Screen 44
Running Info
DC DistGroup
 DC Distri
Active Alarm
ENT
Running Info
DC DistGroup
DC Distri
 Active
Active Alarm
Alarm
ENT
?
?
ENT
ESC
ENT
?
20
0
2
1
ENT
ESC
ENT
?
ENT
ESC
ENT
?
DeepDisch
DeepCyc
Time
Times
0 min0
Screen 29
Batt Voltage
50.0
45.0
Batt Cap(%)
50
90
V
%
V
220.0
220
V
220.0
220
2
Uab/Ua
Phase
ACurr
Curr
5.0
220
V
A
V
Screen 28
Phase
2 Ubc/Ub
BCurr
Curr
5.0
5
220
0
Phase CCurr
2Uca/Uc
Curr
5.0
5
220
0
Active
HistoryAlarm
Alarm: 19
Observation: 10
0
Major
: 3
0
Critical
: 6
2
ENT
ESC
ENT
?
?
Active
DeviceAlarm
Name
Observation: M810G
0
Major
HW Version: 0
Critical
: 27.0 ?
Load Current
Temp
1
800.0
30.0deg.C
.0
A
001 AC
Battery
DistGroup
2
Not Response
061101 04:07:12
060103
13:42:11
Critical 08:11:20
060103
Screen 56
001
SW Battery
Version2
Not Response
0.11
061101
Serial Version
13:42:11
13:
: :11
Critical
00YU7090943
Chart for running info menu
NetSure801 Series Power Supply System
A
V
OutputBCurr
7 Status
Phase
Curr
5.0
5
0 Close
A
OutputCCurr
8 Status
Phase
Curr
5.0
5
0 Close
A
001 RectGroup
Battery 2
Not Response
061101 04:07:12
060103
13:42:11
Critical
Figure 5-2
A
V
Screen 39
1Output
Uca/Uc5 Status
220.0
Close V
OutputACurr
6
Status
Phase
Curr
5.0 Close A
Screen 47
Temp
DC
Voltage
1
30.0deg.C
50
V
DC
Load
Voltage
Current
50.0
800
V
A
Screen 35
Screen 34
1 Uca/Uc
220.0
220.
220
DC Distri Seq N
0
1
Screen 53
?
Screen 55
?
Screen 23
DeepCyc
Times
ShallowCycTime
Shallow
0
0 min
Screen 50
?
Screen 52
Screen 54
Running Info
DC
DistGroup
Active
Alarm
DC
DistriAlarm
History
 Site
Active
InfoAlarm
ENT
ESC
ENT
Active Alarm
Observation:
Major
:
Critical
:
DeepDischTime
Pre
Disch
DischTime
Time
0.00 min
h
ShalState
BM
CycTime
Float
0 Charge
min
Voltage BC
408.3V
85.2
Voltage CA
86.0
407.8V
Screen 33
Screen 46
?
DC Distri
 DC Distrib1
Screen 49
ESC
ENT
Screen 24
DCD DCD
Average
Total
VoltVol
60.0
V
?
?
Screen 14
?
Output Voltage
Current
55.0
A
V
Temperature
Output
Current
27.0
0 .0 deg.C
A ?
?
ESC
ENT
Screen 51
Running Info
DC
DistGroup
Active
Alarm
DistriAlarm
 DC
History
Site
Active
InfoAlarm
Total Load
600.0
600
A
Total DCD Curr
900.0 AA
900
?
Screen 48
DC
AC On/Off
/Off
On
?
Deratedby
Derated
byAC
Temp
Normal
Screen 43
?
Screen 45
?
Ah
3 Status
1Output
Uab/Ua
Uab/
220.0
220.
CloseV
1Output
Ubc/Uc4 Status
Ubc/
220.0
CloseV
Screen 42
?
A
Screen 37
Screen 36
1 Uab/Ua
Output
/ 11 Status
220.0CloseV
220.
Output
2 Status
1 Ubc/
Ubc/Uc
220.0CloseV
Screen 41
Temperature
Current
Limit
121
23.7deg.C
%
DC Status
Current
Limit
On
106
%?
Screen 28
Batt Current
20.0
150
.
Batt Cap(Ah)
100
20
ENT
?
Screen 28
DeepDischTime
0 min
Shal CycTimes
CycTime
Cyc
0 min
Screen 32
?
AC Distri
 AC Distrib1
?
?
?
Screen 22
Screen 27
?
Battery
 Battery1
Battery2
?
DI
4 Status
Alarm
Alarm
Open
?
Screen 18
ShallowCycTime
0 min
DeepCyc Time
0 min
Screen 26
ENT
Rect Position
Rectifier
SN
00000401312
1
Output Voltage
Rectifier
SN
02061200302
53.5
.5 V
Screen 21
?
Batt Voltage
?
?
Walk-in Function
Disabled
Enabled
Voltage AB
85.0
406.8V
.0
?
ENT
Screen 25
?
?
Screen 20
?
Running Info
 Battery Group
Battery
AC Distri
?
?
Screen 17
by
DeratedbybyTemp
Derated
AC
Temp
Normal
Running
Origin Current
Time
55.0
102h
.0 A
Screen 7
?
DI
2 Status
Alarm
Alarm
Open
DI 3
Open
Screen 15
Screen 13
Screen 16
Screen 19
?
?
Average Voltage
53.5
V
Total Current
300.0
150
A
Screen 12
?
?
Screen 10
ENT
?
Screen 6
?
Alarm Status
Alarm
DI 1
Open
?
Screen 9
Screen 11
Running Info
Power System
Rect Group
Rectifier
Screen 5
Screen 4
?
User Manual
AC Input Freq
50.0
Hz
AC Input
Fault
Lighting
Status
Manual
Off
Screen 40
AC
Mains
Input
Input
Freq
No.
50.0 None
50.
Hz
AC Input Status
Manual
45
46
Chapter 5
Use Of Monitoring Module
Some menus in the operation information are float menus. The float menus are meaningless to the user when the
signal is in some status. For example, in screen 39, three temperature values can be displayed, but if only one
temperature is measured, the other two temperatures are meaningless, so M810G will not display the second and
third temperature values.
The running information includes Equipments information, Active alarm and History alarm. Press ▲ or ▼ to view
more running information:
Press ▲ or ▼ to select the sub-menus in the screen of “Running Info”, and press ENT to activate the menu. For
example, move the cursor to the sub-menu of “History Alarm”, and press ENT to view the history alarm. If there is no
history alarm, following screen pops up:
No History Alarm
Equipment Information
If the equipment category has one more than equipment, the detailed equipment information will be displayed in a
two-level menu. There are four kinds of equipment: AC distribution, DC distribution, battery and rectifier. For example,
the rectifier information is displayed in a two-level menu.
Running Info

Power System
Rect Group
 Rectifier

In the above screen, select the sub-menu of “Rectifier” and press ENT to display the first level:

Rectifier
 Rect1
001
Rect2 002
Rect3 003 
In the above screen, select a rectifier, for example, select Rectifier1, and press ENT to display the detailed
information (signals) of the rectifier. “001” is the rectifier position number, and so are “002” and “003”.
Second-level:
Rect Position 
Rectifier Voltage
1
Rectifier SN
02061200302 


55.0 V
Output Current
0.0 A

Note
In the above screen, press ◄ or ► to view the information of other rectifiers such as rectifier 2.
If the equipment category has only one equipment, the detailed information will only be displayed in a one-level
menu.
Running Info

Power System
Rect Group
Rectifier

NetSure801 Series Power Supply System
User Manual
Chapter 5
Use Of Monitoring Module
47
In above screen, select Power System and press ENT to display the detailed information (signals) of the Power
System.
System Voltage
ENT
ESC
5
53.5
V
System Load
125
A
Alarm Status
5
Alarm
DI 1
Open

6
Alarm Information
In the screen of “Running Info”, press ▲ or ▼ to select the sub-menu of Active Alarm:
Running Info

Active Alarm
History Alarm
Site Info

Press ENT to activate the menu of “Active Alarm”, the following screen pops up if the DC power has active alarms:
Active Alarm
Observation: 2
Major:
0
Critical:
1
5
6
In the above screen, press ENT to view the detailed alarm information and one screen only displays one alarm:
001 DC Distrib1 
No Response
060103 04:03:12
Critical

In the above screen, “001” is the alarm sequence number, and “060103 04:03:12” is the time when the alarm occurs.
Press ▲ or ▼ to view other alarms.
002 AC Distrib1 
No Response
060103 04:07:12
Critical

If there is no alarm, following screen pops up:
No Active Alarm
In the screen of “Running Info”, press ▲ or ▼
-menu of History Alarm and press ENT to activate
the menu, the following screen pops up if the DC power has history alarms:
History Alarm: 19 
Observation: 10
Major:
3
Critical:
6

NetSure801 Series Power Supply System
User Manual
48
Chapter 5
Use Of Monitoring Module
In the above screen, press ENT to view the detailed history alarm information and one screen only displays one
alarm:

001 AC Rect Group
AC Failure
060103 04:07:12
060103 08:11:20 
In the above screen, “060103 04:07:12” is the start time of the alarm and “060103 08:11:20” is the end time of the
alarm, which is “08:11:20, Jan 3rd, 2006”.
5.1.5 Maintain
In the screen of Main Menu, press ▲ or ▼ to select the sub-menu of “maintain”, and press ENT to activate the
menu:
2006-11-02 5
53.5V
Auto
Float
125A
Alarm
Charge

ENT
ESC
MAIN MENU
5
Running
Info

Maintain
Parameter Set
5
MAIN MENU
Running Info
 Maintain
Parameter Set
6
6
Then, following screen pops up:
Select User

admin
Enter Password
*


Note
If you have selected the user name and entered the password to set the parameters, and if the user and password are still active,
you can directly implement the “Maintenance” operation. Otherwise he has to select the user and enter the password again.
Before setting the parameters, select user first because different user has different authorities. To select the user,
press ▲ or ▼ to move the cursor to the second row, press ENT to highlight editable area and then press ◄ or ► to
the select the user, and finally press ENT again to validate the selection.
After selecting the user, press ▲ or ▼ to move the cursor to last row and press ENT to begin typing the password.
At this point, the last row is highlighted which indicates that the controller is ready for password entry. When typing
the password, press ▲ or ▼ to select the character and press ◄ or ► to move from digit to digit. Letters, numbers,
upper case and lower case of the letters are available for the password. If no key has been pressed for 4 minutes, the
controller will require the user to enter the password again.
The Maintain screens are shown in Figure 5-3. The user can operate and control the Power System according to the
Figure 5-3.
NetSure801 Series Power Supply System
User Manual
Chapter 5
Screen 1
53.5V
54.8
Auto
Float
2005-06-28
2006-11-02
125A
100A
Alarm
Charge
Screen 2
ENT
ENT
ESC
MAINMenu
Main
MENU
 Running Info
Maintain
Parameter Set
Screen 5
Maintain
 Power System
Rect Group
Rectifier
ENT
ENT
ESC
D02 Output 2
Relay

ENT
ESC
ENT
ENT
ESC
Rectifier
Rectifier
Rect1 1
001
Rectifier
Rect2 2002
Rectifier
Rect3 3003
ENT
ESC
BC/FC Control

FC
Reset Capacity
Yes
Screen 20
Maintain
Battery Group
 AC
DCDistGroup
Distri
DC Distri
DistGroup
%
Screen 11
DC On/Off Ctl
Ctrl

Switch-on All
AC
LEDs
On/Off
Control
Ctl
Switch-on
Switch
Stop Twinkle
All
LEDs
ResetControl
Rect Lost

Stop
Reset
Blink
ResetRect
Reset
Confirm
Rect
Rect
LostPo
Reset
Confirm
Screen 14
DC On/Off
 On
AC
Rect
On/Off
Reset
Reset
Screen 17
Screen 18
ResetAbCur alm
Yes
ResetImCur alm
Yes

Start Batt Test
Yes
StopBatt Test
Yes

Screen 19
StopBatt Test
Yes
Reset BadBatt
Yes

Screen 21
ENT
LVD1
ENT
ESC
LVD2

On
On
Screen 22
Maintain
Battery Group
 AC
DCDistGroup
Distri
DC Distri
DistGroup
V
Screen 16
ENT
ENT
ESC
Select User
 admin
Enter Password
*
Screen 10
Screen 13
Screen 15
Maintain
 Battery Group
AC
DCDistri
DistGroup
DC Distri
DistGroup
Off
Open
Voltage Control
 53.5
Current Limit
121
ENT
Relay
D03 Output 3

Open
Off
D04 Output 4
Relay
Off
Open
Screen 9
ENT
Screen 4
Screen 7
Off
Open
Screen 12
Maintain
Power System
Rect Group
 Rectifier
Main Menu
MAIN
MENU
Running Info
 Maintain
Parameter Set
Screen 6
D01 Output 1
Relay
Screen 8
Maintain
Power System
 RectGroup
Rectifier
Screen 3
Use Of Monitoring Module
Screen 23
ENT
DC Distri
 DC Distrib1
ENT
ESC
Figure 5-3
Chart for maintain menu
Note: this power system has no LVD (low voltage disconnection) function; LVD1 and LVD2 parameters in screen 21
are inefficient.
If the equipment category has more than one equipment, the detailed equipment information will be displayed in a
two-level menu. For example, the rectifier information is displayed in a two-level menu. In the above screen, select
the sub-menu of “Rectifier” and press ENT to display the first level:
Rectifier

 Rect1 001
Rect2 002
Rect3 003

In the above screen, select a rectifier, for example, select Rectifier1, and press ENT to display the detailed
information (signals) of the rectifier:
Second-level:

DC On/Off
On

Rect Reset
Reset

NetSure801 Series Power Supply System
User Manual
49
50
Chapter 5
Use Of Monitoring Module
Control method:
With control method of “AC On/Off” as an example, press ▲ or ▼ to move the cursor to the setting of “AC On/Off”,
and press ENT. At this point, this row is highlighted which indicates user can modify the setting or the communication
is interrupted. User can change the setting from “On” to “Off” by pressing ◄ or ►. After setting, press ENT, following
pops up:
Off
ENT Confirm
ESC Cancel
If users press ENT, the control operation is implemented.
In the above screen, press ◄ or ► to implement the control of other rectifiers such as rectifier 2.
5.1.6 Parameter Setting
-menu of “Parameter Set”:
In the screen of Main Menu, press ▲ or ▼
2006-11-02 5
53.5V
Auto
Float
125A
Alarm
Charge

ENT
ESC
5
Main Menu
Running Info
Maintain
Parameter Set
5
Main Menu
Running Info
Maintain
 Parameter Set
6
6
Press ENT to activate the menu, following screen pops up:
Select User

admin
Enter Password
*

Before setting the parameters, select user first because different user has different authorities. To select the user,
press ▲ or ▼ to move the cursor to the second row, press ENT to highlight editable area and then press ◄ or ► to
the select the user, and finally press ENT again to validate the selection.
After selecting the user, press ▲ or ▼ to move the cursor to last row and press ENT to begin typing the password.
At this point, the last row is highlighted which indicates that the controller is ready for password entry. When typing
the password, press ▲ or ▼ to select the character and press ◄ or ► to move from digit to digit. Letters, numbers,
upper case and lower case of the letters are available for the password. If no key has been pressed for 4 minutes, the
controller will require the user to enter the password again. The parameter setting menu structures are shown in
Figure 5-4 and Figure 5-5.
NetSure801 Series Power Supply System
User Manual
Chapter 5
Screen 1
53. 5V
54.8
Auto
Float
Screen 2
2006-11-02
2005-06-28
125A
100A
Alarm
Charge
ENT
ESC
ENT
Screen 3
MAIN
Main Menu
MENU
Running Info
Maintain
Parameter Set
Screen 5
Parameter Set
Parameter
Set
Power System
Rect Group
Rect
Rectifier
ENT
ESC
ENT
Auto/Man StateState
Auto/Man

Auto
Mtn
Min Time Delay
30 Day
Days
ESC
ENT
Screen 9
Screen 8
Slave Cur
Slave
CurLmt
Lmt

60 %
Delta vol
0.5 VV
0.5
P Coef

II Time
30.0
60
60
ss
LCD Alarm
LCD
Alarm Voice
Voice

On
High Point
70
%
Test
Power
State
Split
SetMode
Normal
Master
Split Mode

Master
30
Screen 13
ENT
ESC
ENT
SelectUser
Select
User
 admin
Enter Password
Password
*
Screen 11
ImbalanProtect

Enable
Test State
Test
StateSet
Set
Normal
Parameter Set
Parameter
Set
Power System
 RectGroup
Rectifier
ENT
Screen 7
Screen 10
Screen 12
Screen 4
Main Menu
MAIN
MENU
Running Info
Maintain
 Parameter Set
Screen 6
Use Of Monitoring Module
Screen 15
Screen 14
Rated Voltage
Rated
Voltage

53.5
Rated Current
Rated
Current
100.0
V
A
Hi-Volt Limit
Hi-Volt
Limit

59.0
Lo-Volt
Restart Time
Limit
40.0
300
.0
V
V
s
Restart
Walk-inTime
Time

300
8ss
Walk-in
Walk-in
- Time
Enable
8 Disabled
s
Screen 16
WalkWalk-in
StartupEnabled
Interva

Disabled
0s
Startup
Rect Power
Interva
Type
Double
0 Supplys
Screen 17
Turn-on ACOverV
No

Fan Speed
SpeedCtl
Ctrl
Automatic
Auto SpeedSpeed
Figure 5-4 Parameter set for system and rectifier
Screen 1
ParameterSet
Parameter
Set
 Battery Group
Battery
AC DistGroup
DistGroup
ENT
ESC
ENT
Screen 2
Parameter Set
Parameter
Set
 Battery
AC DistGroup
AC Distri
Distri
ENT
ESC
ENT
Battery
 Battery1
Battery2
ENT
ESC
ENT
ESC
ENT
Under Volt Limi

310
V
Phase Fail
Phase
FailVolt
Volt
120
V
Screen 11
ENT
AC Distri
 AC Distrib1
ESC
ENT
Screen 18
ENT
ESC
ENT
ENT
ESC
ENT
Over Volt Limit
Limit

485 V
Under Volt Limi

310 V
Batt-Coeffi

300
1000
Over Volt Point
58.5
V
Screen 8
AC Distri Num

1
Over Volt Limit
Limit
485 V
Screen 15
Parameter Set
Parameter
Set
 DC DistGroup
DC Distri
Alarm Setting
ENT
Screen 7
Screen 10
Parameter Set
Parameter
Set
Battery
AC DistGroup
 AC Distri
Screen 4
Screen 3
Screen 6
Parameter Set
Parameter
Set
Battery
 AC DistGroup
AC Distri
See “Battery
Group” setting
chart
Screen 5
Over Volt Point

58.5
V
Low Volt
Volt Point
Point
45.5
45.0
V
Screen 9
Over Freq Limit
Limit

55
Hz
Under Freq Limit
Limit
45
Hz
Screen 12
Screen 13
Curr Trans Coef
Curr

600
Distri Addr
Distri
Addr
64
Input Type
Input
Type

3-phase
Input Num
Input
Num
2
Screen 16
Screen 17
PhaseFail
Phase
FailVolt
Volt

120
V
Over Freq Limit
Limit

55
Hz
Over Freq Limit
Limit

55
Hz
Under Freq Limit
Limit

45
Hz
See “DC DistGroupSetting”, “DC Distri
Setting”, “Alarm Setting” and “System
Setting”charts for menu setting structure
of DC Distribution Group, DC Distri ,
Alarm and System respectively
.
Figure 5-5 Parameter set for battery and distribution unit
NetSure801 Series Power Supply System
User Manual
Screen 14
Output Num
Output

3
Curr Measure
Curr
No Measurement
51
52
Chapter 5
Use Of Monitoring Module
Method of configuring the parameters:
With the “Hi Volt Limit” configuring as an example, press ▲ or ▼ to move the cursor to the value of “Hi Volt
Limit”(59.0V) and press ENT to highlight the row. Press ◄ or ► to change the value. The change step of the value is
configurable. After modifying the parameter, press ENT to validate the modification.
Method of configuring the status:

Walk-in Time

8s
Walk-in Enabled
Disabled

With “Walk-in Enabled” as an example, press ENT to highlight the row. Press ◄ or ► to change the value (from
“Enable” to “Disable”, or from “Disable” to “Enable”).
If the equipment category has more than one equipment, the detailed settable parameters of the equipment are
displayed in two-level menus. Press ◄ or ► to view the information of other equipment that belongs to the equipment
category.
Chart for battery group setting is shown in Figure 5-6.
Screen 1
Parameter Set
Screen 2

 Battery Group
→
Battery
AC DistGroup 
ENT
ESC
Batt Param
Screen 3

ENT
 Boost Charge
→
 Battery Test
ESC
 Capacity Calc
Screen 4

Auto BC Enable 

 0.010 C10
→
Stable BC Delay

180 min


Yes
→
To BC Current

0.060 C10
Screen 7
Screen 8

Cycl BC Interval 
Cycl BC Duration

180 days
→
Cycl BC Duration

Pre-BC Enable

56.4 V
→
BC Protect Time
12 h 
Screen 6
To BC Capacity

80 %
→
Cyc BC Enable

Stable BC Curr


Batt Param
ENT
Boost Charge
→
Battery Test
 Capacity Calc

Test Volt

→
45.0 V
Plan BT Enable
Batt Param

ENT
Boost Charge
Battery Test
→
 Capacity Calc
ESC
45.2 V

Disabled
Screen 15

→

→
Disabled
Screen 18
Screen 19

→
96 %
Time 0.1C10

ENT
Capacity Calc
→ Others

ESC

→
2
FC Voltage
Screen 27

Temp Comp Center
Batt Curr Lmt

→

→
25.0deg.C
Temp Comp Coef
53.5 V

Screen 28

 1000.0 Ah
→
Over Current
0.30 C10

Batt Type No.
1
Screen 30
Low Capacity Se

→
75 %
Over Volt Setpo
Over Volt Setpo


→
58.5 V
Low Volt Setpoi
58.5 V
Char for battery group setting
NetSure801 Series Power Supply System

0.10 C10
72.0mv/deg.C
Screen 29
Rated Capacity
Figure 5-6
0.50 h
Screen 26
User Manual
45.0

1.20 h
Time 0.7C10
1.40 h
0.70 h
Time 1.0C10
Screen 25
Batt Number
Time 0.6C10

→

Time 0.9C10
0.70 h


 Battery Text

→
2.00 h
Time 0.5C10
3.00 h
0

Screen 21

Time 0.4C10

→
0.90 h
Time 0.9C10

Screen 20

Time 0.2C10
Short Test Time 

→
5 min
Planned Test Num
5 min
Screen 23

Time 0.8C10
Batt Param
Short Test Time

→
4.90 h
Time 0.3C10
Screen 22
Screen 24
Screen 16

0.05 C10
30 days
10.00 h


→
10000.0 A
Mac Diff Curr
Short
 Test Cycle

Disabled
Short Test Enable
AC Fail Test Enable
Disabled
Capacity coef


→
ConstCurrT Curr
Screen 14
Screen 13
Screen 17
Const CurrT Enb 
30.0 % 
180 min

→

Screen 12
Test End Volt

→
300 min
Disabled
Test End Cap
ESC Test End Time

→

Screen 11
Screen 10


300 min
Yes
Screen 9
Screen 5

BC Voltage
V
1.10 h

Chapter 5
Use Of Monitoring Module
53
Chart for menu setting of “DC DistGroup” and “DC Distri” are shown in Figure 5-7.
Screen 1
Parameter Set
Screen 2

 DC DistGroup
→
 DC Distri
ENT
ESC

→
Over Voltage

40.0deg.C

 DC Distri
→
 Alarm Setting
 YDN23 Setting
ENT
Screen 9

DC Distri
 DC Distrib 1
→
ESC
ENT
ESC

→
72
Battery Num
Tempt Hi-Limit
40.0deg.C

Temp Num

→
Dntput Num
2
Screen 13

Screen 10

Address


Screen 5
Temp 2 Hi-Limit

→
40.0deg.C
Temp 3 Hi-Limit

→
45.0 V
Temp 1 Hi-Limit
1
Screen 8
Screen 7
Screen 4

Under Voltage
58.5 V
 Alarm Setting
Parameter Set
Screen 3

DC Distri Num
1
Screen 6


Temp 1 Low-Limit

Temp 3 Low-Limit
 - 5.0deg.C
→
Temp 2 Low-Limit
 - 5.0deg.C
→
LVD Level
- 5.0deg.C

Screen 11
0
Screen 12
Curr Output Num
Brarch CurrCoef 

→
Sensor Coef

→
500
Temp Coef
18

0
2500

100

Screen 14


→
40.0deg.C
Over V Limit
58.5 V
Figure 5-7
ENT
ESC
Over V Limit


→
58.5 V
Under V Limit
45.0 V
Chart for menu setting of DC DistGroup and DC Distri
Note: this power system has no LVD (low voltage disconnection) function; the parameters of LVD level in the screen 6
are inefficient.
NetSure801 Series Power Supply System
User Manual
54
Chapter 5
Use Of Monitoring Module
Chart for Alarm Setting menus is shown in Figure 5-8 and Figure 5-9.

→
Alarm Setting
ENT
ESC
YDN23 Setting
Screen 6
Screen 3
Screen 2
Screen 1
Parameter Set
 DC Distri
Parameter Set
Alarm Grade
→
Relay Set
Alarm Param
ENT

Parameter Set
Alarm Grade
Relay Set
Alarm Grade

System
→M810
Rect Group
Rectifier
ENT
ESC

M810G Fault
→Alarm Param

Alarm Blocked 

Observation
→
Observation
CAN Comm Fail
Observation

Alarm Grade
ENT
→ Rect Group
Rectifier
ESC
Rect AC Fail
Critical
Screen 14
Alarm Grade
 M810 System
Rect Group
→ Rectifier

ENT
AC Failure
Multi-rect Fail
Major
Rect Fault
Major
Plan BT
ENT
ESC
Major
AC Group
ESC

→
Exceed Curr Lmt

→
No Alarm
Low Capacity
No Alarm


Major

Battery Group
Battery
→ AC Group
ENT
ESC


→
Observation
No responce

Major

Dis Curr Im

Master BT
Screen 29


→
Observation
Master BC
observation
Bad Batt


→
Critical
Over Volt
Major
Battery Dischar
Observation 


Under Vlot
Screen 34

Critical



Figure 5-8 Alarm setting for the M810G system, rectifier and battery
User Manual

Critical
No Response
See the chart of "AC
Group", AC Distri" and
"DC Distri"
NetSure801 Series Power Supply System
Over Curr

→

→
Critical
Over Curr



→
Screen 33
Screen 32

Observation
Observation

Screen 28
Observation
Critical
Auto BC
 Observation
→
Manual BC
 Observation
→
Cyclic BC
No Alarm
Pre-BC Alarm
Fuse Failure
Screen 25

Screen 35
Alarm Grade
Current Limig
Screen 24

Observation 
Batt Curr Lmt
Screen 31
→Battery
Screen 18


 Observation
→
Short Test

→

ENT

Screen 27
Observation

Battery Group
Rect Prected

→
Observation
Fan Failure
Manual BT


Abnormal Bat Curr
Observation
Temp Comp Activ

Screen 17


Screen 26
Alarm Grade



→
Observation
AC Under Volt
Observation
Screen 30
No Alarm

Screen 23

 Observation
→
AC Failure BT

Critical
High load

Sharing Curr Alarm
Screen 22
Battery Group
→
Battery
AC Group



→


→
Major
Over Voltage
observation


Ab load Curr
Screen 20

 Observation
→
SharingCurr Alarm
Alarm Grade
Observation
Config Error 2
Observation
Screen 16

Screen 19
Screen 21

→
Screen 10


Critical
→
Rect Lost


→
Major
ESC Over Temp
Observation

Derated
Yes
Screen 9
No alarm
Screen 15


→
On
Clear His Alarm
Normal

Config Error 1

Block Alarm
Screen 13


→
No Alarm
Multi-rect Fail

Screen 5



→
On
Block Alarm

Maintenance Alarm
Screen 12
 M810 System
Alarm Voice
Screen 8

→
Screen 11
ENT
ESC


Screen 7

Screen 4

No Alarm 

Chapter 5
Screen 1
Alarm Grade
ENT

→ AC Distri
DC Distri

Mains Failure

→
Major
ESC

Screen 3
Alarm Grade
AC Group
Screen 4

Screen 5

Mains 1 Failure
ENT

→
ESC
Critical
Screen 7
M 2 Uab/Ua Fail 
M 2 Uca/Uc Fail

→

→


M 1 Uca/Uc Fail
Critcal 
M 2 Ubc/Ub Fail
Critcal 
Screen 11
Screen 12
Over Frequency 
1 Uab/Ua Over

→
Critical
M 1 Uab/Ua Fail
Critical
Mains 2 Failure


Screen 6
M 1 Ubc/Ub Fail 
Critical

→

Critcal

→
Critical
3 Uca/Uc Fail
Critcal 
Observation
Under Frequency
Observation

Screen 14
 Observation
→
Observation 

3 Uca/Uc Under
In-MCCB Trip
Observation 
AC Group
AC Distri
→ DC Distri
ESC

→
Critical
DC Under Volt


Critical

→

→
Critical
LVD2
Critical
T1 Over Temp

Observation 

Screen 18

2 Uab/Ua Under
 Observation
→
2 Ubc/Ub Under
Observation

Screen 25

2 Uca/Uc Under
 Observation
→
3 Uab/Ua Under
Observation 

Screen 26
Screen 27
Output 5 Discon 

Output 64 Discon
 Critical
→
Output 6 Discon


Output 4 Discon
Critical 


T3 Over Temp
→

→


Critical
Critical
Screen 30
Critical
T2 Over Temp
Critical
2 Uca/Uc Over


Critical
Screen 29

LVD1
 Observation
→
2 Uab/Ua Over
Observation

Output 3 Discon 
 Critical
→
 Critical
→
Output 2 Discon
Screen 28
 Observation
→
Critical
No Response
Output 1 Discon 
Critical
Screen 13

→



2 Ubc/Ub Over

SPD Trip
Screen 24

DC Over Volt
1 Uca/Uc Over
Screen 21


→
Out-MCCB Trip
Screen 23
M 3 Uab/Ua Fail
Critcal 

1 Uca/Uc Under
Observation 

Screen 20


3 Ubc/Ub Under
 Observation
→

Critical

Screen 17


1 Ubc/Ub Under
 Observation
→
1 Uab/Ua Under
Screen 19
ENT
1 Ubc/Ub Over
Observation

Screen 8
Critical
Screen 16
3 Uca/Uc Over
 Observation
→
3 Ubc/Ub Over
Observation 

 Observation
→
Screen 15
3 Uab/Ua Over
Screen 22

Screen 10
3 Ubc/Ub Fail 

→

Mains 3 Failure
Screen 9
Alarm Grade
55
Screen 2

AC Group
→
AC Distri
DC Distri
Use Of Monitoring Module
No Resforse


Critical

T1 Sensor Fail
Screen 31

T2 Under Temp

→
Critical
T1 Under Temp
Major



Screen 32
Major
T3 Under Temp
Major 

 Observation
→
T2 Sensor Fail
Observation

Screen 33
T2 Sensor Fail

 Observation
→
T3 Sensor Fail
Observation
Figure 5-9 Alarm setting for AC group and distribution
The alarm setting includes alarm grade setting and alarm parameter setting. Alarm parameter setting includes audible
alarm voice setting and the settings of whether or not to block an alarm and whether or not to clear the history alarm.
The alarm grade-setting menu sets the alarm category of each alarm. There are four alarm categories: Critical, Major,
Minor and Observation.
Major and critical: After taking place these alarms, the power system performances will be strictly affected. And the
user must do any measures immediately to deal with these alarms at any fault time.
Observation: The power system can output DC normally temporarily when taking place this alarm. Do the responding
measures to deal with it if the alarm occurs in the duty time.
No alarm: The system runs normally when having no alarm.
Method of setting the alarm grade:
With the alarm level setting of “Rectifier” as an example:
Alarm Grade

M810G System
Rect Group
 Rectifier

NetSure801 Series Power Supply System
User Manual
56
Chapter 5
Use Of Monitoring Module
In the above screen, press ▲ or ▼ to move the cursor to the menu of “Rectifier” and press ENT, following screen
pops up:
AC Failure
 Major
Over Temp
Observation


The above screen displays the alarm information of the rectifier. The information is configurable. The alarm
information is displayed in several screens; user can press ▲ or ▼ to scroll through the screens to view the alarm
information.
If user wants to change the alarm level of “AC Failure” from “Major” to “Critical”, press ▲ or ▼ to move the cursor to
the setting of “AC Failure”, and press ENT. At this point, this row is highlighted which indicates user can modify the
setting. User can select the alarm level of “Critical” by pressing ◄ or ►.
Method of setting Alarm Parameter
Alarm Setting

Alarm Grade
Relay Set
 Alarm Param 
to move the cursor to the menu of “Alarm Param” and press ENT, following
In the above screen, press ▲ or ▼
screen pops up:
Screen 1
Alarm Setting
Alarm Grade
Relay Set
Screen 2

 Alarm Param 
ENT
ESC
Alarm Voice
On

Block Alarm
Normal
Screen 3
5
6
Block Alarm
On

Clear His Alarm
Yes
5
6
Similar to modifying the alarm level, user can modify the setting of “Alarm Voice” from “On” to “Off”,”1 Min”, “10
Min”,”1 Hour”, or ”4 Hour”.
User can also modify the setting of “Block Alarm” from “Normal” to “Blocked” or from “Blocked” to “Normal” by using
the same method.
If user executes the setting “Yes” of “Clear His Alarm” (Note: For “Clear His Alarm”, there is only one option of ”Yes”,
and there is no option of ”No”), all the history alarm will be cleared.
YDN23 parameter setting
Parameter Set 
Alarm Setting
YDN23 Setting
System Param

NetSure801 Series Power Supply System
User Manual
Chapter 5
Use Of Monitoring Module
57
In the above screen, move the cursor “” to “YDN Setting”, and then press ENT to set the YDN23 parameters shown
in Figure 5-10.
Screen 1
Parameter Set
Screen 2

 YDN23 Setting

 System Param
 Fast Set

ENT
ESC
Screen 3

Self Addr


1
Port Type
RS-232
Port Param


 9600, n, 8, 1
Alm Report Enb
Yes 
Screen 5
Dial Times



1
Dial Interval
3 s

Screen 6
1st Phone No.



2nd Phone No. 

2nd Phone No.
3rd Phone No.

Figure 5-10
Screen 4


Chart for YDN parameters setting
In the above screen, move the cursor “” to the parameter which needing to be required, and then press ENT to
highlight editable area and then press ◄ or ► to modify the parameter, and finally press ENT again to validate the
modification.
System parameters setting
Parameter Set 
Alarm Setting
YDN23 Setting
System Param

In the above screen, move the cursor “” to “System Param”, and then press ENT to set the system information
(parameters).
System information is displayed in following screens:

Language
English
Time Zone
GMT+08:00

The M810G supports 2 languages, one is English and another is the local language, which are configurable through
above screen. LCD Time Zone support the selection from GMT-12:00 to GMT+13:00. User can select the language in
the above screen.
Set Date
2006-01-12
Set time
08:12:59


In the above screen, user can set the date and time. For example, move the cursor “” to “2006-01-12”, press ENT
to highlight the date, and then press ◄ or ► to change the date, after changing the date, press ENT to validate the
change.

IP Address
192.168.0.1
Subnet Mask
 255.255.254.0

Default Gateway 
0.0.0.0
Reload Config
 Yes

Reload Config
Yes
Keypad Voice
Off


The M810G supports time setting and network function. User can modify the M810G IP address and Subnet mask to
allow other computers can access the M810G through IE, NMS and HLMS.
NetSure801 Series Power Supply System
User Manual
58
Chapter 5
Use Of Monitoring Module
Fast set
Main Menu

Maintain

Parameter
Set

→ Fast
Set

In the above screen, move the cursor “” to “Fast set”, and then press ENT to do fast set.
Fast set information is shown in Figure 5-11.
Screen 1

Main Menu
Maintain
Parameter Set

Fast Set

Screen 2
DC Distri Num
ENT


ESC
DC1 Addr
Screen 3

DC1 Batt Num


1
Screen 5
FC Voltage


AC Distri Num



64
Batt Type No.
1
1

Screen 6

BC Voltage


53.5V
BC Voltage
56.4V

2
AC Distri Num
72
Screen 4
Test Voltage

Figure 5-11

56.4V
45.0V

Chart for fast set
In the above screen, move the cursor “” to the parameter which needing to be required, and then press ENT to
highlight editable area and then press ◄ or ► to modify the parameter, and finally press ENT again to validate the
modification.
5.2 Web Operation
5.2.1 Overview Of Web Function
Web is a remote user interface, user can
 Browser the detail status of each equipment such as rectifiers, batteries, and AC unit
 Send control command and set parameters to equipment
 View the active alarms that can be auto popped up if a new alarm comes.
 Query historical alarms, historical signal data and logs (battery test, diesel test, user control, system)
NetSure801 Series Power Supply System
User Manual
Chapter 5
Use Of Monitoring Module
59
5.2.2 IE Setting
To log in The M810G, double-click the icon of IE to run the software, click the menus of ToolsInternet Options and
then click the button “Connections” to pop up the Figure 5-12:
Figure 5-12
LAN Setting (Step 1)
In the screen as shown in Figure 5-12, click the button “LAN Settings” to pop up the Figure 5-13:
Figure 5-13
LAN Setting (Step 2)
In the above screen, uncheck the proxy screen and click OK to finish the LAN setting.
5.2.3 Login
Then input the IP address and press ENT, the following Web interface pops up requiring user to enter username and
password.
Note that user only needs to do the above settings when the M810G is connected to an intranet and the user has set
that the access to the intranet needs to be made through proxy. If the M810G is connected Internet and the user
computer is connected to the intranet, the user cannot disable the proxy, and otherwise he will have no access to the
M810G. See Figure 5-14.
NetSure801 Series Power Supply System
User Manual
60
Chapter 5
Use Of Monitoring Module
Figure 5-14
Log in The M810G
In the above screen, enter the username and password to log in The M810G, and the homepage screen as shown in
Figure 5-15 pops up.
5.2.4 Homepage Introduction
The homepage screen is shown in Figure 5-15.
Figure 5-15 The M810G Homepage
In the Homepage screen, the left part displays the username, the login time, the menus of “Device explore”, “Alarms”,
“Settings”, “Maintenance”, “Query” and “Configuration”. The alarm bar is displayed at the bottom of the screen.
NetSure801 Series Power Supply System
User Manual
Chapter 5
Use Of Monitoring Module
61
5.2.5 Device Explore
As shown in Figure 5-15, the menu “Device explore” has the sub-menus of equipment groups such as “Power
System”, “RectifierGroup”, “BatteryGroup”, “AC Distribution Group”, and “DC Distribution Group”. User can check the
sample data of the equipment, set the equipment parameter and control the equipment by operating these
sub-menus.
Every equipment has 3 signals that are data acquisition signals (sampled values), control signal and setting signal.
The following part introduces the device explore operation with rectifier and battery as examples.
Data Browse, Control and Parameter Setting of Rectifier
In the screen as shown in Figure 5-15, click “RectifierGroup”, and pop up the Figure 5-16:
Figure 5-16
Rectifier Screen 1
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The signals in the screen as shown in Figure 5-16 are all the actually sampled values such as “Total current”,
“Average voltage” and so on. In the screen, click the button “Control”, and pop up the Figure 5-17:
Figure 5-17
Rectifier Screen 2
The signals in the screen as shown in Figure 5-17 are all the values used to control the rectifier. For example, in “DC
On/off Control”, user can select “Switch-on All” and click “Set value” to switch on all the rectifiers. The control
command is effective for all the rectifiers. Pay attention that the “Control” button is only active when the M810G is in
manual status. Therefore, before implementing the “Control” operation, you have to set the “Auto/Man State” of the
M810G System to “Man” status.
Click the button “Setting”, and pop up the Figure 5-18:
Figure 5-18
Rectifier Screen 3
The screen shown in Figure 5-18 lists all the values that can be set. For example, user can select “Disabled” for the
value of “Walk-in enabled” in the box of “Set value”, and then click the button “Set” to make the setting effective. After
the setting, the walk-in function of all the rectifiers is disabled.
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Data Browse, Control and Parameter Setting of Battery
Click the icon in the left of “BatteryGroup” all the sampled values of the battery group are displayed as shown in
Figure 5-19.
Figure 5-19 Battery Screen (Sampled Value of Battery)
In Figure 5-19, the battery voltage is the total battery string voltage. The battery current is the total battery current.
Similar to browse the control values of the rectifier, click the button “Control” to view the control signals of the battery
as shown in Figure 5-20:
Figure 5-20
Control the Battery Group
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In the screen as shown in Figure 5-20, user can control the battery. For example, in the “Set value” box of
“Boost/Float charge control”, user can set the “Float Charge” to “Boost Charge”, and click the button “set” to make the
setting become effective. Click the button “setting” to view setting signals of the battery as shown in Figure 5-21.
Figure 5-21 Setting Values of Battery Group
In the screen as shown in Figure 5-21, user can set the battery parameters. For example, in the “Automatic Boost
Charge Enabled” box, user can change it from “YES” to “NO”, and click the button “set” to make the setting become
effective.
5.2.6 Query Data
Click the menu of “Query”; click “Alarms History” and pop up the Figure 5-22:
Figure 5-22
Query history data screen
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In the screen as shown in Figure 5-22, select the device (for example select “Rectifier 1”, enter the start time and end
time, and then click the button [Query] to query the data during this period. See Figure 5-23.
Figure 5-23
Query history data
Click the button “System Log” to pop up the Figure 5-24:
Figure 5-24
Query Log Screen
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In the screen as shown in Figure 5-24, select query type first, enter the start time and end time (for example from
2007-02-02 00:00:00 to 2007-02-02 23:59:59), then click “Query” button to download the as shown in Figure 5-25.
Figure 5-25
History Log
Click the button “Control Setting Log”, and pop up the Figure 5-26:
Figure 5-26
Control Setting Log
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Select “Control log” or “System log” as shown in Figure 5-26, enter start time and end time, and click “Query” button
to view corresponding log data. See Figure 5-27.
Figure 5-27
Query Control Setting Log
Click the button “Battery Test Log”, and pop up the Figure 5-28:
Figure 5-28
Query Battery Test Data
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In the screen as shown in Figure 5-28, enter the last battery test time first as shown in Figure 5-29, and then click
query to query the battery test data.
Figure 5-29
Query Battery Test Data
All the queried data can be down loaded and saved in a text file by clicking the “Download” button.
5.2.7 Maintenance
Network Configuration
Click “Maintenance” and then click the submenu of “Network Configuration”, and pop up Figure 5-30:
Figure 5-30
Network Configuration
In the screen as shown in Figure 5-30, you can configure the IP address, the mask parameters and gateway of this
SCU+ controller, after you configure these parameters, click “Save Parameter” to save the configured parameters.
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YDN23 Settings
YDN23 is a communication protocol widely used in Chinese Communication Equipment and this protocol was made
by China Telecom (a Chinese telecommunication operator), the user outside of China is not supposed to use it.
NMS Configuration
Click the submenu of “NMS Configuration”, and pop up Figure 5-31:
Figure 5-31
NMS Configuration
In NMS configuration screen, you can add a new NMS IP, modify NMS IP and delete NMP IP. To add a NMS IP, just
input a new IP address (such as “142.100.2.54” as shown in the screen) in the box of “NMS IP”, click the button of
“Add New NMS” to add this new IP address. In the box of “Accept trap level”, you can select the type of alarms to be
reported. If you select “All alarms”, then all alarms will be reported; If you select “Critical Alarm”, then critical alarm will
be reported.
User Information Setting
Click the submenu of “User Information Setting”, and pop up Figure 5-32:
Figure 5-32
User Information Setting
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In the screen as shown in Figure 5-32, you can add a user, and the method as following:
1. Enter a new name such as “user 3” as shown in the above screen in the box of “User name”.
2. Set the password.
3. Select the authority of the users.
4. Click “add new user”.
Delete the user:
1. Delete the selected user name.
2. Click “delete”.
Modify the user information:
1. Select the user name in the list.
2. Modify the information of the selected user.
3. Click “modify”.
The users who query M810G user interface (for example, LCD, Web) must classify according to the four safety level
or user group.
Table 5-3 User safety level
Authority levle
Browser
Operator
Engineer
Administrator
User authority
Browser power supply information. Without read-in authority
Operate power supply system after passing password validation
After passing password validation, the user can browse, control, modify the parameters and download
configuration documents but cannot update application software and operation system, neither cannot
modify, add and delete user information (user name, level and password)
After passing password validation, the user can do all the operations. The user can update application
software and operation system, and also can modify, add and delete user information (user name, level
and password)
Clear Data
Click the submenu of “Clear Data”, and pop up Figure 5-33:
Figure 5-33
Clear Data
In the screen shown in Figure 5-33, you can select the type of data to be deleted. As shown in the screen, you can
select “History alarm”, and then click “Clear” button to clear all the history alarms.
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Restore Default
Click the submenu of “Restore Default”, and pop up Figure 5-34:
Figure 5-34
Restore Default
In the screen shown in Figure 5-34, you can click “Restore default” button to restore all the default settings of this
controller and then the system will reboot. If you click the button of “Reboot M810G”, this controller will restart.
Upload/Download
Click the submenu of “Upload/Download”, and pop up Figure 5-35:
Figure 5-35
Upload/Download
You can upload or download data in Figure 5-35, but before you do this, you need to close the controller first.
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Time Sync
Click the submenu of “Time Sync”, and pop up Figure 5-36:
Figure 5-36
Time Syn
In the screen shown in Figure 5-36, you can set the date and time of the controller. If you click “Get local time”, the
controller’s time will automatically synchronize with the local time.
5.2.8 Configuration
Site Information Modification
Click the “Configuration” menu and then click the “Site Information Modification”, and pop up Figure 5-37:
Figure 5-37 Site Information Modification
In the screen shown in Figure 5-37, you can modify the site information by using the method: Enter new value in the
box of “Setting Value” and then click “Set” button.
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Equipment Information Modification
Click the submenu of “Equipment Information Modification”, and pop up Figure 5-38:
Figure 5-38 Equipment Information Modification
You can modify the device name in the screen shown in Figure 5-38, after modifying the name, you can select
whether the full name or abbreviation name will be displayed on the screen.
Signal Information Modification
Click the submenu of “Signal Information Modification”, and pop up Figure 5-39:
Figure 5-39 Signal Information Modification
You can modify the signal name in the screen shown in Figure 5-39, after modifying the name, you can select
whether the full name or abbreviation name will be displayed on the screen.
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Configuration of Alarm Suppressing
Click the submenu of “Configuration of Alarm Suppressing”, and pop up Figure 5-40:
Figure 5-40
Configuration of Alarm Suppressing
In the screen shown in Figure 5-40, you can configure which kind of alarm can be suppressed.

Note
It is not recommended to use alarm suppressing function.
Configuration of Alarm Relay
Click the submenu of “Configuration of Alarm Relay”, and pop up Figure 5-41:
Figure 5-41
Configuration of Alarm Relay
In the screen shown in Figure 5-41, you can configure the alarm relay number that corresponds to a specific alarm.
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5.3 Battery Management
5.3.1 Battery Test
Test purpose
The purpose of a Battery Test is to check the condition of the battery. During a battery test the M810G controls the
rectifiers by voltage or current and let the batteries take entire or part load. The M810G monitors the batteries and
save the result in a battery test log.
Test methods
 The M810G has 3 kinds of battery test method. They are Constant Current Test, Entire Load Test and Short
Test.
 The M810G controls the rectifiers to perform a battery test.
 During an Entire Load Test or Short Test, the M810G lowers output voltage of rectifiers so that the batteries take
the entire load, but Short Test has shorter test time.
 During a Constant Current Test, the M810G limits output current of rectifiers so that the batteries take the
predefined size of load. If the load is less than the set value of Test Current for Constant Current Test, the
M810G can function as an Entire Load Test.
Conditions for starting battery test
A Battery Test can be initiated:
 According to predefined schedule
 Mains failure
 Manually
 For Short Test if battery hasn’t been discharge for predefined time.
Detailed explanations are listed in Table 5-4.
Table 5-4 Condition explanation for test starting and test termination
Test category for battery
Time for a panned test
Mains failure
Maunally start
Short test start
Starting condition for test
The battery test can be activated periodically according to a predefined
schedule. There are up to 12 times planned test a year. The user can
enter Month, Date and Hour for starting the planned test. Before the
time for a planned test, the M810G can initiate in advance a Cyclic
Boost charge, except that the power system has a complete Boost
Charge during past 24 hours. The difference, between the Cyclic Boost
charge time and Planned Test time, is the Cyclic Charge Duration. If it
is time for a planned test, but the power system is in Boost Charge
status or any CA or MA alarm is present, the planned test can not be
initiated at this time
Mains failure est can be started if mains failure presents and Mains
Failure Test Enabled is Yes
A battery test can be activated manually from web page, VFD / LCD
A battery short test can be started if the battery hasn’t discharge for a
predefined interval. If the battery exists critical and major alarm, the
short test will not be started
Termination condition for test
The user can terminate
manually a battery test. If any
of the following limits is
exceeded, battery test will be
terminated: Battery Test Time
Limit, Battery Test Voltage
Limit and Battery Test
Capacity Limit. If any CA or
MA alarm is present during the
planned test, the M810G will
terminate the test
Test record
Depending on test circumstances, record the test information into the Battery Test Log.
If a Battery Test terminates because of test voltage condition, the M810G shall raise Bad Battery alarm (OA). It shall
be possibility to deactivate Bad Battery alarm manually.
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Unom
Test OK
Uend
Test not OK
Test time
Time (hours)
For a Short Test, if the Power System connects more 2 (include 2) strings of battery and the difference of their
discharge currents exceeds a predefined value the M810G will raise a Discharge Current Imbalance alarm (OA).
The logging of data in Battery Test Log will be initiated on a battery test start. But Short Test will not be recorded into
Battery Test Log.
The following information will be recorded into Battery Test Log: System Voltage, Temperature if the M810G
measures, Battery Current, Used Capacity in Ah. Above shall be recorded at test start and end. The log also contains
information: How the test was started, Result of test (Bad battery or OK), Reason for stopping the test.
At most 10 sets of test logs can be saved in a persistent memory and be erased.
Table 5-5 Parameter and Alarm for Battery Test
Parameter
Constant Current Test Enabled
Planned Test Enabled
Range
Mains Failure Test Enabled
Short Test Enabled
Max Difference Current For Short Test
Short Test Duration
Test End Time
Test End Voltage
Test End Capacity
Test Current (for Constant Current Test)
Yes/No
Yes/No
0 to 1.0 C10
1 to 30 min
10 to 1440 min
-43 to -50V
30 to 100 %
10 to 10000 A
Default
No
Yes
Jan 1, 0 O’clock
Apr 1, 0 O’clock
Jul 1, 0 O’clock
Oct 1, 0 O’clock
No
Yes
0.05 C10
5 min
180 min
-45V
30 %
10000 A
Short Test Start Condition
0 to 365 Days
30 Day
Yes/No
Yes/No
Date of Planned tests
Default category
OA
OA
OA
OA
Step change
-
0.01
1 min
10 min
0,1V
1%
10 A
1 Day
Alarm name
Battery test in progress
Short Test in progress
Test End for Voltage
Discharge Current Imbalance
5.3.2 Boost Charge

Note
If a rectifier is pulled out or there is faulty rectifier, users should reset the monitoring module. Or else the batteries cannot be
boost charged.
When one of the batteries charge current exceed predefined value, the batteries need to be recharged faster, the
M810G will raise the system voltage for the batteries to be recharged faster. The boost charge function can also be
used to boost the difference between the different battery blocks/cells.
The Boost Charge starts under the following conditions.
 Automatic start when charge current exceed predefined value (FC to BC Current) or a battery capacity is lower
than predefined value (FC to BC Capacity), it is called Automatic Boost Charge
 Manually start
 Cyclic start based on a predefined schedule, it is called Cyclic Boost Charge.
Automatic Boost Charge starts after a battery test according to the battery current and capacity.
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The M810G can manage to perform a Boost Charge. During Boost Charge the system voltage will be raised to Boost
Voltage. The user can stop a Boost Charge manually.
The Boost Charge will be stopped in any of the following conditions.
 The Very High Battery Temperature Alarm is active
 The High Battery Temperature Alarm is active
 Communication with rectifiers is lost
 Mains failure alarm is active
 Battery route is broken
The user can disable Automatic Boost Charge.
The user can disable Cyclic Boost Charge.
When system is in Boost Charge, and keeps battery charge current to less than predefined value (BC to FC Current)
for a predefined time (BC to FC Delay), the M810G can stop the Boost Charge and adjust the voltage to Nominal
Voltage.
The Cyclic Boost Charge starts after a predefined time in hours since last Boost Charge.
If a Boost Charge time exceeds Maximum Boost Charge Time, the power system will change to Float Charge status,
but if at this time the battery current is greater than FC to BC Current, the power system will change to Boost Charge
status again. After 3 times of changing, the M810G will disable Automatic Boost Charge and raise an alarm, Abnormal
Battery Current.
Table 5-6 Parameter and Alarm for Boost Charge
Parameter
Automatic Boost Charge Enabled
Cyclic Boost Charge Enabled
Nominal Voltage
Boost Voltage
Maximum Boost Charge Time
FC to BC Current
FC to BC Capacity
BC to FC Current
BC to FC Delay
Cyclic Charge Interval
Cyclic Charge Duration
Default category
OA
OA
OA
OA
Range
Yes/No
Yes/No
48V: -53 – 59.5V
48V: -53 – 59.5V
1 to 100 h
0.05 to 0.08 C10
1 to 100%
0.005 to 0.05 C10
0 to 600 min
2 to 365 days
180 to 720 min
Default
Yes
Yes
-56,4V
-56,4V
12 h
0.06 C10
80%
0.01 C10
180 min
180 days
300 min
Alarm name
Step change
0.01V
0.01V
1h
0.001
1
0.001 C10
10 min
1 day
1 min
Cyclic Boost Charge
Automatic Boost Charge
Manually Boost Charge
Abnormal Battery Current
5.3.3 Temperature Compensation
In order to extend the battery life the system voltage will vary with the battery temperature. This function calculates a
system voltage reference compensated according to the actual battery temperature.
The M810G will lower the system voltage when the battery temperature increases and raise the system voltage when
the battery temperature decreases. The system voltage will follow the characteristics in the drawing below.
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U
Factor(m
V/°C)
M
ax
Nom
U
M
ax
T
-5°C
Nom
40°C
Figure 5-42 Principal for Temperature Dependent Voltage
This function will be valid only in Float Charge mode.
If the difference voltage for Temperature Compensation is greater than 0.02V, an alarm Temperature
Compensation Active (OA) will be raised.
If Under Voltage or Over Voltage alarm is present or no valid battery temperature the function will deactivate itself
and Temperature Compensation will be invalid.
Table 5-7 Parameter and Alarm for Temperature Compensation
Parameter
Range
Compensation Factor
0 to 2500 mV/ C
Nominal Temperature
0 to 40C
Default category
OA
Default
Step change
72 mV / C
1 mV / C
25C
1C
Alarm name
Temperature Compensation Active
5.3.4 Battery Log
The M810G has an event and stress log for the batteries, this log tracks the deep discharges and temperature stress
on the battery.
The M810G registers “Shallow Cycles” when the batteries have been discharged to value between –50 to –46,8V.
If the discharge voltage drop to within –46.8 to –42V, it will be registered as a “Deep Cycles” instead.
If the discharge voltage is below –42V it will be registered as a “Deep Discharge” instead.
The M810G will register the time that the battery temperature has been above 30C.
The M810G will register the time that the battery temperature has been below 10C.
This log will be saved in a persistent memory and can be erased.
If more than one string of battery is present in the system, the log will be kept for all of them.
Table 5-8 Example of the Log
Register
Shallow Cycles
Deep Cycles
Deep Discharge
Criterion
-50 to –46.8V
-46.8 to –42V
< -42V
Total time
xxxx min
xxxx min
xxxx min
Number
xx times
xx times
xx times
5.3.5 Current Limitation
Charging batteries with high current can shorten the lifetime of batteries. Therefore the M810G has the function to
limit the current to the batteries. This is accomplished by reducing the output current (set current limit) of the rectifiers.
That needs the operator to define a Maximum Charge Current for battery. When the charge battery current exceeds
this limit, the M810G will control the rectifiers to lower output current of rectifiers.
The M810G shall be able to limit the current of the batteries by controlling the rectifiers’ current output.
The M810G shall calculates the Limit Current for rectifiers according to Maximum Charge Current and control the
rectifiers to make all of batteries current not exceeds Maximum Charge Current.
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The M810G can send the command of current limit when AC mains is failure, to ensure all of batteries current not
exceeds Maximum Charge Current after AC mains is restored.
Table 5-9 Parameter and Alarm for Current Limitation
(1) Parameter
Parameter
Maximum Charge Current
Range
0.5 C10 (battery capacity)
Default
Step change
0.1 C10
0.01
(2) Alarm
Default category
OA
Alarm name
Battery Current Limitation Active
5.3.6 Battery Capacity Calculation
The power system does not allow that two (or more) kinds of battery exist, in other words, the user can select one
type of battery only from a group of battery types.
If battery current is measured, the M810G can estimate the Battery Remaining Capacity. According to the
remaining capacity and the Rated Capacity, the Percent for Remaining Capacity can be estimated. According to
the remaining capacity of all of batteries and the Load Current, the Remaining Time for Battery Discharge can be
estimated.
The M810G calculates the Battery Remaining Capacity by Battery Type (contains information of Rated Capacity,
Capacity Coefficient and Discharge Curve) and Battery Current.
The M810G calculates the Battery Remaining Capacity in percent.
The M810G can estimate Remaining Time for Battery Discharge according to remaining capacity of all of batteries
and the Load Current.
The M810G can adjust the Remaining Capacity to Rated Capacity when Automatic Boost Charge or Planned Boost
Charge turns to Nominal Charge.
Table 5-10 Parameter for Capacity Prediction
Parameter
Battery Type No.
Rated Capacity
Over Current
Current Limit
Capacity Coefficient
Discharge Curve
Range
1 to 10
50 to 5000 Ah
0.3 to 1.0 C10
0.10 to 0.25 C10
10 to 100 %
10 of discharge time for 0.1 to 1.0 C10 discharge current
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1
1000
0.30 C10
0.10 C10
96 %
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1
10
0.01
0.01
1
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Chapter 6 Routine Usage
This chapter introduces the operation of the power distribution LCD, procedures of adding loads and rectifiers.
6.1 Power Distribution LCD Operation
The power distribution LCDs can display AC/DC power distribution data of communication power supply system.
They are mounted on the front door of AC and DC distribution cabinet.
 Six keys are positioned below the LCD.
 ▲, ▼: Scroll the screen.
 ◄, ►: Adjust the display brightness.
 ENT: confirm the language switch.
There are 20 levels of display brightness for adjustment and the displayed contents vary depending upon the different
distribution forms.
If left idle for about 8mins, the backlight will be off and the display will switch to the original screen. When you set
parameters for the power distribution cabinet through the monitoring module, the display will switch to the original
screen if the currently displayed parameters are changed.
The LCDs of AC distribution cabinet are shown below:
Screen 1:
To Chinese

 ENT to Run
 ESC to Quit
Screen 2:
AC Distri
1

Stat: Run Normal

Ctrl Mode: Manual

Light Stat: On
The possible Stat of AC Distri 1: run/backup, normal / power failure / imbalance
The possible indications of Ctrl Mode: manual / automatic
The possible indications of Light Stat: off / on
Screen 3:
AC Distri
1
AC Distri

Ua: 380V

Ub: 402V Over

Uc: 180V Under
1
AC Distri

Uab: 380V

Ubc: 402V Over

Uca: 180V Under
or
1

Volt: 90V Under


or
The possible indications of AC 1 voltage: 3-phase line voltage, 3-phase phase voltage or 1-phase phase voltage
The possible indications of AC voltage corresponding state: over / under / phase loss
When the LCD displays 3-phase or 1-phase phase voltage, the AC voltage alarm corresponds to the displayed phase
voltage. When the LCD displays 3-phase line voltage, if the Ua voltage exists phase loss there will display phase loss
at the back of Uab voltage; if the Ub voltage exists phase loss there will display phase loss at the back of Ubc voltage;
if the Uc voltage exists phase loss there will display phase loss at the back of Uca voltage. The overvoltage alarm at
this time takes place at line voltage.
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Screen 4 to screen 6:
The AC 2 and AC 3 information of the screen 4 to screen 6 are similar with AC 1 information.
Screen 7:
AC Distri
AC Distri

Curt: 12.5A



A Curt: 35.3A

A Curt: 12.8A

A Curt: 9.9A
or
Indications of AC current depend on the current measurement methods set through the monitoring module: 3-phase
current/1-phase current/no display.
Screen 8:
AC Distri

AC Freq: 50.1Hz

Freq Stat: Normal

Arrester Stat: Normal
Possible indications of operation Freq: normal/over Freq/under Freq
Possible indications of SPD state: normal/abnormal
Screen 9 and screen 10:
AC Distri
MCCB

In: On Out: On

Output Stat

01: On 02: On
AC Distri
MCCB

03 On 04: On

05: On 06: On

06: On 07: On
Indications of AC input MCCB/output MCCB state: on/off
The AC output state will be displayed according to the AC output MCCB number set in the monitoring module (≤8
routes) and their actual state.
Screen 11:
DC Distri

Bus Volt: 53.5V

Bus Stat: Normal

Load Curt: 2390.6A
Possible indications of busbar voltage state: normal/overvoltage/undervoltage.
Screen 12:
DC Distri
Batt1

53.5V Normal

30A
Normal

Batt1 Fuse: On
Indications of batteries are depended on the battery number set in the monitoring module: two groups/one group or
display any information about battery
Possible indications of battery voltage state: overvoltage/undervoltage/normal
Possible indications of battery current state: overcurrent/normal
Possible indications of battery fuse state: on/off
Screen 13 to screen 15:
The battery 2 and battery 4 information of the screen 13 to screen 15 are similar with battery 1 information.
Screen 16 to screen 26:
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DC Distri
Fuse

01 On 02: On

03: On 04: On

05: On 06: On
The branch fuse state will be displayed according to the DC fuse number in the monitoring module (≤ 64 routes) and
their actual state.
Screen 27 to screen 29:
DC Distri

BranchCur 1: 25A

BranchCur 2: 25A

BranchCur 3: 25A
The branch battery current will be displayed according to the current branch number set in the monitoring module (≤ 6
routes) and their actual value. When the three branches’ currents in one screen are not set, this screen will not be
displayed.
Screen 30:
DC Distri

Temp 1: 25℃

Temp 2: 25℃

Temp 3: 25℃
Indications of temperature will be displayed according to the temperature circuit number set in the monitoring module
(≤ 3 routes) and their actual value.
When the number is 0, this screen will not be displayed. While setting the temperature measurement and
disconnecting temperature sensor or the sensor is damaged, it will display 27°C.
6.2 Adding Load
Generally, the power supply system is not fully loaded at the initial operation stage. Due to the nature of telecom
loads, power interrupt is not allowed once the load is put into operation. Therefore, load adding must be a live
operation.
Before adding the DC load, a good construction design must be worked out. Select the load fuse or MCB, process
and lay the load cables, and attach SN and polarity labels to the cables. Cable connection should start from the load
end by connecting the earth cable first, and then the -48V output fuse or the MCB. The tools used must be insulated
and preventive measures against possible accidents must be worked out in advance. Refer to 3.2.5 Connecting DC
Load Cables for the connection of DC load cables.
6.3 Adding Rectifier
1. Remove dummy plates.
Some rectifier guide rails are idle and covered with dummy plates when the power supply system is not fully
configured. Before adding rectifier, these dummy plates must be removed so that new rectifiers can be mounted.
2. Insert the new rectifier into position along the guide rail and fix it. See 3.4.1
Installing Rectifier.
3. Set the address in the monitoring module of the corresponding rectifier.
4. Close the corresponding AC input switch to feed AC power to this rectifier.
5. Repeat steps 1 to 4 to add all rectifiers.
6. Reset parameters for monitoring module.
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Routine Usage
83
Notice
Note
Connection and disconnection of rectifier’s external input cables should be done by maintenance personnel, and the cables must
be connected before switching on the rectifier, and disconnected after switching off the rectifier. The rated current of the rectifier
input MCB is 20A, and its breaking capacity is 6kA.
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Chapter 7
Maintenance
Chapter 7 Maintenance
This chapter introduces basic maintenance requirements, routine maintenance items, maintenance operations, basic
fixing methods and emergency treatment.
7.1 Maintenance Requirements
7.1.1 General
To ensure quality power supply and guarantee stable and reliable operation of the communication system, operation
management and maintenance are necessary to the power supply system. Basic requirements for maintenance of
power supply system include:
1. Guarantee uninterrupted quality power supply to the communication equipment.
2. Carry out periodic inspection and overhaul to ensure stable and reliable operation of the power supply system and
prolong its operational life span.
3. Conduct effective troubleshooting to reduce the loss caused by faults.
4. Keep the equipment and environment clean to ensure that the environment in the equipment room conforms to the
basic requirements of equipment operation.
5. Use new technologies and improve maintenance methods to achieve centralized monitoring, little or even no
attendance.
To sum up, the power supply system maintenance includes routine maintenance, periodic inspection and
technological reform. And the maintenance must be carried out in compliance with applicable industry standards and
local regulations.
7.1.2 Maintenance Tools And Equipments
The common tools and instruments used in maintenance of power supply system are separately listed in Table 7-1
and Table 7-2.
Table 7-1 Common tools for power equipments maintenance
Name
Quantity
Applications
Joint pliers
1 piece
Shape and coil the naked pins and help to weld and assemble the surface of
intensive device
Diagonal cutting pliers
1 piece
Cut extra leads, pins of welding surface, and nylon binding clips
Tweezers
1 piece
Help to weld and clean, pick up mini components, and coil tiny leads
Blade screwdriver
1 set
Drive and remove plain screws and open boxes
Cross screwdriver
1 set
Drive and remove cross screws
Wrench (double end wrench or
fork wrench)
1 set
Wrench 6-angle or 4-angle bolts and nuts
Socket wrench
1 set
A kind of spinning tool used when there is no space for operation on the screw
surface
Adjustable wrench
1 set
Wrench 6-angle or 4-angle bolts and nuts. Note: when in use, the adjustable
tongue shall turn to the inside of the spinning direction.
Electric soldering iron
1 piece
Weld components
Wash brush
1 piece
Clean the equipment and dust inside boxes
Handsaw
1 piece
Saw the bus and cables. Note: The saw blade shall not turn to the handle.
Electrician knife
1 piece
Peel off the skin of cables, etc.
Electrician rubber mallet
1 piece
Rectify cables or equipment location
Auxiliary materials (non-spare
parts)
Commonly-used auxiliary materials include insulating tape, self-adhesive label, soldering tin,
nylon bandage, etc.
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Maintenance
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Table 7-2 Common instruments for power equipments maintenance
Name
Quantity
Applications
Remark
Multimeter
2 to 3 pieces
Measure AC/DC voltage, current and resistance
Earth resistance tester
1 piece
Measure the earth resistance
Megommeter (500V and 1000V
withstand voltage)
1 piece/each
Dielectric strength test
AC/DC clamp-on amper meter
1 piece
Measure current
Contact Thermometer
1 piece
Measure the temperature of the surface and
junction points of equipment
High/low-frequency noise tester
1 piece
Measure noise
*Ampere-hour meter
1 piece
Measure battery capacity
*AC/DC load meter
1 piece
Measure and test the load capacity of power net,
rectifier and batteries
Those instruments
marked with * may be
configured or not to
those relatively
less-equipped equipment
room according to actual
requirements
Note*: testing devices that can be omitted
7.1.3 Reference Technical Specification For Maintenance
The power supply system consists of AC power supply, DC power supply and earthing system. To ensure
communication quality and power supply security, the power supply quality must conform to some basic quality
standards. Reference standards for AC, DC and earth resistance are shown in Table 7-3, Table 7-4 and Table 7-5.
Table 7-3 Quality standards for DC power supply
Standard
voltage (V)
Voltage variation
range at the receiving
end of telecom
equipment (V)
Noise voltage (mV)
Psophometrically
weighted noise
Peak-peak value
noise
Wide frequency noise
(effective value)
≤ 200mV
0 to 20Mhz
< 50mV
3.4kHz to 150kHz
150kHz to 30Mhz
-48
-40 to -57
≤ 2mV
24
19.8 to 28.2
≤ 2.4mV
Maximum permissilbe
voltage drop of power
supply circuit (V)
3
1.8
Note: The voltage drop at the connectors of DC power supply circuit (including the fuse of the feed line output from the discharging
busbar, and battery connectors) shall be in conformity with the following requirements or the temperature rise shall not exceed the
permissible value: 1. If under 1000A, every hundred ampere≤5mv; 2. If above 1000A, every hundred ampere≤3mv.
Table 7-4 Quality standards for AC power supply
Power factor
Norminal
voltage (V)
Voltage variation
range at the
receiving end (V)
Norminal
frequency
(Hz)
Variation range
of frequency
(Hz)
Below
100kVA
Above
100kVA
220
187 ~ 242
50
± 2.5
≥ 0.85
≥ 0.9
380
323 ~ 418
50
± 2.5
≥ 0.85
≥ 0.9
Remark
The voltage
imbalance of
three-phase power
supply shall not
exceed 4%
Table 7-5 Earth resistance reference standards for communication station
Earth resistance (Ω)
Name of the communication station
Comprehensive building, international telecom administration, tandem office, program control
exchange with over 10 thousand lines, and toll exchange with over 2,000 lines.
<1
Program control exchange with more than 2,000 lines but less than 10 thousand lines, and
toll exchange with less than 2,000 lines.
<3
Program control exchange with less than 2,000 lines, fiber terminal station, carrier repeater
station, ground satellite station, and microwave junction station
<5
Microwave relay station, fiber relay station
< 10
Microwave passive relay station
< 20 (may be up to 30 in the
case of high soil resistivity)
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Chapter 7
Maintenance
7.2 Routine Maintenance Items
This chapter introduces routine maintenance items for power supply system and maintenance operation methods.
The power supply system maintenance items are list in Table 7-6.
Table 7-6 Maintenance items for power supply system
No.
Item
Test standard
After each rectifier is over half load, the
output current imblance between
rectifiers should be less than ±3%
1
System current
sharing
2
The difference between the the rectifier
voltage, busbar voltage and various
output voltages displayed on the
monitoring module shall be less than
Display of voltage /
0.2V; the difference between the sum of
current
the displayed currents of all rectifiers and
the sum of charge current and total load
current shall be within the specified error
range
3
4
5
6
7
Parameter setting
Conduct compliance check according to
the record of the previously setting
parameters (parameter table)
Communication
function
The communication between each
system unit and the monitoring module
shall be normal and there shall be no
record of frequent communication
interrupt between one certain unit and
the monitoring module in the shistorical
alarm record
Alarm function
Protection function
Management
function
Test tools
Test method
Calculate the imblance based on the
output current of each rectifier displayed
on on the monitoring module; or the
rectifier output current displayed on each
rectifier
Read the voltage and current values
displayed on the monitoring module and
rectifiers, and make judgement according
to the above standards
Reset those parameters not in conformity
with the specified requirements. The
operation method of parameter setting
can refer to 5.1.6 Parameter Set
Alarm should be given out in case of fault
Check the testable items on the spot.
Testable items include AC mains failure,
damage to SPDs (SPDs with alarm
indicator or alarm contact), module failure
and DC fuse blowout (test shall be
conducted on unload fuse)
Conduct compliance check according to
factory parameters or parameters set
through the monitoring module
This item is generally not easy to test
when the system is in the operation. It is
usually conducted when the prptection
function of the power supply is abnormal
due to frequent occurrence of AC or DC
protection. Test methods including testing
the AC under/overvoltage protection
function through external voltage
regulator and testing the DC
under/overvoltage protection function by
forced discharge
The calculation, storage and battery
auto-management functions performed
by the monitoring module. The historical
alarm record can be queried, and the
battery auto-management function is
testable
1. Storage function: simulate an alarm,
the monitoring module will record the
alarm information.
2. Battery auto-management: the battery
charge mode and charge current can be
adjusted and various protections can be
implemented through the moniotoring
module according to the data set by the
user
NetSure801 Series Power Supply System
User Manual
Chapter 7
No.
Item
Test standard
Noise index
Psophometrically weigthed noise ≤ 2mV;
peak – peak noise ≤ 200mV
9
internalconnection
The socket shall be well connected; the
cables shall be well laid out and fixed;
there shall be no cables that have been
squeezed out of shaped by metal
components; and there shall be no
partial overheat or aging of connection
cables
10
Vent duct and dust
deposit
There shall be no blockage or dust
deposit in the vent ducts of rectifier fans
or vent ducts in the cabinets
8
DC cables
12
The rated current of the DC circuit
breaker should not be more than twice of
the maximum load current. The rated
Configuration of
current of the circuit breaker in each
DC circuit breakers
special equipment room should not more
than 1.5 times of the maximum load
current
13
87
Test method
Noise meter,
oscillograph
During noise measurement, the batteries
should be separated from the power
equipment. However, for the sake of
safety of power supply, the batteries
cannot be disconnected during field
operation. Therefore, this test should only
be done when the communication quality
of the exchange is poor and the power
supply quality of the power equipment is
considered not in conformity with
requirements. The psophometrically
weigthed noise, input through through the
positive and negative busbar, can be
measured by a noise meter, which shall
be geared to “telephone noise”
measurement scale. The peak – peak
noise can be measured by an
oscillograph. For test method refer to the
equipment operation instructions
Hairbrushes,
leather bellows,
etch
Remove, clean and wash the guard
boards of the vent ducts and the fan;
replace them after they have been dried
Note down the maximum current flowing
through the cables, look up the sectional
area and wiring length of the cable in the
design plan, calculate the voltage drop
and check whether it meets the design
requirements
The permissible voltage drop determined
in circuit design is generally less than
0.5V (low impendance distribution)
11
Voltage drop and
temperature rise
of nodes
Test tools
Maintenance
Check the adaptability of the circuit
breakers according to the recorded
maximum current of each load
If below 1000A, the voltage drop should
be ≤ 5mV for every hundred ampere; if
Multimeter,
above 1000A, the voltage drop should be semiconductor
≤ 3mV; and the temperature rise of node thermometer
should not exceed 70°C
NetSure801 Series Power Supply System
Use multimeter to measure the voltage
drop between the buses and cables at the
two terminals of the node; and judge the
rationality of the voltage drop of the node
based on the current flowing through the
node. Use the semiconductor
thermometer to measure the temperature
rise of the node. The measurement
results should meet the temperature rise
limitation and voltage drop limitation
requirements
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Chapter 7
Maintenance
No.
Item
14
Test standard
Test tools
Test method
1. The power supply shall be installed in
a dry and well-ventilated room with no
corrosive gas, and the temperature
inside the room is less than 30°C.
2. The input AC voltage should range
from -15% to +10% of the rated value. In
case of big voltage fluctuation, automatic
voltage stabilizing or regulating device
should be installed.
Basic requirements 3. The operating current should either go
(standrds issued by beyond the rated value or below 10% of
the Ministry of
the rated value for a long period. Various
Information
automatic, alarm and protection functions
Industry)
shall be normal.
4. It shall operate under the stabilized
voltage and load share mode.
5. The wiring shall be kept neat, various
parts such as switches, fuse breakers,
connectors and connection terminals
should be well connected, and there
shall be no electric corrosion.
6. The cabinets of the power equipment
shall be well earthed
7.3 Routine Maintenance
Routine maintenance of power equipment mainly involves management of the equipment room environment and
inquiry of the equipment running status. The basic requirements for the management of the equipment room
environment have been presented in detail in the previous section. Inquiry of the equipment running status is a part of
the routine logs, generally including the following items:
1. The inquiry of the operating status of the power supply equipment can be completed through the monitoring
module. The status parameters that can be inquired include mains voltage, mains frequency, DC output voltage,
boost charge/float charge status, charge/discharge current, total load current, voltage and current of each rectifier,
historical alarm record, etc. For inquiry methods, refer to 5.1.4 Running Info.
2. Streamlined logs of the power supply status. The power equipment can measure mains voltage and record mains
failure alarms, but cannot complete statistical work. To conduct statistical analysis of the operating status of the power
grid, there shall be a detailed streamlined log of the status of the power net. In general, the status of the power grid
shall be recorded once about every 2 hours, including the voltage and current of each phase of the power grid, the
start and recovery time of mains failure, and the startup time and break time of the generator, etc.
3. Streamlined logs of the DC power supply status. The requirements for the streamlined logs of the DC power supply
status are similar to those for the streamlined logs of the AC power supply status. Log items include DC output
voltage, current of main loads, charge/discharge voltage and current, total load current, etc.
4. Faults maintenance. Overhaul and maintenance of other equipment shall be conducted in accordance with the
requirements and methods provided by the manufacturer. But, during the routine maintenance, be sure to write down
the fault causes and the maintenance results in the “equipment calendar”. An equipment calendar shall be kept for
each piece of equipment in the equipment room.
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Maintenance
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7.4 Basic Inspection
7.4.1 Handling Monitoring Module Fault
When the faults of the monitoring module affect the DC power supply, turn off the monitoring module.
7.4.2 Handling Rectifier Fault

Note
If a rectifier is pulled out or there is faulty rectifier, users should reset the monitoring module. Or else the batteries cannot be
boost charged.
Fault phenomenon and handling method
Rectifier faults include power indicator off (green), protection indicator on (yellow), protection indicator flashing
(yellow), fault indicator on (red) and fault indicator flashing (red).
The indicators positions are shown in Figure 7-1.
Power indicator
Protection indicator
Fault indicator
Figure 7-1
Rectifier indicator position
Change the position of the abnormal and normal rectifiers upon abnormity. If the abnormal rectifier still cannot work
normally, refer to Table 7-7 to dispose the faults.
Table 7-7 Disposal methods for rectifier faults
Fault
Power indicator off
(green)
Related alarm
No alarm
Fault cause
Proposal
No input and output voltage
Ensure having input and output voltage
Remove the object which blocks the fan
operation
Fan is blocked
Rectifier over
temperature
Main
causes of
overheat
protection
for
rectifier
The vent duct is expedite: there
are some blockages at air intake
or air outlet
High temperature or pyrotoxin is
near to the air intake of rectifier
The rectifier isn’t absolutely
inserted into the frame
Protection indicator on
(yellow)
No current sharing
Rectifier
protection
PFC output overvoltage protection
AC input voltage exceeding the normal range
Protection indicator
flashing (yellow)
Rectifier
communication Rectifier communication failure
failure
NetSure801 Series Power Supply System
Remove the blockage at air intake and
air outlet
Decrease ambient temperature or
remove the pyrotoxin
Reinsert rectifier
Check the rectifier communication
whether nomal or not. If not, continue to
check the connection of communication
lines. Replace the fault rectifier when it
works normally
Change the position of the abnormal
and normal rectifiers. Replace the
abnormal rectifier if it cannot work
normally all the same
Ensure the AC input voltage whether in
normal range or not
Check the communication lines
connection whether well or not
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Chapter 7
Maintenance
Fault
Related alarm
Fault cause
Fault indicator on (red)
Rectifier failure Overvoltage
Fault indicator flashing
(red)
Rectifier fan
fault
Proposal
Remove the abnormal rectifier and
restart. Replace the rectifier if it occurs
overvoltage again
Fan fault
Replace new fan
Fault description
1. Internal short-circuit of rectifier
The rectifier will automatically exit the system in case of internal short-circuit.
2. Damage to partial rectifier
In case of damage to partial rectifiers, if the remaining undamaged rectifiers are able to meet the power supply
requirements of loads, just turn off the AC input switches of the damaged rectifiers.
3. Rectifier output overvoltage
The overvoltage of a single rectifier will not cause the overvoltage protection of all rectifiers. However, if overvoltage
protection occurs to all rectifiers, the system cannot recover automatically.
Treatment: turn off the AC input switches of all rectifiers and remover the rectifier to disconnect it. At this time, the
system voltage should be below 56.4V. Then insert rectifier one by one and turn on the AC input switches to observe
the output current of it. When the AC input MCB of a certain rectifier is switched on, its output current is obviously
bigger than that of the others. When the system voltage is higher than 56.4V, the rectifier with bigger output must be
faulty Replace it. If all the rectifiers show the same symptom, you must turn off the monitoring and rectifiers and then
restart the rectifiers.
Notice
Notice
During the treatment of rectifier fault, delete the address code of the closed rectifier in the rectifier parameters setting through the
monitoring module and set the rectifier quantity as the number of the rectifiers that operate normally, then the rectifier fault alarm
will be eliminated.
Replacing rectifier
After finding the rectifier faults, follow the steps as below to replace it:
1. Check the new rectifier to see whether has any damage during the transportation.
2. Loosen the fixing screw on the panel of the rectifier.
3. Dial the slide switch of the rectifier to the above.
Fixing screw
Slide switch
Rectifier
Figure 7-2
Replacing rectifier
4. Hold on the handle of the fault rectifier to pull out of it until it is drawn out of frame. The rectifier surface
temperature is high. Be careful to prevent it from falling and being damaged.
5. Dial the slide switch of the new rectifier to the top position. Hold on the handle of it and gently push it into the
cabinet (not absolutely).
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Maintenance
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6. Continue to push the rectifier until its panel contacts entirely with the rectifier rack panel. And then dial the slide
switch to the bottom position after input and output sockets connecting very well.
7. Tighten the screw on the handle in order to fix the rectifier on the cabinet.
8. The power indicator of the rectifier will be on after a short delay and the fan will run. Check the following items: the
monitoring module can identify the new rectifier; the new one has the same current sharing with the others; the
monitoring module will generate alarm when pulling out the new one. If all the checks are accordant, the new one
operates normally.
7.5 Emergency Treatment
In order to keep uninterrupted DC power supply of the power supply system, some emergency measures shall be
taken to cope with the faults that threaten DC power supply.
Faults that may occur in the power supply system and cause output interrupt mainly include unrecoverable damage
to AC distribution circuit, short circuit of DC load or DC distribution, system shutdown due to breakdown of the
monitoring module, and blockage of rectifier due to DC output overvoltage, etc.
Emergency treatment of AC distribution
In case of failure of AC power supply to rectifier due to AC distribution fault, the AC mains can be directly introduced
into the input switch of the rectifier.
Emergency treatment of DC distribution
1. Partial short-circuit of load
Disconnect the branch fuse that corresponds to the damaged loads. Replace the faulty fuse. If the fuse link is
replaced for other reasons, it must make clear whether the load circuit where the fuse link is located permits power
disconnection.
2. Distribution short circuit
When this fault occurs, it shall be treated as follows: disconnect the AC power supply; isolate the batteries from the
system; and then use batteries and rectifiers to directly supply power to load.
Power failure
AC power failure is the general case in the operation of power supply system. If the continuous time is not long, the
batteries are feed to DC. However, if the power failure is not clear or the continuous time is too long, restart the
generator to power. And then transfer to feed the power supply system after 5min in order to reduce the effects to the
power supply equipments during the process from starting to transition for generator.
Disastrous accidents
Disastrous accidents refer to communication equipment faults arising from disasters such as lightning strike, flood,
earthquake and fire. For those disasters that may severely affect the safety of communications, emphasis shall be
mainly laid on pervention. Meanwhile, communication exchanges shall have adequate human and material resources
and work out effective countermeasures to deal with these disasters. They shall also prepare emergency
management regulations and grave accidents rush-repair rules.
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Appendix 1
Technical Parameter
Appendix 1 Technical Parameter
Table 1
Parameter
Category
Parameter
Operating temperature
Storage temperature
Environmental Relative humidity
Altitude
Other
AC input system
Rated input line voltage
Input voltage range
AC input
Input AC voltage
frequency
Max input current
Power factor
Rated voltage
Nominal voltage
Output DC voltage
Max output current
DC output
Total regulation
Efficiency
Noise voltage
(peak-peak
Telephone
psophometrically
weighted noise voltage
Wide frequency noise
voltage
Discrete noise
AC input
alarm and
protection
DC output
alarm and
protection
Technical parameters of rectifier rack
AC input overvoltage
alram point
AC input overvoltage
alarm recovery point
AC input undervoltage
alarm point
AC input undervoltage
alarm recovery point
AC input overvoltage
protection point
AC input undervoltage
protection point
AC input phase loss
alarm point
DC output overvoltage
alarm point
DC output overvoltage
alarm recovery point
DC output undervoltage
alarm point
DC output undervoltage
alarm recovery point
Description
-5°C ~ 40°C
-40°C ~ 70°C
5%RH ~ 95%RH
≤ 2000m (derating is necessary above 2000m)
No conductive dust or erosive gases. No possibility of explosion
3-phase 4-wire and 3-phase 5-wire
380Vac
260Vac ~ 530Vac (error: 5Vac)
45Hz ~ 65Hz
≤ 130A (304V input)
≥ 0.98
53.5Vdc
48Vdc
42Vdc ~ 57.6Vdc
Rack1000-6: 1000A
Rack2000-6: 2000A
≤ 1%
≥ 90%
≤ 200mV (0 ~ 20MHz)
≤ 2mV (300Hz ~ 3400Hz)
≤ 100mV (3.4kHz ~ 150kHz); ≤ 30mV (150kHz ~ 30MHz)
≤ 5mV (3.4kHz ~ 150kHz); ≤ 3mV (150kHz ~ 200kHz); ≤ 2mV (200kHz ~ 500kHz);
≤ 1mV (0.5MHz ~ 30MHz)
Default: 485 ± 10Vac (line voltage), configurable through monitoring module
Default: 475 ± 10Vac (line voltage), 10Vac lower than AC input overvoltage alarm point
Default: 310 ± 10Vac (line voltage), configurable through monitoring module
Default: 320 ± 10Vac (line voltage), 10Vac higher than AC input undervoltage alarm point
Default: 535 ± 5Vac (line voltage), configurable through monitoring module, hysteresis is
more than 10Vac
Default: 255 ± 5Vac (line voltage), configurable through monitoring module, hysteresis is
more than 15Vac
Default: 120 ± 10Vac, configurable through monitoring module
Default: -58.5 ± 0.3Vdc, configurable through monitoring module
Default: -58.0 ± 0.3Vdc, 0.5Vdc lower than overvoltage alarm point
Default: -45.0 ± 0.3Vdc, configurable through monitoring module
Default: -45.5 ± 0.3Vdc, 0.5Vdc lower than undervoltage alarm point
NetSure801 Series Power Supply System
User Manual
Appendix 1
Parameter
Category
Parameter
Current sharing
Derate by input (45°C)
Output delay startup
Fan controlling
Rectifier
Overvoltage protection
mode
Temperature derating
EMC
Lightning
protection
featires
Conducted emission
Radiated emission
Immunity to ESD
Immunity to EFT
Surge
Immunity to radiation
Immunity to conduction
At AC side
At DC side
Safety regulation
Noise
Insulation resistance
Other
Insulation strength
MTBF
ROHS
Technical Parameter
93
Description
Rectifiers can work in parallel and share the current. The unblanceness is better than ±3%
rated current. Test current range: 10% ~ 100% rated current
The rectifier can output max. power of 5,800W with input voltage of 304Vac ~ 530Vac.
The output power will drop to 50% rated power when the input volatage fall to 304Vac ~
260Vac
The startup time is configurable through monitoring module. The time is 8s at 90% rated
load, and 90s at 100% rated load
Rectifier fan speed can be increased when the rectifier temperature and output current is
raising. The fan speed will reach full speed when ambient temperature is more than 45°C
or full loads output. If the PFC bus voltage exceeds the normal range, for example in the
case of low bus voltage, the fan will stop to work.
The rectifier provides overvoltage hardware and software protection. The hardware
protection point is 59.5V ± 0.5V, and it requires manual resetting to restore operation. The
software protection point is between 56V and 59V, and can be set through the monitoring
module
When the output voltage of rectifier is higher the overvoltage protection point, the rectifier
will shutdown. The overvoltage protection point is between 56V and 59V, and can be set
through the monitoring module. The alarm indicator (red) will be on when rectifier occurs
overvoltage protection. The protection event will be set to the monitoring module which will
deal with this alarm. If the rectifier happens four times overvoltage in 5min, it requires
manual resetting to restore the operation
There are two software setting modes through the monitoring module on rectifier:
1. Restart by hand
2. Restart automatically after overvoltage protection in 5s.
Temperature below 45°C, outputs full power: 5,800W
Temperature above 45°C, outputs power as following::
At 50°C, output power is 5,400W
At 65°C, output power is 4,640W
Class A
EN300386
Level 3
EN/IEC 61000-4-2
Level 4
EN/IEC 61000-4-4
Level 4
EN/IEC 61000-4-5
Class A
EN/IEC 61000-4-3
Class A
EN/IEC61000-4-6
The AC input side can withstand five times of simulated lightning voltage of 5kV at
10/700µs, for the positive and negative polarities respectively. It can withstand five times
of simulated lightning surge current of 20kA at 8/20µs, for the positive and negative
polarities respectively. The test interval is not smaller than 1 minute. It can also withstand
one event of simulated lightning surge current of 40kA at 8/20µs (test with AC cabinet)
The DC side can withstand one time of simulated lightning current of 10kA at 8/20μs
Compliant with IEC60950
The noise is not more than 60dB (A) when ambient temperature is 25°C
At temperature of 15°C ~ 35°C and relative humidity not bigger than 90%RH, apply a test
voltage of 500Vdc. The insulation resistances between AC circuit and earth, DC circuit
and earth, and AC and DC circuits are all not less than 10MΩ
Remove the SPD, monitoring module and rectifiers from the system before the test
AC circuit to earth: 50Hz, 2,500Vac
AC circuit to DC circuit: 50Hz, 3,000Vac
DC circuit to earth: 50Hz, 1,000Vac
Assistant circuit (not directly connected to the host circuit): 50Hz, 500Vac
For all the four tests above, there should be no breakdown or flashover within 1min, with
leakage current not bigger than 10mA
200,000hr
compliant with R5 requirement
NetSure801 Series Power Supply System
User Manual
94
Appendix 1
Technical Parameter
Parameter
Category
Parameter
Description
Rectifier rack
Monitoring module M810G
Rectifier R48-5800A
Dimension (mm)
Mechnical
Rectifier rack (not including rectifier)
Weight (kg)
Monitoring module M810G
Rectifier R48-5800A
Table 2
Parameter
Category
AC output
AC input
alarm and
protection
EMC
Technical parameters of AC distribution c abinet
Parameter
Operating temperature
Storage temperature
Environmental Relative humidity
Altitude
Other
AC input system
Rated input phase
voltage
AC input
Input voltage range
Input AC voltage
frequency
Distribution parameters
AC input overfrequency
alarm point
AC input underfrequency
alarm point
AC input overvoltage
alarm point
AC input undervoltage
alarm point
ACinput undervoltage
protection point
AC input phase loss
alarm point
Overtemperature alarm
point
Conducted emission
Radiated emission
Immunity to ESD
Immunity to EFT
Surge
Immunity to radiation
Immunity to conduction
2000 (H) × 600 (W) × 600 (D)
87.5 (H) × 243.5 (W) × 161 (D)
82 (H) × 244 (W) × 372 (D)
Rack1000-6: 140
Rack1000-6: 180
2
8
Description
-5°C ~ 40°C
-40°C ~ 70°C
5%RH ~ 95%RH
≤ 2000m (derating is necessary above 2000m)
No conductive dust or erosive gases. No possibility of explosion
3-phase 4-wire and 3-phase 5-wire
380Vac
260Vac ~ 530Vac (error is 5Vac)
45Hz ~ 65Hz
PD380/400AFH-6/X1:
6-route 3-phase output, 6-route single phase output, output total capacity not exceeding
400A:
160A/3P × 4, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
PD380/600AFH-6/X1:
8-route 3-phase output, 6-route single phase output, output total capacity not exceeding
600A:
160A/3P × 6, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
PD380/400AFH-6/XF: configuration in accordance with customer requirement
PD380/600AFH-6/XF: configuration in accordance with customer requirement
Default: 60Hz, configurable through monitoring module
Default: 45Hz, configurable through monitoring module
Default: 280Vac (phase voltage), configurable through monitoring module, 10Vac
hysteresis
Default: 180Vac (phase voltage), configurable through monitoring module, 10Vac
hysteresis
Default: 120Vac (phase voltage), configurable through monitoring module, 10Vac
hysteresis
Default: 120±10Vac (phase voltage), configurable through monitoring module, 10Vac
hysteresis
Default: 50°C, configurable through monitoring module, 2°C hysteresis
Class A
EN300386
Level 3
Level 4
Level 4
Level 2
Level 2
EN/IEC 61000-4-2
EN/IEC 61000-4-4
EN/IEC 61000-4-5
EN/IEC 61000-4-3
EN/IEC61000-4-6
NetSure801 Series Power Supply System
User Manual
Appendix 1
Parameter
Category
Parameter
safety regulation
Noise
Insulation resistance
Other
Insulation strength
MTBF
ROHS
Dimension (mm)
Weight (kg)
The AC input side can withstand five times of simulated lightning voltage of 5kV at
10/700µs, for the positive and negative polarities respectively. It can withstand five times
of simulated lightning surge current of 20kA at 8/20µs, for the positive and negative
polarities respectively. The test interval is not smaller than 1 minute. It can also withstand
one event of simulated lightning surge current of 40kA at 8/20µs
Compliant with IEC60950
The noise is not more than 60dB (A) when ambient temperature is 30°C
At temperature of 15°C ~ 35°C and relative humidity not bigger than 90%RH, apply a test
voltage of 500Vdc. The insulation resistances between AC circuit and earth, DC circuit
and earth, and AC and DC circuits are all not less than 10MΩ
Remove the SPD, monitoring module and rectifiers from the system before the test
AC circuit to DC circuit: 50Hz, 3,000Vac
AC circuit to earth: 50Hz, 2,500Vac
DC circuit to earth: 50Hz, 1,000Vac
Assistant circuit (not directly connected to the host circuit): 50Hz, 500Vac
For all the four tests above, there should be no breakdown or flashover within 1min, with
leakage current not bigger than 10mA
200 000hr
Compliant with R5 requirement
2000 (H) × 800 (W) × 600 (D)
PD380/400AFH-6/X1, PD380/600AFH-6/X1 ≤ 240
PD380/400AFH-6/XF, PD380/600AFH-6/XF ≤ 270
Table 3
Parameter
Category
Technical parameters of DC distribution cabinet
Parameter
Description
Operating temperature
Storage temperature
Environmental Relative humidity
Altitude
Other
Rated input voltage
Input voltage range
DC input
Rated input current
DC output
Alarm
parameters
95
Description
Lightning protection
feature
Mechnical
parameters
Technical Parameter
-5°C ~ 40°C
-40°C ~ 70°C
5RH ~ 95%RH
≤ 2000m (derating is necessary above 2000m)
No conductive dust or erosive gases. No possibility of explosion
48Vdc
42Vdc ~ 57.6Vdc (error: 0.3Vdc)
PD48/1600DF-6/X1: 1600A
PD48/2500DF-6/X1: 2500A
PD48/1600DF-6/X1: ≤ 1200A
Load current
PD48/2500DF-6/X1: ≤ 2000A
PD48/1600DF-6/X1: ≤ 400A
Battery charge current
PD48/2500DF-6/X1: ≤ 500A
PD48/1600DF-6/X1, 22-route loads output: 500A (NT3) × 6, 200A (NT2) × 2,
100A (NT00) × 8, 63A (NT00) × 6
PD48/2500DF-6/X1, 30-route loads output: 630A (NT3) × 8, 400A (NT2) × 4,
Distribution parameters
200A (NT2) × 4, 100A (NT00) × 8, 63A (NT00) × 6
PD48/1600DF-6/XF: configuration in accordance with customer requirement
PD48/2500DF-6/XF: configuration in accordance with customer requirement
Busbar overvoltage alarm point
Default 58Vdc, configurable through monitoring module, 0.5Vdc hysteresis
Busbar undervoltage alarm point
Default 45Vdc, configurable through monitoring module, 0.5Vdc hysteresis
Battery 1 overvoltage alarm point Default 58Vdc, configurable through monitoring module, 0.5Vdc hysteresis
Battery 1 undervoltage alarm point Default 58Vdc, configurable through monitoring module, 0.5Vdc hysteresis
Battery 1 overcurrent alarm point
Default 100A, configurable through monitoring module, 0.5A hysteresis
Battery 2 overvoltage alarm point Default 58Vdc, configurable through monitoring module, 0.5Vdc hysteresis
Battery 2 undervoltage alarm point Default 58Vdc, configurable through monitoring module, 0.5Vdc hysteresis
Battery 2 overcurrent alarm point
Default 100A, configurable through monitoring module, 0.5A hysteresis
Overtemperature alarm point
Default 50°C, configurable through monitoring module, 2°C hysteresis
NetSure801 Series Power Supply System
User Manual
96
Appendix 1
Technical Parameter
Parameter
Category
EMC
Parameter
Conducted emission
Radiated emission
Immunity to ESD
Immunity to EFT
Surge
Immunity to radiation
Immunity to conduction
Lightning protection feature
safety regulation
Noise
Insulation resistance
Other
Insulation strength
MTBF
ROHS
Dimension (mm)
Mechnical
parameters
Weight (kg)
Description
Class A
EN300386
Level 3
EN/IEC 61000-4-2
Level 4
EN/IEC 61000-4-4
Level 4
EN/IEC 61000-4-5
Level 2
EN/IEC 61000-4-3
Level 2
EN/IEC61000-4-6
The DC side can withstand one time of simulated lightning current of 10kA at
8/20μs
Compliant with IEC60950
The noise is not more than 50dB (A) when ambient temperature is 30°C
At temperature of 15°C ~ 35°C and relative humidity not bigger than 90%RH,
apply a test voltage of 500Vdc. The insulation resistances between AC circuit
and earth, DC circuit and earth, and AC and DC circuits are all not less than
10MΩ
Remove the SPD, monitoring module and rectifiers from the system before the
test
DC circuit to earth: 50Hz, 1,000Vac
Assistant circuit (not directly connected to the host circuit): 50Hz, 500Vac
For all the two tests above, there should be no breakdown or flashover within
1min, with leakage current not bigger than 10mA
200,000hr
Compliant with R5 requirement
2000 (H) × 800 (W) × 600 (D)
PD48/1600DF-6/X1 ≤ 280
PD48/2500DF-6/X1 ≤ 290
PD48/1600DF-6/XF, PD48/2500DF-6/XF≤ 290
NetSure801 Series Power Supply System
User Manual
Appendix 2
Alarm List
97
Appendix 2 Alarm List
Table 4
SN
Alarm device
Alarm name
1
Controller failure
2
CAN communication failure
3
4
Alarm blocked
Maintain time out
5
Configuration error
6
Backup configuration error
Alarm list
Alarm category
Observation
alarm
Observation
alarm
No alarm
No alarm
Observation
alarm
Observation
alarm
Related
relay
None
Controller hardware failure
None
No recitifer is able to comminucate.
None
None
Reserved for the moment
Reserved for the moment
This alarm occurs when configuration file has
error.
This alarm occurs when backup configuration
file has error.
The rectifier output current is not equal to
sum of the load current detected by the DC
distribution unit and the battery current. The
alarm reasons are as follows:
1. Battery shunt coefficient is wrongly set; 2.
Part of the rectifiers are not monitored by the
controller; 3. Wiring of DC distribution unit is
wrong.
Judging method:
1. When there are more than 2 rectifiers, if
the absolute value of the sum of rectifier
output current, load current of DC distribution
unit and battery current is bigger than the 2.5
X number of rectifiers (current of each rectifier
is 2.5A), then the current is unbalanced.
2. When there are less than 2 rectifiers, if the
absolute value of the sum of rectifier output
current, load current of DC distribution unit
and battery current is bigger than the 5 X
number of rectifiers (current of each rectifier
is 5A), then the current is unbalanced.
If the alarm condition is met, there is a 50s
delay.
An exception:
If the system has a LVD alarm, “System
current unbalance” alarm does not occur
Reserved for the moment
This alarm happens when rectifier AC power
fails.
This alarm happens when more than one
rectifier fails.
The controller can memorize the number of
rectifiers. If the number of detected rectifiers
is less than the number memorized by the
controller, then this alarm occurs. This alarm
can only be ceased manually
None
None
M810 system
7
System current unbalance
Critical alarm
Relay 1
8
Load overvoltage
No alarm
None
9
Rectifier AC failure
No alarm
Relay 4
10
Multi rectifiers failure
Critical alarm
Relay 4
Rectifier lost
Major alarm
Relay 4
Rectifier group
11
Alarm description
NetSure801 Series Power Supply System
User Manual
98
Appendix 2
SN
Alarm List
Alarm device
Alarm name
Alarm category
12
Rectifier AC failure
13
Rectifier over temperature
14
Rectifier failure
Observation
alarm
Major alarm
15
Rectifier output over voltage
Major alarm
16
Rectifier protection
17
Rectifier
Rectifier fan fault
Major alarm
Observation
alarm
Major alarm
Observation
alarm
18
Rectifier current limiting
19
Rectifier communication failure Major alarm
20
Rectifier power limit
21
Rectifier current unbalance
22
Rectifier AC under voltage
23
Planned battery test
24
AC power failure test
25
Manual battery test
26
Short test
27
Unbalance of discharging
current
28
Timed boost charging
29
Self boost
30
Manual boost charge
Observation
alarm
Observation
alarm
Major alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Related
relay
Relay 4
None
Relay 4
Relay 4
None
Relay 4
None
Relay 4
None
None
None
None
None
None
None
None
None
None
Observation
alarm
None
32
Temperature compensation
enabled
Observation
alarm
None
33
Battery current limiting b
No alarm
None
34
Pre-boost charging alarm
35
Test with master
36
Boost charging with master
37
Bad battery alarm
Major alarm
Relay 3
38
Battery discharging
Observation
alarm
Relay 3
Battery string
Observation
alarm
Observation
alarm
Observation
alarm
This alarm happens when rectifier AC power
fails
This alarm happens when rectifier has over
temperature fault
This alarm happens when rectifier fails
This alarm happens when DC output over
voltage occurs
This alarm happens when rectifier is under
protection
This alarm happens when rectifier fan fails.
This alarm happens when rectifier limits its
output current
This alarm happens when rectifier
communication fails
The alarm happens when rectifier power limit
occurs
The alarm happens when rectifier current
unbalance occurs
Relay 4
Abnormal battery current
31
Alarm description
None
None
None
NetSure801 Series Power Supply System
The alarm happens during planed battery test
The alarm happens during AC power failure
test
The alarm happens during manual battery
test
The alarm happens during short test
The alarm happens when discharging current
is unbalanced
The alarm happens during timed boost
charging
The alarm happens during auto boost
charging
The alarm happens during manual boost
charging
When the boost charging time is longer than
“boost charging protection time”, then system
changes to float charging, at this time, the
controller checks if the battery current meets
the conditions for transfering to boost
charging condition, and this alarm happens if
this condition is satisfied 3 times
The alarm happens when temperature
compensation is enabled
The alarm happens during current limitation
process
The alarm happens during pre-boost charging
The alarm happens during test with master in
parallel mode.
The alarm happens during boost charging
with master in parallel mode
The alarm happens if the battery test is ended
because the voltage is reduced to “Voltage of
end of battery test”
The alarm happens during battery
discharging
User Manual
Appendix 2
SN
Alarm device
Alarm name
Alarm category
Related
relay
39
Exceed battery current limiting
No alarm
point
None
40
Capacity low
No alarm
None
Fuse blowup
Battery over voltage
Battery under voltage
Battery over current
Battery communication failure
AC power failure
AC 1 failure
AC 2 failure
AC 3 failure
Uab/Ua failure of AC 1
Ubc/Ub failure of AC 1
Uca/Uc failure of AC 1
Uab/Ua failure of AC 2
Ubc/Ub failure of AC 2
Critical alarm
Critical alarm
Critical alarm
Critical alarm
No alarm
Major alarm
Critical alarm
Critical alarm
Critical alarm
Critical alarm
Critical alarm
Critical alarm
Critical alarm
Critical alarm
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
55
Uca/Uc failure of AC 2
Critical alarm
Relay 2
56
57
58
Uab/Ua failure of AC 3
Ubc/Ub failure of AC 3
Uca/Uc failure of AC 3
Relay 2
Relay 2
Relay 2
59
High AC frequency
60
Low AC frequency
61
Uab/Ua over voltage of AC 1
62
Ubc/Ub over voltage of AC 1
63
Uca/Uc over voltage of AC 1
Critical alarm
Critical alarm
Critical alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
Observation
alarm
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Battery
64 AC distribution Uab/Ua over voltage of AC 2
cabinet
65
Ubc/Ub over voltage of AC 2
66
Uca/Uc over voltage of AC 2
67
Uab/Ua over voltage of AC 3
68
Ubc/Ub over voltage of AC 3
69
Uca/Uc over voltage of AC 3
70
Uab/Ua under voltage of AC 1
71
Ubc/Ub under voltage of AC 1
72
Uca/Uc under voltage of AC 1
73
Uab/Ua under voltage of AC 2
74
Ubc/Ub under voltage of AC 2
75
Uca/Uc under voltage of AC 2
76
Uab/Ua under voltage of AC 3
Observation
alarm
99
Alarm description
The alarm happens if battery charging curren
is bigger than “battery current limiting point”
The alarm happens if battery capacity is lower
than the set point with 2% hysteresis
None
None
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
NetSure801 Series Power Supply System
Alarm List
User Manual
100
Appendix 2
SN
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
Alarm List
Alarm device
Alarm name
Alarm category
Observation
alarm
Observation
Uca/Uc under voltage of AC 3
alarm
AC distribution
Input circuit breaker trip
Critical alarm
cabinet
Output circuit breaker trip
Critical alarm
SPD failure
Critical alarm
AC communication failure
Critical alarm
Output over voltage
Critical alarm
Output under voltage
Critical alarm
Ouptut 1 to 64 disconnect
Critical alarm
DC distribution communication
Critical alarm
failure
LVD1
Critical alarm
LVD2
Critical alarm
Temp. 1 over temperature
Critical alarm
Temp. 2 over temperature
Critical alarm
DC distribution
Temp. 3 over temperature
Critical alarm
cabinet
Temp. 1 under temperature
Major alarm
Temp. 2 under temperature
Major alarm
Temp. 3 under temperature
Major alarm
Observation
Temp. sensor 1 failure
alarm
Observation
Temp. sensor 2 failure
alarm
Observation
Temp. sensor 3 failure
alarm
Ubc/Ub under voltage of AC 3
Related
relay
Alarm description
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 2
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
Relay 3
This alarm happens at LVD1
This alarm happens at LVD2
None
None
None
NetSure801 Series Power Supply System
User Manual
Appendix 3
Terminologies
101
Appendix 3 Terminologies
Table 5
Terminologies
Float charging
voltage
Boost charging
voltage
Boost charging
protection time
Boost charging
duration
Timed boost
charging cycle
Boost charging at
constant current
Boost charging
time at constant
current
Constant boost
charging current
Conditions for
transfering to float
charging
Conditions for
transfering to
boost charging
Capacity ratio for
transfering to
boost charging
Reference current
for transfering to
boost charging
Temperature
compensation
Temperature
compensation
coefficient
Terminologies expanations for M810G
Explanations of the terminologies
The charging voltage that can keep the full capacity of battery string, this voltage is low. The float charging
can compensate the capacity loss due to self-discharging of battery and can also recover the battery
capacity
The boost charging can boost the capacity of the battery cells in a battery string. The boost charging voltage
is high, so the boost charging can recover the battery capacity quickly
The longest boost charging time allowed by the controller. The unit is hour (h). If the timed boost charging is
enabled, this time is the timed boost charging time
After battery enters the boost charging status automatically, it cannot enter float charging status until the
boost charging duration is out. The unit is hour
The time prior to the timed boost charging and the unit is hour (h). If the battery has been in the float
charging status for a long time (for example, the AC power failure has not occurred for 1 or 2 months), the
performances of battery cells are not the same any more, so the performance of the whole battery string is
lowered. Therefore, the system starts float charging the battery string for T1 hours after the last boost
charging ends, and then performs boost charging to the battery for T2 hours. T1 is the timed boost charging
cycle and T2 is the boost charging protection time
The system charges the battery with a stable small current at later boost charging stage. During the charging
process, the battery charging current will decrease gradually and finally the charging current will become
very small and tend to be stable, this process is boost charging at constant current and in this process, the
battery capacity is close to be full capacity
The boost charging time at constant charging current and the unit is hour (h). It is the charging time required
for meeting with the battery boost charging requirements after the battery enters the status of boost charging
at constant current
The current threshold for the battery to enter the status of boost charging at constant current. In boost
charging status, if the battery charging current is less than this threshold, this indicates that the battery
enters the status of boost charging at constant current. The unit is ampere (A). This current is set to a value
that is a multiple of C10 (10-hour discharging rate). For example, this value is set to 0.01C10, if the battery
nominal capacity C10 is 300Ah, then 0.01C10 means the constant boost charging current is 3A
In auto mgmt mode, the conditions for the system transfers from boost charging status to float charging
status. There are two conditions: Constant boost charging current and boost charging time at constant
current.
When the battery enters status of boost charging at constant current, if the detected battery charging current
is less than the constant boost charging current, the system thinks that the battery is close to be fully
charged, and then performs boost charging to the battery for some time (boost charging time at constant
current). After the battery is fully charged, the system transfers to float charging status
In auto mgmt mode, if the boost charging is enabled, the conditions for the system transfers from float
charging status to boost charging status. There are two conditions and the system will transfer to boost
charging if any one condition is met. These two conditions are actually two parameters: Capacity ratio for
transfering to boost charging and reference current for transfering to boost charging, and these two
parameters need to be set
One of the conditions for transfering to boost charging, if the ratio of detected battery remaining capacity to
the preset nominal capacity is less than this parameter, the system transfers to boost charging. The unit of
this parameter is percent (%)
One of the conditions for transfering to boost charging, when the charging current of single battery string is
bigger than this value, the system transfers to boost charging. This current is set to a multiple of nominal
capacity at 10-hour discharging ratio. The unit is ampere (A). For example, if it is set to 0.05C10 and if the
battery nominal capacity C10 is 300Ah, then 0.05C10 means the reference current for transfering to boost
charging is 15A
The temperature compensation means the battery float charging voltage changes with the change of battery
ambient temperature. The higher the battery ambient temperature, the lower the charging voltage. For 2V
battery cell, for every increase of 1°C, the float charging voltage drops by 3 to 7mV. There is no temperature
compensation in battery boost charging process
For every 1°C increase (or decrease) of battery string temperature, the decrease (or increase) of float
charging voltage, and the unit is mV/(°C·per battery string). This parameter should be set according to the
actual temperature compensation requirement of battery
NetSure801 Series Power Supply System
User Manual
102
Appendix 3
Terminologies
Terminologies
Temperature
compensation
central point
Battery test
End of test voltage
End of test time
End of test
capacity
Timed test
Fast test
Fast test cycle
Fast test time
Constant test
current
Charging current
limiting point
Charging over
current point
Shunt coefficient
Control output
Parameter setting
Float menu
Device
Test at constant
current
Full load test
Explanations of the terminologies
The corresponding battery room reference temperature of battery float charging voltage, and the unit is °C
The battery discharging or charging process realized by controlling the rectifier’s output voltage through the
controller. When starting the battery test, the controller controls the rectifier’s output voltage to be end of test
voltage. At this time, the battery discharges, when the battery voltage drops to the end of test voltage or the
discharging time reaches the end of test time, the controller automatically controls the rectifier’s output
voltage to recover to float charging voltage and completes the float charging management automatically
The allowed lowest battery discharging voltage after battery test is started, and the test is ended when the
battery discharging voltage is close to the end of test voltage. The unit is volt (V)
The time from the time point when the battery test starts to the time point when the battery test ends. The
unit is minute (min)
The remaining battery capacity when the battery test ends. The battery test is ended when the battery
capacity reaches the end of test capacity. Unit: Ah
The controller will perform the battery discharge test according to the specified time so as to test the backup
time of the battery
If the battery has not discharged for the time that is longer than the “Fast test cycle”, the controller will start
the fast test and the time is the setting of “Fast test time”. When the test ends, if the battery discharging
current difference is bigger than “Fast test alarm point”, the battery discharging unbalance alarm is
generated. After this alarm is delayed for 5 minutes, the alarm will cease automatically. You can also cease
the alarm by acknowledging the alarm
If the battery continuous discharging time has not exceeded the setting value of fast test cycle, the system
starts battery fast test
When the controller performs fast test, the duration of fast test performed to the battery
System performs the discharging test at this current. The rectifier is in hot redundancy status
Maximum charging current allowed for single battery string, the controlled compares the detected single
string battery current with this value, if the charging current is bigger than this value, the controller will
reduce the rectifier’s current limiting threshold so as to make the charging current be less than this value.
Setting range: (0.1 to 0.25) C10, unit: Ampere (A).
This value is set in the DC parameters and only the coefficient of C10 needs to be set when this value is set
Charging current alarm threshold, setting range: (0.3 to 0.5) C10, unit: Ampere (A).
This value is set in the DC parameters and only the coefficient of C10 needs to be set when this value is set
The current that flows through the shunt when the shunt output signal is 75mV (full measurement range).
This value is set in the DC parameters, if the shunt is 1000A/75mV, then the current coefficient is 1000
Fist setting item in first level menu of M810G. This setting item includes the control signals of all the
“devices”, such as the “rectifier current limiting point” and “rectifier voltage”
Fist setting item in first level menu of M810G. This setting item includes the setting signals of all the
“devices”, such as “boost charging voltage” and “float charging voltage”
Some signals under the specifically conditions is meaningless for users. For instance, in M810G, each DC
screen can display 3 circuits’ temperatures at most. However, when the DC screen temperature number is 2,
the third temperature is meaningless. So the M810G will not display the third temperature signal. And this
disposed method is named as float menu
In M810G, the DC power information has two levels, the first level is “Device” and the second level is
“Signal”. The “Device” is a group of “Signals”. There are four devices: “DC distribution cabinet”, “AC
distribution cabinet”, “Battery” and “Rectifier”
A kind of battery test method, in this test method, M810G controls the current limiting point of the rectifier to
make the battery discharge at a preset current
A kind of battery test method, in this test method, M810G controls the output voltage of the rectifier to make
the battery take all the loads
NetSure801 Series Power Supply System
User Manual
Appendix 4
Engineering Design Diagram
Appendix 4 Engineering Design Diagram
Engineering design diagram for AC distribution cabinet
654.0
880.0
912.0
1036.0
1134.8
2000.0
206.2
387.5
800.0
Figure 1
PD380/600AFH-6/X1 engineering design diagram (front view, unit mm)
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104
Appendix 4
Engineering Design Diagram
800
250
100
303
663
833
994
2000
240
Figure 2
257
PD380/600AFH-6/X1 engineering design diagram (rear view, unit: mm)
NetSure801 Series Power Supply System
User Manual
Appendix 4
Engineering Design Diagram
654.0
880.0
912.0
1036.0
1134.8
2000.0
206.2
387.5
800.0
Figure 3
PD380/400AFH-6/X1 engineering design diagram (front view, unit: mm)
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User Manual
105
106
Appendix 4
Engineering Design Diagram
800
250
100
303
663
833
994
2000
240
Figure 4
257
PD380/400AFH-6/X1 engineering design diagram (rear view, unit: mm)
The engineering design diagrams PD380/400AFH-6/XF and PD380/600AFH-6/XF varies according to practical
configuration.
NetSure801 Series Power Supply System
User Manual
Appendix 4
Engineering Design Diagram
Engineering design diagram for DC distribution cabinet
258.0
270.0
76.0
106.1
135.3
570.3
654.0
912.0
1110.9
1534.4
2000.0
40.0
40.0
135.0
800.0
Figure 5
PD48/2500DF-6/X1 engineering design diagram (front view, unit: mm)
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108
Appendix 4
Engineering Design Diagram
92.1
432.9
2000.0
Figure 6
PD48/2500DF-6/X1 engineering design diagram (rear view, unit: mm)
NetSure801 Series Power Supply System
User Manual
Appendix 4
Engineering Design Diagram
106.1
258.0
270.0
76.0
135.3
570.3
654.0
912.0
990.4
2000.0
40.0
40.0
135.0
800.0
Figure 7
PD48/1600DF-6/X1 engineering design diagram (front view, unit: mm)
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110
Appendix 4
Engineering Design Diagram
92.1
432.9
2000.0
Figure 8
PD48/1600DF-6/X1 engineering design diagram (rear view, unit: mm)
The engineering design diagrams PD48/1600DF-6/XF and PD48/2500DF-6/XF varies according to practical
configuration.
NetSure801 Series Power Supply System
User Manual
Appendix 4
Engineering Design Diagram
Engineering design diagram for rectifier rack
600
67.5
30.5
121.7
2000
Figure 9
Rack2000-6 engineering design diagram (front view, unit: mm)
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User Manual
111
112
Appendix 4
Engineering Design Diagram
309.8
1599.3
Figure 10
Rack2000-6 engineering design diagram (rear view, unit: mm)
NetSure801 Series Power Supply System
User Manual
Appendix 4
600
Engineering Design Diagram
67.9
30.5
121.7
2000
Figure 11
Rack1000-6 engineering design diagram (front view, unit: mm)
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User Manual
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114
Appendix 4
Engineering Design Diagram
310.2
1156.6
Figure 12
Rack1000-6 engineering design diagram (rear view, unit: mm)
NetSure801 Series Power Supply System
User Manual
Appendix 5
Spare Part List
115
Appendix 5 Spare Part List
Spare part list (rectifier and monitoring module not included):
Table 6
Cabinet
Rectifier rack
BOM
02230436
03025735
23040022
03034558
PD380/400AFH-6/X1
AC distribution
03023191
cabinet
03027450
02470010
23040022
03034558
PD380/600AFH-6/X1
03023191
AC distribution
cabinet
03027450
02470010
PD48/1600DF-6/X1
DC distribution
cabinet
PD48/2500DF-6/X1
DC distribution
cabinet
23040022
03034558
03023191
03025735
23040022
03034558
03023191
03025735
Spare part list
Description
Assembly - SPD12Z-Class D SPD of PS-bottom cable exit - SPD-D2
Manufactured board - W4485Z - SPD13D - PS DC lightning proof board
LCD Module-JYG-12864J9G(R)-YS6L2-VB
Finished board - A6V6FU11 - A6V6FZB1 monitoring board - ROHS
Manufactured board - A2V6FZ - A2V6FX1 - PD380/600AFH-6/X1 AC/DC signal transfer
board
Manufactured board - A6V6FZ - A6V6FA1 – AC monitoring transformer board
SPD - VH40TA385M - 385Vac – 20kA - 40kA – 3-phase – contact-slot mounting - ROHS
LCD Module-JYG-12864J9G(R)-YS6L2-VB
Finished board - A6V6FU11 - A6V6FZB1 monitoring board - ROHS
Manufactured board - A2V6FZ - A2V6FX1 - PD380/600AFH - 6/X1 AC/DC signal transfer
board
Manufactured board - A6V6FZ - A6V6FA1 – AC monitoring transformer board
SPD - VH40TA385M - 385Vac - 20Ka - 40kA – 3-phase 3+1 SPD – contact-slot mounting ROHS
LCD Module-JYG-12864J9G(R)-YS6L2-VB
Finished Board-A6V6FU11-A6V6FZB1-Monitoring Board-ROHS
Manufactured board - A2V6FZ - A2V6FX1 - PD380/600AFH - 6/X1 AC/DC signal transfer
board
Manufactured board - W442FZ-SPD13D - power supply DC PS board
LCD Module-JYG-12864J9G(R)-YS6L2-VB
Finished Board-A6V6FU11-A6V6FZB1-Monitoring Board-ROHS
Manufactured board - A2V6FZ - A2V6FX1 - PD380/600AFH - 6/X1 AC/DC signal transfer
board
Manufactured board - W442FZ-SPD13D - power supply DC PS board
NetSure801 Series Power Supply System
User Manual
Appendix 6 Wiring Diagram
Appendix 6 Wiring Diagram
Back view
Cabinet
Power cable of the
monitoring module
PE
W01(04116174) match resistor
PE
W01(04116174) match resistor
Three- phase integrated busbar
Three- phase integrated busbar
Amplified back view of the rectifier subrack
CAN+ CAN-
A
PE
B
C
-48V
Figure 13
+0V
Rack1000-6 rectifier rack wiring diagram
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User Manual
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Appendix 6 Wiring Diagram
Back view
W01(04116174) match resistor
Front view
W01(04116174) match resistor
yellow green red blue yellow-green
yellow green red blue yellow-green
Three- phase integrated busbar
Cabinet
Cabinet
Three- phase integrated busbar
Three- phase integrated busbar
Amplified back view of the rectifier subrack
Figure 14
Rack2000-6 rectifier rack wiring diagram
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Appendix 6 Wiring Diagram
Yellow
Display
Black
W12
A6V6FU1
Figure 15
Left front door
Cabinet
Right front door
Cabinet
Left back door
Cabinet
Right back door
Cabinet
PD380/400AFH-6/X1 AC distribution cabinet wiring diagram (1)
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User Manual
118
Appendix 6 Wiring Diagram
Three- phase integrated busbar
N busbar
PE busbar
Figure 16
PD380/400AFH-6/X1 AC distribution cabinet wiring diagram (2)
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User Manual
119
Appendix 6 Wiring Diagram
Yellow
Display
Black
Figure 17
Left front door
Cabinet
Right front door
Cabinet
Left back door
Cabinet
Right back door
Cabinet
PD380/600AFH-6/X1 AC distribution cabinet wiring diagram (1)
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User Manual
120
Appendix 6 Wiring Diagram
Three- phase integrated busbar
N busbar
PE busbar
Figure 18
PD380/600AFH-6/X1 AC distribution cabinet wiring diagram (2)
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121
Appendix 6 Wiring Diagram
Inside view of the left front door
red
green
Yellow
Black
Audible alarm on
LCD
8-J1-2
J0
8-J1-1
J1
8-J1-8
8-J1-7
8-J1-6
8-J1-5
8-J1-4
8-J1-3
-48
0
Audible alarm off
Buzzer off
48V power of the
AC cabinet
48V power of the
AC cabinet
J3
Port of the new LCD
W01
+12
Indicator
Indicator
W01
-12
GND
+12
RJ45
Emergency lighting
control
LLVD
J2
Buzzer on
RS485 1J2
W02
Battery 2 LVD
Battery 1 LVD
A6V6FU11
J7
J4
J5
J6
Batt 4 current BI4Batt 4 current BI4+
Batt 3 current BI3Batt 4 current BI3+
GND
Batt 4 voltage Hall signal
J9 -12
Batt 3 voltage+12
PGND
Signal output
GND
Hall signal
+12
J8 -12
PGND
Signal output
+12
+12
GND
PGND
Hall signal
J10 -12
Signal output
+12
+12
To signal transfer board
RS485
1J3
Input of the new temp sensor
COM
Input of the old temp sensor
Port of the old LCD
1J1
To signal transfer board
JP2
JP1
Door
Cabinet
Cross door cable (4 pcs)
Figure 19
PD48/2500DF-6/X1 DC distribution cabinet wiring diagram
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Appendix 6 Wiring Diagram
Inside view of the left front door
red
green
Yellow
Black
Audible alarm on
Audible alarm off
LCD
8-J1-2
J1
J2
8-J2-8 Emergency lighting
8-J2-7 control
8-J2-6
8-J2-5 LLVD
8-J2-4
8-J2-3 Battery 2 LVD
8-J2-2
8-J2-1 Battery 1 LVD
J5
J6
48V power of the
AC cabinet
48V power of the
AC cabinet
Port of the new LCD
8-J1-1
8-J1-8
8-J1-7
8-J1-6
8-J1-5
8-J1-4
8-J1-3
J4
Buzzer off
J3
-48
0
J0
J7
Buzzer on
+12
Indicator
Indicator
-12
GND
+12
RJ45
RS485
1
Batt 4 current BI4RS485
Batt 4 current BI4+
Batt 3 current BI3Batt 4 current BI3+
Batt 4 voltage Batt 3 voltageInput of the new temp sensor
PGND
COM
Signal output
Input of the old temp sensor
+12
PGND
Port of the old LCD
Signal output
+12
PGND
Signal output
+12
To signal transfer board
To signal transfer board
JP2
1J2
8
1J3
1J1
JP1
Door
Cabinet
Cross door cable (4 pcs)
Figure 20
PD48/1600DF-6/X1 DC distribution cabinet wiring diagram
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