Shear-Induced Homogeneous Deformation Twinning in FCC Aluminum and Copper via Atomistic Simulation by Robert D. Boyer B.S. Materials Science and Engineering Case Western Reserve University SUBMITTED TO THE DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF SCIENCE IN MATERIALS SCIENCE AND ENGINEERING AT THE MASSACHUSETTS INSTITUTE OF TECHNOLOGY AUGUST 2003 © 2003 Massachusetts Institute of Technology. All rights reserved. Signature of Author: ......................................................................................................................... Department of Materials Science and Engineering August 22, 2003 Certified by: ...................................................................................................................................... Sidney Yip Professor of Nuclear Engineering Thesis Supervisor Accepted by: ..................................................................................................................................... Harry L. Tuller Professor of Ceramics and Electronic Materials Chair, Departmental Committee on Graduate Students Shear-Induced Homogeneous Deformation Twinning in FCC Aluminum and Copper via Atomistic Simulation by Robert D. Boyer Submitted to the Department of Materials Science and Engineering on August 22, 2003 in Partial Fulfillment of the Requirements for the Degree of Master of Science in Materials Science and Engineering Abstract The {111}<11 2 > shear stress-displacement behavior for face-centered cubic (fcc) metals, aluminum and copper, is calculated using empirical potentials proposed by Mishin and by Ercolessi, based on the embedded atom method (EAM), and compared with published ab initio calculations. In copper close agreement is observed in the results given by the Mishin potential for both the ideal shear strength and local atomic relaxation during shear, although the extent of plastic deformation before failure is over-predicted. In aluminum, both the Mishin and Ercolessi potentials are used, with only the former able to capture the majority of the behavior exhibited in first principle calculations. Both potentials are shown to have difficulties modeling the effects of directional bonding. Calculations of the multiplane generalized stacking fault energy in both materials reveal that aluminum has a longer range of atomic interaction than copper. Using molecular dynamics and static energy calculations, deformation twins are shown to form by homogeneous nucleation, slip and subsequent coalescence of partial dislocations in both copper and aluminum. The minimum energy path for formation of a two-layer microtwin, and the energy barriers to its further growth are analyzed for the two metals. The mechanism observed is interpreted with reference to existing work on the nucleation of microtwins in bodycentered cubic metals. Thesis Supervisor: Sidney Yip Title: Professor of Nuclear Engineering Acknowledgements I would like to first thank my advisor, Prof. Sidney Yip, for sticking with me and continually pushing me through a rough start to my graduate career. It is due in no small part to his tenacity in this arena that this thesis has been produced over the last few months and that I am well prepared to continue this work. I would like to acknowledge not just the financial support provided by Lawrence Livermore National Laboratory from award number B524480 but also technical discussions and useful advice provided by Dr. Alan Wan, Dr.Geoff Campbell, Dr Vasily Bulatov, and Dr. Wei Cai during my brief stay at LLNL and beyond. Prof. Ju Li and Dr. Shige Ogata deserve thanks for providing the first-principles calculations discussed in this thesis but more importantly for their technical feedback and helpful suggestions throughout the writing and analysis of this work. The other members of my research group have taught me much of what I know concerning the practice of computational materials science and have also supported me throughout this work by listening to me rant about bugs in my code and lending a hand when they could. In particular I would like to acknowledge Ting Zhu for his consistent willingness to answer my questions or discuss results. Elton Chang also deserves a nod for getting me started in my studies of deformation twinning and providing much of the background to my work. My friends have kept me afloat through the last few years, and for this I am grateful. In particular I would like to thank Andy for putting up with me all year in close quarters, and Megan and Amanda for reading thesis drafts and listening to presentations before they were bearable. Lastly, without my family I would not be at MIT, and I would never be the person that I am becoming. The have instilled so much in me over the years and thankfully continue to do so. Contents 1 Introduction 12 1.1 Motivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.2 Problem Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2 Background 16 2.1 Empirical Potentials: The Embedded Atom Method . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.2 Deformation Twinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3 Ideal Shear Strength of FCC Al and Cu 26 3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 3.2 Shear Stress-Displacement Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 3.3 Local Atomistic Relaxation During Shear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3.4 Multiplane Generalized Stacking Fault Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 3.5 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 4 Deformation Twinning in FCC Metals 48 4.1 Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4.1.1 Quasi 2-D Molecular Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4.1.2 1-D Chain Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 4.2 Mechanism for Twinning in Bulk Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 4.3 Mechanism for Twinning in Bulk Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 4.4 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 5 Conclusions 70 5.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 5.2 Future Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 A Cohesive Energy for EAM Potentials 76 Bibliography 78 List of Figures 2-1 Schematic of a twinned lattice described by reflection across a mirror plane, which can be seen by the reversal of the stacking sequence across the twin boundary. 2-2 Illustration of lattice deformation mechanisms. The undeformed lattice is given for reference in (a) compared to elastic deformation via homogeneous shear strain (b), and two plastic deformation mechanisms, dislocation slip (c), and deformation twinning (d). 2-3 Schematic of the {111} plane in the fcc structure illustrating the primary slip system indicated by the Burger’s vector, b, the twinning direction and partial Burger’s vector, labeled bp, and the stacking sequence in this lattice where successive {111} planes are centered over C, B, and A. 3-1 Six-atom unit cell where the x, y, and z unit vectors are ao[11 2 ]/2, ao[ 1 10]/2, and ao[111], respectively, and the atomic positions given as fraction of the unit vectors are (0, 0, 0), (1/2, 1 /2, 0), (1/3, 0, 1/3), (5/6, 1/2, 1/3), (2/3, 0, 2/3), and (1/6, 1/2, 2/3). 3-2 {111} <11 2 > simple (closed symbols) and pure (open symbols) shear stress-displacement response for copper using the Mishin copper potential. Published DFT curves [Ogata 2002] are shown for comparison. 3-3 {111} <11 2 > simple (closed symbols) and pure (open symbols) shear stress-displacement response for aluminum using (a) the Mishin aluminum potential and (b) the Ercolessi potential. Published DFT curves [Ogata 2002] are presented for comparison in both cases. 3-4 Schematic of the local atomic mechanisms for accommodating shear displacement in copper (a) and aluminum (b). Black arrows indicate behavior observed with both DFT and the Mishin copper or Mishin aluminum potential, respectively, while the white arrows indicate relaxation predicted only by the Mishin aluminum potential. The z direction out of the plane of the paper is the [111]. 3-5 Atomic relaxation patterns presented as the change in interplanar distance as a function of displacement during pure {111} <11 2 > shear of copper. Calculations performed with the Mishin copper potential (closed symbols). DFT curves (open symbols) are presented for comparison [Ogata 2003]. 3-6 Atomic relaxation patterns presented as the change in interplanar distance as a function of displacement during pure {111} <11 2 > shear of aluminum. Calculations performed with (a) the Mishin aluminum potential and (b) the Ercolessi potential (closed symbols). DFT curves (open symbols) are presented for comparison in both cases [Ogata 2003]. 3-7 Schematic illustrating examples of the three regimes of the multiplane generalized stacking fault energy: dislocation slip, n = 1, deformation twinning, n = 2, 3, 4..., and affine shear, n = ∞. 3-8 Unrelaxed generalized stacking fault energy for copper {111}<11 2 > slip calculated with the Mishin copper (closed symbols) and DFT (open symbols) [Ogata 2002]. The unrelaxed affine shear stress-displacement response previously discussed is shown for comparison. 3-9 The multiplane generalized stacking fault energy calculated with the Mishin copper potential. In this figure the plot of the n = 15 case is essentially overlaid on the n = ∞ case. 3-10 Unrelaxed generalized stacking fault energy for aluminum {111}<11 2 > slip calculated with the Mishin aluminum (closed symbols) and DFT (open symbols) [Ogata 2002]. The unrelaxed affine shear stress-displacement response previously discussed is shown for comparison. 3-11 The multiplane generalized stacking fault energy for aluminum calculated with the Mishin aluminum potential. Aluminum shows significant asymmetry for the n = 1 case and has not converged to the affine case even at n = 15. 4-1 Undeformed supercell for “quasi-two-dimensional“ molecular dynamics simulations containing 6912 atoms. 4-2 Diagram of the simplified energetic model used to describe deformation of an fcc lattice by displacement in the <11 2 > direction. Each atom represents a {111} plane constrained to move as a rigid unit. 4-3 Energy versus shear displacement for strain controlled molecular dynamics simulation of aluminum under {111}<11 2 > shear. 4-4 A series of snapshots from the molecular dynamics simulation of {111}<11 2 > shear deformation in aluminum depicting homogeneously nucleated partial dislocations gliding past one another to form a twinned structure. Atoms are colored based on the symmetry of their local environment. 4-5 An analysis of one-layer slip calculated with the 1-D chain model. This analysis corresponds to the generalized stacking fault energy for aluminum calculated with the Mishin aluminum potential. 4-6 Excess energy surface for general [11 2 ] displacement on two adjacent (111) planes in aluminum. The energy minimum at α is the intrinsic stacking fault energy for fcc aluminum, β is the energy minimum for a two-layer microtwin, and δ is the barrier for displacement in the anti-twinning direction on two adjacent planes. 4-7 The minimum energy path for shear deformation of aluminum overlaid on the energy contour for generic displacement of two adjacent (111) planes in the [11 2 ] direction calculated with the simplified energy model. 4-8 Energy versus number of slipped partial dislocations determined using a simplified energetic model. 4-9 Schematic illustrating the imposed deformation for the multiple layer growth analysis. 4-10 Representative snapshots from the “quasi-two-dimensional” molecular dynamics simulation of {111}<11 2 > shear deformation in copper. Atoms are colored based on the symmetry of their local environment. 4-11 System energy versus shear displacement for {111}<11 2 > shear deformation in copper via molecular dynamics simulation. 4-12 An analysis of one-layer slip calculated with the 1-D chain model. This analysis corresponds to the generalized stacking fault energy for copper calculated with the Mishin copper potential. 4-13 Excess energy surface for general [11 2 ] displacement on two adjacent (111) planes in copper. The energy minimum at α is the intrinsic stacking fault energy for fcc aluminum, β is the energy minimum for a two-layer microtwin, and δ is the barrier for displacement in the anti-twinning direction on two adjacent planes. 4-14 The minimum energy path for shear deformation in copper determined by the simplified energy model overlaid on the energy contour for generic displacement of two adjacent (111) planes in the [11 2 ] direction. 4-15 Energy versus number of slipped partial dislocations determined using a simplified energetic model. A-1 Cohesive energy as a function of lattice parameter for the Mishin copper (a), Mishin aluminum (b), and Ercolessi aluminum (c) potentials. List of Tables 3-1 Material properties determined experimentally and with the EAM potentials used in the current work. The table includes equilibrium lattice constants, ao, cohesive energies, Ec, bulk moduli, B, elastic constants, Cij, vacancy formation energies, Efvac, stacking fault energies, ESFE, and phonon frequencies, ν. 3-2 Ideal pure shear and ideal simple shear strengths (σ r and σ u respectively) for aluminum and copper calculated with empirical potentials and DFT [Ogata 2002]. Chapter 1 Introduction 1.1 Motivation Ab initio electronic structure calculations such as those provided by density functional theory (DFT) are powerful tools for the study of mechanical behavior of materials because of their ability to accurately model the process of bonds breaking and reforming [Kioussis 2002]. The strength of these methods is derived from tracking valence electron interactions, which requires significant computational work. The length and timescales currently accessible to ab initio methods are limited by the computationally intensive nature of the calculations. Empirical potentials allow for faster calculation by following only atomic interactions and ignoring electronic degrees of freedom. As a result larger and more complex systems can be treated with certain reduction in accuracy. By fitting to a wide array of ab initio data as well as experimentally derived properties recent potentials are able to capture increasingly more complex behavior relating to the nature of atomic bonding and its consequences. Ab initio calculations are ideally suited to studying the properties of homogeneous systems, especially when the effects of atomic bonding are of interest. The ideal shear strength, which has important implications for understanding the deformation and failure of materials, is such a property. Ab initio results are also useful for benchmarking empirical potentials which then can be used for deformation problems that require larger systems, such as those containing extended defects. The present work is an attempt to determine where empirical potentials are a suitable replacement for first principle methods by comparing calculations using recently developed embedded atom potentials with DFT results already in the literature. Specifically, the study of homogeneous deformation twin nucleation in face-centered cubic (fcc) metals will be addressed with copper and aluminum as test cases. Twinning has recently been shown to be an important deformation mechanism in nanocrystalline fcc metals [Yamakov 2002, Chen 2003]. In addition, twinning has long been observed in high strain rate deformation of these metals [Blewitt 1957, Meyers 2001]. Heterogeneous nucleation of twinned structures has been shown computationally to occur at crack tips [Farkas 2001, Hai 2003] and grain boundaries [Yamakov 2002]. In body-centered cubic (bcc) metals, homogeneous deformation twin nucleation has been observed with atomistic simulations and described in terms of energetic models [Chang 2003]. The aim of this work is to carefully consider the viability of homogeneous deformation twin nucleation in fcc metals, following a recent study of bcc molybdenum by Chang, in the context of low temperature, high strain rate, and an orientation favorable for twin formation. 1.2 Problem Statement The deformation responses of fcc aluminum and copper under {111}<11 2 > shear loading are studied using empirical interatomic potentials developed by several authors [Mishin 2001, Ercolessi 1994, Mishin 1999]. First, the ideal shear stress-displacement curves and multiplane generalized stacking fault energy of the materials are calculated to determine differences in both the bond localization and atomic relaxation patterns in these two metals. Molecular dynamics simulations and simple energetic models are then used to explore the mechanism for twin formation in defect-free fcc lattices. The ideal shear strength, the upper limit to material strength under shear [Roundy 1999], and the shear strain at this maximum stress are obtained from {111}<11 2 > shear stressdisplacement curves calculated using empirical potentials. The multiplane generalized stacking fault energy in this shear system is calculated to capture the energy cost for shearing adjacent atomic planes. This quantity is normalized by the number of pairs of adjacent planes, n, being sheared, and is analyzed here in terms of three distinct regimes, affine shear strain, n = ∞, single plane slip corresponding to partial dislocation motion, n = 1, and multiple plane slip associated with deformation twinning, n = 2, 3, 4, etc. The shear-displacement response and both the n = ∞ and n = 1 case of the multiplane generalized stacking fault energy are directly compared with published DFT calculations [Ogata 2002] to show the extent to which the empirical potentials can capture the essential feature brought out by first-principles calculation. The energy of the multiplane case, which is relatively difficult to determine with DFT, is calculated using the empirical potentials. Examining the generalized stacking fault energy for these two systems illustrates the relative degree of bond localization in aluminum and copper. In addition the local atomic relaxation patterns obtained with empirical potentials are determined and related to the patterns given by DFT. Quasi-two-dimensional molecular dynamics simulation of high strain rate, low temperature shear applied in the <11 2 > direction on the {111} plane to both aluminum and copper is used to probe the feasibility of homogeneous deformation twinning in fcc metals. Using a simplified model for energetic calculations, the energy barriers to deformation twinning are calculated. In this way a minimum energy path for strain-controlled deformation in these two metals is determined and informs the analysis of the molecular dynamic simulations. In addition, the energy required for growth of the twinned structure after nucleation is investigated using the same energetic model. Chapter 2 Background 2.1 Empirical Potentials: The Embedded Atom Method The current work will primarily employ empirical potentials described by the Embedded Atom Method (EAM). The EAM was originally developed by Daw and Baskes [1983] as an improvement to the standard pair potential. With typical pair potentials the total energy of the system is the sum of the energy between each pair of atoms: E= 1 ∑V (rij ) 2 i ,≠ j (2.1) where the contribution of each atomic pair is given by a function, V(rij), where rij is the distance between atoms i and j [Lennard-Jones 1924a, Lennard-Jones 1924b]. The function V(rij) is determined by fitting experimental data for the material of interest, such as the equilibrium lattice constant and cohesive energy, to standard mathematical forms. With a pair potential, all atomic bonds are considered completely independent of one another. This is a particularly poor assumption for metals where bonding is often described by a sea of valence electrons delocalized from their associated ions [Ashcroft 1976]. The pair potential’s description of completely independent atomic bonds ignores two major contributors to the nature of atomic bonding, namely local environment and many-body effects. For example, cohesive energy calculated with a pair potential scales linearly with coordination number, Z, since the energy of each atomic bond is determined solely by the separation between the atom pair. In reality the energy contributed by an additional atomic bond can be shown to scale approximately as -Z-1/2 [Heine 1990, Daw 1993]. Another illustration of local environment affecting the nature of bonding is the relaxation of a metallic surface. Experimentally, interplanar spacings near a surface are shown to be contracted relative to the bulk, which can be related to an increase in bond strength due to lower coordination. A pair potential cannot capture this environment dependent behavior and the surface contraction is not observed [Daw 1993]. Just as pair potentials calculate energy based on the interactions between pairs of atoms potentials can be constructed that include interactions between clusters of three, four, or more atoms. These many-body interactions are necessary to observe symmetry and angle-dependent properties. The simplest example of a property dependent on many-body effects is the open crystal structure. Without some many-body term, all structures become close-packed. It is therefore impossible to create a pair potential that produces, for example, a relaxed bcc structure. To address these problems, EAM potentials contain an additional term to account for the local electron density surrounding each atom. The term “Embedded Atom Method” is actually derived from the picture of an atom “embedded” in this cloud of electrons. These potentials take the following form: 1 E = ∑ Gi ∑ ρ j (rij ) + ∑ V (rij ) i j ≠i 2 i ,≠ j (2.2) where Gi is the embedding function, ρj is the electron density calculated as a sum of contributions from neighboring atoms, and V(rij) is the energy of two-atom interactions, essentially a pair potential. With this general form in place, a wide range of fitting schemes have been employed to develop physically meaningful potentials for a variety of metallic systems. In general, one or both of the terms in a potential are fit to empirical data such as lattice constants, cohesive energy, or elastic constants. A recent advance in potential development is the use of ab initio data as an additional input parameter for EAM potentials with the goal of obtaining accurate information about configurations far from equilibrium. These regions of configurations space are often difficult to probe experimentally and have not traditionally been included in the fitting parameters for EAM potentials. The three potentials used in this work were developed using both first principles and experimental information. The first potential employed a force-matching scheme, in which a first principles method [Sankey 1989] was used to generate a database of atomic forces and their consequent atomic trajectories for a range of structures representing bulk and defect configurations for aluminum. A potential with the form of Eq. 2.2 was then fit to match as accurately as possible the first principles trajectories. Experimental parameters such as the equilibrium lattice constant, the intrinsic stacking fault energy, and the elastic constants were used as additional constraints in the fitting. Ercolessi and Adams developed this force-matching scheme and used it to produce a potential for aluminum [Ercolessi 1994] that will be referred to hereafter simply as the Ercolessi potential. The present study employs an additional potential for aluminum that was developed by Mishin et al utilizing a database of ab initio structural energies instead of the atomic trajectories used in the force-matching scheme [Mishin 1999]. In addition, Mishin et al introduced an algorithm for rescaling ab initio data to account for some of the systematic errors produced by ab initio methods. The goal of the rescaling was to improve the compatibility of parameters calculated with ab initio methods and those determined experimentally prior to fitting a potential with the two data sets. The potential used to model copper throughout the current study was developed using the same technique as the aluminum potential determined by Mishin et al. However, structures were added to the database of calculated energies in order to more carefully capture the repulsive range of atomic interactions [Mishin 2001]. These two potentials will be referred to as the Mishin aluminum and Mishin copper potentials, respectively. 2.2 Deformation Twinning Deformation twinning is an important mode of plastic deformation for many materials, especially metals with body-centered cubic, hexagonal close-packed, and other lower symmetry structures [Murr 1997, Chichili 1998]. A wider range of materials including fcc metals, intermetallic compounds, metal alloys, semiconductors, and even complicated mineral structures also exhibited deformation twinning under specific conditions [Blewitt 1957, Suzuki 1958, Haasen 1958, Paxton 1985, Christian 1987, Pirouz 1987, Christian 1988, Androussi 1989, Huang 1996, El-Danaf 1999, Liao 2003, Meyers 2003]. Deformation at low temperature, high-strain rates and nanocrystalline grain structures promote twinning in fcc metals [Blewitt 1957, Meyers 2003, Chen 2003]. The theory and experimental work concerning deformation twinning presented here has been reviewed by a number of authors [Reed-Hill 1963, Mahajan 1973, Gray 1990, Christian 1995] Formally, a twin refers to a region within a lattice that can be described as either a reflection across the boundary between the parent lattice and the twin or a rotation of 180o about a specific axis. Often both the reflection and rotation descriptions are simultaneously accurate, and in either case the bulk structure of the twinned region is equivalent to that of the original lattice. The twin boundary is therefore critical in describing the energetics of this defect. The shaded region in Figure 2-1 is a schematic of a twinned structure, which exhibits a reversal of stacking order that can be described by a mirror plane at the twin boundary. A C B A B C A C B A Mirror plane/Twin Boundary Figure 2-1: Schematic of a twinned lattice described by reflection across a mirror plane, which can be seen by the reversal of the stacking sequence across the twin boundary. Both dislocation slip and deformation twinning are illustrated in Figure 2-2. These are the two primary deformation mechanisms exhibited by a crystal lattice to accommodate large strains. In Fig. 2-2, each sheet represents a crystallographic plane of atoms. The picture of an undeformed lattice is given in Fig. 2-2 (a). The elastic regime for shear deformation can be described by homogeneous shear strain where each plane is displaced relative to the plane below it by some common distance (Fig. 2-2 (b)). Dislocation slip is illustrated in Fig. 2-2 (c) where a single pair of planes is displaced relative to one another by a full lattice spacing in the shear direction and thereby accommodates strain for the entire crystal lattice. Fig. 2-2 (d) demonstrates deformation twinning where many adjacent pairs of planes are displaced relative to one another. This creates the reorientation of the original lattice that can be described by the reflection across a twin boundary as shown in Fig. 2-1. a) b) c) d) Figure 2-2: Illustration of lattice deformation mechanisms. The undeformed lattice is given for reference in (a) compared to elastic deformation via homogeneous shear strain (b), and two plastic deformation mechanisms, dislocation slip (c), and deformation twinning (d). The formal constraints of deformation twinning as a mechanism for plastic deformation can be exploited to determine the primary twinning systems for a given structure. Figure 2-3 is a schematic of a {111} plane in the fcc structure where a full Burger’s vector, b, is found along the <110> directions. The full Burger’s vector can be dissociated in to partial Burger’s vectors, bp, in the <112> directions. In addition the three positions labeled A, B, and C indicate the stacking sequence for the {111} close-packed planes in the fcc structure. The favorable twinning system for the fcc materials that are the focus of this work is the {111}<11 2 > with each atom being displaced, in a fully formed twin, by the partial Burger’s vector ao[11 2 ]/6 on the {111} plane. This displacement corresponds to an intrinsic stacking fault in the fcc lattice. However, when a succession of adjacent planes are displaced relative to each other by a partial Burger’s vector they form a fcc lattice with a reversed stacking sequence from the parent lattice, which is a twinned structured. bp bp b A B C Figure 2-3: Schematic of the {111} plane in the fcc structure illustrating the primary slip system indicated by the Burger’s vector, b, the twinning direction and partial Burger’s vector, labeled bp, and the stacking sequence in this lattice where successive {111} planes are centered over C, B, and A. In general, the stress required to form deformation twins in fcc metals is larger than the stress needed for dislocation slip [Huang 1996]. In addition, the contribution of deformation twinning to the overall strain in these materials has been shown to be sensitive to both strain rate and temperature. At high strain rates and low temperatures deformation twinning becomes an increasingly favored method of relieving large shear strain in the lattice. A brief discussion of representative experimental work exhibiting deformation twinning in fcc metals is presented with the goal of providing a context for physically relevant modes of twinning in these systems. Each example illustrates one of the specific conditions favoring deformation twinning, low temperature, high strain rate, and small grain size. One of the earliest experimental evidences of twinning in a fcc metal was provided by Blewitt, Coltman, and Redman in their low temperature study of deformation in copper [1957]. Single crystal specimens were pulled in tension at 4.2 K and 77.3 K. At both temperatures twinning was observed after extensive plastic deformation via slip. This was in contrast to earlier experiments at higher temperatures, which exhibited no twinning behavior. A stronger orientation dependence for twin formation was observed at 77.3 K, which further indicates that low temperatures in general favor twinning relative to dislocation slip. Meyers et al have shown deformation twin formation as a result of “ultra-short shock pulses” in copper [2003]. Laser-induced shock pulses of about 5 nanoseconds were generated in single-crystal copper and in situ x-ray diffraction techniques were used to measure the strain rate and local stress at the shock front. Twinning was observed in shocked specimens subjected to a pulse of 40 GPa or more. The maximum strain rates in this study were determined to be on the order of 1 × 107 s-1 with expectation that the technique could be used to reach strain rates as high as 1 × 109 s-1 [Meyers 2001]. Nanocrystalline aluminum films deformed by both microindentation and mechanical grinding with a mortar and pestle have been shown to exhibit deformation twinning. [Chen 2003]. A critical dependence on grain size is observed with no twinning seen in samples with grain sizes larger than 40 nm. The occurrence of twinning under the action of only a mortar and pestle indicates that extremely high stresses are not necessary for twin formation in nanocrystalline materials. The work performed by Chen et al has validated recent computer simulations of twin formation in nanocrystalline aluminum [Yamakov 2002a, Yamakov 2002b Bilde-Sørensen 2003]. Large-scale molecular dynamics simulations of nanocrystalline columnar grains have predicted a wide array of complex dislocation processes in aluminum with small grain size. Included in these dislocation processes is the formation of twinned structures from the successive emission of partial dislocations from grain boundaries onto adjacent planes. Deformation twins have been observed experimentally at the tips of cracks in thin foil specimens of copper [Chen 1999] and at crack tips on the edge of TEM specimens in aluminum [Pond 1981]. The mechanism for twin formation under the influence of an atomically sharp crack in aluminum has been studied computationally [Farkas 1999, Tadmor 2003]. The later example uses a quasi-continuum approach coupling continuum bulk behavior to atomistic modeling near the crack tip to study the effect of crack tip morphology, loading mode, and crystallographic orientation on deformation mechanisms in aluminum. These simulations found good agreement with experimental results. Deformation twin formation by emission of successive partial dislocations on adjacent {111} planes was exhibited for combinations of crystallographic orientation and loading condition where the critical resolved shear stress lay along the direction of the partial Burger’s vector in the fcc structure. The computational work presented so far for fcc metals exhibits heterogeneous nucleation via partial dislocations emitted from cracks and grain boundaries. Homogeneous nucleation has been explored in bcc metals with molecular dynamics simulation [Chang 2003]. In this system nucleation of a two-layer microtwin was observed upon shear loading in the [111] direction on the ( 11 2) plane, which is the twinning system for the bcc structure. Homogeneous deformation twin nucleation in fcc metals would likely require highly favorable conditions in terms of strain rate, temperature, and shear deformation direction. Chapter 3 Ideal Shear Strength of FCC Al and Cu 3.1 Introduction Ideal shear stress-displacement behavior is fundamental to understanding the onset of plasticity and eventual fracture in a material. Materials typically exhibit regions of linear and non-linear elastic behavior before yielding and entering a regime of plastic deformation. The maximum shear stress achievable is the ideal shear strength, which can be viewed as an upper limit to the lattice’s resistance to mechanical stress. The ideal shear strength marks the breaking of bonds and the onset of plasticity. The current work calculates the ideal stress-displacement behavior for two fcc materials, copper and aluminum, with the goal of probing the local atomic relaxation patterns and degree of bond localization in these two materials using empirical potentials. Insight into the nature of atomic bonding in terms of directionality and bond localization can inform the study of local atomic relaxation patterns and the deformation mechanisms favored by a material [Ogata 2002]. These fundamental properties and behaviors are, in general, accessible using highly accurate ab initio techniques such as density functional theory (DFT) [Hohenberg 1964, Kohn 1965]. However, the limitations of theses methods in terms of length and time scales limit the general use of ab initio methods for atomistic simulation. Finding less computationally intensive methods, such as empirical potentials, capable of capturing the physical behavior predicted by the more rigorous ab initio techniques would allow for longer simulations on larger systems without losing the essential physics of the mechanisms of interest. This work aims to determine how well empirical potentials can account for the essential behavior of shear deformation revealed by published DFT results. 3.2 Shear Stress-Displacement Response Stress-displacement curves for both pure affine shear (σ=0 except σ13) and simple affine shear (finite shear displacement with no relaxation) were calculated for copper and aluminum using the Embedded Atom Method (EAM) type empirical potentials discussed previously [Mishin 2001, Ercolessi 1994, Mishin 1999]. Material properties and potential parameters including cohesive energies, potential cutoffs, and equilibrium lattice parameters for each of these potentials are listed in Table 3-1. For all calculations the initial fcc supercell was built with the x, y, and z-axes along <11 2 >, < 1 10>, and <111> directions, respectively, using the repeatable six atom unit cell shown in Figure 3-1 and the appropriate equilibrium lattice constant for the potential. In each case the value of the equilibrium lattice parameter for the potential was verified by plotting the cohesive energy as a function of lattice parameter. These curves are included in Appendix A. For the pure and simple affine shear cases, periodic boundary conditions are employed to model an infinite homogeneous bulk. The conjugate gradient method [Press 1996] was employed to relax the stress components other than the imposed σ13 by minimizing the energy with respect to the supercell shape and dimensions. C B <112> A <110> <111> Figure 3-1: Six-atom unit cell where the x, y, and z unit vectors are ao[11 2 ]/2, ao[ 1 10]/2, and ao[111], respectively, and the atomic positions given as fraction of the unit vectors are (0, 0, 0), (1/2, 1/2, 0), (1/3, 0, 1/3), (5/6, 1/2, 1/3), (2/3, 0, 2/3), and (1/6, 1/2, 2/3). Table 3-1: Material properties determined experimentally and with the EAM potentials used in the current work. The table includes equilibrium lattice constants, ao, cohesive energies, Ec, bulk moduli, B, elastic constants, Cij, vacancy formation energies, Efvac, stacking fault energies, ESFE, and phonon frequencies, ν. Aluminum Experimental1 Mishin 1 2 Ercolessi Copper Experimental3 Mishin3 Lattice properties ao (angtroms) 4.05 4.05 4.032* 3.615 3.615 Ec (eV/atom) -3.36 -3.36 -3.36 3.54 3.54 11 0.79 0.79 0.809* 1.383 1.383 B (10 Pa) C11 (1011 Pa) 1.14 1.14 1.181* 1.7 1.699 11 0.616 0.616 0.623* 1.225 1.226 11 C44 (10 Pa) 0.316 0.316 0.367* 0.758 0.762 Efvac 0.68 0.68 0.69* 1.27 1.272 ESFE (mJ/m ) 166, 120-144 146 104 45 44.4 νL(X) (THz) 9.69 9.31 9.29 7.38 7.82 νT(X) (THz) νL(L) (THz) 5.8 5.98 5.8 5.16 5.2 9.69 9.64 9.51 7.44 7.78 νT(L) (THz) 4.19 4.3 4.02 3.41 3.32 νL(K) (THz) νT1(K) (THz) νT2(K) (THz) 7.59 7.3 8.38* 5.9 6.22 5.64 8.65 5.42 8.28 7.5* 5.34* 4.6 6.7 4.65 7.17 C12 (10 Pa) (eV) 2 Ref: 1 - [Msihin 1999], 2 – [Ercolessi 1994], 3 – [Mishin 2001] - * indicates data fit to different experimental values than shown here The {111}<11 2 > shear stress-displacement response for copper (both pure and simple shear), calculated with the Mishin copper potential, is shown in Figure 3-2. The calculated displacements are normalized by the partial Burgers vector, bp = ao[11 2 ]/6, where ao is the equilibrium lattice parameter for the potential in use. The normalization allows for direct comparison of the extent of deformation both between copper and aluminum and between the two aluminum potentials, which have slightly different equilibrium lattice constants. The stress as calculated by the empirical potential is systematically higher than the DFT curves [Ogata 2002] for both pure and simple shear in copper. The ideal shear strength of copper for the relaxed case calculated with the Mishin copper potential is 15% higher than the value calculated by DFT. In addition the extent of deformation at the maximum stress given in terms of displacement is significantly over-predicted by the empirical potential (x/bp = 0.28 with the Mishin copper potential versus 0.19 with DFT) (Table 3-2). 4.5 4.0 Stress(Gpa) 3.5 unrelaxed Mishin relaxed Mishin unrelaxed DFT (VASP) relaxed DFT (VASP) 3.0 2.5 2.0 1.5 1.0 0.5 0.0 0 0.1 0.2 0.3 0.4 0.5 x/bp Figure 3-2: {111} <11 2 > simple (closed symbols) and pure (open symbols) shear stressdisplacement response for copper using the Mishin copper potential. Published DFT curves [Ogata 2002] are shown for comparison. 4.0 3.5 Stress(Gpa) 3.0 2.5 unrelaxed Mishin relaxed Mishin unrelaxed DFT relaxed DFT 2.0 1.5 1.0 0.5 0.0 -0.5 0 0.1 0.2 0.3 0.4 0.5 x/bp (a) 4.0 3.5 Stress(Gpa) 3.0 2.5 unrelaxed Ercolessi relaxed Ercolessi unrelaxed DFT relaxed DFT 2.0 1.5 1.0 0.5 0.0 -0.5 0 0.1 0.2 0.3 0.4 0.5 x/bp (b) Figure 3-3: {111} <11 2 > simple (closed symbols) and pure (open symbols) shear stressdisplacement response for aluminum using (a) the Mishin aluminum potential and (b) the Ercolessi potential. Published DFT curves [Ogata 2002] are presented for comparison in both cases. The {111}<11 2 > shear stress-displacement curves for aluminum calculated with both the Ercolessi and Mishin aluminum potentials are shown in Figure 3-3. Both potentials give simple shear stress values systematically less than DFT results, although the maximum simple shear stress given by the Mishin aluminum potential is only 3.6% lower than the DFT versus a value 41% lower given by the Ercolessi potential. The relaxed ideal shear strength given by the Mishin potential is 10% higher than DFT values while the Ercolessi potential produced a relaxed ideal shear strength 32% lower than DFT calculation. The extent of deformation at the ideal shear strength for each is x/bp = 0.21 and 0.33 for the Mishin and Ercolessi potentials respectively. Table 3-2: Ideal pure shear and ideal simple shear strengths (σ r and σ u respectively) for aluminum and copper calculated with empirical potentials and DFT [Ogata 2002]. potential/method Al r u σ (GPa) σ (GPa) Cu r u σ (GPa) σ (GPa) Mishin Ercolessi 3.12 1.91 3.60 2.19 2.91 3.92 DFT 2.84 3.73 2.16 3.42 The ideal shear strength calculated by each potential as well as published values calculated with Density Functional Theory (DFT) [Ogata 2002] are presented in Table 3-2. In comparing the two fcc metals, DFT calculations show aluminum to have a larger range of non-linear elastic deformation prior to reaching the ideal strength (xmax/bp=0.28 in Al versus 0.19 in Cu for the pure shear case). DFT calculations of the electron density in these two metals indicate that copper exhibits essentially spherical charge densities while the charge density in aluminum is localized which causes directional bonding. However, the form of the EAM potentials is incapable of containing information about bond directionality. Ogata and Li have attributed the extended range of non-linear elastic deformation and consequently higher ideal shear strength in aluminum versus copper that is observed with DFT to aluminum’s directional bonding. Without the effects of aluminum’s directional bonding, the correct ordering of the extent of elastic deformation between the two metals has not been observed with the EAM potentials, although agreement between behavior predicted by DFT and empirical potentials for each metal is reasonable. 3.3 Local Atomistic Relaxation During Shear A key advantage of atomistic simulation is the ability to track, in situ, local atomic behavior. In this study of pure {111}<11 2 > shear stress-displacement, this capacity allows for careful observation of the mechanisms by which the fcc lattice accommodates shear displacement. These mechanisms can be directly related to the nature of atomic bonding in aluminum and copper [Ogata 2002] and it is of interest to determine the extent to which empirical potentials can capture this detailed behavior. In the pure shear stress-displacement calculations described in the previous section, supercell shape and dimensions were relaxed such that the components of stress other than the imposed shear stress, σ13, were equal to zero. No relaxation of the other shear stress components was necessary because the symmetry of the fcc structure. The x, y, and z-axes are set up along the <11 2 >, < 1 10>, <111> respectively, and a change in length of these basis vectors normalized by the number of planes along each direction yields the change in interplanar spacing for the system. The observed relaxation can be directly related to the preferred local atomic mechanism for accommodating shear displacement. To illustrate consider two adjacent (111) planes in copper being sheared relative to one another in the [11 2 ] direction. An atom on one (111) plane can be said to slide relative to the (111) plane below it in the [11 2 ] direction. The scenario is presented schematically in Figure 34. In copper, the bottom plane contracts in the x-direction and expands in the y-direction while the two planes do not move relative to each other in the z-direction. As the white atom in Fig 34(a) moves in the x direction relative to the gray plane of atoms below it the system minimizes the energy associated with the shearing processes when the atoms directly in the path of the upper layer move away from the path of shear and the new nearest neighbor atom comes to meet the atom being sheared in it’s direction. In Fig. 3-4 the white atom is centered over the three gray atoms on the left which corresponds to x/bp=0. The atom has moved a full partial Burger’s vector x/bp=1 when it is centered above the three gray atoms on the right. This position corresponds to an intrinsic stacking fault in the fcc lattice. Figure 3-5 shows quantitatively the relaxation patterns observed using the Mishin copper potential by plotting interplanar spacing in the x, y, and z directions as a function of displacement. The displacement is again normalized by the partial Burger’s vector of the system. At x/bp = 0.5, the Mishin copper potential shows approximately 7% expansion in the [ 1 10] and a 6% contraction in the [11 2 ] direction. Calculations using the Mishin copper potential exhibit close agreement with DFT calculations of atomic relaxation during {111}<11 2 > shear. [110] [112] a) Cu b) Al Figure 3-4: Schematic of the local atomic mechanisms for accommodating shear displacement in copper (a) and aluminum (b). Black arrows indicate behavior observed with both DFT and the Mishin copper or Mishin aluminum potential, respectively, while the white arrows indicate relaxation predicted only by the Mishin aluminum potential. The z direction out of the plane of the paper is the [111]. 1.08 1.06 1.04 Mishin <101> Mishin <112> Mishin <111> DFT <101> DFT <112> DFT <111> a/ao 1.02 1 0.98 0.96 0.94 0.92 0 0.1 0.2 0.3 0.4 0.5 x/bp Figure 3-5: Atomic relaxation patterns presented as the change in interplanar distance as a function of displacement during pure {111} <11 2 > shear of copper. Calculations performed with the Mishin copper potential (closed symbols). DFT curves (open symbols) are presented for comparison [Ogata 2003]. Using the Mishin aluminum potential, two {111} planes sheared relative to one another in the <11 2 > direction exhibit expansion in the z-direction while the lower plane expands in the x-direction and contracts in the y-direction (Fig.3-4b). Figure 3-6 contains the relaxation patterns given by both aluminum potentials and each is compared to DFT calculation. The Mishin aluminum potential exhibits an 8% increase in the (111) interplanar distance versus a 6% increase observed with DFT. Contraction in the y –direction again shows the correct trend and is less than 1% higher than the DFT value. However, a 2% increase in the (11 2 ) interplanar spacing seen with the Mishin aluminum potential is not observed with DFT. The Mishin aluminum potential exhibits an artifact near the theoretical energy peak which corresponds to σ13 = 0 at x/bp = 0.5 (Fig. 3-3a). The artifact is likely related to the EAM potential’s inability to model directional bonding. Relaxation in the <11 2 > direction is not seen with DFT but is observed with the Mishin aluminum potential (Fig. 3-6a). This relaxation corresponds to a decrease in energy near x/bp = 0.5 that creates a depression in the energy peak forming a local energy maximum at x/bp = 0.45 and a local energy minimum at x/bp = 0.5. A direct correlation between expansion in the <11 2 > direction and the energy decrease has been shown by constraining the relaxation in that direction. With no relaxation in the <11 2 > direction, the energy depression and the corresponding local maximum at x/bp = 0.45 does not occur. The Ercolessi potential has a more serious discontinuity that can be traced to nonphysical atomic relaxation. The change in interplanar spacings calculated with the Ercolessi potential is within 1% of DFT values for relaxation in all three directions near x/bp = 0.5. However, the agreement near this displacement is brought upon by a discontinuous change in the relaxation pattern corresponding to the stress discontinuity observed in Fig 3-3b. This behavior implies that the potential was strongly fit to some parameter accounting for the configuration near this energy saddle point. The contribution due to this fitting snaps into place as the displacement approaches x/bp = 0.5, but the relaxation patterns (Figure3-6b) do not follow the final trend until a displacement of approximately x/bp = 0.35 where the interplanar spacings change abruptly. Up until this displacement, contraction in the x-direction and nominal expansion in the y, and z-directions are observed. This overall relaxation behavior is neither physically intuitive nor in good agreement with DFT results and should be regarded as an artifact of the potential’s fitting scheme. 1.1 1.08 1.06 Mishin <101> Mishin <112> Mishin <111> DFT <101> DFT<112> DFT<111> a/ao 1.04 1.02 1 0.98 0.96 0.94 0 0.1 0.2 0.3 0.4 0.5 x/bp a) 1.08 1.06 1.04 Ercolessi <101> Ercolessi <112> Ercolessi <111> DFT <101> DFT<112> DFT<111> a/ao 1.02 1 0.98 0.96 0.94 0 0.1 0.2 0.3 0.4 0.5 x/bp b) Figure 3-6: Atomic relaxation patterns presented as the change in interplanar distance as a function of displacement during pure {111} <11 2 > shear of aluminum. Calculations performed with (a) the Mishin aluminum potential and (b) the Ercolessi potential (closed symbols). DFT curves (open symbols) are presented for comparison in both cases [Ogata 2003]. The goals of the current work are to determine the shear stress-displacement behavior accessible to empirical potentials and to the study plastic deformation mechanisms under shear conditions favorable to deformation twinning. The Ercolessi potential has been shown to underestimate the ideal shear strength, as calculated by DFT, by 32%. Furthermore, a nonphysical relaxation pattern has been observed with the Ercolessi potential. Although the potential seems well fit near the energy saddle point at x/bp = 0.5, the validity of the potential for the majority of configurations beyond the ideal shear strength is in doubt. In light of these doubts and to simplify the discussions to follow, the multiplane study in the next section as well as the simulations in Chapter Four will be performed using only the Mishin aluminum and Mishin copper potentials. 3.4 Multiplane Generalized Stacking Fault Energy The generalized stacking fault energy has long been used to describe material deformation in terms of the energy penalty at the partial Burger’s vector for shearing two adjacent planes [Vitek 1968]. More recently the multiplane generalized stacking fault energy has been introduced to describe the energy penalty incurred when an arbitrary number of planes, n + 1, are sheared relative to one another by a common displacement, x, (Figure 3-7). This quantity is given by: γ n ( x) = E n ( x) , n = 1, 2, ... nS o (3.1) where En(x) is the total energy penalty compared to the energy at x = 0 and it is normalized in these functions by both the cross sectional area at x = 0, So, and the number of pairs of adjacent planes being sheared, n [Ogata 2002]. In this series of functions, the n = 1 case, γ1(x), corresponds exactly to the conventional generalized stacking fault energy, and the affine shear strain energy is given by γ∞(x). n=1 [111] n=4 n= ∞ [112] Figure 3-7: Schematic illustrating examples of the three regimes of the multiplane generalized stacking fault energy: dislocation slip, n = 1, deformation twinning, n = 2, 3, 4..., and affine shear, n = ∞. In Chapter Two deformation twins were described as regions within a lattice misoriented relative to the parent lattice by some reflection or rotation about a common axis. Since the lattice within the bulk of a fully formed twin is indistinguishable from the parent lattice, the additional energy associated with a twinned region is the energy of the twin boundary. The expression γ n ( x) = γ ∞ ( x) + 2γ twin ( x) + O (n-2) n (3.2) where γtwin(x) is the unrelaxed twin boundary energy should hold for values of n large enough that the twin boundary does not interact with itself through the bulk of the twinned region. In this expression γ∞(x) = 0 for a fully formed twin, i.e. when x = bp, because the bulk of the twinned region has reformed into a fcc lattice with the reverse stacking order as previously described. The generalized stacking fault energy for {111}<11 2 > slip, γ1(x), was calculated with the Mishin copper potential and is presented in Figure 3-8. Both in Figure 3-8 and the rest of this analysis the multiplane generalized stacking fault energy will be normalized by the shear displacement and is therefore presented in terms of stress given by dγn(x)/dx. In addition the shear displacement, x, is normalized by the partial Burger’s vector, bp=ao[11 2 ]/6, to provide continuity with the previous sections and published DFT work [Ogata 2002]. The generalized stacking fault energy produced by the empirical copper potential almost exactly matches the values calculated with DFT. Also included in Figure 3-8 are the simple (unrelaxed) affine shear stress-displacement curves calculated with both the Mishin copper potential and DFT, which were discussed in the previous sections. The output from the Mishin copper potential for these two cases (n=1 and n=∞) is qualitatively similar. Since these two curves represent the energy penalty for shear displacement normalized by the number of planes being sheared, their similarity indicates that the atoms in the pair of planes being sheared in the n=1 case experience atomic interactions fairly similar to those experienced by a pair of planes sheared in the affine case, n=∞. The implication is that the interaction range for atomic bonding in copper is on the order of the nearest neighbor separation. Figure 3-9 shows the extension to the multiplane case, which would be relatively difficult to calculate with ab initio techniques. This result strengthens the claim of localized bonding in copper showing that the low additional penalty due to the boundary between sheared and unsheared lattice is quickly divided among atomic planes. The n=15 case is indistinguishable from normalized penalty for affine deformation. 5.0 4.0 Mishin DFT n=1 Mishin n=1 3.0 dγn/dx(Gpa) 2.0 1.0 0.0 -1.0 -2.0 -3.0 -4.0 -5.0 0 0.2 0.4 0.6 0.8 1 x/bp Figure 3-8: Unrelaxed generalized stacking fault energy for copper {111}<11 2 > slip calculated with the Mishin copper (closed symbols) and DFT (open symbols) [Ogata 2002]. The unrelaxed affine shear stress-displacement response previously discussed is shown for comparison. 5.0 4.0 n=infinity n=1 n=2 n=3 n=15 3.0 dγn/dx(Gpa) 2.0 1.0 0.0 -1.0 -2.0 -3.0 -4.0 -5.0 0 0.2 0.4 0.6 0.8 1 x/bp Figure 3-9: The multiplane generalized stacking fault energy calculated with the Mishin copper potential. In this figure the plot of the n = 15 case is essentially overlaid on the n = ∞ case. The generalized stacking fault energy for aluminum calculated with the Mishin aluminum potential shows significant deviation from affine shear-displacement behavior (Figure 3-10). As the displacement, x, approaches bp aluminum does not recover the energy penalty incurred during shear deformation which results in a high intrinsic stacking fault energy relative to copper (Table 3-1). Aluminum’s difficulty in recovering the energy associated with shear deformation can be seen in the asymmetry of dγ1(x)/dx in Fig. 3-10. The energy maximum calculated with the Mishin aluminum potential, for the n = 1 case occurs at x/bp = 0.70, which corresponds to dγ1(x)/dx = 0. This can be contrasted to the behavior observed for copper (Fig. 3-8) where the maximum energy penalty for shearing a single pair of planes , n = 1, is incurred at x/bp = 0.53. Aluminum has been shown to exhibit anisotropic electron density, which is associated with directional bonding [Feibelman 1990, Robertson 1993]. Because of the directional nature of bonding its, charge redistribution associated with breaking and reforming bonds is more difficult in aluminum than in copper [Kioussis 2002]. Bonding in copper can be described as isotropic because of spherically symmetric charge density. Copper’s uniform charge density is able to adapt more quickly to the changing local environment associated with shear deformation and is less sensitive to the local structure (fcc versus hcp) than it is to coordination. Therefore, when an intrinsic stacking fault is formed copper is able to recover most of the energy penalty to shear [Ogata 2002]. 4.0 Mishin DFT n=1 Mishin n=1 3.0 dγn/dx(Gpa) 2.0 1.0 0.0 -1.0 -2.0 -3.0 -4.0 0 0.2 0.4 0.6 0.8 1 x/bp Figure 3-10: Unrelaxed generalized stacking fault energy for aluminum {111}<11 2 > slip calculated with the Mishin aluminum (closed symbols) and DFT (open symbols) [Ogata 2002]. The unrelaxed affine shear stress-displacement response previously discussed is shown for comparison. 4.0 n=infinity n=1 n=2 n=3 n=15 3.0 dγn/dx(Gpa) 2.0 1.0 0.0 -1.0 -2.0 -3.0 -4.0 0 0.2 0.4 0.6 0.8 1 x/bp Figure 3-11: The multiplane generalized stacking fault energy for aluminum calculated with the Mishin aluminum potential. Aluminum shows significant asymmetry for the n = 1 case and has not converged to the affine case even at n = 15. Figure 3-11 illustrates, with several cases of the multiplance generalized stacking fault energy, the larger interaction range exhibited by aluminum relative to the behavior shown previously for copper. Even for the n=15 case the behavior of the affine deformation has not been recovered. 3.5 Discussion The Mishin copper potential overestimates the ideal shear strength and the extent of elastic deformation for affine shear stress-displacement calculations. However, it successfully produces the qualitative behavior for shear deformation including the detailed relaxation mechanism in affine shear and the generalized stacking fault energy. The form of the EAM is ideally suited to modeling the behavior of metals with uniform charge densities such as copper. The strong agreement between the Mishin copper potential and ab initio calculations, when studying local atomic properties, is, therefore, not surprising. The Mishin aluminum potential has been shown to reasonably exhibit a variety of behavior for aluminum despite overlooking the directional nature of its bonding. The ideal shear strength calculated with the Mishin aluminum potential shows close agreement to DFT values although the extent of non-linear elastic deformation is underestimated. The relaxation pattern described by this potential displays some of the behavior observed with DFT although the accuracy is not as strong as in the copper case. The multiplane generalized stacking fault energy of aluminum calculated with the Mishin potential also qualitatively captures the asymmetry observed with DFT that is associated with difficulty in redistributing the localized charge density in directional bonding. The Ercolessi potential is consistently inferior to the Mishin aluminum potential. This result is consistent with a similar study benchmarking empirical EAM potentials to DFT calculations that used only the generalized stacking fault energy for comparison [Zimmerman 2000]. Zimmerman et al concluded that EAM potentials were not suited to modelling the behavior of aluminum; however, the present work has shown that the Mishin potential does capture much of the qualitative behavior observed with DFT. When comparing the copper and aluminum, DFT shows aluminum to have a higher ideal shear strength and a longer range of elastic deformation before the onset of plasticity. The Mishin potentials for these two metals correctly predicts the order of ideal shear strength between the metals but shows copper to have the longer range of elastic deformation. This is again related to the EAM’s inability to model the directional nature of aluminum’s bonding which has been correlated to aluminum’s long range of non-linear elastic behavior [Ogata 2002]. Chapter 4 Deformation Twinning in FCC Metals 4.1 Methods The present work considers the viability of and potential mechanism for homogeneous deformation twin nucleation in fcc metals. Aluminum and copper are interesting candidates for this study because of the differences they exhibit in atomic bonding and intrinsic stacking fault energy (ESFE = 45 mJ/m2 for copper versus approximately 145 mJ/m2 for aluminum) [Mishin 2001, Mishin 1999]. 4.1.1 Quasi-2-D Molecular Dynamics Quasi-two-dimensional molecular dynamics simulations of fcc aluminum and copper sheared in the <11 2 > direction on the {111} plane were performed. The initial supercell was constructed using the same basis set and six-atom repeatable cell as the static calculations presented in Chapter Three with 16, 6, and 6 unit cells in the <11 2 >, < 1 10>, and <111> directions, respectively. The undeformed supercell is shown in Figure 4-1. The simulations are termed “quasi-two-dimensional” because the cell is relatively short in the <110> direction which to some extent constrains the behavior of the system to the plane containing the <111> and <11 2 > directions. [111] [110] [112] Figure 4-1: Undeformed supercell for “quasi-two-dimensional“ molecular dynamics simulations containing 6912 atoms. Periodic boundary conditions were applied during strain-controlled {111}<11 2 > shear deformation. After an initial equilibration stage, the supercell was deformed at each timestep in order to maintain a constant shear strain rate of 1 × 109 s-1. The system temperature was maintained at 10K by velocity rescaling every ten timesteps. The goal of these constrained simulations was to determine potential nucleation mechanisms for twin formation, and as such, the simulations were designed to favor plastic deformation via twinning with low temperature, high strain rate, and deformation in the twinning direction on the close-packed plane. 4.1.2 Energy Model In order to elucidate further the behavior observed in the molecular dynamics simulations performed for aluminum and copper, a simplified model [Chang 2003] has also been used to drastically reduce the system’s degrees of freedom. In this model each {111} plane of atoms is required to move as a single unit and only the displacement of the planes relative to one another is tracked. Each plane can then be described by a chain of atoms each representing a single atomic plane (in this case a{111} plane) and the relative displacement of adjacent planes can be used to described the deformation of the system (Figure 4-2). xn [111] . . . [112] xi . . . x2 x1 Figure 4-2: Diagram of the simplified energetic model used to describe deformation of an fcc lattice by displacement in the <11 2 > direction. Each atom represents a {111} plane constrained to move as a rigid unit. For the fcc structure, the relative displacement in the <11 2 > direction on the {111} plane is the most important parameter for describing deformation twinning. The deformation in this model is given by a series of displacements in the [11 2 ] direction given by ∆x = (∆x1, ∆x2, ... ,∆xi, ..., ∆xn) where n is the number of planes in the system. With this description, one-layer displacement describing partial dislocation slip is given by ∆x = (..... 0, 0, ∆xi, 0, 0, ....), where ∆xi is the finite displacement between two (111) planes while there is no displacement between any other pair of planes. Fig. 4-2 illustrates a three-layer displacement where three pairs of adjacent planes are sheared relative to one another. The displacement in the three-layer case is given by ∆x = (.....0, 0, ∆xi, ∆xi+1, ∆xi+2, 0, 0,....). In Fig.4-2, ∆xi = ∆xi+1 = ∆xi+2, and each is the relative displacement illustrated by the white arrows. The highly constrained nature of this model has two major consequences. The significant decrease in degrees of freedom (from 3 N, where N is the number of particles in the system to n, the number of planes in the system) creates a tractable parameter space that allows for visualization of the most important parameters describing shear deformation. However, the constrained system is not able to relax and which comes at a loss of some physical relevance. For the current study, the approximations inherent in this model are accepted since the goal of this analysis is to inform molecular dynamics simulations, which will track all 3N degrees of freedom. Using both methods, a clearer description of the plastic deformation mechanisms of interest is possible than either technique could provide on its own. 4.2 Mechanism for Twinning in Bulk Aluminum Molecular dynamics simulation of strain-controlled {111}<11 2 > shear deformation of aluminum were performed as described in Section 4.1.1 using the Mishin aluminum potential. Figure 4-3 shows the energy of the system as a function of shear displacement. Snapshots from the molecular dynamic simulation where atoms are colored based on the symmetry of their local environment are presented in Figure 4-4. The energy drop at x = 5.36 Å in Fig. 4-3 corresponds to homogeneous nucleation of a Shockley partial dislocation dipoles and subsequent nucleation of dislocations separated from the initial dislocation dipole by a single {111} plane (Fig 4-4a and b). As these partial dislocations glide past one another they first form local hexagonal closepacked structure and upon further strain a twinned structure (Fig. 4-4c and d). Eventually, because of the cell’s periodic boundary condition, the two halves of the dislocation dipole run into each other and annihilate creating a fully twinned structure (Fig. 4-4d). This final step in the simulation’s behavior where the dislocation dipoles annihilate themselves is an artifact of the simulations boundary condition. However, the simulation indicates a partial dislocation coalescence mechanism for formation of twinned structures in aluminum. -3.69E-15 Esys (Joules) -3.70E-15 -3.71E-15 -3.72E-15 5.26 5.46 5.66 5.86 6.06 x (angstroms) Figure 4-3: Energy versus shear displacement for strain controlled molecular dynamics simulation of aluminum under {111}<11 2 > shear. (a) (b) (c) (d) (e) Figure 4-4: A series of snapshots from the molecular dynamics simulation of {111}<11 2 > shear deformation in aluminum depicting homogeneously nucleated partial dislocations gliding past one another to form a twinned structure. Atoms are colored based on the symmetry of their local environment. For an even simpler analysis of the mechanism for twin formation in aluminum the energetic model described in Section 4.1.2 was used to examine the minimum energy path for nucleation of a two-layer twin. For context, the energy versus one layer displacement, ∆x = (..... 0, 0, 0, ∆xi, 0, 0, 0,....), is shown in Figure 4-5. The local energy minimum at ao[11 2 ]/6 is the intrinsic stacking fault energy for the aluminum. This curve also demonstrates the twinning/antitwinning asymmetry of the fcc structure with the large barrier to reverse shear compared to forward shear in the {111}<11 2 > system, 700 2 Excess Energy (mJ/m ) 600 500 400 300 200 100 0 0 0.2 0.4 0.6 0.8 1 x/(ao[112]/2) Figure 4-5. An analysis of one-layer slip calculated with the 1-D chain model. This analysis corresponds to the generalized stacking fault energy for aluminum calculated with the Mishin aluminum potential. Figure 4-6 is the energy surface for displacement along two adjacent {111} planes, ∆x = (..... 0, 0, 0, ∆xi, ∆xi+1, 0, 0, 0,....). The surface essentially constitutes the energy penalty for all combinations of displacement on two adjacent pairs of {111} planes ranging from ∆xi or ∆xi+1 = 0 to ao[11 2 ]/2. This range samples all possible configurations for displacement in the <11 2 > direction because of the symmetry of the {111} plane in the fcc structure. In this two-layer analysis, the displacements will be reported as ∆xi /(ao[11 2 ]/2) in order to easily identify features of this model inherent to the fcc structure. Figure 4-6. Excess energy surface for general [11 2 ] displacement on two adjacent (111) planes in aluminum. The energy minimum at α is the intrinsic stacking fault energy for fcc aluminum, β is the energy minimum for a two-layer microtwin, and δ is the barrier for displacement in the anti-twinning direction on two adjacent planes. There are a few basic features of Fig. 4-6 worth highlighting. First, the energy given along either axis is the one-layer energy penalty shown in (Fig. 4-5) where the energy minimum at α is the intrinsic stacking fault energy. The local energy minimum seen at ∆xi = ∆xi+1 = ao[11 2 ]/6 and labeled β is the local twin minimum corresponding to intrinsic stacking faults on two adjacent planes. This local minimum represents the formation of a two-layer microtwin. The energy maximum labeled δ corresponds to the energetic barrier to shear in the anti-twinning direction on two adjacent planes. The location of these critical points is a general feature of the fcc structure and will be seen in the analysis of copper as well. The energy surface in Fig. 4-6 can be used to determine the minimum energy path separating the global minimum at ∆xi = ∆xi+1 = 0 and the local twin minimum ∆xi = ∆xi+1 = ao[11 2 ]/6, labeled β. In Figure 4-7, this path is shown overlaid on a contour map of the energy surface. The minimum energy path is determined by connecting the minimum energy for every value of the total strain in the system. Initially, for small values of total strain, elastic behavior is exhibited as the minimum energy path corresponds to identical displacement between both pairs of planes, ∆xi = ∆xi+1. At point B on this energy path, the strain localizes onto a single pair of planes with additional strain contributing to the formation of an intrinsic stacking fault between these two planes at the energy minimum labeled α. Once this stacking fault is fully formed, further strain activates the adjacent pair of planes. Slip between these two planes moves the system to β corresponding to the formation of a two-layer microtwin. Figure 4-7. The minimum energy path for shear deformation of aluminum overlaid on the energy contour for generic displacement of two adjacent (111) planes in the [11 2 ] direction calculated with the simplified energy model. The low degree of freedom calculations imply that the lowest energy path to the formation of a two-layer twinned structure in aluminum requires first the nucleation of a single Shockley partial dislocation. Subsequent activation of slip on an adjacent plane could then cause twin formation. The two-layer analysis indicates that even when loading in the {111}<11 2 > twinning system for aluminum, partial dislocations are nucleated homogeneously and only upon dislocation slip and further shear strain do twin structures form. Homogeneous nucleation of a twinned structure is not predicted by these calculations which matched the behavior observed with molecular dynamics. The energetic model can also be used to study the growth of twinned structures by nucleating partial dislocations on adjacent planes. Figure 4-8 is a plot of the energy penalty as successive adjacent planes are sheared relative to one another by one partial Burger’s vector to produce intrinsic stacking faults. The schematic in Figure 4-9 illustrates the imposed deformation. A single plane is displaced creating an intrinsic stacking fault represented by the white arrow. Then, a second plane is displaced creating an intrinsic stacking fault on the adjacent plane. Subsequent adjacent planes are displaced in the same manner. Excess Energy (mJ/m2) 250 200 150 100 50 0 0 5 10 15 number of slipped planes Figure 4-8 Energy versus number of slipped partial dislocations determined using a simplified energetic model. [111] [112] etc.... Figure 4-9. Schematic illustrating the imposed deformation for the multiple layer growth analysis. The picture of twin growth described by Fig. 4-9 corresponds to one proposed mechanism of twin growth where the energy barrier to additional layers slipping is low compared to the initial nucleation event. With the Mishin aluminum potentials the unstable stacking energy, which is the energy barriers to homogeneous partial dislocations nucleation, is 171 mJ/m2. The intrinsic stacking fault energy, the energy minimum for full displacement of the first pair of planes is shown in Figure 4-8. In this figure, the barrier to the slip of a second plane is 67 mJ/m2. The results of this model will be discussed in Section 4.4 in the context of an identical analysis of copper. 4.3 Mechanisms for Twinning in Bulk Copper Homogeneous partial dislocation nucleation is also observed in quasi-two-dimensional molecular dynamics simulations of copper using the Mishin copper potential and the simulation set up described in Section 4.1.1. Figure 4-10 is a series snapshots from the molecular dynamics simulation of {111}<11 2 > shear deformation in copper where, again, the atoms are colored based on the symmetry of their local environment. The energy versus shear displacement for the system is plotted in Figure 4-11. When the imposed strain reaches x = 5.52Å , a single Shockley partial dislocation dipole is nucleated (Fig. 4-10a) and there is a corresponding energy decrease in Fig. 4-11. With further strain, additional Shockley partials are nucleated (Figure 4-10b). These additional dislocation dipoles are nucleated randomly in the supercell, which is in contrast to the observed mechanism in aluminum. As the simulation continues, the Shockley partial dislocation dipoles glide on their respective planes and eventually annihilate themselves because of the supercell’s periodic boundary condition (Fig. 4-10c and d). At this point dislocations are nucleated heterogeneously on the intrinsic stacking faults left by the partial dislocation slip. As these partials slip, twinned structures are formed (Fig. 4-10d and e) although this behavior is somewhat artificial because of the periodic boundary condition used in the simulation. (a) (b) (c) (d) (e) Figure 4-10. Representative snapshots from the “quasi-two-dimensional” molecular dynamics simulation of {111}<11 2 > shear deformation in copper. Atoms are colored based on the symmetry of their local environment. -3.88E-15 Esys (Joules) -3.89E-15 -3.90E-15 -3.91E-15 -3.92E-15 5.44 5.54 5.64 x (angstroms) 5.74 5.84 Figure 4-11. System energy versus shear displacement for {111}<11 2 > shear deformation in copper via molecular dynamics simulation. Energy versus one-layer displacement curves for copper, calculated using the model described in section 4.1.2, are shown in Figure 4-12. The local energy minimum at ao[11 2 ]/6 is the intrinsic stacking fault energy for the fcc system which is 46 mJ/m2 in the case of copper. Twinning/anti-twinning behavior is also observed in copper. 900 Excess Energy (mJ/m 2) 800 700 600 500 400 300 200 100 0 0 0.2 0.4 0.6 0.8 1 x/(ao[112]/2) Figure 4-12. An analysis of one-layer slip calculated with the 1-D chain model. This analysis corresponds to the generalized stacking fault energy for copper calculated with the Mishin copper potential. Figure 4-13 and 4-14 are the energy surface and minimum energy path for two-layer twin formation in copper derived with the simplified energy model described in Section 4.1.2. The observed mechanism in copper is similar to the behavior predicted for aluminum. Initially elastic shear strain localizes onto a single pair of planes at point B and forms an intrinsic stacking fault at point α. Further shear strain activates slip on the adjacent pair of planes to reach the twin minimum, labeled β, at ∆xi = ∆xi+1 = ao[11 2 ]/6. The two-layer analysis again indicates that a partial dislocation would nucleate and form an intrinsic stacking fault prior to further plastic strain. The two-layer analysis is constrained in that further strain must occur either on the plane that already contains an intrinsic stacking fault or on the adjacent plane. Displacement beyond α, the local minimum corresponding to the intrinsic stacking fault, is energetically unfavorable because of the twinning/anti-twinning asymmetry of the {111} plane in the fcc lattice. Therefore, this model cannot be used to predict the physical mechanism in an unconstrained system. However, the model does indicate that formation of a two-layer microtwin occurs through the local energy minimum for formation of a single intrinsic stacking fault. The initial plastic deformation event in an infinite bulk of either copper or aluminum, sheared in the twinning direction, is therefore, predicted to be homogeneous nucleation of a partial dislocation dipole. Figure 4-13. Excess energy surface for general [11 2 ] displacement on two adjacent (111) planes in copper. The energy minimum at α is the intrinsic stacking fault energy for fcc aluminum, β is the energy minimum for a two-layer microtwin, and δ is the barrier for displacement in the antitwinning direction on two adjacent planes. δ ∆xi+1 /(ao[112]/2) β α B ∆xi /(ao[112]/2) Figure 4-14. The minimum energy path for shear deformation in copper determined by the simplified energy model overlaid on the energy contour for generic displacement of two adjacent (111) planes in the [11 2 ] direction. Excess Energy (mJ/m2) 250 200 150 100 50 0 0 2 4 6 8 10 12 14 number of slipped planes Figure 4-15 Energy versus number of slipped partial dislocations determined using a simplified energetic model. The energy barrier to slip on a succession of adjacent planes in copper, calculated with the energetic model and imposed deformation described by Fig. 4-9, is given in Figure 4-15. The unstable stacking energy for copper is calculated to be 176 mJ/m2 with the Mishin copper potential. The energy minimum associated with one fully slipped plane, the intrinsic stacking fault energy, which is considerably lower for copper than aluminum. Because the intrinsic stacking fault energy of copper is relatively low, the energy barrier to further slip is significantly higher in copper than aluminum (156 mJ/m2 in copper versus 67 mJ/m2 in aluminum). In aluminum, there is a significant energetic advantage to dislocations nucleating on adjacent planes because the barrier to heterogeneous nucleation is only 40% of the homogeneous nucleation barrier. In contrast, energetic barrier to heterogeneous nucleation in copper is almost 90% of the homogeneous nucleation barrier. 4.4 Discussion Plastic deformation via partial dislocation nucleation is exhibited in quasi-twodimensional molecular dynamics simulations of defect free bulk aluminum and copper. Partial dislocations gliding past one another on adjacent planes form twinned structures, which is consistent with the picture of heterogeneous nucleation observed in both simulation and experiment. Further evidence for a partial dislocation dominated plastic deformation mechanism for bulk fcc systems has been found using a simple energetic model that also predicts the formation of an intrinsic stacking fault prior to reaching the energy minimum associated with a two-layer microtwin. Copper has a lower intrinsic stacking fault energy than aluminum, which is thought to favor twin formation. However, once an intrinsic stacking fault is formed on the aluminum lattice the barrier to additional dislocation nucleation is smaller than that of copper (156 mJ/m2 in copper versus 67 mJ/m2 in aluminum). The lower energy barrier favors nucleation of additional partial dislocations near intrinsic stacking faults, which results in the formation of twinned structures in aluminum. In copper, the energy barrier to the nucleation of an additional partial dislocation is similar for both homogeneous nucleation and nucleation near an intrinsic stacking fault. As a result, the formation of twinned structures via build up of partial dislocation, even in this constrained case, is not significantly favored over general partial dislocation formation. Partial dislocations are not predisposed to form on existing stacking faults and the formation of twinned structures, therefore, requires more extensive plastic deformation for the random nucleation of two partials on adjacent planes. Despite the observation of twinned structures in aluminum and copper, homogeneously nucleated deformation twinning, as observed by Chang in bcc molybdenum, does not seem viable in fcc metals. The presence of a local energy minimum in the form of the intrinsic stacking fault in the fcc twinning direction seems to favor partial dislocation nucleation over homogeneous twinning even in conditions favorable for twin formation. The bcc twinning direction does not contain an intrinsic stacking fault. As a result, two-layer micro twins are homogeneously nucleated in the bcc lattice [Chang 2003]. Chapter 5 Conclusions 5.1 Summary The present work has explored the extent to which empirical EAM potentials can account for the essential behavior of shear deformation revealed by published DFT calculations [Ogata 2002] in fcc aluminum and copper. The mechanisms for plastic deformation in the {111}<11 2 > twinning systems for these metals have then been explored using classical molecular dynamics and a simplified 1-D chain model [Chang 2003]. Both the shear stress-displacement behavior and atomic relaxation patterns observed with the Mishin copper potential show close agreement to the behavior seen in ab initio calculations. The extent of deformation before yielding would occur, however, is over predicted with this potential. The EAM potentials chosen to model the behavior of aluminum both exhibit artifacts that can be related to the difficulty of fitting EAM potentials for metals, such as aluminum, with localized charge density and consequently directional bonding. The behavior past the ideal shear strength, which is associated with breaking and reforming of bonds show qualitative errors in both potentials. The Mishin aluminum potential exhibits an expansion in the <11 2 > direction not observed with DFT although the relaxation in the <111> and <110> directions are captured. The Ercolessi potential shows a physically unintuitive relaxation behavior that seems to indicate that the potential is strongly fit to data near the unstable stacking energy but has no information regarding the configurations between linear elastic behavior and this instability. However, the Mishin aluminum potential produced the majority of the local atomic behavior observed in first principles calculations and should be regarded as an advancement over the Ercolessi potential. The potential validation performed in the present study should be considered in the context of a similar study comparing the generalized stacking fault energy calculated with empirical EAM potentials to DFT calculations of the same parameter [Zimmerman 2000]. Zimmerman et al calculated behavior for several copper potentials. However, the Mishin copper potential was not used in their study. By comparison to the DFT calculations used in the present work, the Mishin copper potential should be considered the most accurate potential to model the behavior of copper among those discussed in both works. However, Zimmerman et al present different DFT calculations for which both the Mishin copper potential and a potential fit by Voter [1994] show similar agreement. In addition, Zimmerman et al concluded that EAM potentials were not suited to modelling the behavior of aluminum; however, the present work has shown that the Mishin aluminum potential does capture much of the qualitative behavior observed with DFT. The redistribution of charge density associated with bond breaking and reforming is a relatively difficult process for directionally bonded materials, such as aluminum, compared to those with uniform charge density, such as copper. The difficulty in charge redistribution leads to an extended range of deformation prior to bond breaking in directionally bonded materials. Ab initio calculations indicate that this extended deformation range leads to a higher ideal shear strength in aluminum when compared to copper [Ogata 2002]. Without the effects of aluminum’s directional bonding, the EAM potentials in this study have not produced the correct ordering of the extent of deformation between the two metals, although the two Mishin potentials do correctly show aluminum to have a higher ideal shear strength than copper. Both molecular dynamics simulations and simple energetic models, using the Mishin copper and Mishin aluminum potentials, predict nucleation of partial dislocations and not homogeneous deformation twins during {111}<11 2 > shear deformation despite favorable conditions for twin formation. This behavior is in contrast to the observed mechanism of homogeneous two-layer twin nucleation in bcc molybdenum [Chang 2003]. In both metals, nucleation of Shockley partial dislocations leads to eventual twin structure formation. Aluminum exhibits homogeneous nucleation of a partial dislocation dipole and the nucleation of partial dislocations on nearby planes in the “quasi-two-dimensional” simulations performed in the current work. When these dislocation dipoles glide past one another, a region of local hexagonal close-packed structure is formed, which, upon further strain forms a twinned structure. In copper homogeneous partial dislocation nucleation is also observed, although dislocations are not subsequently nucleated on nearby planes. These dislocations do not necessarily form twinned structures when they glide, and it is only after a relatively large total strain that twinned structures are eventually formed. The different mechanisms observed in copper and aluminum can be related to their intrinsic stacking fault energy. In general, low stacking fault energy is thought to favor deformation twinning. However in these simulations studying perfectly homogeneous bulk crystals, the opposite seems to be true. Aluminum and copper have similar energetic barriers to initial homogeneous nucleation of partial dislocations. Once an intrinsic stacking fault has been formed, however, aluminum has a significantly lower barrier to the nucleation of an additional partial dislocation on an adjacent plane because, unlike copper, it does not recover the energy penalty incurred during the initial shear deformation. The energetic barriers to heterogeneous nucleation on an intrinsic stacking fault and homogeneous nucleation are nearly identical in copper; therefore, dislocations are not preferentially nucleated near intrinsic stacking faults in this material. With extended deformation, however, twin formation has been observed by a random nucleation of partial dislocations on adjacent planes. Again this behavior is contrasted with work performed by Chang, which indicates that the bcc structure has an inflection point and not an energy minimum for one-layer slipped in the twinning direction [2003]. Because of this inflection, the first stable structure observed is a two-layer microtwin and not a partial dislocation as seen in the fcc metals studied in the current work. 5.2 Future Work All of the results presented in this thesis should be considered work in process, and, as such, there are many potential directions for continued research. The 1-D chain model used in the present work to calculate the minimum energy path for two-layer microtwin formation and the energy for successive slip on adjacent planes can be further exploited. First, the energy path for the observed mechanism of twin formation in aluminum, homogeneous partial dislocation nucleation, further dislocation nucleation and glide to form a local hcp structure, and finally further slip to form a twinned structure, should be calculated and compared to the energy path for two-layer twin formation. Also, the minimum energy path for general slip on three, four, or more planes can be calculated. The model can also be used to analyze the competition between dislocation slip and twinning by analyzing the energetics of these mechanisms in light of a constitutive relation proposed by Tadmor and Hai [2003] for deformation at atomically sharp crack tips in fcc metals. This relation utilizes the unstable stacking energy, the intrinsic stacking fault energy, and the energetic barrier described in the present work as the energy barrier to slip on a second adjacent plane to predict the outcome of competition between dislocation motion and twinning under the influence of crack tips. The application of this model to the defect-free bulk systems studied in the present work seems straightforward and potentially enlightening. The quasi-two dimensional molecular dynamics simulations presented in this work represent a first shot at observing the mechanisms of shear deformation in fcc aluminum and copper under conditions favorable for twin formation. The geometric constraint of these simulations, both in shear orientation and relative system dimensions, severely limits the viability of full dislocation slip. Extension of shear deformation studies to full three-dimensional systems will reintroduce the competition between twinning and dislocation slip. It is of interest to determine whether the mechanisms observed in these quasi-two-dimensional simulations are still favored in a full three-dimensional simulation and to study the effects of shear orientation on the observed mechanism. The strain rate and temperature dependencies of the dominant deformation mechanism are also of interest. Eventually, this type of careful study utilizing both simple static calculations and controlled molecular dynamics simulations will be extended to more complex systems. Nanocrystalline materials, for example, exhibit deformation twinning. The effects of grain boundary sources for partial dislocations in these materials are currently of significant interest, and simple deformation studies of systems including grain boundaries may shed light on the processes that have already been observed in experimental work and large-scale simulations. Appendix A Cohesive Energy for EAM Potentials The equilibrium lattice parameter for a potential is the lattice parameter that minimizes the cohesive energy of the perfect crystal structure. The cohesive energy as a function of lattice parameter has been plotted in Figure A-1 for each of the potentials used in the present work to verify the lattice constants cited for each potential. The values obtain are as follows: Mishin copper, 3.615 Å, Mishin aluminum 4.05 Å, and Ercolessi aluminum 4.032 Å. The values calculated here match exactly the referenced lattice constants [Mishin 2001, Mishin 1999, Ercolessi 1994]. -3.5375 Cohesive Energy (eV) -3.538 -3.5385 -3.539 -3.5395 -3.54 -3.5405 3.585 3.59 3.595 3.6 3.605 3.61 3.615 3.62 Lattice Parameter (angstroms) (a) 3.625 3.63 3.635 -3.359 -3.3591 Cohesive Energy (eV) -3.3592 -3.3593 -3.3594 -3.3595 -3.3596 -3.3597 -3.3598 -3.3599 -3.36 -3.3601 4.025 4.03 4.035 4.04 4.045 4.05 4.055 4.06 4.065 4.07 4.075 4.045 4.05 4.055 Lattice Parameter (angstroms) (b) -3.3586 Cohesive Energy (eV) -3.3588 -3.359 -3.3592 -3.3594 -3.3596 -3.3598 -3.36 -3.3602 4.005 4.01 4.015 4.02 4.025 4.03 4.035 4.04 Lattice Parameter (angstroms) (c) Figure A-1: Cohesive energy as a function of lattice parameter for the Mishin copper (a), Mishin aluminum (b), and Ercolessi aluminum (c) potentials. Bibliography Y. Androussi, G. Vanderschaeve and A. Lefebvre, Phil. Mag. A59 (1989) 1189. N. W. Ashcroft, N. D. 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