AN INVESTIGATION OF FRP REINFORCED GLULAM BOLTED CONNECTIONS by Kathleen Whelton O'Brien B.S. Civil and Environmental Engineering Columbia University, 2007 SUBMITTED TO THE DEPARTMENT OF CIVIL ENGINEERING IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF ENGINEERING IN CIVIL AND ENVIRONMENTAL ENGINEERING AT THE MASSACHUSETTS INSTITUTE OF TECHNOLOGY JUNE 2010 @2010 Kathleen Whelton O'Brien. All rights reserved. The author hereby grants to MIT permission to reproduce and to distribute publicly paper and electronic copies of this thesis document in whole or in part in any medium now known or hereafter created. ARCHNES MASSACHUSETTS INSTM TE OF TECHNOLOGY JUL 15 2010 LIBRARIES '/ / Signature of the author Departvderft of Civil & Environmental Engineering May 14, 2010 Certified by - f Jerome J. Connor Professor of Civil & Environmental jgineering ......... Xesis Supervisor Accepted by Daniele Veneziano Chairman, Department Committee for Graduate Students AN INVESTIGATION OF FRP REINFORCED GLULAM BOLTED CONNECTIONS by Kathleen Whelton O'Brien Submitted to the Department of Civil and Environmental Engineering on May 14, 2010, in Partial Fulfillment of the requirements for the Degree of Master of Engineering in Civil & Environmental Engineering Abstract Wood is often limited in structural applications to relatively small structures due to its lack of homogeneity and low strength compared to steel and concrete. Wood can become a more versatile material if used with Fiber Reinforced Polymers (FRP) to form a composite. This thesis presents the results of an investigation of the increase in yield strength, ultimate strength, and change in yield mode of wood connections when reinforced with FRP. Specifically, this thesis investigates the effects of FRP reinforcement in Laminated Veneer Lumber (LVL) bolted connections under double shear loading. The FRP investigated consists of uniaxial carbon fibers embedded in a two-part epoxy. Sixteen sample wood connections were tested. Eight samples were reinforced with FRP such that the carbon fibers were parallel to the wood fibers. Eight samples tested were not reinforced and used as a means of comparison. Three sizes of bolts and two failure modes were investigated. All materials chosen are readily available and affordable in the current construction market. Finally, the results of a cost vs. strength gain analysis are presented. FRP reinforcement of the glue-laminated wood connections under double shear loading resulted in an increase in yield strength and ultimate strength of all connections tested when compared to unreinforced samples with the same properties. The addition of FRP reinforcement changed the yield mode for some samples. However, it seems that FRP reinforcement is only cost effective in situations in which a higher ultimate strength is desired, rather than a higher yield strength or change in yield mode. Thesis Supervisor: Title: Jerome J. Connor Professor of Civil & Environmental Engineering ACKNOWLEDGEMENTS I would like to thank the strong women who came before me and paved my path: EleanorFrancis Whelton O'Brien Mary Patricia'Nina Pat'Burke and Julie Burke O'Brien TABLE OF CONTENTS 1. INTRODUCTION 7 2. BACKGROUND 7 2.1. Engineered Wood 7 2.2. FRP 8 2.3. History of Wood Reinforcement 9 2.3.1. Steel As Reinforcement 9 2.3.2. FRP As Reinforcement 10 2.4. Past Research of FRP Reinforcement of Wood 11 3. TESTING PROCEDURE 12 4. SAMPLE ASSEMBLY 14 5. MATERIAL SELECTION 15 6. ANALYSIS AND PREDICTIONS 16 7. 8. 9. 6.1. Failure Modes 16 6.2. Failure Mode Calculations 17 DATA 21 7.1. Experimental Data 21 7.2. Cost Data 28 DATA ANALYSIS 28 8.1. Strength Analysis 28 8.2. Cost Analysis 30 DISCUSSION AND RESULTS 31 9.1. Ultimate Strength 31 9.2. Yield Strength 31 9.3. Yield mode 32 9.4. Comparison of ultimate strength, yield strength and yield mode changes 32 10. CONCLUSIONS 33 11. REFERENCES 34 LIST OF FIGURES Figure 1: Parallel and Perpendicular to grain loading 12 Figure 2: Member Geometry and FRP Placement 13 Figure 3: FRP application Figure 4: Double Shear Failure Modes 15 17 Z calculations Figure 6: Load vs. Displacement, D = 0.375", Unreinforced 19 Figure 7: Load vs. Displacement, D = 0.375", Reinforced 23 Figure 8: Load vs. Displacement, D = 0.5", Unreinforced 24 Figure 9: Load vs. Displacement, D=0.5", Reinforced 25 Figure 10: Load vs. Displacement, D = 0.75", Unreinforced 26 Figure 11: Load vs. Displacement, D=0.75", Reinforced 27 Figure 5: 22 LIST OF TABLES Table Table Table Table 1: Calculations for Failure Mode Im 2: Calculations for Failure Mode IV 3: Data Summary, D = 0.375", Unreinforced 4: Data Summary, D = 0.375", Reinforced 20 20 22 23 Table 5: Data Summary, D = 0.5", Unreinforced 24 6: Data Summary, D = 0.5", Reinforced 7: Data Summary, D=0.75", Unreinforced 8: Data Summary, D=0.75", Reinforced 9: Cost Data 10: Data Analysis, D=0.375" 11: Data Analysis, D=0.5" 12: Data Analysis, D=0.75" 25 26 27 28 29 29 30 Table Table Table Table Table Table Table 1. Introduction Often, the use of timber as a structural material is limited to relatively small structures of three stories or less. Wood has always had the advantage of being more affordable and, if harvested and processed correctly, more environmentally friendly than concrete and steel. However, its lack of consistency and strength make it unfeasible for large structures. Much research has been done to determine ways of reinforcing wood to enhance its structural performance. Reinforcement methods include steel rods, steel plates, fiberglass and carbon fiber reinforced polymers (FRP). This thesis will investigate the effects of reinforcing wood connections in double shear loading with Carbon FRP. 2. Background 2.1. Engineered Wood Engineered wood is manufactured by binding wood fibers, particles, or veneers together with an adhesive. Engineered wood is generally stronger and more consistent than pure wood. The thickness and type of engineered wood can vary, depending on the desired parameters. The result is a stronger, stiffer wood product that can span longer distances and withstand more load than pure wood of the same dimensions. Engineered wood is also less susceptible to moisture damage and imperfections than pure wood. Glue laminated wood (glulam) is a type of engineered wood in which veneers of pure wood are bonded together with an adhesive. The first patents for glulam appeared in Switzerland and Germany in 1900. The first structure built with glulam was a laboratory built in Madison, Wisconsin, which still stands. Since its first use, the cost of glulam has dropped, allowing it to become a widely used and affordable material. One such type of engineered wood is Laminated Veneer Lumber (LVL). 2.2. FRP Fiber Reinforced Plastic or Polymer is a relatively new material when compared to timber, concrete and steel. It began to emerge in the 1950's when material and production costs were low, allowing for economically feasible production of FRP. FRP was researched heavily and began to be used more widely towards the end of World War II due to its resistance to corrosion, strength to weight ratio, low maintenance and life cycle cost. After World War II, FRP became more common in the automobile and aerospace industry. Much research and application of FRP was then completed by the aerospace industry during the cold war. In the mid 1960s, the ship industry began to use FRP for ship construction. FRP was more advantageous than steel in some applications due to its resistance to corrosion and strength to weight ratio, though it was susceptible to sunlight damage. In the 1970s, the price of FRP materials and manufacturing dropped to a price that allowed the automobile and sporting goods industries to use FRP in their manufactured products. In the 1980s Dr Urs Maier from the Swiss national laboratory began researching the bonding of FRP to concrete beams and decks and used FRP to wrap concrete columns. Soon after, Japanese engineers, who deal largely with seismic loads, began to use FRP commercially. FRP works well with concrete in seismic areas because it can be placed in areas where the concrete may undergo large tensile stresses in a seismic event and prevent the structure from failing, since concrete alone has very little tensile strength. While research of FRP composite structures is popular, "a rational design model must be based on sound mechanics which not only precisely reflects the concerned failure mechanism but also predicts the capacity with reasonable accuracy" in order for the material to become more integrated into common construction practices (Chen 2003). Others have suggested that the US construction industry is more conservative than that of Japan's and is therefore less willing to experiment with FRP, since FRP has a tendency to fracture in a brittle manner (EdgeFRP). 2.3. History of Wood Reinforcement Although engineered wood allows for a stronger material than pure wood, the material still often fails at connections. Detailing for pure wood and glulam connections are defined under the National Design Specifications (NDS) for Wood set by the American Wood Council. Often, wood dowels or steel bolts are used to connect members. Depending on the connection used, failure at the connection can occur at much lower loads than the rest of the beam or column could endure, therefore underutilizing the strength of the wood. Better understanding and engineering of wood connections is needed to better utilize emerging wood products and increase the applications of timber design. 2.3.1.Steel As Reinforcement In the 1950's, 60's, and 70's much research was done to measure the effects of reinforcing wood with steel. Wood was reinforced with steel rods, steel plates, and steel wire adhered to wood with epoxy resins. The majority of this researched showed measured improvement in the performance of the steel reinforced member. However, the increase in cost was often great, and therefore very few of the schemes researched were ever put into practice. However, this research led to the commercial use of plywood reinforced with steel plates. This arrangement is still used today in truck bodies, railway cars, heavy duty shelving, and elevators. One particular application consists of balsa wood as a core, sandwiched between aluminum. The balsa/aluminum composite was used on the exterior of jets during and after World War II. 2.3.2.FRP As Reinforcement In addition to steel reinforcement, engineered wood can also be strengthened with the use of Fiber Reinforced Polymers or Fiber Reinforced Plastics (FRP). FRP reinforcement of wood materials has been used in multiple academic investigations including thin FRP as external reinforcement for tensile loads, internal reinforcement for shear loads, and at connections for additional connection strength and ductility. Many tests have taken place since the 1960's investigating the effect of FRP on wood design. In the 1960's, FRP was often made with fiberglass strands. Currently, there is more of an interest in FRP consisting of Carbon fibers, though fiberglass is still used. Economics is the driving factor that determines whether FRP reinforced wood products become commercially feasible (Bulleit 1984). The addition of FRP into the manufacturing process adds time and labor costs. Additionally, reinforcement material itself can be expensive. The composite materials that contain high-grade wood tend to be less viable commercially. If the wood substrate is made of poorly graded wood material, such as plywood, the composite as a whole becomes cheaper and more available to industry. Hence, many shipping and transportation industries use plywood and steel composites. It is important to keep in mind that one of the key advantages to using timber in place of other construction materials is its superior affordability and sustainability. Including FRP in the wood structure will likely deplete its affordability and sustainability features. However, if the increase in strength of the composite allows for less material or less cost, then the FRP may actually further enhance the affordability and sustainable aspects of the structure. This thesis will revisit the strength gain vs. cost increase issue, but will not assess the increase in environmental impact. 2.4. Past Research of FRP Reinforcement of Wood FRP reinforcement research is wide and varied. Past research topics include the accuracy of a strength model to predict the effects of thin FRP reinforcement on the tension face of wood (Triantafillou 1992), carbon FRP rods as glued-in reinforcement (Micelli 2005), and the effects of the thickness of FRP reinforcement used in bolted connections (Windorski 3). Triantafillou found that a strength model was satisfactory, therefore setting forth a means of predicting bending behavior of FRP reinforced wood members. Yet another use of FRP has been in the inclusion of carbon rods within the wood. Micelli, et al. investigated using carbon FRP rods as glued-in reinforcement of glulam beams and as glued-in connectors for glulam timber head joints that should transfer flexural moment between two adjacent beams and found that the addition of the FRP rods increased the ultimate strength of the wood members from 26 to 82% depending on the amount of rods used. Micelli also mentioned that the installation of the rods was 'fast and easy', suggesting that the labor cost could be relatively affordable. Daniel Windorski et al. investigated bolted wood connections with three thicknesses of FRP against an unreinforced control group. Windorski found that adding FRP increased the strength of the bolted connections. He found that the three layers of FRP increased strength by 33% on average. He also found that the first layer of FRP had the greatest increase in strength. Additionally, the FRP changed the failure mode from a brittle wood split, to a more ductile failure. Windorski investigated both perpendicular to grain and parallel to grain loading. See figure 1 for these schemes. Figure 1: Parallel and Perpendicular to grain loading 3. Testing Procedure Testing was designed to examine the influence that FRP reinforcement has on a bolted wood connection's yield strength, ultimate strength, and failure mode. Connections were modeled as three wood members bolted together. The scope was limited to parallel to grain double shear loading with unidirectional FRP reinforcement oriented so carbon fibers were aligned with the grain. The loading was parallel to the grain and carbon fiber of the members as portrayed in the left image of figure 1. Sixteen samples were made. Each consisted of three 1 34" X 7 %" x 12" LVL members bolted together as seen in figure 2. Lumber dimensions are nominal. , " ......... ........ ........... :- ::......................... .... . ... . .......... ........................... ............. .............................................................................................. .......... Eight of the samples were reinforced with FRP. Eight were not reinforced. The ones that were reinforced with FRP were reinforced such that each face undergoing shear load had FRP attached. The outer members had FRP reinforcement only on the interior face. The middle member had FRP placed on each side of the member. See figure 2. Figure 2: Member Geometry and FRP Placement In order to examine the effects of FRP reinforcement on a variety of connection scenarios, three types of connections were designed. The first connection consists of one 3/8" diameter bolt going through the center of all three wood members. The second connection consists of two " diameter bolts spaced two inches apart, centered about the midspan of the connection such that the bolts are an equal distance from the loaded edge of the sample. The third connection consists of one %" diameter bolt centered about all three wood members. The calculations for the bolt designs correspond with the desired failure modes and are discussed in Section 6. 4. Sample Assembly Materials used in the samples were chosen based on strength, availability and cost. Laminated Veneer Lumber (LVL) was chosen as the wood material due to its wide availability, relative low cost, and high strength. The largest size commercially available was used. Each specimen consisted of three 12" long pieces cut from 12'long boards. The FRP used consisted of Sikawrap Hex 230C and Sikadur 300. Sikawrap Hex 230C is a uniaxial carbon fiber fabric. Biaxial carbon fiber fabrics are available, but are more expensive. Sikadur 300 consists of two liquid parts that are mixed on site to create the epoxy that adheres the carbon fibers to the substrate. The two parts of Sikdur 300 were mixed on site and applied to the appropriate sides of the 12" long LVL members. As described above, the middle board of each sample had FRP applied to both sides, and the outside boards of each sample had FRP applied only to the sides facing the interior board. A thin layer of FRP was applied to the appropriate side. Next, an approximately 11" X 6 " square of Sikawrap Hex 230 C was laid on top of the epoxy. Next, a resin roller was used to imbed the carbon fibers into the epoxy. The resin roller is ribbed to allow for epoxy to seep through the fabric while the carbon fibers are being rolled into the epoxy. See figure 3. Figure 3: FRP application 5. Material Selection The American Wood Council (AWC) is the preeminent authority on wood building in the United States. The AWC establishes the National Design Specifications (NDS) that are widely used as standards for building. The NDS dictates the design of timber structures, including beam and column dimensions, connection details, and wood type selections. To select the wood members for the analysis, a survey was conducted of a number of local lumber yards. It was determined that the most widely available type of glulam was laminated veneer lumber (LVL). In order to perform tests on the strongest glulam available, the largest commercially available board was purchased. Sixty feet of 1 " X7 " LVL was purchased. Once the wood type and size was determined, the FRP material was determined. The FRP used was also chosen to be one that was commercially available. Sika Corporation is one of the largest distributors of FRP and therefore was used. Sika offers FRP in both laminate and fabric form. The laminates are available in carbon and fiberglass. Only fabric FRP was considered since it is easier to drill through. Laminates are better used for exterior applications when dealing with concrete or timber that has already shown signs of underperformance. Carbon laminates are often used on tension surfaces of concrete that has begun to show signs of cracking beyond a reasonable amount. Carbon fibers were chosen over fiberglass fibers because of their superior strength. Glass fibers are more ductile, but for the purpose of strengthening the wood connection, the superior strength of carbon fibers was more important. Sikawrap Hex 230C was chosen. 6. Analysis and Predictions 6.1. Failure Modes For connections in double shear, the NDS defines four types of failure; Im,Is, IlIs, and IV. Failure Imindicates a crushing of the wood in the middle member. Failure Is indicates a crushing of the wood of each of the side members. Failure IlIs indicates a yield of the dowel, in this case a steel bolt, and a local crushing of the wood at the points of inflection of the steel bolt. In failure III, the dowel stays straight in the middle member and bends when it meets the side members. Finally, failure IV indicates a yielding of the dowel in the middle member. The dowel stays straight in the side members and bends in the middle member, with local crushing of the wood near the points of inflection. See figure 4 below. Mode I, Mode IIJ, Mode IV Figure 4: Double Shear Failure Modes 6.2. Failure Mode Calculations The calculations used to design and predict the behavior of the non-FRP reinforced specimens were taken from the NDS 2005 edition. It was believed that the FRP reinforcement could change the failure mode of a connection that would typically fail by wood crushing, to fail by bolt yield due to the increased strength of the wood/FRP composite. Therefore, the unreinforced samples were designed such that a fraction would fail by wood crushing and a fraction would fail by bolt yield. The reinforced samples were designed to mimic the dimensions of the unreinforced samples in order to effectively compare results. The first failure modes to be considered were Is and Im.In these failure modes, the bolt can withstand a larger load than the wood before yielding, and therefore wood crushing dictates the failure of the sample. Modes Is and Imare distinct due to which members fail first, the side pieces or the middle piece. In this experiment, the middle piece will fail first because it has identical properties as the side pieces. Assuming the load is originally evenly distributed amongst the side pieces, middle piece, and the bolt, the side pieces will have twice the area of material resisting the load as the middle piece and therefore will not crush first. For the side pieces to crush first, they would have to be significantly thinner than the middle piece, or be made of a significantly weaker material. Therefore, failure mode Im was investigated, and failure mode Is was not. For similar reasons, only failure mode IV was investigated and failure mode IIls was not. To predict the load at which the sample will yield, the allowable connection capacity in pounds, Z, is calculated. Z = f'*A where f = yield stress of material to yield, and A = area of material carrying load. Each yield mode has a quantity Z associated with it. The allowable connection capacity for each yield mode is calculated and the yield mode with the lowest value for Z dictates the design. For each connection design, the wood dimensions, wood properties, and dowel type were consistent. Steel bolts were chosen for the dowel type due to their strength, low cost, and ease of installation. For the steel to fail first in the unreinforced connections, the value for Z IV would have to be the lowest value of the Z calculations for that section. The calculations for the various Z values are shown in figure 5. Mode i (NDS equation L&a): Mode , (NDS equation 113-4) Mode Il. (NDS equation lL3-9): z2kD4F. 4 (2 + R4R4 Mode IV(ND equation 113-10) g - 2&? 2FF ia3(1 + R)j mfrn design vahan for a ingle-atener eennemina(Zit taken as th smallest value from al appliable yield limit oquation4h lb whereZ 4 * - \+R (1 + RJ RI *R+) k, +2 (+ + 2t )DO 2 2F,(2 + R)D H, P.t D - fastener diameter, in. , dowel bearing length in main membr. in. I, dowel bearing length in "id member, in. dowel bearing strength of main member psi F, F. - dowel bearing strength of side member, psi F- = bending yield strength of fostener, psi ,=coefcient specified in NDS Tabe 11,d.1B for reducing connection yield capacity to a refeene design value Figure 5: Z calculations A spreadsheet was created to calculate allowable Z values for each failure mode. Results are listed in table 1 and table 2. Calculations for Im Failure Mode Variables D 0.5 1.75 in in Fem 1s Fes 5600 psi 1.75 in 5600 Fyb psi psi Rdfor Im,Is 45000 4 Rd For III,, IV 3.2 Re k3 1 1.304767527 Im Z= 1225 lbs is Ills IV Z= Z= Z= 2450 1332 1432 lbs lbs lbs lm Control 1225 lbs Table 1: Calculations for Failure Mode Im Calculations for IV failure mode Variables D im Fem is Fes Fyb Rdfor Im,Is Rd for Ills, IV Re 0.375 1.75 5600 in in psi 1.75 in 5600 45000 4 3.2 psi psi 1 k3 1.176688715 Im Z= Z= 919 Is 1838 lbs lbs III, Z= 901 lbs IV Z= 806 lbs Control 806 lbs Table 2: Calculations for Failure Mode IV It is noted that the only parameters of the wood material used in the calculations were specific gravity and the dimensions of each member. It was determined that failure mode IV would be observed if the bolt diameter was 0.42" or less. Therefore, a 3/8 (0.375") diameter bolt was used for three of the eight unreinforced samples. Similarly, it was found that a bolt diameter of 0.43" or greater would lead to failure mode Im. A bolt diameter of 0.5" was chosen. To achieve the total diameter, two %" diameter bolts were used, with appropriate spacing, for three of the eight unreinforced samples. For the remaining two unreinforced samples, a " diameter bolt was used. This was chosen under the assumption that it would demonstrate a higher load capacity, and would allow for a comparison of unreinforced to reinforced samples under a greater load, still within realistic connection scenario limits. There are a variety of academic papers that propose mathematical models to predict the effects of FRP reinforcement. However, the vast majority of these papers have been focused on the use of FRP with concrete, not wood. Of the smaller number of papers that focus on FRP with wood, none deal specifically with carbon fibers and LVL wood. Therefore, the response of the FRP reinforced samples was not predicted. 7. Data 7.1. Experimental Data For all graphs below, D = the diameter of the bolts used in the connection, 'Reinforced' refers to samples reinforced with FRP, and 'Unreinforced' refers to samples with no FRP reinforcement. D= 0.375", Unreinforced 40M 200 OA 001 Figure 6: Load vs. Displacement, D = 0.375", Unreinforced D = 0.375", Unreinforced Ultimate Strength (lbs) Yield Strength (lbs) Yield Mode Sample 1 5,691 Sample 2 5,152 Sample 3 4,766 Sample 1 2,640 Sample 2 2,370 Sample 3 2,400 Sample 1 Mode IV Sample 2 Mode IV Sample 3 Mode IV Table 3: Data Summary, D = 0.375", Unreinforced D= 0.375", Reinforced s00 :v;= 4000 2000 1000 t- 0 0.2 0.4 0.6 0.8 1 Displacenent Qn) Figure 7: Load vs. Displacement, D = 0.375", Reinforced D = 0.375", Reinforced Ultimate Strength (lbs) Yield Strength (lbs) Yield Mode Sample 1 6,180 Sample 2 7,611 Sample 3 6,955 Sample 1 3,290 Sample 2 3,840 Sample 3 3,580 Sample 1 Mode IV Sample 2 Mode IV Sample 3 Mode IV Table 4: Data Summary, D = 0.375", Reinforced 1.2 D=.5", Unreinforced gooo amo 7=O 5OCO 3=L 2000 2000 0 0.2 0A 0.6 0.8 1 nahe...ftg.a) Figure 8: Load vs. Displacement, D = 0.5", Unreinforced D = 0.5", Unreinforced Ultimate Strength (lbs) Yield Strength (lbs) Yield Mode Sample 1 7,848 Sample 2 6,945 Sample 3 8,353 Sample 1 3,300 Sample 2 3,040 Sample 3 3,633 Sample 1 Mode Im Sample 2 Mode Im Sample 3 Mode Im Table 5: Data Summary, D = 0.5", Unreinforced 1.2 1A D = 0.5", Reinforced Chant Area. 120c0 10000 soo0 2000 0.2 Q4 04 0.8 1 hOKanemet 1n) Figure 9: Load vs. Displacement, D=o.5", Reinforced D = 0.5", Reinforced Ultimate Strength (lbs) Yield Strength (lbs) Yield Mode Sample 1 12,797 Sample 2 10,151 Sample 3 11,772 Sample 1 3,155 Sample 2 3,410 Sample 3 3,530 Sample 1 Mode IV Sample 2 Mode IV Sample 3 Mode IV Table 6: Data Summary, D = 0.5", Reinforced 1.2 IA D=0.75", Unreinforced 10000 tam 7000 son 4000 3000 2000 1000 0.05 0.1 0.15 0.2 ObpiaoemAi 025 n Figure 10: Load vs. Displacement, D = 0.75", Unreinforced D = 0.75", Unreinforced Sample 1 7,694 Sample 2 8,601 Sample 1 6,330 Sample 2 7,240 Sample 1 Mode Im Sample 2 Mode Im Ultimate Strength (lbs) Yield Strength (lbs) Yield Mode Table 7: Data Summary, D=0.75", Unreinforced 0.3 0J35 -BM D = 0.75", Reinforced uNo0 100W t ~ ---. - ________________ ..... MWuo 00"" am0 Amo 2000 o 0.05 0.25 a.02 o0essMent M Figure 11: Load vs. Displacement, D=0.75", Reinforced D = 0.75", Reinforced Sample 1 9,370 Sample 2 9,803 Sample 1 6,960 Sample 2 7,710 Sample 1 Mode Im Sample 2 Mode Im Ultimate Strength (lbs) Yield Strength (lbs) Yield Mode Table 8: Data Summary, D=0.75", Reinforced 7.2. Cost Data Costs Sikadur 300 Epoxy 0.7 $/SF Sikawrap Hex 230C 5.65 $/SF LVL Wood 3.5 $/ft Table 9: Cost Data 8. Data Analysis 8.1. Strength Analysis For each type of sample, the ultimate strength and yield strength was averaged. The corresponding reinforced and unreinforced samples were compared using the following equation: Ultimate Strength % increase = (PUR-PUU)/PUU Yield Strength % increase = (PYR-PyU)/PYU PUR = average ultimate strength of reinforced samples Puu = average ultimate strength of unreinforced samples PYR = average yield strength of reinforced samples Pyu = average yield strength of unreinforced samples The results are summarized below. D = 0.375" Average ultimate strength (lbs) 6,915 Average yield strength (lbs) 3,570 Ultimate strength increase 32.91% Yield strength increase 44.53 % Table 10: Data Analysis, D=0.375" D = 0.5" Average ultimate strength (Ibsj 11,b73 Average yield strength (lbs) 3,365 Table 11: Data Analysis, D=0.5" D = 0.75" Average ultimate strength (lbs) 8,148 Average yield strength (lbs) 6,785 Average ultimate strength (lbs) 9,587 Average yield strength (lbs) 7,3351 8.2. Cost Analysis Based on the cost data shown in section 7.1, the wood cost per sample and FRP cost per sample is calculated below. Wood cost per sample = 3'/sample x 3.5 $/ft = $ 10.5/sample FRP cost per reinforced sample = 0.5 SF/ face x 4 faces x (5.65 $/SF for Carbon Fiber + 0.7 $/SF for Sikadur 300) = $12.70/sample 9. Discussion and Results 9.1. Ultimate Strength The most significant increase in ultimate strength due to FRP reinforcement occurred in the 0.5" diameter bolt samples. These samples were designed so that the minimum available bolt diameter that would achieve failure mode Imwas used. 9.2.Yield Strength The most significant increase in yield strength due to FRP reinforcement occurred in the 0.375" diameter bolt samples. The 0.375" diameter samples were designed so that the unreinforced sample would yield in mode IV. When designing the 0.375" diameter sample, it was assumed that the FRP reinforcement would not have a large impact on the outcome of the yield strength since the bolt is the first member to yield. The FRP reinforcement should only strengthen the wood substrate and not impact the yield strength of the bolt. However, the experimental data shows that the FRP reinforcement does in fact increase the yield strength of the sample connection. As stated in section 6.2, the NDS calculation method only calls for the specific gravity and dimensions of the wood members to determine the failure mode, which ultimately determines the yield strength. Since the strengthening of the wood with FRP resulted in a higher yield strength, it seems that the unreinforced yield mode was not only due to the bolt yielding, but also due to wood crushing. It seems as though the NDS method may oversimplify the actual behavior of the connection. 9.3.Yield mode The FRP reinforcement changed the yield mode of the 0.5" bolt diameter samples. The change in yield mode is not surprising. It suggests that the FRP reinforcement added enough strength to the wood material to overcome the yield strength of the bolt. 9.4. Comparison of ultimate strength, yield strength and yield mode changes The FRP reinforcement had a significant effect on the 0.375" bolt diameter samples. For these samples, both the ultimate strength and yield strength increased by more than 30% with the addition of FRP reinforcement. However, by increasing the bolt diameter by 0.125" to 0.5", an even greater increase in ultimate strength was achieved and the yield mode also changed, though the yield strength stayed similar (since the wood strength stayed the same). In this case, it would be much cheaper to increase the bolt diameter (which would add less than a dollar to the connection cost) than to add FRP reinforcement, which would add $12.70 to the connection cost. In the 0.5" diameter bolt samples, the FRP reinforcement did not change the yield strength by much (less than 2%), but it did significantly change the ultimate strength and changed the yield mode. In this case, unlike the case of the 0.375" bolt diameter, an increase in bolt diameter by even 0.25" could not achieve the same increase in strength as the FRP. In fact, with an increased bolt diameter and additional FRP, the connection could not achieve the same strength. This implies that the FRP reinforcement can contribute strength to a wood connection that cannot be realized by simply adding bolt diameter. From the samples tested in this analysis, it is shown that FRP reinforcement is best used in wood connections designed to fail in mode IV, and using a bolt diameter as close to the calculated diameter as possible. If the connection is overdesigned with significant extra bolt diameter than is needed, then the connection may fail at a lower load than if less bolt diameter and FRP is used. The costs analyzed in this thesis do not account for the addition of labor in applying the FRP reinforcement. For a more detailed analysis that would include this cost, more research would have to be done. While the labor needed does not require complicated machinery or training, it does add an additional step to the building sequence and could therefore add significant costs. 10. Conclusions If used intelligently, steel bolts and FRP reinforcement can be combined to achieve greater ultimate strengths than steel bolts alone in glulam double shear connections. The yield strength changes most significantly if members are designed to fail in Mode IV. A cheaper way to increase the yield strength of these connections is to add to the steel bolt diameter, so the yield mode changes to wood crushing. For connections designed to yield in Mode Im,if the bolt diameter is close to the lower limit for such a yield mode, FRP reinforcement can achieve ultimate strengths approximately 45% greater. Typically, connections are designed for yield strength, not ultimate strength. Therefore, the addition of FRP to these types of connections should not be used to increase the design strength, but should be used in designs where the structure may be vulnerable to loads that are infeasible to design for with a wood structure. For example, if there is a small family home designed in a seismic area, or an area subject to natural disasters, it may be too expensive to do a thorough engineering of the design such that the structure would withstand any possible load. However, by adding FRP to the connections, the ultimate strength of the structure could be greatly increased, therefore allowing for a much safer structure in the event of an earthquake or natural disaster. The FRP reinforcement should not be included in the design strength, but could add a relatively inexpensive layer of security to the structure. The cost would be on the order of $13 per connection. For connections that are designed with excessive bolt diameter and are designed to fail in mode Im,the addition of FRP does not add a significant amount to the ultimate strength, yield strength or change the yield mode. Of course, more research would be needed to better understand the effects of FRP on wooden connections. FRP is an ever evolving technology that has been well implemented in the aircraft and ship industries. As FRP technologies evolve, and the cost continues to drop, it can be further integrated into the civil structural engineering industry. 11. References Bulleit, William M. "Reinforcement of Wood Materials: A Review." Wood and FiberScience 16.3 (1984): 391-97. Print. Chen, J.F., and J. G. Teng. "Fibre-reinforced Polymer Composites in Construction." Editorial. Constructionand Building Materials Sept. 2003: 363-64. Web. Edge Structural Composites. FRP 101: A Guidefor Composite Strengthening.Point Richmond: Edge Structural Composites. Web. FiRP Panel Reinforced Glued Laminated Wood Beams. Tuulatin: Western Wood Structures, 2010. Print. Gilham, Paul C., and Thomas Williamson. "New Opportunities for Fiber Reinforced GluedLaminated Beams." Structure Magazine April (2007): 57-59. Print. Micelli, Francesco, Vincenza Scialpi, and Antonio La Tegola. 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