Section 5 - Setup .rId Build
SLA-1 eG/250
1
1
Cur.
Depth
,
I\..
~
1
ThIcl6c.-
CMn:ure
I
t
Figure~.
WEAVE"
-
l.&yw
Layer Overlap Example
An alternate method which aeates stroag layers and avoids cxcesaive
overlap is known as WEAVE". WEAVE" specifics an UDdercurc, or
ne~ hatch overcure on the first pus of the laser. On a second,
perpendicular pass, additional cure is perated to bond layers by fOl'llliai
riveu which penetrate down into the previoualayer and prOYide adhesioa.
See Section 7, Section S. and Resin Specific Build Parameter Releasea few
more information about WEAVE" Parameters.
The amount of overcure required is resiD-depeadeat. Dec::reuiag the
OYercurc can deaease building time. but should be done cautioualy aDd ia
accordance with the rcc:ommcaded cure depth for thc resin being used.
Default overcure and cure depth values are saved in a resin specific file thai
is loaded when a particular resin is choaeD in the Utilities, Change Resia
option.
STAR·WEAVE" is a specific procesa required for building pans usias rain
XB 5143, but may be used to increase accuracy with other resins as we1l.
STAR is Ul acroayaa few S1qpred batch, Altcrnate sequeaciag, and
Recracted batch. See Section 7, SectioD S. and Resin Specific: Build
Parameter reJeasea for more information about STAR·WEAVE" Paramaen.
Stagered balch offsets every other layer of the X and Y hatch vectors by a
distaace equal to one half the balch spac:iag. This preveala the X and Y hatda
vectors of the nCllllAyer from beiDa placed directly over the X and Y Iwda
vec:ton of the first layer, ad every other layer thereafter. This method
reducea iatenaallb'ellCl thai aorma1ly accumulate during the build proc:eu.
Altenwe sequcaa.. additionally aonnalizes stress directions by altcf1Wias
the order and the dircctioa of the balch vectors scanned for each layer.
1b funher reduce SMIliag and suess, retracted balch is used to keep the cud
point of each hatch vector from bonding with the border while allowiaa lhe
starting points of the batch vecton to bond to lhe border vecton.
3D Syatem8, Inc.
Section 5 • Setup and BuDd
SLA-110125O
Setup
Getting Started
After the system is powered up and numiDg. the user completes the fiaal
software preparations outlined in this section prior to building parts.
Procedures described berein assume the uscr has powered up the ControUer,
and that the StercoLi.thograpby mes haw been sliced and merged to creaIe
the four part building tiles.la addition, auy Build file modifications must
have already been completed using the Prepare option before initiation 01.
the Build proc:csa.
Hote
For information on using Prepete to eJtar Build filM,
review Section 4, Part Preparation
and Section 7, Quick Stalt
DISPLAY:
MaiaMenu
SELECf:
Toolbox (triter key)
or
TYPE:
6
DISPLAY:
Toolbox menu
SELECf:
Utilities ("'"' Icq) See figure 5-5.
-
or
TYPE:
1
DISPLAY:
Utility Menu
SELEcr:
or
TYPE:
7
Figure 5-5. Utility Menu
3D S,....., Inc.
APPENDIX B
15
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PART NAHE_~__ /~~~______ _
Mode I er : _~~£:.;-:::.~::::~~____
SYSTEH: Idea::; / llG I I
Opera tor: _(1_0_::..ep.:."2.'=__
PATH: /usr/people/ ________________ / __________________ /
_L:?:p.p__ .r-/L. stl : ___L@'2. __t2.k.stl : __________ . stl :
File name:
Hetric/Inch
~~xtra -CllrE' .00n
::::.----- beam wdt cornp
scale factor:
resolut i .)1"1
fxd layer thickness
var layer thickness
----~-------:------~------:-------------____
_____ : _____
_____ :_____________ _
Ll~~
------r-------:-------,-------:-------------1
_____ _____ ______
______
-
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____ ~~O______ ' _____ ~~J'~----:-------------LZ-....t _____ : ______________ _
~~~=
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1 _____ _
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------_Q_----______•./JJ.. ____ £_
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======~======
-------------- ===:=:~:::=::: -------------_.
------yr------======~===== ======t======== --------------,
Build 'file name
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min surface angle
min Intersect angle
-----~------STaggered hatch
------~-----1
Alternate sequencing
- - - - - - - - _ - __-_1
1
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. sl i :
output f'j Ie name:
/z.~c_5p .sll.
I :='OL _Ob
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(8 letters max)
--------------:--------------- --------------:
Herge files: pick support(s) then object(s)
____________ .sli offset x _____ y _____ z _____ Al1 ___ _
____________ .sl; offset x _____ y _____ z _____ All ___ _
____________ .sll offset x _____ y _____ z _____ AII ___ _
____________ .sli offset x _____ y _____ z _____ All ___ _
_ _ _ _ _ ~L~_ _ _ _ _
_
~l~~
1
(8
characters no extenslon): ___J-_L~~'2____ _
Parameters: Shr i nk( +/-5_) Z- __ • ___ - XY- __ • ___ - Number of cop i e~. __~__ _
Prepare Data: find blocks FDF~- Add range at Z _~.£tt!J.. ______ _
Recoating Parameters: Range 1. - NS 0
zW_~_ ZV .051
Range 2 - NS .1_ P1. ~Q ZW Le ZV .051
Range 3 - NS __ Pi __ ZW __ ZV .051
ASSign cure depths: over cure / cure depth / defaults
Range 1 - _________ or __________ or ________ _
Range 2 - _________ or __________ or ________ _
Range 3 - _________ or __________ or ________ _
.D~LAY
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SYSTEM: Ideas / UGII
PATH: lusr/people/ ________________ I
F I Ie name:
Hetric/Inch
Extra -cur~ .00n
beam wdt comp
scale factor:
resolution
~xd layer thickness
var layer thickness
__________________ I
-L~~_~e.stl:
__ l~~2Q~_.stl __________ .stl:
______11__, ____ : ____ __
______________ :
_____
_____ : ____
________ _____________ _
~
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I
- - - - - - - - ______ 1 ______ - - - - - - - - -
______ 1 _______ : ______ 1 _______ _
------~~---:-----~~~----
------~~------:------~~-~----brk pnt:thick :brk pnt:thick
t _______
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_______ • _____ _
------_._----1
______ _
_ ____ JJP______ _
___________
~
______ _
skin f"lll
: _______ Gt ____________ ______ _
min surface angle
: _______ ____________ Je ______ _
min Intersect angle
STaggered hatch
AI terna te sequenc i ng :------~------ ------~------1 ______- - - - - - - ______ ~______ _
- Retracted hatch
output file name:
: .J.:._lh.o_":._ _s__1_I _.lL~e_~~~_.:~~~
(e letters max)
Herge files:
pick support(
s) then
obJect(
s) z _____ All ___ _
____________
osli offset
x_____
y _____
____________ .sli offset x _____ y _____ z _____ A11 ___ _
____________ .sI1 offset x_____ y _____ z _____ A1I ___ _
____________ 061i offset x_____ y _____ z _____ All ___ _
Y
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• _ _ _ _.
_ _ _ t _ _ _ _ _ _ _ _ _ _ _ _ _ _ I,
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xhatch
yhatch
60/120 hatch
~-----
~J~
~
~
:------tvr----- ---------------
See
Bu'ld f I Ie name
(e
. sl
i
characters no extens I on): _.t._L?:~~.f?_______ _
*
Parameters: Shrtnk(+/-5.) Z-__ o _ _ _ XY- __ o _ _ _ • Number of COPie$_~ __ _
Prepare Data: find blocks FDF_~_- Add range at Z ____________ _
Recoatlng Parameters: Range 1 - NS 0
ZW_€_ ZV .051
Range 2 - NS J_ P1 L~ ZW ~~ ZV .051
Range 3 - NS __ P1 __ ZW __ ZV .051
ASSign cure
depths:
overcure
I cure
depth or/ defaults
Range 1. - _________ or
__________
________ _
Range 2 - _________ or __________ or ________ _
Range 3 - _________ or __________ or ________ _
~ ..drt.:.!..:£f?-I!] Fin t sh: 2:::3..£~~_ Total T I me :~~__ Laser Power ..LL__ rnw
-
D£L/JY / ~/I;f PELA---:]
L~Re
9~ 9 (Jr.I,e,e
f'"1ant 18 Rm.
Instion Corporatiun
SerifS IX A~tumatcd Materta1s Testing System 1.02C
Test Oate: 04 FEb 1992
Teiistlc
Operatur name: ';,'RJ
Somp1€ Idcnt1ficatton: SLAGRS
Interface T~~e; 4200 Series
::tic-mnE Parameters .:if tEst:
Semple Rate (pts;scc):
~rossTh:cid
Speed {'iii/ii'iiil ):
ExtciTsometeT' $""i ten y'a1 ue:
2'0.00
50
TempEraturE (dEy. Fi;
.£uv
"""
lnoo.ooo~·
uffset
OimenS1uifS:
SpeC. 1 SpEC. 2 SpEC. 3 Spec. 4 Spec. 5 SpEC. Ii
';,'ldth {1i1J
Tmc~"iiesS
• 4130C •42G50
.20400 .201i00
,...,,"'"' 2.0000 £.uuuu 2.0000
2.0000 "
t..uuuu
2.2500 2.2500 2.2500 2.2500 2.2500
(~il)
.... -...
UI
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sp~C'tmens,
It
PEal<:
{in)
C'tu
.Jo/t'lt
StrESS
at
PEak
% Stra1n
(1os)
(pst)
(%)
SZ-I
• v..... ~
402.4
"
82-2
• ~!iO()
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• 0466
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414.2
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Standard
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at
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3.0"81
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3.718
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2717.
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210SOOO •
2159000 •
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2978000.
3003000.
2430.."00.
4.121
4881.
48 ....,.
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2.430
3.248
3.3"02
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414.9
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1.324
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4.242
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File name:
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Extra -cur~ .00n
beam wdt comp
scale f'actor:
resolution
fxd layer thickness
var layer thickness
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60/120 hatch
x skin fill
______
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min Intersect angle
Alternate
STaggered sequencing
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Retracted hatch
~L~
~
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output 'file name:
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.sll
(9 letters max)
-------------- --------------- --------------:
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pick suppor~s)
object(s)
____________
.sli offset then
x _____ y _____ z _____ All ___ _
____________ .sll offset x _____ y _____ Z _____ All ___ _
____________ .sI1 offset x _____ y _____ z _____ All ___ _
____________ .$li offset x _____ y _____ z _____ All ___ _
Bu'ld file name
(9
characters
1"10
extensIOn): __~_'3':.~e______ _
Parameters: Shrink(+/-SS) Z-__ • ___ S XY- __ • ___ S Number of cop;es_~ __ _
Prepare Data: ftnd blocks FOF_~- Add range at Z ____________ _
Recoatlng Parameters: Range 1 - NS 0
ZW_?_ ZV .051
Range 2 - NS !_ P1 L~ ZW ~g ZV .051
Range 3 - NS __ P1 __ ZW __ ZV .051
ASSign cure
depths:
overcure
/ cure
depth or
/ defaults
Range 1 - _________ or
__________
________ _
Range 2 - _________ or __________ or ________ _
Range 3 - _________ or __________ or ________ _
,-
-
-.
Iiist lun CvT'porat t vii
ICst type;
Sertes IX Auturr.ated rtaterials T2sttng Syst6Tf 1.02C
Test Oatc:
O~
Feb lSS2
Su,nple lctcntificit1on: SLAGRC
Ii1t~rface T.1"pe: 420G Scii es
Mach10e Pala.r~tcrs of test;
Sample Rate (ptS/SeC):
50
Temp21ituie (dcg. F);
20.00
Crusshead Speed (in/min);
ExteDSumeter switch .alu2:
u1iileiiSivns;
lD~O.OOGO%
SpeC. , Spec. 2 Spec.
(in)
Thtc~l1ess
(in)
Ext. gauge leii (i nj
Spcc gauge len pn}
Out
.....
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NiM""TIber
....
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G
specimens,
S
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C3-1
C3-2
C3-3
C3-4
C3-5
C3-G
~
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.42200 .41900
.. 42000
• 41S00
.41800 • 42Z00
.20300
.. 20400
.20GOO
.coseo
.20400
2.0000
2.2500
t.)
uffset
~
"idth
, ...
.. 20'400
2.0000 2.0000 2.0000
2.2500 2.2500 2. 250C 2.2500 2.2500
2.0000
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0 excluded.
01 s-p 1CiT".ciit
Load
at
Peak
at
PEak
(in)
(lbs)
Stress
at
Peak
(psi)
% Strain
% Stra1n
Dlsplcment
at
l'\ix.Luad
(""J
at Auto.
BrEak
at Auto.
Bteak
(%)
(in)
4019.
"".:;J.UJ..L
...........
8.121
• ()~53
34&.0
323.5
3803.
2.899
3.591
.0110
.OBOG
328.9
3839.
~.GG4
322.1
5.739
.OGS3
Stiess
at offSEt
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(psi)
1349.0
24(;8.0
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(Aut \'"ung)
(pst)
IGS20oo.
2SC5000 •
1GG7000.
.1OG2
2043.0
1941.0
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.1974
2197.0
115100C.
8.215
.11'17
379.1
521900.
.0825
.1611
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3740.
2&S.3
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4.174
4.201
a.1S8
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3148.
4.451'
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1931.0
1140000.
. 0311
18.9
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l.S8S
2.315
.04G4
505.1
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2&0.1
3085.
.1997
319.3
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2.8SS
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3.591
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3441.0
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PART NAHE ______________
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SYSTEH: Ideas / UGII
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PATH: /usr/people/ ________________ / __________________ /
_J~~q=_~~.stl:_J~~e=_~~_.stl:
F lIe name:
Hetric/Inch
Extra -curE' .00\"1
beam wdt comp
scale factor:
resolutil)n
fxd layer thickness
var layer ~hickness
__________ .stl
_____
_____ : _____
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----~-------:-----~-------~~~~
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1
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200
2.00
-------------_._-------------------~-~~----:-----~~-~-----1
brk pnt:thick :brk pnt:thick
brk pnt: th i c~<
-
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______
_____ _____
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_______
_ ______ :2_______ _____________ _
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xhatch
yhatch
I
p~Q
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60/120 ha tch
,
I
~~~
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~______
_______ ..9______ _____ !..Lt2_______ _____________ _
x sk i n fill
_______ .9______
______ 0 ________ _____________ _
sk i n f" I 11
min surface ang I e
min Intersect angle
STaggered hatch
________~_____ _ _____ ,,_____________________ _
________ ___________Q_____________________ _
_______ ~ __________ ~------- _____________ _
Al
ternate sequenc
Retracted
hatch i n9
-------~----__________________________________________
1
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------'Z------- --------------
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output f" i Ie name:
_2__'_ZD
__O__-_S_f-_ S__l _ .1IZu D_ ob_ sll
'
(9 letters max)
--------------- --------------:
Herge files: pick suppor~s) then object(s)
____________ .sli offset x _____ y _____ z _____ All ___ _
____________ .sli vffset x _____ y _____ z _____ All ___ _
_____________ sll offset x _____ y _____ z _____ Al1 ___ _
____________ .$li offset x _____ y _____ z _____ All ___ _
Butld file name
(9
characters no extenslon):_J:._L~£P- _____ _
Parameters: Shrlnk(+/-5S) Z-__ - ___ S XY- __ - ___ S Number of COPie$_~___ _
Prepare Data: find blocks FOF_~_- Add range at Z ____________ _
Recoatlng Parameters: Range 1. - NS 0
ZW_:?_ ZV .051
Range 2 - NS ~_ P1 ..!E ZW ..I.E ZV _051
Range 3 - NS __ P1 __ ZW __ ZV _051
Assign cure
depths:
overcure
/ cure
depth or
/ defaults
Range 1. - _________ or
__________
________ _
Range 2 - _________ or __________ or ________ _
Range 3 - _________ or __________ or ________ _
~ .drt: ..1.:.'££ ___
-
Fin i sh:
_f!.:.'!i__
Tota 1 T I me: __4..:..-!.~ Laser Power
_./2__ mw
')LI"\
..... "T"r .... ,. .. ,
111"1
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r-, .......... ,..
t:.r\.I.I"'IL
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t'\"' .... '"
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test:
SaTiiP1c Rate (pts/scc);
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.........
50
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SpeC . 1 SpeC. 2 SPeC. 3 Spec. 4
'w~ctth
.. 41050
.1SuCQ .19500 .lS600
.... ,.,I"A
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2.2300 Z.2S0C 2. 2500 2.£500 2.2500 "'_"''''''uu
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at
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3.00
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....
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(psi)
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2C"S500C.
1832-..
753&00 ..
2323.
..Juu..-uuu •
.....,.~.('\~
...
3 .. 40S
.07S8
.CSG3
27S5 ..
22'75GCO. '
.0"305
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23SGGOC.
£.lOuvvu.
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1235 •
.1250
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557~ ..
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5310.
.vj~S
452.u
...
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Standard:
f!'.l, ...
I IVU.U. ,
\IH}
5139.
.vuu~
C4-G
..... ~' •• "1
orca~
Max. Load
P'€ak
43"8.1
.....
% St;-atii
...--
(1bs)
Nv.inbei
",1:1"\."
t'l~~
O.J..~
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PART NAHE ______________
_
'1-/ ZoO
--
SVSTEH: Ideas / UBII HOdeler:_~~~§~____ operator:_~~~_~-~-~
PATH: /usr/people/ ________________ / __________________ /
File name:
Hetric/Inch
Extra -cur£' .001"1
beam wdt comp
scale factor:
resolution
fxd layer thickness
var layer thickness
: __ ~?£~~~~st1: __ !_~£~9_~stl __________ .st1
______________ • ____ L __________
-----~-r_----:----~Z~------
_______ 1______ ______L_______ _
-------------_____________ _
______~~p,---- ____ ~e~----------~~~---------~~-------brk
pnt:thick brk
pnt:thick Ibrk pnt;thlck
------_._----- -------.------- ------_._----1
,
- ______ 1
, _ -_ _ _ -
,
_ _ _ _ _ _ _ 11 _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11 _ _ _ _ _ _
_______ , ______ • _______ 1 ______________ 1 ______
,
xhatch
yhatch
1
I
, ______
_____ : ______
___________________ _
______
____ : _____
___________________ _
_______~------ _______~------- _____________ _
~~~
~~~
~~~
:o~~~~ ~~~~h
Y sk i n f' I 11
min
surf'ace angle
min Intersect angle
STaggered hatch
~jlt
:::::::e::::::
::::::::::::::_
_______q ______ ::::::ZZe::::::
_______ ,,____________________
_______
_______(2____________________ _
____________________ ____________________ _
~-----
~
------X------_____________ __
____________________
Al terna te sequenc 1ng : ______ ..1:1______
Retracted hatch
: ______ J.Y____________
-
~
output file name:
: ~/~~" ... sp.Sll l//~~-ob .sll
.s11
(9 letters max)
l-------------- --------------- -------------Herge f'11es:
pick support(s)
object(s)
____________
.811 offset then
x _____
y _____ z _____ A11 ___ _
____________ .sll offset x _____ y _____ z _____ Al1 ___ _
_____________ 811 offset x _____ y _____ z _____ Al1 ___ _
____________ .811 offset x _____ y _____ z _____ Al1 ___ _
Bu' 1 d f lie naAle
(e
cha rac ters
"0
ex tens I on ): __~L.g_t2P_ ____ _
Parameters: Shrlnk(+/-5S) Z- __ • ___ S XV- __ - ___ S Number of cOPje$ __ ~___
Prepare Data: find blocks FOF~_- Add range at Z __~:==
Recoatlng ParaMeters: Range 1 - NS 0
ZW_!!_ ZV .051
Range 2 - NS _L Pi _coZW !Q ZV .051
Range 3 - NS __ Pi __ ZW __ ZV .051
ASSign cure
depthS:
overcure
/ cure
depth or
/ defaults
Range 1 - _________ or
__________
________ _
Range 2 - _________ or __________ or ________ _
Range 3 - _________ or __________or ________ _
______ _
~_drt:_~~~j___ Fln'Sh:_J~~~~__ Total Tlme:_~~J__ Laser power_!~ __ mw
-
~ 1 ~'u R~y'
Plant lS
" PLASTIC StA MATERIAl..
Test tytle:
vi v'.
~.
12
ElOt'.'GIlGOOO/2I~
Instron Conporatton
Series IX Automated l'Iatcri als Testing Sf'stan 1.02t
Test Date: 11 Feb 1992
Tens'l1e
Gperator name; RSC
Sample Identification: SlAGRE
InterfaCe 1"l1e: 4~ Series
Machine Parameters of test:
Sample Rate (ots/sec):
Crosmead Speed (~n""rin ):
Extensometer s-..itch ulue:
Sample Type:
ASTM
Hi.lIIf dity ( % I:
SO
Temperature (deq. F):
~O.OO
.~30
1000.0000'0 offset
OiiiTCilst ons:
Spec. 1 Spec. 2 Spec. 3 Spec. 4 Spec. S Spec. Ii
(in)
TlT!cll:ness On)
U.-t. gauge len (in)
Spec gauge len (in)
-
Out of Ii specimens,
o excluded.
Di sp l.:ment
Specimen
SiN
t'.~urrber
1
.42300 .43000 .43000 .42200
• 19G00 .19500 .19700 .1~00
2.0000 2.0000 2.0000 2.0000
2.2530 2.2500 2.2500 2.2500
.42200 .42000
.1~00 • 19G00
~.OOOO 2.0000
2.2500 2.2500
\tfdth
at
Peat.:
(in)
load
at
Pellk
Pbs)
Stress
at
Peak
(psi)
,. Strain
at
ttllx.load
(%)
% Strain
It Auto.
Break
O1splcment
at Auto.
Break
('o)
(tn)
Stress
at offset
.2%
(psn
ttodulu$
(Aw'tYoung)
(psi )
4.094
4.101
l.S41i
3.302
5.1S1
4.G71
2.242
.0913
181iG.
2DG4 •
1315000.
2138000.
.0437
4533 .
4.000
• 0781
3512000.
171SOOO•
m'o.
2.4~a
5Gi'3.
3.S[;0
2.470
3.9[;0
.0172
2129 •
3052.
155S.
51ilS.
3.313
3.754
.0732
~534.
2009000.
10.S
18S.
.S21
1.176
• 0232
11GG.
781500 •
• 0103
~33.S
5050 •
.551
.m
.0031
-71i5.
-335400.
.1185
49S.1
G18(;.
G.015
7.282
•1421
5833.
4353000 •
!'tinill1ll11:
.0318
44Ii.4
5270.
1.S4Ii
2.2'-2
.0437
1559.
1315000.
l'Iax'iiTr..rn:
.GSOO
47S.5
5825.
4.107
5.181
.1013
4533.
3512000.
E5-1
E5-2
E5-3
ES-4
E5-5
ES-G
S709.
5825.
!i1i1i0.
5511.
.0712-
41i9.8
479.5
41iS.3
4G7.1
44G.4
41iG.8
.0[;44
41i1i.S
Oe~·tatton:
.0180
!'tean 3.00 :\ Sdv':
2
3
4
.5
G
Xean:
.079G
•~800
. :ms
• ~1
.047G
.1013
.~7G
1729000.
lC42000.
Standard
-
!'tean +
3.00 "
Sd~':
-
SlAGRE
..--.-,
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SYSTEH: Ideas / UGII HOdeler:~_~~~~~___ operator:~~~~~~PATH: /usr/people/ ________________ / __________________ /
File name:
Hetrlc/Inch
Extra -curE' .00n
beam wdt com!=,
scale factor:
resolut I on
fxd layer thickness
var layer thickness
-
__ L_~~_~~.st1: __ ~~~_~~_.stl __________ .stl
____
____ :___
_______ -------------_____________ _
------~------:----~--------J_L~i:
~~~JC
______ J_______ ______L _______ _
xnatcn
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60/120 hatch
x sk I n fill
y sk I n f" I 11
mI" surface ang 1e
ml1, 1ntersect angle
STaggered hatch
Alternate sequencing
Retracted hatch
a
______ ~..!'_Q..____
~~_ _ _ _
::::::iJC::::::
brk pnt:thick
brk pnt:thlck
f ______
-
______ 1 _____ f
Z-4'
brk pnt:thlck
_______ 1 ______________ , _____ _
f
•
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-
_ _ _ _ _ _ 1I _ _ _ _ _ _ -
_ _ _ _ _ _ _ •• _ _ _ _ _ _
_ _ _ _ _ _ _ ,• _ _ _ _ _ _
- _ - - _ _ _ 1I _ _ _ _ _ _ -
_ _ _ _ _ _ _ •, _ _ _ _ _ _
______
___________
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______
___________
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_______e _____________Q____________________ _
_______
.:.l!!.______ _____________ _
_______<2______ _______
_______
_ ______
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~~~
~~~
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'2______ ______ '2._______ _____________ _
~______
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-------'?T----______ tL _______ --___________ _
_______ ____________ ____________________ _
~
_______
_______
~
~
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___________ 1_____________________ _
___________ ____________________ _
~
output file name:
212& /) _$p .sll
2IZDD~()i~ .sll
.sll:
(8 letters max)
-------------- --------------- --------------:
Herge files:
pick support(s)
object(s)
____________
.811 offset then
x_____
y _____ z _____ All ___ _
____________ .sI1 offset x_____ y _____ z _____ All ___ _
____________ .sll offset x_____ y _____ z _____ All ___ _
____________ .sll offset x_____ y _____ z _____ All ___ _
au lid f lie naMe
(8
cna rae ters "0 e xtea,. 1on ) : _£_.!~E_~ _____ _
Parameters: Shrtnk(+/-5S) Z-__ • ___ S XY-__ • ___ S Number of cOpl.$ __ ~ __
Prepare Data: f I "d blocks FDF k_- Add range at Z __l~::P______ _
Recoatlng Parameters: Range 1 - NS 0
zw_i_ ZV .051
Range 2 - NS .1_ P1 t.J2 ZW Lg ZV .051
Range 3 - NS __ Pi __ ZW __ ZV .051
Assign cure
depths:
overcureor/ cure
depth or/ defaults
Range
1 - _________
__________
________ _
Range 2 - _________ or __________ or ________ _
Range 3 - _________ or __________ or ________ _
~ .drt: _i":'£~___ Fin. sn: j':'l~___ Tota 1 Time: _~~.L_ Laser Power __Lt__ mw
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CURE
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*
PLASTIC SLA MATER.AL
ELO~G/10000IZI~
Instron Corporation
Sertes IX Autamated ~atertals Testing System 1.02C
Test Date: 11 Feb 1992
,cns11e
Operator name: RSC
Sa.mole Identtftcation; SJAGRF
Interface Type; ~200 Series
~achtne Parameters Jf test:
Sample Rate (pts/sec);
Crasshead Speed (in/nTIn );
Extensurneter S"lIi t;;h ',a I we;
--
Sample Trpe:
H..-mdity ( ~ );
50
Tsmperatwre (deg. F):
ZO.OO
.200
1000.0000% offset
u1mensloils;
Spec. 1 Spec. 2 Spec. 3 Spec. 4 Spec. 5 Spec. G
(tn)
Thi c'.:ness ,in}
Ext. gauge len (in)
Spec gauge len (tn)
.41700
.19500
2.0000
2.2500
'iltdth
.41500
.19650
2.0000
2.2500
Owt of 6 specimens, 0 excluded.
Sample COiTrnfmts; SAI'IPLE :mE SREAK VERY EARU'
SpeCimen
Silt
t~er
FIi-l
FG-Z
FIi-3
F6-4
F6-5
FC-Ii
Z
..
3
5
G
-
ASTM
Ot sp 1OIWlnt
at
Peak
(tn)
.011i8
.0585
.O~2
• ()481
• 0613
laad
at
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(lbs)
~
. ,. ..
,311.1
581.5
581.5
S1i9.1
.41800
.19500
2.0000
2.2500
I~TO
1134.
7017 •
.42400
.19600
2.0000
2.2500
THE TEST ....ITH LO'It RESUlTS.
Stress
at
Peak
(pst)
4645.
7131-
.41100 .41900
.19450 .19450
2.0GG0 2.0000
Z.25OO 2.2500
Stratn
at
Max. Load
~
(~)
% Strain
at Auto.
Break
(%)
01 spl onent
at Al..-to.
Srelk
(in)
.9530
3.0340
2.3SGO
2.4830
3.1810
1.7850
• 9530
4.37GO
2.3SGO
3.4SGO
3.Z480
1. 7S50
.01GS
• 0853
.0452
.CG72
Stress
at offset
.2%
(pst)
Modull.lS
(A.itlOunq)
(psi)
.0344
4376 •
2991.
4500.
2397000 •
3&85000.
361'9000.
4IiSGODC.
153Gooo.
3472000.
2951.
3071 •
4417.
• 0344
SIi1.l
7020 •
1i1'52 •
Mean:
• 0441
540.5
Glilli.
2.2950
2.G890
.0519
3118 .
32C8OOO.
Standard
Dew-tatton:
.01G5
SO.l
.... u.
.S282
1.2390
.C247
7S3.
111[;000.
:tItt1l~*
~'"'''
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4.7800
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Mean 3.00 " Sdv:
~12.1
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Extra -cure .00n
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resolution
fxd layer thickness
var layer thickness
__ !~~~§~stl __ J~~jD~_~~.stl __________ .stl
:::=~~~Jr::::: :::::~~~f::::::
_______ L_____ _
I
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_ _ _ _ _ _ 1I _ _ _ _ _ _ -
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3
::::::~~~::::: :::::~~fC::::::
_______'2______
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_ _ _ _ _ _ _ ,• _ _ _ _ _ _
_ _ _ _ _ _ _ I• _ _ _ _ _ _
_ _ _ _ _ _ _ I, _ _ _ _ _ _
_____________ _
_____________
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Q______ _____ .:..Le_______ _____________ _
0______ ______ £________ _____________ _
_______ 8______ ------g-------- -------------______________ ------~-------_ _____ _____________________
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_______
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____________________ _____________________ _
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3IZ~1)_~.sll
S/2()f)_ Q b osli
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-------------- --------------- -------------Herge f"11e!;:
pick support(
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____________ 051i of1'set x _____ y _____ z _____ A11 ___ _
____________ 0511 011'set x _____ y _____ z _____ A11 ___ _
____________ os1i offset x _____ y _____ z _____ Al1 ___ _
Bu lid
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0
Parameters: Shrlnk(+/-5S) Z-__ • ___ S XV- __ o___ S Number of cOPie$ __~ __ _
Prepare Data: find blocks FDF.1::-_- Add range at Z __2L~_______ _
Recoatlng Parameters: Range 1 - NS 0
ZW_:?_ ZV .051
Range 2 - NS L_ P1. ~e ZW Le ZV .051
Range 3 - NS __ P1. __ ZW __ ZV .051
AS51gn cure
depths:
overcure
depth or
/ defaults
Range 1 - _________ or/ cure
__________
________ _
Range 2 - _________ or __________ or ________ _
Range 3 - _________ or __________ or ________ _
___
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F 11e name:
Hetric/Inch
Extra -cur~ .001"1
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DATE ____________ _
PART NAME_z(~~~~_______ _
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Range 3 - NS __ Pi __ ZW __ ZV .051
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File name:
Hetric/Inc'"
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resolution
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ASSign cure
depths:
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/ defaults
Range 1 - _________ or
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APPENDIX C
16
17
ENDNQTES
There was not a large amount of literature on
stereolith09raphy because of the newness of the technology.
Therefore, the researcher found most of the background information
from Delco Eemy.
All the articles were copied from the magazines
so it was difficult to give all the information needed for the
endnotes.
The researcher has supplied all the information that he
had from the articles.
1.
Terry
T.
Wohlers,
"Make
Engineering" March 1991, p. 44-48.
Fiction"
I
Manufacturing
2. Susan Arellano, "3-D Systems announce SLA-190", The Slate:
A QuartE!rly Newsletter For The Stereolithography User Community,
August 1990. p. 1-3.
3. Donald R. Stovicek, "Rapid Prototyping Slices Time-ToMarket", Automation, September 1991, p. 20-24.
4. Leonard LaVerne, "Will Rapid Prototyping Be A Part Of Your
Future?", Plastics Design Forum, January-February 1991, p. 15-22.
-