IMPACTS OF NEW ENERGY TECHNlOLOGY, GENERALIZED INPUT-OUTPUT USINlG ANALYSIS by James E. Just February, 1973 A Report of the ENERGY ANALYSIS AND PLANNING GROUP School of Enqineerino Massachusetts Institute of Technoloqy Cambridqe, Massachusetts REPOPT r!o. 73-1 The Massachusetts Institute of Technoloay has undertaken a program of research on Enerqy The overall goals of this program information, and demand, and Planning. Analysis are to develop concepts, and analyticadl tools that relate enerqy the economy ful to managers and the environment and policy makers energy industries. in sunply in a manner overnment use- and the The work reported here is the second formal output of this effort. Further elopinq research other models at refining relating this model and also dev- to the overall goals of the program is underway. David C. Ford Professor hite of noineerin 2 IMPACTS OF NEW ENERGY TECHNOLOGY - USING GENERALIZED INPUTOUTPUT ANALYSIS BY Jares Edward Just Submitted to the Department 17 January Degree in partial of Electrical Engineerinn on 1973, fulfullment of the requirements for the of Doctor of Philosophy APSTRACT Traditional input-output analysis was modified to include air pollution emissions, employment, and other accessory variables. Engineering studies of high and low DTU coal gasification and the gas turbine topping cycle were then utilized to incorporate these new technologies into the 1980 input-output table These that was projected by the Bureau of Labor Statistics. two techniques are shown to be able to correct many previous objections to input-output analysis and to have applicability to a wide variety of practical problems. of 1985 projections featurin h igh , medium and low growth of energy consumption (both with andI without the new Economic and environmental impacts technologies) we re also made. were then calcul ated for these alternati ve futures. The major A series conclusions 1. are: Total investment in general and capital good indus- tries in particular (primarily turbogenerator manufacturers, boiler makers, and construction equipment manufacturers) are quite sensitive to energy use growth rates (especially electricity). 2. Introduction of high aggravate the demand tu coal gasification will for investment funds and introduction of the second generation gas turbine cycle topping (with or without low Btu coal qasif- ication) will decrease the demand. These technol- ogies will have their major impacts on the industries listed above. 3. Sliaht changes in the overall growth rates of total personal consumption expenditures and government spending result in large fluctuations investment. in total 4. If high energy qrowth continues and if investment is to remain within its historical limits as a per centage of GNP, energy investment will become a laraer and larqer part of total investment. 5. While interest rates are assumed to be the balancino mechanism between supply of and demand for investment funds, the very act of saving more money (which is induced by hiqher interest rates) means that less can This in turn lessens be spend on consumption goods. the demand for investment funds because the qrowth rates of consumption sectors are lovwer. This indirect effect of interest rates on investment has been little studied but may be quite important. The policy implications THESIS SUPERVISOR: TITLE: of these results David C. White of Engineerinq Ford Professor are also discussed. 4 ACK''OWLE GErlE!TS I like to expres s my sincere thanks would David White for this research and to Prof. supervising Robert Soloow and Prof. and assistance. to Prof Fred Schweppe Both professionally for their and nersonallv, have enjoyed my association with them. have helped me that it is impossible uidance I So many other people to thank them individually. However I must express my appreciation of the special assistance niven to me by Miss Istvan, Samual ancy Stauffer, Dolinar, Pr. Anne Carter, and the members Pudvard of the staff of the Office of Business Economics (now the Bureau of Economic Analysis), and Interaqency Growth Project and the Institute of Gas Technoloqy. Pam Sullivan Special for the lon My research thanks should also no to Mrs. job of typino this report. has been supported by the MITPE Corporation, the National Science Foundation (Contract #GI-34936) and Massachusetts Institute of Technoloay Ford Professorial Funds. Their support was I would reatly appreciated. like to dedicate this report to my mother who has patiently waited many years for her son to finish his education. 5 TABLE OF CONTENTS Paqe Abstract 2 Acknowledgements 4 Table of Contents 5 List of Finures 8 Conventions Chapter Chapter 1 2 13 Summary and Orqanization 15 1.1 Introduction 15 1.2 Generalized Input-Output Theory 17 1.3 Summary 30 1.4 Conclusions 47 1.5 Organization 50 of esults Methodoloqy: New Technologies and Generalized Input-Output Analysis 57 2.1 What is Input-Output Analysis? 57 2.2 Technoloqical Coefficients 60 2.3 Capital 68 2.4 Uses of the Coefficients 2.5 Overview Coefficients 73 of the Generalized Input- 74 Output Model Chapter 3 2.6 Methodology 2.7 Output Model New Technology Coefficients Impacts of Capital in the Generalized Expenditures Input- 79 87 for New Ene rqv 95 Technologies 3.1 Summary 3.2 Impacts of Capital Expenditures PTU Coal Gasification 3.3 Low BTU Coal Gasification 3.4 The Gas Turbine 3.5 Cvcle Nuclear of the Impacts Tonpinq team Generation 95 for t ioh 115 122 Cycle (COGAS 123 129 6 Chapter 4 Impacts of the Technology Plant Operations and Energy Chapter Chapter 5 6 133 Price Rises 4.1 Overview of Chapter 4.2 Impacts of New Technolony 4.3 Price 133 Operations Changes 134 147 1985 Projections 159 5.1 Scope 159 5.2 Procedure 159 5.3 Issues 169 5.4 Projections 171 5.5 Sensitivity of Investment 173 Conclusions and Recommendations 184 6.1 Conclusions 184 6.2 6.3 Implications for Energy Policy Further Pesearch Suqgestions 6.4 Suqggestions for Policy Studies 1,97 187 190 Reference5 194 Appendix A Data Sources 200 Appendix B Some flew Energy Technologies 203 B.1 Gas from Coal 203 B.2 HIygas-Electrothermal 205 B.3 Low B.4 The Gas Turbine Toppina TIU Coal Gasification Appendix C Derivation of HYGPS Capital Coefficients 211 Cycle 214 Investment 221 Appendix D Derivation of HyQas Technical Coefficients of Capital Coefficients for Second Generation Texaco Low BTU Coal Appendix E Derivation Gasi fi cati on 244 253 Process Appendix F Derivation of Second Generation Low PTU! Coefficients Coal Gasification Technical 260 of Capital Coefficients for the 266 Appendix G Derivation Second Generation Gas Turbine Toppin Cycle 7 Appendix H Derivation of Technical Coefficients for the Second Generation Has Turbine Toppino 279 Cycle Appendix I Appendix J Biographical Analytical Convergence Procedure Projections or 19P5 2P3 Detailed Figures Notes 299 8 LIST Figure No. OF FIGURES Pane Title 1.1 1.2 Basic Input-Output Relationships 19 Two-Period Dynamic Input-Output Model 23 1.3 Quasi-Dynamic Projection Model 25 1.4 Energy-Oriented Generalized Input-Output Model 26 1.5 few Technologies Investiqated 32 1.6 Major Iso-Energy Impacts of new Technoloqies (Capital Investment) 34 1.7 Major Iso-Energy Impacts of new Technologies (Operation) 36i 1.8 Effects of Fuel Price Changes 4n 1.9 1.10 1.11 1.12 1.13 2.1 1980-1985 Modifications 42 1985 43 ew Technolooy Modifications Balanced 1985 Projections 46 Generalized Input-Output Model Sectors 52 Final Demand Sectors 56 Eiqht Sector Input-Output Table for 1958 58. 2.2 2.3 Components 62 Hypothetical Ten-Sector Economy 63 2.4 Components of Pipeline Gas Price-Preliminary Assiqnment of Sectors G4 2.5 Components of Pipeline Gas Price-Final Assign- 66 ment of Sectors 2.6 Technoloqical Coefficients for Coal Gasifica- of Pipeline Gas Price 67 tion 2.7 2.8 2.9 2.10 2.11 2.12 Investment Breakdown for Pipeline Gas Plant Pipeline Gas Investment Summary 69 71 Liqnite Grinding & Drying Equipment Summary 72 Energy-Oriented Generalized Input-Output Model 75 Sources of Input-Output Data Outputs of Generalized Input-Output Model and Data Sources 77 7R Fiqure No. Title Page 3.1 1970 Gross 3.2 New Plant and Equipment 3.3 Electric Construction Expenditures 3.4 Gas Utility Industry Construction Expendi- National Product 96 Expenditures 98 99 100 tures 3.5 Plans for Capital Spending 101 3.6 New Technology 103 3.7 Summary of Detailed 3.8a Comparison Plant Sizes and Costs Comparisons 104 of 1980 Total Investment with ln6 $10 billion Investments in new Technoloqy 3.8b Outouts Required to Support Equal Capital Investments in ew Technology 3.9 Expenditures BTU/Day for 5 Trillion Capacity 109 112 of Each New Technology 3.10 Outputs Required to Support Investment Equal Capacities of new Technologies 3.11 High BTU Coal Gasification 3.12 Major 3.13 Coal Reserves 3.14 Low BTU Coal Gasification 3.15 Major 3.16 Gas Turbine 3.17 Major 3.18 Nuclear Generation Scenarios 130 3.19 Major Impacts of Nuclear Scenarios Selected Fiqures for the Energy Supply Ind- 131 4.1 in 117 Scenarios Impacts of fligh TU Gas Scenarios of the United States Impacts of Low BTl Topping 113 119 by States 120 Scenarios 124 Gas Scenarios 125 Cycle Scenarios Impacts of Gas Turbine 127 Scenarios 128 135 ustries 4.2 4.3a Coast of Electricity Classification of Gas Operatina Expenses 137 138 4.3b 4.4 4.5 Composite Gas Income Accounts Generation Cost vs. Average Customer Cost $10 Billion Energy Purchases 139 141 141 4.6 Outputs Required to Support 142 Energy Purchases for 10 illion ew Technoloqies of i Figure No. Title Page 4.7 Outputs Required to Support Purchases of 5 Trillion BTU/Day 145 4.8 Significant Price Rises Caused by Coal 151 4.9 Significant 152 4.10 Significant Price Rises Caused by Oil Significant Price Pises Caused by Natural 4.11 Price Pises Caused by Crude Oil 153 154 Gas 4.12 Sirnificant Price Rises Caused by Electricity 155 4.13 Sinnificant Fuels Price Rises Caused by All Fnergy 156 5.1 1980-1985 Modifications 160 5.2 Istvan's Electric Utility Information 161 5.3 1985 Initial 163 5.4 Quasi-Dynamic Projection Model 165 5.5 1985 New Technology Modifications 167 5.6 Balanced 1985 Projection Procedure 168 5.7 Basic Unscaled 1985 Projection 172 5.8 Basic Scaled 1985 Projection 172 5.9 Changes in Pequired Investment 174 5.10 Balanced 1985 Projections 175 5.11 Sensitivity of Total Outputs Final Demand to Unit Changes 5.12 Sensitivity of Total Outputs Chanaes in Final Demands to Percentage 179 5.13 Investment to Changes in Final 183 6.1 Enerqy Demand Model Develonment Final Demand Projection Sensitivity B.1 Dynamic Generalized Input Output Model Selected Worldwide Natural Gas iqhliahts B.2 FPC Natural Gas Estimates B.3 Hyqas Electrothermal Process Hyqas xyaen Process Texaco Partial Oxidation Process 6.2 B.4 B.5 in 176 189 191 204 206 207 21n 213 11 Fiqure No. Paqe Title ... Gas B.6 Cost of One Million BTU of Synthesis E3.7 Waste Heat Recovery COGAS System B .8 C .1 Proposed COGAS Power Systems Cost Summary for Electric Power Stations Hygas Investment Summary C.2 Escalated C.3 C.13 Plant Utility Supply for Hyoas Hygas Equipment Summary Conventional Coal Generation Capital Vector Expenditures for Pollution Control Equipment C.14 Breakdown of Pollution Control Equipment C. 15 Cost Allocation C.16 D.1 Revised Investment Summary Hygas Capital Fxpenditure Coefficients Operatinq Expenses for Hyaas Process D.2 Labor Requirements for Fyaas Process D.3 Dy-products D.4 Summary of Annual Material Requirements Process and Feedwater Requirements B .9 C. 4-11 C.12 C.17 D .5 D.6 D.7 E.1 E.2 E.3 Investments for Hyaas Proc ess for Various Equipment 246 Equipment 247 248 249 250 252 254 255 of Low BTI3 Coal Gasification 256 of Hyqas Process Coolinq ater Summary Hyqas Technolonical Coefficients "Add on" Estimation Technique Illustration Low BTU Gas Process Comparison 215 217 219 220 223 224 ?25 226 235 237 238 240 241 243 245 Processes E.4 E.5 F.1 F.2 Modal Allocation of Transportation Low BTU Gas Capital Operatinq Costs 259 Coefficients for Low 261 3TU Gas Process F.3 Comparison of Material Balances Distribution of Labor Charges F.4 Breakdown F.5 Low BTU Coal Gasification of Total Maintenance ficients 258 Costs 262 Costs Technolonical Coef- 263 263 265 12 Fiqure No. Pane Ti tle 267 G.1-8 COGAS Equipment Summary G.9 COGAS G. 10 Labor MarQins on FPC Capital G.11 COGAS Coefficients H.1 COGAS Technoloqical .2 Capital Capital 275 Cost Summary Accounts 276 27P 2 n Coefficients or Combined Technoloqical Ccefficients and Low BTU Coal Gasification COGAS 2°2 3.1 Comparison of Ulnscaled 1985 Total Final Demands 2,7 J.2 Comparison of Ralanced J.3 Comparison of Ulnscaled 1985 Total Outnuts 291 J.4 J.5 Comparison of Ealanced 23? Comparison of Gross 1985 Total Final nemands2P9 1985 Total Investment utputs and Total 295 Output (1930) J.6 Comparison of 1980 Investment with Total Output (1980) (GPDI) Impacts 297 13 CONVENTIONS A - capital [aij], letters (underlined) [bj], - Matrix aij represent A (or vector vectors or matrices B) is composed of elements (or bj) Aij,bj - elements of matrix A (or vector B) are subscripted lower-case letters a, ,c - constants are non-subscripted lower-case letters AT - transpose A -1 - of matrix or vector inverse of matrix A (assumed Equation Numbers and A to be square) 1.1, 3.9 - umber before decimal point refers to chapter number, while number Figure Numbers after decimal point indicates senuence number with chapter. Footnotes - Within Text - Numbered sequentially throughout report; used for informational purposes only. Footnotes - within Figures - umbered berinninq with 1 with each figure. [39], [2], etc. refer Special Symbols to books listed under eferences. and Letters: N - number of sectors in economy A - N X N matrix of technological C - N x N matrix of capital coefficients coefficients Y - " X 11 total final demand vector Y Z Y N x 1 investment component - N x 1 non-investment of final demand component (GPDI) of final demand, includes PCE exports, and government spending X MCF MBTU MMBTU - N x 1 total output vector - thousands of cubic feet - thousands of BTU - millions of BTU 14 e I L P - u IC U LA nu J p ,, i uI guras ri , nt, ducer.s S U* .J , r 15 Chapter Summary and 1 rganization Introduction 1.1 "The breakdown did not come all at once -- not like the cataclysmic nightfall that blacked out New York and most of the Northeast in 1965 -- but it was no less House lights went out: furnaces sputtered and eerie. cooled; auto traffic jammed up at darkened intersections. Dog races were canceled because the electric rabbits would no longer run. Factories shifted to a four-day week, then a three day week, laying off 1.6 million employees. Only the most essential services operated full time -- hospitals, water and sewage plants -- and nobody knew how long they could continue." Time, June 12, 1972.n. 49 [151 describing events during Britain's two month coal strike. Americans use nearly twice as much electric power per capita as the British, and hence the potential even greater than that described above. can help to ward off such consequences, new technology to examine as a cure-all the impacts The research is Pdvances in technology but before embracing for these problems, it is important of such technologies. described here exp lores only three new tech- nologi es that could have significant 1985. for disaster commercial application by These technologies are: (1) High Btu coa 1 (2) Low Btu coal qasification, and (3) Gas turbine gasification, topping cycle (combined gas and steam cycle). The techni ques developed during the research are applicable to any possible new technologies, and provide broad but detailed looks at the Uni ted States, 15 to 20 years hence. The techniques are based on a generalized 1 form of input-output sis and thus can focus on the myriad many sectors of the projected As such, the techniques interactions (I/O) analvbetween the future economy. should be a useful tool for policy-makers who must decide what actions to take if there is an "energy crisis". Such possible applications will be discussed at the end of this chapter. studies is that engineering niques One contribution can be used to incorporate Since engineering into the I/O framework. new technologies of the tech- studies can handle relative price changes and other variables, this capability the problem alleviates I/O of simplistic projections that ignore price changes and facilitates the development of dynamic economic models in which technology depends on relative prices, energy availability, etc. The research prepared utilized by the Interagency Labor Statistics [481. a projection Growth of the 1980 economy Project of the Bureau of These projections were incorporated into a mode 1 that contained environmental variables and new technology representations that had been derived from basic engineering studies. The research focused on the economic impacts nologies of investing in these highly capital intensive operation of such lants. an d of day-to-day techAn attempt was made to calculate the effects of fuel-switchinn and conserv ation policies caused by the hiah prices of these new energy sources but the attempt failed because of the lack of industri al price elasticity data. Finally a dynamic model was used to make a series of 1985 projections. These pro.jec- tions involved different rates of energy use arowth and were performed with and without the new technologies. 1. "Generalized" refers to the inclusion of non-economic variables such as sulfur dioxide emissions or employment within the I/n framework and t the use of enqineerinr studies to update projections of the technological structure of the economy. 17 results document The major capital investment to changes and to the adoption illustrate of total the sensitivity in the energy of new energy use growth technology. that very small changes rate They also in the overall growth rate of personal consumption or government expenditures can restrain total investment age of GNP. to within its historical of these results is that the The significance of the U.S. can sustain people limits as a percent- the huge investment demands created by rapid energy demand growth by reducing the growth rate of personal consumption and government spending than 0.1% per year through 1985. remains because the sum of the growth unchanged, investment rate rates in oods is a constant. and non-investment The next section (1.2) Overall GNP growth by less of this chapter briefly describes the generalized I/O model, while the followinq sections (1.3 and 1.4) summarize the organization 1.2 The last section of the report. Static Input-Output Models Input-output sectors 2 (I/O) analysis of the economy. is the study of interrelations It seeks to answer tions as "If GNP grows by 4 each sector grow given that consumer's will change?" To perform to characterize per year, how will such analysis of and technology it is first necessary the flow of goods and services periodically such ques- the outputs preferences This is done with the aid of the interindustry is prepared (1.5) outlines Generalized Input-Output Theory 1.2.1 between the results. between sectors. flow table that as part of the governments Census of Business. 2 Sectors can be agricultural, service groups. sectors. industrial, commercial or Households and Government are also considered A very simple three sector example economy is presented the table represents to sectors by se ctor along of a flow table f or a hypothetical the top. Thus each row i can be read as sales and each column j purchases by sector j from other sectors. 3 x3 flow Final Demand m atrix 3 x 1 each sector to private House holds 1x 3 ti on of V = [vil) th e Value components X = The entries final consumers a re both The entries under Value fo r each sector. N1ote that the suim t o the Gross This t rue by definition is (the 3 x 1 vector ) are the total sales of each sector either Demand. Thus x 3 = 3 j=l The objective Output X responds in technology. of I/O analysis to changes (Gl P) of the account ing [x sectors or to Final under Total Output ema nd Product es. ] The entries National ti fi i dded (the esent purchases of labor, deprecia- repr equal n der such as Added componen ts and the sum of the Final of this econ omy. i den and public changes , and profit = [dijl by the tor Y = [yi]) are the sales from vec a nd Governments. vector can be read as Let enclosed in double lines. (the Fach entry in dollars of sales from se ctors on the left to other sectors i in Figure 1 .1. d to other + v 1j i is to predict how Total in Final Demand Y or to changes The first step in this analysis forms the technological coefficient matrix A that represents input purchases required is easily calculated the flow matrix per dollar of output by dividing of each sector. each column This of purchases by the total output of that sector. in Thus d. A = [a. 1 = 13 [ x. Actual I/O tables include investment purchase, net For introductory exports and inventory chanae in Final Demand. purposes it is better to innore these. Fi gure 19 1.1 Hypothetical Flow Table ----(in Dollars) _ I To - From Sector _ .. . I_ 2 1 - _ - Final 3 Demand Total Output Y X i 1 Agri culture 4 8 2 Industry 4 4 3 Energy & Services I_ 8 8 20 2 30 40 2 2 - 10 20 I,_ Va lue Added 16 V 12 20 ,(Labor etc.) ! __ Total = D Inputs = = [xi] Total xi A = [aij] 13J X AX = total + Y m = _ dollar sales by sector i [ -1 sales to Final dollar i ] emand by sector i Coefficient Matrix = Technological Y or X _ 20 = Final Demand Vector [yi] where L G N!P dollar sales of sector i to sector j Output Vector = d where Y = 20 140 ------ = Flow Matrix [di j] where X ._ 48 Basic Inout-Output elationship [ I -A] -ly _ _ Matrix (in Dollars) Technological "------- Coefficient -Sector 2 3 1 Agriculture .20 .20 2 Industry Energy & Services .20 .10 .10 .20 .10 3 1 1 Economists often use x.i to to represent total output . to be less confusinn. represent the flows and x. The above not ation was thouqht 20 coeffi cient matrix The technological sector economy each sector Final is also shown in Fiqure can be expressed Output Final Demand, This expression of Final function as is easily of matrix product A X. The objective = (I - Y (1.1) )-1 as if it has been achieved 1 , which can be derived year and a particular GNP for other yea rs and other Final applies Technological (1.2) y (I-A) from Census data for a particular and Final Demand, for Total Output solved of I/O analysis that the inverse can be assumed output and Demand. X Demands. the the sum of the immediate is obviously X= X+ a The output vector is known as total immediate output since The resulting Total 1.1. b y other sectors, excluding that is consumed Demand, for the three chanqe can be h andled by modifying the technological coefficient matrix A to correspond to the change. can also be used to calculate The I/O framework ibrium relative price levels for all goods. euil- The assumptions behind this derivation are usually that companies set prices to cover the cost of material, labor, and some nominal profit and that the relative price of labor is equal to one. added is the economic term that describes the labor costs, taxes, and profits that make up the depreciation, difference business between of materials the selling that went Let V = [v i] the ith sector. Value price of a good and the cost into it. where v = value added per unit sold of 21 The per unit price pi as pi = + vi ood can be expressed p a N of the ith j=1 Changing to vector notation, the per unit price vector P = ] [pi is = p + V for prices Solving (I = P This equation term price effects (1.3) A'P - makes in terms of value added AT) 1 (1.4) V it very simple on other commodities of changes in the capital Note that they tell of any one sector. or labor requirements the long to calculate nothing about how rapidly these price changes would propagate the economy, through nor do they indicate other industries might react to such above equation be itself these price used to predict the price changes. or Thus the the price sensitivities in value added, but it cannot of response the to system changes. 1.2.2 There to changes industries of various by can be used to explore how consumers Dynamic Input-Output Models a re many possible formulations of dynamic input- output models , but the essential concepts with a simple two-period for times to and t1. example can be presented Assume that the same technological coefficient matrix A applies for both periods. Two conceptual changes are required to modify the static theory of the previous sectors First, total final demand of yF = final demand purchases must now consist and governments section. and yI = capital investment of the economy: Y = F I Y by households purchases by all Second, the capital matrix [cij] where cij is the marginal i by sector j required one dollar period t investment Thus if X1 were is C (X1 defined purchase from sector the total output in period - X ). as C = of sector the capacity the total output required be capital to expand of output. and X C must By j by in t1, the total new defining C in terms of marginal capital requirements, difficult problems of defining capital stocks and measuring These of the model objective output relationships are avoided. are summarized is to find for period (X1 ) and total final demand to (X ) and the non-investment period (Y1 ). The model investment.4 = The basic = C I~~- YI A) - 1 (I assumes so that output at 100% capacity (X (I-A)- 1 = The 'e total t final demand that sectors in always operate by capital can only be increased equations Y1 1.2. (Y1 ) given the total output in period t1 in Finure for this model are: (Y1 + Y1 ) (1.5) (1.6) -x) -O These equations can easily be solved for total output and total final X1 -1 = (I demand - A 1 These equations on investment rates 1 (Y1 F C X) (1.7) (1.8) are easily used to calcu late the effect yI and total output X of changes of individual available (Y1): - C)- --1 to assure (X-1 1 ) components of Y Various in the qrowth methods are that total GP 4 Slack variables can be used to modify this assumption but such considerations are not important at this stage. 23 Two-Period Dynamic Input-Output Model Given: = [x io X period F xio = total output where of sector i in to final by households demand purchases ment in period and overn- t1 purchases capital C = [c. ij = marginal from sector i by sector j required to increase sector j's output by one dollar. A = technical and Find: for both periods matrix coefficient t Y1 F I Y-1 + YI total final demand ment purchases in period t1 Solve: X1 = total X = YI (I-A) C output in period 1 Y1 (I-A)- (X = t1 (YF X- Resul ts: X1 1 to : (I-A-C) -- -1 X (yF-1 C -o 1 + C (X1 F I - Xo ) G U R E 1.2 + y where Y I invest- 24 where Gri P 5 F I + YI Y1 I =j Y11 Y 1 i=1 and N = numbers does not exceed certain in later chapters. of sectors in model. limits, but these will be discussed It should also be noted that, whereas the technical coefficient matrix (A) was derived from basic the capital matrix Census data, capital (C) must be estimated flow data or from engineering with both sources data. There are problems of data that do not arise with coefficient calculations. from technical These will be discussed in later chapters. The model tions utilizes the further the two period constraint (1958 dollars). 1.3. Given with used for the 1985 Proiec- anal ysis described above with that the 19 85 GNP equal $1.34 trillion The model is pict;orially described an initial one iterates obtained that was actually around projection in Figure of the 1985 final demand, the loop until a final demand the proper GNP. 6 Con vergence vector is can be guaranteed by modifying the scaling factor. 1.2.3 Generalized Input-Output Model The generalized input-output illustrated in Figure 1.4. It is model referred used in this study is to as "qeneralized" because 5 The magnitude signs represent the vector norm formed by arithmetic addition of the vector elements. They do not represent absolute value signs 6 This GNP represents a 4.47 per year rowth rate from the BLS projection of the 1980 GNP. It was calculated by excluding any contribution from BEA sectors 84, 85, and 86 (Government Industry, Rest of the World Industry, and the Household Industry respectively). These dummy sectors were excluded because they do not interact with other sectors; they only contribute to GNP. 2 5r oo o I a) 0o 0 O I 0 xl L -I 12 O OIa,- 0:, I o,-- xl o CL 0 ) axl .0 xl 0 40 I: .m U) Li- E 0 0 0 0C} O .- 0). o . ,, 0L (n U Yl I - L. C-1 . L-%R ul 0 IiUU pq r~~~~~~~~ I E > Q) n - ii 45 zZ Z Oc (3 c )C.-I< > ) n4 E c 1-4 oo C >- 0 -- C T o o 'Z .l t 4- a- / I % JI I c .2 0o - * - N v0 U l c o, - U u..-c - *0 u a L . C E I - 0 C) I ! / X -o0 E UL) 0 (9 0 ti uJ 11 of, D 0, 0 LU 0 -J r- 0 rD cx: LU N JL z Z w LU a) LU 7 tO oU U LU O 0 I O H -C, -O LU LU -c 00 LL I I I 0 0 I 0n V O g . 2 C) = vEa , _C zo C( C t L 27 (1) many non-economic variables such as water usage and S02 emissions are included in the framework and (2) new technologies The non-economic variables These can be incorporated quantities and are summarized are the outputs proportional variable) of the model. They are assumed of SO 2 by the 1980 economy to be For example, (or any other accessary er dollar ek is the SO 2 emitted of the k-th industry. then the total S02 emissions 1.4. and let E = [ekl be the vector for S02 emissions In other words, to as accessory half of Fiqure to total output of each sector. of coefficients output are referred in the bottom let S be the total emissions in it. of total output. er dollar If X is the total output S is the inner product of vector, of X and E or S = ET X = TE (1.9) Similar relationships hold for the other accessory variables. The boxes in the upper half of Fioure 1.4 represent the various means of interacting with the model. These boxes are used to specify the alternative future being investigated. This scenario sition of GNP. A final conditions can include changes in technology and in compo- Limited price changes can also be handled. demand vector is constructed of the scenario to represent and the technological the and capital coefficients modified to include the amount and kind of new technology that is specified. the total outputs (I - A) 1 Y. Once these changes (X) are calculated The values are made, in the usual way: X = of the accessory variables are then obtained by simple multiplication as indicated above. The sectors i/ed at enrido the components actually his cnapter of final demand to provide were chosen used in the research in Fiuure in Figure 1.13. . are : ;id a wnm~.th- The sectors at least the 83 order BEA aqqregation scheme with further breakdown of major energy supplying, energy consuming, or polluting industries. 1.2.4 Derivation of The derivation for a new technology ew Technology Representations of technological and capital coefficients begins with the engineering cost study. While coefficients derived from an engineering study of an actual operating commercial plant are quite accurate, those derived from a pilot plant study are subject to some uncertainty because of potential problems associated with scaling up plant size. Coefficients based on costs projected from laboratory scale models may be quite uncertain, especially with to total capital respect Attempting to derive yet been proven coefficients feasible lead to nonsense. cost of buildina for a process in the laboratory such a plant. that has not (e.g. fusion) can There are many "cost" studies of Processes that have never been made to work. In addition, economic impact projections based on laboratory feasibility studies are unrealistic because of the long development eriods For example after two decades, reactors still product only 1% of total ele ctric power. The technologies studied here fall between the 1 aborainvolved (especially in the energy field). about the actual numbers but sensitivity analysis can usually handle tory and pilot this problem. plant stage so there is some uncertainty - Another significant characteristic of new technology engineering studies is that the costs are calculated certain estimation schemes. using These estimates detail major cost 29 i tems fuel or reactor i ke costs like overhead cost items vessels or piping and then calculate as percentages The result is that the larger capital co efficients are more accurate While this is a disadvantage is an adva other of the major technical and than the smaller one!S. of the overall coefficients it ntage when calculating economic impacts because the larger impacts are caused by the larger coefficients. The technological coefficients are derived from the engineering studies by assigning all projected operating costs (purchased material and labor) to the I/O sectors that produced the commodity. by the total yearly the dollar These figures were divided output of the proposed flows into new technology plant coefficients to convert 7 A similar procedure was followed for deriving the capital coefficients from the construction cost estimates. There were a few problems of classifi cation (i.e. which sector produced a certain item like p iping), but these were solved by adopting certain conventions These conventions will be discussed later. The new technologies were incorporated framework using the following s cheme. Suppose nological process for sector i (e.g. natural is represented by the technical coefficient capital coefficient vector C 8. Since I/O tables Next into the I/O the old tech- gas production) vector Ai and let the new technological are in terms of producer costs, trans- portation and trade markups must be removed from the engineering estimates before converting to coefficients. 8 Thus the whole technological coefficient matrix could be represented A similar as the partitioned partition holds matrix A =[q1 for the capital : A2 · coefficient An] matrix. 3n process (e.g. high BTU coal gasification) If the new technology is expected be AN and Cr. to take over a fraction g of the total production of sector i and a fraction ital investment i then the new technical by sector h of total cap- coefficients are A = (1-g) A where Ar + g = fraction (1.10) of total production supplied by new technology and the new technical coefficients are C' = where (1-h) C + h h = fraction C (1.11) of total investment made up of new technology These coefficient column vectors then replace the old ones in the technical 1.3 Summary 1.3.1 and capital coefficient matrices. of Results Impacts of Capital Spending for New Energy Technologies The new technologies investigated are (1) High Btu coal gasification (the Institute of Gas Technology electrothermal Hyoas process) (2) Low Btu coal gasification (the 1980 Texaco partial oxidation process with hot carbonate scrubbing) and (3) Gas turbine topping cycle or combined gas and steam cycle electric generation plant (the 1980 United Aircraft high temperature gas turbine and waste heat boiler steam cycle). This last technology will be referred to as a COGAS plant. 31 The salient summarized characteristics in Figure the new technology 1.5. of these processes In this and subsequent impacts will be compared steam electric generation plant. are sections to that of a nuclear Nuclear plants were chosen for comparison because they represent a current new technology that is unlikely to change much by 1985. readers will be familiar and the projected In addition, with its capital high growth of nuclear intensive most nature Dower in the next fifteen years. This section summarizes the economic impact of capital expenditures will for these new technologies. look at impacts The next two sections from actual operation of the new plants and at price changes caused by higher priced energy. It is only meaningful the same output as the nominal capacity, size. to compare plants so five trillion This corresponds form of energy, five trillion low Btu gas). Btu/day Consequently 10 high Since electricity is 40,000 MW was chosen as the appro- priate comparison size because 40,000 M requires BTIU/day was selected to approximately Btu gas plants or 40 low Btu gas plants. a secondary of approximately of COGAS plants input energy 40,000 M (in the form of was also used as the comparison size for nuclear plants. The economic First the capital impacts were calculated coefficients in a two step process. of each new technology and the plant comparison sizes (converted to dollars) were multiplied to obtain a vector each new process, (N) representing broken chases will be made. the total investment down by sectors Second, from which the the investment vector in ur- (N) for some particular technology was multiplied by the 1980 inverse coefficients to obtain new technology's the vector investment, Xr (I- of total outputs (X) caused by that i.e. A) -1 N (1.12 32 New Technoloqies Investiqated High BTU Coal Gasification (1000 PTU/SCF) Process: Electrothermal (Hyqas) Data Source: Electrothermal HIyga s Process Escalated Institute Hydrogasi fi cation Costs [421 of Gas Technology Originator: Efficiency: 71.7,7 Nominal Plant Size: 500 Million SCF/day (90%31oad factor) Plant - $310-354 mllion Nominal Cost: Ptu Gas -54.8-72.4¢/10 Low BTU Coal Gasification (173 BTUI/SCF) Partial Oxidation (Hot Carbonate Scrubbing) Process: 1980 Texaco Data Source: Technoloqical and Economi c Feasibility 381 of APdvanced Power Cycles United Aircraft Originator: Efficiency: 87% Nominal Plant Size: P42 million SCF'day i704 load factor) Plant -27.5 million Nominal Cost: Gas - 17.6¢/lo0Btu Gas Turbine Topping Cvcle (Combined Gas and Steam Cycle or COGA ) Process: 1980 High Inlet Temperature (28000 F) Turbine with Waste Heat Boiler Steam Cycle Originator: Efficiency: tu Gas) 54.5%1 1000M!.I(70% load factor) r:ominal Plant Size: Nominal Cost: F 1 (Usinq Low Technoloqical and Fconomic Feasibility of Advanced Power Cycles [381 United Aircraft Data Source: I Plant - 94 million Electricity - 5.3 mills/kwhr G U R E 1.5 Overall efficiency Only the efficiency of the COGAS cycle. the two efficiencies. by multiplying is obtained 2 3 Includes working capital. All dollar figures are in 1970 dollars. total outputs These ment in each technology. impacted by (I-A) 1 Low i.e. or impacts This latter impact y output ment-related 9 investment the outputs 1980 investment, XI 1980 total projected if caused by it are X to as invest- is referred economic has the smallest small investment of the comparatively utilizations of the can take advantage Thus to calculate gasification, COGAS plant low BTU gas is in the this gas 10 , it must One of the best point. near its manufacturing required Because coal into a low grade gas. cannot be shipped long distances very economically be consumed primar- This happens impact of any of the new technologies. for processing total the yI is in the figure. TU coal gasification ily because to the projected and to the impact caused of that industry 1980 total output invest- the maior Figure 1.6 compares of each new technology industries of impacts are the economic COGAS which plant of its high volume, high temperature the probable the two columns should be added. total impact of low flow. TUl coal in Figure 1.6 for it and the The resulting numbers are much closer to those for the other two technologies. The impacts of total investment are included because most sectors produce several kinds of products, only a few of which and are capital investment goods, e.g. both turboqenerators outboard motor remote controls are made by the same sector. Since these products often cannot be disaggrenated and since they are usually manufactured on different machines, a better measure of the total output of capital goods (productive capacity) is the output sold directly or indirectly to the investHence both total output and ment component of final demand. output are included in Finure 1.6. investment-related 10 It is uneconomical to ship for two reasons: (1) a given diameter pipeline has only one-fifth the energy carrying capacity of natural gas (10OOBtu/SCF) when used with low tu gas (179Btu/SCF); (2) a significant percentage of the total energy content of low Btu gas is in the form of heat which would be lost in a pipeline. ^ _ _ __ _____ C) _2 A- ,. iS- , 0 0 · C\jI E 4 I - C LA 113 0 s..- .) c( cl c a0 -I 0 Ž z ah I , i V) cE CZ OD II ! 0C 0 <- I 4I , I) .1 I, C3~~~~~~~~~ 1 I - _ - C .. C c :,Ž(-. m.610 - Cz_ ! II 01 0o - . 41 - 4-) C C,~ 0c\c - co L 0 0 0Ž h - -cl I v I ' 41 cC0r- l 0E CŽ "Ž1-r cn 'I i CI ICt L) II C-) .: czŽ L C)C)4) 0Ž C, to-C Co- C> )CL' > 0 - )Ol: 00 Or I 0 I ro o t) rI r.. -1 reT Ct C ll i E 4i = Uj "o i 0 a LC =3 C 0 C) C: ,C 4- 4- SF- 0oi C) ,.a0) 3 -- Z 0C .1 0Ž_ 0r 20c C U LLI 4 C')(1 h Io 'Il Ie ---- c0 - 1 ) - LA 'i- !- Ol - .? I c') LA Lij L t-C. 4-) - 1 C3s-- 4 4 1n~ *1 a ! 1 I 3 * tT~44- 0 rC- 0Ž Co I cal cn c3 ". : x'. ,--.~ 0ŽC'-) U-, Z5 <31 OTH 0Ž - D c. . I z -I rj C -C . ' G in i (I N- - I- O ~r - I I - U3D kz 0.-4 Ln A e -I5- * 0 -3 IJ . \ *U L) 04- i C) U >- CŽ , c U- v (-- rI *I 0 4C -I Ln ICN- C Z C", vD C II Cj l C\i v >- C L U, 1 IZ r .4t a) C:) 4 C) -C 0 0, 0~. CC 4-) 4-C)-i 4'-' a CO _- IF- CD CJ I .' ) Cij L) - I Or-! 'C3 C cr) C\j 1.0 C 1k0 I - - 0Ž mn I 0 0 - C S- c - 70 .3 c oŽ- , .- - l0) c' n oa mi__ ,-0a' 0 U- -: 0 00 -, 4C0 4- -i 0l- U,C) ,' -;l 0 ._4 O -I.J *x5 )= U, 1, (L) - 10 1 to c I O I) 4 ~&(A ) 1 c" c 4- QIQ r 0 a) V) -V) C C- u >, r_ o ,*C ) . EI Q a) E *, '2 C :. i_ L 0 -lw- .F- (L r) E C cr l ,I V) - C D- 01 a i aI *-.1 o o. o") Vc I o- I NV ( ) : (U 35 The numbers in Fioure 1.6 represent the mini- presented mum probable impact of these technoloqies because they do not take into account any expansion of the transportation (pipe- lines), distribution, Ior administration Nor do they include the effects of increased manufac- lines or transmission systems. turing capaci ty required technologies. indicated to supply the equiDiment for the new This investment would be over and above that in Figure 1.6. the boiler-makers In particular, and turbogene rator manufacturers would have to expand siqnificantly from their demands. How much 1980 levels they would to meet actually upon whether the new technolony placement of old technology the niew technoloqy have to expand depends represents or new markets. discussed further in the section e volution and re- This will be on the integrated 1985 pro- jecti ons. 1.3.2 Impacts of Operating the New Technologies Opera ting impacts were calculated for the three new techno! logies , and nuclear plants were again used as the reference The three new technologies were: (1) high Btu coal gasification (2) low Btu coal gasification (3) combined and COGAS and low Btu goal gasification plant. This last combination was chosen because it represents the most likely utilization of both processes. Impacts are again defined as the industrial outputs required to support the direct and indirect requirements of five trillion Btu/day operation of each new technology. Figure 1.7 summarizes the projected the major impacts 1980 total output As would be expected the coal mining industry. largest other and compares them to of each sector. the most significant impact What may be surprising impact of the two new technologies is on is that the i s less than 36 F I G U R MAJOR INDUSTRIAL 1.7 OUTPUTS REQUIRED TO SUPPORT 5 TRILLION BTU/PAY2 OPERATION OF EACH NEW TECHNOLOGY3 Projected Total 1980 Outputs Sector Coal Mining Low Btu Coal Hi h Btu Coal N!uclear COGAS Gasi ficat i on Gas ification Steam Generation 4329 321 374 386 9 34030 16 13 18 985 35137 33 33 136 193 7798 13 13 14 2 3839 25 1 2 5 Sanitary Services 6928 20 9 15 6 Mineral Mininq 2205 1 1 Industrial Chemicals (Nuclear Fuel Reprocessing) Maintenance Repair Construction Construction & Mining Equipment (conveyors & grinders) Stone & Clay Mining Water & 1 36 11 Outputs in millions of 1958 dollars, calculated All x N: (I-A) 1 YN where YN is the vector of energy from purchases. 25 trillion Btu/day is the equivalent of 10 500 million SCF/day high Btu gas plants or 10 100,000 bbl/day oil refineries or 40 1000 M 3 See electric generation Figure 1.5 for plants. definitions of processes. 37 1% of the total outputs of the affected industry tries not shown in the figure, Obvi ous ly COGAS electricity are relati i solated vely For indus- the impacts were even generation less. and coal gasification sectors of the economy. influence arises from their huge investment described in the last section. Their major requ irements as For nuclear generation, the major affected industry is nuclear fuel reprocessing, which resides in the Industrial Chemicals R:ector (BEA 27.01). The fact that nuclear fuel reprocessing must be treated like the typical Industrial Chemical product causes a problem because it has considerably different input requirements from the typical industrial chemical. However, industry, sector, it could not be broken since out as a separate it had to be as signed to the Industrial Chemical and treated as a typical chemical. It could not be broken out because it is not a standard sub-industry and separate technical coefficients for it are not available. This assignment results i n such obvious anomalies as nuclear steam generation having a large impact on mineral mining. While part of this impact represents leaitimate purchases of uranium ore, most of thes e purchases are the result of treating nuclear fuel reprocessinq like a typical industrial This illustrates the need for care in interpreting chemical. the results of an I/O simulation. 1.3.3 Price Changes It is quite easy change, e.g. doubling in the economy if it to calculate how some particular price the price of oil, will affect other prices is as sumed passed onto the customer. that such price changes This theory was derived are in section competitive situation, e.q. between plastics, fiberglass, and aluminium. such price increases may 1.2. However, in a highly 38 be absorbed there because of fear of losing market share. Also is no data on the time it takes such price changes propagate through the economy, to assume the changes will be complete to so the best that can be done is within two or three years. The most important criticism of possible price change calculations is that there is no data indicating how any sectors other than Households (personal consumption expenditures) respond to such price changes. 11 Without this information the price change calculation is almost useless. ation that would be required of the long term effects matrix for each sector for a complete The inform- characterization of any price chances would be a that described coefficients for that sector would in the price of any commodity how the technological be modified by a change (both elasticities and cross- elasticities would be needed for each sector for each product and between products). This is an impossible task but, if the more restrictive question of how industries would respond to fuel price derived changes (assuming is asked, then some answers could be that the data is available). It should be possible to obtain elasticities and cross-elasticities for fuels for each sector that would allow one to predict how the technological coefficient would change with different fuel pri ces. Since total fuel costs make up only a few percent of the selling price of the average good sales of most products other than fuels would prices. be only slightly affected by changes in fuel Those few sectors, like basic metals and perhaps plastics, that are fuel price sensitive could be investigated A Cornell Study [ 81 does have time responses and an industrial price elasticity for fuel price changes but the aggregation level (i.e. all industries lumped together) is too great for their results to be useful in this study. 39 further. This procedure would result in an adequate repres- entation of industrial fuel-price elastic effects. ately Unfortun- this data is not now available. However, because Households consume large oil, gas, and electricity, it is useful q uantities of to calcul ate how these purchases might change with fuel price inc reases. Therefore the price changes resulting from doubling the value addedl2 of each of the fou r energy sectors was calculated. Next, using the Universi ty of Maryland's icities fo)r Househ old purchases 2 1 long term price elast- of these energy sectors, the long term declines in Household consumption were calculated. Figure 1.8 summari zes these results. NIote that each rov in the figure was cal culated separately from all others. long term price discussion 4, el asticities 8, 12, they indicate are important how effective curtailing growth in energy demand. becomes available, of much 34] These elasticities because are still the subject The for poli cy purposes price uses are for When bette r data this type of research may he more fruit- ful. 1.3.3 1985 Projections The final exercise projected a series of five alternative 1985 futures involving various energy use growth rates, both with and without new technologies. as the Low, Medium, plus Gas Turbine 12 Value High, High plus Hygas, futures, Added taxes, and profits cedure of doubling These will be referred is to and Hiih plus Hyqas and are defined below. defined as the labor, depreciation, business The seemingly strange proof each sector. value added was c hosen because pollution controls typically affect labor and capital (depreciation) charges, not material requirements. Thus it makes most sense to double these quantities and test the price sensitivity the fuel sectors to this change. of 40 F EFFECTS OF I G U R VALUF DOU:LI'":' ON PERSONAL E 1.8 ADDED CONSUMPTION Modi fi Energy P Sector Coal ReI a tti eee e eRelRiv Ln-eChange L on q - te rm Lonter ice 2 Price Increase Elasticity INDUSTRIFS ErIEPGY OF FUELS 1 Personal Lonq-term in Personal _____ Moife ed FOP 3 Consumption of Percentage Consumption of Total Consu4 Consumption of Fuel of Fuel 71.3,% -. 222 -15.8% Oil 28.9% -.094 - 2.7% 40.2% Natural Gas 60.7% 0.0 0.0% 25.4% Electricity 78/6% -.214 -16.85 25.9% Refined ! .. . . 2.3% _~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~, Each row is associated with a different case that entails doubling the value added of the indicated industry only. 2 This number multiplied by the actual dollar nrice of the energy source gives it new dollar price increase. 3 Calculated using the I'niversity of aryland's long-term for each fuel. personal-consumption price-elasticities 4 Indus try (includinq electric uti lities and commercial establishments) and government are th e other consuming sectors besides households (personal con sumption). 5 If Hal vorsen 's [22] residential price elasticity (-1.1) is used, this number becomes -89.4% qi ves similar results. The Cornell renort 8 1 41 used the 1980 technical All of the projections coeffi- cient matrix with some modifications of the energy sectors. The investment component of final demand was recalculated for each projection using the 1975 Battelle capital matrix modified projection for each alternative of oil, natural differed gas, and electricity The medium energy use final demand The initial for the new technologies. slightly only in the amount purchases. rowth rate future assumes continuation of the 1970-80 final demand growth patterns no change in industrial The high energy demand (than the Medium tricity technology and from 1980. use future reflects future) a a 4 for oil, natural hiaher final gas, and elec and increased industrial consumption (reflected in sli ght increases in the energy matrix). The se changes assume and electric rows of the technical increased coefficient air conditioning heat, worse gasoline mileage and longer yearly driving distances. will not be a supply All of these projections limitation on natural assume that there gas and that the same domestic to foreign crude and natural gas ratios apply in 1985 that held in 1980. The low energy demand (than the Medium use future involved 6% lower final future) for oil, natural gas, and electricity and better conversion efficiency for electricity conversion and transportation. assumptions. Figure 1.9 summarizes these Two alternative high energy growth futures were also investigated. the introduction The High plus Hyqas future of high BTU coal gasification the High plus Hyqas plus Gas Turbine the gas turbine topping gasification). in Figure 1.10. cycle future included (Hynas) while included Hygas and (supported by low BTU coal These technology modifications are described 3 42 L C r O -- > 4L c'u ,C) ) . -C 0 * v, N> 0t U -6-1 4 4'-.- C (0 ) DO 4> > cr, c Cc C O-D (D _a).C U L C r a) C L' L * C 41 0Uc re O 4 c- 4 C-- OC) E CC3 L L .- O V1 l 'O 0C a1 U a) L · r UD CI c- C, I - > 0 F: 4. C) E cc aD a) C C C 4J^ C4 4- a) L o a) L a) 1 41 A' c O E *, C) vi U E .r LC) ·. W L O 4, o C L . 44- . E J G'L :--u-- "CLC4C 4U X" ,-C S- r. 4D o a > · 4- 3 C C a c 00 cl c C C a) WI _S_ C- C 04- -(40 Ln O ) 4)1 C L, o - 4 0c O- a ------ C LE 3 ,0 o 0V ua 4A- L n - c C) C U C a) C O E 4L- w fco - (A 0. · C--A El-v L0S CL Sr- a a)oC.>U a) > a) Cv * C * .. C C . , . ,- a1 C C C C C -L C ac U a, CL ·r a ·r - cV)S- aJ C S0 OL7 U .S.C L . - - S 0(D S- > u L ( 4-4a Oa C U O L cC co Lrr-- . 4) 0- .. * , · I - t) U _. ---_ --4D C ) a) o>- ' b> (A C x 0 4-- I C-L 4)I . 6 'O T_ CO - ) C '>: C , S ., LLj C 4-L C (D ) 4) - N (A ·- r0 d) V ·acr a)J X a) 0 UO L rL cc -C C 404- .U- v L Q) cn Cwow-o Uvt{ ,) c v, V CC a 4 C · 0 a: a) E O E 4') C ) ccc5 .a) a -, a C C 0 0 a) · U V)-C: - =4- ' J vj- 0J a) SUC - 4 I J J > a L .0 L ( A _ I C 4 ) C) --LA I > 0. C=- C I! a) 3*1 O >- Q: > (A 4- | 0 O S- ) L L > - U >, S- >O 4- W C 4 Oc-4' U C-I.0 C C\j 4-e a) .4· as .-O ; NL : * G C t0 '0U m - >, .- 4- >. *L - U a)A--0C C 10 4 * -L . U C4) (A C C U c c) L aOCC (C - .W) C CO . ) *,4 4 C-L O ---C Q 0U La)c o -O · n ,U L4 3: Ea C:9 4> ' 4S-L 4 u E 44) |aa)'- oa) O , O '-C ., -a) u u) U r; C U reccc C U OC a) a) ' LU O - 'C Lc- I G 0- La E' : a)* * C 0 E E 0 qJ-~ *V > qJ 1 =) C U z qD- (J L I-U C 40 c 4-0C 40 a c 04-a 4) ,- 0a) c- 4C 0 coo 40 - a)-4a : C (A WC cw C Uo -ca C'-J -C · U U - - E .,- CJ 0o i a C (A L, 4- VA r-'rUr o O a) x C 4) C a) C a0,_ r- ~ cO =L _- *, T_ L () S- X00 _L 1 C -)a) -C 0 L4) -aC 0 : 4C-- C404 -C 4- -3 r- C a Q* i c- O r L cO tc 4. 3 F 1985 I G U RE NEW TECHNOLOGY 1.10 MODI FICATIONS Operatinr7 Capi tal Hygas (Coal Gasi fi cation) 1 _ Gas Turbine Topping Cycle (combined with Low Btu coal gas2 ifi- 5% of natural 25%, of new capaci ty (gas) addi tions wil 1 be in form of coal qasi fi cati on. ___I_ 50% of fossil gener- ation (15" of total generation) capac,ity additions will be added in form of qas demand supplied by 38% of fossil gener- coal qasification · __I_ ation (23%of total generation) will be as turbine by inq cycle. topp- gas turbine topping cation) cycle. _ 1 High above additi . + Hygas Future: High Future is modifi ed by the (the IGT Hygas on of High BTIJ coal gasification process). 2 High + Hygas + Gas Turbine Future: High Future is modified by the addition of both new technologies indicated above. Note that low BTU coal gasification is used in con- j unction with the gas turbine. The projection procedure trillion (1958 dollars)13 futures. process This was using 1.34 all five alternative in 198 a three-part balancing accomplished the model First, at a GNP of of Fiqur the investment req uirements for each of the initial final demand projections were calculated and added to the final different demand values vectors. of total GP Th is resulted (b etween in sinnificantly 1.29 and 1.43 trillion) because the alternative investme nts were quite sensitive the rate of energy growth and to the introduction to of new technology. Second, these final demands were scaled (by a constant factor applied to purchases to the proper GP. with the result trillion because ial projection. changed of each sector) so that they summed The required investments were recalculated that the new GNP's were now less than the investment 1.34 was not as areat as in the init This occurred because the scalinn procedure the 1980-85 growth rates for each industry and con- sequently the required investment changed also. Third, projections was some linear combination of the scaled and initial for each future was chosen so that when investment recalculated and added to final demand the total had the proper GNP. The proper combination or weighting factor could be calculated analytically and eliminated any convergence problems. This resulted in a balanced projection The major assumption in this procedure sectors factor for each future. was that all had the same income elasticity so that a constant scaling could be applied This is a bad assumption to a 11 purchases of final demand. for such industries as food and kindred products, but since the conclusions of this study are based on a differential analysis of the various projections 13 This GNP represents 1980 GNP. a 4.4 growth rate from the projected 45 and not on the absolute numbers involved, this assumption is not a major problem. jections ar e summarized 1.11 Figure of the various balanced points The salient in Fiqure 1.11. As from low to hinh. use increases introduction of high Btu coal gasification investment while the introduction with of coal qasification. The increases of the gas turbine topping decreases it. dramatically is seen to increase of coal mining the in troduction further low Btu coal gasification) (with or without The output in indicated L total investment becomes a larger percentage of the 1985 GN P as energy cycle is 1985 pro- The three illus- trated capi tal producing industries (Plumbing, etc.) respond to differen t energy ment a w,hole. as use growth Total employment is approximately constant, but there i s no indication Ce rtainly change. and in the capital goods industries the fa ct that the skills mioht in construction for the hiaher Air pollution The large decrease the introdu iction of the from of how the required more people will be employed growth rate scenarios. as expected S. rates more than total invest- energy and steel usage behave in water usage caused by as turbine topping as turbines cycle results are air cooled and that the conversion efficiency is higher than the standard qeneration plant. The most important fact concerning these balanced-projections is not found in Finure 1.11. The non-investment components of the balanced final demand projections were within 0.3% of the initial projections. In other words, only a very slight chanqe in personal consumption and government expenditures was enough to balance the investment demands of the rapidly growing eneray sectors. It seems unlikely that most sectors would notice a difference in sales of .3% over a five year period. U R E 1.11 F I G BALANCED 1985 PROJECTIONS (1958 dollars) Low Medium Plus Hygas High $1340.8 S 1343 .0 51339.0 70.2¢I 69.6' 70 .0F" i 17.5 16.6 16 .8 GNP (billions) PCE (% of GNP) Investment (%) Government (%) Total Output (billions) Coal Mining Plumbing, Structural Metals Enqines & Turbines Construction Equipment 13 13.8 $ $ 5.0 5.1 18R 2 7.5 5134n0.9 69.3 ' 17.7 13.6 13.b .H S $ 5.2 I 6.5 S1341.0 69.44 17.5 13.6 c 10.0 19.3 I Hiqh + Hyqas + Gas Turbine Hi gh 6.6 19.7 P. 0 7.6 11.1 11.5 12.5 12.9 12.6 99.2 99.2 99.2 99.2 99.2 48.6 49.0 92.2 50.1 92.3 92.1 75.2 76.1 78.2 78.2 122.7 1 23.9 50.0 92.3 78.2 124.8 50.2 91.7 124.8 124.2 30.4 31.8 32.6 32.6 32.5 194.0 195.0 198.1 199.6 198.6 278.1 126.0 280.6 128.3 286.7 134.3 291.2 137.8 266.5 24.9 43.0 46.1 25.3 43.9 28 .5 28,.5 33.8 34.9 44.4 48.5 34.8 44.4 46.7 26.0 44.5 48.5 Private Employment (mi 11 ioS Air Pollution - mi-tlTiontons) Particulates Hydrocarbons S02 CO NO Steel Usage (million tons) Water Usage (trillion orallons) Gross Cooling 11/.Q 1 17 Energy Use Co ita1 -5 BTU) Oil Gas Electricity 33.0 __ __ - -~_ 4P8.2 __ 34.8 __ 47 If most sectors were qrowlinq at the same 4.4% per year to grow at, a decrease that GNP is projected would decrease the qrowth of 0.3% in sales rate to 4.35%, hardly a significant change. 1.4 Conclusions The major 1. of this study are the following: conclusions Total in general investment and capital good indus- tries in particular (primarily turbogenerator manufacturers, boiler makers, and construction equipment manufacturers) are quite sensitive to energy use 2. rowth rates (especially electricity). aggravate the demand for investment funds and introduction of the second generation topping cycle ication) will of high Ptu coal gasification Introduction gas turbine low Btu coa 1 (with or without gasif- These technol- will decrease the demand. on the indus- ogies will ha ve their major impacts tries listed above. 3. changes Slight in the overall growth rates of total personal consumption expenditures and government spending result in large fluctuations in total investment. 4. If high energy growth is to remain within continues and if investment limits as a per- its historical centage of GNP, energy investment will become a larger and larger part of total investment. 5. While interest rates are assumed to be the balancing mechanism between supply of and demand for investment funds, induced the very act of saving more money by hiqher can be spent interest on consumption rates) means oods. (which is that less This in turn 4p lessens the demand for investment the qrowth rates of consumption This indirect effect sectors of interest ment has been little studied funds because are lower. rates on invest- but may be uite important. The policy ant. implications of these results are quite import- Different sectors of the economy respond differently to changes in the interest particularly sensitive of what investment rate. Hlousing construction to interest demands rates. seems to he Vnowrledqe in advance are likely to be provides additional information for planning government spending and taxes. more work on consumer changes needs and industrial to be performed. response Certainly to interest There are also questions rate of whether enough skilled construction labor will be available to build all of the new required energy facilities. training programs can be predicted model can be developed long enough either in pointing if the need for such lahor in advance. is, in fact, applicable The generalized I/n to all of the above questions, out the need for policy effects of new policy. Manpower or in analyzing the 1!hile the major government Policy variable represented in the generalized input output framework is government spending (broken down by sectors), the outputs provide insights into the possible effects of other types of policy decisions like Manpower training. The input-output standard simulation models models are not generally are. used the way W!hile they can be used to make point predictions of future events, their major use is in comparative analysis. The basic model provides what might be called Nominal Futures against which the modified futures (changes in technology comparative analysis or final demand) often results can be compared. in conclusions This that are not as sensitive to particular assunrptions as point predictions would be. point Of course, sensitivity of any research. sutdies are still an important AQ to incorporate It is the ability into the generalized that ne gates many framework input-output Enqineerina previous objections to input-output analysis. can be used to determine studies change if relative price how technology is likely to chanqes or if some fuel be comes un- available or how technology is needed to improve payoff studies engineering technology 'lore work time. may improve with but the potential forecasting is great. Inree areas stand out now as both important policy decision p oint of view and as areas where from the eneralized input-output anal ysis can provide some unique capabilities. Obviously more te chniques than just input-output would he needed to answer the whole play t he uestion, central integrating but innut-output will role in these studies. These areas are: (1) for Environmental of Capital Expenditures Impacts Quality. There air auality is a question standards the electric of whether could be met utilities) the 1975 (especially by even if the technology were now available because of capacity constraints on the production of such equinment. best that can he done environmentally cost? This study Swould require production economy, capacity of emissions available standards. at the national more useful. renional knowl edqe options of the (like fuel switching to meet level but renional in regional I/O tables which the different levels The study could be performed This would entail above information at reasonable of the many sectors of the and the various or S0 2 control) !Jhat is the studies obtaining iwould be all of the form and the use of are now available [361. 50 (2) Impacts of M!ultiple Investment Programs Energy and Pollution Controls). ment and industry have (e.g. Roth the overn- oals which entail large investment programs as in the industries attempts to meet energy demand and the government attempts to control pollution. Generalized innut-output analysis is valuable for examining the combined impacts of these various programs on different sectors of the economy. This is another form of bottleneck analysis and requires information (3) similar to that described Impacts of Alternative Gas Demand. program the Methods Two extreme the U.S. can rely on above. can internally. and sizes ferent a massive The economy, (a) and gas impor oil t needs or (b) energy in terms- iuf erp Iovment he quite of various industries, w JiI to answering and il oil and gas development stimulate in the se two cases. ignoring Meetina cases are possible: to me et its aro!inn U.S. of d A firs t approximatio n these questions could he obtained by the effects or gas products of any price and ocusin ; chanaes in oil on the diffexrent final demands and industrial structures that might result. These are important questions and the techniques 'eveloped in this study can help to answer arts of them. More research is needed to expand the applications of generalized inputoutput analysis, there is a value 1.5 but hopefully to such research. Organization The methodology I/O format this report has shown that and using beqi n in Chapter 2 the new technologies of transforming it as described here impacts engineering in Chapter data into the 2. The results of capital exnenditures are calculated. for Operatinq and price impacts 51 are then presented in Chapter 4. These results are then integrated in Chapter 5, where a series of hiah, medium, and low energy conclusions growth futures are projected and recommendations for 1985. are made in Chapter Final 6. The Appendices contain detailed derivations of the new technoloqy coefficients, background information on the economy, enerqv use, and the environment the model. [28]. The model and a summary itself of data sources is fully documented in for eference 52 x o r" Q 0 C) *r > a) 0 "T U L uU 01r O( a) 4- a,5 So LO .O E a 4c- C C C u) ur E- 4- r- 4-' =cT; a- E: U S- C- 0 r - 4J 4J 4- c U U .0 O 0 >, 0 a) -r- , O 4C. C:'- c'i %; 0 V) LL' C >I- 2: C) z _l > 4 0 a) a ¢r0 '10 o (0 , a E o C >- 4 -> -E a) -- ' 0 4- * rJ4· o0 C ~ S. L re 0 V) = J 4- C 0 UU 0 E S- U O 0 -00r rO 3 DC C, 4. U*) O >4: .E o, ~ .,-U. U 4J-- E .- o C) C)3 e- S- c 0E00 OfO * S.- a) aa s- oc. c- a OO r-- 4r0--jE ;o E =0C) a) a) x 0 4 a0 L) a, ·- ux U) U 4- a).- a r-- . -C 0 re > o r-. 4J U 0/ - - aJ a) a)- 4-' r a) ee- CJ CD 7r c- 0.- C) P- (D u CC S .- r-4 4- ao aJ rt. N co N 0( U 0 a) - - vr a)U 4-' 4· c C4 C. - 4- C) *i oc O E 1 S.- - C - L C rO C _a .r *r- Q0 0) r r--- CG A4 _ O- 0 -' O LLLu _- C\J -_ .0- LL o0 N '-4 _ LLJ I_ O4 _J C::r_ LL: I 00OCCOCO000 C -, C - C ' 'C- LO' LO- o ::- -4 C ' -- Ci o) i-I -I - I L.O(= ,- -I C -- 4 CO C -- 44 CD C" C J ) C(C C\J CD rn D CJ C C. n C CO C rN C\i rl C' C LJ c.Q ="' -- C,, M( ,zl Ln Q~ZI t--) r I s, i W o -n "" c-- 4-4 -z 4 t ---- an4 '- - co C 4( 4 cM C c--r Cj " CV "C MC' Jc C C,, C ) - C V C\J mq M 2-' 1________11^_______ _1_1___1__ _ _C IUI____I___LYVISYL__rlllllllYI -Xllllll^la--l1-1·11.. I-I-I-l__.*L1 li._;-_--1 --1.·1_·ls-.__-1_-11_IL.·il_ __1__1_1_.1.. _. c c C c 4-) U 3 E 5? (o 4-) v, o C) E · r- r4-) C) ( 4- O -C) S V O u = - VI C i S-, 4--) ) ) Q_ 4--) SC C: Q U U o25= E U C) ,a-C o ° 4) 4)t >>a n - (O CD 4p-4q CL CC a E' - (C a: a) = O .-r 4- - o C) 4aJ -- ) - C *,_ S.- - S- r0 C >, C >, 0- E U .- r 4-- c *' *r ,, ( O- 53 S- ,- .a-GJ C a- C . 4 4 CC */- 4-) U1 (C . ,-r- o. 4-) E C c) O E -r C 4- t/~t. rr , C)C ) . - C C U 0- -4 - a-- U .,- -r- 4--) U E 0 q 4- r c 4-) 4-' C C U 4- LQ- 4- C ra O tC C) C a, aU a c7 C) C O L; LLU-) M (: c- r O cl CLL; L .r 4- 5 S- ( U,U)4U7 s-._ '- E 0c . s cU 4*-- U E Cr E 4 U U) * C" = . a C) 5 o LS.- = *O- 4 c- .J - -0C)r- 4- C fS.- C) 4- E J c, , 0, o2 EC.C) c - rC 'C (a XU . '- -r 4-) a) O (CCO CCC)S-* , -o> uC C - .C ·r . L. .r -,-.-I- c "- C- ,, a a-- E >, LL4- OC. C C) C o : c El C aCE' r- E Eclr C- C 0 CCr cC ,-( U t ' -- C) E4 UoErE u C) ) t4 -), X 4a) E ·- - a) Uv CCI 4- S.- U 4-3 E E U E U)C)U C4-' S c' c C U) Z r- OJ a) an; C >- O rU ,m4- C 4-)C) C) C.C CU r- . U 0 U -C 4-r O'C 4-) C 4- r (r E r U - U. *- = O U -O . 4-) C) * S- ,--S0 C) S.- 4C C 4) 4- U D U C 4- r- I SC) 4-) E U u CL a; C) 4- .- 0 4&C US.C M 4-) CU 4-) S- (o S- r a a. o c 4-) .5- 0 PC~ Cy E cu U 4-) E 4-' V, Ca Ln CT. (\ '. U-) I I. I--. C\j LO C CD r00-co r--00 C= qO U- L) -- I CNj M C ) o30'~ C\ C C C OC C C C C CLn I m) C?) c o ) oLn -zOi. C CC C C C --4 CCC CCDC C C C C) C) C) C-C ) ,t q:d' Lf. .o t.OtO I% rCo 0C aO c co) m on (~-) M) Co 0 M M o0Y ()OoM o t~ o 0') ,c~ ;- ,-- r- ,r o 4 DC C co M C CD -CoLO mL 'c;:l--'- 'c;r - , - LOU Ln .L) LUJ 1-D 0w ~- LI -- 3 " cn Z n r- 0cr, m3 cn m C C C) (= c -I " cn ,I- Lo k l) a- 1-3 :zl .d - r 'E-1d CO W Ol C 01 lzz -4 Ln Ln J" Cq M M Ln ko r- U LO L Ul U-)L ~ C C - C M Ln U C C) O kokoCD CD CD 54 . C 0- 4- C U, 0 S- (C a) +J C 4-) , S.- -4 U orc E N cS . 0m C a L U) Ln C n 1.- U) C E ,r- E V, S. C CJ E rD ·r U, SZ- 3 O 0. a: a S- C r4-' , 4- 7 = 0 _ C O J 0U)- U ·1)( E UQ)' 4- .rC- oC CE .r-" C " . a C r S.- U) U) -to' vo E 3 - UL : - - c 4 G' ° C° 4-' a tC C C;. C o- .c 4J- . U U E. .- S- o- oJ O-- O 4,.J O >_ ws U r- CCO,--or-> taC = Ul 0 O- 3 ato) c ,C O 0' -) U U 9U cxL U U, (0 S- c- O CO S. -3 LLe4-L(J ' 01 U a - a4-' (V X 0- .r- LiL 4·r C c r C - 9-- 'Cr( 0 (V S- C- 4-' 4) (V c.-' rcT * -rL--- E: O (V0U) 4-3. L U : Ca C. ~T -3c S.--I 4 J ):: UE -- C i. a.- C < F- : V) o(aJ -c O0 4.·- U - CV S ' '- r o (D S-U O 4 n5-* U U VI t) 9- 00 U a- - 1- O O 0. . U ,--SC 4to I. 4(a $0 C t( . u s O V (V . n C 0p U) a O C" - -O EJ- 4- C) a CJ 4- E c. > U=s- C: >- = S- 43. S cr C O5 EG CZ to C 1 C _- O EO I (, 'O ·e E .' E. > o;.c *o- >. Z :)S-D C4 U) U) xs U-) U)r ". U -i S.- cZ EU) tA. 4J =3 T- r-- a 0 * S- C) *) UU 4-3 0 - U m _r_ U) r al LL CC L' CD 0 u, c: 0Cm v O) Z C _- F- C" I - Ln LL I 9-4 -J , Ln tD r. Ln Ln n Ln Coo M` o Ln LO ko - C I'D o COU O C O cn tD ko , C) C) 000 u LD O LO k I'D k Lf) Ir ID t3 Ln t. CmO CD --. , -. M -4 CJ (:C *:c. o *O CO CO 0 ,, O -o4 tkDq3 0D; D ; ' r-, "k¢ I co -)o. L-) L r coc0 t'o %_ko r -c - c' m CI Ln - r- - ' c. r.- -r- O o L) 00 CO O CO O cD M C -- 4 CO o m c M M oh c:- L- cr D ' o" co c C' 55 4r- C c -) or- L) c C- a)=4 0 0 ( S- C; CO E::C (D e-s a-L LLI) (D OErO O o4 r i .- O0 Or c -t cU a)F CO U) C) c C co $- L) CD .r- .rC) .- 54: 00 4>U)r ' -S--- C 4-) Uc a -0 ·j ~-O OvC) 4--' c ) c O 0 V) c: 5-095--c i: O C U) rC~ W4-'EL * 4 4rE r E -O t - S.-;, 0LZ =- C. - ·,-a~ -c .- C Ot 4-) U- rU. L ~~_ 4-' O 0C U) F- Z) I c- U) .r C _ , C)4-. (..3 . > CL) v, 4i D 0 O I- LL OCOOCO CO C '3 ) C C r-r-- C O O C CI -_ $-,0 - a)cL C m-- U) D) O CLOC 1~~~~f'Dr ,O O -0 C C cc at cz .- c-I t_ i- L) -- 4-- 56 F I G U R F 1.13 FINAL DEMAND SECTOP Sector Number 1 (105) BEA (ISP) 1 Classification Sector 96.60 Person al ame Consumption F xnenditures (PCE) 2 (106) 96.70, 96.80 Gross Private Domestic Investment (GPDI) 3 (107) 96.90 Net Exports 4 (108) 97.10(, 97.20 Federal Government Purchases 5 (109) 98.60-98.90 State and Local Government ases 6 (110) 99.02 Total Final Demand These numbers apply if final demand components sequential ly after the main 104 industries. 1 Purch- are listed 57 Chapter 2 Methodology: New Technologies and Generalized Input-Output Analysis 2.1 What is Input-Output Analysis? 2.1.1 Methods of Representinc Fconomic Activity Ever since berries the first two cavemen got together for meat, man has been interested economic activity entation that he has used depended to answer. to barter in representing in some form or another. The type of repres- upon the question he wanted For example, the forecast macroeconomic variables of GNP growth and interest rate provide average stock market behavior. a good barometer of Or the microeconomic theory of the firm and general equilibrium help to explain Adam Smith's Invisible Hand whereby the maximum social "good" is attained by individuals pursuing their own interests. determines the usefulness Purpose of any of these representation techniques. 2.1.2 Input-Output Analysis The object detail of input-output the interactions services between analysis is to represent the various that make up the U.S. economy. industries in and This form of renres- entation is quite useful for forecasting industrial demand in a manner consistent with growth It is also very useful in policy or regional level, where of the economy planning decision makers studies as a whole. at the federal much be cognizant of the detailed impacts of alternative programs. The heart of input-output flow table that traces the economy contains is the interindustry the flow of goods between on their way an 8-sector analysis to the final consumer. sectors of Figure 2.1 flow table for the U.S. economy in 1958. o~~~~~~~~o ( A C) I C,) 0 o - O at Cl '! 0oo O Cl a' N 00 o D-0 ClCO t 0 - oa 0a' 0 1-C u C- E N 0' - D - - - a'' t cl Nt. cl- 0oo C Eo LZ I0 I 3Icr vs un r 'o I bf 0'cl C-1 a'i nr C Ir 9 rc - r f o cz, , ,, I o' Dei C N 0 NC o_C 0C 00 r~ C cC elll NerN - C:L O o 0 ,c , a' - en n ena-, 0,, 0 oo-l a' ' 00'0 N ct- N _' CIC4C~~~)ClN -0 - C a' N - _0 9 r N > C, NC - n ctO - 1t Ct C, o Cl U) a o o vc a C C-! O 00hC O CA C C N r Uoc _ o - O _C . U- 3\ t ee la L- 0' l Tf_t ca Cl00 cJ rc t el C ,. C C ,t t C r O ~~~~~ O m ri < - E~ °N N tta voOl C O ^- 00 a' O c>rC tv 1t a ' en Cl o Cl - 0 rC Cl C ' 0 _ 00100 00 Cl Cl '-0 UU U C) C) c. l! 0\ t q: C) 0 F oo 99 0 oo -_\ -_ e ' t N a,en oo O ct vl a -J u o o\ oo w t _l00 N C 00N00 o C *-, ~~ : ~ V_ ~ri , . a ,b 0 _~ )i o vl n -. V oo or C c O U C,) -. _n U- 0 C) ._. ~ .-. r 90t v - o .L V Q]s j *. . > o H iMen.4 %*d , Q L CU L o- ,C t C I Ci CC -h _ _ I S C D3 I- :: 59 Obviously with only 8 sectors in the whole economy, industries must be highly aggregated. Much more detailed tables have been prepared; the Bureau of Labor Statistics has gone as high as 450 sectors, while the standard Office of Business Economics tables are publ ished at 365 order. From a national $100 million increases income or GNP point of view, a decline in automobile production combined with offsettino of $50 million each in bicycle transit usage produces no net charge. industries of do not consider Obviou i ly the affected the situations is the gap that input-output analysis prod u cti on and mass equ i val ent. fills. Thi As the economy becomes more complex and as economic interde pendencies grow, input-output analysis becomes more important. Fortunately this coincides with many recent developments that extenrd the usefulness and timeliness of input-output dat a. Traditionally the time lags involved census in the preparation data forced economists of the tables from to rely on tabl es that were five (not censuses) to update the tables has brought current data one step closer. or more years old. The use of annual surveys In addition, the Interagency Growth Project of the federal government has begun to project input-output tables ten to fifteen years into the future to show what the economy may look like then. [48, 49, 50, 511. excellent introduction This report analysis See studies, ing cycle were directly incorporated information assessment. an Using such new industries or such new technologies The basic economic for the first use of input-output as a tool for new technology gasification 55j to I/0 analysis. documents data from engineering dn as coal as the qas turbine topp- into the T/n framework. in the flow tables was also augmented with a variety of environmental indicators, such as SO 2 emissions and water usaae. input-output representations requirements of the new industries oped. To perform this task, of both the canital or and operating rocesses hdd to be devel- The next section describes this process in dtail. G0 2.2 Technological Coefficients 2.2.1 Historical Derivation Referring to Figure 2.1, the question can be asked: "What would be the input requirements for each industry if each industry produced only one unit of output?" In other words, what is the fractional input requirement per unit of output for each industry14? calculation column that only involves by the total output resents. This is a very simple dividing of the industry So far all the operations ties to basic census each entry in a data and cannot that column rep- and the data have direct really be disputed. The leap between input-output data and input-output analysis involves the assumption input requirements other levels assumption wered. that the same fixed proportions that held during of output. the Census It is this linear, of also hold at fixed-proportions that allows tlhat-if types of questions to be ans- Other assumptions involving the relationship between inputs and outputs simple and has some empirical such as farming, could be made, but this linear one is where validity. the output For some industries is determined as much by the weather as by other material inputs, this assumption may not be very good, but nevertheless, It is important to notice it is used. that in deriving the input requirement coefficients, the process went from flows to coefficients. In attempting to project new technology's impacts on the economy, the opposite approach must be used. That is, the input requirements are first determined and then future flows are calculated. The next section discusses the actual 14 derivation Economists refer of the coefficients. to these input requirements per unit output for each industry as technological coefficients. terminology will be adopted throughout This the rest of the text. 2.2.2 Derivation of Technological Coefficients for New Technologies The process of deriving tecnoloqicdl coefticients for new technologies is best explained using an example. The example Institute we shall use is taken from a report by the of Gas Technology (IGT) [42]. This report des- cribes a 500 billion BTU/day gasification process that operates via hydrogasification and electrothermal gasification of lignite. This particular report specifies an MHD power cycle as the primary energy producer to run the plant. Other reports in the IGT series have specified other power cycles [43]. This example was availability. used because of its ready Its use does not imply that it is or is not the most likely future gasification process. Figure pipeline 2.2 describes quality 10 sectors the components of the price of gas from such a process. in our hypothetical economy households or value-added sector). Figure 2.3 lists (not including the The construction of technical coefficients for coal gasification involves transforming the pie chart of Figure purchases 2.2 into a chart where are from one of the eleven sectors all in the model. Obviously, these eleven sectors are being used for illustrative purposes only. The model actually used in this study had 110 sectors, with manufacturing especially broken up into much more detail. (See Figure 1.11). A first pass at this process Supplies are assumed 10% of Local Taxes. ties or services or supplies them. appears in Figure to be 15% of Maintenance and Insurance In this figure, all purchased are assigned Retail to the sector trade is ignored 2.4. commodi- that manufactures in this round. For example, catalysts and chemicals are assumed to be purchased directly from the chemical manufacturina sector even though they may have been purchased from a local distributor. F I G U R F 2.2 COMPONENTS OF PIPELINE GPS PRICE GAS PRICE: 32.9 / 106 Btu (INCLUDES 7.86 /10 6 Btu BY- PRODUCT CREDIT) AND CHEMICALS 1.54% A- 881101 Source: Tsaros [421, p. 67 F I G U R E 2.3 HYPOTHETICAL TEN-SECTOR ECONOMY Number Sector Name 1 Agriculture, Forestry, and Fishing 2 Mining 3 Construction 4 5 Nondurable Manufacturing (Food Processing, Textiles, etc.) Chemicals, Petroleum Refining 6 Durable Manufacturing 7 Transportation, Communications, Utilities 8 Wholesale 9 Finance, Insurance, Real Estate and Retail Trade 10 Other Services 11 Value Added a. Labor (wages, salaries) b. Investors (interest and dividends) c. Capital d. Government (state, local, Federal taxes) Depreciation FIGURE COMPONENTS PRELIMINARY (7! 2.4 OF PIPELINE GAS PPICE ASSI GNMENT OF SECTORS GAS PRICE: 32.9 ¢ /10 6 Btu (INCLUDES 7.86¢ /106 Btu BY- PRODUCT CREDIT) AND CHEMICALS 1.54% A-881101 65 The convention followed in input-output analysis is that wholesale for resale. and retail trade do not purchase any goods Instead, the purchaser is shown as having bought any particular good directly from the manufacturer at the producer's price (i.e., what the manufacturer receives from a wholesale up directly buyer) and paying to the wholesale any transaction the manufacturing is recorded sector the trade margin and retail or mark- trade sector. as two separate entries, Thus one to and one to the trade sector. Transportation charges are handled similarly to trade margins. The purchaser is shown as paying the transporta- tion charges directly to the transportation sector. Figure 2.5 applies these concepts of the price charges. of lignite to the IGT example. is assumed Here 25% to be transportation No trade margin for lignite purchases is included because the company is assumed to buy directly from the mine. Supplies and catalysts and chemicals are assumed to have a 30% trade margin and a 10% transportation All that remains now is to collect ponding items. This result is displayed margin. and sum all corresin Figure 2.6. What we have referred to as technelogical coefficients in this paper and in the I/O literature be called operating input coefficients. might more properly Technological coefficients is clearly a misnomer since only in the crudest sense could these coefficients technology of the industry. of revealing trade secrets be said to represent the There certainly is no danger from this approach. The operat- ing input coefficients are much more analogous to the ingredients list in a cooking recipe. By combining inputs in some artful way, a car, transistor, all of these etc., results. 66 F COMPONENTS I G U R E 2.5 OF PIPELINE GAS PRICE FINAL ASSIGNMENT OF SECTORS (INCLUDING TRADE AND TRANSPORTATION MARGINS) 0.73% 0.97% 0.16% 0.49% 0.93% GAS PR ICE: 32.9 t / 106 Btu AND (INCLU[ )ES 7.86¢/10 6 Btu BY-PF?ODUCTCREDIT) CHEMICALS 1.54% 7- .15% 8 ).46% A-881101 a .i u 67 aj,- SOu .-- ~CCGJ. CJ Oh e. C cC O 0 r-. ,-4 oc o 0 0 O 0 C C CD C Co L OL o C C , 0 C C C CD U 4 CD ~~ _ *_-j 4) Q 4 _ a) _ C, ~J t D <1 _ a: I/1 I-- *o- U-z. - IAJ LL C. . , In Ll O C.) ^ a) o E U-. O S. 0) *_ 0' _ 0 S C - ^ V C 4 EU EU (U - E EU - f C3cr- a) *- V.) 0 U In-) . E 4 V ,- 'L - 0 c) I U CA = E c. Ae 4 u0 W t o IC 4w - 4 Q- S .- E L -J J 4 5 U 5 ·*_ t C) - E4) E EU C _ . qr n > C, ) 0 EU C, C E 4- cL In u In , . U (/0 C 5 E C C -0C .C cC C) 0cn5-* oC Co , *1- s- . e- 4 E cC zC .zJ ZL 1- 3 LLO I 4- E CZ Z -4 ., ,- Cj C n) o. - 00 0 0C -4 68 Especially when dealing with new technologies such as coal gasification, there are many competing processes that perform the same function or yield the same product. In developing the technological coefficients to represent such it is important technology, are representative done, that the coefficients to make sure of all the processes to be sure that any conclusions or if this cannot be from such a study are not sensitive to the exact process chosen. 2.3 2.3.1 Capital Coefficients Historical Development Capital coefficients describes the capital equipment purchases necessary to build a new plant for some industry. There are a number of problems associated with attempting to derive capital coefficients from historical data, not the least of which is the rapidly inflating cost of capital Does one look at replacement equipment. Does human capital, such as knowledge cost or original in an engineer's cost? head, or patent rights (such as Xerox or Polaroid hold) enter into the numbers? Does one look at the best new technology or the average technology for any given process? Fortunately these questions do not arise when one is con- cerned with the economic impacts of building new technology from scratch at one point in time. The next section discusses this. 2.3.2 Capital Coefficients for New Technology The process involved in deriving capital coefficients is quite similar to that for the technological coefficients. The basic starting point is the engineering design study. We shall continue using the IGT coal gasification example. Figure 2.7 6 .J 0 .D I~- 2: -J a- V) LI) Z: 0-4 -J CMj C, 0r o z0 w Q C LU _ o 2: CL LU ILI, LUj LL I-V) LA- L LL ko U) 0(3 CM U-i Ul U./ w oL. uI I-- U Lo 0 VI) 7 illustrates the type of pie chart obtained ing study. This is not very informative but Figure from the engineer- for our purposes, 2.8, taken from the same source, down of equipment of the process. and installation The numbers provides a break- costs for the various in parentheses parts are the fraction of total fixed investment that each entry represents before trade and transportation margins are taken out. The engin- eering study contains many more detailed tables than this. For example, Figure 2.9 gives a detailed description of the equipment required for the lignite drying section of the plant. The basic strategy for the derivation of capital coefficients then is to assign e ach piece of equipment industry; remove the transportation to its producing and trade margins; allo- cate construction, insurance, engineering, interest, etc., charges; and divide the total purchases from each section by the total cost o f the plant. The procedure yields a vec- tor whose elements sum to 1.0 and which can be used to allocate each dollar sp ent on coal gasification plants to the respective industry of ori gin. From this basic percentage capital distribution vector, the capital coefficient vector can be found by multiplying by the capital/output ratio that describes the dollars of capital investment in plant per dollar of product output from the plant. This is calculated cost of a new plant These easily by dividing by the value of its yearly are the procedures that were the capital output. foll owed to derive capital and technological coefficients for all the various new energy technologies that are discussed later. Detailed derivations of the coefficients and the ass umptions behind them are found in the Appendices. 71 Cr-- j I.ZL (,C' 4 C C C. -4Ci -.-w' - , L, C ' -- 4 (',-~ O f CL; Cc C CC CC'C' U- j 0 a,. C c, k LO - CC- C C C C -4 '-- C Cn o C C I .. -Cl Co C.--. 9-4 4 a) 5Ut ._ C C C C C ' CCCC ' C nIC C C. CC C'C o a,- a 0 . CI C 1-OC C C 0c, 0' C\ C u-) OCqr CL; X C c CO l'o 0 Se. oC >rY C C C C C C C C d v. OC OCJ n C rC WC C: C I CWj 4-3 i- C a) C- E 0 r- o --4 wC C CC C C- --CC C .- =: Z: L. L C: O 0. o C C,, C X C * C C\ CJ C C-4 CA LLJ C U t 4- ~--'-L C .: CC .U >, , sn 4VC <n I/-- C Cn .4-- I 4 o,- C 4- C r U J %C en C CJ -:3-.r - C; r L ) L'-4,or, ' , -4 -,D t.0 0a) C CD N .s " CC C(' CC C CC CC C I C C,,C C C) C C nJ al C C C C r- C, l*_ In C_ '-4CJ - to X CL _ E C -4 C V-C,- go 'V C;:; I'- . . - 1-- E C C C - LL O C CCCCCCCI 0 S.- C - ~ -- I O r 4 C 0n 0 C 0 O .4- 1 4 C C-) n C -C C C- a; '- 0 ,ZC 0 M U, - ._ · ~~~C 4-- ~-..,-4J ' O c Ct: c~4-) O -- C 0 4-) 4- S-, 4-) C CO . -Ci,Q I> CC 4OC - O -.4C> )) _ E 4-) a o o a) > 4-) In O -, O- 4--) - -C-V) VI CT-4 4-) C 4) O 0 n0 ,-~ (I; S.. - 4-j C ro 4 C. . C V) 4-. a4-'j3J . -* .0- Q to · C S.,-L t ,'S-. C ar t.. , CJ SrD-L.J +- 'S4 -0 - S. J)YCC QC ) V) 0 *_ · C. a a9 aJI e ac~c · C ~-~L LqVv, v=~~ zr o U- ) C a)u-) 4-) C 1o L-. C C S- 0 0O _ - L -7) L 4) a0 E 0 e3 0 C C OC O3 C C C Ct C r- a) D %0 0 O o C C C C CC C- CO 0 CD ko c (\j 0 4- 0-o LA UL ,-. 4 C, C\ C\J C C 4,) Cj. o~j C~i c Ci C C C C C U-) m Ci >- .- C : I-.=D C C CLA O 0 CO ¢ C On~~~~~~* C CC) LD ft 4. 0 C.CJ k-- V) Ic a) U - (_ Z CC.. ·*r- 4-) In O a) 4S Lrr -4UC CD r-- Ln a X a) (v r- 4 X CD -) to 4-C a L E CL'O Qa)4- c- E.. E -U ..- -4U tA a) Cl X .4- O U a cM O _ 'C ,- I. C S- 4O I a) I U S O c 4) D-,- r- S _ S-, L S- a) : -i LA - RC 4) I t C I0((A C> a I cN 4- 4J C D O .4t E In I CL c .C a) C) a 04"O Ci S- a) I a) V C L I a) S- -O -c a .- a S- O CC O * E'0) S 0- =tn L CD CSSI u C· 4 I-L m c I 0 m >, a0 > C -0 S- = 4. CD L C a) S- :3 O *r O ^ CL - OO S- - C ·SO *eO - -, 0 1) 0 Q w a) - a) CD L I r C r-.r c- *- S- I Q. aJ S- O LO + C DcO C 3 = EE c' a) S-a E O E 4.-- CU O C C) 0 - ooCrEO 0 0D 0-) U E oCD_ E--a *-C o0:: 4 CD O ) N C CI ^ O 0o4- E C a- 4- 0 LALO "C a Z 4 M *U X 4.) '-4 C L 4) C O ,-. LO C 4O S- I- -j C *er- V 4) 4) I CDL~> 4-'VS 0. C0 C-) L 4'C S- CA 4.) C 4- a) o 0 SO a) .0 E 3 '0 Z 73 2.4 Uses of the Coefficients Given AN, the new process's technical coefficient vector and K N , the percentage a number capital distribution of useful calculations the economic vector1 that can be made. 5 there are For example, impact of c dollars worth of production using the new process can be found without modifying the original technical coefficient matrix A, assuming that the new process results in additional purchases ment for another itional and is not a replace- If this is the case, then the add- process. sales by each sector XA can be found by treating purchases demand from all sectors of c dollars worth of the new process vector, the as a final c AN. Thus -NN XA = c (I-A) (2.1) -1 Similarly the economic impacts of d dollars of capital expendfor new process equipment itures = XB d (I-A) - 1 can be found by (2.2) KN if the new process does not replace an old process (e.g. Polaroid prints). Since most new technology does replace some older process, a different methodology is required to calculate economic impacts for these cases. in sector Assume i in the technology capital matrix C and let A vectors for this procesJ 6 an old one completely that the old process coefficient and C matrix occurs A and the be the respective column A new process rarely replaces instantaneously. If g is the fraction 15 This vector was defined in the previous section. The capital vector for the new technology will be designated CN. 16 See footnote 10 for the definitions of A i-i and C. -i I 74 of total output i produced for sector using the new technol- ogy, then the composite new technology coefficient vector A'1 can be expressed as vector capital C'1 capital investment equipment, i in new technology can be expressed C' -1 = The new composite (1 - h) technical + g AN . Similarly A (1 - g) of additional if h is the fraction sector = A'1 C -1 by then the composite as (2.3) (. + h hN and capital coefficient vectors replace the old ones in their respective matrices. These matrices can then be used as they would be normally. of combining The above process representative Carter [6] refers It is also possible technology". nology of what as a completely is new and old technologies to as "imbedded to introduce new industry a new tech- and add it to the capi- tal and technical coeffical matrices as sector N + 1, when number N is the original two reasons. of sectors. This was not done for First, most new processes are replacements for older processes and hence the problem of relative weights whether must be addressed it is represented sector or combined with another sector. historical I/O tables, the Commerce as a separate Second, in compiling Department relies on the Standard Industrial Classification scheme, and this scheme forces new industries into old classifications large enough industry becomes scheme. For these reasons, to justify until the a revision the two above methods in the of cal- culating impacts and incorporating new technologies were used rather than addinq new sectors. 2.5 Overview of the Generalized Input-Output Model The generalized input-output model is Figure 2.10. contains The core of the model final demands r: diaqrammed is the I/O framework and technological coefficients that for 1963 75 I I! 0- D 0 a _-, LU 0:2 -J Lu 0 0 0 t- 4 N z < L C E U L a UU w 0) LLI _ _ U LU Z U C LL 0 LIU C o ° - C O) 0 a,- I I a LU 0O - CN M ' Ln 7C (actual), 1970 (projected) and 1980 (projected). coefficients are also capital 2.11 summarizes There Fiqure for 1958 and 1975. the data sources for this I/0 information and for the long-term residential price elasticities. The boxes below the horizontal line of Figure 2.10 represent the non-economic outputs available from the model. Section 1.2 3 described assumed to be proportional Each set of accessory variables how these accessory vector to the total output coefficients (used to convert are (X). the total output into values of accessory variables) can be considered a separate module of information. The mere separation of these modules adds several major advantages to the model, the most being its ease of update: important can be updated without second the rest of the model. is that it allows advantage with any number of Because of the separation each module could other models. be a part of an entirely interface The possibilities, for expansion the central model to interact enabling easily affecting any one module between the I/O model separate model, acting and a second model as the (e.g. a separate model could predict pollution coefficients which would in turn be used by the I/O model). There are many potential applications of this approach. Another advantage of the accessory coefficient approach is that it allows other variables the accessory in I/O. ized in a particular (Ai), its capital column vector total output Thus each industry coefficient of its accessory to include X). to be treated column coefficients any variables coefficient (Ci), and by a (which can be that are proportional This is a very flexible like can be character- year by its technological column expanded variables scheme. to the Figure 2.12 The 1970 coefficients are projected and not actual I/O table for that year. because there was no Census-derived 17 77 F I G U R E 2.11 SOURCES OF INPUT-OUTPUT DATA 1 Source Reference Item Description 104 x 6 Final Demand Vectors FINAL DEMANDS 1963 1970 [49] 2 [52] 1980 [51] Actual 4% unemployment basic projecti on by Bureau of Labor Statistics ( BLS) 4% unemployment basic projecti on by Bureau of Labor Statistics ( BLS) TECHNOLOGICAL COEFFICIENTS 104 x 104 Technological (Basic) 1963 1970 1980 Matrix Actual [49] 2 [52] 2 Projected Projected [51] CAPITAL COEFFICIENTS 1958 1975 [2113 by BLS by BLS 104 x 104 capital coefficient Battel le Memorial Insti tute projections [211 ELASTICITIES Coefficient matrix Universi ty of Maryland Long-term Personal Consumption Expenditure Price Elasttcitie [2] NEW TECHNOLOGIES High BTU [42, 43] Coal Gasification Low BTU Insti tute of Gas Technology Hygas Process [391 1980 Texaco Process [39] 1980 United Aircraft Combined Gas & Steam Cycle Coal Gasification Gas Tur- bine Topping Cycle -- - 1 A 1 All sources and modifications are documented in [28] 2Originally had 83 sectors but disaggregated to 104 sectors (see [28]) 3Original ly had 112 sectors but aggregated to 104 sectors (see [28]) FIGURE 2.12 OUTPUTS OF GENERALI7ED INPUT-OUTPUT MODEL AND DATA SOURCES Reference Item Source Final Demand by Se ctor See Figure 2.11 Total Output by Sector Calculated Air Pollution Emissions [25] International Research and Technology [38] Battel le Memorial Institute S02 CO NOx Parti cul ates Hydrocarbons Energy Usage (Reardon) Coal Crude Petroleum Refined Petroleum Natural Gas Electri city Steel Usage Employment Water Usage [ 44, 47] [51, 52] [46, 47, 54] Gross (including reci rcul ati on ) Cool i ng Censuses of Manufactures Bureau of and Mining Labor Statistics Censuses of Manufactures Water Resources Council and Mining 7 summarizes the outputs of the model and the basic data sources used to construct the accessory coefficients. The only special tion of electricity which consumption is the thermodynamic any thermal ity. convention utility sector. References and which and does not include with the generation losses are attributed of electric- to the electrical This convention is discussed more in 28, 29 and 37. the thermal the calcula- on the basis of 3412 BTU/kwhr, equivalent losses associated All such thermal used involved It has the advantage losses to the sector gets credit that actually for any efficiency of assigning causes increases. them It has the disadvantage of making the total electrical utility number (since waste heat is twice as large as the total useful electri- cal energy). The only other energy is that the projected related criticism of the I/O data 1970 and 1980 I/O tables imply more natural gas will be used than any other authority Whether this was done purposely 28 discusses 2.6 in projecting. or not is unclear. Reference this further. Methodology in the Generalized Input-Output Model This section generalized and section I/O model ogy coefficients. and with The problems 2.7 discuss-problems the derivation the of new technol- are summarized recommendations made to correct them. with and various These two sections can be skipped without loss of subject continuity. 2.6.1 Problem Areas Overall, in this study regional the two major deficiencies of the model used are the lacks of both dynamic impacts. In other words, behavior and it would have been very nice via to tie the final demand value represent added state this defect dynamrically to the incom~e nenera tc ' coefficients or reqional is a defect as well as to be able effects of the particular "f course tation imnleen u eneralize d input- in the and not a defect for this report in the model. to output methodoloqy itself. are two methods There the i np ut-output framework. of the representations. senti n pollution of representin nollution within Leontief is rsponsi ble for both He seems to be inclined twithin the matrix industr y or set of industries, such as toward repre- anti-pollution a separate that other se ctors of the ollution desirinq to eliminate a certain amount of f rom th eir output, purchase ollution abatement rom the anti- economy poll uti on industries. There is some economy approac h since there are relatively abateme nt processes of e ffort in this few types of poll uti on and these could for all industries be adequately represented by several anti-pollution industries. This wo uld enable in pollution one merely to calculate the des ired reduction and have each industry purchase that amount from the various anti-poll uti on industries. Conceptually we nrefer the actual mrodification of the technical coefficients or each industry to represent nollution abaterent activity. ,Pfter all, there is no anti- pol luti on i ndus try and the i ndi vi dual deci si on unit input-output whether framework is the factory to install pollution resorti nq industry torts the actual industry structure. pollutants can easi lyv be renreserterd coefficients. or plant and it decides abatemrent equipmnent. to the anti -pollution i thin the artifice, Thus, hy one dis- Actual emissions of hy a set This coefficient anproach is to handle nutputs other thar nollu 1 tion. o eission easily neneralized 1 The general coefficient approach assumes linearity of pollution or whatever and it assumes processes. with a rising a homogeneity of the industry's methods each of these four methods impact depending processing is quite different. upon whether material. finer the scale and Best of all would each industry Or, as another have a different The conclusion pollution of all of this is that the of industries it is to use the general be to represent as a weighted impact of they are used for heat or as a of representation the easier processes product and the pollution fuels used by an industry economy, sales For example, the paper industry can produce paper by any of four different example, level of industry the economy to produce the coefficient approach. or represent sum of the various used by that industry within technological its output. For example, within the input-output table the paper industry would be represented which would as a single set of technology be a weighted each of the methods easy to carry sum of the process of making the definition paper. coefficients coefficients for It would be extremely of process to an extreme; for example, the difference between plastic and paper cartons as packing material could be viewed as a different process. Thus it is important that process and also that within process cesses be defined the input-output not be represented. for a particular table itself The reason is to allow one to calculate in a reasonable technology It is not necessary level of detail be carried over into the entire This methodology can be looked in computational pro- coefficients that this input-output upon almost as a sub- routine for generating industrial coefficients. result in vast savings that each for representing industry. table. manner This will time. This general coefficient approach also assumes that the dollar flow of goods is proportional material cases. flow of goods. If one compares to the product This is definitely the actual flow or not true in some Btu flow of coal to various sectors of the economy with the corresponding dollar flows, one immediately discovers that there are significant differences in the implicit variation prices paid for coal. is due to the economies of large-scale Part of it is also due to differential production where costs. Part of this This is especially purchasing. transportation or true for coal shipment, the value of the coal FOB the mine is about $4.54, while the average rail charge destination is about to transport the coal to its final $3.01 or two-thirds of the coal itself. of the actual value Since the input-output table is con- structed in purchaser prices, theoretically the different transportation charges should not enter into this problem, but in fact because of the way the input-output tables are constructed by the Commerce Department type of problem can be handled with some extra work if it is true that within industry such differences each block to another industry) all changes cell are proportional material Of course is not true. This (that is for each sale from one that particular flow. do remain. in dollar flows in to changes in the actual there are many cases in which this For example, the steel industry's sales to the boiler manufacturers can change dramatically merely because of a change because However, in the grade of steel beinq purchased of any change for energy in the quantity rather than of steel being purchased. flows this is typically not the case. (Unless the electric utility industry switches from burning #6 distillate to burning gasoline or from bituminous to lignite). All in all, the input-output suitable for tracing energy table can be made quite flows in the economy if the problem of secondary products and transfers are handled judiciously. A transfer transfer or secondary of goods. move all secondary product does not represent Instead it is an accounting production of a particular an actual convention to good to the proper primary sector for distribution. Since the Commerce Department does publish both primary and secondary matrices, this problem can be dealt with. The consumption particularly side of the input-output well represented one used for this report. that tie final demand added coefficients aqqreqate in a static fynamic models scheme consumption such as the have been develoned to the income produced of the model. table is not via the other But even this tying of to agqreqate income is not really adequate representation of the consumption function. an t!hat are needed are better behavioral models of why peonle huy certain commodities: what function is fulfilled hvbythe service rendered by these goods. This is particularly important for purposes of projection of energy consumption because the nro- duction of an air-conditioner or the production o an autoro- bile does not require nearlyv as much enerqv as the use by the consumer of either of these noods. F1uchmore sophisticated relationships will be needed than simple multiple regressions of automobile usaqe or air-conditioner usane versus nast data. At the very least one must look at market isms and the income elasticities It is also extremely of life index. ditioners, them almost users, it mav he that as necessities rather In makinn nolicy statements about how enerqy concerned performing such reductions at minimum damage to the of life in the nation. annot he increased must be very careful of the carpital costs associated in efficiency. _·_ _· _·_11__··1_ __ ·I·__I· uality sinnificantlv: It will also he imnortant whether people respond more to channes in the _ about This is not to say that the eficiencv of air-conditioners or to changes uality even thourh air-con- demands can be reduced one must be especially increases to tie to an overall because are heavy energy people have come to reqard than luxuries. in such endeavors or comfort This is important for example, of such demands. important the concept of transportation echan- saturation in the capital cost of enerny-lJsinq one with such to learn ricP of enerqy equipment. R4 The methodology discussed to regio nal modeling of adaptation capable when such research large computational in this report is quite can be done , and there are extremely and data g athering problems involved in such models, the payoffs could be quite flows, model region trade that can be used for predicting Merely having state reg ions. for example,between tables will enabl e one to answer many significant input-output questions. It is significant. not completely necessary that one have a multiple input-output If and efforts. For example, the impact of the 1975 air quality standards on electrical utilit:ies will vary qui te a bit from to region because region of low sulfur fuels of the availability or lack and the patrticular fuel mix within the region. To assess input-output the overall usefulness must be able to relate methodologyone ness of the outputs to the accuracy involved in getting that accuracy. of input-output going analysis to such lengths of the generalized thereof and the effort The data gathering aspects are very difficult. to gather the useful- The advantage of the data is that one immediately has the ability to perform integrated forecasts. For example, one will not have to predict electric energy usage, steel usage, The United the number of colored television sets separately. States is one economy. has a bearing Information on all segments about one segment by studying Therefore, of it. of it the interrelationships between industries,one can automatically achieve simultaneously better relationships and forecasts for all industries involved. In-depth industry analysis should enable one to predict technical coefficients five, ten and perhaps fifteen years into the future. This, of course, ignores sudden changes in taste or consumer preferences, as that which bottle led to the decline of the returnable ers and to the spectacular ----i-----------------··II for soda manufacturbottle rise of the throwaway - C- I -- -- and can. -- Ih P5 This is not really a technology but must be represented Carter [6] refers change within the industry, table. as such in the input-output to all such changes as structural Such changes in fact reflect not only changes changes. in technology but changes in product mix and in such preference items as Barring such small perversities, however, the prospect is quite good of doing relatively detailed throwaway bottles. forecasts of the future. both policy planners the conclusion This should be of immense and industrial is that such models help to Thus leaders combined. and data gathering efforts are indeed worthwhile. 2.6.2 Recommendations If the following recommendations were implemented, the interpretation attached to any particular entry in the inputoutput table would be much more accurate and the use of the input-output framework for forecasting purposes would be much simpler. 1. We therefore recommend that: The treatment table should ly is. within of services be detailed on the basis of distributing is to allocate of number than it current- much more The current method chases of services the input-output them to sectors of employees icular industrial sector. pur- within a part- This process could be significantly improved with more work. Perhaps the institution would be worthwhile. of a census of services Certainly this sector of the economy is not dealt with very well at all and, since services now make up 50% of private GNP, further documentation of service industries is definitely in order. 2. The Commerce Department, which publishes both the censuses and the national input-output tables every five years, should begin to make changes in their procedures such that the published inputoutput tables are designed with forecasting in mind. The original efforts of publishing the inputoutput tables were more designed for representing "the actual formation within the economy." where values of Gross National Product There are many instances are imputed to services such as owner-occupied dwellings or consumer credit agencies and no such transactions To the extent documented, actually that such imputations occur there. are well- then they are quite usable, but the current lack of documentation leaves many people in the dark as to the exact interpretation numbers within the table. be focused of More attention should on actual material or dollar flows between sectors, than on such artificial transactions as imputations of values or transfers of secondary products. 3. It would be extremely of the matrix, useful in particular if for certain energy rows rows and major material rows such as steel, separate material flow rows corresponding the input-output to the dollar table were published Department of Commerce. flows in by the The census generates much data along these lines, both in terms of dollar flows and material flows, very good if these flows were 4. and it would be integrated with one another. More in-depth industry analyses should be made in the sense of defining technology coefficient vectors for each of the various processes the industry and then forming used by the actual set of technology coefficients used in the input-output P7 table by some weighted process vectors. combinations of these The Interagency Growth Project does sponsor many such in-depth industry analyses, but these studies are rarely if ever published and are typically for internal consumption only. Such publications would be invaluable in the up- dating of forecasts using the input-output table. 5. Many more studies of consumption behavior must be made using new and different problem. 6. to the For example, opinion polls to determine the uses to which people would approaches put energy rank various possible and how they uses of energy, e.g. air-conditioning versus toasters. More documentation must be put out by the Commerce Department on the entire process of deriving the national input-output tables. 7. The Commerce Department could improve its representation of activities or functions within the consumer sector by the use of more dummy industries similar to the real estate sector in the present table. Such dummy industries could for example provide a better representation of personal automobile transportation and space conditioning. 2.7 New Technology Coefficients 2.7.1 Problem Areas The problems faced in deriving capital and operating coefficients for new technologies are distinctly different from those of constructing data. With census data, goods and services approximates an input-output table from census one has to allocate between various that of a control sectors total. the usage of until the total The interlocking arrange- ments of rows and columns for each industry make this task somewhat easier, although practitioners may say more difficult. When dealing with control totals. a new technology, The situation is no better for operating costs. Kwhr, can be remarkably illusory. as pounds of coal per Probably the most notable of this in the current study occurred of cost estimates for an MHD power cycle. still and total but in no sense is this cost Estimated engineering efficiencies, such example there are no The cost of a new plant can be estimated that cost used as a control a hard number. however, does not exist This technology and could not be bought for any amount of money. Another example in the IGT use at the moment was a cost study for the Kellogg molten carbonate high BTU gasification system. Costs were generated work at the present for a process time because that cannot be made to no material exists that can withstand the corrosion of the pressurized hot carbonate. How can such mistakes happen? When an engineer is forced for a new plant, he immediately to come up with a cost estimate constructed "similar" plant. new technology, Ignorance, pure ignorance' looks around for a recently If the plant happens to involve there will be no similar plants in existence. Then he must resort to some of the standard estimation schemes that work fairly well for old technology number of these procedures. plants. There are a The more accurate ones (used for competitive bidding on plant construction) are very expensive to use and require much information. actual construction type of estimate The very detailed is never used in the first stages of contemplating a new technology. desired scale fitted volume of product of the project. to the basic is used to determine Appropriate process Instead the the physical sizes of equipment are steps and the costs are estimated from the size of these individual equipment pieces. From this basic equipment cost, total installed costs are estimated by allowing certain percentages of equipment costs for piping, structures, contingencies, etc. This is an extremely crude estimating method but it is adequate for routine process plants. Since the engineer doing the costing does not know of any problems that can arise with the new technology, he usually assumes there will be none or, at most, increases his contingency factor somewhat. The engineer is not being d iabolical in this procedure, but does the best he can with the very limited knowledge that he has. There may be an element costs of the resulting product funding will be forthcoming involved if the de termine whether additional from the government or private No construction company in the world would contract sources. to build of duplicity this new plant at the ab ove price, of course. for example, there there were an unforeseen corrosion problem and, hence, all vessels must be c onstructed alloy that was twice as expensive an unheard-of of the price Suppose, occurance). out of a special at the standard grade (not Factors like this are the cause rises that occur over the research life of a product. Changes in interest and development rates and inflation (of construction wages in particular) exacerbate the situation. The fact that there is a working help the estimation schemes. types of problems model of a process They provide information about that do occur and a small amount tion about problems that do not occur. are usually made for full size plants problem. up there For example, on the basis of labora- is the possibility fluidized of informa- However, estimations tory models, pilot plants, or demonstration plants. a plant is scaled does Whenever of an emergent beds which work fine on a small scale tend to develop bubbles when scaled up. These bubbles substantially reduce the yields from such a process. Of course, nology once a full-scale plant is developed,the is no longer so new and cost estimates much more accurately. new tech- can be made What are the implications to of all this for attempts incorporate new technology into future-oriented input-output The practical tables? situation in the previous indicated this is that before The major reason paragraphs. a new technology and hence enter influence is really not as grim as for can have any economic the input-output flow matrix, the Businessmen like technology must be proven commercially. uncertainty even less than input-output economists, because they have money riding on the betting wheel of technology. Hence by the time there might be a significant will be proven technology ing coefficients enough to the required of course, information. There is about costs of new technologies, deal of sensitivity a great This assumes, the and operat- that good capital can be derived. that one has access impact especially if a private organization is involved. For example, the IGT Hygas demonstration plant preliminary engineering design report is completed and contains detailed cost data, but it is confidential material. We were fortunately allowed to examine a copy of the report, from which all cost information had been expunged, but were not allowed to reference or quote from the The IGT process report. is 10 years away from commercial reality but enough information exists now and more will-become available in the next few years to predict fairly accurately (± 25%) what the capital in terms of current and operating coefficients will be, dollars. What may happen, of course, is that another coal gasification process may prove to be cheaper. Already the Hygas oxygen process process. require seems to be cheaper To do accurate seen properly. the capital of the future then may the various processes be fore- predictions that the mix between than the electrothermal This is a more difficult and operating coefficients job than assessing of each process. On l1 this problem commercial there is little feasibility that, by the time to say except is proven, the economics will have sorted themselves out enough to allow better prediction of this process mix. does not exist now although Such information To predict which, some processes are dropping by the wayside. will be the big winner if any, of the survivors to ask at this point. coefficients much, Fortunately the technical the technologies and capital may not differ by that for the various processes even though is too much are quite This different. depends on particular circumstances. 2.7.2 Recommendations The following recommendations would enable engineering data to be 1. incorporated to I/O tabl es more easily: More documentation Department should be provided of Commerce of their official In particular, on the actual construction national input-output of inputs the prorating of control table. of ser- of employees vices on the basis of number the construction by the and totals for each industry should be documented. 2. A standard methodology should be developed to handle confusing classification items like piping or instrumentation or confusing situations like the construction component of installing a boiler. Is this component value added? assigned Some research to construction or needs to be done on what the process industry terminology and costing procedures mean by certain words or concepts, e.g. "bare cost," design, "contingency and construction cost." cost," "engineering, 92 3. A more satisfactory method of handling secondary products should be developed than that of trans- ferring the product to its primary industry. These transfers distort the input structure of indus trie s un less the I/O table is fir st various or o nly the primary matrix is used. purified For certain p urpoises it would be better not to any prodlucts at all, rather transfer tort actual i ndus tria 1 4. The treatment than dis- behavior. of spec:ial items like computer photocopying leas ing or the imputation of valu es c redit should be explicitly explained. to consumer revis ion of the Standard A major a nd Industrial Classification Manual would be a great boon to such research is Production) 5. BEA Industry 37 (Iron and Steel particularly bad. Certain stand ard "modules" for construction of piping systems or insulation for the operation of typical co nsumer billing departments should be published. What is needed is detailed percent- age breakdown s (by input-output sector) of many trivial construction or operating items. This is much more useful than total construction vectors for typical electrical utilities. The fo llowing recommendations should make new technology studies much more meaningful and useful: 1. Research on dynamic input-output models should be initiated and these models should concentrate on state-space types of dynamic models, as well as the simpler Leontief dynamic inverse approach. actual The focus here should be on developing simulation models of flows of goods and 9q services through the economy and on detailed representations of industries within the economy. 2. Regional input-output models should be developed with energy of materials the focus. as their prima ry focus and the flow as a major component of in general A complete mul ti-regional input- output model is not completely necessary in this context, since the purpose of the work is not so much to predict inter-regional flows of goods and services but more to predi ct impacts within pollution, etc. region of new technology, 3. a Water pollution coefficients should be developed to go into the input-output framework same lines as the air poll ion coefficients This could be implemented with a cru de set of coeffi along the do. a two-stage process ents such as that developed by the Harvard Eco nomic Research Project or by In ternational Research and Technology the repo rt to the Population second s tage in which Commission for and a indivi dual industries were studied in detail to determi ne the pollution dollar i mpacts of that indus try. per Theoretical engineer ing work also needs to be done to define the limi ts of applicability assumptions of pollution parti cul ar industry. be included within of the linearity and total output of More c omplica ted models Research is needed can the inp ut-output framework if more complicated models are justified accuracy. 4. a by increased on the projection of input- output tables in constant dollars. It is known, for example, that the so-c alled double deflation scheme that involves simultaneous deflation of the inputs and outputs of an i ndustry nonsense in certain cases. It is can lead to important to 94 know what impact 5. this has, if any, on projections in constant dollars. Much more engineering data should be integrated into the input-output tables. This is very analogous to the in-depth industry studies recommended previously. 6. An explicit study of the use of input-output analysis for forecasting of energy demand should be made using the most that is available. is in the process flow table flow data Oak Ridge National Laboratory of preparing for 1963. it should enable recent energy a 365-order energy When this study is published one to do much better energy use forecasting. 7. The time structure of investments for the energy industries, e.g. the investment profile over time of a typical nuclear generation plant, should be studied. This corresponds to the economic concept of a lag structure. important Such a study is quite if dynamic models are going to be used. 95 Chapter 3 Impacts of Capital Expenditures for New Energy Technologies 3.1 Summary 3.1.1 of the Impacts GNP and Investment Perspective The energy-producing industries are extremely capital intensive. Attempts have been made to estimate the total capital value associated with these and other industries, but this is an extremely difficult task and people have generally had more success in calculating the incremental investments necessary to produce some change in the capacity of an industry. To the extent that such numbers are meaning- ful electric utilities, for example, have a capital to output ratio of 5.3 (the highest average is .8. When, of any sector) for example, while the industrial a major investor such as the electric utility industry switches from a less capital intensive technology to a more capital intensive technology as in the switch from fossil to nuclear steam generation plants, the economy receives an extra added amount of investment over and above what would normally be predicted for a particular increase in demand. In order pective, to put the remarks it is necessary the GNP figutes of this chapter to look at how investment and how investment in persfits into by the various energy- producing industries fits into the national investment figures. A breakdown of Gross National Product by major compenents is given in Figure 3.1. As can be seen from this figure, personal consumption figures make up approximately 63% of GNP while government expenditures eat up another 22% of GNP. investment makes The importance misjudged up slightly $135 billion. less than 14% of GNP in 1970. of this investment by the size of it: Thus, component 14 percent of GNP is easily of GNP is still over Not only are entire industries completely 96F I G U R E 3.1 1970 GROSS NATIONAL PRODUCT OR EXPENDITURES1 X of Personal Consumption Expenditures Services Transportation Housing Household operation TOTAL Non-durable goods Gasoline and oil Food and beverages Clothing and shoes TOTAL Durable Dollars Subaccount 17.9 91.2 36.1 6.8 34.7 13.7 263.5 100.0 2.9 14.8 5.8 42.6 1.8 9.3 3.7 26.9 22.9 131.8 52.6 264.7 8.6 49.7 19.8 100.0 3.7 21.4 8.5 42.9 2.3 13.5 5.3 27.1 37.4 37.1 42.2 88.6 6.0 6.0 14.3 3.8 3.8 9.0 615.8 100.0 63.2 122.2 97.2 55.6 44.3 100.0 12.5 9.9 22.5 goods Furniture and household equipment Automobiles and parts TOTAL TOTAL goods and services Government purchases and services State and local Federal 41.8 of goods TOTAL 219.4 Net exports 3.6 Gross private domestic investment Change in business inventories Fixed investment Residential structures Nonfarm TOTAL 0.3 2.8 21.9 22.4 3.0 3.1 65.4 48.3 27.1 75.4 97.9 6.7 3.7 10.4 13.6 100.0 13.8 49.3 27.7 77.0 TOTAL fixed investment 1 32.5 00 .0 TOTAL 135.3 974.1 Subaccounts 100.0 do not add to totals because "miscellaneous" categories are missing. Source: 0.2 22.4 22.9 36.8 102.1 TOTAL gross private domestic investment 2.0 29.7 30.4 Nonresidential Producers' durable equipment Structures TOTAL nonresidential 1 % of Total % of Account Economic Report of the President 1971, [10] 07 dependent on the investment component of GNP, but also it is investment that enables the economy to grow in the future. It is primarily investment because of the growth properties that this component of business of GNP is so important. Excludinq home insurance from the investment fiqure the remaining non-residential investment amounts to 10.5 percent of GNP. Two-thirds of this amount comprises business purchases of durable equipment, the remaining one-third is made up of purchases of structures. Figure 3.2 provides us with a more detailed picture of purchases of new plants and equipment. In 1970, total pur- chases of new plant and equipment were almost $80 billion. Separating out the sectors that produce energy such as petroleum, electricity, gas utilities, and the mining industries (of which coal is a significant part), it is apparent that over 25 percent of the new plant and equipment purchases are made by energy-producing sectors of the economy. Capital investment can be shown in even more detail. Figure 3.3 provides type and by year a breakdown of capital expenditures for the electric utility industry. by This exponential increase in construction expenditures coincides with the acceleration in the rate of growth The electric utility industry massive power stations of electricity. s comprised of more than just and tie lines. In 1971, generation accounted for only 56% of all investment, while transmission accounted for 15%, distribution for 23% and administrative building approximately 5% of all electric utility investment expenditures. Figure 3.4 provides a similar breakdown for the gas utility industry. To further transient problem illustrate that we are not experiencing that will go away shortly, Figure a 3.5 reproduces the latest capital expenditure survey of McGrawHill for the period 1972 through 1975. It is obvious from qR F I 1970 NEW PLANT G I! R E 3.2 A!D EQUTIP'FNT (current XPE NDIT lRES ollars) ° Dollars Manufacturin Stone, °/ of ccount Total In dustries industries Primary Metals Electrical mac hinery & equipment Machinery except electrical Transportation equipment Durable Subaccount of goods clay & lass Other durables TOTAL oods industries Food, including beverage Textile Paper Nondurable Chemi cal Petroleum Rubber Other nondurables 3.24 20.5 10.1 4.0 2.27 3.47 14.3 21.9 7.1 10 . P 2.8 15.3 3.0 .99 6.2 7.6 3.41 ?1.5 3.0 10.6 1.2 4.2 15.80 100.0 49.4 40.0 2.84 17.5 8.8 1.7 3.5 10.2 5.1 19.7 17.5 2.9 3.4 2.43 3.4 .56 1.65 3.44 5.62 .94 1.11 21.3 34.7 5.8 6.8 _ 100.0 31.95 TOTAL 4.3 2.0 4.3 7.0 1.1 1.3 4 _ -. Public Utilities Electric 10.65 1.0 22.2 Gas and other 2 .49 18.9 5.2 .1 TOTAL 13.14 100.0 77.5 16.4 5.4 5.1 3.9 2.3 Other 1 .89 9 ini no Rai 1 road Air Transportation Other Transportation Communi cati on Commercial and other TOTAL TOTAL TOTAL All industries Source: Economic eport of 1.78 3.03 1.23 10.10 3.7 8.7 . 3 2.5 21.1 34.7 29 . 1 16.59 47.9 34.62 100.0 47.76 79.71 the Pres dent, 13.3 2.2 3. P 1.5 72. 20.8 43.4 100.0 59.9 100.0 19 1 10 1 . F ELECTRIC I G U P E CONSTRUCTION 3.3 EXPENDITURES INVESTOR-OWNED ELECTRIC UTILITIES (including Hawaii since 1960) By Type of Utility Plant - 1945-1970 Bh. ofD...s -6 OTL -3 164008600mg .Ol0STh SUT 0# t-roucon 2 194 *4 .ed on Tb Source: '47 SOS. '4 ' 50 '51 A'2 3 '55 7 '5 " '0 '61 '62 63. 4 '65 '66 '67 " '69 1970 59 Edison Electric Institute Statistical Year ook 197n, [141 F I G !rn U R E 3.4 GAS UTILITY INDUSTRY CONSTRUCTION EXPENDITURES MILLIONS OF DOLLARS 3200 GENERAL UNDERGROUND STORAGE 2800 --- DISTRIBUTION , I 2400 2000 1600 1200 800 400 1946 59 69 70 71 72 73 FORECAST NOTE:UND )ERGROUND STORAGE INCLUDEDWITH PRODUCTION & STORAGE DATA PRIORTO 1950. Source: Gas Facts V1t,7i, 11, n. 179 74 Inl F I G U R E 3.5 PLANS FOR CAPITAL SPENDING (Billions of Dollars) -----Prelimianry---% Change 1973 1974 1975 $1.98 1.35 2.38 3.68 1.71 S2.46 1.51 2.50 3,76 1.97 S2.66 1.39 2.55 3.72 1.85 .39 .37 .36 INDUSTRY Actual Planned Iron & Steel Nonferrous Metals $ 1.70 1.08 2.14 2.80 1.51 $ 1.58 1.24 2.20 3.37 1.69 .38 .32 .24 .33 1.61 37 .42 .37 .36 29 1.48 17 45 24 1.23 1.74 1.52 .88 1.25 1.53 .78 1.23 1.89 1.40 .78 1.21 1.76 14.15 16.24 15 17.06 18.23 18.34 3.44 1.25 .84 5.85 2.69 3.65 1.66 1.06 6.61 3.05 3.80 1.48 1.10 7.34 3.32 3.99 1.60 1.20 7.78 3.36 .64 3.91 1.35 1 .40 1.25 7.70 3.33 .64 1.43 Electrical Machinery Machinery Autos, Trucks & Parts Aerospace - 7 15 3 20 12 -16 Other Transportation Equipment Fabricated Metals Instruments Stone, Clay & Glass Other Durables TOTAL DURABLES Chemicals Paper & Pulp Rubber 1.25 .67 .85 .84 1 .80 .61 .71 1.15 1.52 6 33 26 13 13 16 32 TOTAL NONDURABLES 15.83 18.26 15 19.01 19.97 19.81 ALL MANUFACTURING 29.98 34.50 15 36.07 38.20 38.15 Mining Railroads Airlines Other Transportation Communications Electric Utilities Gas Utilities 2.84 2.76 1 .94 11.63 14.27 2.81 20.40 31 7 47 41 8 11 15 13 2.94 1.95 2.01 1.78 Commercial1 2.16 1.67 1.88 1.38 10.77 12.86 2.44 18.05 15.70 2.67 20.60 2.96 2.09 2.03 1.94 13.94 16.01 2.83 21.01 2.91 2.07 1.75 2.06 15.19 16.97 2.55 21.01 ALL BUSINESS 81.19 92.94 14 96.51 101.01 102.66 Petroleum Food & Beverages Textiles Other Nondurables I 1. 79 .62 12. 79 ' Figures based on large chain, mail order and department insurance companies, banks and other commercial businesses. Source: [33]. 1.55 stores, 102 looking at this table that the trends, especially in the energy-producing sectors of the economy, are continuing. notice that all capital economy, with expenditures the possible in all sectors exception Also of the of iron and steel are increasing more rapidly than GNP is expected to increase. 3.1.2 Comparison of the Energy Technology Investment The word "impacts" as used in this and following chapters will mean the total sales (both direct and indirect) of each sector required to support some level of specified activity. E.g. sales (Xm) required the impacts to meet The comparisons private domestic composed of capital purchases these purchases M are the total or X = (I-A)- 1 that are made in this chapter investment use gross (GPDI) as the reference. of both residential and non-residential M. GPDI is building con- struction and equipment purchases and comprises about 16% of GNP in total value. On a sector variation is much greater. of new construction final by sector basis, the For example, GPDI represents 70% and 0% of mineral mining purchases by demand. Appendix I contains comparisons for each sector and also comparisons output for each sector.1 8 The costs and plant marized in Figure 3.6. based purchase on these costs summarizes of GPDI and total output of GPDI impacts and total sizes used in this chapter are sum- Three very detailed comparison tables are presented in this section. what each of these comparisons first table (Fiqure 3.8a) compares ment in each of the new technologies Figure will illustrate. yI The 10 billion worth of investto the total projected 18 GPDI impacts are the total sales by each sector (X I) required to meet the GPDI component of final demand (YI) or XI = (I-A)-1 3.7 103 F I G U R E 3.6 NEW TECHNOLOGY PLANT SIZES AND COSTS (millions of current dollars ) Technology Nominal Plant Size Nominal Plant Cost High BTU Coal 500 Billion BTU/day Base Cost $304.8 Pollution Equipment 50.0 Total Cost 354.8 (274.2 in 1958 dollars) 842 million SCF/ Total Cost $27 .5 ($21.3 in 1958 dollars) Gasification (IGT Hygas Process) Low BTU Coal Gasification (1980 Texaco process) Gas Turbine day (147 Billion BTU/ day) 1000 MW Topping Cycle (1980 Combined Cycle) Nuclear (Pressurized Water Reactor) Total Cost $94.0 ($72.6 in 1958 dollars) 1000 MW Total Cost $240 ( $205 .8 in 1958 dollars) F I G U R E 104n 3.7 SUMMARY OF DETAILED COMPARISONS Exhibit 1 (Figure 3.8a): Iso-Dollar Comparison 1980 Gross Private Domestic Investment (GPDI) VS. $10 Billion Exhibit 2 in Each New Technology Investment 1 (Figure 3.9b): Iso-Dollar Impact ~ ~ ~ ~ ~ ~Comparison ~ ~~ ~~ - . Impactl of 1980 GPDI V . Impact I of $10 Billion Investment Exhibit 3 (Figure 3.10): Impact 1 in Each New Technology Iso-BTU Impact1 Comparison of 1980 GPDI vs. Impactl of Five Trillion BTU/Day Capacity Addition new Technology of Each 1 Impacts refer to total sales (direct plus indirect) by each sector required to support purchase of given investment. 2 5 Trillion BTU/day equals 10 Hygas plants, or 43 Low or 41,000 MW of electric generation. BTU gas plants, 105 1980 GPDI. Th e second table compares the impacts of these $10 billion pu rchases with that of the total GPDI (impacts include direct plus indirect purchases of goods and services). The third table compares the impacts o f equal energy capacity nstead of equal dollar investments) in each of the new techno logies to that of total 1980 GPDI. Investment investments (i to provide 500 trillion BTU/day capacity of is calculated high or low BT U gas and to provide output.1 9 41, 000 MW of electrical The 41,000 MW of electrical generation fueled by 500 trillion gas turbine topping BTU/day of low BTU gas (assuming cycle is used). is also calculated at Nuclear investment impact the actual investments made for the new technologies at $10 billion each and compares components GPDI. in theI details of equipment provided estimates derived by multiplying are. obvious. These purchases were the capit:al coefficients so that it should be obvious varies it to the Here the ddifferences between Value Added and variations in the engineering by $10 billion thaIt the Value Added coefficients from .35182 to .099 1 1 20 v ll of the equipment Equal total yearly the 41,000 MW capacity. Figure 3.8a describes 1980 projected can be lists for capacities are calculated on the basis of equal outputs, which take into account the load factors associated with each technology. Hyqas plants (at 90% load factor and 500 billion BTU/day/plant) processes about 160 trillion BTU/year. The low BTU gas plants (at 70% load factor and 100 million BTU/minute/plant) process about 37 trillion BTU/ year. Thus approximately 4.3 low BTU gas plants or the equivalent in terms of yearly energy output to a Hygas plant. Since this given size low BTU gas plant can power a 945 MW second generation COGAS plant [39, p. 1011, 4100 MW of COGAS plants are the equivalent of one Hygas plant. 20 The percentage capital coefficients were actually used. See section 2.3.2 for a description of the ifference. V) I-- z .j · LL I-- 00 · - 0 0 u 0 Z. 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IllU 0 0 U' -~034~v a L ·IUw'-C 44qI4/ VIUIVI U LJ L IC.3 ~L.J /If 1P the new technologies were very good on major items, like boilers and turbines, and adding equipment like lunch room and very poor on small items, about drawing one must be very careful of this is that The conclusion machines. inferences from small The standard engin- differences in coefficients or dollar flows. eering estimation schemes that were used in costing these plants cover the cost of many small items, like telephones, by increasof the big items like turbines ing the cost estimates or by some simple percentage add-on figure for miscellaneous equipment. Since, by definition, major impacts are not made by minor items, there is loss if these items "fall through the cracks." no great Figure 3.8b compares the effects of equal capital expenditures ($10 billion) for each of the three new technologies and, in addition, that we have discussed for nuclear steam electric generation (a conventional pressurized water reactor is used). are in millions All comparisons of 1958 dollars and represent direct plus indirect effects of capital expenditures. There are several things to notice about these figures. the zero under New C onstruction (s ecti on 11) for Low BTU Gas Occu rs because of th e way for In essen C4e, all expenditures that this techn ology. norm ally would have gone the First c api tal coefficients were derived Construction were disaggregated into concrete, steel , etc. and assigned directly to the sector The zero that supplies such c ommodi ties to New Construction. is o f little s ignifi cance. Second, the total output resulting from each of these $20. 3 billion to New t:echnol for an ini ti al expenditure of this variation 14.1 bi llion to ogies varies f rom of $10 bill ion. is true and part is spurious. Part Low BTU Gas Plants represent the low of $14.1 billion. Because construction items were assigned directly to the supplying industry, rather than going through sector 11, the value-added component of New Construction (about 36% of total construction) is missing from the total. This would add perhaps For High BTU Gas Plants too high because costs to the total. the total of $20.3 billion of the convention to New Construction $1 billion rather followed is probably of assigning than to Value-Added. labor This 2: 4 ~ N - ~~~~~~~~~~~~~~~o;: 4 u,L.U, rL t A f, ' A 'D aI' o LU u LU 0, C ~0 OOOU000~0000 N oz N·00 N 0 ~~~~~~~~~~~ ~ oo~ ~ n000 J X 0 ~ J 00 N 0 0 0OO000000 3063n300 ~ o ~ ~~~~~~~~~~o oS O0r, r 000000 o m Nn -Jjt-j ~ D ... .. N o~~~~~o 00000000 N....m.. .. 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C 03 - C . 400~O~J~00 v,~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 000 3~000000JCO 0n00000N0000 N"P-93 ICD UNCIC I-I C o0oooonnoooooouC C ODODC)000000000000( 003000100000000000 U o-.ooOa~fgo ~I~ .iJu-ii2 i-) ii j- L i4 u-i 4izu .0.0 i-0.Ll a.V 41wii i - W19LJ.r iN04C- -i .3300-.. - 0 N 'C -- iC NN-C--'-C-C-C-C- Co 0' 0 -N 100i 4 IC0' CoPTC CN0-NCN4..3 ' O _1______^_ ___·_1_1_1________1_mW· -.1070 U CC'0-N0 70 eC)-C0 1..-- ·- 43 )ooJ l·III·D1LIII·PPI 111 difference could subtract $1.5 billion from the total. The conventions followed in deriving the capital coefficients are described much more fully in the Appendices. It is more meaningful to compare capital expenditures for equal energy capacity investments in the new technologies. Figure 3.9 summarizes the total capital expenditures required for equal capacity expansions of five trillion BTU/ day (the size of 10 Hygas plants). itures are described in Figure The impacts of these expend- 3.10. The most obvious point about these figures is the difference in size of the total range of over a factor This a little is impacts. there is a of ten ($1.278 billion to $13.973 billion). bit like c omparing For a true comparison with nuclear of the low BTU gas plant should be added. On the surface, a pples and oranges though. ge neration the capital costs an d the gas turbine topping cycle The resul ting $6 bi llion cost reduces the two, wh ich is still considerably above price rang e to a factor of the ratio of 1.25 which cur'rently exi sts between conventional fossil and nuclear plants. reasons. (1) The pressure more than the corresponding (2) Because Nuclea r vessel p lants an d cost so much for two reactor core cost much boiler fo r a fossil fired plant. of- the radioactivity inv olved, everything must be of very high quality, which means inspected, x-rayed, etc. All of this costs much money, nuclear and typically a valve for a plant will cost 2-3 times as much as one for a fossil steam plant. The high BTU gas plant cannot be compared directly to the electric plants since different forms of energy are involved. What is striking about such a comparison though is the difference in capital involved for energy in gaseous versus electric form. Note that this has only slight bearing on the actual cost differences the energy forms because transportation, etc., are ignored. di fference appears between the capital the price of raw fuel even more striking between , An 112 F I U G R E 3.9 EXPENDITURES FOR 5 TRILLION BTU/DAY CAPACITY OF EACH NEW TECHNOLOGY Hygas Low Gas Gas Turbine Nuclear I 1970 1970 1968 500 BB/ day 2 147 BB/ 1000 MW 1000 MW P1 ant Cost (millions of dollars) $?54.8 $27.5 $94.0 $24.0 Equivalent Numberl 10 43 41 41 Total Investment (milli ons of current dollars) $3548 $1182 $3854 $9840 Total Investment 3 (1958 Dollars) $2741 $913 $2978 $8374 Year of Estimate 1970 Nominal Plant Size Hay Nominal 1See footnote 19 2 BB/day = 3 Deflated Billions of BTU/day by total non-residential GPDI deflator for appropriate year 113 LU '"", ,0O 4 O LU N~U .A- O6WO6-P ,lN N.D4 O't" ~t-tNo I-n t N - ... N NN N-i. O fl- O1~ '6 N~ ~.-. 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LAZZ.LA4.>014 , ~ ~LU~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~n -0 2: >2:iw-0UJ 0400.24 i ~~ ~ ~ -Li 4; 4-2: UJ U 4 L2..I LI ~ ~ ~ ~ ~ ~ .24.4. : A 4 1 04 i ) .I-4J L ~-I)04 .L :0UJL ~ C3 ~., A...4 W E C 7: W 2:0 -4 .. 04 4 Li.~.0. LL/44..4.L L.:.-42J.0.~ 004 ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ -4 LL l1 _·____ _I_ v,4- L 0 m 'I 4 u~Ir, oXI -0. -7 <: L' 115 involved in low BTU gas production and that for high BTU gas that even Here it must also be remembered production. fuels, both are gaseous they are vastly Also the differences in capital BTU gas will cost more, perhaps Impacts 3.2 costs are softened It is definitely a lower fuel cost. of Capital very far. somewhat so that the high BTU plant has in efficiencies by differences in properties different to transport and that low BTU gas is not economical though true though that the high twice as much. Expenditures for High BTU Coal Gasification are three parameters There of the economic tion. impact of capital that determine the magnitude spending for coal gasifica- factors are (1) how much is spent per plant, These how many plants must be built, must be bu llt an d (3) how rapidly Of cour se, a fourth factor w Iould (2) these plants bEe the regional density of s uch plants that would determine the lo(cal impacts of such capi tal expendi tures. A fifth facto r whichh could be is that of the fee dback effect of growthi in a parti- considered cular sector of the economy. is best illustrated with two examples. Firs t, the of electric generation facili ties typically requi s comitant expansion of transmi ssion facilitie. tion and administrative facil ities. east of this The impact if expansion rees the con- niot distribu- Second, indus tries which supply products to the growing industry (for examp le, mining in the case of electri c generation) capacity in order the growing of capital to be able to supply sector. spending technologies In this chapter factor coal exipand their must the increaseed needs of the impacts o'f the rate in coal g asifica tion or in the other new will not be disc ussed. acceleration effects and Because so-ca lled economic the feedback effects of growth are being ignored, the numbers which follow must be regarded as the To properly minimum economic impacts of these expenditures. 116 deal with model. these impacts, one needs a dynamic input-output The next chapter will discuss dynamic model simulations and results. Because local and regional to indicate by looking a national aggregate effects were washed what some of the regional at the probable location model was used, out. We will attempt impacts will be of many of these plants utilizing new energy technology. The cost of a high BTU coal gasification the time the technology very difficult dollars, becomes to predict. inflation commercially Because is not a problem plant by available the figures is are in constant but there are still many technological uncertainties involved in the processes. For this report D will be used. Thus, the capital costs derived in Appendix a new high BTU coal gasification plant utilizing the IGT electrothermal hydrogasification process is expected to cost $354.8 billion dollars in 1970. expected beyond to escalate 1971. prices. This price If one allows some people deflates for each year of delay to $274.2 for a 20 percent at IGT have recommended, in 1958 dollars lower by 5 to 10 percent is $329.0 billion. This cost is million contingency in 1958 factor as then the cost of the plant The more optimistic and figure will be used here. To find the number of plants required per year, it was assumed that commercialization of high BTU coal gasification would not take place the Hygas process. until 1980. This is certainly The gasificatio n plant to have in production true for that El Paso plans for 1976 may start a snowballing of new plants but presumably most of the industry will wait to see how El Paso fares before FPC estimates jumping that 1.4 trillion will be supplied in to plant construction. cub ic feet of synthetic The gas in 1985 and that 1 3.7 trillion cubic feet must be obtained from presently unknown sources. [ip, p. 5]. These estimates form the basis for the two high BTU coal gasi fication scenarios summarized in Figure 3.11. The low estimate implies F I G U R E 117 3.11 HIGH BTU COAL GASIFICATION SCENARIOS Low Capacity: Enough investment in Hygas process to meet FPC estimate synthetic of 1.4 trillion cu. ft of gas from coal in 1985 Total Investment1 : $2,340 million (8.5 plants) Yearly Investment: $468 million (1.7 plants) High Capacity: Enough investment estimate in Hygas process of 13.7 trillion to meet FPC cu. ft. of unfilled demand for gas in 1985 Total I nvestment: $22,889million (83.5 plants) Yearly Investment: $4.578 million 1 All figures in 1958 dollars (16.7 plants) 118 that almost nine 500,000 MCF/day high BTU gas plants must be constructed between 1980 and 1985. Assuminq that these come on line at the rate of 1 .75 per year and that the time distirbution of the plant i nvestment is uniform, Figure describes the economic i mpacts 3.12 (the Low Capaci ty column) this to the imp act of the total 1980 GPDI. compares and The most significant impact is in sector 51, plumb ing and structural metal where products 1.6% of the total investment represents is for hiqh BTU gas plants. less than $600 million a total GPDI of $184 billion 3 presents Column and press ure vessels) a signifi cant result, but then 1.75 plants per This is hardly year (prod uces boilers (1958 dollars) out of and a total GNP of $1.155 data for the high capacity trillion. future. In this future, it becomes national policy not to depend on overseas sources for natural gas. If high BTU coal gasifica- tion is to make up the gap between domestic production and consumption, over 85 of the standard 500,000 MCF plants must be constructed between 1980 and 1985. over 17 plants per year. This amounts to Under this crash program, sector 51 (Plumbing and Structural Metal) again gets the most impact (16%). In fact the crunch is somewhat worse than appears here because most of the impact occurs among boiler makers and pressure vessel manufacturers, which amount to about 15% of the total sector. to expand by almost Thus these sub-industries might have 100% if such a crash program were under- taken. The other way, of course, is if all of the new energy fast. Since for this difficulty technologies all of these technologies to arise expand moderately require large inputs from sector 51, the combined impact could be quite significant. To get some idea of the regional impacts, estimated reserves by state are provided in Figure Wyoming, 3.13. It can be read- and many of the ily seen North Dakota, Montana, Rocky Mountain States have subs tantial coal deposits. Much 119 F I G U R E 3.12 MAJOR1 IMPACTS 2 OF LOW AND HIGH CAPACITY SCENARIOS FOR HIGH BTU COAL GASIFICATION (millions of 1958 dollars) 1980 GPDI -- 5 Ferrous Metal Mining 6 Non Ferrous Metal Mining Coal Mining New Construction 44 Stone & Clay Products 45 Primary Steel 48 54 55 Primary Non-Ferrous Metals Misc. Non-ferrous Metals Plumbing & Structural Metals Other Fabricated Metals Engines & Turbines 61 64 66 General Ind. Machinery Service Ind. Machinery Electrical Ind. Machinery 81 89 Water Transportation Wholesale Trade 90 Retail 91 Finance 94 Business Services 49 51 101 Imports defined GPDI im pact for Impacts support Yl 7045 12092 $ 3.4 2.9 4.6 164.5 17.0 51.0 High rnare ~ 4v $ 34 (3.7%) 29 (3.5%) 45 (8.0%) 1609 (2.2%) 166 (2.4%) 500 (4.1%) 2679 10.4 102 (3.8%) 9161 30.5 299 (3.3%) 8247 138.2 5417 1844 6040 1786 8900 524 20424 14033 and Insurance 2 829 74246 Trade Major i s 908 558 7 11 Low tv Canari ---- 'J'Y Sector 4295 14151 10506 24.9 16.2 54.3 8.5 24.8 4.5 44.1 20.5 16.0 37.4 22.1 1353 (16.4%) 244 (4.5%) 158 (8.6%) 531 (8.8%) 83 (4.6%) 243 (2.7%) 44 (8.4%) 431 (2.1%) 200 (1.4%) 157 (3.7%) 366 (2.66%) 216 (2.1%) or over as over $160 million High Capacity Scenario. 3% defined as total sales (XI) requi red to given level of investment Y or X = (I-A) of 1 120 I F r U COAL RESERVES OF THE UNITED R E 3.13 STATES Y STATES (MILLIONS OF TONS) Fst. total Peiai ni nq sources in the around 0-3,000 ft. Di tuminous Coal Alaska Arkansas Colorado Georgia Illinois Indiana 13,538 2,420 80,715 1 ,640 Kansas Kentucky Maryland Michigan Mi ssouri Montana New Mexico Carolina Dakota 1. Vi Other State s 6,420 371,715 1,172 205 1,172 205 1,572 705 23,359 2,299 10,760 23,359 221,701 61,479 110 23,359 23,359 378,701 8 ,479 130 378,701 109,479 135 530,6 , 1P,686 110 350 ,680 0 41,864 3,299 332 59,650 6,048 32,100 9,710 1,867 618 TOTAL 671,049 Source: 1970 Keystone 530,60 73 239,756 56,779 20,519 22,686 117,952 1,572 705 43,864 23,299 43,864 33,299 432 432 7q,650 3,031 4,652 79 ,650 2,031 2,652 3,031 12,926 32,250 10,045 6,183 26,926 80,250 13,045 36,183 102,034 1C2 ,034 12,699 Wy om i ng 39,538 265,08,9 65,952 34,779 6,519 2,652 rgini a overburden 13 Dakota Utah Virgi nia Washi nqton the qround 0-6,000 ft 139,756 48 Tennessee Texas 6,420 in 18 Pennsyl vani a 57,533 S. 33,538 260,089 sources 139,756 34,779 6,519 18,686 65,952 3,299 Oklahoma Oregon overburden Est. total Pemaininq re- 226,715 78 239,756 56,779 20,519 22,686 117,952 41,864 Ohio 1 130 ,089 62,389 Iowa N. N. Tota 13,518 19,415 Al abama re- 4,652 102,03P 26,926 115,250 13,145 51,183 102,034 545,71n 120,710 4-45,710 4,721 5,721 5,721 7 _ 2,872,955 3,210,060 1,559,875 Cal Industry Manual f 301 p , 3 121 of this is low-sulfur coal and readily strip mineable. Illinois, Iowa, Missouri, also have significant the old s trip mining and parts of Kansas and Oklahoma coal de P osits. And of course there are states o f Pennsyl vani a, Ohio, West Virginia, and Kentucky. Much of the c urrent activity for coal gasification pilot plants is centered i n North Dakota and Illinois. Because of the inc reasingly strict sulfur regulations on power plant emissions, eastern coals which are relatively high sulfur The eastern content are in dange r of losing their market. coal companies are deparate ly looking markets and new desulfurization methods be a prime use centers, Because of the proximity low BTU coal gasification in the East than in the West where longer. The only economical reserves of low-sulfur coal tion method. Transportation I . heating value coals less. may be more economical tran smission distances are way to ope n up the vast western may be a h igh BTU coal gasifica- ----- costs for these high-volume low transportation cost for pipeline gas Thus, not only will high BTU goal gasification be used to supplement it may also prove porting to significant energy (70% of F.O.B. mine value for bituminous) be very high while are much The East then will target for both high BTU and low BTU coal gasifica- tion methods. would for new our dwindling natural to be the most economical the low-sulfur western gas supplies, method but of trans- coal to the east and midwest load centers. The problems of constructing and operating the three hundred and fifty million dollar plant in relatively unpopulated North Dakota, for example, can easily be imagined. Construction labor would is going undoubtedly to significantly the importation have to be imported for this task which raise the cost of such a plant. of construction labor was indeed required, If the local economic effects would be lessened since much of the laborer's money would be channeled out of the area to his home. Since 122 area, the combined of money are already made outside purchases equipment injected to one quarter ment cost. effect is to significantly into the local economy. of total cost of the plants of the local reduce Roughly the amount one third represents equip- Another 10-14% consists of interest charges. if construction used a local labor pool, 50-60% Thus of the total plant cost would be circulated in the community. Because of the distribution effect, every billion dollars of construction activity employs about 46,700 workers in the construction industry which but about would 102,700 in all industries be located in the proximity (about 3/4 of of the construction The average trade margin for personal consumption site). expenditures is 21.6% trade is .733. and the value added fraction Thus in current dollars for retail every Hygas Plant constructed at $354.8 million could result in ($354.8 x .5 x .75 x 1.216 x .733) vicinity $118.6 million of GNP generation in the of the plant. The local effects discussed 3.3 in Chapter of the operation of the plant will be 4. Low BTU Coal Gasification Low BTU coal gasification cannot be used to supply etic gas over very long distances. synth- Because of its low heat content (typically 150 to 200 BTU/ SCF as compared to natural gas at 1000 BTU/SCF , the effective diameter or carrying capacity of the pipeline is diminished by a factor of between seven. This is jus t not an econom ical way because of the ease of cleaning five and to ship gas. However, up hydrogen sulfide from rela- tively concentrated gas volumes as compared with cleaning SO2 from stack gases in relatively dil ute volumes, low BTU coal gasification defini tely has a plac e. A very natural place for it is in the electric utility industry where the low BTU, high- 123 volume gas will mesh very nicely with new gas turbine electric generation techniques. To illustrate the two scenarios of the share on the coal-using util ity unit. two di in impacts more detail, 3.14 concentra te the projected of figure low BTU gas mIarket electric the economic Figure sector of the 3.15 illust .rates the impact fferent market shares for the low BTU gas. second column of Figure 3.15 represents a 5% market the coal-usin g electric generation plants in 1985. The share of Such a market share corresponds to the addition o f 3.6 plants every year. Column three represents a 20% marke t share for the low BTU gas. Thi s market share corresponds to the addition slightly over 14 plants sidering the 1975 emission standards for electric generation plants, this coal-using per year between of may be a very conservative 1 980 and 1985. projection el ectric utility market share. Con- of the For example, Commonwealth Edison is currently installing a first-generation low effi ciency Lurgi gasification plant on an experimental basis ards. Growth to help it to meet the 1975 SO2 emission stand- in coal-fi red pla nts alone could require 12 plants per year but beca use of the low cost of these pl ants (only $27.5 million high capacity 3.4 scenario plant in current dollars), even the h as almo st no economic The Gas Turbine Assuming expected per Topping that the gas turbine and at somewhat impact. Cycle (COGAS Cycle) technology close to the predicted develops prices, as the combined gas-steam cycle for electric power generation look extremely attractive. This is especially true when used in conjunction with a low BTU coal gasification plant because the gas turbines heat contained energy. allow one to extract much of the sensible in the low BTU gas as well as the chemical 124 F I G U R E 3.14 LOW BTU COAL GASIFICATION Low Capacity: SCENARIOS Enough investment to have 5% share of 1985 c oal-burning electric utility market (which FPC estimates is 13.86 quad rill ion BTU or 370 low BTU gas plants) Total Investment 1 : $393 million (18.5 plants)2 Yearly Investment1 : $78.6 million (3.65 plants) High Capacity: Enough investment to have 20% share of 1985coal-burning electric uti lity market Total Investment : 1572 milli on (74 plants) Yearly Investment1 : $314.4 mil lion (14.6 plants) 1 All investments in 1958 dollars. 2 Plant sizes are described in Figure 3.6 125 F MAJOR 1 IMPACTS 2 0F I LOW LOW l BTU G U R E 3.15 AN IHIG14 CAPACITY COAL GASI FI CATION S CENARI OS FOR (mi llions of 1958 dollars) Low Sector 1980 GPDI 45 Primary Steel 12092 7.5 51 Plumbing & 8247 13.2 6041 7.5 30.0 (0.50') 14151 7.7 30.7 (0.22%) Capaci ty Hi q h Capaci ty 29.9 (0.25%) 52.8 (0.649) Structural Metal 61 Prods. General Industrial Mlachi nery 94 Business Services 1Major means any impact over 30 million or over of the GPDI impact for each sector by the Hiqh 0 .5, Capacity scenario. 2Impacts refers to total sales of each sector required to sustain the indicated level of investment. 3For definitions of scenarios see Fiqure 3.14. 4 Gross Private Domestic Investment 126 The two scenarios 3.16 while Figure for COGAS are summarized 3.17 illustrates the capita 1 expenditures topping topping for these numbers The figures cycle plants. gas turbine the economic impact of of gas turbine in column cycle power stations in Figure 2 assume that capture 6% of all electric generation capacity growth between 1980 and 1985. The FPC estimates that 184,000 MW of fossil and 140,000 MW of nuclear generation will be added between these years. This amounts to approximately of one thousand 4 COGAS plants megawatt capacity coming on line per year. Column 3 presents similar figures under the assumption that 25% of all growth between '80 and '85 will be captured ping cycle topping turbine attractive of the and it has the of being very low in thermal pollution, advantage of the increased efficiency and because the gas part of the power cycle is air cooled). The major Turbines may be quite at this point in time, the economics cycle look extremely additional (because This later fraction type of station. high, however by the gas turbine top- impact (sector 55). the nature for this case occurs in Engi nes and This is to be expected of the gas turbine consi dering t opping cycle plant. The small impact on the boiler makers reflects the fa ct that m uch of the power is generated in the topping cy cle and the waste heat han a typica boiler is of much simpler construction tl supercritical, water-wall, once-through boiler. 1 modern If the gas- turbine in this plant had been assigned to Aircraft and Parts (sector 73, because it may be a modified aircraft engine) instead of to Engines and Turbines, the impact would have been even less significant percentage-wise be cause of the larger for electric generation base load are a new product for the Aircraft industry, size of sector the significance 73. Even though is lost because of the input-output table. turbines of the aggregation Even at 110 level order this problem 127 F I G U R E 3.16 GAS TURBINE TOPPING CYCLE (COGAS) SCENARIOS Enough Low Capacity: investment to make up 6% of expected (FPC estimated) growth in electric generation capacity between 1980 and 1985. Total expected growth of 324,000 MW of which 140,000 MW will be nuclear. Total Investment1 : $1489 million (20.5 plants) 2 Yearly Investment: $298 million (4.1 plants) Enough High Capacity: investment to make up 25% of expected growth in electric generation capacity between 1980 and 1985. Total Investment: $5957 million (82 plants) Yearly Investment: $1191 million 1 All investments 2 Plant (16.4 plants) in 1958 dollars. sizes are described in Fiqure 3.6. F MAJOR 1 IMPACTS 2 I G U R E 3.17 OF THE LOW AND HIGH CAPACITY SCENARIOS FOR COGAS (GAS TURBINE TOPPING CYCLE) 19803 Sector GP D(I Low Capacity High Capacity (mi1Tions of 1958 dollars) 11 44 45 49 New Construction Stone & Clay Products Primary Steel Misc. Non-Ferrous 51 Metals Plumbing & Structural 54 Other Fabricated 55 61 Engines & Turbines General Industrial Machinery 62 Machine 66 Electrical Industry 81 Water Transportation 89 90 91 94 Wholesale Trade Retail Trade Finance and Insurance Metal Metal Products Products Shop Prods Equip. 101 Business Services Imports 74246 7046 12092 59.6 7.3 18.0 239 (0.32%) 29 (0.42%) 72 (0.60%) 9161 14.9 59 (0.65%) 8247 30.5 122 (1.48%) 5417 1844 12.7 63.9 256 (13.86 %) 6041 1454 8.9 4.1 36 8900 524 39.3 1.8 21.2 9.9 7.2 24.6 11.8 157 7.3 85.0 39.8 28.7 98.4 47.0 20424 14033 4295 14151 10506 51 (0.94%) (0.59%) 16 (1.12%) (1.77%) (1.39%) (0.42%) (0.28%) (0.67%) (0.70%) (0.45%) Major refers to impacts over 24 million or over 1% of GPDI impact on each sector Ky Hiqh r'apacitv scenario. 2 Impacts refer to the total sales of each sector required to sustain the indicated level of investment. 3 Gross Private Domestic Investment. 129 of lack of detail exists impacts of the construction topping cycle generation plants of the various the construction The differences are that while coal gasification to those for plants. topping the gas turbine cycle with the low BTU gasifica- they are very natural tion plants, of gas turbine are very similar tend to be associated plants will of Thus the impact gets "averaged down." a larger sector. Regional impacts of the subindustry on one particular occurs new technologies the major because candidates for construction anywhere in the country because of the increased efficiency of these plants. 3.5 Nuclear Steam Generation 3.18 describes Figure the scenarios for the addition of nuclear capacity, while Figure 3.19 illustrates the results The of these scenarios. nuclear generation refer expenditures projected), while of projected). FPC estimates that 140,000 MW of 1980 and 1985. will be added between Low to 7,000 MW per year being added (25% of high refers to 28,000 MW being added (100% As the chart indicates, there are likely to be capacity constraints in several industries such as Plumbing and Structural Metal Products (sector 51 which manufactures pressure vessels), and Engines and Turbines (sector 55 which manufactures turbogenerators). pronounced discussed because that we have all of the new technologies impact on these two industries. effect will be quite It must be remembered generation This could be especially The combined large if the industries grow as expected. that part of the reason that nuclear plants are so expensive is that assemblies (especially the pressure vessel) must be tested quite extensively for leaks. This particular by many manufacturers capability so the resulting is not possessed "crunch" could be 130 F I G U R E 3.18 NUCLEAR GENERATION SCENARIOS Enough investment to yield Low Capacity: FPC estimate of the of 140,000 MW of nuclear capa- city addition s between Total 25% Investment1: 1980 and 1985. $7149 million (35 plants) 2 Yearly Investment: $1430 million (7 plants) Enough investment to yield 100% of the High Capacity: estimated 140,000 MW tions between Total of nuclear capacity 1980 and 1985 Investment: $28596 million (140 plants) Yearly Investment: $5719 million 1 Al 2 Pl 1 figures in 1958 dollars. an t sizes addi - are described in (28 plants) Figure 3.6 131 F MAJOR 1 I G U R E 3.19 IMPACTS 2 OF LOW AND HtIGH CAPACITY SCE NARIOS FOR NUCLEAR GENERATION 19803 Sector (mi 1 i ons 5 Ferrous Metal Mininq 908 6 28 Nonferrous Metal Mininq Printing , Publishing 45 46 47 48 Primary Steel Iron & Steel Foundries Iron & Steel Forginqs Primary Nlon-ferrous 49 51 12092 2197 17.5 809 2679 25.7 9161 75 . 1 8247 295.5 Metal Misc. non-ferrous Me tals Plumbina & Structural Metals 5416 54 Other 55 60 Engines & Turbines Special Industry Mach. 61 62 General Machine 68 81 91 94 Elec. Lighting Equip. Water Transportation Finance Insurance Business Services Fab Metal Prods 1844 4296 6041 1454 2489 Industry Mach. Shop Prods. Mlajor refers 2Impacts Capacity doll ars ) 31 (3.49 ) 29 (3 .50 ) 107 (3.25 ) 456 (3.77%) 70 (3.19%) 29 (3.59 c/) 7.3 103 (3.84%) 300 (3.28%) 1182 (14.33%) 47.9 192 (3 .54 ) (53 . 82 ) 144 (3 .35 ) 24 8.1 993 55.9 224 (3.70%) 68 (4 . 720 ) 35.9 17.1 22.9 91 (3.69%) 36 (6.950/) 181 (4 .21 ) 52 4 4295 45 . 1 14152 137.0 54? to impacts over 24 million 1% of GPDI impact Scenario. of 1958 7.7 7.3 26.8 114.0 829 3304 Hi q h Low Capacity CP DI on each sector ( 3. e7%) or over by Hi qh Capacity refer to the total salesof each sector required to sustain the indicated level of invest- ment. Gross Private Domestic Investment. 132 very severe unless plans private industry expected demand are made to avert it. is willing to expand Hopefully to take care of this but the risks are quite large. 133 Chapter 4 Impacts of New Technology Plant Operations and Energy Price Rises 4.1 Overview of Chapter This chapter consists of two major sections. The first describes the major economic impacts of operating the new energy Three new technologies are discussed in technology plants.21 this chapter: (Hygas process) 1. High BTU coal gasification 2. Low BTU coal gasification 3. Gas turbine topping cycle electri city aeneration fueled by low BTU gasified bination coal ( this of the two processes is a com- des cribed in Chapter 3). Conventional nuclear steam electric generation is again used as a reference. cycle and low BTU coal The topping asif- icati on were combined because this combination represents the most likely utilization of both processes. It will be shown cantly affected that only a few industries by the operation the fewer comparisons of such plants will be made. tions of High and Low utilization gies as there were in Chapter Any discussion are signifi- and consequently There will be no calcula- impacts of the new technolo- 3. of non-economic impacts (such as SO 2 emissions or employment) that result from operating the plants will be put off until the 1985 projections Chapter 2i Chapter are presented 5. For definitions 3 of "impacts" and other terms, see in 134 The second section of this chapter describes the major price chanqes that can be expected if the prices of various substitution occurs. energy sources energy process). one cannot rise, assuming that no A firm conclusion the price of most non-energy very significantly to occur over the long run that aries is that 22 goods will not change consumer (typically 1 price rise for 50% jump in The major deficiency tell how the various of the results is that fuel's market shares will change or how competition between basic materials like steel and aluminum will be affected. It is the assumption of no substitution that weakens the results. 4.2 Impacts of New Technology 4.2.1 Operations Perspective Before discussing the impacts of operating new technology plants, the current operations of the energy industries should Figure 4. 1 presents be put into perspective. capital and operating ratios of the energy various industries. Their large capital/output ratios were discussed in Chanter 3. The size of the value-added coefficient which reflects labor and capital contributions to the value of the product are quite high in general, with the possible excepti on- of petroleum refining which has a very high throughput of material. The employee/output ratio indicates that most of the value-added coefficient as a whole is made up of capital make up only 4.5 costs. of GNrPwhen measured by value- added and only 3.5% of GNP when measured demand. 2 3 The ene-rqy industries Des-pi te the fact that by sales to final the value-added coefficients 22 Consumer goods are things like cars and lamnshades that primarily are purchased by Households as opposed to steel innots or raw plastic that are primarily purchased by industry. 23 GNP can be found by summing either total incomes (value added) or total sales to final consumers (final demand). Hence the size of industries in comparison to GNP can be measured in these two ways tC I i I 135 I tI CC 4- I (' ' I .0S- Q3a n U - ( L- I n '0 kD 03 CO L - C 4- CJ C 9--rC In ¢ or C C; ) LO ) I V) c°, C- r-'C~ c- I " Q _ z I _ ko C, ____ a> r .0 a)F 0 0- 'a -J CL 0l , 4- a) O C\j .0 C U) c 0C o 0D CO i I. - C\J Ln n I I O0 C = D LL I- 4-' C -r- C ·- 4-3 a= Lr Ot C' 0' , c-4 0\J U 0 )"30 I C) C 4- CA C 4- LJ l O 4JO - CD o 4- -S-4- 4- L-.. 4 4M 1 U I CO 01 . n IC- w c'. ' . c __ 4- E c: C C 4- OCD L 4-) o L.) i.. -)o - OC 0S- - c, (1)0) LJ a 1t u lL L ) 4--) (..3 a *- :: - E * Cc c, E IV = * 0 4- An n r- m aU -- a) 0 0 > o cz- A 136 are so high, cessing fuel inputs industries remainder to these energy make up a very significant of the cost. allocate industries, Figure 4.2. coefficient less than 25% is usually on the electrical In this breakdown is made and taxes. of the vectors left to up of fixed costs, Figure intensiveness utilities primarily Fuel costs make up another ing accounts. industry. industry 4.3 presents 16% of the total costs the same graphic picture and fuel intensiveness of for the qas utility expenses is made up of the costs of natural expenses capital charges among the rest of the operat- Over 75% of total operating and total operating can be found in over 58% of the cost of elec- leaving a mere 26% to be divided capital portion among all of the rest of the industries. More detail tricity and pro- In fact, when value added and fuel inputs are removed from technological of the energy producing for the gas gas purchases make up almost 750 of the cost of gas to the consumer. 4.2.2 Economic Impacts of New Technology Plant Operation The economicimpacts of operating a coal qasification plant are quite different from those of constructing the plant. No capital producinq sectors are affected by plant operation. And only the fuel supplying sectors are significantly impacted. The economic impacts of new technology operations will illustrated in two ways, similar to those employed in the Chapter 3: 1. Iso - dollar impacts - the outputs of each sector required to support the production of S10 billion worth of energy by each new technoloqy nuclear steam electricity generation. and by be 137 F I G U R E 4.2 COST OF ELECTRICITY 1968 Actual Mills/Kwhr % of Category % of Total Cost Power Production Costs Fuel 2.47 33 Other Operatinq & Maintenance 1.34 18 9 Fixed Charges 3.71 49 24 7.52 100% 49% .25 1.66 13 87 1 11 1.91 100% 12% Total Production Cost 16 Transmission Costs Operating & Maintenance Fixed Charges Total Transmission Distribution Costs Operating & Maintenance 1.64 32 11 Fixed 3.56 68 23 Charges Total Distribution Administrati 5.20 on .79 Total Cost of Power Source: Breakdown = 100% 100% 15.42 5% 100% [17], p. I-19-10 of Fixed Costs (14.2% of Investment or 8.93 mills/Kwhr 58%) Cost of Money Depreciation Source: 34% and Replacements 8.2% 1.2% Insurance Income Taxes .2% 2.2% Other Taxes 2.4% 117], p. I-19-6 13 I F CLASSI FICATION GAS OF G Includes F 4.3 a EXPENSES OPERATING ALL NATURAL Note: R U GAS COMPANIES, both straioht AS PERCENIT OF TOTAL, 1970 and combination as companies 1970 Type of Expense Purchased Maintenance gas cost Total Operation Tota Oeration R Maintenance 0.0 75.9 Other Production & purch. exp. 0.3 1.6 Production & Purchases, 0.3 77.5 Storage 0.2 0.9 Transmission 0.9 4.3 Distribution 2 6 .3 Total .2 Customer accounts - 0.1 2.9 1.8 6.3 3.8 100.0 1 Sales Administrative & General Total Operatina Expense 1 Less than 005 Source: percent. [1], p. 194 . ....... . " ..,,,,,,.,,,,,,.... .I·... ..I.-.....P 139 FIGURE 4.3 b COMPOSITE INCOME ACCOUNTS, TOTAL INVESTOR-OWNED GAS UTILITY INDUSTRY, INTERIM BASIS, 1970 (Mi li ons) Amount $16,380 Total Operating Revenues 431 Operating expenses-maintenance 11,205 Operating expenses-operation 11 ,636 Total Operatinq Expenses Total Operating 639 930 1 ,569 3.9 5.6 9.5 14,306 87.3 2 ,074 310 2,384 12.6 1.8 14.5 867 5.2 Operating income Other income (non-operating) Gross income Interest on long-term debt Other income deductions Total income deductions Net income 1 Source: Includes [1], p. provi si on 172 71.0 6.7 1 Expenses 2.6 68.4 1,101 Depreciation, retirements, depletion, amortization, etc. Federal Income Taxes All Other Taxes Total taxes 100.0% 90 .5 957 5.8 1 ,427 for deferred federal 8.7 income taxes. 14n 2. Iso-energy required BTU/day impacts - the outputs to support of each sector the production (or 25 billion Kwhr/year) of 5 trillion by each new technology and by nuclear steam electricity generation. Before $10 billion average proceeding, it is important of energy were assumed consumer price to state that the to be purchased levels for the different at the fuels that include transportation, distribution, and administration costs. The impacts by that portion The eneration that will be presented of this 10 billion are caused only that is used for generation. cost of each new energy source is compared in Figure 4.4 with the average customer cost (average revenue per MMBTU) for fuel. The total energy from each source is indicated The actual impacts are depicted projected in Figure 1980 total output The most obvious requirements impact 10 billion energy The first column of each sector processes purchases contains the for comparison. occurs in coal mining where for the various the total projected by $10 billion in Fiqure 4.5. of the 4.6. purchased represent the coal 50-75 of 1980 coal usage. This impact on coal mining will not mean reopenino many old mines and greatly expanded business for other miners Si nce however. scheme e so great a4 fields in . Chapter require P ossib e locations 3 but impacts of these fields were discussed the gasification plants will most likely Thus the coal minin but i t will be 24 not the expansion industry a very localized are not near ly as significant exception hiqh of the qasi fi cation :, they must be sited near large coal the deve 1opm ent of new mines, old mines. expand the coal requirements wil T he forced expans i on. as coal to Other with the of limestone purchase (for SO2 scrubbing) BTJ gas olan ts. Because of the difference of ossible by the in costs between strip and underground mininq, these coal fields must most likely be strip mineable. 141 F I G U R E 4.4 GENERATION COST vs. AVERAGE CUSTOMER COST FOR EACH NEW TECHNOLOGY Average Generation Cost Technology Customer Revenue 1970 Dollars 1970 Dollars 72.6¢/MMBTU HiQh BTU Coal Gasification Low BTU Coal Gasification 5.5 mills/kwhr Calculated by (84. 8¢/MMRTU) 15.4 mills/kwhr (16.1 mills/kwhr) Topping Cycle 1 2 2 66.3¢/MMBTU (55.3¢/MMBTU) 37. 1¢/MMBTU Gas Turbine 101.7¢/MMBTU assumina any additional g eneration costs eneration costs for gas or electricity) (over the average 1970 were passed on to the 2 in parentheses Numbers F customers I G on a dollar are deflated U R E for dollar basis. to 1958 dollars. 4.5 $10 BILLION ENERGY PURCHASES (AT AVERAGE CUSTOMER COST) Generation Portion 1 of Money ( Ri 1 lions) Technology High BTU Coal $7.1 Energy Purchased 15.0 (1015 BTU) Gasification Low BTU Coal Gasi fi cation Gas Turbine 5 .6 $3.6 18.1 (1015 6.2 RTU) (1014 kwhr) Toppinq Cycle - I Impacts are assumed to be caused only by that portion of the $10 bill ion actually used to generate nas or electri ci ty with new techno logy. 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A44 ~ O P9 ± W443O A ' Li4A -. l Nu N - 3 Z -0404Z..03~0-*.u--s~O~O4 iS 0.4 U. m ~ - ~~4~ ~ ~:K(AW4LiWZ>~Li(A~i.~.Lii0LiWW.-.LiJ4LiW Li1.Li~m N 0i U,*,4P 3F~3gZ--Z ss.-WZ .Z 4-33 J.J~iONJ~* ~ .~L.L.3U 7A 4.55...5 9> ; C: VNM I >r O0aa' . P0 Z<-a-43A3..s I-3UA 9 .1.5 iA I .5. N U~~~~~ 5 55355~33339. 3 3393 '.3 ZJ~~~~~~~~~~~~~~~ 4u U 4 .. iJ..J c ~r ~ N *'. .~ -J~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~r c - tmfr~r U'~- A m 4.L% '5 U. 0 - . 144 Next, the impacts of purchases (16.4 x 1014 BTU/yr. of 5 trillion at 90% load factor) BTU!/dav of gas or 25 billion kwhr. of electricity (which requires 16.4 x 1014 BTU/yr. input) Figure 4.7. problems This comparison with an input-output tion using dollars but, since a good example of some table at this level of aggrega- to measure amounts of coal purchases equal provides product flow. The dollar for high and low BTU the high BTU gas plant as are about is purchasing lignite at approximately 12¢/106 BTU while the low BTU plant is using bituminous are quite at 20t/106 different. BTU, the coal purchases in terms of BTU's This can be a problem whenever products are not homogeneous. An example (indeed even caused by the aqggreqation level the 365 order table is not fine enough this problem) Crude of a problem is that the $58 million Oil and Natural Gas worth to solve of purchases (sector 8) by the nuclear of generating plants is caused largely by purchases of fuel reprocessing services from Industrial Chemicals (sector 29). Since many industrial chemicals require a petroleum feedstock, the technical coefficients for the aggregate Industrial Chemicals sector show a significant input from Petroleum Refinina (sector 35) which causes the demand on Crude Oil. Fuel reprocessing cannot be purchased alone because it is not a senarate sector. Perhaps one. in 10 to 15 years when This growth it grows in size, it may become of new industries within old sectors is a natural result of standard industrial classification schemes. Such schemes cannot be expected to foresee all new industries. Carter has noted both of these problems previously in Reference 6, p. 8 and p. 12. Because of the limited economic impacts of operating the new technology plants, further discussion of the operations will be put off until Chap ter 5. the 1985 projections Non-economic impacts will are presented also be described in there. 145 X: 4 z,N ,I N- TO f NN. O0N0r 1 N0' -N w ~0 opN. P4 Nto0op.. OM",p.. I--N Z: M: - N M 00 . 4.44- -4 N N 0ONa' OM N N41 N ,,I ,.C 42 O ~30'~p.-0.4 j N N0 o n JZ U4-N N - - - -nNm0'.4 LA~N66NbbmNAN4~~t0.4h~4-.00N4N0'.-0'. Z...4.404N.C04N N 4 0 0 0'0 N.jjjmgj44j 4 N44 4 4 j444 u u O w LL.- I CZ e et · e eeee eeee e e e 3: In C, -j - 4'. %,' N 'A a. - LA It r 4%V' a,?tQ-0m I-.. 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U) I -, C- A ~ A0 c,~~~ C U) 5 .'A-7A5'r 147 4.3 Price Changes Price changes caused by a rise in the real cost of energy, for example, are quite simple to calculate within the inputoutput basic framework, assumption given the assumptions that are made. made is that price changes the buyer of each industry's goods. are passed The on to Since the input-output table already embodies the interactions between all the sectors price of the economy, the effects tracing to the steel industry of electricity of both these price changes on automobile of a rise in the and the effects manufacturers is quite simple. The basic formula that relates prices to value-added (the labor and capital derived. components to the value added for that good plus the costs of all purchased goods and services that make up or Pi = Vi but the cost of materials, price is easily Using the previously defined symbols, the price of each good i is equal that good, of each price) of each material + c (4.1) ci , equals the sum of the unit used times the quantity used or N ci aji P. j=1 where a.. = the amount (the technological i (4.2) j of good j used per unit of good i coefficients). Substitutinq this in the above equation N Pi = vi + j=1 a ji (4.3) 14P Rewriting in matrix notation yields P = Solving for P results ATP (4.4) in the familiar P = This equation V + (I - AT) equation V can be used to calculate (4.5) price changes. Once these price changes are calculated, it is possible the effect of these price changes to measure on pe rsonal consumption expenditures for that good. This effect is calculated usina the price elasticity for that good. Price elasticity has a deceptively simple definition, i.e., change in the quantity the percentage response things to a one percent being equal. The problem time is not mentioned, change in quantity chanqe in price of that good, other with such a definition i.e., over what occur. of a good sold in time period does the Once time is introduced the "other- things-being-equal" assumption goes out the window. world just does not cooperate is that in changing The only one variable at a time. Economists have traditionally resorted to multiple regression analysis to sort out the various factors. has resulted in quite This technique a bit of success when the data contains enough variation to allow identification of the various parameters of the demand equation. This is very analogous to the system identification problem in electrical enqineerina except that in the case of economic problems, one is not allowed apply any external excitations to the system. situation, the concept of its clarity because of price elasticity Also, in a dynamic begins now one has to specify to to lose some the time behavior 1 of the change in sales. At the very least one can distinguish two forms of price elastic behavior, and the very long run changes. the very short run chanqes The medium term effects ably are some blend of the short and lone run effects. course, 49 for the purposes presumOf of a true dynamic model of this chang- ing situation one must specify how rapidly the price change effects take hold, i.e., the time constants involved in chanq- ing behavior. In addition, the there are many other parameters that affect elasticity of the ood. of the good will p robably use d (as a For example, change with the price elasticity the quantity of the ood good becomes a "necessity"), with the price luxury of any substitutes for that good, with the foibles con scious public, etc. A sophisticated analysis of a fashion of the demand for a product will include as many of the quantifiable variables as are to e xplain needed the past behavior. thes e difficulties, many people have estimated Despite price elasticities for various components of personal consumption expenditures. Unfortunately while consumers make up about 65 percent Df final demand for most goods, they purchase less than 31% of total energy. represents Industrial and commercial usage Since are av ailable for other fin al demand components a very high percentage no elasticities or for any industrial of total energy use. uses of energy, the r esulting price effects calculated for final demand reDresent the minimum possible effect that w ould result from a prnice change. Without elasticities for the i ndustrial and commerc:ial sectors one can draw very few conclusi ons about total price effects. The actual pricing calculations and energy use decisic ins that go on in the economy and especially in the industrial an d commercial sector are quite subtle. For example, an electric utility contemplating whether or not it can switch from coal to oil as its primary 150 fuel must consider involved such in getting things as the transportation the fuel to the electric cost utility, the price of possible fuel substitutes, the capital costs associated with changing ities, etc.), run, whether Price chases were fuels (for new burners how stable facil- such prices will be over the long there are any availability rises and long-term constraints, declines (PCE), caused by the effects calculated and storage for six separate etc. in Household pur- of price elasticities, cases. Five of the cases were generated by doubling the value-added component of each of the five energy case involved supplying doubling sectors separately. the value-added The sixth components energy supplying sectors simultaneously. of all All material inputs were assumed to remain constant. Doub ling value-added corresponds to doubling the labor, depreciation, and profits of a sector. This form of price change was used because both pollution abatement a nd scarcer resources tend to have their greatest impacts on the capital (depreciation) sector. and labor costs (value-added) of a particular A 1964 estimate Technology by Inte rnational Research and ([25], p. V-6) stated that these two items accounted for over 67% of the annua 1 costs associated with air pollution control. Whether limestone scrub binq will c:hanqe this estimate appreciably is not clear, but our· assumption of chances only in the value-added compon ent of e nergy priceas reasonable approximation. as much capital to produce ca 1 culations be a assume that twice and labor must be used by the energy industries the same output as presently. The results in Figures 4. 8 drawn The should from these of the rice change calculations are presented through 4.13. fionures are: Some conclusions that can be r.- 151 c4 CC -J o V C 0 - Ci0 C) LL 0 no- - c C 9- C0 N; 0 m O C I Cl(i C 0 L 0) "O ( j o CA ..C 0 1 a) C. u qj a) U -i .- cu *- Q 0U E C -S.- $ 2: _i -J C Co I C SO ) C--- 4 1 ,I Ur 1 oE 0- . 0 CCL j 0 -J or L .- = 4-) , - or , 0) 0 - 'tc 4D CD '0 r c M -( r--4 UL U 0C- ~ 1- 00 N r- L--r- 'U = 0 a-C U-i 4O , a) r- -) X ,=4.r - >.. 4- 0 a) = X *r. *>,iU *_ aJ o -S. a) = =4-ul 0- *_ '0 LU 0--o aJ 0 4. rX< C 0 0E (A U J c. ) U U S- - 03 S.) OC = ' 4c'-- 4) 0) , 0) .: 04 X) oe-a* '-4 c0 4- CO u0 0U Ua- C) 0 F cr Cl) '-4( C 7> U ¢ -j b-4 G C 152 rt3 L V) _ e Eu O C-) 0 0 C LO C M,- -J Co C C Cd-CCC C' C C\U Ln r- OC aO 1-- enQ nOU - C' C C CtOOJC) " ') C0 C C C j cv) n C" % =1. LG Ci C-MLO LnCM {C 0. = il M a M LL; ca - r Li; E .: SiU en . (-I. = -J -4 cr L C C: _j . r-C.-0. C o c Cc o C c" c . I I v . . .l . . . .,. 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C 0 C- C-, - J O >- C LC DWV). 1Y U C .. Q D: LL 0 C,I. c .) U Ln Li ., ( 'C E O ¢J L gAo o v _U C o u Z CC u ,.... ZL c.D " at r -0_ t $----4- .~ .. - , 4.. O c" a: c -- r + L C --- IlJ Srrl L ~ ~j S.LL_ " *.-C 40I-t C --- C . *_ - -: E: + U ZD ° aJ L U C in Ci rC n ~ ~C~~~~C O, 0 - Y u )O 0 O C r lG:C t4/ 0o -J - L - L a 4 l-. 0) C O r-._ t o- , a U r_r*, cr. LL -C C-G Cr ~0.~LIrz-- a= 0 0 0E , , QJ acn 0O 4- t Fb 0 I-. -4 O LF- $. r F cn S.- I.,C1M o C ,, M c, M oC CcI L Ln M 1" 00 CD C)C CD u, V) LD -J 4O 154 Ua a C 0 C U a) . C C O CM P- O -4C ) - C- CU- C 0cmCTn . CC e C --, ; C _: C C 0L') C -- C C C CN, C ' C C C C C" Ln 1 CT ""C) M InUO C LU C o CT -n LUJ C) E in aS. - 4.) CD L oi c c cr -r- w Cv3 O )O T w C) O O COulC OCeMCCCLOM C 00C I I I CO C C C I I I CC CC CC O M I I I C I I C a I I 0 C C I C0 U C. -4 '-4 'wr Ck: CC CD C.) W =: u u C 4W S- -4 CD o o oM k Ln -4 '- CJ _4 _- c' P- Lm at S LeS O D " '- _:-4 '-4_ M M_ MLo vQ S I) - '- C_< CJC4C CM " C r _C\ N N 4CC D - P- #A- U U in a-a4-- C dito 4J ; ._C C _: a LU w 0 Z- - L in LU Cc· .c $.^ · - , ar ) ¢ E C- l- 4- 0 O S- a) . u ' O, - _0 _.Z ¢lJ O C. ELU 3,--t z a M LL 4 rE t * 4J - . E a c.- ~CMC Dan c 0 0 4- U1 C- C Z3") o04 LL X a) t. _C ) V) _ L E Q0 a) o.~ O.) E 4a) O ((U aEC E *_ *_ C: e0L a-- a4 4V o1 aJ4 o oV)o aV U 0 in SNS. *4r- CCZ C, 4) >4 4 CLQ S*-- ', S- e- E E a 0)c E a , a).r - LL Z 0 C.Lc- . . 0 cL _ L V) CLs-c-Mw ) -r- r = oU CDV) -4 C0 4 4- Oo u C 4- 4c 0 4- ._. r.' n 0 ' a) LL L) 4) i I- _ -0Gi> in3 4 Ur 4) U 4 CD U EJ 03 W CA -C 0 LU - E in -F- Cc LOk n 10 C- -I cu I M -t Ln C PCt M rsM C0o .C~ n CL o-C --O l % 00 C:,,lkoD0¢¢t l c, re U- 155 CD C- v o LL' -J Lu -o an --0 OC C m Ln o 0UO C 1 1 m1 -1 C1 1O Ci-4 C c(. o r= I r LLI cv) ) in 0) awI to n -r0 uz: C C: j in _ 4J L- 40 CL Wn M t c I-C I I 0- Li -J 0CC o : J = CL U- I ) *~.:z3." co UJ . . 11. c CD t @ c ' s~~~r cJ cn -) uu l. *w a) S. .. D. '-4 4i a 0 c a) C E LU C c- c-04 " ·O* L-,- T-0 ED 4- 0. E U - 0 C0 CA -- S- - .-- O -O a4 ac E -3 4) r -. CZ *c'cS *_ O 'V., U . r'0 r- I *_- a) c 4' a 0 = ~ (..,- 4 Z a , 4wClC -) /) i I-- a)C L Cr n 0 U Cr 4' E C C E U .e.- 0 O.,- a) c 0 04- ' 6. t UZ UV') :--- - S- ... - 0 O q- 4t-4 a) S- 0) Ur- LL- L t r- ToL n tD r- 0 to C(,:,4- * 0o - a) a) v) LJ y 15, -- UV 4-to -- 0 _J C M c C C Co Cx o C o m _ rc m Ln cto C , -- 4 C -I a. C C C c C C -r -4 O C C c 4* LL r LuO r -nC C C--4C C C C toO LnO C)1 C" CJ jc ko o C= C : 1 m - W C ) 0U E . 5- C O LL! C C C ,-,-l CI ( o)j1( C.I IC O c JI -- c- C (n) C\JN - C I _C'C-- u I C Ln L N CJ m MCC r,-!J C O 0 m 0 C C cdCOc o C C C O ,-I Cci cw C\JuO C C I I C I CJc -I I CM _ I I I I I I | | | | 1 - I L) 0 Ci >- U)(, C) V) 4-) CY a · a LLJ . 'c) Ln L C. . . . . U r- -4 --4 C L-t0 n rC- CJ r- Ln' CM CCM L O-' CJ . . . . . . . .C .. t-4 1 --I o u' 4 c) ro C) Ln L . . . . . . .CL . . . . . . - .: 00C . N a LU 0. o U·r 0 U - r-- [- .4 Or C C @_ 4O U t CD . LAU tv C () c-,- 0o Ln I- o(D ,~--~ rO IZ 0 ~0 c-t ~to0 .c, ,$-',-I a$U O LA 0 -r- 0) OLL. S. I rS.- IV C 4- . - · . am . U C, .- ,U o N 4 G U s *- ) .- 0 U U( U) U O 0Ucr. oS C, .- 0I ) * t , O U - aJ . ¢::E-, NI,, 4 ) { · -r- Uu ea ~ O F *_C*_ - UE· >o S- C n, S.- ( 0 4-' *e- C U L r-L U, *_, J 4- )~-co C S- S.- O O L., S- 4-) F- O.--c3 oU ,) SP4-+ ULaJ c5-)43 E E .) - ~ c-a a.-,- 4- nr-- 4-) c-a O S -- C .,- ) rO LL (.. L I., > E tl 44> 0) = . 0)005 lArU 4-j .- co 0 ,,, L L¢$$- OO C C.4-) 4-' C L S .,-. 4) Q- o C0 a i-D- U, a) 4- a C ,U0 -U0 0 ) OL °CC ° u :a) ,c*_" *o. L O a U 01 C 4J) t 4-) C .D 4-) 4-) U) r- .4- O (- -J -J < O to 4-' LU (r, l c--4 C Z ._ _) Lo CO rZ 3o,-...),CD _4 Ln to _ N C ,O m -' m N' O0 m kO¢''M C C d M r c ' 'LO c r D t -:¢ u C\ ID oO MW CL 'c C 00 0 O 0) a) Ln 157 1. Price rises in almost all cases for non-energy supplying sectors are quite small, typically less than 2. 1%. Price rises for electricity cause larger price changes in more sectors than any other sinqle fuel source. 3. Doubling the value-added component of all energy sectors will cause less than a 5% price rise in most other sectors. Those sectors that do experience significant 4. price rises, other than energy sectors, sell only a small percentage of their total output to Households These are the sectors for (PCE). which long-term residential (PCE) price elasticities provide little information. These calculations also indicate which fuels are most to labor and capital charges. sensitive clear leader ith almost doubling of value added. followed at a distance Electricity is the from a a 79% price rise resulting Coal is not far behind with 71%, by natural gas with 61%, and crude petroleum and natural gas mining with 57%. Refined netroleum is the lowest of the group with a 29% price rise. This is slightly higher than the price rise associated with refined petroleum caused by doubling On the assumption used to supplement the value added of crude oil. that high BTl qasified other sources initially of average pricing will be followed, cost gas can be found by examining prices to doubling gas mining corresponds and that some sort the impact the response of this high of natural gas the value added of crude oil and natural (whose price rises by 60.7,). A 60% price rise to about 20% use of 72¢/MCF hinh PTU use of 17t/MCF gas for gas). coal will be (19t/MCF This results is the current as and 80% averane in a price rise to consumers rice paid of 13.' 158 The price changes required of most industrial products to compensate because energy for energy is are quite low, simply price increases still quite cheap relative to other commod- ities. Even a 1umi num wo uld need only a 6 ' price pensate for do ublinq the real price of e lectricity. really matters is how relative itive prices in crease me tals (including aluminum) are non-ferrous than the ferrous is the primary price changes. rise to com- metals usefulness Government IThat and he re the c learly more se ns- to the pri ce of energy. of the input-o utput approach This to leaders and b usine ssmen in the affected indus tries are quite concerned about the price of U.S. goods relative to foreign competition an d rel ative to each other. The tables presented not pro vi de in this chapter, much information on the magnitude eles tic effe cts of energy cost increases, clearly the relative p rice sensitivities products to energy indus tries of price p rice changes. data to calculate of the price do lay out quite of various industrial pri ce increases. To be able to assess ing while they do the impact on the energy rises is much more difficult At the present supplying than calculat- time there is not enough more than the minimum effect. 159 Chapter 5 1985 Projections 5.1 Scope This chapter describes a series of 1985 projections that illustrate various economic impacts of different energy use growth rates and the additional from the introduction impacts of coal gasification that might result or the gas turbine topping cycle. These projections must be considered illustra- tive only since they were made using relatively tions. However, the conclusions crude assump- that are drawn from these projections are based on a differential analysis that is quite insensitive to the exact assumptions employed. Hence the conclusions are fairly reliable. 5.2 Procedure Three basic projections were made corresponding to high, medium, and low energy Medium use growth energy the projected growth rates from 1980 to 1985. rate refers to a continuation 1970-80 growth rates. of High and low are defined accordingly. The starting technical basis for the projections coefficient matrix the modifications and low projections. the 1980 of the BLS (as modified order) and their 1980 final demand vector. describes was to 104 Figure 5.1 to each for the high, medium In all cases, the Istvan [27] electric utility technical coefficient vector was substituted for that of the BLS. This was done so that the relative weights of different generation processes (e.g. fossil vs. nuclear) could be varied. The BLS vector does not allow this variation. Figure 5.2 summarizes Istvan's electric utility process information. This is the only modification technical coefficients of the medium projection. to the I CfO .C c0. -0 C U ,o- o L cc' . JL c. C I L > ,- * Of C 0 - 4 - ) V, = "" 4- - C U.0 - C C V )-> ~ c. -- 0 O . Z4D L 4- W -C 4. C ;o 0X U C L E 4. u a V - 4) C ,) U, > aa CG M o aJ L · -(-CJ C, r-C W~/ 'U S- L E- C: t I C 0 -- E C > )4 U * 0 U 4CL r, C. x D ,- Ln 4. W4, 0)E I5C Cr C 4 U c- C 03 -C 4-. 4 U -r'-O 4- C L V) DUCU VC _r o r- C . - rO ., c C Cr-)c -o~, *,- t >4 i, in -4.) U 4)C) .0 vU J U) - CC 3- (I V C.-_ Lc- O .r1 U c a C _ a) 0 - x 4 r-- L 4.C) 4S. U C - C W CD .-: LO ,.o 4 > 4C C- 4 x Cv 44) 4.s a V)> .o -4r- 4)C · .- U, to - Ci U') 0 D ,U 40 0 E 4 C 0L, CC o 4) C c> L -· C C L E U, , L .,. I0' D- ! C) CC - r c a) L v--CWU4- C E tD CI u 4- U- * ' C L C C C' - C CO W- -V 0) L $,. 4D I c 4C -C u ac: U U 4J).- I. 0.- ~. x ~r c UI a U)IO 4 *_C *_ C oo L N 0) U, 0 0 C C W W. . 4·-a a aJ UOC a U, U, E 3 C) u n-(O .- C lo C I kCL')0 0 4LC >4I o,Ou e N- U t C E 4) C .0 v,, - a 4- = LCOw .- U,r'D CO ¢) ) L C 0 - -*C _. C) ,-- 0 4-C O 3 uc .WW 40 eV CU 0C --. c (3I'- (Ni U Lv W, . 4 W r ) * 4 *C)C)c4 e o0 C V CJ L C--C ) L 0 to' rC C NL 0) O , 0 4) C.- C V4 0 C c C > v ._ a-W.- 4) - 0 4) C -I 0 LL _ 4to ,- (.- - - - UU4- X -. L C WJ C: ) P- C3 ,-· 0 . ,-I 'a '[ -00 'a ·c c -'- tC U> ) q r.·~ ,L3M c- U ~C' -0 4) ( _O E E4 S- 4 0 *_O_ .0 4 4 L C 4. U' z C44)C\CCA) C)> C) O U,),,.- - C - C C-j CO C) F- 0 I *- C C LO I 161 F I G U R E 5.2 ISTVAN'S ELECTRIC UTILITY TECHNICAL AND CAPITAL COEFFICIENT INFORMATION Seven Technological Processes Fossil Steam Generation Nuclear Steam Generation Hydro Generation Other Generation Transmission Distribution Administration 1980 Technical Coefficients 1980 Capital Coefficients for Each Process for Each Process 1980 Suggested Relative Process Weights 1 Taken from [27] 1F2 The high projection of electricity, natural modities the industrial gas, plastics, half the rate of increase was done by increasing increases and rubber usage at one that BLS used for 1970-80. the input coefficients for all industries. Mathematically This of these comthe rows cor- responding to these supply industries in the tech nical coefficient matrix were multiplied by the growth factor. The low projection involved merely increasing the conversion efficiency of electric and of car and bus engines. generation The increased electric conversion efficiency corresponds the introduction of more efficient plants to (such as gas tur- bine topping cycles, HTGR's and other mod ern baseload plants) and the retirement ation of historical engines, etc., It represents a continu- of older plants. trends. represents The increase d efficiency a break with pa st trends. of auto This would require either a spontaneous taxi f leet owner shift toward smaller, less gas-consuming cars o r a government regu- certain minimum mileage performance on lation requiring cars and buses. The initial medium final demand projection was achieved by allowing each non-investment to grow by its projected 1970-80 item of the 1980 final demand growth rate. Figure 5.3 sum- marizes the final demand projection process. The investment component to the actual 1980-85 was then recalculated growth to correspond rates in total output. This was done as fol- lows: Let = t otal output in 1985 Xo = t otal output in 1980 X1 YF YI B = C = = Y = 1 - YI = 1985 final demand less investment 985 investment - A) 1 = 1985 inverse coefficient matrix 19 80-85 capital/output matrix (I 1 A 80 F Y80 = - YF 80NE + yF -80 F 80 I 80 E 1980 1980 NON-INVESTMENT NON-INVESTMENT ENERGY-RELATED NON-ENERGY FINAL DEMAND F Y80 E FINAL DEMAND F Y8 0 NE INITIAL 1985 INITIAL 1985 NON-INVESTMENT NON-INVESTMENT ENERGY-RELATED NON-ENERGY FINAL DEMAND F -Y85E FINAL DEMAND F Y85NE 1985 NON-INVESTMENT INITIAL FINAL DEMAND PROJECTION yF8 5 E 1985 INITIAL FINAL DEMAND PROJECTION FIGURE 5.3 .) 164 Then X1 = (I - A) - 1 Y = B Y = B(YF + YI) (5.1) = B [YF + C (X1 - Xo)] Solving for X1 and YI - C]_ X1 = [I y was for all of the The capital the projected by the substitution electric utility vector. of the BLS final (5.3) - (5.4) was followed final demand projections. the calculations 1 C (X 1 - X o ) This procedure modified (5.2) matrix C used In 1975 Battelle of the Istvan 985 matrix [21] [27] 1980 Since the investment component demand contains items other than pro- ducers durable equipment (PDE) and since the Battelle matrix C represents only PDE purchases, all other items (such as residential housing and inventory change) of investment were transferred to YF for the calculation procedure. See Figure 5.4 for the overall model. The low energy same as the medium growth demand and oil consumption was final demand was projected case except reduced by 6%. the that electricity, gas This represents the effect of such changes as more efficient air conditioners and automobile engines the use of heat pumps, (or smaller and better cars and mass transit), thermal insulation. The high energy growth case was similarly projected except that electricity, oil, and gas consumption are increased by 4% over the medium case. The first new technology demand case involved total BTU production modification substituting of natural gasified of the high coal for 5% of the gas (approximately 10% in dollar terms) and summing the weighted capital/output vectors for natural convention gas utilities is equivalent tiunl experndiLures and coal gasification. to the assumption This latter that coal gasifica- re ovei aiid above any expendi'tures for 165 _ I _ c o_ o nI . _ ~0 - 0I o xl I '0 ii t 0 rl _ C ) CI xl xl I I a) o - xl I xl 0 1_ 0 0 0kn cr 0.v, c M /I. / U L.- _ C 0a- E a) I ' lcl U- I ._,, 0 0 UI I >-I -C > - E c-.I Lb a_ z Z o - c > a) 4E E n I - .- - C a)-,~-- - a) I : I 00 i o .° O U, CD I - _ -J, L N . I .t I 0 - _ E i\ 4- LI) - I C O0 n a- I -/ _ / 00 Iv a)u _ E 00 I z- 0 0 - aD I 0 u pipelines, pumps, and other equipment associated with gas transmission. involved There is also a small amount but this is not expected of duplication to result in serious bias because gas wells themselves are included in a different sector. It also assumes that 25% of future gas production will come from coal gasification. The second new technology modification involved both the above coal gasification gas turbine Approximately substitution topping cycle (with low BTU coal gasification). 38% of the 1985 fossil generation total generation) was assumed and approximately 50% of the new fossil (or 15% of total and the use of the capacity (23 of to be the gas turbine additions). capacity Figure cycle additions 5.5 summarizes these modifications. When new capital investment requirements were calculated for each of the alternative projections and substituted the final demand components, the resulting investment did not in general correct equal this and develop that had the proper and consumption, procedure 1. the desired a balanced $1.34 trillion. a three part procedure in Figure between was demand to the right GNP. by a constant This 5.6 and summarized done by multiplying To investment was used. The initial set of final demand was scaled GNP set of 1985 projections GNP and relationship is described for projections This scaling all components factor. below: of final There was no allowance made for differing income elasticities of various sectors of PCE, such as between food and recreation. Purchases from all sectors were treated alike. 167 F 1985 I G U R E 5.5 NEW TECHNOLOGY MODIFICATIONS Operatinq Capi tal Hygas (Coal 1 Gasification) 25% of new capacity (gas) will be in form of coal gasifi- 5% of natural gas demand supplied by coal gasification cation Gas Turbine Topping Cycle (combined with Low BTU coal gasification)2 1 -High + Hygas by the indicated 2 High + Hygas 50% of fossil generation (15% of total generation) capacity will be added in form of gas turbine topping cycle. Future: 38% of fossil generation (23% of total generation) will be added by gas turbine topping cycle. High energy growth future is modified addi ti on of high BTU coal gasification. + GT (Gas Turbine) Future: High energy rowth future is modified by the a ddition of both new technologies indicated above. Note that low TU coal gasification is used in conjunction with th e gas turbine (COGAS) plant. 168 BALANCED 1985 PROJECTION PROCEDURE FIGURE 5.6 169 2. New capital investment requirements were calculated for the scaled final demand projections of step one and substituted for its investment component. These scaled projections now had GNP's that were not equal to $1.34 trillion 2 5 3. A linear combination of the initial and the scaled projections of final demands was chosen so that, when the required capital investment was recalculated and substituted, the resulting GNP would equal $1.34 trillion. This third step can be viewed as performing interactions around the loop of the projection Figure model indicated 5.4 until convergence is obtained. in An analytical procedure accomplishes the same result with much less computer time. This procedure is discussed 5.3 in the Appendices. Issues There are a number of issues involving capital matrices raised by the above projection procedures, other than questions of accuracy and data reliability. This section will not give definitive answers to these problems but merely indicate how they were handled in this model. The Battelle capital matrix [21] is derived under the assumption of balanced expansion, i.e., if capacity of a particular industry must be doubled, then the expansion occurs by increasing the number of buildings, machines, parking lots, etc., uniformly, rather than just buying more machines. There are many problems associated with defining and measuring capital stocks or capital flows. These issues are avoided in the Battelle matrix by using, essentially, an engineering approach and computing what purchases are necessary to double an 25- $1.34 trillion represents 4.4"'per year growth from 1950. 170 industry's capacity using the newest technology and ignoring what year the purchases occur in. Thus in our model, all purchases for new capacity are assumed to occur in one year. Given that the model assumes a continuation of past growth rates, such that new capacity must be added each year in larger amounts, the assumption may result in understanding actual capital investment in any one year. The model assumes that industry always operates at 100% of capacity so that if output increases, new capacity must be added. There is no provision for reserve capacity except as it is treated there in the Battelle is no provision for changes distance of pipelines, etc. capital/output in the average ratios and transmission Because this assumption is con- stant over all projections and because the conclusions are based on differential effects, this is not expected to bias the answers. Another problem which is inadequately handled by the capital matrix is depreciation and equipment replacement. Depreciation average is related age, the useful to the size of the capital stock, lifetime its of the capital items, etc. Since most of this data was unavailable, the outputs of the new capacity calculations were scaled upward by "two-thirds" to represent depreciation and replacement purchases. new technology purchases were not scaled upward. the typical industry grows 4% per year, However, Thus, if an additional 8/3% were added to its total capital purchases to represent replacement purchases. approximately The percentage was selected because it gave the same gross investment as a percentage of GNP that has occurred over the years. A major issue that the projections deal with very crudely involves the determination of the split between consumption, investment, and government spending. The model projects consumption and government spending and then calculates the 171 investment required final demand to meet this demand GNP. to some constant dure unless total investment and scales the total This is not a bad proce- is too large a percentage of GNP. When investment becomes large, consumers or government must forego spending in order to direct resources to satisfying investment demand. But the very act of foregoing spending reduces demand for goods which was the major reason increased investment in the first place. for The projections ignore changes in interest rates, fiscal policy, and the income They also ignore price increases elasticity of consumer goods. or rationing as a means of limiting to a given supply. demand With much more work than was justified for our purposes, better estimates hoped detail could be made of these effects. the economists will look at this problem t is in more in the future. 5.4 Projections The major results ized in three figures in this section. the basic unscaled projections 1985 final demand with modified. to differences from the same three energy differences in the investment energy growth rates. Figure 5.7 describes that started only the The resulting will be summar- of these projections components in GNP are due entirely required to meet the various The introduction of coal gasification worsens the investment situation while the introduction of the gas turbine topping cycle helps slightly. Figure 5.8 describes the scaled projections before investment was recalculated. now result in a constant Also the differences now. The differences large variations All five alternative futures GNP of $1.34 trillion in energy use are much (1958 dollars). less significant have been reduced so much that the in investment are no longer justified. 172 5.7 F I G U R E 1985 FUTURES SUMMARY OF ALTERNATIVE Basic Unscaled Projection Low _ . GNP (109 $ 1958) Hiah Medium High Plus Hvqas "" Hiqh+ Hyqas + Gas Turbine . $1296.3 51321.1 $1404.8 $1421.4 $1394.9 67.3% 20.2 21.5 13.9 13.2 13.0 66.8% 20.5 13.1 4.8 5.0 5.4 6.8 6.8 16.5 7.0 17.7 21.5 8.5 23.2 8.8 22.3 8.7 7.7 9.8 16.9 19.2 17.6 96.0 97.6 103.1 104.8 103.6 Coal Oil Gas 20.3 28.8 20.9 22.9 27.3 Electricity 21.7 27.6 31.6 51.2 24.5 PCE (% of GNP) 72.5% Investment(%) 14.3 15.7 Government (%) 9 Total Output (10 $ 1958) Coal Mining Plumbing, Structural Metals Engines & Turbines Construction Equipment 14.2 $ Private Employment (106) 15 Energy Use (10 71.1% 7.3 66.1% BTU) 31.1 50.3 24.1 29.4 46.0 44.7 22.3 -- .- F I G U 5.8 F 1985 FUTURES OF ALTERNATIVE SUMMARY Scaled Projection inw _ ," GNP (109 $ 1958) -PCE (% of GNP) Investment (%) (%) Government $1340.0 72. 5% 14.3 31.2 50.3 22.3 Highs + Hihas+ ygas+ Gas Turbine Hyqas " ,.. Hiah MPdium S1340.0 $1340.0 $1340.0 71.1% 15.7 67.3% 20.2 13.9 13.2 21.5 13.0 5.2 6 6.5 21.9 21.2 7.5 20.6 8.1 8.3 8.3 9.9 16.2 18.1 I 14.2 $1340.0 66.1% 66.8% 20.5 13.1 Total Output (109 $ s1958) - $ 5.0 Coal Mining Plumbing, Structural 17.1 Metals 7.2 Engines & Turbines Construction Equip7.9 ment 17.9 5 6.5 0 99.3 99.0 99.0 98.8 98.8 15 Energy Use (10 BTU) Coal 21.0 21.2 22.0 29.9 24.4 29.8 48.2 24.4 29.8 29.8 I2- 11 I 41 Electricity __ S 5.1 Private Equipment (10 6 ) Oil _ $ .._.. -..-.I.--.^.---· 46.2 22.4 29.8 46.6 7 . 5 77 I-I-. hJ 1 -------·----- ----- 48.3~ ~ I / ^" " '_ I I / "' _ 48.0 I I .- .) . I I 173 Figure 5.9 summarizes the result of recalculating the investment for the high BTU scaled future. investment drops considerably. As can be seen total This process of scaling and recalculating investment would converge to a balanced final demand eventually in which investment would have the proper relationship to energy demand and a given GNP natively it could be calculated analytically. tions are not necessary is very sensitive because to energy the capital-output Alter- These itera- it is clear that investment demand growth and to changes ratios that may he caused ogy such as coal gasification. However ing to see how a slight of overall scaling level. in by new technol- it may be enlightenPCE with its attendant small change in energy consumption can result in a balanced GNP of $1.34 trillion. Figure 5.10 summarizes these balanced projections. The actual total outputs and final demands by sector for all five alternative futures and balanced are included 5.5 projection) Sensitivity (both the initial projection in the Appendices. of Investment To give some idea of the sensitivity to changes in final demand, sums of (I - A - C) -1 . Fiaure 5.11 pres ents the column These column sums in dicate much aggregate total output is affecte d by a given of total output by how (i.e. the sum of all total outputs) dollar chance in any final demand component. Figure 5.12 weights high energy demand growth these column final demand sums to 100). values These numbers sums by the projected (scaled so that final then represent the rela- tive effects on aggregate total output of equal percentage changes in each final demand change in the growth _III1LYYIYyyll__YIIIIL-LWI·IYL-rml·· component or alternatively rate of any component. --···II_---...···-Y^I-YYWYIIII^I-··_· of a 174 F I G U R E 5.9 REQUIRED INVESTMENT 1985 HIGH ENERGY USE GROWTH ALTERNATIVE PROJECTION TYPE - - TOTAL INVESTMENT (GPDI) (Billions of 1958$ ) 1 Initial 281.7 (20.2%) Scaled 270.5 (20.2%) Recalculated Scaled 45.8 ( 4.1%) 234.5 (17.5%) Balanced 1Number in parentheses indicate total investment as a percentage '"crrml·-·----··--- of total GNP ---·- ------·-- ·-------· 11--·1 · -·- ··--· · I-I·-·I-·----·--·-c. .IYI---- - 1*I. L*s -·-·-·rty(pl· 175 F I G U R E 5.10 SUMMARY OF ALTERNATIVE 1985 FUTURES Balanced 1985 Projections Low GNP (109 $ 1958) -T-'E (% of GNP) $1340.8 70.2% Investment (%) 16.6 Government(%) 13.8 Total Output (107$ 1958) Coal Mining $ 5.0 Plumbing, Structural Metals 18.2 Engines & Turbines 7.5 Construction Equipment 11.1 Private Employment (o10) 99.2 £ Air Polluti on (10Utons) Particulat es 48.6 Hydrocarbo ns 91.7 S02 CO NO Steel Usage (106tons) High Medium $1340.0 70.0% 16.8 13.8 $1339.0 69.6% $ $ 5.1 High + Hygas 17.5 13.5 5.2 High + Hygas + Gas Turbine $1340.9 69.3% 17.7 13.6 $1341.0 69.4% 17.5 13.6 $ $ 6.5 6.6 18.5 19.3 20.0 19.7 7.6 7.9 8.0 8.0 11.5 12.5 12.9 12.6 99.2 99.2 99.2 99.2 49.0 92.2 50,2 50.1 92.1 78.2 124.2 75.2 76.1 122.7 30.4 123.9 31.8 50.0 92.3 78.2 124.8 32.6 32.6 32.5 194.0 195.0 198.1 199.6 198.6 280.6 128.3 286.7 134.3 290.2 137.8 266.5 117.8 25.3 43.9 46.7 33.8 26.0 44.5 48.5 28.5 44.4 48.5 34.8 28.5 44.4 48.2 34.8 Water Usage (10l2 gals) Gross 278.1 Cooling 126.0 Energy Use (101 5 BTU) Total Coal 24.9 Oil 43.0 Gas 46.1 Electricit 33.0 ----- .--- 34.9 92.3 78.2 124.8 . F I G U R E 5.11 176 SENSITIVITY OF TOTAL OUTPUTS TO UNIT CHANGES IN FINAL DEMAND Column Sums of(I-A-S)-l 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Livestock and products Other Farm Products Forestry & Fishery Prod. Farm, Forest, Fish Services Ferrous Metal Mining Nonferrous Metal Mining Coal Mining Crude Oil and Natural Stone and Clay Mining Gas Mineral Mining New Construction Maint & Repair Construction Ordnance, Accessories Food & Kindred Products Grain Milling Tobacco Manufactures Fabric, Yarn, Thread Mills Misc. Textile Goods Apparel Misc. Fab Textile Products Lumber and Wood Products Wooden Containers Household Furniture Other Furn and Fixtures Pulp Mills Paper and Allied Products Paper Containers, Boxes Printing and Publishing Industrial Chemicals Fertii zers Agr. & Misc. Chemicals Plastics and Synthetic Material Drugs, Clng, Toilet Preps. Paints and Products Petroleum Refining Paving Mixtures Asphalt Felts, Coatings 38 Rubber and Plastic 39 40 Footwear & Leather Prod. 41 42 43 44 45 Prods. Leather Tanning Prod. Glas-s & Glass Prods. Cement, Hydraulic Lime Sto-ne and Clay Prods. Primary Steel 18.65840 14.85533 12.19288 13.51105 15.70643 18.20599 11.47688 14.00945 13.96455 12.67214 17.72350 9.13693 13.46187 15.93798 16.74574 8.81227 23. 81117 19.64737 14.26675 19.74478 13.52460 13.43886 13.22536 12.90964 16.0-3960 21.87537 16.00166 14.58542 17.44373 18.56674 23.41426 24.00975 12.16224 17.9 3840 16.91321 18.78841 19.01521 19.41870 7.98675 10.65441 12.09027 13.24632 11.80795 14.94532 18.23187 FIGURE SENSITIVITY OF TOTAL OUTPUTS TO 5.11 177 UNIT CHANGES IN FINAL DEMAND Column Sums of (I-A-S)-1 46 47 Iron and Steel Iron and Steel 48 49 Primary Non-ferrous Metals Misc. Non-ferrous Metals 50 Metal 51 52 Plumbing & Structural Metals Heating Equipment Exc. Elec. 53 54 55 Screws & Metal Stampings Other Fab. Metal Prods. Engines and Turbines 56 57 58 59 Farm Machinery & Equipment Construction & Mining Equipment Material Handling Machinery Metalworking Machinery Special Ii ndustry Machinery General Iindustry Mach. 60 61 62 Foundries Forgings Containers 63 64 65 66 67 68 69 SIhop Products Office Coimp Mach. Service Industry Mach. Refrig. M achinery Electrica 1 Industry Household Appliances Elec. Lig hting Equip, Radio, TV and Comm. Equipment 70 Elec. 71 72 73 Elec. Mac h. EQP & Supplies Motor Veh icles & Equipment Aircraft and Parts 74 75 Other Transport Equipment Scientific & Control Ins. Machine Comrp & Access. 76 Optical and Photo Equipment 77 78 79 80 81 Misc. Manufacturing Railroad Transportation Local Passenger Transportation Truck Transportation Water Transportation 82 Air Transportation 83 84 85 86 Misc. Transportation Communications Exc. RAD&T Radio and TV Broadcasting Electric Utilities 87 Gas 88 89 90 Utilities Water & Sanitary Serv. Wholesale Trade Retail Trade 16.56320 21.54393 19.99780 12.20046 13.80157 12.19877 13.03160 11.92606 12.54787 10.71254 11.99155 11.66178 13.11768 12.45534 13.14226 12.50017 11.33579 13.19545 12.38284 11.50376 14.08364 12.92294 10.83581 12.57507 13.67235 12.12055 12.51066 9.49392 13.04907 11.57233 11.45626 13.18522 22.62575 9.87313 10.06053 14.17960 10.94290 34,23575 24,65044 15.04803 15.99566 32.72917 18.08472 13.07471 11.48821 178 F I G U R E 5.11 SENSITIVITY OF TOTAL OUTPUTS TO UNIT CHANGES IN FINAL DEMAND Column 91 92 Finance and Insurance Real Estate Hotel, Pers & Repair Serv. Business Services 95 96 Auto Repair and Service 97 98 Medical and Education Serv. 100 101 102 103 104 9.24389 4.80630 16.45775 13.45441 and Rental 93 94 99 " Sums of (I-A-S)-l Research and Development 2 ,72724 Amusements Fed. Government Enterprises State & Local Govt. Enterprises Imports Business Travel, Gifts Office Supplies Scrap, Secondhand Goods I -- -- r--------r-- -·-----. 27,04779 14.15501 16.22133 9.59608 7.54229 1.00000 13.99725 16.64554 1.00000 -*···P-CIIIII__II--III -ICICII - -I- 179 F I G U R E 5.12 SENSITIVITY OF TOTAL OUTPUTS TO PERCENTAGE CHANGES IN FINAL DEMANDS-WEIGHTED COLUMN 1 Livestock 2 3 4 5 6 Other Farm Products Forestry & Fishery Prod. Farm, Forest, Fish Serv. Ferrous Metal Mining Nonferrous Metal Mining 7 8 9 Coal Mining Crude Oil and Natural Gas Stone and Clay Mining and Products 10 Mineral Mining 11 New Construction 12 13 14 15 16 17 18 Maint. & Repair Const. Ordnance, Accessories Food & Kindred Products Grain Milling Tobacco Manufacturers Fabric, Yarn, Thread Mills Misc. Textile Goods 19 Apparel 20 Misc. Fab. Textile Products 21 Lumber and Wood Prods. 22 23 24 Wooden Containers Household Furniture Other Furn & Fixtures 25 Pulp Mills 26 27 28 29 Paper & Allied Prods. Paper Containers, Boxes Printing & Publishing Industrial Chemicals 30 Fertilizers 31 32 Agr. & Misc. Chemicals Plastics & Synthetic Material 33 34 Drugs, Clng, Toilet Paints and Products 35 36 37 38 39 40 41 42 Petroleum Refining Paving Mixtures Asphalt Felts, Coatings Rubber & Plastic Prods. Leather Tanning Prods. Footwear & Leather Prods. Glass & Glass Prods. Cement, Hydraulic 43 44 Lime Stone & Clay Prods. Prep. SUMS OF (I-A-C)' 4.24016 14.44524 0.23320 -0.56441 0.56301 0.64827 0.80682 0.08703 0.26611 0.25417 68.52844 8.81534 9.39001 112.24187 6.48835 5.27951 4.38415 5.06492 32.42346 5.79106 1.20031 0.05730 8.42636 1.77864 1.42266 8.47561 0.46497 10.69535 7.59621 1.08858 3.77434 5.27936 18.38039 0.25631 27.57567 0.01059 0.01584 9.49042 0.04246 3.04775 0.78309 0.01018 0.00298 1.40699 1R0 F I G U R E 5.12 SENSITIVITY OF TOTAL OUTPUTS TO PERCENTAGE CHANGES IN FINAL DEMANDS-WEIGHTED COLUMN SUMS OF (I-A-C) 45 46 47 48 49 50 Primary Steel Iron and Steel Iron and Steel Foundries Forgings 89 Primary Non-ferrous Metal Misc. Non-ferrous Metals Metal Containers Plumbing & Structural Metal Heating Equipment Fxc. Elec. Screws & Metal Stampings Other Fab Metal Prods Engines & Turbines Farm Machinery & Equipment Construction & Mining Equipment Material Handling Machinery Metalworking Mach. Special Industry Mach. General Industry Mach. Machine Shop Products Office Comp Mach. Service Industry Mach. Refrig. Machinery Electrical Industry Household Appliances Electric Lighting Equipment Radio, TV & Comm. Equipment Electric. Comp & Access. Elec. Mach Equip. & Supplies Motor Vehicles & Equip Aircraft & Parts Other Transport Equip. Scientific & Control Ins. Optical & Photo Equip. Misc. Manufacturing Railroad Transportation Local Passenger Transportation Truck Transportation Water Transportation Air Transportation Misc. Transportation Communications Exc. RAD&T Radio & TV Broadcasting Electric Utilities Gas Utilities Water & Sanitary Serv. Wholesale Trade 90 Retail 91 Finance and Insurance 51 52 53 54 55 56. 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 Trade 1.78862 0.14493 0.06218 1.13659 0.58775 0.04848 0.70032 0.28390 1.73025 2.51447 2.53056 1.37445 2.43193 0.72524 1.07645 1.17531 1 .19933 0.34495 5.72519 0.47415 1.28910 2.35941 10.23641 1.31911 22.13908 3.82029 2.09359 40.81441 8.59172 5.32102 4.23872 3.54419 14.45973 14.37457 5.87717 7.55813 7.09230 5.11922 2.88323 45.59076 0.21022 22.63258 22.95432 4.18774 58.75487 112.48943 26.96211 181 FIGURE 5-12 SENSITIVITY OF TOTAL OUTPUTS TO PERCENTAGE CHANGES IN FINAL DEMANDS-WEIGHTED COLUMN SUMS OF (I-A-C)-1 92 Real Estate and Rental 93 94 Hotel, Pers & Repair Ser. Business Services Research and Development Auto Repair and Service Amusements Medical & Education Serv. Federal Govt. Enterprises State and Local Govt. Enterprises Imports Business Travel, Gifts Office Supplies Scrap, Secondhand Goods 95 96 97 98 99 100 101 102 103 104 61.56100 37.64803 10.67370 0.18202 23.53889 8.80626 102.43959 2.43741 1.40059 -5.26911 0.0 2.00924 -0.00215 182 The unweighted vary from a low of 4.8 for components Real Estate (ignoring summary industries) to a high of 34.2 for Miscellaneous Transportation (primarily pipelines). utilities have about twice the impact Gas of pet roleum refining or electric utility on a dollar per dollar g rowth basis. variation of weighted unweighted Products sells tivity on a weighted of investment of construction ing large change sum for Fores try and Fishery by the fact tha t the government and hence the final dem and entry is New Construction Capital purchases effect explained these products t han that of the sums is much greater The negative is simply negative. value sums. basis. is seen to have the fourth highest This is the key to the high sensi- to changes in capital i ntensive industries. by such industries have a high percentage in them and a high dollar value. in construction on aggregate The total output. activity The result- has a very large This in turn requi res more expansion and more construction etc. Figure 5.13 summarizes the investment sensitivity of the Medium consumption computed different BTU projection to 4% changes of the three energy sources. separately. in the final demand Each change was Note that a 4% change dollar amounts corresponds for the three cases. to 183 F I G U R E 5.13 INVESTMENT SENSITIVITY TO CHANGES IN FINAL ENERGY DEMAND1 (1985 Medium Projection) A A Total Output Investment A Energy Demand2 Electrici ty4 (4%) Natural Gas A 3 Energy Demand 6.7 16.6 11.5 28.2 6.7 17.8 (4%) Petroleum A Total A Investment = Output = IX = [1 I I Y = IC - A A - C] -1 X 1See text for explanation. 2 Change in final demand component of indicated energy sector 3 Change (A z 4 in the sum of total outputs xi = of all sectors I X I ) i Calculated by using a 4% increase of each fuel separately. in final demand 184 Chapter 6: Conclusions and Recommendation; 6.1 Conclusions expenditures for new energy technology are going to have their greatest effect on the makers of boilers Capital and pressure vessels (BEA sector 40.06) since all of the technologies that have been discussed require either high pressure vessels or boilers or both. Engines and Turbines (BEA sector 43.0) will also get a significant the increasing installed. number Depending the topping cycle sector of turbo-oenerator upon whether are purchased of the economy boast from units that must be the gas turbines from the Engines or from the Aircraft both of these sectors will receive used in and Turbine Parts, either or an extra spurt of invest- ment from the combined cycle plants that may be built. All of the new technologies of steel, but the major require significant crunch will amounts occur in the manufacturing sectors that must transform the steel into other components such as pressure vessles. Pollution effects and employment changes caused by these capital expenditures are comparatively minor although the regional impact of the construction of these plants may be significant. The major operating impacts of these plants are on the coal mining industry tion plants that burn char, on the limestone industries and, in the case of the electric (if this form of SO 2 qenera- and lime producing control is chosen). These particular effects are likely to be much more pronounced on the regional level because both the coals and the limestone are comparatively high-volume, low-value materials and hence cannot be shipped long distances. Water usage for the various coal gasification processes represents very heavy consumptive __ ______1_1_1__·_111 · 185 use of this-water. This again could have some regional but not a significant national impact. here of course is that coal gasification impact The major problem represents an actual consumptive use of water; it is not merely heated and returned to the stream--the water is actually changed chemically and becomes part of the methane output of the gas plants. Energy usage will increase a bit more rapidly as the conversion losses of coal gasification come into play. as a result of the operation decrease Air pollution will increase of the coal gasification as a result of the use of coal gasification plants, to feed electric generation plants instead of coal and will increase relative to the emissions of natural gas wells themselves. The procedure illustrated in Chapter 2 to derive capital and operating coefficients for new technologies is perhaps deceptively simple. Appendices C through H hopefully dispell the notion of simplicity it is quite from this derivation. Conceptually clear what needs to be done, but the practical implementation of the scheme is much more difficult. Perhaps the most important results of this study are: 1. Total capital investment in the energy is very sensitive use growth to changes rate and to the introduction of new energy technology: 2. It is also sensitive to very slight changes in the growth rate of total personal consumption expenditures 3. and government spending; and Another feedback mechanism between the demand for investment funds and the interest rate has been identified. The traditional mechanism views an increase in interest rate as causing marginally profitable projects to become unprofitable and hence total investment an increase falls. in interest The new mechanism notes that rate will induce people to 186 save more money with the result that consumption cannot grow as rapidly. have to expand The introduction Hence capacity does not as fast and total investment of high BTU coal gasification slackens. will aggravate the demand for investment funds over what it would be if natural gas were available domestically. However it may not require more investment than other available processes such as liquified natural gas or pipelines to Alaska. These processes were not investigated nor was the possibility of oil or electricity taking over part of the natural gas market. Thus the absolute numbers for the size of the impacts may not be correct, but the sensitivity statements are true. The introduction part of a combined tion will lessen be true whether it. However iencies problem costs for investment funds. or not low BTU coal gasification this conclusion is sensitive that can be obtained and gas production of integrating cycle as process, are unlikely to recognize genera- This will is used with to the actual effic- on the second generation and to any unforeseen the gas and steam cycles. (in real dollars) it is important topping gas and steam cycle for electricity the demand and costs turbines of the gas turbine Since these to go down and may qo up, that rising costs may actually reverse this conclusion. To summarize the three major points of this study, we have demonstrated: a. that new technology can be explicitly included within the input-output framework and this framework used for projection of future impacts b. that input-output analysis can be used to study energy use, air pollution, employment and other variables in which we may be interested, and 187 c. that the major new technology be on investment 6.2 coal gasification spending. that the major impacts and combined be on Boiler Makers expand impacts will Implications for Energy Policy It has been shown Mining. economic of introducing gas and steam cycle plants will and Turboqenerator Manufacturers and Coal All of these sectors will have to significantly their capacities able to meet expected. over the projected the 1985 demands Only very slight 1980 levels to be if new technology reductions grows as in the rate of rowth of Household purchases (PCE) and/or government spending is needed to satisfy nologies. There the huge investment are many possible rates and taxes, that can achieve demands of these tech- mechanisms, the balance such as interest between consump- tion, investment, and government spending. It is therefore recommended that to insure that the expansion of manufacturing and mining capacity and the siting of the new technology non-damaging plants takes place in an orderly (to the environment Such incentives and regulations or the economy) and manner. can range from manpower training proqrsms to ensure a sufficient supply of skilled heavy construction labor to requiring minimum standards of strip mine restoration to providing separate money markets for home construction financing which might be hurt by high interest rates. 6.3 Further Research Suggestions The limitations of the present generalized input-output model have been discussed in Chapter 2. For example, the model 188 does not include regional representations, industrial price elasticities or consumer demand functions. The suggestions for further research are designed to overcome these limitations. Figure 6.1 summarizes should be undertaken. become available a small energy of the U.S. Regional and state multiregional In addition, that I/O tables have These can be used to construct [35, 36]. oriented lar state might the types of development (e.g. 9 regions) more detailed models be useful for certain energy model of a particu- and environmental impact studies. The problem with regional models is that either the number of regions or the number of sectors must be severely restricted to keep the model manageable of both costs of computation (in terms and understanding). Better representation of consumer (PCE) behavior is badly needed. If I/O is to be useful, one must be able to predict the response of consumer spending to changes in air-conditioner efficiencies, to higher interest rates, and to other policy variables (i.e. variables that can be changed by government regulations or action). industrv or Capital Stock models of energy demand may be very fruitful here. At the national level, more disaggregation of-energyrelated cases, industries (like Boiler-Ilakers) is needed. this may require cal and capital coefficients Fuel Reprocessing. such as other a study to determine In some the technologi- of new industries like Nuclear More new technologies should be studied high BTU coal gasification processes, the high temperature gas-cooled reactor (HTGR), or shale oil extraction schemes. It should also be easy to incorporate more noneconomic variables, such as water pollution, into the database. 189 o~~~~~o z 0 U Z E: I- Z < O z W UJ Qoce : E0 0 ar 0 LU uI 4A w ee aLUJo -- z 0 /f - Uu- z zt3e . w z 0- u . :E 0-j 0- w LG >L. z -j 0 J -Z UzaZ< IU Z II LU ( e Z _ u0 < : IA E a D Ln 1 / 0 z 0 U Z 0< 0D ;= LU LU Z v, < 91- ceceLQL 6 -4 UL W W w CY 190 It is also extremely important to begin introducing industrial price elasticities into the I/O framework. fuel prices icients not only will for these fuels change materials prices change, like steel are expected the technological If coeff- but also those for competing and aluminum will to rise and since chanre. Since fuel gas supplies are not meeting demand, some mechanism for modifying the technological coefficients must be used. This can be done either with price elasticities or with engineering studies. Certainly engineering studies will be needed to predict the impacts of various pollution control technologies. Figure 6.2 illustrates model. one possible Pure changes form of such a dynamic must be able to affect input-output both industrial and personal consumption and there must be explicit policy variables, besides government spending. To summarize, econometric and engineering techniques must be brought to bear on the input-output framework to enable it to cope with price changes, new technologies, and policy regulation. aged and educated analysis. Above all, policy-makers must be encourin the use of generalized input-output Toward this end, the next section describes several important studies that could be undertaken now. 6.4 Suggestions for Policy Studies Generalized input-output analysis can be used as either a forecasting tool or an assessment tool it can predict S0 2 emissions, the economic etc. detailed tool. electricity-usage, As an assessment and environmental various new technologies, policy decisions, etc. As a forecasting impacts total sales, tool, it can predict (on a large scale) government spending programs, of 191 -J uI LU 0© 0 -- 0 z Lo N 0::- z 0 U z 0 LLIN 192 Three areas have been identified specific are important from a policy decision that both point of view and are areas where input-output analysis can contribute uniquely. Obviously more techniques than just input-output would be needed to answer the whole question, but input-output will play areas the central role in these studies. integratino These are: (1) Expenditures for Environmental Impacts of Capital Quality. There is a question of whether the 1975 air quality standards could be met (especially by the electric utilities) even if the technology were now available because of capacity constraints on the production of such equipment. best that can be done environmentally cost? at reasonable This study would require knowledge of the capacity production economy, of the many sectors and the various or SO, control) available of emissions standards. at the What is the national more useful. options of the (like fuel switching to meet the different levels This study could be performed level but regional studies would be This would entail obtaining all of the above information in regional form and the use of regional (2) I/O tables which are now avail able [36]. Impacts of MuTtiple Investment Programs (e.g. Energy and Pollution Controls). Both the government and industry have goals which entail large investment programs as in the industries attempts to meet energy demand and the government attempts to control pollution. Generalized input-output analysis is valuable for examining the combined impacts of these various programs on different sectors of the economy. This is another form of bottleneck analysis and requires information similar to that described above. 193 (3) Impacts of lternative Methods of Meetina Oil and Gas Demand. Two extreme cases are possible: the rely U.S. program can on a ma ssive oil and gas import to meet its growi na energy the U.S. can stimulate (a) needs or (b) oi 1 and gas development internally. The economy, in terms of employment and sizes of various indu stries, will be quite different in these two cases . to answering ignoring these questi ons could be obtained the effects or gas products demands A first approximation of a ny price changes in and focus ing on the different by oil final st ructures that might result. and industrial These are important questions and the techniques developed in this study can help to answer parts of them. More research is needed to expand the applications of generalized inputoutput analysis, but hopefully this report has shown that there is a value to such research. 194 REFERENCES* American Gas Association, Department of Statistics, 1971 Gas Fac ts: A Statistical Record of the Gas Arlinqton, Virginia: Utility Indu stry, 1970 Data. American Gas Association Inc., 1972. 1. . J 2, Almon, C., The American Harper & Row, 1966. 3. Almon, Model. ..... Economy to 1975. New York: C., The Maryland Interindustry Forecasting University of Maryland, January, 1972. 4. Anderson, K.P. Residential Demand for E lectricity: Econometric Es timates for ICalifornia an d the United States, Draft R-905-NSF. Santa Monica: Cali forni a. 5. Bechtel Corporation, "Input-Output Data for the Electri c Power Industry". Bechtel contract number 10015, June, 1972 (unpublished). 6. Carter, Change in the American Economy , Cambridge, Mass.- Harvard University Pre SS, A.P. Structural 1970. "Change of Heart", '4allStreet Journal, June 23, 1972, 7. p. 1. 8. D., Mount, T., and Tyrell, T. Electricity for Research and DevelopDemand Growth : Implications on Science, Subcommittee the before iony TestiF ment, of Science Committee the of Development Research and Representatives, of House U.S. and Aeronauti cs of the June, 1972. 9. Commissi on on Populati on Growth and the American Future. Populati on, Resources and the Environment. (Pesources for the Future), GPO. 1972 10. Council of Economic Advisors. Chapman, President: Transmitted to the "Economic Report of the Congress, February 1971". GPO, 1971. * GPO is used as the abbreviation Office, Washington, D.C. for U.S. Government Printing 1 q5 11. Council on Environmental Quality. Environmental Quality: The First Annua 1 Report of the Council On Environmental Quality, transmitted to the Conqress, GPO, August 1970 12. vironmental Quality. Environmental Second Annual Report of the Council on Environmen tal Qua ity, transmitted to the Congress August, 1971. GPO. Council Quali ty on En : The 13. Culberson, Oran L. The Consumption of Electricity in the United States . Oak Ridge National Laboratories, ORNL-NSF-EP-5, June, 1971. 14. Edison Electric Institute. Statis tical Yea r ook of the Electric Uti lity Indus try for 1970, #38 , Publication o. 71-25. New York: Edi son Electric Institute, September, 1971. "Energy Crisis: Are 1972, pp. 49-55. 16. Executive Office of the President, Offi ce of Science and Technology, Patterns of Fnergy Cons umn t i on in the United States. GPO, Jan uary, 1972. 17. Federal Power Commission. The 1970 Survey, VOL. 1-4. GPO, 19717 18. Federal Power Commission. Demand: 19. i!eRunning Out?"', Time, June 12, 15. 1971 - 1990. GPO, ational Power National Gas Supply and February, 1972. Federal Power Commission. Statistics of Privately Owned Electric Utilities in the U.S.: 1970 GPO, Dec. -i971. 20. Federal Power Commission. Statistics of Publicly Owned Electric U)tilities in the U.S.: 1970 GPO, 1971. 21. Fisher, W. Halder and Chilton, Cecil I-(."Final Report on An Ax Ante Capital Matrix for the U.S. , 19701975" tp Scientific American" March 31, 1971. Batelle Memorial Institute, Columbus, Ohi O. 22. Halvorsen, R. "Residential Electricity: Demand and Supply". Harvard University, December 1971 (unpublished). 196 23. 24 Hottel, H.C., an d Howard, D. Some Facts and A ssessments. --MIT Press, 1971. Houthakker, H., and Taylor, United States, 1929-1970. 25. B. New Energy Technology Cambridge; Mass.: L. Consumer Demand in the Cambridge, lass. International Research and Technology. Effects of Technologies, Change on and of Environmental Implications and Input-Output Analysis: For the United States 1967-2020, Washington D.C. IRT-266-R, December, 1971. 26. Istvan, Rudyard. 10PO Inputs for Private Flectric Utilities. Prepared for the Interaqency Growth Project, Bureau of Labor Statistics, A ucust, 1972. (Harvard A _ _ Economic Research Project). 27. 28. Istvan, Rudyard, in the Flectric Unpublished undergraduate thesis, Harvard University, 1972. Just, James. Changes in Energy Consumption, 1963-1980. Unpublished Masters thesis, Cambridge, Mass.; MIT, January, 29. utput s and Growth Utilities. 1973. Just, James. Guide to the Generalized Input-Output Model Database, MIT Energy Planning and Analvsis Group, MIT, Cambridqe, Mlass. Forthcoming. 30. Keystone Coal Industry Manual, 1970. New York: Mining Informational Services. 31. Leontief, Structure: t-. "Environmental Repercussions and the Economic An Input-Output Approach", Review of Economics and Statistics, Vol. LII, August, 1970, pp. 262-271. 32. W., and Ford, D. "Air Pollution and the Economic Structure: Empirical Results of Input-Output Coe fficients", Harvard Research Project Fconomic unpublished. 33. McGraw-Hill Publi cati ons Co. 25th Annual McGraw-Hi 1 Survey: -- Bu siness' P1 ans for New Plants & Etquipment, 1972-1975. McGraw Hi 11, 1971 Leontief, . 34. Mow, C. C. et al. Residential Electrical Energy Cronsump- tion--A Conceptual Forecasting Mlodel, draft, P-995-NSF/ CSRA, Rand Corporation. 35. Polenske, K. R. A ultiregional Input-Output Model for the United States. EDA RePort !o. 21 (arvard Fconomic Research Project), December, 1971. 197 36. Polenske, K.R., et al. A Guide for Users of the United States Multiregional Input-Output Model. Prepared for the Office of Systems Analysis and Information, UI.S. Department of Transportation, June, 1972. 37. Reardan, 1-. An Input-Output Analysis of Energy Use Chanqes from 1947 to 1958 to 1963. Pacific orthwest Laboratories of Battelle Memorial Institute, Richland, Washinqton, 38. Resources June, 1972. for the future, Energy Research Needs, Washington, - .C., PB 207516. October, 1971, 39. Robson, F. L. et al. Technoloqical and Economic Feasibility of Advanced Power Cycles and Methods of Producing Non-Polluting Fuels for !Itili ty Power Stations , United Aircraft Research Laboratories, December, 1970. 40. Shell Oil Company, "The M'ational Ene-rgy Position", February, 1972. 41. ited States Strout, Alam M. Technological Chance and IUn I Energy Consumption, 1939-1954. Unpublished PhD dissertati on, University of Chicago, 1 967. 42. Tsaros, C. L. et. al., Cost Estimate of a 500 illion BTU/Day Pipeline Gas Plant Via ydroqasification and Electrothermal Gasification of Liqnite, Institute of Gas Technology for Office of Coal Research. Auqust, 1968. 43. Tsaros, C. L., and Subramanian, T. K. Electrothermal Hygas Process. Escalated Costs , Tnstitute of Gas for office of Coal IDesearch, February, 19 71. Technology, 44. U. S. Department Materials 45. Consumed MC Subject S-tatistics: Selected 3 (1) -8 U.S. Department of Commerce, Bureau of the Census, Census of Manufactu rers , 1963 Subject Statistics: Fuels and Electric Energy Consumed in Manufacturinq Industries: 46. iureau of the Census of Commerce, Manufacturers, 1963. 1962. U.S. Denartment MC63(1 )-7 of Commerce, U. S . GPO Bureau Census of Manufacturers, 1963. Water Use in Manufacturing. 1965. of the Census, Subject Statistics: MC63(1)-10 GPO, 1966 of 198 47. U.S. Department of the Census, Census Bureau of Commerce, of Mineral Industries, 1963 Summary and Industrv Statistics: Fuels, Electric Energy, and Selected Supplies Used, MIC(1)-6 GPO, 1967. - 48. U.S. Department of Commerce, Office of Busi ness Fcon omi cs Input-OutDut Structure of the U.S. Economy: 1963 Survey of Current Business vol. 49, no. 11 (!ovemhber 1969), pp. 16-47. 49. U.S. Department of Commerce, Offi ce of Business Economics 19 63 vol. Input-Output Structure of th e U.S. Economy: . 1-3, GPO, 1969. 50. U.S. Department of Labor, Bureau of Labor Statistics, Capital Flow Matrix, 1958, GPO, BLS Bulletin 1601 (1968 51. U.S. Department of Labor, Bureau of Labor Statistics "Patterns of the U.S. Econ omic-Growth", GPO, BLS Bulletin 1672 ( 1970) . - 52. U.S. Department of Labor, Bureau of Labor Statistics, Projections 1970, GPO, BLS Bulletin 1536 (1966). 53. U.S. Department of Labor, Bureau of Labor Statistics, Projections of the Post-Vietnam Economy, 1975, GPO, BLS Bulletin 1733 (1972). 54. Water Resources GPO, 1968. 55. Yan, Chiou-Shuang, Introduction to Input-Outnut Economics. 1olt, Rinehart Winston, 1969. Council, The r'ations' CqaterPesources, _ . 199 APPENDICES 200 Appendix A Data Sources The estimated 1980 input-output coefficients and final demands were obtained from the Bureau of Labor Statistics (see [51]). These numbers were published at 86 order. manipulations on this data, which 29, were performed are described Various in Reference the data to 104 order. to disaggregate Reference 51 describes the exact procedure used to perform the 1980 projections. labor force and labor input-output Basically GNP was projected Then the 1958 force productivity. table was projected intermediate reference year. by using to 1980 using 1965 as an Readers are referred to [51] for more information. The air pollution for 1967 and the improved coefficients 1980 coefficients were obtained from International Research and Technology (see Reference 25). These coefficients were derived as part of a two-step process. The first step estimated air pollution coefficients from heat and power generation within the particular industry. The second stage estimated pollution coefficients from industrial processes within each particular These coefficients were usually derived by looking at the major process used within the industry and assuming sector. that all sectors that process. or all sub-industries of that industry used Therefore these coefficients may not be complete- ly representative of the actual pollution however, they should be reasonably close. of each sector: Unless an extremely detailed industry by industry method is used, it is unlikely that any of these factor coefficients of 2 of the real number. will be closer In addition, than perhaps a the study mentioned did not consider any air pollution from mining sectors other than that of coal refuse fires, nor any pollution resulting from service sectors. These were not judged to be serious deficiencies. 201 Energy use coefficients were derived in a multi-step process. First, 1963 actual energy crude oil, refined petroleum, flows in BTU's for coal, natural gas and electricity were obtained from a Battelle Memorial Institute report (see Reference 37). Next, dual sector were compared input-output each indivi- the BTU flows within to the dollar flows in the 1963 table to yield a BTU per dollar coefficient. These coefficients were then applied to the projected constant dollar 1980 input-output table. By applying these conversion coefficients matrix directly to the 1980 technical one was able to obtain coefficient. a BTU per dollar In the near future do an even better it should job of projecting energy coefficient of output be possible to flows because Oak Ridge National Laboratories is preparing 365 order energy flows for the 1963 matrix. Battelle's work was done at 40 order. An analagous coefficients. was obtained Mining procedure First, the steel usage by the various sectors from the Census for 1963. of Manufacturers This was supplemented the Annual Statistical Institute. was used to derive steel use Report and Census of by information of the American from Iron and Steel Reference 29 describes in more detail the deriva- tion of these coefficients and provides similar information for the derivation of gross water usage coefficients. Gross water usage is in this case defined as the total water were used. ures. percent usage and cooling water required if no re-circulation Thus it does not correspond The consumptive of the gross to water intake use of this water is usually fig- a few figure. Employment coefficients were derived from the Bureau of Labor Statistics projections that went along with their 1980 input-output projections. Reference 51 provides more information on these coefficients. 202 The price elasticities of consumer demand for various products was obtained from the University of Maryland InterIndustry Forecasting Project. References 1, 2 and 3. This work is documented in 203 Technologies2 6 Some New Energy Appendix B Gas from Coal B-1 fuels have many desirable properties and the Gaseous market for such fuels seems qu ite larg e in the future, even at prices gas s ignificantly above their cu rrent costs (natural the wellhead at for about 26 t/MMBTU average trans sells port costs, and to customers n atrual liquified MMBTU $1.00/MMBUT while to f or 36 of $1.0 0/ gas will cos t in the neighborhood at th e ports). However natural gas is in short suppl,Y Even the vast reserves of the North Slope of at the mome nt. Alaska will probably amount to less than two year's total domestic consumption of nat ural gas ([18], p. 3). While some asso ciated with the lack of discoveries of the problems can gas natural be ained low price, 1 aid at the foot the re are many who doubt that much more geological evidence indicates quantities to ultimately yield available be a t en to twenty for some time. East, where source or Mexico the additional or by LNG tanker gas to come the world's by rank. [23]. or even production the location To what extent for this chapter two excellent publications, Energy Research New Energy Technology from the Middle It also indicates giant gas fields Much of the material by pipe- for lack of a market, Figure B.1 summarizes in map-format. of the world's is that will not be is to import it, whether it is just flared from the U.S.S.R. and reserves Where su pply, but Alaska may term. One obvious line from Canada However, that there are still substantial fou nd in the conti guous U.S. from in the short 26 of its artificially maint- gas will be found even at h igher prices. natural of it is drawn from Needs [38] and 204F Z z z I p r-4 X: I I C, : cl, -4 LL0 I r: U f S f P 3 tW P :a t ·1 'F -rhi : su a Y i : f,8 q .i X % i ;n- t : H I· 1 5ii Y :iIII I 1 I I II AK~ z :5 . 7 p 205 will be national policy to depend on overseas sources for much of our energy supplies Much of Europe is uncertain. and certainly Japan does already depend on foreign supplies almost completely. There is an economic choice to be made. How much is the U.S. willing self-sufficient for natural izes the FPC's estimates to pay to remain gas or oil? of natural domes tically Figure B.2 summar- gas imports. The alternative strategy is to gasify other fossil fuels, in particular coal or oil. Coal gasification seems most likely to arrive first although naptha is being gasified now. BTU/ft3 ) Technology exists now. for producing a low-BTU gas (about 450 By catalytically methanating it (not commercially proven yet), one can achieve a pipeline quality gas. On August its plans to construct 900 million First 19, 1971 El Paso Natural Gas Company such a facility tons of recoverable deliveries announced in New Mexico, near coal that El Paso acquired. from this plant are expected cost of $0.85 to $1.10 per thousand in 1976 at a cubic feet. (Mcf) There are many technologies being developed for the production of both low BTU and high BTU gas from coal. of these technologies B.2 will be discussed ing a process is illustrated known of Gas Technology (IGT) has been develop- as the Hygas Electrothermal in Figure B.3. bed hydrogasifier bed synthesis next. Hygas-Electrothermal The Institute fluidized Two gas generator. p rocess. This The main units are a two stage, and an electrothermal Caking , fluidized coal is pret reated by partial devolatilization in another fluidized bed reactor solve the caking problem (if lignite is used, thi s step needed). to is not This coal is then mixed with a liaht oi 1 (e.g. ben- zene) and pumped as a slurry to the drying bed, (also fluidized). FIGURE ATURAL FPC 206 B,2 GAS ESTIMATES UNITEDSTATESGAS SUPPLY-DEMAND BALANCE - Actual 1966-1970; Projected 1971-1990 (All Volumesin Trillions of Cubir Feet@14.73 Psia ad 600Fahrenheit) Net Year Annual Pipeline Demand_! Imports 19b6 1967 1968 1909 1970 1971 1972 1973 1974 1975 17.9 18.8 19.9 21.3 22.6 24.6 26.1 27.7 28.8 29.8 0.4 0.5 0.6 Gas LNG Imports * 0.7 0.8 * * 0.9 1.0 * * 1.1 1.1 1.2 * * 0.3 From Coal Gas Gas From Un- From Liquid Hy- Domestic Alaska drocarbons Production - - - - - 17.5 18.4 19.3 - - - - - - - Annual Satisfied Consumptio.l Demand Reserve Additions Year-end Reserves RP Ratio 20.6 21.8 17.9 18.8 19.9 21.3 22.6 0.0 0.0 0.0 19.2 21.1 12.0 286.4 289.3 282.1 16.4 15.8 14.6 ** 22.8 23.8 23.7 24.8 0.9 1.3 12.0 13.0 248.8 238.0 10.9 10.0 - - - - - ** ** * 24.7 24.8 24.7 25.8 25.9 26.2 0.0 0.0 1.9 2.9 3.6 8.3 11.1 14.0 15.0 16.0 269.9 259.6 227.3 217.4 208.7 13.1 11.9 9.2 8.8 8.4 1980 34. 1.6 2.0 0.3 0.7 ** 20.4 25.0 9.5 17.0 186.1 9.1 1985 39.8 1.9 3.0 1.4 1.3 ** 18.5 2b.1 13.7 17.0 175.4 9.5 46.4 1.9 4.0 3.3 2.3 ** 17.8 29.3 17.1 17.0 170.4 9.6 38.0 17.3 20.6 ;* 186.4 325.0 1990 1971-1990 Totals * 707.6 31.1 414.2 521.2 Very small volumes ;* Insufficient data for qoantitati ve projection: unsatisfied deelandwill he reduced )'the ancunt of SC octu? ly - roduced. 1/ Contiguous48 states. UNITED STATES GAS SUPPLY-DEMANDBALANCE (Contiguous 48 States) 50 i n 5U 40 40 30 30;e u U u u LL U a 20 o2 10 10 1966 1975 1970 'U.S. NaturaolGas Reserve Additions (1971-19901)Total325 Trillion CubicFeet. Source: [18] p, 3. 1980 1985 1990 207 F I G U R E B.3 ine Ilygas-Electrothermal Process for Making Pipeline Gas from Coal Source: [23] p. 111. 208 The problem of feeding solids into a high pressure vessel is usually solved with a slurry o r with pressurized lock hoppers. The slurry method is preferred but there are durability lems with the slurry prob- pumps. "Hydrogasification is carried out in two stages, with gases and solids passing countercurrent to each other between stages. In the first stage, a low-temperature reactor acts as a concurrent transport reactor in which fresh lignite reacts with the hot effluent from the second-stage hydro-gasifier. The latter is a fluidized bed in which char from the first stage reacts with steam and 19000 F raw synthesis gas, which is produced in the electrogasifier fueled by spent hydrogasifier char. is also a fluidized-bed The electrogasifier reactor, with steam as the gasifying medium for the spent char. Resistance heating is supplied by electric current passing through The hot, spent char is transferred into the fluidized bed. this vessel, and the synthesis gas goes directly to the hydroThe use of synthesis instead of hydrogen for hydrogasifier. gasification of lignite has been successfully demonstrated in the pilot plant. In the hydrogasifier 53% of the carbon in the lignite 18.3% is converted In the electrogasifier feed is gasified. to synthesis gas. The electrogasifier residue, containing 82.7% of the feed carbon, together with all the ash, is used as fuel for power and high-pressure process steam in the MHD- steam power section." It should be ([42], p. 2) t hat added the electrogasifier residue will contain about 25 - 50% of the sulfur in the original coal (essentially the organic all of the non-organic sulfur). sulfur The re sidue will be burned and none of at the power Low sulfur lignite will not present much of an emissions problem, but high sulf ur bituminous coals may require extensive stack gas cleaning equipment at the power station. station. In fact the major problem wi th the published Hygas reports is that little or no provisi on is made for stack gas cleaning equipment, waste water treatment, or even sulfur recovery. The report contains the somewhat glib statement that revenues from the sale of sulfur will cover the cost of equipment needed for sulfur recovery. The other problems are not 209 addressed at all. Since the Hygas process for use in this report, oversight. some correction This correction is the one selected had to be made for this is discussed in Appendices C and D. It basically consisted of adding SO2 scrubbers, cooling towers, and water pollution control facilities. To give some idea of the size of the proposed million cubic feet per day plant, as four 1000 MW electric much nergy it consumes generation plants. per day as a very large 120,000 refinery. 500 as much coal It processes barrel as per day (The largest oil refinery in the U.S., Humble Oil's Baytown, Texas refinery, has a 345,000 barrel per day capacity and consists of four crackers.) needed to heat the gasifier The electric generation plant produces 750 M, 90% of which is consumed by the gasifier above. The Hygas cesses. process is the most advanced of all the pro- A 1.5 million cubic feet/day pilot plant is operating in Chicago. This project, Coal Research which and the American is supported Gas Association by the Office of (AGA) uses both Montana lignite and Illinois high volatility bituminous coal. In addition, ing study the AGA is supporting for a one-third tion plant and a study both a preliminary to one-sixth to identify commercial potential engineer- size demonstra- coal gasification sites in the U.S. A variant of the Hygas-Flectrothermal as the Hygas-Oxygen process. It replaces process is known the electrothermal hydrogen source with a fluidized-bed synthesis gas generator. The synthesis gas is then passed tion system. This process is quite interested through is illustrated in this process a hydrogen in Figure as the economics purificaB.4. IGT look slightly better than those for the Hygas-Electrothermal process. The possible difficulties ation plant is well with techniques, but an oxygen include the fact that a 750 MW gener- the state of the art of construction plant of the proper size may not be. 21 ) F I G U R E B.4 HYGAS-OXYGEN PROCESS FOR MAKING PIPELINE GAS FROM COAL I Steam Pipeline Gas C¥a i ~ t HYDROGASIFIER ETC. SAME AS It HIYGASELECTROTHERUIAL Raw SHIFT AND CO, I I Ir REMOVAL I T Rich Gas r T/ SUSPENSION10 Steam GASIFIER Oxygen and Steam I Char L v {11 ----r ,rn 1 Ash Source: [23J, p. 115 I I 211 In this case the Hygas-Oxygen some of the other it adds oxygen B.3 process gasification in a separate is not as bad off as processes reactor (e.g. Bigas) because and hence requires less. Low BTU Coal Gasification The first question to be answered is why anyone would be interested in a low BTU gas anyway. The answer lies in the combined economics of production, transportation, and utiliza? tion technology for gas. Low BTU gas can be produced more cheaply per BTU than high BTU gas, but it costs more per BTU to transport. In addition, extensive modifications must be made to burners content) that are designed if they are to burn for natural gas (high BTU low BTU gas efficiently. Thus if the gas can be used at or near the point of gasification (e.g., in large industrial economic advantage. tances to small plants), low BTU gas may have an However, if it must be shipped long dis- consumers, then high BTU gas is a necessity. Note that if the large user happens utility, then the cost of electrical to be an electric transmission to the load centers must be weighted against the costs of shipping a higher cost high BTU gas to the load center. very heavily on the economics of large scale electric use of low BTU gas at minemouth. 1975 air quality standards. Two other factors weigh utility The first of these is the The Federal government set up sul- fur emission standards for new generation plants and required the states to devise implementation plans (including emission standards for old generation plants) to achieve certain specified ambient air quality standards. Many states responded by setting the same emission standards for old generation plants as the Federal Since from gasified government had specified it is much easier for new ones. to remove concentrated H2 S coal (either with high or low BTU gas) than to 212 remove dilute S2 from stack gases, the coal gasification In fact, desperate had a foot in the door. industry it upon themselves have taken executives gasification. utility to push low BTU coal Commonwealth Edison is reported to be building plant now for such a process. a pilot The second factor giving impetus to low BTU coal gasification is the possibility of using a gas turbine topping cycle before the conventional steam cycle. This combined cycle is capable technology, of 47% [39] using current of an efficiency as opposed to the current best figures of 39%. is that the gas Part of the reason for these high efficiencies turbine topping cycle benefits greatly from having a large volume of hot, high pressure gas as a fuel and that is exactly what a low BTU coal gasification Since the dominant low BTU gasification of which are required plant puts out. costs in the first generation process because are the gasifiers (a large number rates), of low reaction Lurgi the second generation plant reduces the gasifier cost by using high temperature, high pressure, entrained flow, slagging gasifiers that yield higher reaction rates per unit volume. The major savings results from the higher temperatures. 25000 F. is above the ash-fusion temperature Since of the coal, a fluidized bed scheme is necessary. The United Aircraft report [39] states that the costs of second generation equipment for most processes is almost identical and they choose for illustration the Texaco partial oxidation process with a moving pebble bed heat recovery system and hot carbonate sulfur scrubbing system. cess used in the calculations isons between this second in this report. generation process process are given in Appendices E and F. This is the proInvestment compar- and the Lurgi Figure B5 illustrates 213 F I G U CLEAN R E B.5 FUEL GAS FROM COAL USING TEXACO PARTIAL OXIDATION GASIFIER, HOT-GAS HEAT EXCHANGER, AND GAS PURIFICATION SYSTEM (ROBSON, GIRAMONTI, LEWIS AND GRUBER, 1970) Air Source: [23], p. 154 214 pictorially compares what the Texaco process will be like. Figure B.6 BTU of the two processes. the cost per million The Texaco process operates by preparing a coal-water slurry and using pressure and heat to form a steam-coal mixThis mixture heated air into the gasifier. is gasified during residence, the ash trapped as slag on the walls. under and about 85% of Because of the high the slag will flow out of the bottom of the temperatures, reactor 95% of the coal Approximately the 3-second along with pre- and injected is preheated ture. Satisfactory into a pool of water. these harsh has yet conditions refractory life to be demonstrated. Another technical hurdle is the use of pebble bed heat exchangers with an ash bearing a pebble metal However, fuse the ash and cause problems in 10 years tion schemes alloy the high temperatures in the pebble bed. will Perhaps this problem will be overcome. many other possible are, of course, There processes. for using at these high temperatures) be required for the heat exchanger. reason is to avoid using a special bed heat exchanger (which would The principle gas. In particular, low BTU gas most of the high BTU coal gasificato such use by eliminating could be adapted the catalytic methanation, using air for oxygen, operating at lower pressures, or making other modification. Some thought has been given to modifications of both the Bigas and Hygas processes for this purpose. B.4 The Gas Turbine Topping Cycle The United Aircraft report [39] discusses five variations of combined gas steam cycle electricity generation. These are: 215 F I G U R E 8.6 COST OF ONE MILLION BTU OF CLEAN SYNTHESIS GAS (Cents/Million BTU) Lurgi First Generation Process Texaco Partial Oxi dation Process 2 Coal cost 26.01 23.0 3 Gasification & cleaning cost 31.7 17.6 57.7 40.6 3.0 3.0 54.7 37.6 Total cost without sulfur credit Credit Total for sulfur at $25 long ton cost with sulfur credit Only 1.0 x Represents 1.30 x 106 BTU coal input. 16 10 Btu of the input energy in the oal is contained in the final product. The other 0.30 x 10 ° Btu represents the heat The cost of this loss is 6.0 cents/ million loss of the system. (The Btu at the assumed coal cost of 20 cents/million Bt. above figures are based on gasification efficiency of 77 percent). process, perhaps ten 2 Since this is a second-generation years in the future, costs will undoubtedly have changed by the time it is in operation. Coal costs are likely to be higher and sulfur value less. Costs are presented here on a basis consistent with those shown for the first-generation process for comparative purposes. 3 Source: Represents 1.149 [39], p. V-37, x 106 Btu coal input. V-42. 216 1) exhaust fired, where the turbine exhaust is funneled into a steam boiler to burn more fuel. 2) waste heat recovery, in which the steam boiler runs off the turbine exhaust alone, 3) conventional supercharged, 4) gas generator 5) two-pressure supercharged. supercharged, and These five were examined in differing degrees of detail, but enough to establish superiority of the waste heat recovery scheme as technology improves (in particular, as allowable turbine inlet temperatures increase). The waste heat recovery system is diagrammed in Figure B.7. The major characteristics of the three generations of combined cycle systems is illustrated in Figure B.8. The astounding efficiencies volume of hot high-pressure plant. The pressurization but the advantage natural shows low BTU gas delivered by the gas cost shows up in the fuel price up in the generator efficiency. gas, or other high BTU fuel, were substituted low BTU, the efficiency the fuel temperature almost are due in part to the high 1%. would 1000 F. would increase for the But raising the efficiency by ([38], p. V-66.) Part load operation estimates drop 2.0 to 2.5%. If was not studied, the drop in efficiency for half load operation. but Hottel [231 at 80% of its full load value This is becoming increasingly import- ant, since the more efficient it usually becomes a plant becomes, for part-load operation. the less useful In trying for the utmost in performance, more and more parameters must be kept constant. Unfortunately, some utilities are discovering that lots of cheap to meet baseload the peak load. capacity is fine, but they still have In the future, of course, this may 217 F I WASTE HEAT TO G U R E RECOVERY STACK L - ..... Source: [39] p. 333 B.7 COGAS SYSTEM 218 F I G U R E B.8 PROPOSED COGAS POWER SYSTEMS Generation of gas turbines ............. Number Turbine inlet temperature .......... Compressor pressure ratio .......... Precent airflow bled for cooling... Turbine exhaust temperature ........ overall Compressor-turbine Single steam turbine, length.. of size ...... Stack temperature .................. 1 System efficiency ................. Total capital (1970) (1980) I II III 3 2 2 2,2000F 8 4.7% 2,800°F 12 20 [23], P. 281 9.0% 8.5% 1,5140F 1,485°F 33 ft. 27 26 431 mw 381 mw 312 mw 314°F 219°F 241°F 54.5 57.7 $94.0 $89.3 47.0 ft. Electric generator losses and auxiliary power requirements not included. Multiply by 0.96 Source: 3,1000°F 1,297°F cost (millions) ...... $109.3 for net efficiency. (1990) ft. 219 especially since the be done with pumpedstorage facilities, "discovery" of underground pumpedstorage possibilities. Figure B.9 summarizes the capital of an integrated gas plant-electric and operating costs generation station and compares these with conventional first and second generation steam plants. Costs for a base-load gas turbine plant are also included for comparison. The major savings result from a smaller boiler, less accessory electric equipment and shorter construction time (less escalation and interest). 220 U)< 0 I- 4 DC v- LA 03 C m C - . qs CO O N'-¢ (\ .; . .e . C. D - rDCC c L-O~ O CD MCM C Co CJO ° C V) a, · l-O VP 0 C 00 C) L0 LD CL .... - e0 oo o CD oora C .. . mm . LO Co CO C\) 4-w 4 c 0 C C ^ ^o '-4 LI) 00 00 E 0 a " Eo a.PI, P +-) o 4a C. Nr- ) O t 4' a O m 0 's u o LLJ o o L/ k 00 cv%n lrcf NV C) C C C~i D CO ko 1-I ~U 1 O , LU Z I ) 4 ( E 6 _ A 0JX-L 0 ) 0 00OO al I 1- -- 1 * CC OC% N- PC LD L 0 I *_ - . *- . .. rO CD a t O Co rI. 4 . . -o to 3 · U) -t Cn o\J oo o c _4L a4 oA N SQ rv)~ HF u) CJ ,,,.=.,,~ 0 4- _ L' 0 E - C C 0 ) 4-'-4' O 0^ -,_ o cn. _le Qcn >r 4 O te ,q) * r4) 0. o0 4) Li.. C. 3- G)3oL r 4L C - CEO a) Cj. r.C0C 0)=l 0Jula (A s10to u a .- o CU> 3 O- O 0) _ l)a-S-U_0. O . a4-)4J3 Q Cs e V) 0 u~ o ae L - 0_ 4 W _ 0 =4 L eCL.. ) o a 4) 4 * C4-o 0 ) CM. t * L *_ 4 Ca E C tv -ce L- C 4.0 L U- U O = C C S A a- U 0 uE= E _t .C -. E o * O dt U C) u ) a- U U C.) 1-. 0 221 Appendix C Derivation of HIGAS Capital Investment Coefficients The primary of data for this derivation sources the Cost Estimate of a 500 Billion BTU/Day Pipeline Gas Plant Via Hydrogasification and Electrothermal Gasification of Lignite [42] and Electrothermal Hygas Process Escalated Costs [43]. These books contain detailed equipment lists and costs estimates for an actual Hygas plant. ly crude engineering studies in that many equipment left out and only rouqh plant layouts are also calculated assuming They are still relative- are given. that the process items are The costs is actually feasible as planned. The IGT Hygas process furthest along of any of the high BTU processes at a pilot plant more was chosen because stage. than one week it is the and is actually The pilot plant has not run for continuously at the present time (July 1972). There are still many engineering problems to be solved. How- ever a one-sixth scale demonstration plant is currently undergoing preliminary engineering design by Procon Inc. for IGT. The results of this study are not publicly available now. It is not certain when, sequently factors or if, it will be available. some estimation Con- had to be used on the unknown in the construction of this plant. The two major unknowns involved the electrical generation part of the Hygas plant a nd the air and water pollution control sections unknown of the plant. is that the original The reason the former r'eport [42] proposed is an to use an MHD power system that will jus t not be available for many years. The second report 43] updated the costs from 1968 to 1971 prices and replaced th e MHD system with a conventional steam electric system, fired by the spent char from the gasification part of the plant . However, it did not give a detailed equipment list for the new electrical generation 222 section of the plant. A report by Bechtel [5] for coal fired steam electric generation plants was used to correct this. The second major uncertainty, pollu tion control, exists because there is no provision either of the two reports. for i t, at all, in Informal communications with the IGT staff and some rough rules of thumb we re used to close this gap somewhat. Figure C.1 illustrates the original IGT estimate. Figure C.2 shows the new estimates. These new estimates were arrived at by multiplying the original gas-pla nt equipment investment by 1.09 and adding power system. the Nelson to that the cost of the new The inflation factor of 1.09 is derived from "true cost" index and Chemical magazine's monthly plant cost index. tion factors take into account Engi neering Poth of these infla- increases in pr oductivity, otherwise the inflation factors would be much higher (6.9% inflation per year instead of 4.4% per year). The problem was now to get all estimates in the same 1970 dollars. Figure C.3 illustrates the on-site conventiona 1 steam generation plan. First the actual 1968 equipment lists for all sections of the plant except the MHD generator were used to derive dollar amounts for each I/O category for this part of the plant. Figures C.4 through C.11 describe this equipment and show what standard BEA 86 order category it was assigned to. Note that the sector in sector report. numbers numbers that correspond are in BEA categories, not to the model used in the Catalyst and packing costs were subtracted from the total equipment costs and allocated separately. 223 0 - ,'O COC O C C C C C C C C o0CorC -Cm o o )L roCO CO LnO C w o o C C C cocooc ooC -4 m o C o Coo OOcOo o ,-r CO r- -4 O MCo o.. 05-CC)C c '0 C O LO m _ LO C) o o 00 00 I c wC 00 CO in 1- o C4 O 0 w4 CC. CO . .D C co M(\ C\j cer- 0 C N . cr C 4) J COCOCO CO0~r'4 4- t. C) "0 4C-o O C CF DC ¢t C C ) I L) uE o.- aE r-c n% OCC a) CS'0 00 rD N C * cL3 C, C I C ,.- In -4 in) f r' - m) LU z e) C Li Ce I- .- - *e r ·C U U un 4D C C C -) C U C I vU - '--4 LU 0 4_ a) C) _ O, 4-) C *_ CD Io 4) 4. ) oCO O (a 4-4 C: 4) C -4- 4-) 4- L O O 4w C C CO t2 Z u 4-') .- q'4 - *- C Zn tZ s- c a CO U 0in r Cl r- o s 0) E 4-) a0) 4.) U, a) cu ut C: U 0- O- CO OOC - . - ic- 4-- 4- O S- in r-'rV CD 0. 4- 4-34-*--4.-C. 4) 0 LL 4-' a- O --- 4 4- - . -C-S.- 04- I S.-0 = o u 0' )O' 0 0 a- 4 4r-- >, S) 4 -) S I- Cl C) CI.JJ .,_l,O-L r-~_ (.r ·' 0 I-4 O) C -4 _ I-- (a e1 ) a) aXU, rI (a *C .9- C) 4r) .r- m. o C) I4.3 ._ 0 3i 0 _ Z , -I_ ' eI _ = H (y _ = 0_ r * L S.. 0 Ct) 224 Z I : InC) C) (%JCC I U) I 4U v. O '. - LLI Z: C U C *_- CD . L CJ i ko U) 0 C C 4,- u) - O OZ~~ C - L--r, ) LI) ()C ,4 Cr ) 00 't C C LLI LU V C.D7)I o Li t,) CD LL 4 ) , cL a) i 0 V u >. CD _ u 0 W c. c) IC)- o ) O (OC ;,9- 0 it) 0 4-' 0 O 4. - '- o L S.. , w S.O G) > Z C) U- * M: 0 L M. U {.F)-4~4 .-.S. i.) LU o CM O. . S. u_ ia) r 0 C C , o CL a) E L ., 4-; a .0 0. Qt o ) a a 3: C 0 - 4- a; *a L -4- u w I-- ,- in n 4-)CD O- ,- 4(-- 4 C p- U O 225 GAS PLANT WITH ONSITE POWER 1,597,130 Ib/hr, PROCESS STEAM 1025 'F 1200 (CTOAfITItl J PIPELINE GAS LP STEAM KU_ 20,000 Ib/hr BOILER 500 x 109 Btu/DAY IOO' F l Tlolc 65.000 kW 1200 p , 720 F PROCESS STEAM 832,844 Ib/hr QONOENSINGTURBINE HEATER! ---3500 psi SUPER- BFW LOW-PRESSURE ------ 20,000 Ib/hr I -ti~L HIGH-PRESS.BFW FROM GAS PLANT LIGNITE (WITH 35% H2 0) 425 *F 1700 nin 2,429,970 Ib/hr 4,537,300 lb/hr 54,448 TONS/DAY 2 in. Hg E; __ -A1 FEEDWATER PREHEAT P ELECTROGASIFIERCHAR 777.840 . . . , _. _Ib/hr . _. . POWER FnuiN fllUTF ,I I 690,000 kW 2FhIIA ,-UNIT1 -- LIGNITE (35% MOISTURE) 305,350 Ib/hr UNIT PLANT UTILITY SUPPLY FOR 500 BILLION Btu/DAY PIPELINE GAS FROM LIGNITE BY ELECTROTHERMAL HYGAS PROCESS Source: [43], p. 6. 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IV 0. 0N 0 0 _ Ln crU 0o 0 rNoo 0 Hd i- D .D + rd M +d '1 aj _ + so R '.0 I,.-4 C-) zU G J 0D $. x U) LA N Il $. .- > C: LU 8.o o o'-I U P .. E-u Ci u U ' o. - CO~ s?0 0. yy a: CD 00 Cl -, U UU a C4 aU ~~~ U U -0 C U N CC -C Ud)'-) c 0 LA V) ON.C: o I~~~~~ , o0 C4) EI4 00- LA LA ,-..· O LA N N-. H~ C" 0 0; ( 0 2 xd c o:.o O'o o-~~2E ~o 9 *~ 'd a0.~ j0 kU)Z LA H-. Ul Uo to U) 0 w C of- a U) -aI ~ ct ' Id I o C. 1;>u C0'm. O UC))0, I 0Md· ~~~~~~ C~E o- a-- U- *~.C:-~ E~ ° nO " -;- a- . - - * Cu ~Cl . U 0 3 0U).'a C O' Ua-. U~~ E -O 0 o o u E c: cJ~~~~~~~~~0:1: OR U'a L O0.~l >, >. 0o 0 w Id ) a- 0 CWJ E a QL z 'I N 0 H) U V) c co r w Y 0 e . < a~m r a N 0", _ oQ o _ 0 T Co re . Q t -c *aD QP. 0o C a r. -I au w PU) x S.. W ad 1 a- ) U* LJ a4 aL.a U*O a0 cicQ lo @3 0. 0- -a w Ia acn C' u 0 V) 229 F I GJ-U R E C.7 SECTION 400 - HYDROGASIFICATIONINCLUDINGELECTROTHERMAL GASIFIER, QUENCH TOWER, AND LIGHT OIL RECOVERY EQUIPMENT SUMMARY Equipment Equipment No. LightOil Vaporizer A-401 Hydrogasifier (Low-Temperature Reactor) A-402 Hydrogasifier (High-Temperature Reactor) A-403 Electrogasifier A-404 Quench Tower A-405 Tar-Oil -Water Separator A-406 Oil SettlingTank B-401 Recycle Water SettlingTank B-402 Quench Water D-401 Cost/ Unit, S Total Equipment Cost. S 4.4,200,00 2,840.000 17.680.000 11,360.000 No Description Reouired Fluidized bed contactor, 22.17 ft shell ID x BEA Sector Number 4 24 t ODx 54 ft tan to tan, 3-in lightweight insulationplus4-in. hardfac refractory lining, 21 ft refractory ID, 1500- 62S'F, 1100pasi Cocurrentlift reactor; 10ft shell IDx 11 It 4 ODoverall dimensionswith 4-ft lift line, internalpathsplus fill insulation,1500'- 1700'F, 1105paig. Fluidizedbed zone, 25.5-ft shell ID x 27.5-ft OD 4 x 45It tnton,tan. -in. lightweightinsulationplus 4-in. hardfacerefractory lining, 23.5 ft refractory psig ID, 1700'- 1900F, 1110 Combinedcost of vesselsA-401,A-402, A-403 4 4 Free fall section,24ft shell ID x 26-ft ODx 50-ft n to tan, 8 in. light weightinsulation plus4 in. hardfacerefractory lining, 22 ft refractory ID, 1900'F,1115paig, coatincludes electrodes immersedin fluidisedbed for heat inputat SI50,000 14-t 4-in. ID x 77-ft tan to tan x 7-in thick 4 wall containing63-ft packedbedof 3-1/2-in. lb/hr water flow plasticpall rings, 2,985,000 3,660,000- 227,000 908,000 40 36 CoolingTower LightOil Cooler E-401 H-401 High-PressureBoiler Feedwater MakeupPump H-402 High-PressureBoiler Feedwater Pump 4 fIt-OD x 154t tan to tan wide x 3/8-in. wall thickness.IS-min residencetime, 115F,0 psig 15 ft ODx 48 ft tan to tan widex 3/4-in. thick, 10-minresidencetime, S20'F,15psig Cools23,882Spmof quenchtowerwater from 250' to 90'F, wetbulb temp 75'F Light oil 250' to 115'F,50 psi, coolingwater r Btu /hr 85 to 115'F 50 psig, total duty71.188X 106 I 4 6.000 40 33.000 13,000 I 500.000 500.000 I 25.300 25 300 40 40 40 I 1 I spare 2.500 5.000 1150 pm deasrated high-preasure boiler feed 4 1 spre 53.000 265.000 49 49 12.400 49 centrifugalpump motorwater 0 to 1300psig.,215'F.1200-hp driven centrifugalpump 463-gpmmethnationknockout.100'F,1000to motor-drivencentrifugalpump 1300psig, 150-hp H-403 Low-emperatureReactor H-404 0 to 1110psigto I 235-gpm quenchwter at 100°F, motorlowtemp reactors of hydrogasifier,275-hp driven centrifugalpump Light OilRecyclePump H-405 QuenchWater Cooling TowerRecyclePump H1-406 QuenchTower Cooling Water Feed Pump H-407 QuenchWaterFeed Pump 6.000 area/unit = 7000 q ft 3125-gpm0 to Z5 psi&60°F, 60-hp motor-driven High-PressureBooster Pump 40' 887,000 (vessel) rate, 1090psil, gas cooled down from 625' to 100'F,water heatedfrom 90' to 2SO0'F. 30-ft ODx 52-ft tIn to tan wide x I-in. wall thickness,25-ft liquid space,S-ft gasdome, 1/2-hr. residencetime, 2S0'F,1085paig 40 40 53 I +I spare 6.,200 I pre 20,500 41,000 49 990gpmof light oil at IISlF, 40 to 100psi8 , 50-hp motor-drivencentrifual pump 4 + I spare 2,Z00 11,000 49 10,000 gpm wter, 0 to d0 psig, 900F 920 hp., 4 17,200 86.000 49 29801pm quench water 0 to 1100 psig, 90°F 8 + 2 spares73.500 735,.000 49 quenchwaterto recycle mixeswith ZSP°F give 150F coolingtowerfeed.motor-driven centrifugal punp multistagecentrifugalpump,2500hp, driven by hydraulicturbine generating1420hp at full load pluselectric motorsized for full pumpingload- + I spare 2600 hp. Quenchwater cooling towerfeed pump H-408 b000 gpm of water, 15 to 50 psig., 00F, 175 hp. Quenchtowermake-up water pump H-409 910 gpm water,0 to 1150 psig,90F', 850-hp, motor- 4 -1 spre motor-drivencentrifugalpump Total Sector 53 includes 850,000 for Electrodes [42] 1 spare driven centrifugalpump * Includes S112.000for packing. Source: 4 , p. 25 10,500 52. 500 49 40.500 202.500 49 5,.681,700 230 C.8 G U R E I F I EQUIPMENT SUMMARY SECTION 500 - PREPURIFICATION Equipment Nio. Equipment Description No. Absorber A-50l I11. St Regenerator A-502 9. ft-lD X 46-ft tan X 114in. , 25 psi&. Hot Carbonate H-0oI 4470 gpm.30 KCOs solution. 10 to 1100 10 psig.-40'F. multistagecentrifugalpump. stainless teel. 3700hp; drivenby hydraulic turbinegenerating2010hp at full electric motor sited for full load phlus pumpingload.3700hp CirculationPumpI RegeneratorCondenser S-Sot tn ID X 4-ft Cost Unit. Required (Ve....l) wall cotaininl 36-ft packedbedof -l :in. plastic poll rings.I1115pi. 240'F packedbedwith 3-1/2-in. 240'F 36-ft pall rings f Stripped acid gas 22d to 100I . 10 2 14. 900 (Vessel) pares 119.000 psil. unit total duty d6? X 7600 sq ft 19. 100 40 Cost. S 1. 428000 Knmckout Drum B- SOZ 9-ft D X 27-ft tn X 1/4 in.. 25psis. '10' KnockoutDrum (After Condenser) 1-503 S. -ft ID X 16. 5 t tn IOO-F RegeneratorReboiler E-502 30%KCO, solution. 40'F. Z5psia saturated team. 115psis, total duty area/unit in.. 2S psis. 7,400 74. 000 40 3. d00 31.000 d. 900 40 40 d40 sq ft AbsorberKnockout Drum a1-501 4 ft-ID X 12-ft tn Steam Regeneration H- 502 300 gpm. 0 to 200 psig. 2ldF, 60 hp Steam Regeneration MakeupWaterPump H-S03 d96 pm. 0 to 25 pi. 60'F.25hp. motor-drivencentrifugal Steam Regeneration H--504 Regeneration Steam E-503 X 49 40 (efore Condenser) 137. ZSX 106Btu/hr. 36 rea/ 0 Bltu/hr. X 1/4 in.. 36 64s. 000 32.400 15 psia. coolingwaterdS' to I 1SF. SO 141. 00 Sector Numbe r 40 Total Equipment I Sd.000 thirl- X 5-31/din. / S BEA 10. 300 5II00 SI. oo spare 2. 500 .000 .pare 1. 700 3. 400 .p&re 2.000 4.000 psi&. 240' I O1105 40 49 Feed Water Pump Condensate Pump I Waste Heat Boiler 143d gpm. d to 25 psig. 100F. motor-drivencentrifugal 25 hp. feedwaterat'338'F stean · Io-pressure to teamat 100psil 330'F. methanation effluentd40' to 363'F.1030psig, total duty 304 KiCO0 61. 700 740 400 49 49 40 67. 000 536. 000 40 solution. 719. IS X 106 Btu/hr. arealunit- 6500 q ft Regeneration Steam -5S04 Waste HeatBoiler LP team eedwater at 33d'Fto team at 33d'F. 100 psig. light oil vaporizer effluent from 625' to 42S'F. 1095pSil, total duty 54d. 543 X 10' Btu/hr. unit - 6600 q ft Deaerator Steam Drum B-S04 -505O areal Deacratesa11plant low pressuresteam feedwater Costincludedwith a11feedwater treatment 29.00d 9. Sft ID X 28. S ft X 3/4 in.. 100 psigl d9,400 338' °Price includesS 51.400for 1d. 700cuit of 3-1/2-in. ceramic pll rings.l +Price includesS 70.100 for ZS.500cultof 3-112-in. ceramicpll ring;S Source: 42] ., p. 29. Sector Total 36 4.767.200 40 231 O - 1u C" C 'Ko- E W -0 o o o 0 0 0 0o0 o o 0 00 O Z0 o. 0 00 oo N lv Cr.) "1f1 mv LA -2 OOi 41 0 e2 o21 (a ; 0 00> 'A ) L ln In- O r0 '0 u 0 '0 N OI 0 _ o O O O 00LO 00 NO 00 O 0o O NE O N N _ O N O _ _ _ 6:1~ o:~~ _"f 0 o In LA ,N 0 004 ^ bfl0 ' 0CI 0..c 0' ~mj h FJ 1= 0 0$441" 30' 4100 O 04 EN ... H 09 8'0, ~.o O - 4 LclA ·c' 0 I LA ',,. p'4 rVO O 4 4 r -0~a 0 $4 4 $4c N( 0 N~ o ul o b O41.0 41021 O '-4 I 02 '1 LA - -c N.0 41 4 - r4 4 .0) C'44e .0. .0 00L 0 L O-, o - : o N o , 0,. 4 0. U1 0 ~.* 0O x 0290 U b X Y ~0 o u02 om~o 'C o° U U 00 , P 0.. -4 Um ^ V N'-' 02lv U 0...4 I U 0.r t4 0 LA 0 2 0 z $43 0 41 41 Q k A 0.0 0-.. 0r'lC 'c> 001 o ~ X .y ., u u1 -v.V O 0 . 0 () UA ~ o,., o ·4 02 °0 e 4 -$4 0'" .O44 U c O 0 O 0241 _ CM x " 0' U1 ^ '44 0oX ON. .0nX 5. 0cu 04 _ C. (L c-, o 0 ~ N E 4 , 0 o 41 114~~~~~~~~~~~~~~~~~~~~~~~~~~~~4 CZ 9v 4 O a0 1 LA 0 w4 0 Um Wi: 0 0 0 0 u .a$ .0* '44 QIb 0re .o U.0 Lz ~ a~ $44 4 "'4 ~ av . $4' u 0 1 4ld ..-. .k Co z u~ E .I 0 o, O r 0 c-, 232 F I G U R E C.10 SECTION 700 - PREPURIFICATION II EQUIPMENT SUMMARY Total Equipment Equipment Absorber A-701 No. Description No. Required 5 12-ft ID X 47. S-ft tan X S-1/2-in. thickwall containing 39. S-ft packed bed of Cot/ Eq iCost, S Unit. S 934.900 174,800 (Vessel) 3-1/2-in. plastic pall rings, 1075psi. BEA Sector N umber 40 l 36. 240'F Regenerator A-702 Hot Carbonate H-701 RegeneratorCondenser E-701 Stripped acid gas 229 to 100 F. 25 psia. cooling water OS' to II SF, 50 psig, total duty 5d7. 2 X 10 Btul/hr. area/unit = 6250 sq ft Knockout Drum (Before Condenser) B-702 8. S-ft ID X 230'F 2S. 5-ft tan X 1/4 in., Knockout Drum (After Condenser) B-703 5. 5 ft-ID Absorber Knockout Drum B-701 4-ft ID X 12-ft X 2 in.. 10. 5-ft ID X 3d-ft tan X 1/4 in.., CirculationPump 401 14, 400 107, 300b S1. 500 978, 000 49 IS 26.600 399,000 40 5 6, d00 34,000 40 25 psi,. 5 3,d00 19,000 40 240'F S 10,300 51.500 40 5 25 psia, (Vessel) 240F 30-ft packed bed with 3-1/2-in. pall rings 2392gpm, 304 KC0 1 solution, 10 to 1070 10 .' spares 361 psig, 240'F, multistagecentrifugalpump. stainless steel, 1900hp; driven by hydraulic turbinegenerating990hp at full loadplus electric motor sizedfor full load-2000 hp Zinc Oxide Touer ' X 16. 5-ft tan X 1/4 in.. 100'F I I.S-ft A-704 psi. 25 psia. 1070 psia, ID X 16. 25-ft X S-1/4-in.. 1065 79. 500 c 2 100*F 260.600 (Vessel) Regeneration Steam Condensate Pump 11 H-70 100F. S55 gpm. d to 2 pig, motor-driven centrifugal Regenerator Reflux Pump H-703 100F. 439 gpm. d to S5psig. motor-driven centrifugal Hot Carbonate 11 Effluent Cooler E-702 Gas stream from 240' to 100'F. 1055 ' psig, cooling water from dS to 115'F 10 hp, 7.5 hp. 1 +1 spare I 1+ spre 3 2,500 1,2S0 2,000 ,00no0 .25,200 75,.600 404 27) 49 49 40 50 pig, total duty IS0 11 X 10'Btu/hr, * 7000 rea/unit Activated Carbon Towers A-703 sq ft 10-ft ID X 34-ft tan X 4-3/4-in., 1065 psia, mesh 100'F. 30-ft packed bed. 6 Condenser E-702 Benzene-rich stripping steam, 2dS' to IO0'F. 50psig, cooling water dSF to IlS'F. 50 pig, total duty 132.696 X 10 Btu/hr. area/unit = 7, 750 sq ft 2 RenzeneSeparator B-705 6-ft ID X Id-ft tan X 2 Knockout Drum for 15-704 4-ft ID X I1-ft X 2 in.. 1070 paia. 100'F AbsorberCondenser /8 in.. 1OO'F. 10-minsettling time S0 psig. RenzenePump H-704 67 gpm. SteamDesuperheating H-70S 201 gpm. BoilerFeedwater If-706 41 gpm 0 to 100 psig. 100F. 6 hp Activald CarbonRecycle H- 707 Water Pump Pump Gas Compreessor Surle Drum hPrie includes Price includes Pri e includes dPri e inc-ludes B-,06 0 to ZS psig. 100'F. 0 to 1300 psig. I00'F. 2. S hp 270 hp 5 d I 10.300 40 5.400 40 51,500 600 1.200 14,200 28.400 spare 600 220.000 664t IDX 3/8 in.. spherical.0 pig, sized to take contents of activated carbon .t ,I.r...e...,tnn I 63.000 1.600 220,000 63.000 Sectoi rir - 36 Sector 27 40} 27 66.000 pare I + spare I * 2,700 I , p. 36 82d,600 33.000 103lb/min. 0 to 1050pig, three stages. cvithc9oles after each stage. 2055 hp. c ntrtiular S 60.900 for 22, 150 cuft of 3-1/2-in. cernmic pall rings. 5 53, 300 for 1I , 80 cuft of 3-1/2-in. eramic pll rings. S 101, 600 for 2. 50 cuft of ,inc oxide pcking. S 174.000 for 141 3Ocuft of activated carbon packing. Source. [42} 109.100 4 X 10 4.130.100 40 49 49 49 49 40 233 F I G U R E C.ll .SECTION 8800- METHANATION AND DRYING EQUIPMENT SUMMARY Eq, ipment No. Equi No. Reui red Description Cost / Unt. S in R4ctors MethNti A-101 Stage .3S-ft ID X ZS ft tn X 4 in., 104S psig, 9OO, 3-in. intersal insuatien, two 11-ft catalyst beds S9.000 194,000 e (Vessel) A-O02 11II.2ft ID X S-ft taUnX 114 in., 1040 psi.i 09S'F, 3-in. internal insulation. two 11-ft catalyst beds I 104,700 36,.700 Stage 3 A-0I I1l-ft ID X 254t tan X S 1/4 in., 1035 psig., 95F., -in. interal insulation, two II -ft catalyst beds Z 100.600 (V..essel) 691,200 Stage 4 A-804 10.7-ft ID X 3-ft tan X S in.. 1030 psig, 95F., 3-in internl insulation. two IC-ft catlyst beds 4 C-801 O1ISpsi., l00F, ,780 CF/min, compressed to 1065 psia, iLS0 hp. motor driv Z + spar 1-801 114't ID X 3Jit tn X 100S psig, l00F letha nti C.ompressor on Knockout Drum 79,600 103,000 1 49,500 12 30,400 364.800 40 55,900 40 steam feedwater from Low-pressure 2180 to 33'F. 100 psil, methdntion effluent from 363' to Z0SF, 1020 psig, duty 177.0 X 10 Btul/hr. are/ umit 6000 sq ft Low-Pressure Steam Water Preheater E-803 team feedwater from Low-pressure 87' to i1'8F, methantion effluent rom Z80 to Z00'F. 0OIS Dpi, duty 189.053 X i0 Btu/hr, arealunit 31000 sq ft 2 27,940 Methanation Effluent Cooler E-804 Methanation effluent 200 to 100'F. 1010 p ig, cooling water 85 to IIS F, 0 psig., total duty 213.311 X 10I Btu/hr, rea/unit -9400 q It 4 31.500 D-O01 Dries gas to 7 lb/ packalge unit Co.sts Source: ncludd in Abov [42] S. 5.000,SSt2. $ , p. 41 I Total .000 .000 tage ., S490,000 nd Stg. 4. S9. 27J - 49 49.,00 E-B02 Cat.kyt 40} 101.000 Low-Pressure Steam Wter Preheater ' CF, 1000 psi3 274 I Meth ntion firststage to SSOF, 1030 psig, 4th = effluent 90 to MOF. duty 100. X i0' Btuhr. S200 sq ft l 40 27) 40' 474,000 E-g01 feed 100' stage 1030 pait, a re/unit 40l I ,8000 Feed Preb heater Dryer 1,Z46,400 (Vessel) 1/4 in., Number 274 Ste Reycle · Total Equipment Cost, S BEA Sector 40 40 126.000 40 4 0.000 40 $4,117. 00 Sec r 2 See 27 See Sector 234 1.09 to be were thus generated The dol lar flows by inflated a comparable basis with the electric gener- on ation part of the plant. costs Next the construction associated with building the gas part of the plant (essentially the sum of the differences costs and the base installed between costs in Figure by 1.09 and allocated was multiplied C.1 ($55,667,600)) to Sector Because 11. comes out to less than their cost of equipment the escalated the equipment stated total for gas plant equipment the amount allocated utility to the electric portion accordingly to $127.68 million. of the plant was increased From this was deducted the estimated $15.93 million additional for a larger boiler to provide process steam for the gas plant. This figure ($15.93) was obtained by subtracting the purchased electric gas plant cost from the on-site gas plant cost, since the additional amount represents the cost of a process steam boiler. The result to the electric was allocated since of this subtracti on the gas plant required plant. 755 MW. ($ 111.75 million) This is a mere This number $155/Kw may be on the low side. Figure C.12 aggregates the coal fired electric generation plant capital cost breakdown from the Bechtel report, (Bechtel-I) prepared for the Harvard Economic Research Project, into a single, capital vector. portation margins are included yet. when the final This capital capital vector dollar No trade or trans- These will be removed flows for Hygas are obtained. for coal fired plants was used to dis- aggregate the $111.75 million into sectual flows. The $15.93 million for additional boiler facilities was disaggregated according to the breakdown of account 312 - Boiler Plant Equipment in the Bechtel report. These two dollar flows then were added to the previously calculated flows. 235 F I G U R E C.12 COAL-FIRED STEAM ELECTRIC GENERATION PLANT CAPITAL VECTOR (BEFORE REMOVAL OF MARGINS) BEA Sector Number Fraction 1 Industry 11 New Construction .39139 40 Heating, Plumbing & Structural Metal Products .26730 42 Other Fabricated Metal Products .07107 43 Engines and Turbines .09474 46 Materials Handling Machinery .00741 47 Metal Working Machinery .00200 49 General Industrial Machinery .07030 53 Electric Industrial Equipment .08607 55 Electric Lighting Equipment .00572 71 Real Estate .00050 73 Business Services Total 1 Source: and Rental .00350 1.00000 Fraction calculated with labor margins assigned to 11. [51. 236 Pollution control costs were a major uncertainty. Informal conversations with IGT personnel indicated the for pollution total costs control could be as high as $25 million. BTU/day number, some rules of thumb applicable wet cooling towers. yet that the plant burns p otential a the electric scrubbers. This leaves for natural draft high sulfur char (or worse bituminous coal) con- air emission problem when burned in generation Estimates in the lignite plant, then one is forced of limestone scrubbing high as $40/ KW for capital equipment, but to install costs go as 25/KW was used. $21.6 million to handle the water pollution associated w ith the gas process plant itself. that this is a reasonable capital utilities to electric that the small amount of If one assumes sul fur contained stitutes To check out this costs and $11/Kw for precipitator residual this for a 500 For example, Reference 26 quotes figures of were used. $1759/MW Doubling gives $50 million. plant billion BTU/day on a 250 billion number, Figure To illustrate C.13 lists the expe nditures for air and water pollution for different Electric utilities are predominantly air polluters, while refineries are predominantly water polluters. From industries. these figures, it is clear that $21.6 million for water pol- lution abatement equipment is quite reasonable. To disaggregate these dollars amount, Figure C.14 lists the air and water pollution equipment purchase breakdowns found in the most recent Bureau of Labor Statistics bulletin [53]. These fractions were used to disaggregate the air and water pollution dollar figures. mentioned that there is still no provision for the removal coal. of sulfur recovery in these figures of H 2 S from the raw gasified and recovery The IGT report makes It should be the glib statement is covered that the cost by the funds received from 237 .o 9- 4.4 LC) 1co r'. L cli Ln -rr Irt MT Eu I-- cr LU 0 -J 4. CD CL C . z o m~~ Ci '-4 '1- c4 ILn -J -..J ,o CL NO C o C I .C c u C, OG cc -* U. C LL o 4, C) 4.I- I-- Cf -4 C to .- E a u a) 4- 0 uL 4- C C_ a) E .- - c: 4C-) ( E (U V) O- r- .- S- E 9- LU .9- C L u. 0 238 '-4 * I. m o) - I-. - .7- C _- I 0 I I - I I - '.0 1s 0 I I I I I E i C CD (3 .- L C I V) C C LO rol '-4 0 4.) c-11 I o 0, C-) cn oCK - r C CY) cc r-. C CV) 4L C, tu - c) I C :: 4-) 0 to =K a- ..) I IO - y C . C r0 4) 'XI ou C Ln LO - Coo V C C 'r - _: LU LLJ -J C aU C: (D 4) Z: -4 QJ :3 E cr -J 1.1. I- -4 - 4,. - > ¢" C -) S- 4- 3_ U . -r '- O LAJ C- 4- C_ 0:: , -4 S. o l .7- C 4 C-- 7-Q,-)c U) - E ci c 03 0 _ (, 0 0Z ) (Ia 4-UJ(3 e -v r aCA 4·Cc) 0 ,- aJ U) ~ -- >-,U: 4 3 7- 0 3 -,- U a a> , 5- I_ *qr U ., i. I____ ,C U *4 U c 0$. 0 4 C 0 _ (/3 c) *- C LL- C: C 0 -J s U ._ (, .- O U) C ¢. o. U) ' S.. o) rc 4- O 0_ 5 Q- _LI1IIIIII______1X- o:: 3 S- 0O II1.II* Y··II···IIILCSI·OII*ln--PYII·I· 239 sulfur sales. This is a highly dubious statement on many grounds: sulfur prices are quite volatile to begin with, (1) (2) if sulfur were recovered from all stack gas, it would more than satisfy the current U.S. sulfur requirements, (3) if low sulfur concentrations are low enough process, recovery lignite is converted, to present (4) if a high sulfur the H 2 S difficulty to a coal is used, the residual sulfur in the char will be costly to remove from the stack gases of the electric these are conservative figures. plant. Figure All of which says, C.15 provides the disaggregation scheme for precipitator and cooling towers. Contractors overhead and profit was recalculated on the basis of the new capital scaling the old profit The difference was allocated etc. Interest between cost of the gas plant by to the new total. and overhead figure a 10% profit and the actual to 73 for consultants was then assessed fees, design, figure supervision, at 7.5% (this assumes a two year construction time with an average of half the money outstanding). Working capital was then recalculated lignite rather than the original 8/lb., materials by using 12¢/lb. inflating other by the average price change of 13.6% (6.6% com- pounded), and accounts receivable by the roughly doubled price of gas. Figure C.16 lists these changes and their sectoral allocations. The final IGT high BTU coal gasification vector was calculated by summing all the previously described flows removing trade and transportation margins and dividing by the total cost of the plant we have is a capital output vector. the plant ($354.8 million). cost per plant breakdown, For our purposes and selling where Thus what not a capital/ the actual cost of price of the gas are not determined, 240 F I G U R E C.15 COST ALLOCATION FOR VARIOUS EQUIPMENT Item BEA Sector No. Sector Name Fraction 49 General Industrial Equipment Natural Draft 11 Wet Cool ing 42 49 .81818 New Construction Other Fab Met Prods .090911 .090911 Gen Ind. Equip. Precipi tators Towers Source: [271, Appendix D 1.0 241 a) .0 1- C 0 N,- C M Ia f-Nc - I- Cj > >-v -4~~~~~~~~~~~~~~~I - U4 UI I. v, 0 4. In 0a r- 0 CD C a) CY: L 2: i U W WY CO CO 0 od CD o, o o C c Co 0 o a CC C C 00 CcO tn o ,-., 00 ~ o CJ o o 0 ) Cr) Cr a Cr Ln Y_ · C O C CD O0 a U CO N- C C C C O 0 OO 4) >- C C C00 )) _L I a' .nC ti-I E- 0 cC a) - Z L M 4. c E a. w Cl W V W V) W W a CK Csw U + r 0 000 0U 00 CJ ur NI a Lfl CX Cn c o I 4- - 0 .,r * C >_ L Sn Cl C: 4i o 'r-- a 4 r - = E W) 4. [ > . > a) a) .- ,- 0 c L L. L M O 4) a) Z t -, 4Q4) V) * *_ 4U) (0 ) a) 0 O r4 - U ML L S 4L a0 r- C a) 0 - L. 4) r- 40 0 r OCL L. 0- i- - L.aas ) 4.) . C -4 - -r._ S- 0 0 > - r- M a) --- U ·.1 Sa In _ 0 C In oo0 - ," rO .Q - ) - 4 0U qcK o M 4) e- 0. 0 ) C0 X · M 4.) U < lao ,4) z naW S- o r -- 0 , 3n : E 4) I) ) C a u a ) 0 1- 0.0 In e E C C the capital 242 Figure cost per plant is a more useful vector. C.17 lists the non-zero components of the final percentage capital vector.2 7 - - The percentage capital vector must be multiplied by 27 the cap ital/output ratio before it becomes the standard capital vector. However, it is easier to manipulate before such multiplication. 243 4C *e_ a 0 C) rO 4o O oCr% a uMMn Lc L r " , - '- c 0 C~[ "Ft M c0) 0C D0o 00 C M V4DOLo U C O o our Ln o-I- %Do t: Lo0 1_ C LoM D0 CD000000 0 C)0CC 0-- OCOOCOCOOOOOOOOO0000CC CDC;C;C;C;C;C;QC;C;C;C~C;C;C;C;C;C;C;C;C;C;C;C;C ¢,..)00 4'4) I0 LL0~~~~~~~ LUU-~~~ ~ ~~~U C~~~~~~~~~~_ *.- C I. go i0 <N w w IoX w~C) U A CL - r. tC ' St oVL.> CCO C C I-- 0 O aw Q.. uQ +g CC ucr- '.,U = ' >i 4 4 S- -. ) .- - 0 C*to mE .r- s U S_CM S *- - *_ s..4*_ * .r- ' - -. , w--"r, cr Ua o _ M - U -- U rW S.-U S. WM)04.- C _C > U - - U CD V '- * -S- Z~ 0 0r- _ >=fl.rCLO w;nX n 4 s a -g .4 e~-0-M V) la- s .r-IL0gJg0 C *r U C -0)> · 0 S- W 4-cr) e -- - M_ S-M 4 ) C o0 S - *r'.- r tO *_z~e r e< t p* c 40S- -C rL t -M ' U a) J o -C C O '0 oJ -~ ._ 4J 4 4 ::-~,-' naLr~ZU~ *_ U t,--, L4 o0t-g=L_-_*CL..;L.I~ .n kG - -. 4 o o=CL~ av 44= = oea av aJ ,.-)~0o). r "'.ra:-, Z go,g -.Ca.00a) 0 ) 4-i 0 u 5 . _ _ Q,--' 244 Appendix D Derivation of Hygas Technical Coefficients The same sources were coefficients the capital as in deriving the technical used in deriving Figure D.1 lists the escalated [42,43]. coefficients costs for the 500 operating billion BTU/day plant, together with my modifications to it. Most of these modifications changes in capital costs were added costs described in Appendix on the basis of scaled Limestone C. up demonstration $350,000 was added to labor costs to reflect plant costs. limestone came about as a result of the handling costs. was used as for coal. to raw material of labor Here the same proportion D.2 lists the Figure estimated labor requirements. By-product credits were not subtracted from the total revenue requirement because, by definition, a technical coefis calculated ficient by using the total outp ut for an industry, which includes the sale of by-produ cts. lists these by-products. further broken down. req uirements Annual material down in [43]. Figure factor D.3 are D.4 repr 0 duces this breakare not escalated Note that the costs of these materials by any inflation Figure from the original 196 8 study. This is probably an error, however the additional $130 ,000 does not Figure make a very large difference. t D.5 lis s the process feedwater requirements for the plant. Figure and D.6 lists the cooling water requiremen ts. Only process and feedwater is The original study, [42] includes assumed to be purchased. $2.3 million off-site for a water costs purification purification plant as part of the that incl udes the MHD plant. plant is in cluded W hether this in the new cost s was not certain but since process water typically costs 304/th ousand gallons and since the plant uses 7.3 billion gallons per year, the estimated $2.2 million water cost could scarcely be served by a $2.3 million water expected plant. to use considerably The demonstration less water plant is than is projected but since the demonstration plant study was not available, the figures in [42] were used. here, 245 0 L I : U E ww = EU _I C C CC a, 0 ! 0 Co o0 0Cc00000 ,-00 ' 00 - 0 0o 0 CDO O0 CDI ICCD C),CCX C tD CDOO CCD CC D CaCD CD Co £ a o C CCD o* ,, CO c0 oo oo (v) LI) n ] U A O(. -- CC C0 00 L'.0o C C CO *_ F CD 4- .r_ L) 0000 OLOOOOO'O I- 0 Q' L 0, a Co -. 4 Oq C Ln .00L LO 0 " Ln C ko q:l- 00 r"_co ". m ( (v' ,,1",-od C\j M: C I 4J C 'I- La ~'<0 CD 0 E > *,- 0 I.cD LL L)> a) 'r., 0,Z X I .S 4) V a) ICo 00 oo 4. C - 04 O C\j 00 . t.' 0 O :E c- L O- u" ~+- ,_.= *LO r-a L a)) 4J 00 a EU EU -LA L 0)v-I 4C -C EU 0)'ta->-UU * E 4j = L ,r *v*- Xo c 0)@ L 0 - ) C CL >, toLa) z a.e U (D Ev)U - CL 4- L O 4.- 0 L > ) a)' Q-> .0 U- -OE .. ,00 4. 0) )-.- CY) r- I I I I co I ,- iYV) LO I I C I 000 ¢ I I I ,e_ I I 0 00C o C 00 Co)Co 0 000 00 CO C0 . U 0 C co - . $ S- U 4. 4-) I c) U 0 CO C ,: LO 0' 4C. 00 r. o r) I i oO II I 0- I . ' 0 0 C LO Cr 04 C '-4 PCr go 0 w S.. a EUL .,, I C)=) c o oQ1) L i3 CD I, a a) to .0 C'J R i a) . O . LU ii . CJ CL i) i > I a ii C c -C n.. .U'4- I 5- I I . V 8 4Jc Oo ICO 4LJ ,u Lr C) +J) 0 U 0-4'- Q) 'i U 3 m 0 0 )D LC- M: I .o LO o IsEE II $I. ,,4 a I ZIO3 a) O- ~., 03 ..o a) U 4 a) a, U) o QL EU a)(U o C Ceo C C C) I I I I I I I I I I I I I I I I I 4) I I 0O I I I I I U I I I C I I tt3 I X V) I to a II '' O II - L .- E 40v-'r 4_ I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I i 3 LL Jo-CL I I I I I I I I I I I el.. Z cC I 0 C *_~ I-. EU: I C >. > r CDCD C CO o >, 0IF- C )C 0) L C) r~ 246 a) av E If) to O .,c(, 2: 0 a) m k.0 -,r ~f--:J ~r~f ~D 4 M .- I-w L) L, a m .- -( CM1 C Un C I O, - ' E a) M: CO L. o 4) 4D LU 2: -i C\J Lu Cl. l-4 C w C) co a- C, O U 1 QJ a C uO 4- 0 C 0 0E I - , E Q Ct E 4- > O *_ c 0 O LL (..D ! '-4 CII I-- cr O C LU C C LU I-( C1 iW *r C o o> Eu,o a .- *_ E > r-. C) U o ..C C CU iw M: C: r .9- ) CD a) 0o c 0' rE Eu C C u) (% V) II LLJ 4a - a) .- _J .J in 0 4) o U .- o, -V c,a ct r UDc\ 0 u Or C _U_ ^ LO c (s · a) g a U .- C C- 4, tJ Vn 4.) O r C) E o Car 4 L LL a C- (A 4a) 4M: C 4J c c- : c u 0 U, 247 to l-, , Ca *_ · r. m 0co 0'-4 0c 0co C O O O O O C C I_ ca a rLA co aa Cd OU' * * a F- to ^ c= -_ C to 0 0) 1 _ V-4 V) 0 - I- to C-) 4in Co 4 3t I·- CZ CZ 0 3 CD _- o LL C) 0 co r_ N. CD -4 C O go C: I 4J r_ o 0 C C) x .-4 C -cr. 0r Cn C) oll tD C 4-' ul 01 S.. 1~ m U C lw r_ a, N C __r O L.- Q) N u w L. ) 3 - O LCL O *) 248, o 0 L) C 0U C, rC O , or C I_ C C C cO 0 C COo oo C CC C LO Or cn oC s C N UI- LL * z,_w b.J C- D je< Z: 0 C. .Z>4)- . E 0 z :"-- > L Q * LU ) -Z o , -- 4.. ~ '~ U) c 0 C U E ) a) O c .0 0 0c S.. C 00 E .· V) I 4) 4-J e E CL. cw ._ e 4-) O ) In . 4.) 'r C C.. C 0 d t > r 4- VV, r- X O U C di 4.. > c0 = O .) - : N ! -) ) U -- CO C -C 4-) J E 4C (O 0 , .. S. E, * r 0 -C 5 0 4) 0 o .0 n o S.*r( > ~ 0 L 0e = C dI E < S.. 4.) S4 - 0 S.- - E 4- ( E I I 3 ( C C '- 9 cuj gi u U 0 V) 249 F I G U R D.5 PROCESS AND FEEDWATER REQUIREMENTS Total process and boiler total feed rate requirements give a plant makeup of 15,562 gpm. This is summarized as follows: gpm Reaction Steam Feedwater Hot Carbonate Regeneration Hydrogasifier CTR Quench Quench Tower Makeup Cooling Water Makeup Total Source: [42], p. 61 3,117 Steam 890 235 3,640 7,680 15,562 = 7361 106 gal/yr. 250 F I G U R E D.6 COOLING WATER SUMMARY Process Cooling Water 850 - 115°F Service Cooling gpm Recycle Light Oil from 2500°-1150°F 4 ,746 Condenser for Hot Carbonate I 57 ,800 Condenser for Hot Carbonate II 39,146 Cooling Methanation Feed From 240°-100°F Cooling Methanation Effluent from 200°-1000°F Cooling CO Shift Effluent 2 5 6 °-2 4 0 0°F Condenser for Activated Carbon Regeneration Cooling Activated Carbon Recycle Compressor Total Gas Plant MHD Turbine Steam Condensation Total Combined Requirements Source: [42], p. 59 7,162 14,220 3,152 4 ,420 335 130,981 88,400 219, 381 251 With these data sources, all well defined numbers were as illustrated assigned to BEA categories residual 9.5% was distributed The in Figure D.1. on the basis of comparison with the electrical utility, chemicals, and petroleum refining industries. sectors In general 27,28,31, an average of coefficients and 68 was used, supplemented for BEA by the author's judgements. Figure D.7 summarizes the non-zero technical coefficients for Hygas process. Trade and transportation were removed from all commodities except mouth. coal, since This is contrary ing a uniform margin more correct. the plant was assumed to the standard for all commodities to be at mine- BEA practice of remov- but it is probably 252 .4-4 ON C LO N LA u U <u o0 44- 0,.) L CMC o CO OC 0 OO - OOlC f-.r- r- -4 N to -4 D D CO CC L) C OC -4 rNO- 0000 OCC C.O V-4r. -4 O C% -C0 - Oo00C CCOO C C OO C COOO OOC C CC C OO Oo 400 *,-,O O C 0C0 0 00 CC000 OOCOOCOOOCO C0 . · . . . * . . C* . 0 r, om-'-4 4 f4 UL - LL O C-) N s-J - z UQU ( 0, 9 C 0 I mU4. .9- Z 4-) O _C) 4-) 0.- .9- C LL C' E 0U, cn 4J g U 4-) 0. .-- - .) O = -4 C ) V C J a C. rCL'o:3 (5..J C=..= CL .< U .C'J > 4- 5- L- 4. * C' Cr- 4- * .r': U -'a)0) ea O.-0 4J X: C-> CL aU >=:ol c: a 'a (U 0) U a) C C,. .r- A: E r c E4) 4,- 5-0 O' 0. -- ) U) a U .- U -- U) Cr r-- 3 Ce L S 4O OA ,- E 1* oI 4-4 r-C:1UO *0 C4-' 0 J ·U 4 - 0 ·r- 0 r-e- r- .r-- - : .r 4- ) 4-',,C 0.0rr " in w -jL) V) COU.C -= ._ -- - -r · · U CC ' 4) S-: a C ' C' a · O _le5- ., 0) 4 ·> -r- a) C 4- 5V o* -r (A a - 4-J U LAJ = 4-) 4-)Ca - L5- t > 0 a) a- C a :- rw LLZro0o-, ul 4-) U(n5 C 9- a, -M U U 0 r- U- C 4JU-) u (1 4- 4O: , -'u OC I S. 0-- _ 0 'a CLL J)Q ,- 4) ._U 4- C- E Or U L- ) U) 0t C ,) ' 0a"U A 4-) counC = (U : X O c :C X 5-00) la 14 C) ,-4 00 U V) E " m m AY) nCT)mr , NCU<V ~ to 40L ~ ~--I Lo ~ ~4r aC~ moC o 00 oo O1oQS (n 05 to r-( Lo uLn U) o to NNcu h CD h rhN c-,00 CD(9 Ln o) c) o C"40 l ~- 253 Appendix E Derivation of Capital Coefficients for Second Generation Texaco Low BTU Coal Gasification Process The United Aircraft report [39] which served as the reference work gas turbine for both low BTU coal gasification topping the IGT report cycle, was not nearly [42,43]. as well and the done as This may be caused by the fact that the United Aircraft report was a joint production of three different organizations: United Aircraft, (gas-turbines): FMC (fuel desulfurization processes); and Burns and Roe (steam systems and power systems economics). FMC, who prepared the gasification parts of the report, did not appear to do as detailed a job as United Aircraft did on the gas turbine section of the report. Figure E.1 illustrates the add-on procedure used to go from purchased equipment cost to total installed cost. Sector assignments are also provided there. Figure E.2 reproduces the purchased equipment list for the second generSector ation Texaco process using hot carbonate scrubbing. numbers (at 83 order) are also included here. Figure E.3 compares the Texaco process to the first generation Lurgi technology. The costs of general process equipment (e.g. pumps or heat exchangers) were taken from standard lists. Costs of towers and other cylindrical vessels were estimated at 45¢/lb. for fabricated steel. The costs of any linings were added to derive the final estimated cost. Because of the unusual way of presenting this cost information, we resorted capital coefficients. (@ 7.5% per year), to an unusual method All items of equipment plus interest engineering (one half of the figure of deriving (6% of plant cost), shown in Figure instruments E.1). insurance 254 F I G U R E E.1 "ADD-ON" ESTIMATION TECHNIQUE ILLUSTRATION Item Amount Equipment Purchased (Initial Estimate) $1000 Commodi ties Excavation Concrete 6.4% equipment $ 64 @ 14.5% equipment Structural Buildings Steel 145 13.1% equip. 131 @ 5% equipment 50 Piping @ 40% equipment 400 Electrical 320 @ 32% equipment Instruments Insulation Painting 25% equipment 250 6% equipment @ 2% 60 20 equipment Subtotal 1440 Total Direct Cost Indirect Costs 1440 35% of Total Engineering, Interest Insurance Direct C ost supervision = 6% o f total = 7.5% of total = 1% of total Subtotal Contingency 3294 10% of Total Direct-plus Indirect Costs Total Source: 854 Installed [39], p. 458 m 329 Costs (Final E stimates) $3623 255 F I G U PA-E E.2 SECOND-GENERATION PARTIAL-OXIDATION HOT-CARBONATE PROCESS EquipmentList BEA Equipment Purchased Cost-Dollars Number Sector No. Reg'd. 2 1 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 Description 35,000 UnderfeedConveyors115 TPH, w SS Hopperand VibratingFeeders Raw Coal Conveyor-Belt, 30 in. x 2000 ft long - 400 ft/min, 175,000 310 TPH 20,000 Belt Conveyor,80 TPH, 220 ft long CS-24 in. 20,000 PrimaryCoal Crusher,180 TPH, 70 hp 105,000 HammerMill, 80 TPH, 150 hp 130,000 CrushedCoal Elevators,80 TPH Surge Hopper, 100 T, 20 ft x 20 ft x 10 ft 50,000 DistributingConveyor- Piggy Back Belt Type, 18 in. x 50 ft, 30,000 'TOTPH 98,oo000 SlurryTank, 14,000gal, SS clad, 2/agitation 35,000 SlurryPump, centrifugal,450 gph, 85 hp 171,000 Vaporizer,117 million Btu/hr,SS/CS, 7600 ft2 14,ooo Coal-SteamSeparator,47,000acfm TexacoPartialOxidationGasifiers,14.75 ft D x 35.5 700,000 ft H, 18 in. refractorylining 310,000 Steam Coal Preheater,64 million Btu/hr,SS/SS 21,000 ft2 PebbleElevator,140 TPH, 80 ft H 51,000 Air Preheater,17.75 ft D x 55 ft H, 13 in. refractorlining, 140 million Btu/hrpebblebed 1,300,000 Waste Heat Boiler, CS/CS,60 million Btu/hr,7300 ft2 165,000 Air Compressor,3-stage,intercooled,280,000 scfm 1,800,000 256 psia, 34,000hp MulticloneBanks,20,000acfm 130,000 VenturiScrubbers,14,000acfm 36,000 Water ScrubbingTowers, 12.3 ft D x 24 ft H, 1450 ft3 drip-grindpacking 228,000 Ash SeparatorTanks,CS, 13,000gal 11,000 Water CirculationPumps 40,000 Hot-Carbonate AbsorptionTowers,67 ft D x 27 ft H, CS, 15 turbogridtrays 90,000 Hot-Carbonate StrippingTowers,6.7 ft D x 52 ft H, CS 28 turbogridtrays 160,000 Condensers,air cooled,22,000ft2 of fin tube 58,000 25,000 Separators6 ft D x 20 ft L, CS Horizontal 10,000 Demisters6 ft D, CS 200,000 LiquorPumps,2000 gph, 200 psi head, SS internals WasteWater StrippingTower, 10.5 ft D x 30 ft H, 20 trays 54,ooo Air Blowerfor Waste Water Stripping,200,000cfm 5 ft H20 75,000 CoolingTower System,forceddraft,500,000gph, 25 F range, 10 F approach 150,000* ProcessWaterTreatmentPlant,60,000gph 200.000* e 4 4 4 4 8 4 4 4 ;L 4 4 1 1 1 6 ,6 76 ,000 * Total installedcost includingcommodities,indirectcosts,and contingency. Source: [39], p. 485 45 46 46 46 40 46 40 49 40 40 36+40 40 46 40+36 40 49 40 40 40+ 36 40 49 40 40 40 0 0 49 40 49 1 * 11* 256 F I G U R E E.3 COMPARISON OF FIRST AND SECOND GENERATION LOW BTU COAL GASIFICATION PROCESSES 1000-Mw Nominal Size Second Generation First Generation Texaco Process Lurgi Dry Ash (Thousand Dol I ars) 4,700 Coal Handling 2 ,000 Coal Feeding 1 ,200 Gasification 1 ,800 Air Compression 6 ,900 8 ,900 Heat Recovery 6,300 2 ,500 Dust Removal 1,200 Acid Gas Removal 3,300 2 ,500 Sulfur Recovery 1 ,800 1 ,900 General Facilities Total Fixed Capital $/kw Working Capital Total Investment $/kw Source: [39], p. 87, 118 20 ,000 14 ,500 40 ,500 1 ,900 4,000 26,400 28.3 44,500 46.1 1 100 1 ,800 27 ,500 46 ,300 29.5 48.0 257 (1% of total direct cost) were allocated directly to These allocations amounted to 1778 of the plant cost 15133294 tingencies. The remaining 3294 of the plant cost was to 11.03. The 11.03 coefficient vector was modified exclude all boiler purchases (40.06), all 43.01, all sectors. before conallocated to 49.01, and all 73.03. These sectors had been allocated under the direct equipment purchases. The 11.03 vector was then rescaled to sum to 1.0 and used to allocate component of the plant The capital the construction cost. equipment purchases had trade and transport- ation margins removed before they were combined with the construction components. To disaggregate the total transportation margin into rail, truck, water, etc. components, the breakdown for the electrical utility capital purchases was used. The source for this information Ex Ante Capital Matrix [21]. Figure was Battelle F.4 reproduces Institute's the actual transportation margins and the relative percentages for each. Trade and transportation margins themselves were obtained from the Survey of Current Business November 1969 article "The Input Output Structure The result of the U.S. Economy of this tortuous 1963." procedure 481.- is an estimated second generation low BTU coal gasification capital vector. It is set up like the Hygas capital (when value added is included). of the gas plant purchases When it will disaggregate from individual sectors vector to sum to 1.0 multiplied the investment of the economy. contains the final percentage capital vector. 27). by the cost into Fiaure E.5 (See footnote 258 F I G U R E E.4 MODAL ALLOCATION OF TOTAL TRANSPORTATION COSTS FOR ELECTRIC UTILITIES Fraction Mode Rail (65.01) 0.011 Motor Freight (65.03) 0.401 0.557 Water Transport (65.04) Air Transport (65.05) Misc. Transport (65.07) (Pipeline and 0.008 Services) 1.000 Total Source: [21], 0.023 p. 92 259 c: 4-. C N mU in ONNW% NNw0 .M r-p a, 0 U. a' 0 OOu'0 00.40 NO 00 P0 U. 00000000000C0000000000000000000000000000000000 N . -r- 0 m-I-Nin a Im , OmocO 00000 o CU o In L,.U - LI u. , WJ - 70.UIW~i.J &.J U I -. L, 4a'0.0.I W0 LL L, -. · W--D.J LI L L-J 4-4"' " aW q Li "ZI i U U) IWU LUL 0.?n x Li J ILI Z 4 0 U I-" -; -J 9- J C '0 o OA LJ 00 _ inw VI r. al '.LL, - ZULI 4 UZ0i in"Z' 11 0W E- 'I, U I t .&'.D'n C J *·-t 6J - 4 c.0 t MW a x J AIAA SI --J VI 0,L -4 - r-I-Pt- . I-A aJ - I'.a,-C).a -c a' in o - ". L, UL V,4 4-).U U 0 L)A ir W4 4 4I~n 44.I ell U UJ 'tU #Gr ). i VI W,- Vn,n J UJ U 0 '3iU I"S IXLL A -o.0 C 'I V .JL" 73 P o. "aI -J I-.- Lu 0 -I-c LUC M U -- ~~~~~~~~~~~~~~~~~~~~~ US 4 41' Z Win UW IJI.4U~( . 4 __ J . CL U 429- IiM=44 . -J 2 & U-J U oZ , LW4 .4 W M - Uo, 00 LU.A 0 r I.-WIL &)l. 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N inrW a 0d 00 00 0000 0 00004 0 0 0 0 0 '0 M lN 'F 'F 0 0 0 0 0 0 0 04 .O UF Of'lOCn , 0000 0000 0 0 0 0 0 0 0 4-~~~~~~~~~~ * -- MC"-a, ' M NN O 00000 0 0 0 0 0 0 0 II tn-WIn 0,OMNcm 000 WO a 0000,f-,0 (. in UIWt.O if e Non. 0 0 0 0 0 -~ ~ P9ampN 9- Q W 9@'in in .0 M00 '00004 ,~ 5.. 0 4. 0od 0 U: U1 ";,7 Z L W JU M 0CCL~~ LII-)L C2 I 4-U 7 W L U0. 4 U3 '3414 J - 0D) U'I-~O aLI.-.WLi U 9 29-.ZIUIeILzw -J 4 1J 4 UQ LI £> -LIDII2 v . -a' Z J LI W ICI., lo La, xn.4 , U~gJ am, LLI r U CCLIU- n aL 4 3 la rC *,,,.4, £ZUIL05-ILZIDX.4AJ. -.- i-i-S.O--i ai O- .. Z ZZU.ea LLIWC4 IID4hiJL L.0 24 a'. ILL *n .. I- ID , N W20 O.L a S M IM otn -4NN'IA'IANN ~ I-Q W .0.0.0G. OP-U. Na'0 NN A 4 - .IL40. N 4 .d -N W *LIIUn L- A ...3. 4.SID C 02 d -0.L.4.4-J.4.. m in OiM44F'F't I04- L LUJ &-a .~~~~ ~~2~~ a~y, aUII.sjsIq P-9-44.4V. MAW Z LU W LU iU L AZ 4 Z M 0 0WO Z.. M .. , W aU 0-0..J I .4 Z-J -J W LU U'a aI~ 4' U Z v LIU) ~ U, CU IL U LM IL UXIL C)oncC LI "" " LU4i J -jMQ 4Uyin J vID V, 0, C JL Uj l U , w~ UILIUW O 30. 13_ 'go4 ' S V, Lxl C Ca 14 .. 4 U~ t I·UJI. .-40.Z -~ .. 42 9'i ~~~~~~.4 U, U, OL L)4J6, L'U 20.4-I LIxU 4(~~U.ILIL2UIJUI~ A W Q~L3 W- UC'I/I 5-L U. Z a'U.'4 M ILL 42 L .P U O 34t , aOI. LUV, ZM Ls-a WIrLLr .4LI0.U12 .J L' OL W et ~U L'i 5' aJ L"I K E0.,- Q,.. ~~U~I I .-.IU1W IL N UZ 2'0. I Zidhi ).3U23 - -K 4.0 o 4 0V C usc c I- U) U. 0 -j 2 1 .- W. _ lICJUw, m. U AU~ .J" loC 'iMF dI *'te~'tdiPldiJ.I P. ZD -Q.In 110 -SN 0A 260 Appendix Derivation of Second Generation Low BTU Coal Gasification Technical Coefficients F The data source for this derivation was, once again, Reference 39, the United Aircraft report on advanced power cycles. Figure F.1 reproduces the operating second generation Texaco process. data on the In the calculations to follow the sulfur credit was ignored, so that the net incremental use is $2.998 million, million. This results and the total cost is $14,525 in a gas price of 37 .10/MMBTU. Figure F.1 also compares the second generation process to the current process using Lurgi technology. Figure F.2 provides a similar comparison with the material requirements. Both of these plants are sized to run a 1000 MW gas turbine topping cycle generator (first generation topping cycle efficiency = 47%; second generation efficiency = 54%; overall first generation efficiency = 36.1%, second generation = 47.6%). With this small amount of information to go on, the standard procedure was followed of allocating the major identifiable items first. column of Figure F.1. These are listed in the appropriate The labor component listed there consists of direct labor, supervision, and overhead. that the same proportions hold for these labor figures held for those of the Hygas process, labor into its components. Assuming Capital Figure F.3 breaks related as up items are all allocated to value added except for 1% of fixed capital which is given allocated to sector 70, (Insurance). to supplies 13% of maintenance to be distributed is and half of the remainder (43.5%) is allocated to 12, with the remainder going to value added. Figure F.4 illustrates this procedure. This procedure for supplies out. These assumes 15% of actual maintenance and that half of all maintenance are the same proportions charges are is contracted that were used in the Oq C (.-q "i t cc- cooc C; C O COCc 5H CO 261 om\ V i,-, V) 0C- e) %" D m ,ia- 0 CJ LL. - C to 0CD U) U)0 M) 00 cn Cc Ul) C C C oqoq c 0n .-4 C) C C% ',l (Y) C\j CIJ Vqd kD- V- '%0 C0 ,m ON 0 o-r 1.- ZIC .. 0 0" S- 0 C C C 3 r- a-ir., o V-0 r.. ;C _R-~ I2 co '-4 C-) O cc c 0 LO ( O C 00 U C 4J C CJC 4I-co ,. Cr i- I- cO r- O u i,== oi 'o m :m I-I-FA C LL CII C L) c ur m ao I ol m W oD n _ U- 4 m VI a '- co qz, 0 0 S- )) E CO 4-00 4) rO CD " -t L % MO E O 3) O = 5- . 4 - - tO Ci 0 C C O- .C 0q )- C) - O 0 ' " - ,) a x M: -J aY 3 O. - U- CL t O L. L) = = 4.) 4- 4J a, · - ,--.-. 00 3 -- r- U .) c- CO o cCl -4 - o'd Mt.- E I 3 "o a, 000 5= 0 y U) a o 4 r_ C.- C U o** t - 0 x* oz u csr S:3 ..- CD a, -"V-4O V C L C 4 . o cn C M)"CJ I- O0 co C "-f -4 4) e LO LO I-- U) U) - C m 10 *-= E *.-::E LO to , 262 F I G U R E F.2 PARTIAL OXIDATION-HOT CARBONATE PROCESS MATERIAL BALANCE 1000-Mw Nominal Size IN: Coal 1.772 million tons/yr 9632 lb/min 106.4 million Btu/mi n OUT: Gas Temp. - 230 F Press - 325 psia 3 Flow: 556,643 ft /min 31,497 lb/min HHV - 173.9 Btu/ft3 Sensible Heat - 3.2 Btu/ft3 Sulfur - 6.5 g/million/Btu Electricity - 67 Mw Composition Vol. % 5.5 H20 H2 25.0 CO C0 2 27.2 3.8 CH4 0.5 H2 S N2 0.003 38.0 Sulfur: 46,976 long tons/day FIRST GENERATI ON LURGI GASIFICATION PROCESS MATERIAL BALANCE 1000-Mw Nominal Size IN: Coal 2.405 mi llion ton/year 13,075 1 b/min 144.5 mi llion (as rec.) Btu/min OUT: Gas Temp. - 230 F Press. - 315 psia 3 Flow rate - 686,622 ft /min 41,943 lb/min 31(1) HHV - 172.7 Btu/ft 3 Electri city - 82 Mw Sensible Heat - 3.3 Btu/ft Sulfur - 221 g/million Btu Composition, Vol % H 20 H2 CO C02 CH 4 H2S COS 6.6 20.9 14.1 12.5 5.8 0.1 0.0 40.0 52,067 long tons/year Sulfur N2 Source: [39 , p. 86, 117 263 F I G U R E F.3 DI STRI BUTI ON OF LABOR CHARGES Dollars Direct Labor Sector Number (100's) 55.1 661 VA Supervision 5.5 66 VA Payroll Overhead 6.1 73 General Overhead 33.3 400 Total Labor D stands 1 100.0% D I1200 for distributed among various sectors, and described elsewhere. F I G U R E F.4 BREAKDOWN OF TOTAL MAINTENANCE COSTS Dollars (100's) Maintenance Sector Number 87.0 1148 Contracted 43.5 574 12 Self-supplied 43.5 574 VA 13.0 172 D Supplies Total Maintenance 100.0% 1320 264 Hygas operating cost calculations. (5.3% of the total) was distributed The residual $768,000 according to industry 31 (petroleum refining) and the author's judgment. An additional 1.2% was removed from value-added and allocated to real estate up to a more and rental reasonable (sector 71) to bring this sector level. Finally trade and transportation margins were removed from all purchases except coal. the plant operated displayed in Figure at mine-mouth. F.5. Again it was assumed that The final vector is 265 F I G U LOW BTU COAL GASIFICATION R E F.5 NON-ZERO TECHNOLOGICAL COEFFICIENTS 104 Order Sector Nbumber Industry Coefficient 7 8 Coal Mining Crude Oil & Natural 9 Stone & Clay Mining Maintenance & Repair Construction 12 19 21 29 31 33 35 49 51 54 58 72 75 84 88 89 90 91 92 94 96 98 as Apparel .53913 .00026 .00003 .04543 .00014 Lumber & '!oodProducts Industrial Chemicals Agriculture & Miscellaneous Chemicals Drugs, Cleaning, Toilet Preparations Petroleum Refininq Misc. Non-ferrous Metals Plumbing & Structural Metals Other Fabricated Metal Products .0 0024 Material Handling Machinery Motor Vehicles & Equipment .O00020 Scientific & Control Insurance Communications except Radio & TV Water & Sanitary Services Wholesale Trade Retail Trade Finance & Insurance Real Estate & Rental Business Services Auto Repair & Service Medical & Education Service .01090 .00338 .00297 .00100 .00223 .00006 .00029 . 00)03 .00003 .00108 .01349 .01381 .00161 .00964 .01982 .02260 . 00 36 .00063 266 Appendix G Derivation of Capital Coefficients for the Second Generation Gas Turbine Topping Cycle The data source for this derivation was the United Aircraft report, [39], United Aircraft and Burns and Roe collaborated on the section of this report that describes the costs of the combined gas-turbine steam cycle generating plant. The particular system chosen for study is a second generation waste heat boiler combined cycle. breakdown of installed account number. G.8. In addition equipment A very detailed costs was provided by FPC These lists are reproduced in Figures G.1these lists assign equipment to 86 order sectors. Figure G.9 summarizes these costs and details interest, escalation, design fees, etc. the Since these numbers all represent installed costs, labor, transportation, and trade margins must be removed from them. Figure G.10 lists the labor margins that were removed from all equipment prices in each account before they were allocated to I/O sectors. These labor margins were taken from Reference 5. Once labor margins were removed, the equipment was assigned to I/O categories and the trade and transportation margins were removed. In the case of equipment falling into two categories, weights were assigned according to Reference 5. Because of the detail provided in this section of the United Aircraft report, the derivation of capital coefficients was quite straightforward. The major questions that arose had to deal with the classification to sector 42), the classification (assigned to 53), the treatments construction supervision of piping (it was of instruments assigned and controls of interest,insurance, fees, and, of course, whether and the 267 F I G U R E G.1 SECOND GENERATION COGAS PLANT BREAKDOWN OF FPC ACCOUNT FPC Account Number 341 - STRUCTURES AND IMPROVEMFNTS 341 Structure & Improvements Sector Number Cost Site Improvements Site Grading Building Excavation Borings Landscaping Fresh Water Supply Fire Protection Drainage & Sewage Disposal Flagpole Guard House Railroad Roads & Parking Lots 11 t7 ,748,50r) Fencing Switchyard Structures Administration Building Turbine Generator Building Tank Farm Fuel Oil Pump House Gas Meter Area Circulating Water System Stack Total Amount Source: 39], 341 p. 279 e7.714P,500 26P F I G U R E G.2 SECOND GENERATION COGAS PLANT BREAKDOWN OF FPC ACCOUNT 343 - PRIME MOVERS FPC Account Number 343 Prime Movers Sector Number (Gas Turbines) Gas Turbines 43 or 60 Start-up Motors Torque Converter Lube Oil Purification & Storage Lube Oil Fire Protection Turbine Air Precoolers Air Compressors, Service & Install ation Breeching Including Lining, Sil encers & Insulation Expansion Joints Inlet Filer Screens Turbine Enclosure Air Cooler Emergency Cooling Water Tank, Pump & Piping Fuel Oil Heaters and Pumps Miscellaneous Pumps and Tanks Control Boards Instruments & Co ntrols Computer Piping Insulation Total Account 343 - Source: [39], p. 280 Cost $12,700 ,000 53 49 49 49 15 ,000 150 ,000 60 ,o000 60 ,000 40 64 ,000 ,000 49 11 100 720 42 42 100 ,000 60 ,000 40 ,000 40 40 49 49 53 51 42 36 ,000 8 ,o00 22.000 10 ,000 100 ,000 200,000 800 ,000 120 ,o00 t15,329,000 269 F I G U R E G.3 SECOND GENERATION COGAS PLANT BREAKDOWN OF FPC ACCOUNT 344 - ELECTRIC GENERATORS FPC Account Number 344 Electric Generators Sector Number Cost Electric Generators (for Gas Turbines) 53 $5 ,940 ,000 H 2 Seal Oil Coolers 40 20 ,000 Total Account Source: [39], 344 p. 281 $5,960,000 270 F I G U R F G.4 SECOND GENERATION COGAS PLANT BREAKDOWN OF FPC ACCOUNT FPC Account Number 312 312 Boiler Plant Equipment Waste Heat Boiler Boiler Boiler Feed Pumps Feed Tank and De aerator BOILER PLANT EQUIPMENT Sector Number 40 49 49 40 ,49 40 Cost $9,800,000 474,000 40,000 240,000 25.700 Water Treatment Condensate Storage Tank Stack (Included in Account 341) Process Steam Heat Exchanger Miscellaneous Pumps 49 100 ,000 Piping 42 2 ,900 ,000 Insulation 36 270 ,000 Controls (Boiler & Turbine Generator) 53 300 ,000 Computer (Additive to G as Turbine) 50 ,000 51 Total Account Source: 312 [39], p. 282 $14,199 ,700 271 FIG U R E G.5 SECOND GENERATION COGAS PLANT BREAKDOWN OF FPC ACCOUNT 314 - STEAM TURBINE GENERATOR UNITS FPC Account Number 314 Steam Turbine Generator Uni ts Sector Number Turbogenerators Pedastal Condenser & Tubes Condenser Vacuum Pumps with Motor Condensate Pumps with Motors Cooling Towers Circulating Water Piping Circulating Water Valves & Expansion Joints Circulating Water Pumps Make-up structure Screen & Pumps Chlorination Equipment 43 $8,942,000 (Included in Acct. 341) 40 805 ,000 Lube Oil Purification (Included in Turbogener- Cost 49 90 ,000 49 61,200 4,000 ,000 11 (Included in Acct. 341) 90 ,000 42 49 310 ,000 49 250,000 40, 49 20 ,000 ator Pri ce) Total Account Source: 314 [39], p. 283 $14,568,200 272 F I G U R E G.6 SECOND GENERATION COGAS PLANT BREAKDOWN OF FPC ACCOUNT 345 - ACCESSORY ELECTRICAL EQUIPMENT FPC Account Number 345 Sector Number Accessory Electrical Equipment Auxiliary Transformers Start-up Transformers 8000 A Isolated 1200 A Isolated Phase Phase 39,000 297 ,300 432 ,600 Bus Bus 82,800 Potential Transformer Surge Protection 480 Vole Power Cost 39 ,000 19 ,200 Switchgear 124,300 58,530 480 Volt Motor Control Centers Remote Motor Controls Duplex Relay Switchboard Annunciator Panel Control Console Turbine Control Panel Temperature Detection Panel Equipment Connections Testing 5 ,250 68,000 16 ,500 34,500 53 6 ,000 15 ,000 I. 1,800 ,000 378,300 250 V DC Switchboard 250 DC Panelboard 27 ,500 Station Battery & Rack Battery Chargers 53,000 3 ,600 56 ,500 82 ,000 117 ,660 Cable Tray 600 V Instrument Cable 600 V Control Cable Grounding Systems 480 V Valve Control 2 36 ,900 370 ,500 25 ,600 Center Conduit-fittings 600 V Power Cable 1000 V Power 150,000 76,355 Cable 39 ,580 16000 A Isolated Phase Bus 2000 A Segregated Phase Bus 5 KV Switchgear 5 KYVPower Cable I 35,379 Total Source: 426 ,100 348 ,000 161 ,300 $5 ,626 ,254 [39], p. 284 273 F I G U R E G.7 SECOND GENERATION COGAS PLANT BREAKDOWN OF FPC ACCOUNT 346 FPC Account Number MISCELLANEOUS POWERPLANT EQUIPMENT 346 Miscellaneous Powerplant Equipment Sector Number Cost Laboratory and Sampl ing Equipment Tools, Shop, Stores & Work Equipment Lockers Emergency Equipment Miscellaneous Cranes & Hoists Portable Fire Extinguishers Communication Equipment 53,62 56 50,000 Lunch 23 23,51 20 ,000 Room Equipment Office Furniture & Machines Total Account Source: 346 [39], p. 285 42,47 23 49 46 64 $ 20,000 125,000 3,000 10 ,000 30 ,000 20 ,000 15,000 $293,000 274 F I G U R E G.8 SECOND GENERATION COGAS PLANT BREAKDOWN OF FPC ACCOUNT 353 - MISCELLANEOUS STATION EQUIPMENT FPC Account Number 353 Miscellaneous Station Equipment Sector Number $ 346 KV Main Oil C/B 132 KV Outdoor Switchgear 705 370 410 400 450 228 506 MVA MVA MVA MVA MVA MVA MVA Auto-Transformers Transformer Transformer Transformer Transformer Transformer Transformer Total Account 353 Source: [39], p. 285 Cost 53 -- -990,000 619,000 -$1,609,000 275 F I G U R E G.9 CAPITAL COST SUMMARY FOR SECOND GENERATION ADVANCED COGAS POWER SYSTEMS Federal Power 0. Commi ssion Acct. N, 340 Sector Number VA Structures & Improvements Prime Movers (Gas Turbines) Electric Generators (for Gas * Turbines) Boiler Plant Equipment Steam Turbine-Generator Units Accessory Electrical Equipment Miscellaneous Powerplant Equi P ment p/Land & Land Rights 341 343 344 312 314 345 346 $ 225 ,000 7,742 ,500 15,329 ,000 5 ,960 ,000 14,199 ,700 14 ,568 ,200 5,626,300 293,000 Miscellaneous Station Equip- 353 ment 1 ,609,000 Sub-total Other Expenses Total [39], VA 1,250,000 66,802,700 Engineering, Design, Construction, Supervision, and Con70,73 tingency 10,590,300 Sub-total 77,393,000 Escalation 7,449,000 Sub-total 84,842,000 Total Estimated Cost *See previous $65,552,700 Direct,'Cost Interest During Construction Source: Cost tables for breakdown p. 287 VA 9,163,000 $94,005,000 276 F I G U R E G.10 LABOR MARGINS ON VARIOUS FPC CAPITAL ACCOUNTS Labor Margins FPC Account Name 311, 341 Structures & Improvements 25% 312 Boiler Plant Equipment 25% 343 Prime Movers (Gas Turbines) 7.5% 344 Electric Generators 6.5% 314 Steam Turbine Generator 5.5% Uni ts 345 346 353 315 Accessory Electr ical Equipment (Turbine plants) 25% Miscellaneous Power Plant Equipment (Turbine Plants) 30% Miscellaneous Station Equipment 25% Accessory Electric Equipment (Steam plants) 32.5% Miscellaneous Power Plant 316 Equipment (Steam Plants) 17.5% . 1 This amount of the total cost shown in each account is typically labor cost, while the rest is material cost. Source: [5] cost data presented 277 was even close to being accurate. This latter question is impossible to answer, but the installed capacity figure of $100/KW seems amazingly Figure G.11 lists the non-zero final percentage capital vector low. components (see footnote of the 27). 278 C, a U Z I- w o00- 4D 0 -4 c 9- m m x0) - ,-¢ MPM0', C Ln. Ln -*0 0 r b c D - O -. CD.00 , o0 oo.C0 o C, C) O-0 --0 - 0000000 00 00 C00 00000D CM. . . . --C00 00 000 CD 4 '4- o oo oDo oo oo oo oo oC 0* · h o o o o o o o o o o · o · C) U 4+4a. 0 u _U w rU C IL l Z --- ,, C fu aJ X ' L U 4-o o - Lu- ._ C: LJ C cA 4UU-a) UIc: 4J ' 3 40 o 4C >3, S ·C+ r- E c cra· q- . LL- UL E 3 =0 C-) C03 -r. U.C: 03 U L. TCn $'' C: C 3 i S-) D0'4-'E VC- E _ a) E- *) aW *u U** _s a) L L 4 L.- Zu .- O O uE _-4O V) ;c 4o + 0 U C 4O- C 'LL = go Lu - / L). )L )U WC V g- U - S CF - _ la .- S- 0 C. Sto r- *.*- -a > =S ., )U 4- L 0 O 'D 0 ) c I- - 4-' C O L 9- *4- - EuU CO O *0 C O - - u U CASU) C O ea c .LS- 4 0 zaZ 4 CE) - * ¢E g 0'OIV = E ' C -E a L' ' nCX U U 4.- 'O - U 0 4-O - O0 S.-- U-=O -0 · 'r o to 3 U.,1 C= =CO'EUaq $n Z CD 4-)0 Wi ,"" . EU a 0S- 40 la EU U 0) V) 0 - = 279 Appendix Derivation of Technical Coefficients for the Second Generation Gas Turbine Topping Cycle H The data source for this derivation United Aircraft report [391. In contrast was again the to the other nicely executed capital cost estimates provided in this report, there is no detailed operating as: su mmary anywhere Instead they are estimated simply and .5 mills/Kwhr for operation and costs will be .2 mills/Kwh maintenance of the stea m and gas portions respectively; 0.2 mills for supplies 2.35 mills in the book of what for low BTU gas fuel. of the plant and materials; and Using a 14% capital charge and a 70% load factor results in a 5.3 mills/Kwhr busbar cost for electricity. This compares to 7.3 mills/Kwhr for a first generation plan t and 6.3 mills for a current steam plant (with no stack gas cleaning or cooling Faced with a problem ital charges served to value is finished, will be combined with like this, we allocated the cap- added and the fuel costs to 68.02 which as the temporary derivation tower). home for low BTU gas. When the low BTU gas technical these technical this coefficients coefficients to form one set of coefficients for a new coal-using electric generation process vector others described that will be combined in Reference with the four 26 to form an augmented I/O matrix. After This residual generation these two allocations, was allocated vector described the residual according was .11845. to the gas turbine in the Istvan reports [26,27] after the fuel and value added components were removed. The results of this simple scaling procedure was illustrated in Figure H.1 where non-zero technical coefficients for the COGAS plant are displayed. These coefficients are based on a unit Kwhr cost. They must be divided by the average consumers cost per Kwhr before model. they can be used in the input-output This is explained more fully in Reference 27. 280 FIGURE H . 1 TECHNOLOGICAL COEFFICIENTS FOR COGAS CYCLE (Non-Zero) 104 Order Sector Number 8 12 33 54 64 75 78 80 81 82 84 88 89 90 92 102 103 Coefficient' Industry Crude Oil & Natural Gas Maintenance & Repair Service Drugs, Cleaning, Toilet Preparations Other Fabricated Metal Products Service Industry Machinery Scientific & Control Ins. Railroad Transportation Truck Transportation Water Transportation Air Transportation Communications except Radio & TV Water & Sanitary Services Wholesale Trade Retail Trade .4626592 .072820 Real Estate .000115 .003265 .000816 Rental Business Travel & Gifts Office Supplies .004074 .001631 .000726 .000408 .007878 .002040 .003632 .016008 .005000 1 Resi dual '(.11845) after removal of fuel and value-added was prorated on the basis of "Other power" technological coefficients from [26]. 2 This entry represents purchases of ow BTU gas. 281 Figure H.2 combines the low BTU as and COGAS technol- ogical coefficients into one process vector. the following Let This is done in way: Ae = low TU gas technological coefficient vector Ac = COGAS technological coeffi cient vector h = COGAS coeffi cient represent- technological ing low BTU gas purchases sector Ac = Modified COGAS technologic al coefficient TU gas pu rchase coefficient set to zero (sector A l c = combined low I1C = h Ae -e + Ac C of F iGure H!.1) TU gas and COGAS technological coefficient vector. A in 8 of Figure H.1) vector with low Then (.462659 282 F I G U R E 11.2 NON-ZERO TECHNOLOGICAL COEFFICIENTS FOR COGAS PLANT COMBINED WITH LOW BTU COAL GASIFICATION 104 Order Sector Number Industry Coefficient 11 New Construction .203699 24 44 51 54 55 58 59 61 63 66 69 75 77 78 80 81 82 89 90 91 94 Other Furniture & Fixtures Stone & Clay Products Structural MIetals Plumbing Other Fabricated Metal Products Engines and Turbines Material Handling Machinery Metal Working Machinery General Industry Machinery Office Comp Machinery Electrical Industry Radio, TV & Communication Equipment Scientific & Control Insurance Misc. Manufacturing Railroad Transportation Truck Transportation Water Transportation Air Transportation Wholesale Trade Retail Trade Finance and Insurance Business Services .000188 .002821 .084038 .027497 .198016 .000199 .000439 .015191 .001989 .111873 .000355 .000064 .000103 .000079 .002890 .004015 .000166 .024417 .008139 .007106 .034487 283 Analytical Convergence Procedure for 1985 Projections Appendix I.1 Iso-Income Elastic Case The problem in Chapter given the system structure defined is: 2 1 = (I-A-C) X1 (Y - the yF of Chapter 2) and (where Y equals z = (where and given - ( ( I . 2) o) I Z equals Y' = of Chapter (1 + 6) investment Y. (Y' + Z') such tha tl This components income elasticity, final demand 2) of final d emand ( an initial projection find a new final demand and (I.1) C Xo ) last + GNPo Z' all no n- assumes constraint (yi) have the same of final demand i.e. as GP Y' + Z), chanqes, al 1 nt non-investme change by the same percentage. purchases This is easily solved. Let B = (I and M = - A - C) 1- (I.3) (C B C + C) X0 (1.4) - ~ Then Z Also Y' = - - -1 C(X = (1 + = C Y + Z' -X) 6) _ GNP = yi (1 - Y = I and B C (I .5) M B Y I + +(1+a)~~ ) ? zi y + (1 + 6)(CP,BY) 1 -- m. 1 2P4 Since = CBY + Z M GNPO = (1+6) Yi + 7 zi + 6 (1+6) I i + = GNP + 6(GNP mi i (1.6) mi ) i GNPo - GNP (1.7) Thus GNP + m. 1 GNfMP x or = GP + Thus by calculating multiple and m. + (1.8) (1+6) mi the initial projection Y and Z and any of these, aY and Z we can find M by subtractinq a Z a Z or Z a M or aZ = CB (aY) 1 = (Z - B Y + M -aC (a-1) M (1.9) - Z) a-1 and M= (1.10) rz z e) and since Gr!Po is given, X is Now if the income elasticities are different, Ci Since GNP = X = from the initial mi yi + i 1.8 Y 1.2 Income Elastic Case the ith sector, to the change Yj -F. () zi projection easily calculated from Then Y' = o-1 -1 - - yi and if we assume the change to GNP, then = ei Yi For our model we take (AI ) = ei Yi (A GNP) in income for is equal 285 Y' - = Y 6 (1.11) Y D D = diag where (d i ) and Thus our actual assumption is proportional (not equal) Then Y'= = C Z' Solve (I + 6 D) - B Y' = Yi = yi 6 Thus 6 = is that the change in (1.13) Yi + i E (CBY)i + + Z i . zi = GNP 0 (zi +m i )+6 7(CBDY)i - m. 1 mi DY]i GNP0 - GNP (1.14) ° DY] GNP(DY)+ (1.15) mi where GNP (DY) is interpreted The procedure - 6 (CBDY) GNP o - GNP (Y) or i n come to the change in GNP. [(CB+I) E[(CB+I) to e i M dY + GNP + 6 proportional (1.12) + 6 Z diY + is Y for 6 such that GNPo di as the GNP of the product is basically the same as i t was nY. for the iso-elastic case except that these separate final demands must be calculated. These are Y, aY, and DY. Then Y' = (I + 6D) Y where 6 can be calculated from 1.15. Appendix J Detailed Figures 286 This appendix contains detailed fiqures that compare botn the 1985 unscaled demand and total output Low, Medium, High, plus Gas Turbine and balanced (Fiqures .1.1 through High plus Hygas, cases. projections of final J.4) for the and High plus Hyqas Notice how close the unscaled and balanced final demands are. It also contains in Fiqures J.5 and J.6 comparisons of the 1980 projected gross private domestic investment (GPDI), GPDI impacts (i.e. total sales caused by GPDI purchases), and total outputs. These'comparisons illustrate the dependence (both direct and indirect) of various sectors on capital investment. 287 4. I,,AJ~ Y I* ~~~~~~~~~~~~~~~e 44 e1moa< 9~ ,.NFS~-ua'u L3 9 WNM g N~w0trN~mu'-u--u msf'mg'IcA'a~~omwOmr-m.4co -t U~c a N~ 0' NNc t4~~o -a-r~u.. U OU' '44 !-L o0oo. M po.4 4 ~o 9 0 N .d I LI) U-~~u, co~~ O -J 1-I '1 * MN rM Nurner.rIN 0 1 NN4 N gWU'QM..e',. lmV'-rCjo - NWN~rJ4w~o'...r' O'4sImf 0' NN~ 4.u' 0C 4 U'~ ' N . 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D- UU - U Z44J . M 299 BIOGRAPHICAL NOTES James Edward Pennsylvania. Just was born April 18, 1946 in Johnstown, He graduated from New Castle Senior 1964 and entered Massachusetts in the fall of that year. He received in June, High School Ins titute of Technology both the Masters and Bachelors degrees in Electrical Engineering in June, 1969, and the Electrical Engineer degree in June, 1970. He received financial support from MIT, the Wolves Club of New Castle, Pennsylvania, the NDEA, and the War Orphans Education Act during his undergraduate years. 1968 to September, 1970, he was supported ship and the Pennsylvania Higher Education June, 1969, he joined MITRE Corporation and received a fellowship From September, by an NDEA traineeAct loans. as a part-time from them in September, In emnloyee 1970. A number of classified publications resulted from this association. In September, research 1970, he began work on enerqy-rel ated with Prof. David This resulted C. White and Prof. Fred C. Schweppe. in an Electrical Engineering Ph.D thesi s and a Masters in Business Administration thesis. He is a member Pi. of Sigma Xi, Eta Kappa Nu, and Tau Beta