Lenntech info@lenntech.com Tel. +31-152-610-900 www.lenntech.com Fax. +31-152-616-289 ® 15 Frame Plunger Pump 660 661D 661C Standard Model Stainless Steel Model SS Flushed Model FEATURES Superior Design ● ● ● ● ● ● Triplex plunger design provides smoother liquid flow. V-Packings are completely lubricated and cooled by the liquid being pumped. Special ported manifold permits an external flush liquid providing cooling for hi-temp liquids and lubrication for low lubricity liquids. Lubricated Lo-Pressure Seals provide double protection against external leakage. Oil bath crankcase assures optimum lubrication. Close tolerance concentricity of the ceramic plunger offers perfect alignment and maximizes seal life. Quality Materials ● ● ● ● ● ● ● Precision design 304 and 316 Stainless steel valves and seats are hardened and polished for ultimate seating and extended valve life. Bronze or Duplex Stainless Steel manifolds are strong and corrosion resistance. Special concentric, high-density, polished, solid ceramic plungers provide a true wear surface and extended seal life. Specially formulated, CAT PUMP exclusive, V-Packings offer unmatched performance and seal life. Die cast aluminum crankcase provides high strength, minimum weight and precision tolerance control. Chrome-moly crankshaft gives unmatched strength and surface hardness. Oversized crankshaft bearings with greater loading capacity mean longer bearing life. SPECIFICATIONS ● ● Wet-end is easily serviced without entering crankcase, requiring less time and effort. Inlet and discharge valve assemblies interchange for easier maintenance without disturbing piping. Preset packings mean no packing gland adjustment is necessary, reducing maintenance costs. WARNING All systems require both a primary pressure regulating device (i.e., regulator, unloader) and a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to install such relief devices could result in personal injury or damage to the pump or to system components. CAT PUMPS does not assume any liability or responsibility for the operation of a customer’s high pressure system. Metric Measure (38 L/M) (7 to 210 Bar) (Flooded to +4 Bar) (1429 RPM) (20 mm) (30 mm) (1.26 L) (71°C) Above 130F call CAT PUMPS for inlet conditions and elastomer recommendations. Inlet Ports (2) ..................................3/4" NPTF (3/4" NPTF) Flushing Ports (2) (661C) ...............1/8" NPTF (1/8" NPTF) Discharge Ports (2).........................1/2" NPTF (1/2" NPTF) Pulley Mounting .............................Either Side (Either Side) Shaft Diameter ..................................... 1.181" (30 mm) Weight...................................................44 lbs. (19.9 kg) Dimensions.......................16.28x12.99x 6.44" (413.50x 330x163.50 mm) Alternate Specifications Flow.......................................................7.0 GPM Pressure Range.........................100 to 3000 PSI Inlet Pressure Range.....................–5 to +60 PSI RPM ...................................................1000 RPM (27 L/M) (7 to 210 BAR) (–0.35 to +4) (1000 RPM) ELECTRIC HORSEPOWER REQUIREMENTS FLOW Easy Maintenance ● U.S. Measure Flow............................................................10 GPM Pressure Range.............................100 to 3000 PSI Inlet Pressure Range ..................Flooded to 60 PSI RPM .......................................................1429 RPM Bore................................................................ .787" Stroke............................................................1.181" Crankcase Capacity ......................................42 oz. Maximum Liquid Temperature .......................160°F U.S. GPM 10.0 9.0 L/M 38 34 PRESSURE PSI 2000 BAR 140 13.7 12.4 DETERMINING THE PUMP R.P.M. DETERMINING THE REQUIRED H.P. DETERMINING MOTOR PULLEY SIZE PSI 2500 BAR 175 17.2 15.4 MOTOR PULLEY SIZE PSI 3000 BAR 210 20.6 18.5 Using 1725 RPM Motor & 10" O.D. Pump Pulley RPM Pulley O.D. 1429 8.1 1286 7.3 Rated G.P. M. Rated R.P. M. = “Desired” G.P. M. “Desired” R.P. M. GPM x PSI 1460 = Electric Brake H. P. Required Motor Pulley O.D. Pump R.P.M. = Pump Pulley O.D. Motor R.P.M. See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003. Refer to pump Service Manual for repair procedure, additional technical information and pump warranty. “Customer confidence is our greatest asset” PARTS LIST ITEM 2 5 8 9 10 11 15 20 25 31 32 33 37 38 40 48 49 50 51 53 54 56 64 65 69 70 75 88 89 90 95 96 97 98 99 100 101 106 120 121 126 127 128 139 162 163 164 166 167 168 172 174 185 187 192 194 250 255 260 269 PART NUMBER 660 MATL 661D MATL 30067 92519 125824 43496 815281 — 11340 43495 39060 48600 43494 828710 43211 14177 92241 44428 92520 126541 25625 23170 43491 44834 115471 27488 44664 43507 48228 — 126592 43500 43506 45675 43505 43300 — 43235 17399 14160 ◆ 46204 45891 — 104360 855001 43508 44071 44381 701974 49291 14762 11737 ◆ 46205 43515 44607 44386 43517 20326 43248 43249 44383 ◆ 46206 43722 43721 43751 44564 17617 11691 ◆ 46207 43850 45975 — 126545 126231 126522 30764 — 30264 30613 990550 30206 STL STZP STCP R AL FBR — NBR NBR STL TNM FCM — ABS NBR — NBR STZP STCP R STCP NBR AL NBR AL S POP CM SHS — STCP R NBR S S BB CC — PTFE NBR FPM EPDM CU — S POP — NBR FPM SFTB* BB NBR FPM EPDM BB STG* FPM BB BBCP PTFE NBR FPM EPDM S S S PVDF NBR FPM EPDM BB NAB — STCP R STCP R STCP R NY — STZP STZP STZP F 30067 92538 — 43496 815281 814800 11340 43495 39060 48600 43494 828710 43211 14177 92241 44428 92542 — 25625 23170 43491 44834 115471 27488 44664 43507 — 48892 126592 43500 43506 45675 45880 43300 89651 43235 17399 14160 ◆ 46204 44041 44031 — 855001 43508 44071 44381 701974 49284 14762 11737 ◆ 46205 49152 44607 44386 44165 44382 43248 43249 44383 ◆ 46206 44037 48793 44039 44564 17617 11691 ◆ 46207 49293 48780 49338 44005 15847 81258 30764 30764S 30264 30613 990550 30206 STL S — AL FBR S NBR NBR STL TNM FCM — ABS NBR — NBR S — STCP NBR AL NBR AL S POP CM SSHB STCP R NBR S S SS CC SS PTFE NBR FPM EPDM SS SS — POP — NBR FPM SFTB* SS NBR FPM EPDM PTFE STG* FPM SS SS PTFE NBR FPM EPDM SS SS SS PVDF NBR FPM EPDM SS SSD SSD S S S NY NY STZP STZP STZP F DESCRIPTION Key (M8x7.5x25) Screw, HHC Sems (M6x16) Screw, HHC Sems (M6x16) Cover, Bearing Split Shim, Bearing Cover, 2 Pc. Split Shim, Bearing Cover, 2 Pc. O-Ring, Bearing Case - 70D Seal, Oil, Crankshaft - 70D Bearing, Roller Rod Assy, Connecting [11/00] Crankshaft - Dual End Protector, Oil Cap w/Foam Gasket Cap, Oil Filler O-Ring, Filler Cap - 70D Gauge, Oil, Bubble w/Gasket - 80D Gasket, Flat, Oil Gauge - 80D Screw, HHC Sems (M6x20) Screw, HHC Sems (M6x20) Plug, Drain (1/4"x19BSP) O-Ring, Drain Plug - 70D Cover, Rear O-Ring, Rear Cover - 70D Crankcase (Inclds: 54) Pin, Guide Pan, Oil Pin, Crosshead Rod, Plunger, Long Rod, Plunger, Short [3/02] Washer, Seal Seal, Oil, Crankcase - 80D Slinger, Barrier Washer, Keyhole Spacer, Plunger Plunger (M20x77) Stud, Plunger Retainer (M6x70) Back-up-Ring, Plunger Retainer O-Ring, Plunger Retainer - 80D O-Ring, Plunger Retainer - 70D O-Ring, Plunger Retainer - 70D Gasket, Plunger Retainer Retainer, Plunger (M6) Retainer w/stud, Plunger (M5) Retainer, Seal, 2-pc [07/05] Wick, Long Tab Seal, LPS w/SS-Spg Seal, LPS w/SS-Spg Seal, LPS w/SS-Spg Case, Seal [07/05] O-Ring, Seal Case - 70D O-Ring, Seal Case - 75D O-Ring, Seal Case Adapter, Female [01/04] V-Packing V-Packing Adapter, Male Plug, Inlet (3/4" NPT) Back-up-Ring, Seat O-Ring, Seat - 80D O-Ring, Seat - 70D O-Ring, Seat - 70D Seat Valve Spring Retainer, Spring O-Ring, Valve Plug - 90D O-Ring, Valve Plug - 90D O-Ring, Valve Plug - 70D Plug, Valve Head, Manifold Head, Manifold Flushed (1/8" Flushing Port) 661C Only Stud (M10x45) Lockwasher (M10) Nut, Hex (M10) Protector, Shaft w/Two Screws Protector, Shaft w/Two SS Screws Mount, Direct Mount, Rail Assy Mount, Rail (Required on Diesel/Gas) Pulley (10") AB [See Drive Packages, Tech Bulletin 003] QTY 1 8 8 2 2 2 2 2 2 3 1 1 1 1 1 1 4 4 1 1 1 1 1 2 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 3 1 6 6 6 6 6 6 6 6 6 6 6 6 1 1 4 4 4 1 1 1 1 1 1 EXPLODED VIEW 250 31 8 10 32 11 5 15 20 33 40 37 38 48 49 25 54 661D, 661C 283 50 51 65 95 65 15 64 88 75 70 69 11 53 187 255 89 10 9 2 9 56 8 174 100 661D, 661C 172 90 99 98 97 5 101 96 168 167 166 99 106 164 163 162 120 126 121 127 127 128 185 DISCHARGE FLUSHING (661C ONLY) 139 INLET 162 163 164 166 167 168 172 174 660 MATL 274 283 299 300 310 350 351 352 30059 34334 814561 — 30798 31033 ◆ 33919 30820 31256 ◆ 31253 30696 43523 33006 44050 6107 6575 — STL — BB — NBR* FPM EPDM* NBR FPM EPDM STZP STZP STZP STZP — — — 260 192 194 Models Standard - 660 Stainless Steel - 661D Stainless Steel Flushed - 661C 661D MATL 30059 34334 816780 818420 30798 31033 ◆ 33919 34387 30987 ◆ 31258 30696 43523 33006 44050 6107 6575 6119 STL — SS SS NBR* FPM EPDM* NBR FPM EPDM STZP STZP STZP STZP — — — Hub, “H” (M30) (Keyway M8) [See Drive Packages, Tech Bulletin 003] Kit, Oil Drain (3/8" x 24") Head, Complete Head, Complete - C (661C Only) Kit, Seal (Inclds: 97,100,106,121,127) Kit, Seal (Inclds: 97,100,106,121,127) Kit, Seal (Inclds: 97,100,106,121,127) Kit, Valve, Preassembled (Inclds: 162,163,164,166,167,168,172) Kit, Valve, Preassembled (Inclds: 162,163,164,166,167,168,172) Kit, Valve, Preassembled (Inclds: 162,163,164,166,167,168,172) Plier, Reverse Tool, Seal Case Removal Socket, Seal Case 1/2" Drive Tool, Oil Gauge Removal Oil, Bottle (21 oz.) ISO-68 Hydraulic (Fill to specified crankcase capacity prior to start-up) Plunger Pump Service DVD Lubricant, Antiseize (1 oz.) 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 1 1 Bold print part numbers are unique to a particular pump model. Italics are optional items. ◆ Silicone oil/grease required. [ ] Date of latest production change. R Components comply with RoHS Directive. *Review individual parts in each kit for material code identification. See Tech Bulletins 002, 003, 024, 027, 035, 036, 043, 045, 048, 049, 052, 053, 062, 074, 077, 083 and 098 for additional information. MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated CC=Ceramic CM=Chrome-Moly CU=Copper EPDM=Ethylene Propylene Diene Monomer F=Cast Iron FBR=Fiber FCM=Forged Chrome-Moly FPM=Fluorocarbon NAB=Nickel Aluminum Bronze NBR=Medium Nitrile (Buna-N) NY=Nylon POP=Polypropylene PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SFTB=Special Blend PTFE Black SHS=304SS/High Strength SS=316SS SSD=Duplex Stainless SSHB=316SS/High Strenght Brass STCP=Steel/Chrome Plated STG=Special Blend PTFE White STL=Steel STZP=Steel/Zinc Plated TNM=Special High Strength 12.99 (330) 16.28 (413.50) 12.60 (320) ***5.08 (129) 9.65 (245) (2)- 1/2" NPTF DISCHARGE 2.28 (58) 9.59 (243.50) *1.22 (31) 6.44 (163.50) .315 (8) 3.54 (90) 2.18 (55.40) **1.30 (33) 1.181 (30) 5.28 (134) (2) - 1/8" NPTF FLUSHING (2) - 3/4" NPTF INLET .39 (10) .78 (20) 3.46 (88) 2.05 (52) 2 SLOTS *MODEL 661D, 661C - 1.26 (32) **MODEL 661D, 661C - 1.58 (40) ***MODEL 661D, 661C - 5.20 (132) 4.17 (106) 6.06 (154) .59 (15) 2X 4 - M10x1.5 18 DEEP .043 (11) 1.38 (35) 1.95 (50) 4 - ø11 6.69 (170) 6.58 (167) 11.81 (300) 1.07 (27) Models 660, 661D, 661C 8 10 11 9 7 8 1 2 3 4 5 1 12 6 5 4 3 2 10 Die cast aluminum crankcase means high strength, lightweight, and excellent tolerance control. Oversized crankshaft bearings provide extended bearing life and pump performance. Chrome-moly crankshaft provides unmatched strength and surface hardness for long life. Matched oversized TNM connecting rods noted for superior tensile strength and bearing quality. Special stainless steel plunger rods with high strength crossheads for longevity and corrosion resistance. 6 The stainless steel slinger provides back-up protection for the crankcase seal, keeping pumped liquids out of the crankcase. 7 Special concentric, high-density, polished, solid ceramic plungers provide a true wear surface and extended seal life. Manifolds are a high tensile strength bronze or Duplex stainless steel for long term, continuous duty and corrosion resistance. 100% wet seal design adds to service life by allowing pumped liquids to cool and lubricate on both sides. 8 9 10 Stainless steel valves, seats and springs provide corrosion-resistance, ultimate seating and extended life. 11 Specially formulated, CAT PUMP exclusive, V-Packings offer unmatched performance and seal life. 12 Crossheads are 360° supported for uncompromising alignment. 13 Optional special ported Flushed Manifold permits external flush for lubricating and cooling seals when pumping liquids such as DI water, Hi-Temp or low lubricity. (Not shown). Lenntech The Pumps with Nine Lives info@lenntech.com Tel. +31-152-610-900 www.lenntech.com Fax. +31-152-616-289 PN 993113 Rev D 04/09 9812