Lenntech info@lenntech.com www.lenntech.com Tel. +31-15-261.09.00 Fax. +31-15-261.62.89 ® 3 Frame Plunger Pump Stainless Steel Models Nickel Aluminum Bronze Models 231,241,271 237,247,277 (Rails and Shaft Protector Sold Seperately) FEATURES l Triplex design delivers high efficiency and a smooth, lowpulsation flow. l Nickel Aluminum Bronze for added compatibility in intermittent duty sea water. l 31 Stainless Steel for added strength and corrosion resistance with aggressive liquids and sea water. l Installation l flexibility with compact direct-drive or belt-drive. Optional FPM, EPDM, IPFE, PTFE seals and o-rings for liquid compatibility. COMMON SPECIFICATIONS Bore ....................... 0.709” (18 mm) Inlet Pressure Range . ..............Flooded to 0 psi (Flooded to 4 bar) CrankcaseLiquid Maximum Capacity Temperature . ................................15 . ............... 1 0°F oz. SPECIFICATIONS MODELS 231 AND 237 U.S. Measure Metric Measure Flow .................... 2.3 gpm (8.7 l/m) Pressure Range . .................100 to 1500 psi (7 to 105 bar) RPM.................. 1725 rpm (1725 rpm) Stroke . .................................................... 0.27 ” (7 mm) MODELS 241 AND 247 Flow . .....................................................3. gpm Pressure Range .........................100 to 1200 psi RPM. .................................................. 1725 rpm Stroke ...................................................... 0.433” MODELS (71°C) (.45 L) Above 130°F call CAT PUMPS for inlet conditions and elastomer recommendations. Inlet Ports (2) . ....................................1/2” NPTF (1/2” NPTF) Discharge Ports (2) . ...........................3/8” NPTF (3/8” NPTF) Pulley Mounting . ...............................Either Side (Either Side) Shaft Diameter......................................... 0. 50” (1 .5 mm) Weight . .................................................13.4 lbs. ( .1 kg) Dimensions . ........................10.24 x 8.78 x 5.35”(2 0 x 223 x 13 mm) Read all CAUTIONS and WARNINGS before commencing service or operation of any high pressure system. The CAUTIONS and WARNINGS are included in each service manual and with each Data sheet. CAUTIONS and WARNINGS can also be viewed online at www.catpumps.com/cautions-warnings or can be requested directly from CAT PUMPS. 271 AND 277 Flow . .....................................................3.5 gpm Pressure Range .........................100 to 1500 psi RPM. .................................................. 1420 rpm Stroke ...................................................... 0.500” (13.2 l/m) (7 to 105 bar) (1420 rpm) (12.7 mm) ELECTRIC HORSEPOWER REQUIREMENTS MODEL 271, 277 All High Pressure Systems require a primary pressure regulating device (i.e. regulator, unloader) and a secondary pressure relief device (i.e. pop-off valve, relief valve). Failure to install such relief devices could result in personal injury or damage to pump or property. CAT PUMPS does not assume any liability or responsibility for the operation of a customer’s high pressure system. (13. l/m) (7 to 85 bar) (1725 rpm) (11 mm) 231, 237 241, 247 FLOW U.S. gpm 3.5 3.0 2.3 3. PRESSURE MOTOR PULLEY SIZE psi psi psi Using 1725 RPM Motor & 1000 1200 1500 Std. 5.0” Pump Pulley O.D. bar bar bar rpm Pulley l/m 70 85 105 O.D. 13.2 2.4 2.9 3. 1420 4.1 11.4 2.1 2.5 3.1 1240 3.5 8.7 1. 1.9 2.4 1725 Direct Drive 13. 2.5 3.0 N/A 1725 Direct Drive DETERMINING THE PUMP R.P.M. Rated gpm Rated rpm = “Desired” gpm “Desired” rpm DETERMINING THE REQUIRED H.P. gpm x psi 14 0 = Electric Brake H. P. Required Motor Pulley O.D. Pump rpm = Pump Pulley O.D. Motor rpm DETERMINING MOTOR PULLEY SIZE See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003. Refer to pump Service Manua for repair procedure and additional technical information. “Customer confidence is our greatest asset” PARTS LIST ITEM 231 241 271 2 5 8 10 11 15 20 25 31 32 33 37 38 40 48 49 50 51 53 64 65 69 70 71 75 88 90 95 96 97 98 99 100 106 110 116 117 125 139 143 150 154 155 157 159 164 165 166 167 168 185 186 188 250 260 265 270 277 278 283 30047 92538 27950 26536 24159 14487 48867 46946 46951 108062 828710 43211 14177 92241 44428 92542 25625 23170 48772 48773 128354 16948 45114 126259 25301 126189 43900 45697 43901 126550 43235 17399 14160 u 46204 701715 44041 44031 28597 44053 44926 u 46651 702390 46425 15847 87950 44652 44925 46652 701382 45156 17547 11685 u 46648 703308 44060 43893 44927 u 46649 703307 26089 11377 u 46647 703244 44059 26089 11377 u 46647 703244 44058 44001 44928 u 46650 703309 44057 44056 44055 46427 15847 87952 25130 30612 30651 30246 34121 34126 8215 8220 34334 PART NUMBER 237 247 MATL 277 MATL STL S AL NBR NBR STL R TNM FCM FCM FCM — ABS NBR — NBR S STCP NBR AL NBR AL CM SSZZ STCP R NBR STCP R S S CC STCP R PTFE NBR FPM EPDM IPFE SS SS PVDF NBR FPM EPDM SFTA SS S S SNG FPM HT* SFTA SS NBR FPM EPDM IPFE SS NBR FPM EPDM IPFE NBR FPM EPDM IPFE SS NBR FPM EPDM IPFE SS NBR FPM EPDM IPFE SS SS SS SS S S STCP STZP R — STL AL AL AL AL — STL S AL NBR NBR STL R TNM FCM FCM FCM — ABS NBR — NBR S STCP NBR AL NBR AL CM SSZZ STCP R NBR STCP R S S CC STCP R PTFE NBR FPM EPDM IPFE SS SS PVDF NBR FPM EPDM SFTA NAB S S SNG FPM HT* SFTA NAB NBR FPM EPDM IPFE SS NBR FPM EPDM IPFE NBR FPM EPDM IPFE SS NBR FPM EPDM IPFE SS NBR FPM EPDM IPFE SS SS SS NAB S S STCP STZP R — STL AL AL AL AL — 30047 92538 27950 26536 24159 14487 48867 46946 46951 108062 828710 43211 14177 92241 44428 92542 25625 23170 48772 48773 128354 16948 45114 126259 25301 126189 43900 45697 43901 126550 43235 17399 14160 u 46204 701715 44041 44031 28597 44053 44926 u 46651 702390 44052 15847 87950 44652 44925 46652 701382 44563 17547 11685 u 46648 703308 44060 43893 44927 u 46649 703307 26089 11377 u 46647 703244 44059 26089 11377 u 46647 703244 44058 44001 44928 u 46650 703309 44057 44056 44055 44054 15847 87952 25130 30612 30651 30246 34121 34126 8215 8220 34334 DESCRIPTION Key (M5x5x24) Screw, Sems HHC (M6x16) Cover, Bearing O-Ring, Bearing Cover - 70D Seal, Oil Bearing, Ball Rod, Connecting Assy Crankshaft, Dual End - 231, 237 (M7) Crankshaft, Dual End - 241, 247 (M11) Crankshaft, Dual End - 271, 277 (M12.7) Protector, Oil Cap w/Foam Gasket Cap, Oil Filler O-Ring, Oil Filler Cap - 70D Gauge, Oil Bubble w/Gasket - 80D Gasket, Flat, Oil Gauge - 80D Screw, Sems HHC (M6x20) Plug, Drain (1/4”x19BSP) O-Ring, Drain Plug - 70D Cover, Rear [07/08] (See Tech Bulletin 104) O-Ring, Rear Cover [07/08] (See Tech Bulletin 104) Crankcase [07/08] (See Tech Bulletin 104) Pin, Crosshead Rod, Plunger Washer, Oil (M24) Seal, Oil - 80D Washer, Oil Seal Slinger, Barrier Washer, Keyhole (M18) Plunger (M18x43) Stud, Plunger Retainer (M6x43) Back-up-Ring, Plunger Retainer O-Ring, Plunger Retainer - 80D O-Ring, Plunger Retainer - 80D O-Ring, Plunger Retainer - 70D O-Ring, Plunger Retainer Gasket, Plunger Retainer (M12.5) Retainer, Plunger (M6) Retainer, Seal Seal, LPS w/SS-Spg Seal, LPS w/SS-Spg Seal, LPS w/SS-Spg Seal, LPS w/SS-Spg Manifold, Inlet Lockwasher (M10) Screw, HSH (M10x35) Seal, HPS w/SS Seal, HPS w/SS Seal, HPS w/SS, 2-Pc w/S - support Seal, HPS w/SS Plug, Inlet (1/2” NPT) O-Ring, Inlet Valve Adapter, Rear - 85D O-Ring, Inlet Valve Adapter, Rear - 85D O-Ring, Inlet Valve Adapter, Rear - 70D O-Ring, Inlet Valve Adapter, Rear - 85D Adapter, Inlet Valve O-Ring, Inlet Valve Adapter, Front - 80D O-Ring, Inlet Valve Adapter, Front O-Ring, Inlet Valve Adapter, Front - 80D O-Ring, Inlet Valve Adapter, Front - 80D O-Ring, Discharge Valve Adapter, Rear - 80D O-Ring, Discharge Valve Adapter, Rear - 80D O-Ring, Discharge Valve Adapter, Rear - 80D O-Ring, Discharge Valve Adapter, Rear - 80D Adapter, Discharge Valve O-Ring, Discharge Valve Adapter, Front - 80D O-Ring, Discharge Valve Adapter, Front - 80D O-Ring, Discharge Valve Adapter, Front - 80D O-Ring, Discharge Valve Adapter, Front - 80D Seat O-Ring, Seat - 80D O-Ring, Seat - 80D O-Ring, Seat - 80D O-Ring, Seat - 80D Valve Spring Retainer, Spring Manifold, Discharge Lockwasher (M10) Screw, HSH (M10x55) Protector, Shaft Rail, Angle Assy Mount, Assy (30612,30246,25130) Pulley & Key Assy (Inclds: 30032,30047) [Tech Bulletin 003] Bell Housing Assy (56C, 2.0 Hp) Bell Housing Assy (182TC-184TC, 3.0 Hp) Flexible Coupling Assy (M16.5 to 5/8”) Flexible Coupling Assy (M16.5 to 1-1/8”) Kit, Oil Drain (3/8”x24”) (See Tech Bulletin 077) QTY 1 8 2 2 2 2 3 1 1 1 1 1 1 1 1 6 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 2 2 3 3 3 3 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 1 4 4 1 1 1 1 1 1 1 1 1 Inlet Models Stainless Steel - 231, 241, 271 Nickel Aluminum Bronze - 237, 247, 277 July 2010 Discharge 290 299 300 310 350 390 391 392 — — 231 241 271 6124 814823 30983 33609 u 33914 33915 76660 30982 31216 u 31217 76690 30696 711500 711502 701818 6575 6107 MATL 237 247 277 MATL — SS NBR FPM EPDM* HT IPFE NBR FPM EPDM IPFE STZP — — SS — — 6124 815262 30983 33609 u 33914 33915 76660 30982 31216 u 31217 76690 30696 711500 711502 701818 6575 6107 — NAB NBR FPM EPDM* HT IPFE NBR FPM EPDM IPFE STZP — — SS — — Liquid Gasket (3 oz.) Head, Complete Kit, Seal (Inclds: 97,106,125,143,154,155, 159,165) Kit, Seal (Inclds: 97,106,125,143,154,155,159,165) Kit, Seal (Inclds: 97,106,125,143,154,155,159,165) Kit, Seal, Hi Temp (Inclds: 97,106,125,143,154,155,159,165) Kit, Seal (Inclds: 97,106,125,143,154,155,159,165) Kit, Valve (Inclds: 143,154,155,164,165,166,167,168) Kit, Valve (Inclds: 143,154,155,164,165,166,167,168) Kit, Valve (Inclds: 143,154,155,164,165,166,167,168) Kit, Valve (Inclds: 143,154,155,164,165,166,167,168) Pliers, Reverse C.A.T. (Inlet pressure stabilizer for R.O. and boosted inlet Applications) Adapter (2 per C.A.T.) (See Data Sheet for complete selection) Elbow Assy used with adapter Assy 711502 Plunger Pump Service DVD Oil, Bottle (21 oz.) ISO 68 Hydraulic (Fill to specified crankcase capacity prior to start-up) 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 Bold print part numbers are unique to a particular pump model. Italics are optional items. uSilicone oil/grease required. R components comply with RoHS Directive. *Review individual parts in each kit for materialcode identification. View Tech Bulletins 002, 003, 008, 024, 033, 034, 036, 043, 047, 049, 052, 053, 067, 073, 074, 077,083 and 104 for additional information. C.A.T. highly recommended for pressurized inlet, R.O. and Industrial applications. MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum CC=Ceramic CM=Chrome-Moly EPDM=Ethylene Propylene Diene Monamer FCM=Forged Chrome-moly FPM=Fluorocarbon HT=Hi-Temp Special IPFE= I-Perflouroelastomer PTFE (EPDM Alternative) NAB=Nickel Aluminum Bronze NBR=Medium Nitrile (Buna-N) PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SS=316SS SFTA=Special Blend PTFE SNG=Special Blend (Buna) SSZZ=316SS/Zamak STCP=Steel/Chrome Plated STL=Steel STZP=Steel/Zinc Plated TNM= Special High-Strenght Models 231, 241, 271, 237, 247, 277 3 5 2 1 4 6 4 2 1 Special concentric, high density, polished, solid ceramic p ungers provide a true wear surface and extended seal life 3 100% wet sea design adds to service life by allowing pumped liquids to cool and lubricate on both sides. 2 Manifo ds are a high tensile strength nickel aluminum bronze or 31 stainless steel for long term, continuous duty. 4 Stainless steel va ves, seats and springs provide corrosion-resistance, ultimate seating and extended life. Lenntech “Original Instructions” 5 www.lenntech.com Specially formulated, CAT PUMP exclusive, Hi-Pressure Sea s offer unmatched performance and seal life. Tel. .09.00 PN 993245 Rev C 4102