Non-Linear Average Value Modeling of a Three-Phase Bridge With Losses Naval Combat Survivability October 21, 2001 S.D. Sudhoff Purdue University Abstract – This brief document sets forth the average value model of a 3-phase bridge converter modulated with a voltage source based control strategy. The model represents an improvement over the standard model in that conduction losses are included in a rigorous way. The chief assumption of the model is that the current waveform is sinusoidal. I. SEMICONDUCTOR MODEL In order to include semiconductor and diode losses in the NLAM model, it is assumed that the voltage drop of a turned on and conducting active semiconductor switch and the forward biased diodes be expressed as v = v sw + rsw i (1) v = vd + rd i (2) and d ag = where 1 2 (1 + d as ) (4) d as = d cos(θ ci − φ ) − d 3 cos(3(θ ci − φ )) (5) and where d , d 3 , and φ are constants in the steady-state. Now an expression for the dc link current may be derived. From circuit and fast-average definition considerations, the dc current into the a-phase leg of the inverter, ia , dc may be expressed iˆa,dc = i ai d ag (6) The average a-phase current may thus be expressed ia , dc = respectively, where v is the forward voltage across the device and i is the current through the device. II. DERIVATION OF LOSS MODEL The objective of this section is to establish an expression for the average-value of the q- and d-axis voltage and dc current given information about the q- and d-axis current and the modulation. To derive an NLAM model it is convenient to work in a reference frame in which all of the current is in the positive qaxis. The will be referred to as the converter current reference frame. The position of this reference frame will be denoted θ ci . By the inverse transformation [1], the a-phase current c iai = iqi cos θ ci (3) The next step in the analysis is to specify the duty-cycle of the a-phase leg of the inverter. In particular, the a-phase duty cycle (that is the relative time the upper switch of the aphase leg is on relative to the lower switch on a fast-average value basis), which is denoted d ag , is given by (7) The limits of integration in (6) are arbitrary (except for the selection of one period) but have been selected here to be consistent with later parts of this work. Manipulating (3-7) yields i a,dc = 1 ci d i qi cos(φ ) 4 (8) Multiplying (8) by 3 to obtain the total dc current yields i dc = our of the inverter, iai , may be expressed in the from in terms c of the q-axis current in the converter reference frame, iqi , as 1 3π / ˆ2 ∫ ia , dc (θ ci )dθ ci 2π −π / 2 3 ci d i qi cos(φ ) 4 (9) In order to calculate an expression for the q- and d-axis voltages, the most convenient way is to begin by finding the fundamental component of the a-phase line-to-ground voltage vag . The fast average of vag may be expressed as vˆag + vˆag = vˆag − iai > 0 iai < 0 (10) where vˆ ag + = (v dc − v sw − rsw i ai )d ag + (−v d − rd i ai )(1 − d ag ) (11) vˆ ag − = (v dc + v d − rd i ai )d ag + (v sw − rsw i ai )(1 − d ag ) (12) and where vdc is the dc inverter voltage. The fundamental component of v̂ag may be expressed as vˆag fund = a1 cos θ ci + b1 sin θ ci (13) where π −π / 2 π /2 (14) 1 π /2 1 3π / 2 ˆ b1 = v sin( θ ) d θ + ∫ ag + ∫ vˆag − sin(θ ci )dθ ci ci ci π π −π / 2 π /2 (15) In (13-14) the limits are chosen so to separate the integrands into the regions where the a-phase current is positive and negative, respectively. Manipulation of (4),(5),(11),(12),(14) and (16) yields 1 2 a1 = (v dc − v sw + v d )d cos φ − (v d + v sw ) − L π 2 4 1 ci d cos(φ ) − 15 d 3 cos(3φ ) (rsw − rd ) i qc (rsw + rd ) + 3π 2 (16) and 1 b1 = (v dc + v d − v sw )d sin(φ ) − L 2 (17) 2(rsw − rd ) 3 ci d sin(φ ) − d 3 sin(3φ ) i qc + 3π 5 ( ) Since the fundamental component of the line-to-ground voltage is equal to the fundamental component of the line-toneutral voltage, from (13) is follows that ci vqi = a1 (18) = b1 (19) ci vdi v q* vdc v* md* = d vdc which is the desired result. III. DERIVATION OF MODULATION SIGNAL Before applying (9), (18) and (19) it is necessary to know the values of d , d 3 , and φ . To this end it is assumed that a model input is the commanded modulation indices that are define as: (20) (21) Given the commanded modulation indices in the arbitrary reference frame, it is convenient to calculate these quantities in the converter current reference frame. This is readily accomplished using the frame-to-frame transformation mqci * cos(θ ci − θ ) − sin(θ ci − θ ) mq* ci * = * md sin(θ ci − θ ) cos(θ ci − θ ) md 1 π /2 1 3π / 2 a1 = ∫ vˆag + cos(θ ci )dθ ci + ∫ vˆag − cos(θ ci )dθ ci π mq* = (22) where θ ci is the position of the converter reference frame and θ is the position of the arbitrary reference frame in which the modulation signals are specified. Given the current in the arbitrary reference frame, the angle θ ci − θ may be readily expressed θ ci − θ = angle(iqi − jidi ) (23) where iqi and idi are the q- and d-axis currents in the same frame of reference as in with the original modulation commands mq* and md* are specified. As an aside note that with this choice of reference frames ci 2 2 iqi = iqi + idi (24) Once the modulation indices in the converter current reference frame are calculated using (20) and (21), the next step is to calculate d , d 3 , and φ . To this end, it is convenient to define the converter voltage reference frame θ cv such that all the voltage (at least in the presence of ideal semiconductors) is in the q-axis. The position of this reference frame relative to the arbitrary reference frame is readily expressed as θ cv − θ = angle(mq* − jmd* ) (25) and in this reference frame mqcv* = mq*2 + md*2 (26) mdcv* = 0 (27) In terms of the converter voltage reference frame the aphase duty cycle may be expressed d as = d * cos(θ cv ) − d 3* cos(3θ cv ) (28) Comparing (23) to (25), is chosen where φ = θ ci − θ cv x<a a bound( a, b, x) ≡ x a ≤ x ≤ b b x>b (29) Substitution of (23) and (25) into (29) yields φ = angle(iqi − jidi ) − angle(mq* − jmd* ) (30) Minimization of the objective function yields The calculation of d and d 3 remains. The commanded duty cycle magnitude is related to the modulation index by d * = 2mqcv* d 3* = 1 * d 6 (32) where d * is given by (31). The final calculation of d and d 3 is a function of the magnitude of the commanded duty cycle d * . Provided that d* < 2 3 d = d* + (33) 4 π sin θ cv1 + d = d* (34) d 3 = d 3* (35) and In the event (33) becomes exceeded, then the a-phase modulation signal is clipped. As an approximate means to analyze this condition, an effective value of d and d 3 are introduced so that the approximate artificial a-phase duty cycle d a , aprx = d cos(θ cv ) − d 3 cos(3θ cv ) (36) d 3 = d 3* − is a best fit to (28) after it has been bounded to have a magnitude of less than one. To this end, the objective function π /2 (bound(−1,1, d a (θ cv )) − d a,aprx (θ cv ))2 dθ cv sin(2θ cv1 )(d 3* − d * ) + 1 3π (39) 2 * d 3θ cv1 + K π (9d * − 2d 3* ) cos θ cv1 + (3d * − 2d 3* ) cos(3θ cv1 ) − K sin θ cv1 2d * cos(5θ ) − 4 − 8 cos(2θ ) cv1 cv1 3 (40) In (39) and (40), the angle θ cv1 is the value of θ cv where the a-phase duty cycle becomes small enough that it is no longer clipped. This angle may be found by setting (28) equal to one. In particular, solving d cos(θ cv1 ) − d 3 cos(3θ cv1 ) = 1 (41) one solution to (41) in [0, π / 2] then the largest solution in that range should be chosen. It should be noted that there is one approximation involved in (39-41). In particular, it is assumed here that the a-phase duty cycle waveform is clipped at 1 until θ cv = θ cv1 at which time the a-phase duty cycle is no longer clipped. However there is a very narrow range of duty cycles d a is less than unity initially, reaches the limit at 1, and then moves away from the limit. Assuming d 3 is set to d / 6 , then the range over which this occurs is from 2 3 ∫0 π yields a value for θ cv1 . In the event that there are more than then the modulator operation is not saturated so f (d , d 3 ) = 1 1 * 2 d 3 sin( 4θ cv1 ) − d *θ cv1 π 2π (31) Assuming third harmonic modulation is used, and the amplitude of the third harmonic term is proportional to the fundamental, and that the constant of proportionality is such that the maximum possible voltage may be obtained without overmodulating, we have that (38) (37) <d < 6 5 (42) Numerically, the range of d is from 1.16 to 1.2. Since this range is fairly narrow, and the effect of the approximation is surmised to be very small within that range, the effect has been ignored herein.