M&L 4383 SUPPLY CHAIN MANAGEMENT AUTUMN 2015 – Session 2 Michael Knemeyer, Ph.D. Time: Monday, Wednesday and Friday: Section 1: 11:30 am – 12:25 pm, Schoenbaum 315 Section 2: 3:00 pm – 3:55 pm, Schoenbaum 200 Office: Phone: Cell: Twitter: Skype: E-mail: Office Hours: 548 Fisher Hall 614-292-2507 937-532-3036 @amknemeyer amknemeyer knemeyer.4@osu.edu By appointment COURSE DESCRIPTION There is a great deal of confusion regarding exactly what supply chain management involves. In fact, many people using the name supply chain management treat it as a synonym for logistics or purchasing or operations. The most common view is that supply chain management is a combination of these three functions. However, successful supply chain management requires cross-functional integration of key business processes within the firm and across the network of firms that comprise the supply chain. The challenge is to determine how to successfully accomplish this integration. The distinction between logistics and supply chain management is identified and a framework for supply chain management is presented. The course will describe key aspects of each of the eight supply chain processes as well as introduce tools and techniques that can support implementation of the framework. The teaching method will be a combination of lecture, class discussions on assigned topics, a simulation, individualized project and cases. TEXT AND READINGS The textbook for this course is Supply Chain Management: Processes, Partnerships, Performance, 4th Edition - 2014, Douglas M. Lambert, Editor. ISBN 978-0-9759949-9-3, Publisher $110 (Order directly from publisher at www.scm-institute.org Coupon Code: OSU-student) or Bookstore (OSU Bookstore; www.ohiostate.bkstore.com), $145 There is also a simulation available electronically from Harvard Business School Press as well as readings that will be handed out in class or accessed on-line through Business Source Complete. WORKLOAD EXPECTATIONS The University and College expectation is that students spend two hours outside of class for every hour spent in class. Since this course meets 3 hours per week, you should expect to spend 6 hours per week outside of class on course-related work. 1 COURSE OBJECTIVES The objectives of this course are to provide the student with: 1. An understanding of the primary differences between logistics, operations and supply chain management. 2. An understanding of the essential processes of supply chain management and their interrelationships within individual companies and across the supply chain. 3. An understanding of tools and techniques useful in implementing supply chain management. 4. An understanding of how supply chain management affects the financial performance of the firm, its customers and its suppliers. GLOBAL SIMULATION REPORT Each student will complete a global supply chain simulation during the course. Each student will submit a report that addresses the following questions in the appropriate CARMEN dropbox: a) How did you think about which options to choose? b) What did you use for your forecast? c) How did you decide which suppliers to use? d) How did you go about setting initial production levels? e) How did you decide whether to issue production change orders? f) How did you decide whether or not to invest in the Celldex show? g) What are your takeaways from the simulation? The report should address each of these questions (no more than ten pages – double-spaced, 12-point font, 1 inch margins). Additional details are provided in CARMEN regarding the expectations for this deliverable. The simulation report will account for 15% of your final grade. APPLIED SUPPLY CHAIN CONSULTING PROJECT Students will form teams (3 to 4 people) complete an applied supply chain consulting project during the session. The deliverables will include a white paper reviewing team recommendations for the client as well as a brief in-class presentation. The applied project will account for 20% of your final grade. Cintas Distribution Optimization: Facility Services Product Line CINTAS has 2 FS DC's supporting up to 350 CINTAS "retail" locations which order a diverse array of Facility Service Products that they sell and distribute to customers (end users). These products include commodity items like latex gloves, cotton wash rags, etc. as well as more complex, Cintas developed/patented products such as branded cleaning chemicals. Many of these items are carried in our DC network of owned and operated warehouses while others are shipped directly to our retail locations by our corporate controlled vendor base. CINTAS would like to know: What is the most efficient supply chain? Areas of exploration: 1. Should we open a 3rd DC? 2. What products should we carry in the DC network vs. have supplier direct ship vs. some mixture based on retail location freight charges, buying habits, etc. 2 CLASS QUIZZES In place of a mid-term exam there will be three quizzes during the session of which two will count toward your course grade. Students who miss a quiz (for any reason including illnesses, schedule conflicts, tardiness, unscheduled vacations, etc.) during the class in which it is given will not be able to make it up afterwards. The lowest of the three quiz scores will be dropped for final grade calculation in order to provide students with some flexibility in case of any conflicts that might cause them to miss one of the quizzes during the session (or if they just happen to have a bad day). If you have any questions about this policy, please let me know. The quizzes will account for 30% of your final grade. CLASS CONTRIBUTION Actively and meaningfully participating across all aspects of the course is an expectation. Students will be evaluated on their contribution to class discussion, team project and on-line discussions. The goal of the on-line discussions are to provide students an opportunity to reflect on the ideas described in the course as well as the ideas expressed by other students, and then to write about what they think, know and reason from those ideas. There will be multiple discussion questions posed during the course. The board for each topic will be open for one week. GRADING Global SC Simulation Report Class Quizzes (Top 2 out of 3) Applied SC Consulting Project Class Contribution Final Exam TOTAL 15% 30% 20% 10% 25% 100% PLEASE NOTE 1. A make-up exam will not automatically be provided. In order to miss the exam without penalty, approval must be obtained at least 48 hours prior to the time of the exam. 2. Modification of class sessions may be made as the course progresses or to take advantage of outside speakers. 3. Late assignments will not be accepted. 3 DATE BUS M&L 4383 COURSE SCHEDULE (AUTUMN 2015-Session 2) SUBJECT READINGS Monday, October 19 Supply Chain Management: Course Introduction and Goals #1 Wednesday, October 21 Customer Relationship Management #2 Friday, October 23 Supplier Relationship Management #3 Monday, October 26 Customer Service Management #4 Wednesday, October 28 Applied Consulting Project - CINTAS Friday, October 30 Order Fulfillment Monday, November 2 Quiz 1 Wednesday, November 4 Demand Management Friday, November 6 Applied Consulting Project – Working Session Monday, November 9 Manufacturing Flow Management Wednesday, November 11 No Class – Veterans Day Friday, November 13 Product Development & Commercialization Monday, November 16 Quiz 2 Wednesday, November 18 Returns Management # 10 Friday, November 20 Global Supply Chain Simulation Debrief # 11 Monday, November 23 Applied Consulting Project – Working Session Wednesday, November 25 No Class – Thanksgiving Friday, November 27 No Class – Thanksgiving Monday, November 30 Implementing and Sustaining the SCM Processes Wednesday, December 2 Quiz 3 Friday, December 4 Applied Supply Chain Consulting Project – Presentations Monday, December 7 Applied Supply Chain Consulting Project – Presentations Wednesday, December 9 Building High Performance Business Relationships Friday, December 11 Final Exam - 4:00 to 5:45 PM – Section 2 Thursday, December 17 Final Exam – 10:00 to 11:45 am – Section 1 4 # 5, 6 #7 #8 #9 # 12, 13 # 14, 15, 16 M&L 4383, Autumn 2015 – Session 2 Reading List Supply Chain Management: Course Introduction and Goals 1. Supply Chain Management: Processes, Partnerships, Performance, Chapter 1. Customer Relationship Management 2. Supply Chain Management: Processes, Partnerships, Performance, Chapter 2. Supplier Relationship Management 3. Supply Chain Management: Processes, Partnerships, Performance, Chapter 3. Customer Service Management 4. Supply Chain Management: Processes, Partnerships, Performance, Chapter 4. Order Fulfillment 5. Supply Chain Management: Processes, Partnerships, Performance, Chapter 6. 6. Staple Yourself to an Order – Benson Shapiro, Rangan Kasturi and John Sviokla. Harvard Business Review, Vol. 82, No. 7/8, pp. 162-171. Demand Management 7. Supply Chain Management: Processes, Partnerships, Performance, Chapter 5. Manufacturing Flow Management 8. Supply Chain Management: Processes, Partnerships, Performance, Chapter 7. Product Development and Commercialization 9. Supply Chain Management: Processes, Partnerships, Performance, Chapter 8. Returns Management 10. Supply Chain Management: Processes, Partnerships, Performance, Chapter 9. Global Supply Chain Management Simulation 11. Simulation: Global Supply Chain Management Implementing & Sustaining the Supply Chain Management Processes 12. Supply Chain Management: Processes, Partnerships, Performance, Chapter 13. 13. Supply Chain Management: Processes, Partnerships, Performance, Chapter 18. Building High Performance Business Relationships 14. Supply Chain Management: Processes, Partnerships, Performance, Chapter 15. 15. Supply Chain Management: Processes, Partnerships, Performance, Chapter 16. 16. Douglas M. Lambert and A. Michael Knemeyer, “We’re in This Together,” Harvard Business Review, Vol. 82, No. 12 (2004), pp. 114-122. 5