QA1Gf7ESS1ON, TENSION ANV, SHEAR TUTS ----LOW PLYWOOD PANELS Cr it irtiAT DV NOT MCKEE Willi TIMIS MAIM Att VARIOUS ANCLIES IC THE FACE GRAIN "IL vtdi INFORMATION AND REAFFI' 1962 LOAN COPY Please return to: Wood Engineering Research Forest Products Laboratory Madison,Wisconsin 53705 This Veport is Ctio of Scrio Issuot in COOptrationi with\he APAY0SAVY-tPilit cemmiiriti Qn AIRCRAFT DESIGN CIRIUMA tinder th€ Stipervision of the AUMNAIUTI 411. BOOM Ne. 1328 STATDEPARTMENTOF AGRICU FallEST SERVICE IS LABORATORY _sons Wisconsin die n University of Wisconsin COMPRESSION, TENSION, AND SHEAR TESTS ON YELLOW-POPLAR PLYWOOD PANELS OF SIZES THAT DO NOT BUCKLE WITH TESTS MADE AT VARIOUS ANGLES TO THE FACE GRAIN! By C. B. NORRIS, Engineer and P. F. McKINNON, Engineer 2 Forest Products Laboratory,— Forest Service U. S. Department of Agriculture Summary and Conclusions This report is a study of the elastic properties and the strengths, at proportional limit and ultimate, of plywood subjected to stresses acting in the plane of the plywood and at various angles to the grain. Investigation of the theoretical relationships is based on tests made on yellow-poplar plywood, specimens so proportioned that they would not buckle or fail because of elastic instability. Incorporated in this report are the theoretical development of equations for calculating the elastic moduli and the strength values of plywood subjected to tensile, compressive, or shear stresses acting in the 1 — This is one of a series of progress reports prepared by the Forest Products Laboratory relating to the use of wood in aircraft. Results here reported are preliminary and may be revised as additional data become available. Original report published in 1946. 2 — Maintained at Madison, Wis. , in cooperation with the University of Wisconsin. Report No. 1328 -1- Agriculture-Madison plane of the plywood and at various angles to the lace grain. Graphs showing the comparison between the experimental data and theoretical curves are included. Supplements A, B, and C, which were prepared previously, deal with compression, tension, and shear, respectively. They consist of descriptions of the testing techniques used, the data obtained, and such analyses as do not require consideration of the interrelations among the results from the different kinds of tests. The purpose of this report is to correlate the data presented in the supplements by analyses derived from the mathematical theory of elasticity and from a second power interaction formula for ultimate strength. A review of the analysis and the various graphs indicates that as a whole the agreement between theory and experiment is good. The experimental data used in verifying the theory developed were from tests on yellow-poplar plywood. It is assumed, however, that these equations are applicable to plywood of other species. -rom the analysis, the following conclusions were drawn: (1) The tension tests of plywood at various angles to the face grain yield moduli of elasticity which agree with the theory of elasticity. (2) The compression tests yield moduli of elasticity which, in general, lie between the maximum and minimum values predicted by the theory of elasticity. The test specimens that were narrowest and, therefore , were subjected to the least restraint, yielded the least values of modu lus of elasticity; and the widest specimens, the greatest. (3) It is difficult to determine accurate values of modulus of rigidity experimentally by means of a shear test in which direct measurements of stress and strain are employed; the revised apparatus described in, supplement C, however, yields values that are in reasonable agreement with those obtained by use of the theory of elasticity. (4) Accurate values of the modulus of rigidity for the one case of face grain parallel and perpendicular to the direction of the shear stresses can be determined by means of three tension tests upon matched material; one parallel, one perpendicular, and one at 45° to the direction of the face grain. Report No. 1328 -Z- (5) The tension and compression tests at various angles to the face grain yield proportional limits which agree reasonably well with theory. The effect of restraint of the specimens in the compression tests upon the value of the proportional limits obtained is small. (6) The proportional limits obtained in the shear tests with the revised apparatus described in supplement C agree reasonably well with theory. (7) The ultimate tensile strengths at angles to the grain, as obtained from test, agree closely with those obtained from the second power interaction formula. (8) The compressive strengths obtained from test lie, in general, between the maximum and minimum values predicted by the second power interaction formula, In general, the specimens that were narrowest, and, therefore, subjected to the least restraint, yielded the lowest values; and the widest specimens yielded the highest values. (9) The shear strengths obtained by use of the revised apparatus agree well with those predicted by the second power interaction formulp. (10) Substantially the same values of shear strength at an angle of 0° were obtained by use of either the original or revised apparatus described in supplement C. Introduction 3 issued by the Laboratory dealing with the behavior In various reports— of plywood, extensive use has been made of the mathematical theory of elasticity as applied to orthotropic materials, that is, materials having three mutually perpendicular planes of elastic symmetry. Although this theory has been experimentally verified in connection with the elastic stability of plywood plates loaded in various ways and the deflection of plywood plates loaded normally to their surfaces, it has not previously 3 —Forest Products Laboratory Reports Nos. 1300, 1301, 1304, 1312, and 1316 with Supplements A to I, inclusive. Report No. 1328 -3- been directly verified by tests in which forces are applied in the plane of the plywood under conditions such that the plywood does not buckle. A partial verification has been obtained for the case of tensile stresses 4 by Lowell M. Moses.— The fundamentals of the theory have been presented in two Laboratory reports.-5 The purpose of this report is, in part, to verify this theory by the results of tests in which compressive, tensile, and shear stresses are applied in the plane of the plywood. In the design of aircraft parts involving the use of plywood in which the stress is applied in the plane of the plywood and at an angle to the face grain, it has been assumed that the proportional limit of the plywood is reached when any one of the components of the stress, resolved in the direction of the natural axes of the plywood, reaches the proportional limit. It is the purpose of this report, in part, to verify this assumption. The strength of plywood when subjected to stresses in its plane and at an angle to the direction of the face grain is also needed in the design of aircraft parts. The Forest Products Laboratory suggested the use of an interaction formula of the second power for this purpose.. The stresses are resolved into components in the directions of the natural axes of the plywood. The condition for failure is then given by the formula: t aa 2 k a! 2f 4- +( ‘ab 1 (1) ab 4 —11 An Investigation of the Elastic Behavior of Spruce Plywood Subjected to a Single Tensile Stress," by Lowell M. Moses. A thesis submitted to the Massachusetts Institute of Technology (1932). —Forest Products Laboratory Reports Nos. 1317 and 1503. 6 —"ANC Handbook on the Design of Wood Aircraft Structures," (July 1942). Also ANC Bulletin No. 18 "Design of Wood Aircraft Struc- tures," (1944). Report No. 1328 -4- in which: t t t = direct stress in the direction of the face grain. aa bb = direct stress at right angles to the direction of the face grain. ab = shear stress parallel and perpendicular to the direction of the face grain. F a = strength under a direct stress acting in the direction of the face grain. F b = strength under a direct stress acting perpendicular to the direction of the face grain. Fab = strength under a shear stress acting parallel and perpendicular to the direction of the face grain. It is the purpose of this report, in part, to verify this interaction formula. An approximate theoretical determination of this formula is given in Forest Products Laboratory Report No. 1816.— Source of Material and Data This report is a summarization of three separate studies reported in the supplements A, B, and C, and no data are included that can be found in the supplements. In the supplements will be found such information as source of material, matching and marking, test methods and procedures, and other related information. • 7 --Forest Products Laboratory Report No. 1816, "Strength of Orthotropic Materials Subjected to Combined Stresses." Report No. 1328 -5- Tables and Figures Tables- 21 through 24 contain values from tension and compression tests which were made upon plywood matched to that used in the shear tests in which the revised shear apparatus, described in supplement C, was used. The data from the corresponding shear tests are reported in tables 19 and 20 of supplement C. In tables 21 through 24 columns 1 and 2 give the panel and stick numbers. Columns 3 and 4 give the moisture content based on weight when ovendry and the specific gravity at test, respectively. Proportional limit stresses are listed in column 5, moduli of elasticity in column 6, and ultimate strengths in column 7. Figure 54 is a graphical representation of the stresses developed in a plywood prism subject to external forces applied at an angle to the face grain and in the plane of the plywood. Figures 55 to 60, inclusive, contain graphs of the relation of the elastic moduli to the angle of application for tension, compression, and shear. Similar graphs of proportional limit stresses for 'tension, compression, and shear are shown in figures 61 to 66, inclusive. Figures 67 to 72, inclusive, show graphs of the ultimate strengths in tension, compression, and shear. Figure 73 contains graphs of the modulus of rigidity, proportional limit in shear, and the shearing strength from tests in which the revised shear apparatus was used. In all these graphs the angles between the face grain and applied stress are plotted as abscissas and the stresses or elastic moduli as ordinates. Theoretical General Elastic Equations Figure 54 represents a small square CDEF drawn upon a piece of plywood of thickness h. The length of each side of the square is 2m. The X and Y axes are chosen parallel to the sides of the square as shown. :1--3-The tables and figures of this report are numbered consecutively with those of the previous reports of this series, 1328-A, 1328-B, and 1328-C. Report No. 1328 -6- Another square GHIJ is drawn within CDEF and with its sides parallel and perpendicular to the direction of the face grain (A) of the plywood. The length of each side of this square is 2n. When direct stresses t and t and shear stress t are applied to xx xy YY "V the edges of the square CDEF it is deformed to the rhomboid CDEF. The heavy arrows show the forces which are assumed to be distributed uniformly over the edges of the square. The inner square GHIJ is de. The stresses which cause this deforformed to the rhomboid G' as shown by the heavy arrows. and t t mation are t ab aa ' bb' for square CDEF and e , and e , e aa xy yy' xx for square GHIJ and are obtained from the displacements The resulting strains are e e and e bb ' ab of the center points of the sides of the squares. The angle between the X-axis and the A-axis is denoted by 0 as shown. The relationships between the stresses and the angle 0 as given by equations (35) of Forest Products Laboratory Report No. 15032 are: t aa =t xx cos 2 0 + t sin 2 0 + 2t xy sin 0 cos 0 yy t t sin 0 cos 0 = t sin 2 0 + t cos 2 0 - 2f xy bb xx yy ab = t xx sin 0 cos 0 + t YY (2) sin 0 cos 0 + t xy (cos 2 0 - sin 2 0) The relationships between the strains and the angle 0 as given by equations (37), (38), and (39) of the same report are: Forest Products Laboratory Report No. 1'503, "Stress-Strain Relations in Wood and Plywood Considered as Orthotropic Materials.“ Report No. 1328 -7- = e aa e e = e bb ab cos 2 + e xx sin 2 0 + e xx = - 2e xx + e xy sin 2 0 + e YY YY cos 2 - e sin 0 cos 0 + 2e YY xy xy sin 0 cos 0 sin 0 cos 0 (3) sin 0 cos 0 (cos 2 0 - sin 2 0) The relationships between the stresses and the strains are given by equations (36) as: 0" e 1, ba =---t ---t aa E aa E a b bb ab e bb =-----tt = E a e = ab 1 +—t E tbb b (4) P-ab ab Equations (4)can also be written: t aa = Ea (e +e CT X aa bb ba ) E t t bb = X. (e bb +e (5) aa ab = e Fl ab ab ab Report No. 1328 -8 In which X = 1 - cr cr ab ba E = modulus of elasticity of the plywood in the direction of a the face grain. E - modulus of elasticity of the plywood in the direction b perpendicular to that of the face grain. ab = modulus of rigidity of the plywood associated with a shearing strain in the AB plane. a- ab = Poisson' s ratio of the contraction of the plywood parallel to OB (fig. 54) to the extension parallel to OA associated with a tension parallel to OA. 0- ba is similarly defined. The Interaction Formula for Maximum Stress The interaction formula -- equation (1) -- can be generalized by substituting in it the values of the stresses as given by formulas (2). The resulting equation is: Fa 2 xx cos 2 0 + t 1 F 2 xx YY sin 2 0 + 2t sin2 0 + t YY xy sin U cos 0)2 cos 2 0 - 2t xy sin 0 cos 0)2 b 1 F 2 ab (6) - t xx sin 0 cos 0 + t -2 + t xy (cos 2 0 - sin 2 0) Report No. 1328 -9- =1 yy sin 0 cos 0 Modulus of Elasticity at an Angle to the Face Grain Tension =0 = t If txx is the only stress applied, t = 0. By putting t = t yy xy yy xy in equations in equations (2) and the resulting values oft and t t ab as ' bb ' and e (4), e , e are obtained in terms of t and 0. When these aa ab xx bb' — values of strain are substituted in equations (3) and the values of e YY and e eliminated by use of equations (3) the following equation results: xy t xx = El' 1 cos40 + x Ea xx T 2 ab sin g Ea E 11 sin4 0+ p.ab b cos t 0 (7) This equation yields the modulus of elasticity (E x ) in the direction X at angle 0 to the direction of the face grain. It should be noted that when 0 = 0, E = E , and when 0 = 90° E = Eb. — x a x The values of E and E used in computing values of E for various a b x values of 0, were averages for 0 = 0 and 0 = 90° as taken from tables 10-15, inclusive, in supplement B. Poisson' s ratio, was computed using equation (8) (Report No. 1317) crab' which applies to plywood made of rotary-cut veneers and is: (Tab Report No. 1328 E L °TL E b (A) -10- In which EL = modulus of elasticity of the wood, of which the plywood is made, in the direction of the grain. TL = Poisson s ratio for the wood; the ratio, of the contrac tion in the grain direction to the elongation in the tangential direction due to a tensile stress in the grain direction. -From the definitions of E and E it follows that10 a (B) E +E =E +E Ea bL T = modulus of elasticity .in the tangential direction of the T wood of which the plywood is made. Using this relationship and the fact E = 0. 036, the value of E L can be obtained and that for yellow-poplar in which E substituted in equation (A), which gives E (rab = cr. a b +1 TL 1. 036 It is evident from the preceding equations that the value of cr ab will be different for each construction of plywood. Values for p.ab for each construction were obtained by substituting for Ex in equation (7) the experimental value from tension tests at 45 0 and These values of p.ab were used in subsequent computaab tions for the moduli of elasticity in compression, modulus of rigidity, solving for 10 -Forest Products Laboratory Report.No. 1503, "Stress-Strain Relations in Wood and Plywood Considered as Orthotropic Materials," equations (53) and (55). Report No. 1328 -11- and proportional limit strength, instead of those obtained from the shear tests because the method of shear test used was in question. Values obtained in this way are accurate because, at an angle of 45°, the term of equation (7) which contains [Lab is large with respect to the other terms, that is, Ea and Eb could be somewhat in error and yet not have a significant effect on the value of p. ab . This matter will be discussed subsequently in greater detail. Figures 55 and 56 are graphs comparing the theoretical curves with the experimental data; the agreement between the two is good. Experimental values for the intermediate angles are given in tables 10 to 15, supplement B, inclusive. The experimental values for each angle plotted in figures 55 and 56, for a particular construction, is the average of all tests made at that angle. It may readily be seen that the theoretical curves and the experimental data must agree when 0 = 0°, 45°, or 90°. The differences between the two at the intermediate angles are small. Compression If the specimen were unrestrained, equation (7) could be used for computing from the results of tests the modulus of elasticity in compression at various angles. Compression specimens, however, are usually made much shorter than tensile specimens to avoid elastic instability, and their central sections may not be entirely free from restraint imposed by the heads of the testing machine. If the plywood is restrained in this manner, t and t do not equal zero and equation (7) does not apply xy YY exactly. If complete restraint in the Y direction is assumed, e =e yy xy = 0. By substituting these values of strain in equations (3) and the resulting values of e , es and e in equations (5), t , t , and t aa ab bb aa bb ab are obtained in terms of e and 0. These can then be substituted in xx equations (2) and t YY and t eliminated by combining these three equaxy tions. The following equation results: Report No. 1328 -12- t e xx XX cos 4 0 + E sin4 0 + (4X Fl ab =XE b x = Ea ) sin g 0 cos h 0 + 2E oba a (8) This equation yields a value of the modulus of elasticity (E) in the direction X at angle 0 to the direction of the face grain under the assumption that the plywood is completely restrained except for deformations E a in the direction of X. It should be noted that when 0 = 0, Ex = k E b Similarly, when 0 = 90°, E = - For plywood, X is so nearly equal X. • x to unity that it can be taken as such. The values of E and E used in computing E from equations (7) and x b a to be substituted in these and cr (8) and for computing values of cr ba ab equations were the averages from tables 2 through 7, of supplement A. The value of E a for a particular construction, is the average value of is the average value of all tests all tests when 0 = 0°. Similarly , Eb for 0 = 90°. The value of a b as computed for the tension modulus also applies to the compression modulus. Poisson' s ratio, crab' was comwas puted according to equations (A) and (B). Poisson's ratio of cr ba computed according to equation (8) of Report No. 1317, which is: E L TL E (C) a The relationship E +E =E +E T a b L Report No. 1328 -13- was used as in the determination of cr ab and the following equation ob- tained for yellow-poplar plywood: E or a b+1 Ea a- 1.036 Figures 57 and 58 contain graphs of the theoretical curves and the experimental data. The data are given in tables 2 through 7, inclusive, of supplement A. As the legends on the graphs indicate, each point representing experimental data for a particular angle is the average of values from all tests at that angle for specimens having a certain width. Taken as a whole, the agreement between the theoretical and experimental data is reasonably good. Values from equation (7) for the case of no restraint are the least that are to be expected in test, while those from equation (8), the case of complete restraint, are the greatest. Values between these two should be obtained from tests, if the specimens are neither completely free nor completely restrained. In general, the points plotted from data taken from the narrowest (2inch) specimens are lowest and those from the widest (6-inch) specimens highest, which agrees with the concept that the wider the specimen the greater would be the restraint (all specimens were approximately of the same length). Both theoretical curves were made to agree exactly at = 0° and 0 = 90° with the average of the data from tests at these angles. Because the modulus of rigidity, 1.1. as computed from the tension ab' tests at 45° was used in the determination of the theoretical curves, however, the curves do not necessarily have to agree exactly with the average of tests at 45°. It is evident that at angles other than 0° and 90° the two values of modulus of elasticity given by equations (7) and (8) can be very different and that the intermediate angles are more conservatively represented by equation (7). Report ij . 1328 -14- Modulus of Rigidity at an Angle to the Face Grain Two values for the modulus of rigidity at an angle to the face grain can be obtained by methods similar to those used in the case of modulus of elasticity in compression, one for the case of no restraint and one for = 0, (no restraint) = t the case of complete restraint. When t xx yy ex xy 1 1 cos 2 20 + xy Flab Also, when e = e = xx yy crab sin 2 20 1 + 2 + E a EbE a 1 complete restraint) t (E + E os cos 2 20 + xyc p. b 4K a e xy = xy - 2E a Tba ) sin2 20 Each of these equations yields p. = p. when 0 = 0° or 90°, but differ xy a at other values of 0. The tests reported in supplements A and B yielded slightly different values of E and E in tension than in compression. It was considered a b proper to use in equations (9) and (10) the value in each case associated with the stress which was obtained. and E a b change as the values of 0 change from negative to positive. When 0 is negative, Eaand E b are the moduli of elasticity in compression parallel Therefore, in these equations, the meanings of the symbols E and tension perpendicular to face grain, respectively. When 0 is positive, Ea and Eb are the moduli of elasticity in tension parallel and compression perpendicular to face grain, respectively. Report No. 1328 -15- The values of E used in plotting the theoretical curves Eb, and p. ab a' representing equations (9) and (10) were obtained as described for the were comcases of tension and compression. Values of cr and oab ba puted according to equations (A) and (C). The experimental values were taken from table 18 in supplement C. Each point represents the average value of all tests of a particular construction at the angle shown. Graphs of the theoretical curves and the experimental data are shown in figures 59 and 60. It is evident that the correlation is not good. Actually, the method employed in the shear tests represented by the plotted points in figures 59 and 60 was not such that close correlation with theory could be expected.11 - The specimen was not free to deform as it chose as assumed in the derivation of equation (9) nor was it restrained as assumed in the derivation of equation (10).. The apparatus was revised as described in supplement C and check tests were then made. The results of these check tests in shear are given in tables 19 and 20 of supplement C and of tension and compression tests on matched specimens in tables 21 through 24 herein. The theoretical curves and the data obtained are plotted in the bottom section of figure 73. The experimental values check the theoretical curves reasonably well. In general, they lie between the graphs of equations (9) and (10) and closer to the first than the second, thus indicating that the revised method of test is much better than the original as a means for determining modulus of rigidity. It is evident that the values obtained by the original method are much too high. Because of this, moduli of rigidity derived from tension tests at 45° were used instead of those from the original shear test method in calculations of E x from equations (7) and (8). Also, the moduli of rigidity obtained by means of 11 --The experimental difficulties encountered in the determination of the modulus of rigidity by direct measurements of the shearing stresses and strains are avoided by the plate method described in Forest Products Laboratory Report No. 1301, "Method of Measuring the Shearing Moduli in Wood." The moduli obtained by this method are equal to those obtained by the direct measurement of the stresses and strains if all of the plies of the plywood tested are of the same species. The plate method, however, will not yield proper values at angles other than 0° except for a few special constructions of plywood. Report No. 1328 -16- the revised apparatus were unsuited to this use because the tests were on plywood that was not matched to that used in the other tests. The values given by equation (9) are minimums, but experimental procedures and methods of computation may yield values higher than those from equation (10) because restraints in addition to those assumed in the derivation of this equation may be present. Shear tests are difficult to perform accurately, and measured values of the modulus of rigidity can readily be greater than those given by equation (10). Proportional Limit of Direct Stress at an Angle to the Face Grain It is assumed that the stress t will reach the proportional limit p x xx reaches its proportional limit p a' when t bb reaches p b' or when t aa equations for the There are, therefore, three reaches p when t ab • ab proportional limit stress p . Of these the applicable one is that which x gives the least value. •••••••n• nnnnnnn••• 0 in equations = t is the only stress applied, putting t yy xy xx (2) gives the three equations for proportional limit stress directly: When t P px a cos t0 p b .2 sin 0 px p = Report No. 1328 Pab sin 0 cos 0 -17- Equations (11) assume that there is no restraint by the testing machine or otherwise to give rise to stress components t and t . If, however, xy YY there is complete restraint so that e = e = 0, equations (3) give e , yy xy as e , and e in terms of e and 0, and substitution of these in equations bb ab xx (5) gives t , t , and t by in the same terms. Then by replacing e as bb ab xx t XX in which E is the modulus of elasticity computed by inserting exE ' x x perimentally determined values of E and E in equation (8), and replaca ing t by the p appropriate to each case the following three equations xx result: p XE a x px E cos 0 + o- XE px E (sin b x 2 ba sin g 0) x + T ab (12) cos t0) P ab E x 2 p.ab sin 0 cos 0 Values intermediate to those represented by equations (11) and those from equations (12) may be expected from compression tests because neither complete freedom nor complete restraint is likely to be attained. The correlation of the values of modulus of elasticity with equation (7), as illustrated by figures 55 and 56 and discussed earlier, indicates that in these tests there was not significant restraint and that consequently proportional limits experimentally determined from tension tests may be expected to conform to equations (11). Positive direct stresses are tensile, and negative direct stresses are compressive. The tensile stress t aa reaches the tensile proportional Report No. 1328 -18- limit p and the compressive stress -t reaches the compressive proaa a portional limit -p . Also these two proportional limits are not numeria cally equal. The same is true of t and t . However, the proportional xx bb limit in shear, p is numerically equal to -p . It is necessary, ab ab' therefore, to determine whether the tensile or the compressive proportional. limits should be used in each of equations (11) and equations (12). This can be determined by the rule that if p is positive the right hand x member of each equation of (11) and (12) must also be positive, and if px is negative the right hand members must also be negative. Tension Figures 61 and 62 are graphs showing average values of proportional limit stress for the various angles as taken from tables 10 to 15 of supplement B. Shown also are curves established by substituting in the first and second of equations (11) the average values for 0° and 90° and in the third equation one-half the average value at 45° (because p ab = 1 /2 px at this angle). It may be noted that agreement at the intermediate angles represented by the tests (15°, 30°, 60°, and 75°) is good. Tests were not made for angles near 0° and 90° (such as 7-1/2° and 82-1/2°) where changes from one to another of equations (11) occur. Compression In figures 63 and 64 agreement of experimental values with theory is illustrated by a comparison of graphs of equations (12) as well as equations (11) with plotted experimental data. The values p , E , p , and . E to be substituted in these equations were a a taken from tables 2 through 7, supplement A, and, for a particular construction, they are the averages for all tests at the corresponding angles of 0° and 90°. The value of p used is the same numerical value as ab Report No. 1328 -19- that used in the case of tension. Values of E were computed according x to equation (8), and 1.1. according to equation (7). cr have the and cr ab ab ba same values used in equations (7) and (8) and obtained by use of equations (A) and (C). As the legends in figures 63 and 64 indicate, each plotted point represents the average value from all tests at the indicated angle on specimens of the particular width. The agreement between theoretical and experimental data is fair. The data indicate that the influence of restraint is not as great in the case of the proportional limit as it is for the modulus of elasticity. The equations and the graphs show that when 0 = 0°, p = p and when x a = 90°, p = p At the intermediate angles, there is a considerable x b difference between values obtained from the two sets of equations (11 and 12). Proportional Limit of Shear Stress at an Angle to the Face Grain It is assumed that the stress t will reach the proportional limit p xy xy when one of the stresses t , t or t reaches its proportional limit as bb ab p , por p and, therefore, there are three equations for the proa b ab portional limit in shear just as for the direct stresses. The one giving the least value is the one to use. In the case of no lateral restraint t = t = 0, and the three equations can be obtained directly from xx yy equations (2). They are: Report No. 1328 -20- Pa P xy =2 sin 0 cos 0 -P b P xy 2 sin 0 cos 0 P (13) -p ab xy. 2 cos 2 - sin 0 - In the case of complete lateral restraint e = e = 0, and a method xx yy similar to that used for the direct stresses can be used. In this method t xy the expression - is substituted for e . The value of p. used in this xy xy P-xy substitution is obtained from equation (10). The equations obtained are: P axy P xy = E (1 - j ) sin 0 cos 0 a ba xy p xy E Pb Xilxy -o- ) sin 0 cos 0 ab (14) P ab Pxy cos 2 0 - sin 2 0) ab I-k( Equations (13) give minimum values of the proportional limit in shear, but the values given by equations (14) need not be maximum values because of the difficulty in performing accurate shear tests. As for the direct stresses, the proper proportional limits must be substituted in equations (13) and (14). The same rule holds that if p is xy Report No. 1328 -21- positive, the right hand members must also be positive and vice versa. The sign for p must be chosen correctly. This can be done by referxy ring to figure 1 in which the shear stress t is shown positive. The xy symbols p a and pb have different meanings when they are positive than they have when they are negative. When they are positive, tension values should be used and when they are negative, compression values. In equations (14) values for p, p , and p are the same as in (13). a b ab Also in (14), when p is a compression, values of E were taken from a a the compression tests, and when p is a tension, values of E were a a taken from the tension tests. A similar procedure was used in the case of p and E . Values of oand o- were computed according to equaab ba tions (A) and (C). Proportional limit values for p and p in compresa sion and tension were taken from supplements A and B, respectively. Values of E and E were taken from the same supplements. a b Figures 65 and 66 contain graphs of the theoretical curves and of experimental data taken from table 18 in supplement C. The agreement between the two is reasonably good for all angles except -45°. The low values at this angle can be attributed to the apparatus used. A similar graph in figure 73 shows a much better correlation between the theoretical and experimental data. In this figure, the experimental data, which are given in supplement C, are from tests in which the revised apparatus was used. In comparing the two sets of graphs, it is evident that at 0° the agreement between experimental and theory is good, no matter which apparatus is used; but, to obtain a good evaluation at all angles, the revised apparatus should be used. Maximum Direct Stress at an Angle to the Face Grain If t is the only stress applied so that t = t = 0, equation (6) yields xx yy xy the maximum direct stress, that is, the maximum value of t = F . xx Report No. 1328 -22- This is true of a long narrow test specimen which is free to change dimension in the Y direction. The equation reduces to: 4 4 2 0 2 cos 0 sin 0 sin cos 0 2 F 2 2 F F F2 x a b ab 1 (15) There are two values each of F and F one for tension and one for a b' compression. If F is tensile, the tensile values of F and F are used. x a b If F is compressive, the compressive values are used. x Equation (15) gives the maximum direct stress if the test specimen is not restrained in any way. If restraint does exist, then t and t are xy YY not equal to zero and greater strengths than those given by the equation will be obtained. The greatest possible strength predicted by equation (6) can be obtained by equating to zero its partial derivatives with respect to t and with respect to t and solving these equations for t yy xy yy and t . These values are substituted in equation (6), and it is solved xy for the value of twhich is then the predicted maximum value of F . xx' x The resulting equation is: F x 2 2 4 4 2 . 2 2 = F cos 0 + F sin 0 + 4 F sin 0 cos 0 (16) a ab As in equation (15) if F is tensile, tensile values of F and F are used, xa and if F is compressive, compressive values are used. It is interestx ing that equations (15) and (16) are very similar to equations (7) and (8). Tension In evaluating F in tension according to equation (15), values of F and a Fb were taken from supplement B, tables 10 to 15, inclusive. F, the a Report No. 1328 -23- maximum tensile stress parallel to face grain, is the average value of all tests of a particular construction for 0 = 0° Similarly, Fthe b' maximum stress perpendicular to face grain, is the average value of all tests for 0 = 90°. The term F is a shear term taken from shear ab tests at 0° and was taken from supplement C, table 18. As is pointed out in supplement C, the shear strength which is obtained when 0 = 0° with the original apparatus is about equal to that obtained with the revised apparatus. Thus, the values of F ab obtained by use of the original apparatus are taken as accurate and used in the determinations of the theoretical curves. Graphs showing the comparison between the theoretical and experimental data are presented in figures 67 and 68. Each point on a graph is the average value for all tests of that construction for the particular angle. The source of data is the same as that for F and F , supplea b ment B. Of course, the theoretical and experimental data exactly coincide at 0° and 90°. The correlation between the two at the intermediate angles is good. What variations do exist can possibly be attributed to variations in material. Compression In evaluating F x in compression, both equations (15) and (16) were used, since the conditions of restraint in the tests are not known. Values of F and F in compression were taken from tables 2 through 7, supplea b ment A. The maximum stress parallel to face grain, F, is the average a value of all tests for a particular construction when 0 = 0°. Similarly, F the maximum stress perpendicular to face grain, is the average of b' all tests when 0 = 90°. The term F retains the same values used for ab the tension case and was obtained from the shear tests of supplement C. Figures 69 and 70 contain graphs showing the comparison between the theoretical and experimental data. The latter were taken from the same tables as F and F b, supplement A. As the legends on the graphs a Report No. 1328 -24- indicate, each point representing experimental data for a particular angle is the average value of all tests for one width of specimen at that angle. Inspection of the graphs reveals that for angles from 0° to 45° the theoretical and experimental data are in good agreement. Although, in general, the test results lie between the two curves with the narrow specimens nearest the bottom curve and the widest specimens nearest the top curve, as would be expected, for angles from 45° to 90° this is not true. The agreement for angles from 45° to 90° is not quite so good; the test values seem, in general, to run a little higher than the theoretical curves. Maximum Shear Stress at Any Angle to the Face Grain = 0 and equation (14) yields = t xx yy the maximum shear stress, that is, the maximum value of t = F . xy xy The equation reduces to: If t X y is the only stress applied, t 1 r .2 + 1 2 20+1 sin 2 0 c os 2 2 2 F F L. a J xy Fab b 1 (1 7) If the shear stress F xy induces a tensile stress in the direction of the face grain, the tensile value of F and the compression value of F b a should be used. If the stress in the direction of the face grain is compressive, then the compressive value of F and the tensile value of F a should be used. Equation (17) gives the maximum shear stress if the test specimen is are not restrained in any way. If restraint does exist, then t and t xx YY not equal to zero and greater shear strengths can be obtained. The greatest possible shear strength predicted by equation (6) can be obtained in a manner similar to that employed in the case of direct stress. and t . The following The differentiations are taken with respect xy totyy equation results: Report No. 1328 -25- F 2 xy = F 2 ab 2 2 cos 2 0 + 1 + F 2 sin 2 0 4 a (18) The meaning of the symbols F a and F b in this equation are determined in an identical manner to that used for equation (17). The similarity of equations (17) and (18) to equations (9) and (10) is interesting. Figures 71 and 72 contain graphs of the theoretical curves and the experimental data. The tension values of F and F and the compression a b values of F and F used in the determination of the theoretical curve a are the same as those substituted in equations (15) and (16), respectively, and were obtained from supplements A and B. The experimental data were taken from table 18, supplement C. It is evidenced by these graphs that the agreement between the two is reasonably good. When 0 is -45°, however, the experimental data fall well below the theoretical curves. This variation is due primarily to the type of apparatus used for these tests (see supplement C). Data and theoretical curves from the tests, previously referred to, in which the revised apparatus was used, are plotted in figure 73. In this case, good agreement was obtained, indicating that the revised apparatus is much the better. When 0 = 0° (equations 17 and 18) both the theoretical curves and experimental data must coincide exactly. Furthermore, the graphs of shearing strength in figures 71 and 73 for five-ply plywood show a good agreement for shear strength at 0° as obtained from tests with the two different sets of apparatus. 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MNN 99':‘cT9-1: c?9"i . 1 M .NM .NM .NMI.NM M N OW.ib3M. •• •• .. • • • •• •• • •• •• • • s N C4 .NM .NM • 2 IM tr. . Figure 54.--Forces and deformations in a plywood prism under external forces acting in the plane of the plywood at an angle to the face grain. '?O4 F Figure 55.--Theoretical and experimental values of modulus of elasticity in tension. Experimental data from tests on plywood made of 1/16-inch Figure 56.--Theoretical and experimental values of modulus of elasticity in tension. Experimental data from tests on plywood made of 1/32-inch veneers. 7c,86 F Figure 57.--Theoretical and experimental values of modulus of elasticity in compression. Experimental data from tests on plywood made of 1/16inch veneers. 67087 F