9/30/2011 caused by the consumption of feed Keeping Birds Cool During Hot Weather Brian Fairchild The University of Georgia The key to keeping bird cool during hot weather is to realize that… How does a broiler use this feed energy? Roughly 35% of the energy is used to power the basic functions of life: heat stress is essentially an internal problem, Grow, move around, breath, pumping blood, maintain body temperature, etc. How does a broiler use this feed energy? 103.0°F 100 The remaining 65% is essentially put off in the form of heat. Heat a bird must rid itself in order to maintain a proper body temperature and survive. 100.0°F 100 95 95 90 90 85 80 85.0°F 75.0°F 1 9/30/2011 Whether it is winter or summer they must get rid of this heat to survive Heat loss breakdown 104.0°F Five pound bird at 70oF – 50% Rh 100 90 80 70 Summer 24 Btu’s/hr is lost to the air surrounding the bird (40%) 36 Btu’s/hr is lost through the evaporation of water off of its respiratory system (60%) 60 103.0°F 50.0°F 100 Winter 95 90 85.0°F (23,000 – 8 lb birds) 12:00 PM 6:00 AM 12:00 AM 6:00 PM 12:00 PM 6:00 AM 12:00 PM 6:00 AM 12:00 AM 6:00 PM to the air total 12:00 PM To the air around it Through the evaporation of moisture off of its respiratory system 6:00 AM 2) 5,000,000 4,500,000 4,000,000 3,500,000 3,000,000 2,500,000 2,000,000 1,500,000 1,000,000 500,000 0 12:00 AM 1) 12:00 AM (23,000 – 8 lb birds) A bird rids itself of this excess heat primarily in two ways: Heat removal (Btu's/hr) 40’ X 500’ Broiler house 12:00 AM How does a bird rid itself of this excess heat? 6:00 PM 12:00 AM 106oF 12:00 PM 70oF 5,000,000 4,500,000 4,000,000 3,500,000 3,000,000 2,500,000 2,000,000 1,500,000 1,000,000 500,000 0 6:00 PM To the air around it 12:00 PM 1) 6:00 AM A bird rids itself of this excess heat primarily in two ways: Heat removal (Btu's/hr) 40’ X 500’ Broiler house 6:00 AM How does a bird rid itself of this excess heat? 2 9/30/2011 Seated at rest the average adult male will produce approximately 340 Btu’s/hr 40’ X 500’ Broiler house 5,000,000 4,500,000 4,000,000 3,500,000 3,000,000 2,500,000 2,000,000 1,500,000 1,000,000 500,000 0 6:00 AM 12:00 PM 6:00 PM 12:00 AM 6:00 AM 12:00 PM 6:00 PM 12:00 AM 6:00 AM 12:00 PM 40’ X 500’ Broiler house This is a very significant difference (23,000 – 8 lb birds) 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% Poultry People 28% How do we compare? 6:00 AM 60% 40% air respiration 72% 12:00 PM 6:00 PM 12:00 AM 6:00 AM 12:00 PM 12:00 AM 6:00 PM 12:00 PM 6:00 AM evaporation to the air 12:00 AM Heat removal percentage 28% is lost due to the evaporation of water from our respiratory system and skin (perspiration) 72% is lost to the air surrounding us evaporation to the air total 12:00 AM Heat removal (Btu's/hr) (23,000 – 8 lb birds) Poultry Generate a lot more heat and are MUCH more sensitive by humidity than we are 103.0°F 100 95 90 85.0°F 3 9/30/2011 Heat loss from a 5 lb broiler Heat loss from a 5 lb broiler at 77oF 65 60 55 50 45 40 35 30 25 20 15 10 5 0 65 60 55 50 45 40 35 30 25 20 15 10 5 0 respiration air 70 F - 50% 77 F - 50% 86 F - 50% respiration air 50% Levent, & Portier, 2005 70% Levent, & Portier, 2005 Heat loss from a 5 lb broiler Heat loss from a 5 lb broiler at 77oF 65 60 55 50 45 40 35 30 25 20 15 10 5 0 65 60 55 50 45 40 35 30 25 20 15 10 5 0 25% reduction respiration air 70 F - 50% 77 F - 50% 86 F - 50% Study at looking at how relative humidity affects heat loss from a five pound bird at 77oF respiration air 50% Levent, & Portier, 2005 How does changing the humidity affect the heat loss from a bird? 25% reduction 70% Levent, & Portier, 2005 Increasing Rh from 50 to 70 % when it is 77oF Feels the same to the bird as raising the air temperature from 77 to 86oF when the Rh is 50% Rh 50%, 70% and 90% 4 9/30/2011 If a bird cannot get rid of all the heat it is producing… Body temperature will increase, Feed consumption will decrease, Growth rate will decrease, Feed conversions will increase, Eventually mortality will increase. How does changing the humidity affect the heat loss from a bird? What happens at high house temperatures (86oF) with high relative humidity? Study at looking at how relative humidity affects heat loss from a 5 lb bird at 77oC Rh 50%, 70% and 90% Heat loss from a 5 lb broiler 65 60 55 50 45 40 35 30 25 20 15 10 5 0 respiration air 70 F - 50% 77 F - 50% 86 F - 50% 86 F - 90% Levent, & Portier, 2005 Heat loss from a 5 lb broiler at 77oF 65 60 55 50 45 40 35 30 25 20 15 10 5 0 So how do we help remove heat from the birds? Lower the air temperature? 32% reduction respiration air 50% 70% 90% Levent, & Portier, 2005 5 9/30/2011 As a result when we use evap. cooling we tend to get conditions like these… Evaporative cooling Pads/fogging nozzles produce cooling through the evaporation of water into the air which increases relative humidity of the air Rh 100 95 90 85 80 75 70 65 60 0:00 12:00 Set Temp 50 40 30 20 10 Relative Humidity (%) 70 0 1:20 PM 1:21 PM 1:22 PM 1:23 PM 1:24 PM 1:25 PM 1:26 PM 1:27 PM 1:28 PM 1:29 PM 1:30 PM 1:31 PM 1:32 PM 1:33 PM 1:34 PM 1:35 PM 1:36 PM 1:37 PM Temperature (F) 80 60 Temperature 12:00 Outside 0:00 Rh Heat loss from a 5 lb broiler with and without evaporative cooling 6” evaporative cooling pad in operation 95 93 91 89 87 85 83 81 79 77 75 0:00 Inside 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Without respiration air 86 F - 50 % Rh 77 F - 70% 86 F - 90% Levent, & Portier, 2005 For every 1oF cooling produced by the evaporation of water, the relative humidity will increase approximately 2.5% 75 70 Rh (%) 65 60 55 50 45 40 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 Temperature (F) Heat loss from a 5 lb broiler with and without evaporative cooling 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Without With respiration air 86 F - 50 % 77 F - 70% 86 F - 90% Levent, & Portier, 2005 6 9/30/2011 Heat loss from a 5 lb broiler with and without evaporative cooling 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Broilers (85oF – 250 ft/min) 95.0°F With Without 94 92 respiration air With 90 88 Very hot, humid day 86 86 F - 50 % 77 F - 70% 86 F - 90% 84.0°F Levent, & Portier, 2005 Broilers (85oF – 550 ft/min) Evaporative cooling The PRIMARY reason we can use evaporative cooling pads to keep our birds cool during hot weather is because of the amount of air movement we have in our tunnel houses. 95.0°F 94 92 90 88 86 84.0°F Simmons & Lott 1981 Five pound bird 85oF (individual bird at 85oF – Drury Siegel, 1968) Goal 60 Total heat loss Body temperature vs. Air speed 110.5 55 110 50 109.5 109 45 108.5 40 108 35 107.5 30 100 200 300 400 Air speed (ft/min) 500 600 107 0 50 100 150 200 250 300 350 400 450 500 550 Air speed (ft/min) 7 9/30/2011 (tunnel ventilated without pads) Outside temperature and Rh 100 200 300 400 500 Air speed (ft/min) 600 Outside T 7:00 PM 0% 6:00 PM 10% 5:00 PM 20% 4:00 PM 30% 3:00 PM respiration air 40% 2:00 PM 50% 1:00 PM 60% 90 85 80 75 70 65 60 55 50 45 40 35 30 10:00 AM 70% Temperature / Rh 80% 12:00 PM The net result is that air movement lessens the negative effect of high relative humidity High density layer house 11:00 AM More air movement, more heat removal, panting rate decreases… Outside Rh (Simmons & Lott 1981) The closer the air temperature is to the birds body temperature the less heat removed from the birds. Front to rear temperature difference (22, 52” fans operating at all times) Front to rear temperature diff (F) This doesn’t mean that evaporative cooling is not important 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.0 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 Average house temperature (F) 8 9/30/2011 Heat prod. (Btu's/hr per bird) Per bird heat removal by air movement 50 X 560’ broiler house 50 45 40 35 30 25 20 15 10 5 0 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 Average house temperature (F) Heat removal and air temperature 4,500,000 50 45 40 35 30 25 20 15 10 5 0 Heat Removal (Btu’s/hr) 3,500,000 3,000,000 2,500,000 2,000,000 1,500,000 Total per bird heat removal 8:00 AM 7:00 AM 6:00 AM 1,000,000 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 Average house temperature (F) Weekly weight gain 86oF Day – 77oF Night 1.6 50 45 40 35 30 25 20 15 10 5 0 1.4 Weight gain (lbs) Heat prod. (Btu's/hr per bird) 85 84 83 82 81 80 79 78 77 76 75 4,000,000 5:00 AM Heat prod. (Btu's/hr per bird) Per bird heat removal through air movement AND evaporation 1.2 1 still air 400 ft/min 600 ft/min 0.8 0.6 0.4 0.2 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 Average house temperature (F) 0 week 4 week 5 week 6 week 7 9 9/30/2011 Heat removal and air temperature 1.6 4,500,000 1.4 4,000,000 1.2 1 still air 400 ft/min 600 ft/min 0.8 0.6 0.4 Heat Removal (Btu’s/hr) 0.2 85 84 83 82 81 80 79 78 77 76 75 3,500,000 3,000,000 2,500,000 2,000,000 1,500,000 Evaporative cooling keeps air movement effective 5:00 PM week 7 3:00 PM week 6 1:00 PM week 5 1:00 AM week 4 9:00 AM 5:00 AM 1,000,000 0 7:00 AM Weight gain (lbs) Weekly weight gain 95oF Day – 77oF Night Growers should not underestimate the importance of nighttime cooling Though temperatures are at their lowest… Rh is at its highest 12:00 AM 9:00 PM 6:00 PM 3:00 PM 12:00 PM 9:00 AM 6:00 AM 3:00 AM 12:00 AM 9:00 PM 6:00 PM 3:00 PM 12:00 PM 9:00 AM 1,500,000 1,000,000 500,000 6-Aug 4-Aug 2-Aug 31-Jul 0 29-Jul 9:00 AM 8:00 AM 7:00 AM 6:00 AM 1,000,000 2,000,000 27-Jul 1,500,000 2,500,000 25-Jul 2,000,000 3,000,000 23-Jul 2,500,000 3,500,000 21-Jul 3,000,000 4,000,000 19-Jul 3,500,000 4,500,000 17-Jul 4,000,000 6:00 AM Bird heat removal in 50’ X 560’ house 85 84 83 82 81 80 79 78 77 76 75 5:00 AM Heat Removal (Btu’s/hr) 4,500,000 Heat removal (Btu’s/hr) Heat removal and air temperature 3:00 AM 12:00 AM 100 95 90 85 80 75 70 65 60 55 50 45 10 9/30/2011 But air speed was not a constant… 4,500,000 4,500,000 700 4,000,000 4,000,000 650 3,500,000 600 5-Aug 3-Aug 16-Jul 3-Aug 2-Aug 1-Aug 0 3-Aug 2-Aug 1-Aug 1,000,000 700 3,500,000 600 500 3,000,000 400 2,500,000 300 2,000,000 200 1,500,000 100 1,000,000 0 5-Aug 1,500,000 800 4,000,000 4-Aug 2,000,000 4,500,000 3-Aug 2,500,000 31-Jul 100 1,000,000 2-Aug 3,000,000 30-Jul 200 1,500,000 1-Aug 3,500,000 29-Jul 300 2,000,000 31-Jul 94 92 90 88 86 84 82 80 78 76 74 72 70 4,000,000 Temperature - Rh 4,500,000 28-Jul 400 2,500,000 Which resulted in a 20% decrease in daily heat removal But Rh is at its highest Heat removal (Btu’s/hr) 500 3,000,000 3-Aug 2-Aug 1-Aug 31-Jul 30-Jul 29-Jul 28-Jul 1,000,000 600 31-Jul 1,500,000 700 3,500,000 30-Jul 2,000,000 800 4,000,000 29-Jul 2,500,000 4,500,000 28-Jul 3,000,000 Heat removal (Btu’s/hr) 3,500,000 Heat removal (Btu’s/hr) Heat removal (Btu’s/hr) 90 88 86 84 82 80 78 76 74 72 70 4,000,000 300 It was significantly lower at night because fans were shutting off Temperature (F) Lowest heat removal occurred when air temperatures were at their lowest 4,500,000 350 1,000,000 6-Aug 4-Aug 31-Jul 2-Aug 29-Jul 27-Jul 25-Jul 23-Jul 21-Jul 19-Jul 17-Jul 0 400 1,500,000 30-Jul 500,000 450 2,000,000 1-Aug 1,000,000 500 2,500,000 28-Jul 1,500,000 26-Jul 2,000,000 550 3,000,000 24-Jul 2,500,000 22-Jul 3,000,000 20-Jul 3,500,000 18-Jul Heat removal (Btu’s/hr) Heat removal (Btu’s/hr) Bird heat removal in 50’ X 560’ house 11 9/30/2011 Air speed and heat removal 160 140 120 100 80 60 40 20 0 Increasing air speed from 500 to 600 ft/min, Increases heat removal by 20% 700 650 600 550 500 450 400 350 300 250 200 150 80 F 76 F 84 F 100 Heat removal per square foot Heat removal chart was developed from data collected from this particular house Air speed Typically during hot weather the house may only be 4 to 6 degrees cooler at night! 4,500,000 160 140 120 100 80 60 40 20 0 88 Heat removal (Btu’s/hr) 3,000,000 84 82 2,500,000 78 74 1,500,000 72 70 3-Aug 2-Aug 1-Aug 31-Jul 30-Jul 29-Jul 28-Jul 4,500,000 700 4,000,000 650 600 3,500,000 550 3,000,000 500 2,500,000 450 2,000,000 400 31-Jul 29-Jul 27-Jul 300 25-Jul 350 1,000,000 23-Jul 1,500,000 21-Jul 700 650 600 550 500 450 400 350 300 250 200 150 100 80 F 76 F 84 F Heat removal (Btu’s/hr) Decreasing house temperature 4oF Increases heat removal by 6% Air speed 76 2,000,000 If we decrease our air speed because the air is “cooler”…. Air temperature and heat removal 160 140 120 100 80 60 40 20 0 80 1,000,000 700 650 600 550 500 450 400 350 300 250 200 150 80 F 76 F 84 F 86 3,500,000 Air speed Heat removal per square foot 90 4,000,000 100 Heat removal per square foot Heat removal as a function of air speed and house temperature 12 9/30/2011 When we don’t run all our fans at night we are going to have a loss in performance 160 140 120 100 80 60 40 20 0 700 650 600 550 500 450 400 350 300 250 200 150 80 F 76 F 84 F 100 Heat removal per square foot During the day…. Air speed 86oF day – 77oF night 80 F 76 F 84 F 1.5 1.4 1.3 1.2 1.1 1 0.9 0.8 700 650 600 550 500 450 400 350 300 250 200 150 Heat removal decreased by 40%! Weekly weight gain (lbs) 1.6 160 140 120 100 80 60 40 20 0 100 Heat removal per square foot At night… Day 37 to 44 Air speed Still air The net result is 20% decrease in daily heat removal 550 ft/min 86oF day – 77oF night 1.6 total air speed Weekly weight gain (lbs) 180 800 160 700 140 600 120 500 100 400 80 300 60 200 40 100 20 0 0 31-Jul 1-Aug 2-Aug 3-Aug 4-Aug 5-Aug 550/300 ft/min 1.5 1.4 1.3 1.2 1.1 1 0.9 0.8 Day 37 to 44 Still air 550/300 ft/min Day 44 to 51 550 ft/min 13 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 2.2 2.1 2 1.8 Still air Day 37 to 44 550/300 ft/min 550 ft/min Day 44 to 51 So Far… Air speed provides more cooling than temperature reduction Birds loose less heat as RH increases When RH increases, air speed is critical Nighttime evaporative cooling operation? 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 2.3 Temperature - Rh 2.7 2.6 2.5 1.9 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 2.4 Temperature - Rh 86oF day – 77oF night Temperature - Rh lbs feed/lbs gain 9/30/2011 Typical hot weather 100 95 90 85 80 75 70 65 60 55 50 45 Pads only operating during the day 100 95 90 85 80 75 70 65 60 55 50 45 Pads operating 24 hours a day 100 95 90 85 80 75 70 65 60 55 50 45 14 9/30/2011 Nighttime pad operation can increase heat stress 9:00 PM 6:00 PM 10:00 PM 12:00 AM 3:00 PM 8:00 PM 9:00 AM 12:00 PM 6:00 AM 3:00 AM 9:00 PM 12:00 AM 6:00 PM 3:00 PM 9:00 AM 12:00 PM 2:00 AM 12:00 AM 6:00 PM 4:00 PM 2:00 PM 12:00 PM 8:00 AM 10:00 AM 6:00 AM 105 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM Temperature - Rh 10:00 PM 12:00 AM 8:00 PM 6:00 PM 4:00 PM 2:00 PM 12:00 PM 10:00 AM 8:00 AM 6:00 AM 4:00 AM 2:00 AM 4:00 AM 12:00 AM 105 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 Outside temperature and Rh 100 95 90 85 80 75 70 65 60 55 50 12:00 AM Temperature - Rh Outside temperature and Rh 6:00 AM Outside temperature and Rh Temperature - Rh But during extremely hot weather old rules of thumbs may not hold true… 3:00 AM 12:00 AM 105 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 2:00 AM Outside temperature and Rh One way to reduce the possibility of pads operating at night is to set a pad operating temperature of approximately 83oF. Another way is to set a lower pad operating temperature AND put them on a time clock so they will not operate between the hours of 10 pm and 9 am. Temperature - Rh 15 Outside T pads center fans 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 Temperature - Rh Normal hot weather Outside T Outside T pads pads center center 2:00 AM 12:00 AM 10:00 PM 8:00 PM center 6:00 PM 4:00 PM pads 2:00 PM Outside T 12:00 PM 10:00 AM 8:00 AM 6:00 AM 4:00 AM What happens if the pads are not allowed to operate from 10 pm to 9 am? 12:00 AM 9:00 PM 6:00 PM 3:00 PM 12:00 PM 9:00 AM 6:00 AM 3:00 AM 12:00 AM 9:00 PM 6:00 PM 3:00 PM 12:00 PM 9:00 AM 6:00 AM 3:00 AM 12:00 AM Temperature - Rh 105 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 2:00 AM 12:00 AM Temperature - Rh 12:00 PM 9:00 AM 6:00 AM 3:00 AM 12:00 AM 9:00 PM 6:00 PM 3:00 PM 12:00 PM 9:00 AM 6:00 AM 3:00 AM 12:00 AM Temperature - Rh Outside temperature and Rh 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PM 12:00 AM 3:00 AM 6:00 AM 9:00 AM 12:00 PM 12:00 AM 10:00 PM 8:00 PM 6:00 PM 4:00 PM 2:00 PM 12:00 PM 10:00 AM 8:00 AM 6:00 AM 4:00 AM 2:00 AM 12:00 AM Temperature - Rh 9/30/2011 Next day it is hotter… 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 fans Inside house temperatures 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 fans The next day hotter yet 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 fans 16 9/30/2011 Inside house temperatures Outside T pads 12:00 PM 9:00 AM 6:00 AM 3:00 AM 9:00 PM center 12:00 AM 6:00 PM 3:00 PM 12:00 PM 9:00 AM 6:00 AM 3:00 AM 12:00 AM Temperature - Rh 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 fans Pad operation should be based on house temperature…not time of day Set to turn on a 83oF. If you are going to use a time clock you may have to make adjustments during very hot weather. www.poultryventilation.com 17