Lenntech info@lenntech.com Tel. +31-152-610-900 www.lenntech.com Fax. +31-152-616-289 Horizon Serie ntegrated ozone Sy tem Features Complete Systems • Modular Ozone Chassis Design The Horizon Series integrated ozone systems eliminate the complexity of • Stainless Steel Frame & Ozone Generator Enclosure integrating the four critical elements of ozone systems: feed gas preparation/ oxygen concentration, ozone generation, mass transfer, and complete process • Air-Cooled Ceramic and Titanium Reactor Cell control. All Horizon Series systems are complete and fully integrated ozone • Over-Temperature Protection systems that seamlessly combine these elements into stainless steel • Optional Degas Separator skid-based packages. • Redundant Backflow Prevention The performance and simplicity of Pacific Ozone’s Controls integrated ozone systems make them ideal platforms • 4-20mA or 0-10VDC Input for countless ozone processes, including: • Variable Output Control • Beverage industry • Bottled water • Food processing • Industrial water treatment and more • Reactor Pressure Control • Feed Gas Flow Control • Remote On/Off Control • Optional Programmable PID Controller • Optional Dissolved Ozone Sensor • Optional Ambient Ozone Detector with Safety Interlock High Performance Model: Horizon with Fat Pipe System Horizon Series systems are available for a variety of flow rates and process requirements: 5-200 gallon per minute water flow rates at 0.5-10 pounds per day ozone production. This range of performance allows Pacific Ozone systems to be configured to address the finest application of ozone at a small food processing plant to high ozone production for a large industrial water treatment facility. Complete Integrated Solutions. Single Trusted Source. Horizon SERIES Integrated ozone Systems A Strong Foundation The Horizon Series integrated ozone systems are built on the strong foundation of Pacific Ozone’s SGA and SGC Series ozone generators. The SGA generator line offers five models producing 0.6 to 3.2 pounds per day ozone production from high-quality air provided from the facility. The SGC series, with three models providing 0.5 to 1.3 pounds of ozone per day, includes onboard oil-less air compression when plant air is unavailable or insufficient. Please see cut sheets for the SGA and SGC Series ozone generators for more information. Custom, high-output systems producing up to 10 pounds of ozone per day are available. Model: Horizon with 50 Gallon Mass Transfer Vessel Enhanced Mass Transfer The Horizon Series systems are equipped with Pacific Ozone’s unique Enhanced Mass Transfer™ ozone injection and off-gas destruction system. To ensure consistent supply of ozone-injected water to the process, applications with periodic stops and starts should generally include a stainless steel mass transfer vessel. Standard mass transfer vessels are available at 50 and 150 gallons. Larger mass transfer vessels are also available. Processes that operate continuously with few interruptions are typically best served with the tank-less Fat Pipe mass transfer system, providing complete ozone injection and off-gas destruction without a conventional tank. Horizon S S ntegrated ozone Sy tem Standard Features and Option Packages Standard Horizon Series systems provide all of the basic features of the SGA or SGC ozone generators, including 4-20mA inputs and Remote On/Off control. Standard systems may be augmented with two option packages. The PLUS option package improves system control with the addition of a PID controller and one or two channels of dissolved ozone detection. The MAX option package provides the features of the PLUS package plus the safety of an ambient ozone detector with safety interlock. The ambient ozone detector alarms if the ambient ozone gas concentration reaches the OSHA long-term exposure limit and shuts down ozone production if the ambient ozone exceeds the OSHA short-term exposure limit. Additional optional features are also available, including the Degas Separator option, process pumps, and additional process inputs. Optional air compressor packages are also available, if needed. Options Standard Features • 4-20mA/0-10 VDC Inputs • Remote On/Off • Remote Lockout PLUS Option Package • PID Controller • Dissolved Ozone Detection (One or Two Channels) MAX Option Package • Ambient Ozone Detector Additional Options • Degas Separator • Process Pumps • Additional Process Inputs • Air Compressor Built to Last The Horizon Series integrated ozone systems are engineered to meet ozone process requirements found in the most demanding applications; yet they are easy to install, simple to operate, and will provide years of trouble-free operation. www.lenntech.com 57.50 1461 30.00 762 Horizon SERIES 30.93 786 Integrated ozone Systems 53.50 8.17 1359 Vessel 208 50 Gallon Mass Transfer Model: Horizon Series with 53.00 1346 1.00 TYP 25 30.00 762 10.33 262 1.00 TYP 25 PROCESS INLET 53.00 1346 30.93 786 1.0 25 70.93 1802 53.50 1359 8.17 208 30.00 762 57.50 1461 PROCESS INLET 13.50 343 10.33 8.17 262 208 53.50 1359 PROCESS OUTLET 14.36 365 24.36 619 70.93 1802 57.50 1461 69.05 1754 70.93 1802 13.50 343 PROCESS OUTLET 14.36 365 13.50 343 14.36 365 Dimensions: inches [mm] Note: Drawings of other Horizon Series models are available upon request. 69.05 1754 69.0 175 Horizon S 1.00 TYP 25 ntegrated ozone Sy tem Model: Horizon Series with 150 Gallon Mass Transfer Vessel 1.75 44 PROCESS INLET 1.00 TYP 25 .75 19 30.00 762 53.00 1346 75 19 53.00 1346 .75 19 1.00 TYP 25 1.00 TYP 25 1.00 TYP 25 53.00 1346 97.75 2483 1.75 44 0 30.00 762 1.00 TYP 25 1.00 TYP 25 69.05 1754 PROCESS INLET PROCESS OUTLET .75 44 .85 27 S 30.00 762 16.00 406 1.75 44 PROCESS INLET PROCESS INLET 12.85 327 97.75 2483 69.05 1754 PROCESS OUTLET 97.75 2483 82.67 2100 16.00 406 69.05 1754 69.05 1754 PROCESS OUTLET 12.85 327 12. 32 16.00 406 12.85 327 12.85 327 Dimensions: inches [mm] Note: Drawings of other Horizon Series models are available upon request. www.lenntech.com Horizon SERIES Integrated ozone Systems Model: Horizon Series with Fat Pipe Mass Transfer System 1.00 TYP 25 1.00 TYP 25 1.00 TYP 25 15.83 402 1.00 TYP 25 7.68 195 15.83 402 31.00 787 1.00 TYP1.00 TYP 1.00 TYP1.00 TYP 25 25 25 25 7.68 195 15.83 402 31.00 787 31.00 787 27.50 699 27.50 699 66.00 1676 31.00 787 15.83 402 66.00 1676 31.00 787 Dimensions: inches [mm] Note: Drawings of other Horizon Series models are available upon request. PROCESS INLET 31.00 787 27.50 699 PROCESS INLET PROCESS OUTLET 23.98 609 23.98 609 17.66 449 2.19 56 2.19 56 2.57 65 PROCESS OUTLET 17.66 449 31.00 787 31.00 787 2.57 65 Horizon S S ntegrated ozone Sy tem Technical Specifications Model/ Part Number* Max. Ozone Production Performance † (at 2 ppm O3) Power Consumption Water Inlet/Outlet Compressed Air Inlet Fitting lbs/day (grams/hour) gpm (lpm) watts inches (mm) inches (mm) SGA11 0.6 (12) 25 (95) 2500 1.5” (38mm) Sanitary Fitting 1/4” fnpt (6.35 mm) SGA21 1.0 (18) 40 (151) 2500 1.5” (38mm) Sanitary Fitting 1/4” fnpt (6.35 mm) SGA22 1.6 (30) 65 (246) 2500 1.5” (38mm) Sanitary Fitting 1/4” fnpt (6.35 mm) SGA23 2.4 (45) 100 (379) 2500 1.5” (38mm) Sanitary Fitting 1/4” fnpt (6.35 mm) SGA24 3.2 (60) 130 (492) 2500 1.5” (38mm) Sanitary Fitting 1/4” fnpt (6.35 mm) SGC11 0.5 (10) 20 (76) 2500 1.5” (38mm) Sanitary Fitting N/A Onboard Air Compressor SGC21 0.8 (16) 35 (132) 2500 1.5” (38mm) Sanitary Fitting N/A Onboard Air Compressor SGC22 1.3 (25) 55 (208) 2500 1.5” (38mm) Sanitary Fitting N/A Onboard Air Compressor Ozone Generator Model** Horizon A11/ R-HA11XX R-HA11XXYP R-HA11XXYM Horizon A21/ R-HA21XX R-HA21XXYP R-HA21XXYM Horizon A22/ R-HA22XX R-HA22XXYP R-HA22XXYM Horizon A23/ R-HA23XX R-HA23XXYP R-HA23XXYM Horizon A24/ R-HA24XX R-HA24XXYP R-HA24XXYM Horizon C11/ R-HC11XX R-HC11XXYP R-HC11XXYM Horizon C21/ R-HC21XX R-HC21XXYP R-HC21XXYM Horizon C22/ R-HC22XX R-HC22XXYP R-HC22XXYM Notes: * The value of “XX” in the part number indicates the mass transfer vessel size (Fat Pipe = 00, 50 gal. = 05, 150 gal. = 15, etc.). The value of “Y” indicates the number of channels dissolved ozone detection (1 or 2). The letter “P” indicates the PLUS option package and the letter “M” indicates the MAX option package. ** See ozone generator cut sheets for additional specifications pertaining to the generators. † Typical system water flow rate at 2 ppm dissolved ozone concentration. Performance as tested with municipal water at 70° F (21° C). Ozone Mass Transfer System Ozone Destruct System • Injection Pump: Stainless steel, sized to system requirements • Venturi: MIC natural Kynar injector • Back Flow Prevention: Stainless steel check valve and proprietary backflow prevention system • Mass Transfer Vessel: Fat Pipe, 50 gal., or 150 gal. standard Larger vessels available • Inlet/Outlet: 1.5” stainless steel sanitary connections Larger fittings available. • Pump Protection: Tank level switch, interlocked • Assembly: Stainless steel frame • Catalyst: • Destruct Potential: • Air Relief Valve: • Operating Temperature: Manganese Dioxide/Copper Oxide Sized to application requirements Stainless steel air relief vent 130º-140º F (54º-60º C), electronically controlled www.lenntech.com Horizon S S ntegrated ozone Sy tem Operational Requirements Compressed Air Flow Compressed Air Pressure Water Pressure Electrical Requirement scfm (lpm) psig (bar) psig (bar) volts, Hz Horizon A11 6 (170) 30 (2.07) 20-30 (1.4-2.1) 230V 50/60Hz, 1 phase 30A Circuit Horizon A21 6 (170) 30 (2.07) 20-30 (1.4-2.1) 230V 50/60Hz, 1 phase 30A Circuit Horizon A22 6 (170) 30 (2.07) 20-30 (1.4-2.1) 230V 50/60Hz, 1 phase 30A Circuit Horizon A23 12 (340) 30 (2.07) 20-30 (1.4-2.1) 230V 50/60Hz, 1 phase 30A Circuit Horizon A24 12 (340) 30 (2.07) 20-30 (1.4-2.1) 230V 50/60Hz, 1 phase 30A Circuit Horizon N/A* N/A* 20-30 (1.4-2.1) 230V 50/60Hz, 1 phase 30A Circuit Model C11, C21, C22 *Not Applicable - All Horizon C-Line models (C11, C21, and C22) include onboard air compression. Lenntech info@lenntech.com Tel. +31-152-610-900 www.lenntech.com Fax. +31-152-616-289 CS-HZN-002/1108