APPLIED PHYSICS LETTERS 98, 081910 共2011兲 Theory of ionic polymer conductor network composite Xiao Wang (王宵兲1 and Wei Hong (洪伟兲1,2,a兲 1 Department of Materials Science and Engineering, Iowa State University, Ames, Iowa 50011, USA Department of Aerospace Engineering, Iowa State University, Ames, Iowa 50011, USA 2 共Received 1 December 2010; accepted 24 January 2011; published online 23 February 2011兲 Ionic polymer conductor network composite 共IPCNC兲 is a mixed conductor consisting of a network of loaded ionomer and another network of metallic particles. It is known that the microstructure of the composite, especially that of the electrodes, plays a dominating role in the performance of an IPCNC. However, the microstructure of IPCNC has seldom been addressed in theoretical models. This letter formulates a continuum field theory for IPCNC by considering a supercapacitorlike microstructure with a large distributed interfacial area. The theory is then applied to the study of the equilibrium deformation and electrochemistry in a thin-sheet IPCNC actuator. © 2011 American Institute of Physics. 关doi:10.1063/1.3555437兴 Ionic polymer conductor network composite 共IPCNC, including the ionic polymer metal composite兲 has been developed as soft actuators and sensors in the past decade.1–4 A widely accepted mechanism pictures IPCNC as an ionomer thin film sandwiched between two flat electrodes and assumes it to be homogeneous and purely ionic conductive.5–7 Upon application of a low voltage, the mobile ions in the ionomer undergo directional motions: cations migrate toward the cathode while anions migrate toward the anode. The actuator bends as a consequence of the charge accumulation near the electrodes. However, such an idealization may lead to problematic predictions. As a conductor, the homogeneous ionomer is electroneutral in equilibrium or in a steady state, except in the very thin boundary layer 关i.e., the electric double layer 共DL兲兴 near the ionomer–electrode interface. The DL at a typical thickness of nanometers for aqueous solutions is too thin to effectively bend the IPCNC with a thickness of ⬃100 m. Moreover, the estimated electric capacitance of IPCNC as a parallel capacitor is much lower than measured.8–10 Many models circumvent these discrepancies by introducing a dielectric constant much higher than that of deionized water8,11,12 with an unclear physical origin. These difficulties may be resolved by realizing that the IPCNC electrodes are made from precipitating nanometal particles into the bulk polymer even in the early designs.9,13 As a result, the active domain extends deep into the bulk even though the boundary layer near the particle–matrix interface is still very thin. The capacitance boost can thus be explained from the large interfacial area.14,15 Corrections have been made on the parallel-plate model to account for the electrode roughness.14 The dependence on specific microstructures limits the application of these modified models, especially when the electrodes undergo a drastic change in design.2,3 The lack of predictive power of existing model has already hindered the further development and scale-up of IPCNC. Following an approach similar to that used in polyelectrolyte gels,16 this letter develops an equilibrium field theory by considering IPCNC as a mixed conductor. Due to the complexity of the system, the discussion is limited to the effect of electric DL on electromechanical coupling among a兲 Electronic mail: whong@iastate.edu. 0003-6951/2011/98共8兲/081910/3/$30.00 various other processes.8,11 Instead of the commonly accepted parallel-plate-capacitor picture, let us include the effect of the electrode materials infiltrated in the ionomer matrix and consider a trilayer model as sketched in Fig. 1. Two layers of composite consisting of both the ionic conductive phase 共ICP, i.e., the ionomer兲 and the electronic conductive phase 共ECP, i.e., the metal particles兲 are connected to a battery, and the middle layer is simply ionic conductive. The spatially distributed ECP provides a large interfacial area between the two phases, similar to the structure of a supercapacitor. The length scales of both the microstructure and the DL are assumed to be small compared to the overall size of the device so that a homogenized model can be deduced. There are usually two ways of doing work to IPCNC: by exerting a field of mechanical forces and by applying a field of electric voltage. Associated with a change in displacement field ␦u共x兲, the field of mechanical tractions t共x兲 on a surface does work 兰ti␦uidA. Imagine connecting to the IPCNC a field of batteries with potential ⌽共x兲. Through injection of electrons the battery field does electric work 兰⌽␦qdV, where q共x兲 is the concentration of electronic charge in the volume. Let W be the Helmholtz free energy per unit volume of the IPCNC. Unlike general polyelectrolyte, IPCNC usually operates in an environment from which the exchange of mobile species is prevented. Therefore, the total number of each mobile species is conserved. Let c+共x兲 and c−共x兲 be the concentrations of mobile cations and anions, respectively. The conservation of species requires that 兰c⫾dV = N⫾, where N⫾ is the total number of mobile ions. We enforce this constraint by adding to the total free energy of the system a term, ⫾共N⫾ − 兰c⫾dV兲, with ⫾ being a Lagrange multiplier. In electronic conductive ionic conductive ionic conductive only electric double layer FIG. 1. 共Color online兲 A trilayer model of IPCNC. The two composite electrode layers are mixed conductors with finite thickness. 98, 081910-1 © 2011 American Institute of Physics Author complimentary copy. Redistribution subject to AIP license or copyright, see http://apl.aip.org/apl/copyright.jsp 081910-2 Appl. Phys. Lett. 98, 081910 共2011兲 X. Wang and W. Hong equilibrium, the change in the Helmholtz free energy of the IPCNC equals the work done by the external agents: 冕 ␦WdV − + + 冕 冕 ␦c+dV − − 冕 ␦c−dV = 冕 + c− ln ti␦uidA ⌽␦qdV, 共1兲 for arbitrary changes in displacement ␦u and electronic charge density ␦q. Now let us turn to a representative homogenized material particle in the IPCNC. Large volumetric change is of less interest to most IPCNC applications since the material is preserved from dehydration during operation. With thin-film bending as the common mode of deformation, the material is only slightly strained. We thus take the as-swollen stress-free state as the reference, and use the small strain tensor ij = 共1 / 2兲共ui / x j + u j / xi兲 to represent the field of deformation. While detailed microstructures of material particles may differ from each other, the state of a material particle is fully determined by the homogenized fields of deformation, electronic charge density, and ion concentrations. Writing the free energy function as W共 , c+ , c− , q兲, we have ␦W = W W W W ␦ij + ␦c+ + ␦c− + ␦q. ij c+ c− q 共2兲 冉 冊 冉 ⫾ = ⫾ e ⌽ − 共3兲 冊 W W + . q c⫾ 共4兲 Eq. 共3兲 recovers the familiar form of mechanical equilibrium equation when the stress ij = W / ij is defined. If we introduce an effective electric potential, ⌽⬘ = ⌽ − W / q, Eq. 共4兲 will have the same form as the electrochemical potentials in an open system. However, ⫾ in Eq. 共4兲 is the Lagrange multiplier to be determined from the conservation equation, 兰c⫾dV = N⫾. Once a specific material model is prescribed in terms of the free-energy function W, the inhomogeneous field of deformation and ion-distribution can be solved from the algebraic-differential system, Eqs. 共3兲 and 共4兲. For the purpose of illustration, we use a free-energy function in the form: 冊 c− cs + cs ln . c+ + c− + cs c+ + c− + cs 共5兲 The first two terms on the right-hand side of Eq. 共5兲 are the elastic energy with Lamé constants G and . The third term is the contribution from the DL. Here a linear capacitor model is adopted for the electrostatic energy of the double layers, in which K is a material parameter defined as the capacitance per unit area of interface, and A a microstructural parameter representing the area of the interfaces contained per unit volume of the IPCNC. The combination AK characterizes the electronic-charge-storage capability of the IPCNC. The last term is the energy of mixing mobile ions and the solvent, with only the entropic contribution accounted for and kT is the temperature in the unit of energy. Applying the specific form of free energy function to the equations of state, we obtain that ij = 2Gij + kk␦ij − 冋 冉 ⫾ = ⫾ e ⌽ − Assuming molecular incompressibility, the concentration of solvent cs is related to the volumetric strain as vscs − vsc̄s = kk, where vs is the volume of a solvent molecule and c̄s is the reference solvent concentration. As a conductor, IPCNC in equilibrium is electroneutral except for the thin DL on interfaces.17 The representative material particle contains both ICP and ECP, and the total charge 共electronic and ionic兲 is zero. We enforce the electroneutrality by q + e共c+ − c− − c0兲 = 0, where e is the elementary charge and c0 the concentration of fixed ions. Without losing generality, we assume that the fixed ions on ionomer carry negative charge, and all ions have either ⫺1 or +1 valence. Utilizing Eqs. 共1兲 and 共2兲 and the divergence theorem, we arrive at the following equilibrium equations: W = 0, x j ij 冉 1 q2 c+ W = Gijij + kk jj + + kT c+ ln 2 2 AK c+ + c− + cs 冉 冊 cs + c+ + c− c̄s kT ln ␦ij , vs c̄s + c̄+ + c̄− cs kT c+ c− − −1 e␥ c0 c0 冊册 + kT ln 共6兲 c+ , c+ + c− + cs 共7兲 where c̄⫾ and c̄s are the concentrations of the mobile ions and solvent molecules in the reference state, respectively. The third term on the right-hand side of Eq. 共6兲 is due to the coupling between volumetric strain and the solvent concentration, and is often referred to as the osmotic pressure. A dimensionless parameter, ␥ = kTAK / e2c0, which characterizes the relative capacitance of the DL on the distributed interface of IPCNC, can be identified in this model. In the limit when ␥ → 0, the IPCNC reduces to a pure ICP, in which the effective potential ⌽⬘ equals the macroscopic potential ⌽. At the two mixed conductor layers, ␥ takes a higher value. Using a typical volume fraction 1% for metal particles, and the size range of the particles 1–100 nm, we have an estimate of the interfacial area density A ⬇ 105 – 107 m−1. Using the representative value for the DL capacitance K ⬇ 0.1– 1 Fm−2 共Ref. 18兲 and a fixed-charge concentration c0 ⬇ 1 M, we further estimate that ␥ ⬇ 10−5 – 10−2. Inspired by the measurement of the metal-particle distribution,8 we assume that ␥ decreases linearly from both surfaces in the mixed conductor layers and vanishes in the middle layer. The numerical solution to the differential-algebraic system, Eqs. 共3兲 and 共4兲, by using the commercial finite-element software COMSOL 3.5A, is shown in Fig. 2. Corresponding to a Nafion 117 with 50% volume increase when swollen by a solution of concentration 1 M, parameters used in this example are: fixed-charge density c0 = 1.7 M, reference ion concentrations c̄− = 1.8 M and c̄− = 0.1 M, reference solvent concentration c̄s = 28 M, and the microstructure parameter ␥ = 5 ⫻ 10−4 on the two surfaces. While the actual infiltration depth is determined by the synthesis protocol, here as an example, we have taken the thickness of each mixed conductor layer to be one third of the total thickness. The driving force for bending the IPCNC is the asymmetrically distributed osmotic pressure resulting from the biased ion distributions. Due to the Donnan exclusion effect, the available Author complimentary copy. Redistribution subject to AIP license or copyright, see http://apl.aip.org/apl/copyright.jsp 081910-3 Appl. Phys. Lett. 98, 081910 共2011兲 X. Wang and W. Hong (a) 0.1 0.02 c+/cs 0.05 Pvs/kT 0 c-/cs 0 −0.5 0 y/H Osmotic pressure Ion fraction (b) −0.02 0.5 FIG. 2. 共Color online兲 共a兲 Bending of ICPNC under applied electric voltage. The shading shows the electronic charge density. 共b兲 The through-thickness distributions of counterions, co-ions, and the resulting osmotic pressure. counterions are more abundant than the co-ions.19 The osmotic pressure is evenly distributed through the thickness of the IPCNC, as shown in Fig. 2共b兲, rather than being concentrated near the surfaces. The peak value of the normalized osmotic pressure, is also at a much more reasonable order of magnitude than those from parallel-capacitor models. Detailed mechanisms aside, the deformation of IPCNC is driven by the inhomogeneous fields in the DL as a result of ion and solvent migration. When the distributed interface area is accounted for through the microstructure parameter ␥, the characteristic length of the effective layer is no longer the Debye length but determined by the distribution. Integrating the moment of the axial stress yields the bending moment per unit width M. The normalized blocking moments of two IPCNC sheets with different mixedconductor-layer thicknesses are plotted in Fig. 3. Here H is the thickness of the IPCNC sheet, and h that of the mixed conductor layer. The influence of the microstructure is also shown with various values of the dimensionless parameter ␥. The blocking moment increases almost linearly with the applied potential. If we neglect chemical reactions, with certain 0.014 Mvs / H2kT 0.012 h/H = 0.05 h/H = 0.5 0.01 0.008 0.006 -2 γ = 10 0.004 0.002 0 0 20 40 eΦ/k T 10-3 10-4 60 80 FIG. 3. 共Color online兲 Blocking moment as a function of the applied voltage. The microstructure parameter ␥ = 10−1, 10−2, 10−3, and decreases linearly through the mixed conductor layers. density of fixed charges, there exists a limiting blocking moment. This limit corresponds to the maximum response of IPCNC when the mobile counterions are depleted near the anode. Existing designs of IPCNC often have very small ␥ so that this limit is hardly reached. Nevertheless, the results show that redesigning the microstructure of the mixed conductor layers for a higher ␥ value 共e.g., by using finer metal particles or using layer-by-layer deposition兲 or simply thickening the mixed conductor layers will greatly enhance the performance of IPCNC. The results also show that the performance of IPCNC is strongly correlated with its effective capacitance, which is a function of ␥ as well as the thickness of the mixed conductor layers. Such a correlation agrees qualitatively with existing observations.20 In summary, a continuum theory is developed to answer the question: How could the inhomogeneous fields localized within nanometers from interfaces drive macroscopic IPCNC? While the basic physics is not altered and the DLs remain to be nanometer thick, the microstructure of the mixed conductive IPCNC provides a distributed interfacial area which results in a much thicker active actuation zone. Through a microstructure parameter that captures the distributed DL capacitance, the field theory is capable of predicting the coupling behaviors of IPCNC, and more importantly correlating their performance with the underlying microstructures. Although the model presented couples through osmotic effect only, the field theory can be extended to include other mechanisms, e.g., the clustered ion pairs.8 As the interfacial area increases, all mechanisms whose effects depend on the inhomogeneity in the DL would also be enhanced. The authors acknowledge the support from the NSF through Grant No. CMMI-0900342, and Professor Q. M. Zhang at Penn State for the valuable discussions. 1 K. Asaka, K. Oguro, Y. Nishimura, M. Mizuhata, and H. Takenaka, Polym. J. 27, 436 共1995兲. S. Liu, R. Montazami, Y. Liu, V. Jain, M. R. Lin, X. Zhou, J. R. Heflin, and Q. M. Zhang, Sens. Actuators, A 157, 267 共2010兲. 3 I. K. Oh and J. Y. Jung, J. Intell. Mater. Syst. Struct. 19, 305 共2008兲. 4 M. D. Bennett and D. J. Leo, Sens. Actuators, A 115, 79 共2004兲. 5 M. Shahinpoor, Proceedings SPIE 1999 Conference on Electroactive Polymer Actuators and Devices 共SPIE, New York, 1999兲. 6 B. J. Akle and D. J. Leo, Smart Mater. Struct. 16, 1348 共2007兲. 7 Y. 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