Equipm E ment and a Teechniccal Gu uide foor: IM M41 (7641) ( ) Metaals Maanufaccturingg Tech hnolog gy I Return to the Eq quipment an nd Technicaal Guide hoome page Category Item m Qu uantit y Req quired ? tool 0-1" OS micromeeter 5C yes tool 1-2" OS micromeeter 2C yes equipmenn t 1/2" drill, variable speed, reversiblle, portable, corded 1C yes tool 1/4" drill, variable speed, portable, cordless 2C yes equipmenn t 10" pedeestal grinder 1C yes tool 12" rule 6C yes tool 2-3" OS micromeeter 2C yes equipmenn t 200-amp p GMAW arc 1C yes Esstimate d Cost Contac t W Whom ? C Contact Infformatio n Note s welder equipmen t 250-amp AC/DC SMAW arc welder 1C yes tool 3/4" dia. machine ream 6C yes Quantit y Required ? Category Item tool 3/8" dia. hand ream 6C yes tool 3/8" drill, variable speed, portable, reversable, cordless 1C yes tool 4" or 6" divider 6C yes tool 45 degree chamfer tool 7C yes equipmen t 6" bench grinder 2C yes equipmen t 6" dial or electronic vernier caliper 10C yes tool 6" or greater milling vise 6C yes tool 6" rule 1S yes equipmen t 7" disc grinder 3C yes tool 8" adjustable wrench 10C yes Estimate d Cost Contac t Whom ? Contact Informatio n Note s Category Item Quantit y Required ? tool Adjustable parallels 4C yes equipmen t Angle plate (or precision grinding vise) 2C yes equipmen t Arbor press 1C yes tool Assorted Cclamps 12C yes tool Assorted mill files 10C yes tool Ball peen hammer, assorted sizes 12C yes equipmen t Boring bar and boring tool (capable of boring to a square shoulder) 6C yes tool Carbide tool bits for straight turning, shoulder turning and facing (preground) to include holders, tool posts, and inserts 15C yes tool Center drills 14C yes tool Center punch 3C yes Estimate d Cost Contac t Whom ? Contact Informatio n Note s set Quantit y Required ? Category Item equipmen t CNC lathe center (small) 1C yes equipmen t CNC mill center (small) 1C yes tool Combination square set 6C yes tool Composition hammer (soft face, dead blow) 6C yes equipmen t Counter bore set, including (3/4 diameter with 5/16 pilot) and (19/32 diameter with 25/64 pilot) 1C yes tool Countersink, 1" dia. 82 degree 6C yes tool Countersink, 3/4" diameter minimum 4C yes equipmen t Cutters and cutter adapters (fitted to the 6C machine spindle), assorted 3/16" - 3/4" set yes tool Cutting-off yes 6C Estimate d Cost Contac t Whom ? Contact Informatio n Note s tool and holder (1/8) tool Category Demonstratio n model micrometer Item 1C yes Quantit y Required ? equipmen t Depth micrometer set 3C yes equipmen t Dial indicator with magnetic 6C base yes tool Diamond dresser 3C yes tool Drill bit, #7 6C yes tool Drill bit, 1/2" 6C yes tool Drill bit, 1/4" 6C yes tool Drill bit, 3/8" 6C yes tool Drill bit, 47/64" with 1/2" shank 6C yes tool Drill bit, 5/16" 6C yes tool Drill bit, 7/8" with 1/2" shank 6C yes Category Item equipmen t Drill bits, fractional Quantit y Required ? 3C yes Estimate d Cost Contac t Whom ? Contact Informatio n Note s Estimate d Cost Contac t Whom ? Contact Informatio n Note s sizes, 1/64" 1/2" equipmen t Drill bits, fractional 2C sizes, 23/64" 1" yes equipmen t Drill chuck, key, and sleeve for tailstock mounting 6C yes equipmen t Drill chuck, with key to fit machine spindle 6C yes equipmen t Drill press 2C yes equipmen t Drill press vise 2C yes tool Drive plate and dog 6C yes tool Dye bottles, layout 4C yes tool Edge finder 6C yes equipmen t End mills and end mill holders, assorted (1/8" - 1" set) 12C yes Category equipmen t Item Engine lathe 14" x 30" minimum capacity Quantit y Required ? 6C yes Estimate d Cost Contac t Whom ? Contact Informatio n Note s w/accessories and tooling (quick change gear box) tool Face mills, 2" diameter, carbide inserts 6C yes tool Face mills, 3" diameter, carbide inserts 6C yes equipmen t Four-jaw independent chuck 6C yes tool Grinding wheels (suitable for mounting to the spindle), assorted 12C yes tool Hacksaw 10C yes equipmen t Height gage 2C yes tool Hole gauge set, small 1C yes equipmen t Horizontal band saw 1C yes tool Inserts for face mill 72C yes Quantit y Required ? 6C yes Category tool Item Internal threading tool Estimate d Cost Contac t Whom ? Contact Informatio n Note s equipmen t Joe blocks set 1C yes tool Live and dead centers, 6C thread chasing dial yes tool Machinist handbook 1S yes tool Magnetic base for indicators 4C yes equipmen t Magnetic chuck (dressed) for surface grinder 3C yes tool Magnifying glass 2C yes equipmen t Micrometer set (1"-2", 2"3", 3"-4", 4"5", 5"-6") 6C yes equipmen t Oxyacetylene portable cutting and brazing outfit w/assortment of tips 1C yes tool Parallel set 6C yes Quantit y Required ? Category Item equipmen t Parts washer 1C yes equipmen t Portable band saw 1C yes Estimate d Cost Contac t Whom ? Contact Informatio n Note s tool Prick punch 6C yes tool Radius gage set 1C yes tool Screwdriver set 2C yes tool Scriber 1S yes tool Soft jaws vise 10C yes tool Solid machinist square 6C yes tool Standard tool holders 6C yes tool Starrett last word indicator set 6C yes Quantit y Required ? Category Item equipmen t Surface finish comparison plate 1C yes tool Surface gage (of sufficient size) 2C yes equipmen t Surface grinder with 10" and smaller diameter wheel 3C yes equipmen t Tap and die set 1C yes tool Tap set, 1/420 UNC (plug, taper, 6C yes Estimate d Cost Contac t Whom ? Contact Informatio n Note s & bottom) tool Tap set, 3/816 UNC (plug, taper, & bottom) 6C yes tool Tap wrench 2C yes equipmen t Telescoping gage set (or inside calipers) 1C yes equipmen t Thread cutting tool holder and thread tool 6C yes tool Thread form gage - 60 (center gage) 6C yes Category Item Quantit y Required ? tool Tool post 6C yes tool Tool post grinder 2C yes equipmen t Universal three-jaw chuck and chuck key 6C yes equipmen t Vertical band saw 1C yes equipmen t Vertical milling machine w/ accessories and tooling (table capacity of 6C yes Estimate d Cost Contac t Whom ? Contact Informatio n Note s 12x36) tool Wiggler 2C yes equipmen t Work bench with 2 vises 6C yes equipmen t Wrench set 1C yes tool Wrench sets (compound, Allen, Aloris) 5C yes Category • • • • • • • • • equipment - is a non-expendable, tangible item. It is usually more feasible to repair it rather than replace it with an entirely new unit. It has a unit cost of over $100. tool - is an expendable, tangible item. It is usually more feasible to replace it with an entirely new unit rather than repair it. It has a unit cost of less than $100. curriculum - is additional curriculum materials. software - is computer software that is required or can enhance the instruction. training - is coursework or other professional development for the teacher. subscription - is for curriculum or supplemental material for a specified period of time. supplemental - is instructional resources that provide more information about or extend the content of a subject. licensure/certification - is examinations, license and certification fees for the students. other - is additional instructional resources. Quantity - is the number of items needed for the (C) CTE classroom/lab, for the (B) school building, for the (L) LEA, or the number needed based on the number of (S) students in the classroom/lab. In some cases the number is based on the (W) workstations in the classroom/lab. A classroom may be divided into several kitchen workstations or hospital bed workstations. In these cases the number of items is what is needed to equip one workstation. The number of workstations is based on the anticipated number of students taking that course at one time. Quantity Examples: • • • 1S = one of these items for each student in the classroom/lab 1S, 1C = one of these items for each student in the classroom/lab and an additional one in the classroom for the teacher 1:4S = one item for every four students in the classroom/lab • • • • 1B = one of these items per school building. 1L = one of these items per LEA (school district). 2C = two of these items per CTE classroom/lab. 3W-kitchen = three of these items per kitchen workstation in the classroom/lab. Required? • • yes = This is required to teach the course. no = This is not required to teach the course. Estimated Cost - This is the estimated cost of this item. Contact Whom? - Should you contact the DPI Consultant or contact the vendor directly?