1/12 APPLICATION & SPECIFICATIONS MANUAL Low Slope Product Data Guide Quality You Can Trust… From North America’s Largest Roofing Manufacturer!™ 1-800-ROOF-411 www.gaf.com Asphaltic Membranes Page RUBEROID ENERGYCAP MOP FR 4 RUBEROID® MOP FR 5 RUBEROID DUAL FR 6 RUBEROID DUAL SMOOTH 7 RUBEROID® MOP PLUS SMOOTH 8 RUBEROID MOP SMOOTH 1.5 9 RUBEROID® MOP 170 FR 10 RUBEROID MOP GRANULE 11 ® ™ ® ® ® ® RUBEROID 30FR 12 RUBEROID® ENERGYCAP™ SBS 30 FR 13 RUBEROID® 30 14 ® RUBEROID® 20 15 RUBEROID ENERGYCAP SBS HEAT-WELD PLUS FR 16 RUBEROID® SBS HEAT-WELD™ PLUS FR 17 RUBEROID SBS HEAT-WELD PLUS 18 RUBEROID SBS HEAT-WELD 170 FR 19 RUBEROID® SBS HEAT-WELD™ GRANULE 20 RUBEROID SBS HEAT-WELD SMOOTH 21 RUBEROID® SBS HEAT-WELD™ 25 22 WORKHORSE ROOFMATCH SBS GRANULAR 23 ® ™ ® ™ ™ ® ™ ® ™ ™ ™ ULTRACLAD SBS FOIL-FACED MEMBRANE 24 RUBEROID® SA FR CAP SHEET 25 RUBEROID SA CAP SHEET 26 RUBEROID® SA BASE/PLY SHEET 27 LIBERTY SBS SELF-ADHERING CAP SHEET 28 LIBERTY SBS SELF-ADHERING BASE/PLY SHEET 29 LIBERTY™ MA MECHANICALLY ATTACHED BASE SHEET 30 WEATHER WATCH XT 31 ® ® ™ ™ ® STORMSAFE™ ANCHOR SHEET 32 WORKHORSE ROOFMATCH APP GRANULAR 33 ™ ® RUBEROID TORCH FR 34 RUBEROID® ENERGYCAP™ TORCH PLUS FR 35 RUBEROID® ENERGYCAP™ TORCH GRANULE FR 36 RUBEROID® TORCH GRANULE 37 RUBEROID TORCH SMOOTH 38 ® ® GAFGLAS ENERGYCAP BUR MINERAL SURFACED CAP SHEET 39 GAFGLAS® MINERAL SURFACED CAP SHEET 40 GAFGLAS FLEXPLY 6 41 ® ™ ® ™ GAFGLAS® PLY 4 42 GAFGLAS STRATAVENT ELIMINATOR PERFORATED BASE SHEET 43 GAFGLAS® STRATAVENT® ELIMINATOR™ NAILABLE BASE SHEET 44 GAFGLAS #80 ULTIMA BASE SHEET 45 ® ® ® ™ ™ GAFGLAS #75 BASE SHEET 46 Insulation And Fastening Systems Page ENERGYGUARD™ ROOF INSULATION BOARD, 20 & 25 PSI 48 ENERGYGUARD™ TAPERED POLYISO FOAM ROOF INSULATION, 20 & 25 50 ENERGYGUARD COMPOSITE BOARD ROOF INSULATION 52 ENERGYGUARD PERLITE ROOF INSULATION 54 ENERGYGUARD™ PERLITE TAPERED ROOF INSULATION 56 ENERGYGUARD PERLITE CANT STRIP 58 ENERGYGUARD™ PERLITE TAPERED EDGE STRIP 60 ® ™ ™ ™ Insulation And Fastening Systems (CONTINUED) Page ENERGYGUARD PERLITE RECOVER BOARD 62 DENS-DECK® ROOF BOARD 63 DENS-DECK® PRIME™ ROOF BOARD 65 DRILL-TEC ASAP 3P ASSEMBLED SCREW AND 3” LOCKING PLASTIC PLATE 67 ™ ™ ® DRILL-TEC HEAVY DUTY ASAP 2S ASSEMBLED SCREW AND 2” STEEL BARBED PLATE 68 DRILL-TEC™ EXTRA HEAVY DUTY ASAP® ASSEMBLED SCREW & 2 3/8” STEEL BARBED PLATE 69 DRILL-TEC ASAP 3S ASSEMBLED SCREW AND 3” STEEL PLATE 70 DRILL-TEC CD-10 FASTENER 71 DRILL-TEC BASE SHEET FASTENER E (1.2 in.) 72 DRILL-TEC DL 1.7 BASE SHEET FASTENER 73 DRILL-TEC™ BASE SHEET FASTENER (1.7in) 74 DRILL-TEC HEAVY DUTY #14 ROOFING FASTENER 75 DRILL-TEC LITE-DECK FASTENER 76 DRILL-TEC MASONRY ANCHOR 77 DRILL-TEC™ STEEL AND PLASTIC PLATES 78 DRILL-TEC STANDARD #12 ROOFING FASTENER 79 DRILL-TEC SUPER EXTRA HEAVY DUTY #21 ROOFING FASTENER 80 DRILL-TEC EXTRA HEAVY DUTY #15 ROOFING FASTENER 81 ™ ® ™ ® ™ ™ ™ ™ ™ ™ ™ ™ ™ DRILL-TEC LOCKING IMPACT NAIL 82 DRILL-TEC™ RHINOBOND® FASTENING PLATE 3” TPO COATED GALVALUME® STEEL 84 DRILL-TEC™ ACCUTRAC® AND ACCUSEAM PLATES 85 DRILL-TEC POLYMER GYPTEC 86 LRF M ADHESIVE 87 ™ ™ ™ Flashing Accessories Page TOPCOAT MATRIX MAJORSEAL LIQUID FLASHING 90 LEXSUCO REINFORCED FLASHING RF 92 LEXSUCO METAL EDGE FLASHING 93 M-WELD ONE WAY M-VENT 94 M-WELD® STANDARD M-DRAIN 96 M-WELD STANDARD M-VENT 98 M-WELD ADJUSTABLE M-VENT 100 ® ™ ™ ® ® ® ® ® M-WELD M-CURB SYSTEM 102 Metalastic® SMF Straight Metal Flange Expansion Joint Cover 104 Metalastic® CMF CURB MOUNT Flange Expansion Joint Cover 106 Metalastic CTW CURB TO WaLL Expansion Joint Cover 108 Metalastic LP LOw Profile Expansion Joint Cover 109 ® ® ® TOPCOAT MATRIX MAJORBOND MODIFIED BITUMEN ADHESIVE 112 TOPCOAT® MATRIX™ MAJORBOND™ FLASHING CEMENT 114 TOPCOAT MATRIX 102 SBS MEMBRANE ADHESIVE 116 TOPCOAT MATRIX 103 COLD PROCESS ADHESIVE 118 TOPCOAT MATRIX 201 PREMIUM SBS FLASHING CEMENT 120 ® ® ® ® ™ ™ ™ ™ ™ TOPCOAT MATRIX 202 SBS FLASHING CEMENT 122 TOPCOAT® MATRIX™ 203 PLASTIC ROOF CEMENT 124 TOPCOAT MATRIX 204 WET/DRY ROOF CEMENT 126 TOPCOAT MATRIX 305 FIBERED ASPHALT EMULSION 128 TOPCOAT MATRIX 306 NON-FIBERED ASPHALT EMULSION 128 TOPCOAT® MATRIX™ 307 PREMIUM ASPHALT PRIMER 130 TOPCOAT MATRIX 322 ELASTOMERIC ROOF COATING 132 ® ® ® ® ® ™ ™ ™ ™ ™ Asphaltic Membranes PRODUCT Page RUBEROID ENERGYCAP MOP FR 4 RUBEROID MOP FR 5 RUBEROID® DUAL FR 6 RUBEROID DUAL SMOOTH 7 RUBEROID MOP PLUS SMOOTH 8 RUBEROID MOP SMOOTH 1.5 9 RUBEROID® MOP 170 FR 10 RUBEROID MOP GRANULE 11 RUBEROID 30FR 12 ® ™ ® ® ® ® ® ® RUBEROID ENERGYCAP SBS 30 FR 13 RUBEROID 30 14 ® ™ ® RUBEROID® 20 15 RUBEROID ENERGYCAP SBS HEAT-WELD PLUS FR 16 RUBEROID SBS HEAT-WELD PLUS FR 17 RUBEROID SBS HEAT-WELD PLUS 18 RUBEROID® SBS HEAT-WELD™ 170 FR 19 RUBEROID SBS HEAT-WELD GRANULE 20 RUBEROID SBS HEAT-WELD SMOOTH 21 RUBEROID SBS HEAT-WELD 25 22 ® ™ ® ™ ™ ® ™ ® ™ ® ™ ® ™ WORKHORSE ROOFMATCH SBS GRANULAR 23 ULTRACLAD® SBS FOIL-FACED MEMBRANE 24 RUBEROID® SA FR CAP SHEET 25 RUBEROID SA CAP SHEET 26 ™ ™ ® RUBEROID SA BASE/PLY SHEET 27 LIBERTY™ SBS SELF-ADHERING CAP SHEET 28 LIBERTY™ SBS SELF-ADHERING BASE/PLY SHEET 29 LIBERTY MA MECHANICALLY ATTACHED BASE SHEET 30 WEATHER WATCH XT 31 ® ™ ® STORMSAFE ANCHOR SHEET 32 WORKHORSE™ ROOFMATCH® APP GRANULAR 33 RUBEROID® TORCH FR 34 ™ RUBEROID ENERGYCAP TORCH PLUS FR 35 RUBEROID ENERGYCAP TORCH GRANULE FR 36 RUBEROID® TORCH GRANULE 37 RUBEROID TORCH SMOOTH 38 GAFGLAS ENERGYCAP BUR MINERAL SURFACED CAP SHEET 39 GAFGLAS MINERAL SURFACED CAP SHEET 40 GAFGLAS FLEXPLY 6 41 ® ™ ® ™ ® ® ™ ® ® ™ GAFGLAS® PLY 4 42 GAFGLAS STRATAVENT ELIMINATOR PERFORATED BASE SHEET 43 GAFGLAS STRATAVENT ELIMINATOR NAILABLE BASE SHEET 44 GAFGLAS #80 ULTIMA BASE SHEET 45 GAFGLAS® #75 BASE SHEET 46 ® ® ® ® ® ™ ™ ™ RUBEROID® ENERGYCAP MOP FR Description RUBEROID® EnergyCap™ MOP FR membrane is a premium, heavy duty, fire-retardant modified bitumen membrane with a factory applied layer of TOPCOAT® EnergyCote™ elastomeric coating. Its core is a strong, resilient non-woven polyester mat that is coated with a fire-retardant SBS polymermodified asphalt and surfaced with mineral granules. Uses RUBEROID® EnergyCap™ MOP FR is designed for new roofing and reroofing applications where longterm roof system performance is specified. Advantages • System guarantees are available for up to 20 years. R • esilient—RUBEROID® EnergyCap™ MOP FR’s heavy weight polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • Durable—specially formulated modified asphalt gives RUBEROID® EnergyCap™ MOP FR lasting performance. ™ Advantages (Continued) • RUBEROID® EnergyCap™ MOP FR is backed by GAF, a company with over 100 years in the roofing business. • RUBEROID® EnergyCap™ MOP FR is available in highly reflective brilliant white only. Applicable Standards Meets ASTM D6164, Type II, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Pending UL/ULc Classified Title 24 Compliant Product Specifications (nominal) Roll Size 1 square (107.52 gross sq.ft.) (9.99m2) Roll Length 32.56’ (9.92m) Roll Width 39.625” (1.0m) Approx. Roll Weight Product Thickness Initial Emissivity* Initial Reflectivity* 103.8 lbs (47.04kg) 0.155” (3.9mm) .83 .73 SRI (Solar Reflective Index) 89 Note: The emittance and reflectance values published are those required for Title 24 compliance as listed by CRRC. For certification or other reflectance and emittance code requirements, different calculations may be used resulting in different values. All EnergyCap products meet LEED requirements. Please contact technical services at 1-800-766-3411 for assistance and submittal information. This product meets or exceeds the following ASTM D6164, Type II, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 100 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, (max) % ASTM D5147 1 4www.gaf.com • 1-800-ROOF-411 RUBEROID MOP FR ® Description RUBEROID® MOP FR membrane is a premium, heavy duty, fire-retarding modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient non-woven polyester mat that is coated with an inherently fire retardant SBS polymer-modified asphalt and surfaced with mineral granules. Uses RUBEROID® MOP FR is designed for new roofing and reroofing applications where long-term roof system performance is specified. Advantages • System guarantees are available for up to 20 years. N • o coating required for Class A ratings from UL and FMRC. • Lightweight—installed premium roof designs weigh less than 3 pounds per square foot. • Resilient—RUBEROID® MOP FR’s heavy weight polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • Durable—specially formulated modified asphalt gives RUBEROID® MOP FR lasting performance. Advantages (Continued) • RUBEROID® MOP FR is backed by GAF, a company with over 100 years in the roofing business. • Available with black or white granules. Applicable Standards Meets ASTM D6164, Type II, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Classified City of Los Angeles Report #2527 Product Specifications (nominal) Roll Size 1 square (107.52 gross sq.ft.) (9.99m2) Roll Length 32.56’ (9.92m) Roll Width 39.625” (1.0m) Approx. Roll Weight 103.7 lbs (47.04kg) Product Thickness 0.155” (3.9mm) This product meets or exceeds the following ASTM D6164, Type II, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 100 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, (max) % ASTM D5147 1 5www.gaf.com • 1-800-ROOF-411 RUBEROID DUAL FR ® Description RUBEROID® DUAL FR membrane is a premium, heavy duty, fireretarding modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, premium fiberglass/polyester/ composite mat that is coated with an inherently fire retardant SBS polymer-modified asphalt and surfaced with mineral granules. Uses RUBEROID® DUAL FR is designed for new roofing and reroofing applications where long-term roof system performance is specified. Advantages • System guarantees are available for up to 20 years. • No coating required for Class A ratings from UL and FMRC. • Lightweight—installed premium roof designs weigh less than 3 pounds per square foot. • Resilient—RUBEROID® DUAL FR’s heavyweight composite mat and core allow it to resist splits and tears due to its strength, pliability and elongation characteristics. Advantages (Continued) • Durable —specially formulated modified asphalt gives RUBEROID® DUAL FR lasting performance. • RUBEROID® DUAL FR is backed by GAF, a company with over 100 years in the roofing business. A • vailable with black or white granules. Applicable Standards Meets ASTM D6162, Type II, Grade G FM Approved Meets CGSB-37-GP-56M Miami-Dade County Product Control Approval State of Florida Product Approval UL/ULc Classified Texas Department of Insurance Report RC-49 Product Specifications (nominal) Roll Size 1 square (106.9 gross sq.ft.) (9.93m2) Roll Length 32.56’ (9.92m) Roll Width 39.375” (1.0m) Approx. Roll Weight 104.9 lbs (47.58kg) Product Thickness 0.164” (4.17mm) This product meets or exceeds the following ASTM D6162, Type II, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 125 Elongation @ 0°F (min), % ASTM D5147 2 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 90 Dimensional Stability, (max) % ASTM D5147 0.5 6www.gaf.com • 1-800-ROOF-411 RUBEROID DUAL SMOOTH ® Description RUBEROID® DUAL SMOOTH membrane is a premium, heavy duty, modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, premium fiberglass / polyester / composite mat that is coated with an SBS polymer-modified asphalt and is smooth-surfaced. NOTE: Smooth-surfaced mop applied installations must be protected with surfacing. Uses RUBEROID® DUAL SMOOTH is designed for new roofing and reroofing applications, as well as the construction of flashings. RUBEROID® DUAL SMOOTH is also an ideal product for repairs of built-up roofing membranes or modified bitumen systems. Advantages • Guarantees are available for up to 20 years. • No coating required for Class A ratings from UL. • Lightweight—installed premium roof designs weigh less than 3 pounds per square foot. • Resilient—RUBEROID® DUAL SMOOTH’s heavyweight composite mat and core allow it to resist splits and tears due to its strength, pliability and elongation characteristics. Advantages (Continued) • Durable—specially formulated modified asphalt gives RUBEROID® DUAL SMOOTH lasting performance. • RUBEROID® DUAL SMOOTH is backed by GAF, a company with over 100 years in the roofing business. Applicable Standards Meets ASTM D6162, Type II, Grade S UL/ULc Classified FM Approved Product Specifications (nominal) Roll Size 1 square (106.9 gross sq.ft.) (9.93m2) Roll Length 32.56’ (9.92m) Roll Width 39.375” (1.0m) Approx. Roll Weight 92.5 lbs (41.96kg) Product Thickness 0.138” (3.51mm) This product meets or exceeds the following ASTM D6162, Type II, Grade S, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 125 Elongation @ 0°F (min), % ASTM D5147 2 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 90 Dimensional Stability, (max) % ASTM D5147 0.5 7www.gaf.com • 1-800-ROOF-411 RUBEROID ® MOP PLUS SMOOTH Description RUBEROID® MOP PLUS SMOOTH membrane is a premium, heavy duty, modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient non-woven polyester mat that is coated with flexible, SBS polymer-modified asphalt and is smooth surfaced. Smooth surfaced mop applied installations must be protected with surfacing. Uses RUBEROID® MOP PLUS SMOOTH is designed for new roofing and reroofing applications as well as the construction of flashings. RUBEROID® MOP PLUS SMOOTH is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages •Guarantees are available for up to 20 years • Lightweight—installed roof designs weigh less than 2 pounds per square foot. • Durable —specially formulated modified asphalt gives RUBEROID® MOP PLUS SMOOTH lasting performance. Advantages (Continued) • Resilient—RUBEROID® MOP PLUS SMOOTH’s heavy weight polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • RUBEROID MOP PLUS SMOOTH membrane is backed by GAF, a company with over 100 years in the roofing business. Applicable Standards Meets ASTM D6164, Type II, Grade S FM Approved ICC ESR#1274 Pending UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (107.5 gross sq.ft.) (9.9m2) Roll Length 32.56’ (9.9m) Roll Width 39.625” (1006.5mm) Approx. Roll Weight 80 lbs (36.29kg) Product Thickness 0.120” (3.05mm) This product meets or exceeds the following ASTM D6164, Type II, Grade S, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 100 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, (max) % ASTM D5147 1 8www.gaf.com • 1-800-ROOF-411 RUBEROID ® MOP SMOOTH 1.5 Description RUBEROID® MOP SMOOTH 1.5 membrane is a tough, resilient modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient, non-woven polyester mat that is coated with flexible, SBS polymer-modified asphalt and is smooth surfaced. Smooth surfaced mop applied installations must be protected with surfacing. Uses RUBEROID® MOP SMOOTH 1.5 is designed for new roofing and reroofing applications as well as the construction of flashings. RUBEROID® MOP SMOOTH 1.5 is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages •Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage.­ • Lightweight—installed roof designs weigh less than 2 pounds per square foot. • Durable —specially formulated modified asphalt gives RUBEROID® MOP SMOOTH 1.5 lasting performance. Advantages (Continued) • Resilient — RUBEROID® MOP SMOOTH 1.5’s polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • RUBEROID® MOP SMOOTH 1.5 membrane is backed by GAF, a company with over 100 years in the roofing business. Applicable Standards Meets ASTM D6164, Type I, Grade S FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Listed Product Specifications (nominal) Roll Size 1.5 square (163.5 gross sq.ft.) (15.9m2) Roll Length 49.5’ (15.09m) Roll Width 39.625” (1.0m) Approx. Roll Weight 89.5 lbs (40.6kg) Product Thickness 0.090” (2.29mm) This product meets or exceeds the following ASTM D6164, Type I, Grade S, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max) % ASTM D5147 1 9www.gaf.com • 1-800-ROOF-411 RUBEROID MOP 170 FR ® Description RUBEROID® MOP 170 FR membrane is a fire-retarding modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient non-woven polyester mat that is coated with an inherently fire retardant SBS polymer-modified asphalt and surfaced with mineral granules. Uses RUBEROID® MOP 170 FR is designed for new roofing and reroofing applications where long-term roof system performance is specified. Advantages • T ypical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage.­ • No coating required for Class A ratings from UL and FMRC. • Lightweight—installed roof designs weigh less than 2 pounds per square foot. ® R • esilient—RUBEROID MOP 170 FR’s special polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • Durable—specially formulated modified asphalt gives RUBEROID® MOP 170 FR lasting performance. Advantages (Continued) • RUBEROID® MOP 170 FR is backed by GAF, a company with over 100 years in the roofing business. • Available with black or white granules. Applicable Standards Meets ASTM D6164, Type I, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Classified City of Los Angeles RR 25271 Product Specifications (nominal) Roll Size 1 square (108.3 gross sq.ft.) (10.07m2) Roll Length 32.8’ (10.0m) Roll Width 39.625” (1.0m) Approx. Roll Weight 102.5 lbs (46.49kg) Product Thickness 0.155” (3.94mm) This product meets or exceeds the following ASTM D6164, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max) % ASTM D5147 1 10www.gaf.com • 1-800-ROOF-411 RUBEROID MOP GRANULE ® Description RUBEROID® MOP GRANULE membrane is a tough, resilient modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient, non-woven polyester mat that is coated flexible, SBS polymer-modified asphalt and is surfaced with mineral granules.­­ Uses RUBEROID® MOP GRANULE is designed for new roofing and reroofing applications as well as the construction of flashings. RUBEROID® MOP GRANULE is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages •T ypical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. • Lightweight—installed roof designs weigh less than 2 pounds per square foot. • Durable —specially formulated modified asphalt gives RUBEROID® MOP GRANULE lasting performance. • Resilient —RUBEROID® MOP GRANULE’S polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. Advantages (Continued) • RUBEROID® MOP GRANULE membrane is backed by GAF, a company with over 100 years in the roofing business. • Available in granulated black, white, burnt sienna blend, cedar blend, slate blend, weathered wood blend. Applicable Standards Meets ASTM D6164, Type I, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Classified City of Los Angeles RR 25271 Product Specifications (nominal) Roll Size 1 square (107.5 gross sq.ft.) (9.99m2) Roll Length 32.56’ (9.92m) Roll Width 39.625” (1.0m) Approx. Roll Weight 90 lbs (41kg) Product Thickness 0.140” (3.56mm) This product meets or exceeds the following ASTM D6164, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max) % ASTM D5147 1 11www.gaf.com • 1-800-ROOF-411 RUBEROID 30FR ® Description RUBEROID® 30FR membrane is a fire-retarding modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong resilient, non-woven glass mat that is coated with an inherently fire retardant SBS polymer modified asphalt and surfaced with mineral granules. Uses RUBEROID® 30FR is designed for new roofing including GAF’s 20/30FR system and recover applications as well as in the construction of flashings. RUBEROID® 30FR is also an ideal product for repairs of built-up roofing membranes or modified bitumen systems. Advantages • T ypical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. •D urable—RUBEROID® 30FR combines the strength of fiberglass reinforcement with the elongation characteristic of SBS modified asphalt. L • ightweight—installed roof designs weigh less than 3 pounds per square foot. Advantages (Continued) •R UBEROID® 30FR membrane is backed by GAF, a company with over 100 years in the roofing business. •N o coating required for Class A rating from UL. •A vailable with black or white granules. Applicable Standards Meets ASTM D6163, Type I, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Classified Product Specifications (nominal) Roll Size 1 square (110.5 gross sq.ft.) (10.27m2) Roll Length 33.7’ (10.27m) Roll Width 39.375” (1.0m) Approx. Roll Weight 95.9 lbs (43.50kg) Product Thickness 0.140” (3.56mm) This product meets or exceeds the following ASTM D6163, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 1 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 35 Dimensional Stability, (max) % ASTM D5147 0.5 12www.gaf.com • 1-800-ROOF-411 RUBEROID® ENERGYCAP SBS 30 FR Description RUBEROID® EnergyCap™ SBS 30 FR modified bitumen membrane is a fire-retarding modified bitumen membrane with a factory applied layer of TOPCOAT® EnergyCote™ elastomeric coating. EnergyCap™ SBS 30 FR is manufactured to stringent GAF specifications. Its core is a strong resilient, non-woven glass mat that is coated with fire retardant SBS polymer modified asphalt and surfaced with extra fine mineral granules and EnergyCote™ elastomeric coating. Uses RUBEROID® EnergyCap™ SBS 30 FR modified bitumen membrane is designed for new roofing including new roofing and recover applications. Advantages • Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. • Durable—RUBEROID® EnergyCap™ SBS 30 FR modified bitumen membrane combines the strength of fiberglass reinforcement with the elongation characteristic of SBS Modified asphalt. • Lightweight—installed roof designs weigh less than 3 pounds per sq. ft. • RUBEROID® EnergyCap™ SBS 30 FR modified bitumen membrane is backed by GAF, a company with over 100 years in the roofing business. ™ Advantages (Continued) • RUBEROID® EnergyCap™ SBS 30 FR modified bitumen membrane is available in highly reflective brilliant white only. Applicable Standards Meets ASTM D6163, Type I, Grade G ASTM C1549, ASTM E903 FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 State of Florida Approved Ul/ULc Classified TItle 24 Compliant CRRC Listed ENERGY STAR® Listed Miami Dade County Product Control Approval Product Specifications (nominal) Energy Cap SBS 30 FR (glass mat) 1 square Roll Size (110.5 gross sq.ft.) (10.27m2) Roll Length 33.7’ (10.27m) Roll Width Approx. Roll Weight Product Thickness 39.375” (1.0m) 98.4 lbs (44.63kg) 0.140” (3.56mm) Initial Emissivity 0.84 Initial Reflectivity 0.80 SRI (Solar Reflective Index) 99 Note: The emittance and reflectance values published are those required for Title 24 compliance as listed by CRRC. For certification or other reflectance and emittance code requirements, different calculations may be used resulting in different values. All EnergyCap products meet LEED requirements. Please contact technical services at 1-800-766-3411 for assistance and submittal information. This product meets or exceeds the following ASTM D6163, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (nom.), % ASTM D5147 1 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 35 Dimensional Stability, (max) % ASTM D5147 0.5 13www.gaf.com • 1-800-ROOF-411 RUBEROID 30 ® Description RUBEROID® 30 membrane is a tough, resilient modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong resilient, non-woven glass mat that is coated with flexible, SBS polymer modified asphalt and surfaced with mineral granules. Uses RUBEROID® 30 is designed for new roofing including GAF’s 20/30 system and recover applications as well as in the construction of flashings. RUBEROID® 30 is also an ideal product for repairs of built-up roofing membranes or modified bitumen systems. Advantages • T ypical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. •D urable—RUBEROID® 30 combines the strength of fiberglass reinforcement with the elongation characteristic of SBS Modified asphalt. • L ightweight—installed roof designs weigh less than 3 pounds per square foot. Advantages (Continued) •R UBEROID® 30 membrane is backed by GAF, a company with over 100 years in the roofing business. •N o coating required—available with black or white granules. Applicable Standards Meets ASTM D6163, Type I, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Classified Product Specifications (nominal) Roll Size 1 square (110.5 gross sq.ft.) (10.27m2) Roll Length 33.7’ (10.3m) Roll Width 39.375” (1.0m) Approx. Roll Weight 95.9 lbs (43.50kg) Product Thickness 0.140” (3.56mm) This product meets or exceeds the following ASTM D6163, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 1 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 35 Dimensional Stability, (max) % ASTM D5147 0.5 14www.gaf.com • 1-800-ROOF-411 RUBEROID 20 ® Description RUBEROID® 20 membrane is a tough, resilient modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient non-woven glass mat that is coated with flexible, SBS polymer-modified asphalt. Uses RUBEROID® 20 is designed for new roofing and recover applications as well as in the construction of flashings. RUBEROID® 20 is an ideal base or interply roofing membrane in modified bitumen systems including GAF CompositeRoof™ and 20/30 systems. Advantages • System guarantees are available for up to 20 years • Lightweight—installed roof designs weigh less than three pounds per square foot. • Durable—combines the strength of fiberglass reinforcement with the elongation characteristics of SBS modified asphalt. Advantages (Continued) • RUBEROID® 20 membrane is backed by GAF, a company with over 100 years in the roofing business. • Available as a smooth surface. Applicable Standards Meets ASTM D6163, Type I, Grade S FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Classified Product Specifications (nominal) Roll Size 1.5 square (165.1 gross sq.ft.) (15.3m2) Roll Length 50.3’ (15.34m) Roll Width 39.375” (1.0m) Approx. Roll Weight 89.0 lbs (40.37kg) Product Thickness 0.085” (2.1mm) This product meets or exceeds the following ASTM D6163, Type I, Grade S, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 1 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 35 Dimensional Stability, (max) % ASTM D5147 0.5 15www.gaf.com • 1-800-ROOF-411 RUBEROID® ENERGYCAP SBS HEAT-WELD PLUS FR ™ ™ Description RUBEROID® EnergyCap™ SBS Heat-Weld™ Plus FR is a modified bitumen membrane with a factory applied premium heavy duty fire retarding modified bitumen membrane and a factory applied layer of TOPCOAT® EnergyCote™ elastomeric coating. EnergyCap™ SBS Heat-Weld™ Plus FR is manufactured to stringent GAF specifications. Its core is a strong, heavy-weight, resilient non-woven polyester mat that is coated with fire resistant SBS polymer modified asphalt and surfaced with extra fine mineral granules and EnergyCote™ elastomeric coating. Uses RUBEROID® EnergyCap™ SBS Heat-Weld™ Plus FR modified bitumen membrane is designed for new roofing and reroofing applications where long term roof system performance is specified. Advantages • System guarantees are available for up to 20 years. • Cost effective—the installed cost of RUBEROID® EnergyCap™ SBS Heat-Weld™ Plus FR is much less than installing a reflective coating on top of a standard white granule membrane. • Lightweight—installed premium roof systems weigh less than 3 pounds per sq. ft. • Resilient—RUBEROID® EnergyCap™ SBS Heat-Weld™ Plus FR’s heavyweight polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics • Durable—specially formulated modified asphalt gives RUBEROID® EnergyCap™ SBS Heat-Weld™ Plus FR lasting performance Advantages (Continued) • RUBEROID® EnergyCap™ SBS Heat-Weld™ Plus FR modified bitumen membrane is backed by GAF, a company with over 100 years in the roofing business. • RUBEROID® EnergyCap™ SBS Heat-Weld™ Plus FR modified bitumen membrane is available in highly reflective brilliant white only Applicable Standards Meets ASTM D6164, Types I & II, Grade G ASTM E903, ASTM E408 TItle 24 Compliant, ENERGY STAR® Qualified (expected) UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (108.1 gross sq.ft.) (10.04m2) Roll Length 32.75’ (9.98m) Roll Width 39.625” (1.0m) Approx. Roll Weight 108 lbs (49kg) Product Thickness 0.165” (4.19mm) Initial Emissivity* 0.82 Initial Reflectivity* 0.75 SRI (Solar Reflective Index) 91 Note: The emittance and reflectance values published are those required for Title 24 compliance as listed by CRRC. For certification or other reflectance and emittance code requirements, different calculations may be used resulting in different values. All EnergyCap products meet LEED requirements. Please contact technical services at 1-800-766-3411 for assistance and submittal information. This product meets or exceeds the following ASTM D6164, Types I & II, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F, (lbf/in) ASTM D5147 100 min Elongation @ 0°F, (%) ASTM D5147 20 min Low Temperature Flexibility, (°F) ASTM D5147 0°F max (-18°C) Tear Strength, (lbf) ASTM D5147 70 min Dimensional Stability, (%) ASTM D5147 1.0 max 16www.gaf.com • 1-800-ROOF-411 RUBEROID ® SBS HEAT-WELD™ PLUS FR Description RUBEROID® SBS HEAT-WELD™ PLUS FR is a premium, heavy duty fire-retarding SBS modified bitumen membrane that can be installed without the use of hot asphalt. Its core is a strong, resilient, non-woven polyester mat that is coated with an inherently fire retardant polymer modified asphalt and surfaced with mineral granules. Uses RUBEROID® SBS HEAT-WELD™ PLUS FR is designed for new roofing and recovering applications as well as the construction of flashings. RUBEROID® SBS HEAT-WELD™ PLUS FR is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages • System guarantees are available for up to 20 years. • Lightweight— installed roof designs weigh less than 2 pounds per square foot. • Durable —specially formulated modified asphalt gives RUBEROID® SBS HEAT-WELD™ PLUS FR lasting performance. • Specially formulated poly burn-off film allows for easy installation • Heat welding allows for kettle free operation. Advantages (Continued) • Resilient—RUBEROID® SBS HEAT-WELD™ PLUS FR premium• polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • RUBEROID® SBS HEAT-WELD™ PLUS FR membrane is backed by GAF, a company with over 100 years in the roofing business. • No coatings required for Class A ratings from UL and FMRC. • Available with granular surface: black, white. Applicable Standards Meets ASTM D6164, Types I & II, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (107.7 gross sq.ft.) (10.0m2) Roll Length 32.6’ (9.9m) Roll Width 39.625” (1.0m) Approx. Roll Weight 105 lbs (47.6kg) Product Thickness 0.165” (4.19mm) This product meets or exceeds the following ASTM D6164, Types I & II, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 100 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, (max) % ASTM D5147 1 17www.gaf.com • 1-800-ROOF-411 RUBEROID ® SBS HEAT-WELD™ PLUS Description RUBEROID® SBS HEAT-WELD™ PLUS is a premium SBS modified bitumen membrane that can be installed without the use of hot asphalt. Its core is a strong, resilient, non-woven polyester mat that is coated with a polymermodified asphalt and surfaced with mineral granules. Uses RUBEROID® SBS HEAT-WELD™ PLUS is designed for new roofing and recovering applications as well as the construction of flashings. RUBEROID SBS HEAT WELD PLUS is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages • System guarantees are available for up to 20 years. • Lightweight— installed roof designs weigh less than 2 pounds per square foot. • Durable —specially formulated modified asphalt gives RUBEROID® SBS HEAT-WELD™ PLUS lasting performance. • Specially formulated poly burn-off film allows for easy installation. • Heat welding allows for kettle free operation. Advantages (Continued) • Resilient—RUBEROID SBS HEAT-WELD PLUS premium polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. R • UBEROID® SBS HEAT-WELD™ PLUS membrane is backed by GAF, a company with over 100 years in the roofing business. • Available with granular surface: black, white. ® ™ Applicable Standards Meets ASTM D6164, Types I & II, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (107.7 gross sq.ft.) (10.0m2) Roll Length 32.6’ (9.9m) Roll Width 39.625” (1.0m) Approx. Roll Weight 105 lbs (47.6kg) Product Thickness 0.165” (4.2mm) This product meets or exceeds the following ASTM D6164, Types I & II, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 100 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, (max) % ASTM D5147 1 18www.gaf.com • 1-800-ROOF-411 RUBEROID ® SBS HEAT-WELD™ 170 FR Description RUBEROID® SBS HEAT-WELD™ 170 FR is a tough, fire-retarding SBS modified bitumen membrane that can be installed without the use of hot asphalt. Its core is a strong, resilient, non-woven polyester mat that is coated with an inherently fire retardant polymer modified asphalt and surfaced with mineral granules. Uses RUBEROID® SBS HEAT-WELD™ 170 FR is designed for new roofing and recovering applications as well as the construction of flashings. RUBEROID® SBS HEAT-WELD™ 170 FR is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages • Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. • Lightweight— installed roof designs weigh less than 2 pounds per square foot. • Durable —specially formulated modified asphalt gives RUBEROID® SBS HEAT-WELD™ 170 FR lasting performance. • Specially formulated poly burn-off film allows for easy installation. • Heat welding allows for kettle free operation. • Resilient—RUBEROID® SBS HEATWELD™ 170 FR polyester mat core Advantages (Continued) • allows it to resist splits and tears due to its pliability and elongation characteristics. •R UBEROID® SBS HEAT-WELD™ 170 FR membrane is backed by GAF, a company with over 100 years in the roofing business. • No coatings required for Class A ratings from UL and FMRC. • Available with granular surface: black, white. Applicable Standards Product Specifications (nominal) Roll Size 1 square (107.7 gross sq.ft.) (10.0m2) Roll Length 32.6’ (9.9m) Roll Width 39.625” (1.0m) Approx. Roll Weight 104 lbs (47.2kg) Product Thickness 0.161” (4.1mm) This product meets or exceeds the following ASTM D6164, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max)% ASTM D5147 1 19www.gaf.com • 1-800-ROOF-411 RUBEROID ® SBS HEAT-WELD™ GRANULE Description RUBEROID® SBS HEAT-WELD™ GRANULE is a tough, resilient SBS modified bitumen membrane that can be installed without the use of hot asphalt. Its core is a strong, resilient, non-woven polyester mat that is coated with an SBS polymer-modified asphalt and surfaced with mineral granules. Uses RUBEROID® SBS HEAT-WELD™ GRANULE is designed for new roofing and recovering applications as well as the construction of flashings. RUBEROID® SBS HEAT-WELD™ GRANULE is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages • Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. • Lightweight— installed roof designs weigh less than 2 pounds per square foot. • Durable —specially formulated modified asphalt gives RUBEROID® SBS HEAT-WELD™ GRANULE lasting performance. • Specially formulated poly burn-off film allows for easy installation. • Heat welding allows for kettle free operation. • Resilient—RUBEROID® SBS HEATWELD™ GRANULE polyester mat core allows it to resist splits and Advantages (Continued) • tears due to its pliability and elongation characteristics. UBEROID® SBS HEAT-WELD™ •R membrane is backed by GAF, a company with over 100 years in the roofing business. • Available with granular surface: black, white. Applicable Standards Meets ASTM D6164, Type I, Grade G Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (107.7 gross sq.ft.) (10.0m2) Roll Length 32.6’ (9.9m) Roll Width 39.625” (1.0m) Approx. Roll Weight 104.4 lbs (47.4kg) Product Thickness 0.164” (4.17mm) This product meets or exceeds the following ASTM D6164, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max) % ASTM D5147 1 20www.gaf.com • 1-800-ROOF-411 RUBEROID ® SBS HEAT-WELD™ SMOOTH Description RUBEROID® SBS HEAT-WELD™ SMOOTH membrane is a tough, resilient modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient, non-woven polyester mat that is coated with flexible, polymer-modified asphalt and is smooth surfaced. Smooth surfaced SBS HEATWELD installations must be protected with surfacing. Uses RUBEROID® SBS HEAT-WELD™ SMOOTH is designed for new roofing and recovering applications as well as the construction of flashings. RUBEROID® SBS HEAT-WELD™ SMOOTH is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages ystem guarantees are available •S for up to 20 years. • Cost effective–the installed cost is less than most single-ply systems on the market today. ight weight–installed roof •L designs weigh less than 2 pounds per square foot. Advantages (Continued) urable–specially formulated •D modified asphalt gives lasting performance. esilient polyester mat core •R allows it to resist splits and tears due to its pliability and elongation characteristics. UBEROID® SBS HEAT-WELD™ •R SMOOTH membrane is backed by GAF, a company with over 100 years in the roofing business. Applicable Standards Meets ASTM D6164, Type I, Grade S FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (107.7 gross sq.ft.) (10.0m2) Roll Length 32.6’ (9.9m) Roll Width 39.625” (1.0m) Approx. Roll Weight 104 lbs (47.2kg) Product Thickness 0.165” (4.2mm) This product meets or exceeds the following ASTM D6164, Type I, Grade S, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 20 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max)% ASTM D5147 1 21www.gaf.com • 1-800-ROOF-411 RUBEROID ® SBS HEAT-WELD™ 25 Description RUBEROID® SBS HEAT-WELD™ 25 membrane is a tough, resilient modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient non-woven glass mat that is coated with flexible, polymer modified asphalt. Uses RUBEROID® SBS HEAT-WELD™ 25 is designed for new roofing and recovering applications as well as in the construction of flashings. RUBEROID® SBS HEAT-WELD™ 25 is an ideal base or interply roofing membrane in modified bitumen systems. Advantages • System guarantees are available for up to 20 years.­­ • Cost effective–the installed cost of SBS HEAT-WELD systems is less than most single-ply systems on the market today. L • ightweight–installed roof designs weigh less than two pounds per square foot. • Durable–combines the strength of fiberglass reinforcement with the elongation characteristics of SBS modified asphalt. Advantages (Continued) • RUBEROID® SBS HEAT-WELD™ 25 membrane is backed by GAF, a company with over 100 years in the roofing business. • Available as a smooth surface. Applicable Standards Meets ASTM D6163, Type I, Grade S Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval UL/ULc Listed Product Specifications (nominal) Roll Size 1.5 squares (163.75 gross sq.ft.) (15.2m2) Roll Length 50.0’ (15.2m) Roll Width 39.375” (1.0m) Approx. Roll Weight 105 lbs (47.6kg) This product meets or exceeds the following ASTM D6163, Type I, Grade S, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (min), % ASTM D5147 1 Low Temperature Flexibility (max), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 35 Dimensional Stability, (max) % ASTM D5147 0.5 22www.gaf.com • 1-800-ROOF-411 WORKHORSE™ ROOFMATCH ™ SBS GRANULAR Description ROOFMatch™ SBS Granular membranes are tough, resilient modified bitumen membranes manufactured to stringent specifications. The core is a strong, resilient, non-woven polyester mat that is coated with flexible, SBS polymer-modified asphalt and is surfaced with mineral granules. Uses ROOFMatch™ SBS Granular is designed for new roofing and reroofing applications as well as the construction of flashings. ROOFMatch™ SBS Granular is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages • Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. • Lightweight—installed roof designs weigh less than 2 pounds per square foot. • Durable—specially formulated modified asphalt for lasting performance. Advantages (Continued) • Resilient— ROOFMatch™ SBS Granular’s polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • ROOFMatch™ SBS Granular is backed by GAF, a company with over 100 years in the roofing business. • Available in five granular colors; hickory, shakewood, slate, weathered wood and tan. Applicable Standards Meets ASTM D6164, Type I, Grade G FM Approved Miami-Dade County Product Control Approval UL/ULc Classified Product Specifications (nominal) Roll Size 1 square (107.5 gross sq.ft.) (9.99m2) Roll Length 32.56’ (9.92m) Roll Width 39.625” (1.0m) Approx. Roll Weight 90 lbs (40.82kg) Product Thickness 0.140” (3.56mm) This product meets or exceeds the following ASTM D6164, Type I, Grade G, minimum requirements: Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (nom.), % ASTM D5147 20 Low Temperature Flexibility (max.), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max) % ASTM D5147 1 See GAF Applications and Specification Manual or UL Directory for specific approvals ©2012 GAF 1/12 23www.gaf.com • 1-800-ROOF-411 ULTRACLAD SBS ® FOIL-FACED MEMBRANE Description ULTRACLAD® SBS Foil-Faced Membrane is a premium, fire retarding bitumen membrane manufactured to stringent GAF specifications. ULTRACLAD® SBS Foil-Faced Membrane is manufactured using a high tensile woven fiberglass scrim coated with an SBS modified asphalt, which provides excellent cold temperature flexibility and elongation properties. The membrane is covered with a protective foil facing with small built-in control channels. Uses ULTRACLAD® SBS Foil-Faced Membrane is designed for new roofing and reroofing applications where long-term flashing and roof system performance is specified. ULTRACLAD® SBS Foil-Faced Membrane can be applied using heat welding methods. Advantages •G uarantees are available for up to 20 years. ©2012 GAF 1/12 Advantages (continued) •S BS Modifier provides flexibility for easy installation. •A vailable in aluminum, copper*, stainless steel* and a variety of architectural colors* (*special order). • ULTRACLAD® SBS Foil-Faced Membrane is used as a premium modified cap sheet in SBS modified or BUR system flashing. • Embossed metal surface provides pleasing aesthetics and energy saving reflectivity. Applicable Standards UL approved for use in the construction of Class A, B, or C roof systems ASTM D6298 Product Specifications (nominal) Roll Size 1 square (110.6 gross sq.ft.) (10.27m2) Roll Length 33.4’ (10.1m) Roll Width 39.75” (1.0m) Approx. Roll Weight 101 lbs (45.8kg) Product Thickness 0.145” (3.7mm) 24www.gaf.com • 1-800-ROOF-411 RUBEROID ® SA FR CAP SHEET Description RUBEROID® SA FR Cap Sheet is a durable, self-adhering modified bitumen membrane designed and manufactured to meet industry and code requirements. The product is designed for use as a waterproofing membrane and is reinforced with a polyester mat, which is coated with a polymermodified asphalt. RUBEROID® SA FR Cap Sheet is a granulesurfaced roofing membrane designed to be used with RUBEROID® SA Base/Ply or Liberty™ MA Mechanically Attached Base Sheet to provide long-lasting protection for the low-slope areas of your property. System guarantees are available for up to 20 years. RUBEROID® SA Systems are applied without torches, open flames, hot asphalt, or messy solvent-based adhesives and are suitable for primed plywood decks and many other substrates. Technical and Sales information can be obtained through the GAF Contractor Services Hotline, (800) 766-3411. Application RUBEROID® SA FR Cap Sheet is applied to approved substrates using its unique self-adhering formulation. Applicable Standards Meets Performance Requirements of ASTM D6164, Type I, ASTM D1970 ICC Pending UL/ULc Listed FM Approved Product Specifications (nominal) Roll Size 1 square (111.6 gross sq.ft.) (10.4m2) Roll Length 34.0’ (10.4m) Roll Width 39.375” (1.0m) Approx. Roll Weight 99 lbs (44kg) Product Thickness 0.157” (4mm) This product meets or exceeds the following ASTM D6164, Type I, minimum requirements: Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (nom.), % ASTM D5147 20 Low Temperature Flexibility (max.), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max) % ASTM D5147 1 Data reported based on available independent and in-house resources. GAF reserves the right to change or modify, at its discretion, and without prior notice, any of the information, requirements, specifications or policies contained in this document. ©2012 GAF 1/12 25www.gaf.com • 1-800-ROOF-411 RUBEROID ® SA CAP SHEET Description RUBEROID® SA Cap Sheet is a durable, self-adhering modified bitumen membrane designed and manufactured to meet industry and code requirements. The product is designed for use as a waterproofing membrane and is reinforced with a polyester mat, which is coated with a polymermodified asphalt. RUBEROID® SA Cap Sheet is a granule-surfaced roofing membrane designed to be used with RUBEROID® SA Base/ Ply or Liberty™ MA Mechanically Attached Base Sheet to provide long-lasting protection for the low-slope areas of your property. System guarantees are available for up to 20 years. RUBEROID® SA Systems are applied without torches, open flames, hot asphalt, or messy solvent-based adhesives and are suitable for primed plywood decks and many other substrates. Technical and Sales information can be obtained through the GAF Contractor Services Hotline, (800) 766-3411. Application RUBEROID® SA Cap Sheet is applied to approved substrates using its unique self-adhering formulation. Applicable Standards Meets Performance Requirements of ASTM D6164, Type I, ASTM D1970 ICC Pending UL/ULc Listed FM Approved Product Specifications (nominal) Roll Size 1 square (111.6 gross sq.ft.) (10.4m2) Roll Length 34.0’ (10.4m) Roll Width 39.375” (1.0m) Approx. Roll Weight 97 lbs (44kg) Product Thickness 0.157” (4mm) This product meets or exceeds the following ASTM D6164, Type I, minimum requirements: Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (nom.), % ASTM D5147 20 Low Temperature Flexibility (max.), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max) % ASTM D5147 1 Data reported based on available independent and in-house resources. GAF reserves the right to change or modify, at its discretion, and without prior notice, any of the information, requirements, specifications or policies contained in this document. ©2012 GAF 1/12 26www.gaf.com • 1-800-ROOF-411 RUBEROID ® SA BASE/PLY SHEET Description RUBEROID® SA Base/Ply is a Self-Adhering Base/Ply Sheet. It is a durable, modified bitumen membrane designed and manufactured to meet industry and code requirements. The product is designed for use as a waterproofing membrane and is reinforced with a glass mat, which is coated with a polymer-modified asphalt. RUBEROID® SA Base/ Ply Sheet is a self-adhering roofing membrane designed for use with RUBEROID® SA Cap Sheet or RUBEROID® SA Cap FR Sheet to provide long-lasting protection for the low-slope areas of your property. System guarantees are available for up to 20 years. RUBEROID® SA Systems are applied without torches, open flames, hot asphalt, or messy solvent-based adhesives and are suitable for primed plywood decks and many other substrates. Technical and Sales information Description (Continued) can be obtained through the GAF Contractor Services Hotline, (800) 766-3411. Application RUBEROID® SA Base/Ply Sheet is applied using its unique selfadhering formulation. Applicable Standards Meets ASTM D6163, Type I ICC Pending UL/ULc Listed FM Approved Product Specifications (nominal) Roll Size 2 squares (216.6 gross sq.ft.) (20.1m2) Roll Length 66’ (20.1m) Roll Width 39.375” (1.0m) Approx. Roll Weight 82 lbs (37.2kg) Product Thickness 0.068” (1.73mm) This product meets or exceeds the following ASTM D6163, Type I, minimum requirements: Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (nom.), % ASTM D5147 1 Low Temperature Flexibility (max.), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 35 Dimensional Stability, (max) % ASTM D5147 0.5 Data reported based on available independent and in-house resources. GAF reserves the right to change or modify, at its discretion, and without prior notice, any of the information, requirements, specifications or policies contained in this document. ©2012 GAF 1/12 27www.gaf.com • 1-800-ROOF-411 LIBERTY SBS SELF-ADHERING CAP SHEET ™ Description Liberty™ SBS Self-Adhering Cap Sheet is a durable, modified bitumen membrane designed and manufactured to meet industry and code requirements. The product is designed for use as a waterproofing membrane and is reinforced with a polyester mat, which is coated with a polymer-modified asphalt. Liberty™ SBS Self-Adhering Cap Sheet is a granule-surfaced roofing membrane designed to be used with Liberty™ SBS SelfAdhering Base/Ply or Liberty™ MA Mechanically Attached Base Sheet to provide long-lasting protection for the low-slope areas of your property. System guarantees are available for up to 20 years. Liberty™ Systems are applied without torches, open flames, hot asphalt, or messy solvent-based adhesives and are suitable for primed plywood decks and many other substrates. Technical and Sales information can be obtained through the GAF Contractor Services Hotline, (800) 766-3411. Application Liberty™ SBS Self-Adhering Cap Sheet is applied to approved substrates using its unique self-adhering formulation. Applicable Standards Meets ASTM D6164, Type I FBC FM Approved Meets CGSB-37-GP-56M ICC Pending Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (111.6 gross sq.ft.) (10.4m2) Roll Length 34.0’ (10.4m) Roll Width 39.375” (1.0m) Approx. Roll Weight 96.4 lbs (43.7kg) Product Thickness 0.157” (4mm) This product meets or exceeds the following ASTM D6164, Type I, minimum requirements: Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (nom.), % ASTM D5147 20 Low Temperature Flexibility (max.), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 55 Dimensional Stability, (max) % ASTM D5147 1 Data reported based on available independent and in-house resources. GAF reserves the right to change or modify, at its discretion, and without prior notice, any of the information, requirements, specifications or policies contained in this document. ©2012 GAF 1/12 28www.gaf.com • 1-800-ROOF-411 LIBERTY SBS SELF-ADHERING BASE/PLY SHEET ™ Description Liberty™ SBS Self-Adhering Base/ Ply Sheet is a durable, modified bitumen membrane designed and manufactured to meet industry and code requirements. The product is designed for use as a waterproofing membrane and is reinforced with a glass mat, which is coated with a polymermodified asphalt. Liberty™ SBS Self-Adhering Base/Ply Sheet is a self-adhering roofing membrane designed for use with Liberty™ SBS Self-Adhering Cap Sheet or Liberty™ SBS Self-Adhering Cap FR Sheet to provide long-lasting protection for the low-slope areas of your property. System guarantees are available for up to 20 years. Liberty™ Systems are applied without torches, open flames, hot asphalt, or messy solvent-based adhesives and are suitable for primed plywood decks and many other substrates. Technical and Sales information can be obtained through the GAF Contractor Services Hotline, (800) 766-3411. Application Liberty™ SBS Self-Adhering Base/ Ply Sheet is applied using its unique self-adhering formulation. Applicable Standards Meets ASTM D6163, Type I FM Approved ICC Pending Miami-Dade County Product Control Approval UL/ULc Listed Product Specifications (nominal) Roll Size 2 squares (216.6 gross sq.ft.) (20.1m2) Roll Length 66’ (20.1m) Roll Width 39.375” (1.0m) Approx. Roll Weight 82 lbs (37.2kg) Product Thickness 0.07” (1.73mm) This product meets or exceeds the following ASTM D6163, Type I, minimum requirements: Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (nom.), % ASTM D5147 1 Low Temperature Flexibility (max.), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 35 Dimensional Stability, (max) % ASTM D5147 0.5 Data reported based on available independent and in-house resources. GAF reserves the right to change or modify, at its discretion, and without prior notice, any of the information, requirements, specifications or policies contained in this document. ©2012 GAF 1/12 29www.gaf.com • 1-800-ROOF-411 LIBERTY MA ™ MECHANICALLY ATTACHED BASE SHEET Description Liberty™ MA Mechanically Attached Base Sheet is a durable, modified bitumen membrane designed and manufactured to meet industry and code requirements. The product is designed for use as a base membrane for self-adhered roof systems and is reinforced with mat, which is coated with a polymer-modified asphalt. Liberty™ MA Mechanically Attached Base Sheet is approved with a proprietary film surface that assures a good bond for selfadhered membranes. System guarantees are available for up to 20 years. Liberty™ Systems are applied without torches, open flames, hot asphalt, or messy solvent-based adhesives and are suitable for primed for many substrates. Technical and Sales information can be obtained through the GAF Contractor Services Hotline, (800) 766-3411. Application Liberty™ MA Mechanically Attached Base Sheet should be applied to a plywood deck or other nailable surfaces and mechanically fastened using Drill•Tec™ Screws according to applicable specifications. Applicable Standards Meets ASTM D6163, Type I FM Approved ICC Pending Miami-Dade County Product Control Approval Ul/ULc Listed Product Specifications (nominal) Roll Size 2 squares (216.6 gross sq.ft.) (20.1m2) Roll Length 66’ (20.1m) Roll Width 39.375” (1.0m) Approx. Roll Weight 82 lbs (37.2kg) Product Thickness 0.068” (1.73mm) This product meets or exceeds the following ASTM D6163, Type I, minimum requirements: Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 70 Elongation @ 0°F (nom.), % ASTM D5147 1 Low Temperature Flexibility (max.), °F ASTM D5147 0 Tear Strength (min), lbf ASTM D5147 35 Dimensional Stability, (max) % ASTM D5147 0.5 Data reported based on available independent and in-house resources. GAF reserves the right to change or modify, at its discretion, and without prior notice, any of the information, requirements, specifications or policies contained in this document. ©2012 GAF 1/12 30www.gaf.com • 1-800-ROOF-411 WEATHER WATCH XT ® Description Weather Watch® XT is an SBS modified self-adhering leak barrier that serves dual purpose as a low slope self-adhering base sheet for use with SBS heat-weld and APP membranes. Description The sheet is designed to meet industry and code requirements. Weather Watch® XT is fiberglass reinforced for dimensional stability and surfaced with a high tack asphaltic compound that provides an excellent welding surface for membrane attachment. The self-adhering compound is compatible with isocyanurate insulation. Weather Watch® XT should be covered with roofing membrane the same day it is installed. Staged construction is not recommended. For additional information on acceptable substrates, codes, and approvals, contact technical services at 1-800-766-3411. ©2012 GAF 1/12 Advantages • Self adhering compound forms enhanced bond to the substrate with the application of the heat welded membrane • Added tack surface melts during application of the membrane forming a superior bond • Meets all the physical requirements of a traditional base sheet Applicable Standards Meets ASTM D4601, Type II Meets ASTM D1970 ICC Evaluation Reports Pending UL/ULc Listed Product Specifications (nominal) Roll Size 2 square (200 gross sq.ft.) (18.6m2) Roll Length 66.7’ (20.3m) Roll Width 36” (0.9m) Approx. Roll Weight 60 lbs (27.2kg) Product Thickness 0.053” (1.32mm) 31www.gaf.com • 1-800-ROOF-411 STORMSAFE ™ ANCHOR SHEET Description StormSafe™ Anchor Sheet for self-adhered membranes is a tough, non-breathable synthetic anchor sheet designed and manufactured to meet industry and code requirements for self-adhered low slope roofing applications. It is a polypropylene woven fabric coated on both sides with polypropylene. StormSafe Anchor Sheet is designed for use as an anchor sheet for Liberty™ (Modified Bitumen) and Freedom™ TPO self-adhered roof systems. StormSafe Anchor Sheet’s woven fabric creates a tough, durable reinforcement and its polypropylene coating makes it suitable for many applications. StormSafe Anchor Sheet is alkaline resistant, making it suitable for use over lightweight insulating concrete systems. The tough woven fabric makes it extremely tear resistant. In addition, the polypropylene coating ensures a good bond with both the butyl adhesive of Freedom™ membranes and the SBS modified adhesive of Liberty™ SA Base/Ply and Liberty Cap membranes. Uses StormSafe Anchor Sheet should be applied with the beige color on top (weather side) and white color coating towards the deck side. Suitable substrates include: plywood, OSB, acceptable ©2012 GAF 1/12 Uses (Continued) EnergyGuard™ Insulations, and lightweight insulating concrete. The product is designed to be installed mechanically over approved roofing substrates using acceptable fasteners that include galvanized nails with 1-inch integral heads or Drill•Tec™ fasteners and plates in accordance with applicable specifications. Prior to installing any self-adhering membrane, StormSafe Anchor Sheet must be clean and dry. Use care walking on the sheet when it is wet as it may be slippery. Advantages • System guarantees are available for up to 20 years. • Lightweight: Adds less than 1.3 lbs per sq to the system • Durable: Woven fabric provides superior tear strength and excellent dimensional stability Applicable Standards Slip Sheet for Roofing Systems AS TO EXTERNAL FIRE EXPOSURE State of Florida Product Approval See GAF Applications and Specification Manual or UL Directory for specific approval Product Specifications (nominal) Roll Size 24 squares (2400 gross sq.ft.) (222.97m2) Roll Length 600’ (182.9m) Roll Width 48” (1.2m) Approx. Roll Weight 67.9 lbs (30.8 kg) 32www.gaf.com • 1-800-ROOF-411 WORKHORSE™ ROOFMATCH® APP GRANULAR Description ROOFMatch™ APP Granular membranes are tough, resilient modified bitumen membranes manufactured to stringent specifications. The core is a strong, resilient, non-woven polyester mat that is coated with weather-resistant, APP polymer modified asphalt. Uses ROOFMatch™ APP Granular is designed for new roofing and reroofing applications as well as flashings. ROOFMatch™ APP Granular is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages • Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. installed cost • Cost effective—the of ROOFMatch™ APP Granular is less than most single-ply systems on the market today. • Lightweight—installed roof designs weigh less than 2 pounds per square foot. • Resilient— ROOFMatch™ APP Granular’s polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. Advantages (Continued) • Durable—specially formulated modified asphalt for lasting performance. • ROOFMatch™ APP Granular is backed by GAF, a company with over 100 years in the roofing business. • Available in five granular colors; hickory, shakewood, slate, weathered wood and tan. Applicable Standards Meets ASTM D6222, Type I, Grade G FM Approved HUD Material Release #1216A ICC Pending Miami-Dade County Product Control Approval Texas Department of Insurance UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (106.5 gross sq.ft.) (9.8m2) Roll Length 32.25’ (9.8m) Roll Width 39.375” (1.0m) Approx. Roll Weight 102 lbs (46kg) Product Thickness 0.157” (4mm) This product meets or exceeds the following ASTM D6222, Type I, Grade G, minimum requirements: Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 60 Elongation @ 0°F (nom.), % ASTM D5147 10 Low Temperature Flexibility (max.), °F ASTM D5147 32 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, (max) % ASTM D5147 1 See GAF Application and Specifications Manual or UL Directory for specific approvals ©2012 GAF 1/12 33www.gaf.com • 1-800-ROOF-411 RUBEROID TORCH FR ® Description RUBEROID® TORCH FR membrane is a premium, fire-retarding modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, heavyweight, resilient nonwoven polyester mat that is coated with an inherently fire-retardant APP polymer modified asphalt and surfaced with mineral granules. Uses RUBEROID TORCH FR is designed for new roofing and reroofing applications where long-term roof system performance is specified. Advantages • S ystem guarantees are available for up to 20 years. • No coating required for Class A rating from UL and FMRC. • Cost effective—the installed cost of RUBEROID TORCH FR is less than most single-ply systems on the market today. • Lightweight—instaIIed premium roof designs weigh less than 3 pounds per square foot. • Resilient—RUBEROID TORCH FR’s heavyweight polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • Durable—specially formulated modified asphalt gives RUBEROID TORCH FR lasting performance. Advantages (Continued) • Wind uplift resistance—selected roofing assemblies with RUBEROID TORCH FR meet FMRC Class 1-180 when installed over concrete decks. • RUBEROID TORCH FR membrane is backed by GAF, a company with over 100 years in the roofing business. • Available with black or white granules. Applicable Standards Meets ASTM D6222, Type II, Grade G FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (106.7 gross sq.ft.) (9.8m2) Roll Length 32.3’ (9.8m) Roll Width 39.625” (1.0m) Approx. Roll Weight 102 lbs (46.3kg) Product Thickness 0.177” (4.5mm) This product meets or exceeds the following ASTM D6222, Type II, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 90 Elongation @ 0°F (min), % ASTM D5147 15 Low Temperature Flexibility (max), °F ASTM D5147 32 Tear Strength (min), lbf ASTM D5147 80 Dimensional Stability, (max) % ASTM D5147 0.5 34www.gaf.com • 1-800-ROOF-411 RUBEROID® ENERGYCAP TORCH PLUS FR Description RUBEROID® EnergyCap™ Torch Plus FR membrane is a premium, fire-retarding modified bitumen membrane with a factory applied layer of TOPCOAT® EnergyCote™ elastomeric coating. RUBEROID® EnergyCap™ Torch Plus FR is manufactured to stringent GAF specifications. Its core is a strong, resilient non-woven polyester mat that is coated with fire-retardant APP polymer modified asphalt and surfaced with extra fine mineral granules and EnergyCote™ elastomeric coating. ™ Advantages (Continued) • RUBEROID® EnergyCap™ Torch Plus FR is available in high reflective brilliant white only. Applicable Standards Meets ASTM D6222, Type II, Grade G ASTM C1549, ASTM E903, ASTM E408 FM Approved Meets CGSB-37-GP-56M HUD Material Release #1216A ICC ESR#1274 Uses RUBEROID® EnergyCap™ Torch Plus FR is designed for new roofing and reroofing applications where long-term roof system performance is specified. Miami-Dade County Product Control Approval Advantages • System guarantees are available for up to 20 years. • Cost effective—the installed cost of RUBEROID® EnergyCap™ Torch Plus FR is much less than installing a reflective coating on top of a standard white granule membrane. • Lightweight—instaIIed premium roof systems weigh less than 3 pounds per square foot. • Resilient—RUBEROID® EnergyCap™ Torch Plus FR’s polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • Durable—specially formulated modified asphalt gives RUBEROID® EnergyCap™ Torch Plus FR lasting performance. • RUBEROID® EnergyCap™ Torch Plus FR membrane is backed by GAF, a company with over 100 years in the roofing business. CRRC Listed State of Florida Product Approval Texas Department Of Insurance UL/ULc Listed Title 24 Compliant ENERGY STAR® Listed Product Specifications (nominal) Roll Size 1 square (106.7 gross sq.ft.) (9.9m2) Roll Length 32.4’ (10.3m) Roll Width 39.5” (1.0m) Approx. Roll Weight 106 lbs (48.1kg) Product Thickness 0.160” (4.06mm) Initial Emissivity 0.84 Initial Reflectivity 0.80 SRI (Solar Reflectivity Index) 99 This product meets or exceeds the following ASTM D6222, Type II, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 90 Elongation @ 0°F (min), % ASTM D5147 15 Low Temperature Flexibility (max), °F ASTM D5147 32 Tear Strength (min), lbf ASTM D5147 80 Dimensional Stability, (max) % ASTM D5147 0.5 35www.gaf.com • 1-800-ROOF-411 RUBEROID® ENERGYCAP ™ TORCH GRANULE FR Description RUBEROID® EnergyCap™ Torch Granule FR membrane is fire-retarding modified bitumen membrane with a factory applied layer of TOPCOAT® EnergyCote™ elastomeric coating. EnergyCap™ EnergyCap™ Torch Granule FR is manufactured to stringent GAF specifications. Its core is a strong, resilient non-woven polyester mat that is coated with fire-retardant APP polymer modified asphalt and surfaced with extra fine mineral granules and EnergyCote™ elastomeric coating. Uses RUBEROID® EnergyCap™ Torch Granule FR is designed for new roofing and reroofing applications where long-term roof system performance is specified. Advantages • Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. • Cost effective—the installed cost of RUBEROID® EnergyCap™ Torch Granule FR is much less than installing a reflective coating on top of a standard white granule membrane. • Lightweight—instaIIed premium roof systems weigh less than 3 pounds per square foot. • Resilient—RUBEROID® EnergyCap™ Torch Granule FR’s polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. • Durable—specially formulated modified asphalt gives RUBEROID® EnergyCap™ Torch Granule FR lasting performance. • RUBEROID® EnergyCap™ Torch Granule FR membrane is backed by GAF, a company with over 100 years in the roofing business. Advantages (Continued) • RUBEROID® EnergyCap™ Torch Granule FR is available in high reflective brilliant white only. Applicable Standards Meets ASTM D6222, Type I, Grade G FM Approved Meets CGSB-37-GP-56M HUD Material Release #1216A ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance Ul/ULc Listed CRRC Listed Title 24 Compliant ENERGY STAR® Listed Product Specifications (nominal) Roll Size 1 square (106.7 gross sq.ft.) (9.9m2) Roll Length 32.4’ (10.3m) Roll Width 39.5” (1.0m) Approx. Roll Weight 106 lbs (48.1kg) Product Thickness 0.160” (4mm) Initial Emissivity .81 Initial Reflectivity .84 SRI (Solar Reflective Index) 104 Note: The emittance and reflectance values published are those required for Title 24 compliance as listed by CRRC. For certification or other reflectance and emittance code requirements, different calculations may be used resulting in different values. All EnergyCap products meet LEED requirements. Please contact technical services at 1-800-766-3411 for assistance and submittal information. This product meets or exceeds the following ASTM D6222, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0F (min), lbf/in ASTM D5147 60 Elongation @ 0F (nom.), % ASTM D5147 10 Low Temperature Flexibility (max.), F ASTM D5147 32 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, % ASTM D5147 0.5 36www.gaf.com • 1-800-ROOF-411 RUBEROID TORCH GRANULE ® Description RUBEROID® TORCH Granule membrane is a tough, resilient modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient, non-woven polyester mat that is coated with weather resistant APP polymer modified asphalt. Uses RUBEROID TORCH Granule is designed for new roofing and reroofing applications as well as flashings. RUBEROID TORCH Granule is also an ideal product for repairs of built-up roofing membrane or other modified bitumen systems. Advantages • Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. • Cost effective—the installed cost of RUBEROID TORCH is less than most single-ply systems on the market today. • Lightweight—installed roof designs weigh less than 2 pounds per square foot. • Resilient—RUBEROID TORCH’s polyester mat core allows it to resist splits and tears due to its pliability and elongation characteristics. Advantages (Continued) • Durable—specially formulated modified asphalt for lasting performance. • RUBEROID TORCH GRANULE is backed by GAF, a company with over 100 years in the roofing business. • Available in smooth surface and two granular colors: black and white Applicable Standards Meets ASTM D6222, Type I, Grade G FM Approved HUD Material Release #1216A Miami-Dade County Product Control Approval UL/ULc Listed *See Ruberoid Application and Specification Manual or UL Directory for specific approval. Product Specifications (nominal) Roll Size 1 square (106.5 gross sq.ft.) (9.8m2) Roll Length 32.3’ (9.8m) Roll Width 39.58” (.625m) Approx. Roll Weight 99 lbs (44.9kg) Product Thickness 0.160” (4mm) This product meets or exceeds the following ASTM D6222, Type I, Grade G, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 60 Elongation @ 0°F (min), % ASTM D5147 10 Low Temperature Flexibility (max), °F ASTM D5147 32 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, (max) % ASTM D5147 <0.5 37www.gaf.com • 1-800-ROOF-411 RUBEROID TORCH SMOOTH ® Description RUBEROID® Torch Smooth membrane is a tough, resilient modified bitumen membrane manufactured to stringent GAF specifications. Its core is a strong, resilient, non-woven polyester mat that is coated with weather resistant, APP polymer modified asphalt. The membrane is available with smooth surface. Uses RUBEROID Torch Smooth is designed for new roofing and reroofing applications as well as flashings. RUBEROID Torch Smooth is also an ideal product for repairs of built-up roofing membranes or other modified bitumen systems. Advantages ypical system guarantees •T available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. • Cost effective—the installed cost of RUBEROID Torch Smooth is less than most single-ply systems on the market today. • Lightweight— installed roof designs weigh less than 2 pounds per square foot. • Resilient —RUBEROID TORCH SMOOTH’s polyester mat core allows it to resist splits and tears due to its pliability Advantages (Continued) • and elongation characteristics. • Durable—specially formulated modified asphalt for lasting performance. • RUBEROID TORCH SMOOTH is backed by GAF, a company with over 100 years in the roofing business. Applicable Standards Meets ASTM D6222, Type I, Grade S FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (106.5 gross sq.ft.) (9.8m2) Roll Length 32.25’ (9.8m) Roll Width 39.625” (1.0m) Approx. Roll Weight 83.2 lbs (37.74kg) Product Thickness 0.148” (3.8mm) This product meets or exceeds the following ASTM D6222, Type I, Grade S, minimum requirements: ©2012 GAF 1/12 Property Test Method Value Tensile Strength @ 0°F (min), lbf/in ASTM D5147 60 Elongation @ 0°F (min), % ASTM D5147 10 Low Temperature Flexibility (max), °F ASTM D5147 32 Tear Strength (min), lbf ASTM D5147 70 Dimensional Stability, (max) % ASTM D5147 0.5 38www.gaf.com • 1-800-ROOF-411 GAFGLAS® ENERGYCAP BUR MINERAL SURFACED CAP SHEET Description GAFGLAS® EnergyCap™ BUR is a mineral surfaced cap sheet surfaced with extra fine mineral granules and a factory applied layer of TopCoat® EnergyCote™ elastomeric coating. Uses GAFGLAS® EnergyCap™ BUR mineral surfaced cap sheet is used as the surfacing ply in the application of hot applied built-up roofs and as a top ply in base flashing construction. Advantages • Cost effective—Energy Star® qualified, Title 24 compliant cap sheet, without the added expense of installing a reflective coating after the roof is installed. • Systems guarantees up to 20 years available. • Durability—glass base resists the effects of moisture on the roof system. • Code approvals—UL Class A, B, or C membrane constructions are available. ©2012 GAF 1/12 ™ Applicable Standards Meets ASTM D3909, ASTM E903, ASTM E408 ICC Evaluation Report Pending TItle 24 Compliant ENERGY STAR® Qualified UL/ULc Listed Product Specifications (nominal) Roll Size 1 square (106.9 gross sq.ft.) (9.9m2) Roll Length 32.6’ (9.9m) Roll Width 39.4” (1.0m) Approx. Roll Weight 73 lbs (33.1kg) Emissivity 0.90 Reflectivity 0.80 SRI (Solar Reflective Index) 100 Note: The emittance and reflectance values published are those required for Title 24 compliance as listed by CRRC. For certification or other reflectance and emittance code requirements, different calculations may be used resulting in different values. All EnergyCap products meet LEED requirements. Please contact technical services at 1-800-766-3411 for assistance and submittal information. 39www.gaf.com • 1-800-ROOF-411 GAFGLAS ® MINERAL SURFACED CAP SHEET Description GAFGLAS® Mineral Surfaced Cap Sheet is an asphalt-coated glass fiber mat cap sheet surfaced with mineral granules. Uses GAFGLAS Mineral Surfaced Cap Sheet is used as the surfacing ply in the application of hot applied built-up roofs and as a top ply in base flashing construction. the effects of moisture on the roof system. • Granule surface provides an ultra-violet protective surface. • Code approvals—UL Class A, B, or C membrane constructions are available. • Aesthetically attractive; requires no additional surface coatings. • System guarantees are available for up to 20 years. Applicable Standards Product Specifications (nominal) Meets ASTM D3909 Roll Size FM Approved Miami-Dade County Product Control Approval State of Florida Product Approval UL/ULc Listed ©2012 GAF 1/12 Advantages • Durability—glass base resists 1 square (107 gross sq.ft.) (9.9m2) Roll Length 32.6’ (9.9m) Roll Width 39.375” (1.0m) Approx. Roll Weight 68 lbs (30.8kg) 40www.gaf.com • 1-800-ROOF-411 GAFGLAS ™ FLEXPLY 6 ® Description FlexPly ™6 is a premium-performing fiberglass Type VI roofing felt. Its revolutionary flexible design provides: • Maximum strength and stability • Improved conformance to underlying substrates • Ease of installation compared to typical Type VI felts • Long-term performance for peace of mind Uses FlexPIy 6 should be specified as a ply felt in the construction of all premium quality built-up roofs, including: • Most GAF Composite Roof™ systems • Also appropriate for use as a base sheet and in the construction of flashing membranes. Advantages • System guarantees are available for up to 20 years. • Revolutionary flexible design— Rolls out easier and lays flatter, minimizing the danger of air pockets and trapped moisture during installation • Saves labor— Open pore design actively absorbs asphalt, installs faster than other Type VI felts ©2012 GAF 1/12 Advantages (Continued) • Quality installation—Enhanced porosity encourages proper absorption of asphalt for Iong lasting system performance up to 20 years • Proprietary Micro Weave® Core—Provides superior tensile strength and dimensional stability, for greater resistance to splitting and cracking • Superior wind resistance— Selected systems have FMRC Class 1-180 rating • Highest fire rating — For use in UL, ULC Class A rated assemblies • Can be used in all climate zones Applicable Standards Meets ASTM D2178, Type VI FM Approved ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Listed Product Specifications (nominal) Roll Size 5 squares (531 gross sq.ft.) (49.3m2) Roll Length 161.8’ (49.3m) Roll Width 39.375” (1.0m) Approx. Roll Weight 44 lbs (20.0kg) 41www.gaf.com • 1-800-ROOF-411 GAFGLAS PLY 4 ® Description GAFGLAS® Ply 4 roofing felt is constructed with a strong glass fiber mat that is coated with the finest quality asphaIt, and is designed with optimum porosity to assure a sound, watertight membrane. Uses GAFGLAS Ply 4 is used as a ply felt in the construction of built-up roofs. It is designed for use in all climate zones and is appropriate for use as a base sheet, as a ply felt, and in the construction of flashing membranes. Advantages • High tensile strength and a high degree of dimensional stability, resulting in a roof system with greater resistance to splitting and cracking • Optimum porosity of the felt provides ready escape of air while allowing proper asphalt penetration at the time of mopping • Asphalt coating provides high degree of moisture resistance • Fire resistant—for use in UL Class A rated assemblies • Wind uplift resistance— selected roofing assemblies with GAFGLAS Ply 4 felts meet FMRC Class 1-180 when installed over concrete decks ©2012 GAF 1/12 Advantages (Continued) • Meets ASTM D-2178, Type IV specifications • Meets requirements for application in all climate zones • Rolls out flat for easy installation • Typical system guarantees available for up to 15 years, select system constructions available with up to 20 year guarantee coverage. Applicable Standards Meets ASTM D2178, Type IV FM Approved ICC ESR#1274 Miami-Dade County Product Control Approval UL/ULc Listed Product Specifications (nominal) Roll Size 5 squares (531 gross sq.ft.) (49.3m2) Roll Length 161.8’ (49.3m) Roll Width 39.375” (1.0m) Approx. Roll Weight 34.9 lbs (20.0kg) 42www.gaf.com • 1-800-ROOF-411 GAFGLAS STRATAVENT ELIMINATOR ® ® ™ PERFORATED BASE SHEET Description GAFGLAS® STRATAVENT® Eliminator™ Perforated Base Sheet is a premium-grade roofing felt constructed around a strong glass fiber mat and high quality asphalt. The bottom of the sheet is granule-surfaced to provide positive venting of any trapped gases under the roof membrane. • GAFGLAS STRATAVENT® Eliminator Perforated Base Sheet is available for nailable and non-nailable substrates. ® ™ • GAFGLAS STRATAVENT® Eliminator™ Perforated Base Sheet is unique in the industry: its patent-pending perforated design allows mopping asphalt to flow through to the substrate as the next ply of the roof system is installed. The flowthrough asphalt uniformly bonds the STRATAVENT® Eliminator™ Perforated Base Sheet and the subsequent roof system to the substrate. ® Uses GAFGLAS® STRATAVENT® Eliminator™ Perforated Base Sheet is a venting base sheet designed to be used in various GAFGLAS® built-up and RUBEROID® modified bitumen roofing systems. It can be used over both nailable and non-nailable substrates, including certain existing old roof surfaces and isocyanurate foams. ©2012 GAF 1/12 Advantages • ­­Provides for venting of pressurized gases beneath the roofing membrane. • Fire resistant—for use in UL, ULC Class A rated assemblies. • In recover applications, provides an effective means for separating the new roofing membrane from the existing roof system. • GAFGLAS® STRATAVENT® Eliminator™ Perforated Base Sheet provides consistent, uniform spot-attachment of the roofing membrane. • Wind uplift-resistant; FMRC Approved up to Class 1-345 (See FM Approval Guide for details) • Meets requirements for application in all climate zones • System guarantees are available for up to 20 years. Applicable Standards Meets ASTM D4897, Type II and ASTM D3672, Type II FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Listed Product Specifications (nominal) Roll Size 1.26 squares (133.4 gross sq.ft.) (12.4m2) Roll Length 40.6’ (12.4m) Roll Width 39.375” (1.0m) Approx. Roll Weight 67 lbs (30.39kg) 43www.gaf.com • 1-800-ROOF-411 GAFGLAS STRATAVENT ELIMINATOR ® ® ™ NAILABLE BASE SHEET Description GAFGLAS® STRATAVENT® Eliminator™ Nailable Base Sheet is a premium-grade roofing felt constructed around a strong glass fiber mat and high quality asphalt. The bottom of the sheet is granule-surfaced to provide positive venting of any trapped gases under the roof membrane • GAFGLAS STRATAVENT® Eliminator™ Nailable Base Sheet is available for nailable and non-nailable substrates. • GAFGLAS® STRATAVENT® Eliminator™ Nailable Base Sheet is mechanically attached to wood, structural wood fiber, poured gypsum, and lightweight insulating concrete decks. Uses GAFGLAS® STRATAVENT® Eliminator™ Nailable Base Sheet is a venting base sheet designed to be used in various GAFGLAS® built-up and RUBEROID® modified bitumen roofing systems. It can be used over both nailable and non-nailable substrates, including certain existing old roof surfaces and isocyanurate foams. ® Advantages • Provides for venting of pressurized gases beneath the roofing membrane. • Fire resistant—for use in UL Class A rated assemblies. • In recover applications, provides an effective means for separating the new roofing membrane from the existing roof system. • Wind uplift-resistant; FMRC Approved up to Class 1-345 (See FM Approval Guide for details). • Meets requirements for application in all climate zones. • System guarantees are available for up to 20 years. Applicable Standards Meets ASTM D4897, Type II and D3672, Type II FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval Texas Department of Insurance UL/ULc Listed Product Specifications (nominal) Roll Size 1.26 squares (133.4 gross sq.ft.) (12.4m2) Roll Length 40.6’ (9.9m) Roll Width 39.375” (1.0m) Approx. Roll Weight 73 lbs (33.1kg) ©2012 GAF 1/12 44www.gaf.com • 1-800-ROOF-411 GAFGLAS ® #80 ULTIMA™ BASE SHEET Description GAFGLAS® #80 Ultima™ Base Sheet is a high performance, asphalt coated, glass-reinforced roofing base sheet. Special Loctite™ closed-pore design prevents bleed-through while providing Iong-lasting leak protection in a variety of demanding applications. Uses Heavyweight construction is ideal for all premium roofing systems: • For ultimate leak protection... in applications when the potential cost of damage from a leak is severe. s an effective flame retarder... •A when used in torch-applied modified bitumen systems • In place of organic felts... under tile roofs or in BUR systems. reat for nailable systems... •G where bleed-through can cause premature failure from deck movement (especially plywood decks). • For difficult roofing situations... where the performance of a lighter-weight base sheet is inadequate. • Enhances many systems... when used in place of standard base sheets, improves the overall performance of a BUR or modified bitumen system. • Superior investment...when life cycle cost is more important than the initial installed cost. ©2012 GAF 1/12 Advantages • Helps prevent splitting and leakage — closed-pore design means asphalt doesn’t bleed through, so system remains independent of deck movement when mechanically attached. • Saves labor—rolls out flatter and installs easier than competitive base sheets. • Reliable performance — resists long-term curling and shrinkage that can cause premature roof failure (as can happen with organic products). • Inorganic Micro Weave Core— prevents decay and provides superior tensile strength with dimensional stability. ® • Highest fire rating—for use in UL Class A rated assemblies. • System guarantees are available for up to 20 years. Applicable Standards Meets ASTM D4601, Type II FM Approved Meets CGSB-37-GP-56M ICC ESR#1274 Miami-Dade County Product Control Approval State of Florida Product Approval UL/ULc Listed Product Specifications (nominal) Roll Size 2 squares (214 gross sq.ft.) (19.9m2) Roll Length 65.2’ (19.9m) Roll Width 39.375” (1.0m) Approx. Roll Weight 80 lbs (36.3kg) 45www.gaf.com • 1-800-ROOF-411 GAFGLAS ® #75 BASE SHEET Description Gafglas #75 Base Sheet is a premium roofing base sheet constructed with a strong glass mat that is coated on both sides to assure a closed-sheet design to prevent asphalt bleed-through. The sealed sheet also serves as an effective flame retarder for the application of torch-applied modified bitumen membranes. Uses Gafglas#75 Base Sheet is engineered for use in the construction of GAFGLAS built-up and RUBEROID® modified bitumen roofs. It is suitable for nailable specifications, such as plywood, where bleed-through is a concern. Applicable Standards Product Specifications (nominal) Meets ASTM D4601, Type II Roll Size FM Approved Miami-Dade County Product Control Approval UL/ULc Listed 3 squares (320.1 gross sq.ft.) (29.7m2) Roll Length 97.5’ (29.7m) ICC ESR#1274 ©2012 GAF 1/12 Advantages • Extra strength for excellent nail-holding ability. Superb tensile strength and resilience and no bleed through, thereby reducing risks of splitting and cracking of membrane. • Will not rot, curl, or shrink; dimensionally stable for improved membrane performance. • Designed to meet UL Class A ratings. • R olls out flat for easy installation. • System guarantees are available for up to 20 years. Roll Width 39.375” (1.0m) Approx. Roll Weight 68 lbs (30.8kg) 46www.gaf.com • 1-800-ROOF-411 Insulation And Fastening Systems PRODUCT Page ENERGYGUARD ROOF INSULATION BOARD, 20 & 25 PSI 48 ENERGYGUARD™ TAPERED POLYISO FOAM ROOF INSULATION, 20 & 25 50 ENERGYGUARD COMPOSITE BOARD ROOF INSULATION 52 ENERGYGUARD PERLITE ROOF INSULATION 54 ™ ™ ™ ENERGYGUARD PERLITE TAPERED ROOF INSULATION 56 ENERGYGUARD™ PERLITE CANT STRIP 58 ENERGYGUARD™ PERLITE TAPERED EDGE STRIP 60 ENERGYGUARD PERLITE RECOVER BOARD 62 DENS-DECK ROOF BOARD 63 ™ ™ ® DENS-DECK PRIME ROOF BOARD 65 DRILL-TEC™ ASAP® 3P ASSEMBLED SCREW AND 3” LOCKING PLASTIC PLATE 67 DRILL-TEC™ HEAVY DUTY ASAP® 2S ASSEMBLED SCREW AND 2” STEEL BARBED PLATE 68 DRILL-TEC EXTRA HEAVY DUTY ASAP ASSEMBLED SCREW & 2 3/8” STEEL BARBED PLATE 69 ® ™ ™ ® DRILL-TEC ASAP 3S ASSEMBLED SCREW AND 3” STEEL PLATE 70 DRILL-TEC™ CD-10 FASTENER 71 DRILL-TEC™ BASE SHEET FASTENER E (1.2 in.) 72 DRILL-TEC DL 1.7 BASE SHEET FASTENER 73 DRILL-TEC BASE SHEET FASTENER (1.7in) 74 DRILL-TEC HEAVY DUTY #14 ROOFING FASTENER 75 DRILL-TEC™ LITE-DECK FASTENER 76 DRILL-TEC MASONRY ANCHOR 77 DRILL-TEC STEEL AND PLASTIC PLATES 78 DRILL-TEC STANDARD #12 ROOFING FASTENER 79 DRILL-TEC™ SUPER EXTRA HEAVY DUTY #21 ROOFING FASTENER 80 DRILL-TEC EXTRA HEAVY DUTY #15 ROOFING FASTENER 81 ™ ® ™ ™ ™ ™ ™ ™ ™ DRILL-TEC LOCKING IMPACT NAIL 82 ™ DRILL-TEC RHINOBOND FASTENING PLATE 3” TPO COATED GALVALUME STEEL 84 ™ ® ® DRILL-TEC ACCUTRAC AND ACCUSEAM PLATES 85 DRILL-TEC™ POLYMER GYPTEC™ 86 LRF M ADHESIVE 87 ™ ® ENERGYGUARD™ ROOF INSULATION BOARD, 20 & 25 PSI (1 of 2) Description EnergyGuard™ Roof Insulation Board is made of organic/glass facers bonded to a core of isocyanurate foam. Uses • EnergyGuard™ Roof Insulation is designed for use over structural roof decks where “R” values of 6.0 or higher are required, along with comprehensive U.L. and FMRC approvals. • Meets FM4450 and UL1256. ­­ • When properly installed, it is suitable for use under built-up, modified bitumen and most single-ply roofing systems. • Refer to the application specifications in the current Membrane Manufacturer’s Application and Specifications Manual for proper installation procedures. Advantages • High insulation value –– Excellent “LTTR” value compared to any other FM Class I rated products of equivalent thickness. • FM Approved –– Subject to the conditions of approval as a roof insulation when installed as shown in the current edition of the Factory Mutual Approvals Guide. Thermal and Physical Characteristics1 EnergyGuard™ Roof Insulation Thickness* Inches mm 1.0 25.4 1.1 27.9 1.2 30.5 1.3 33.0 1.4 35.6 1.5 38.1 1.6 40.6 1.7 25.4 1.8 45.7 1.9 48.2 2.0 50.8 2.1 53.3 2.2 55.9 2.3 58.4 2.4 60.9 2.5 63.5 2.6 66.0 2.7 68.6 2.8 71.1 2.9 73.6 3.0 76.2 3.1 78.7 3.2 81.2 3.3 83.8 3.4 86.4 3.5 88.9 3.6 91.4 3.7 93.9 3.8 96.5 3.9 99.1 4.0 101.6 LTTR Value** 6.0 6.6 7.2 7.8 8.4 9.0 9.6 10.3 10.9 11.5 12.1 12.8 13.4 14.0 14.7 15.3 15.9 16.6 17.2 17.9 18.5 19.1 19.8 20.4 21.1 21.7 22.4 23.0 23.7 24.3 25.0 Max. Flute Spanability Inches mm 2 5/8 66.7 2 5/8 66.7 2 5/8 66.7 3 5/8 93.3 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 3/8 111.1 4 1/8 114.3 *Other thicknesses available upon request. **Long Term Thermal Resistance Values provide a 15 year time weighted average in accordance with CAN/ULC S770. 1 Note: Physical and thermal properties shown are based on data obtained under controlled laboratory conditions and are subject to normal manufacturing tolerances. ©2012 GAF 1/12 Advantages (Continued) • Environmentally safe –– Uses EPA accepted blowing agents. • Lightweight –– Lighter than most other insulating products offering comparable thermal resistance; as much as five times lighter in weight than many other materials with the same R-value. • Excellent dimensional stability. • Low water permeability –– lower overall perm rating than many conventional insulation boards. • High moisture resistance and no capillarity; is stable and maintains its physical and insulating characteristics. • Easier handling and faster to install –– Because of light weight, this material is easier to handle on the job site and installs faster. Easier cutting in the field provides the installer with simplified fabricating on the roof deck. Minimizes on-the-job damage. WARNING: DO NOT EXPOSE TO OPEN FLAME OR EXCESSIVE HEAT. MAY SMOLDER IF IGNITED. IF IGNITED, EXTINGUISH COMPLETELY. Code Compliance Listed by Underwriters Laboratories for use as part of a Class A, B or C Roof Covering. See U.L. Inc. Roofing Materials and Systems Directory for details. Subject to the conditions of approval as a roof insulation when installed as shown in the current edition of the Factory Mutual Research Approvals Guide. Mechanical attachment of roof insulation is the most dependable method of attachment to steel decks since it minimizes lateral movement and wind blow-off. For details, consult Factory Mutual Loss Prevention Sheet 1-28, 1-29, 1-28R, 1-29R and current Approval Guide. Federal Specification HH-I-1972/ASTM C1289. Typical Physical Properties Property Value Test Method Water Absorption, % by Volume – 2 hours 1.5 max. ASTM C209 Dimensional Stability Change, 7 days @158°F (70°C), 90-100% RH • Lengthwise • Crosswise <2% <2% ASTM D2126 Compression Resistance 25 (172) nom. 10% Consolidation–– psi (kPa) 20 (138) nom. ASTM D1621 Laminar Tensile Strength –– psi (kPa) ASTM C209 4 (28) <1 perm Moisture Vapor Transmission(1) (57.5ng/(Pa•s•m2) ASTM E96 Flame Spread(1),(2) <75 Service Temperature -100 to 200 °F (-73 to 93 °C)­ ASTM E84 (1) Foam core only. These numerical ratings are not intended to reflect hazards presented by these or any other material under actual fire conditions. (2) 48www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ ROOF INSULATION BOARD, 20 & 25 PSI (2 of 2) Limitations and Potential Fire Hazard • EnergyGuard™ Roof Insulation is a non-structural, non-load bearing material. It is not designed for direct traffic usage unless adequately protected. • EnergyGuard™ Roof Insulation should be stored protected from the elements. No more insulation should be installed than can be completely covered with roofing on the same day. • As unprotected polyisocyanurate will burn, fire safety precautions should be observed wherever insulation products are used. • Direct torching of modified bitumen roofing to EnergyGuard™ Roof insulation will present a fire hazard. A properly installed fiber glass base sheet MUST be used over the insulation. Design Considerations – Suggested Insulation Fastener Patterns (NOTE: Measurements in GRAY are in millimeters) 4' x 4' (1220 x 1220) Boards 8 Fast./bd 4 Fast./bd 305 12" 6 Fast./bd 152 6" 24" 610 305 12" 7 Fast./bd 12" 305 6"152 6 Fast./bd 12 Fast./bd 3 spaces @ 610 = 1829 3 spaces@24"=72" 14 305 12" 6"152 7 Fast./bd 24" 610 6" 152 6" 152 Fast./bd 152 6" 152 6" 12 Fast./bd 152 6" 8 Fast./bd 305 12" 8 Fast./bd 4 spaces @ 457 = 1829 4 spaces@18"=72" 152 6" 18" 457 152 6" 457 18" 457 152 6" 152 6" 152 6" 14 Fast./bd 24" 610 24" 610 12" 24" 305 610 152 6" 16 Fast./bd 16 Fast./bd 7 spaces @ 305 = 2134 7 spaces@12"=84" 12 Fast./bd 16 Fast./bd 3 spaces @ 610 = 1829 457 3 spaces@24"=72" 305 12" 152 6" 3 spaces @ 610 = 1829 3 spaces@24"=72" 305 12" 12 Fast./bd 152 6" 7 spaces @ 305 = 2134 7 spaces@12"= 84" 152 6" 6"152 16 Fast./bd 305 12" 6" 152 305 12" 6" 152 14 Fast./bd 152 6" 14 Fast./bd 152 6" 24" 7 spaces @ 305 = 2134 610 7 spaces@12"=84" 152 6" 152 6" 7 spaces @ 305 = 2134 7 spaces@12"=84" 152 6" 7 spaces @ 305 = 2134 7 spaces@12"=84" 152 6" 152 6" 18" 457 32 Fast./bd 24 Fast./bd 24 Fast./bd 32 Fast./bd 3 spaces @ 305 3 spaces@12" NOTE: These patterns are for FM Approved decks utilizing appropriate FM Approved screws and plates. Consult FM Loss Prevention Data Sheets 1-29 for specific perimeter and corner fastening details. For proper attachment, fasteners must penetrate the flange or the metal deck a minimum 12" of305 3/4 inch. Due16to ongoing testing programs and changes in FM Global (FM) requirements, the number of fasteners and 32 their placement are subject Fast./bd Fast./bd 24 Fast./bd to change without notice. Consult current FM Approvals Guide and Loss Prevention Data Sheets 1-28, 1-29 and 1-29R for approved fastener density for Isotherm Roof Insulations. If your fastener pattern is not listed, please contact Contractor Services Hotline at 1-800-766-3411. LIMITED WARRANTY: GAF warrants that, at the time of delivery, the product contained herein shall conform to GAF specifications therefor. THIS WARRANTY 24 Fast./bd IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND REPRESENTATIONS, WHETHER BY STATUTE, AT LAW OR IN EQUITY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations 32reliable, Fast./bdbut GAF makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of made by GAF are believed to be the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT, OR OTHER SIMILAR PUNITIVE DAMAGES OF ANY KIND, INCLUDING DAMAGE TO THE INTERIOR OR EXTERIOR OF ANY BUILDING. ©2012 GAF 1/12 14 Fast./bd 24" 610 7 spaces @ 305 = 2134 7 spaces@12"= 84" 152 6" 12 Fast./bd 7 spaces 18" @ 305 = 2134 457 7 spaces@12"= 84" 16 Fast./bd 14 Fast./bd 4 spaces @ 457 = 1829 4 spaces@18"=72" 12 Fast./bd 6" 152 24" 610 14 Fast./bd 4 spaces @ 457 = 1829 4 spaces@18"=72" 152 6" 6" 152 4 spaces @ 457 = 1829 4 spaces@18"=72" 6"152 6"152 12 Fast./bd 8 Fast./bd 152 6" 12" 152 305 6" 152 6" 18" 457 152 6" 14 Fast./bd 6" 152 152 3 spaces @ 305 6" 3 spaces@12" 24" 610 305 6"152 12" 3 spaces@12" 6" 24" 610 152 3 spaces @ 305 = 914 3 spaces@12"= 36" 6" 6"152 3 spaces @ 610 = 1829 3 spaces@24"=72" 152 6" 18" 457 152 6" 12" 305 305 12" 457 18" 8 Fast./bd 152 6" 152 6" spaces @ 305 = 2134 7 spaces@12"= 84" 3 spaces@24"=72" 3 spaces @ 20" 305 152 6" 12" 3 spaces @ 508 3 spaces @ 610 = 1829 3 spaces@24"=72" 152 6" 3 spaces @ 610 = 1829 152 6" 6" 152 18" 4' x 8' (1220 x 2440) Boards 152 6" 8 Fast./bd 610 24" 152 6" 8 Fast./bd 152 6" 305 12" 24" 6" 152 152 6" 152 6" 6" 152 152 3 spaces @ 305 6"152 12 Fast./bd 6"152 3 spaces @ 20" 2 3 spaces12" @ 610 = 1829 305 3 spaces@24"=72" 7 Fast./bd 12" 3305 spaces @ 305 610 3 spaces@12" 152 3 spaces @ 305 = 914 3 spaces@12"= 36" 6" 152 6" 3 spaces @ 508 4 Fast./bd 6"152 6" 3 spaces @ 305 3 spaces@12" 12" 305 305 12" 6" 3 spaces @ 305 = 914 12" 305 152 24" 152 6106" 6" 610 24" 152 152 6" 3 spaces @ 20" 3 spaces @ 20" 12" 6" 152 152 3 spaces @ 305 = 914 3152spaces@12"= 36" 6" 152 6"610 24" 6"152 610 24" 152 6" 3 spaces @ 508 3 spaces @ 508 305 6"152 6 Fast./bd 6"152 3 spaces @ 305 = 914 305 12" 305 3 spaces @ 305 = 914 3 spaces @ 305 = 914 12" 4 Fast./bd 12" 12" 610 305 24" 610 24" 3 spaces@12"=36" 12" 305 152 305 6" 152 6" 610 24" 3 spaces @ 305 = 914 3 spaces@12"= 36" 152 6" 6" 152 12" 305 24" 610 610 24" 152 6" 3 spaces@12"=36" 3 spaces@12"=36" 610 24" 305 12" 610 24" 6"152 12" 305 610 24" 152 6" 3 spaces@12"=36" 12" 305 305 12" 152 6" 610 24" 305 12" 610 24" 3 spaces @ 3053 spaces @ 305 3 spaces@12"3 spaces@12" 305 12" 49www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ TAPERED POLYISO FOAM ROOF INSULATION, 20 & 25 (1 of 2) Description EnergyGuard™ Tapered PolyIso Foam Roof Insulation has a thermally efficient polyisocyanurate core bonded between organic/glass facers. It is readily available in the two most popular and efficient tapers, 1/8 inch per foot (1%) and 1/4 inch per foot (2%). Uses • EnergyGuard™ Tapered PolyIso Foam Roof Insulation is designed for use over structural roof decks to provide slope to drain and to provide thermally efficient insulation. • When properly installed, it is suitable for use under built-up, modified bitumen and most single-ply roofing systems. • Refer to the application specifications in the current Membrane Manufacturer’s Application and Specifications Manual for proper installation procedures. Advantages EnergyGuard™ Tapered PolyIso Foam Roof Insulation ©2012 GAF 1/12 • Properly designed and installed EnergyGuard™ Tapered PolyIso Foam Insulation Systems virtually eliminates ponding water. • High thermal efficiency. • Easily installed with mechanical fasteners, hot asphalt or loose laid in a ballasted system. • Low point and letter codes are designated on each board. • Engineering design board layouts are available from your plans and field verified dimensions. Limitations and Potential Fire Hazard (Continued) • Direct torching of modified bitumen roofing to EnergyGuard™ Tapered PolyIso Foam Roof Insulation will present a fire hazard. A properly installed fiber glass base sheet MUST be used over the insulation. • These tapered systems are designed to provide a top surface of slope. Each board is manufactured to exact thickness specifications. GAF cannot be held responsible for field conditions such as actual building dimensions and deck deflection. WARNING: DO NOT EXPOSE TO OPEN FLAME OR EXCESSIVE HEAT. MAY SMOLDER IF IGNITED. IF IGNITED, EXTINGUISH COMPLETELY. Tapered Board Label Designations 1/8” (1%) Slope (Tapered 1/8” to the foot) 4’x4’ (1220mm x 1220mm) Label 0.5” to 1.0” (13mm - 25mm) AA 1.0” to 1.5” (25mm - 3 mm) A 1.5” to 2.0” (38mm - 51mm) B 2.0” to 2.5” (51mm - 64mm) C 2.5” to 3.0” (64mm - 76mm) D 3.0” to 3.5” (76mm - 89mm) E 3.5” to 4.0” (89mm - 102mm) F 1/4” (2%) Slope (Tapered 1/4” to the foot) 4’x4’ (1220mm x 1220mm) Label 0.5” to 1.5” (13mm - 38mm) X 1.5” to 2.5” (38mm - 64mm) Y Limitations and Potential Fire Hazard 2.5” to 3.5” (64mm - 89mm) Z • EnergyGuard™ Tapered PolyIso Foam Roof Insulation is a non-structural, non-load bearing board. It is not designed for direct traffic usage unless adequately protected. • EnergyGuard™ Tapered PolyIso Insulation should be stored dry and be protected from the elements. Once properly loaded at the job site, remove factory wraps and cover with a breathable tarp. • As an unprotected polyisocyanurate will burn, fire safety precautions must be observed wherever any insulation products are used. 1/2” (4%) Slope (Tapered 1/2” to the foot) 4’x4’ (1220mm x 1220mm) 0.5” to 2.5” (13mm - 64mm) Label Q Code Compliance Listed by Underwriters Laboratories for use under Class A, B, or C Roof Covering. See UL, ULC Inc. Building Materials and Systems Directory for details. Approved component of Factory Mutual System Class I, Insulated Steel Deck Construction when secured to the steel deck with mechanical fasteners (such as DRILL•TEC™ roof insulation fastener system). Mechanical attachment of roof insulation is the most dependable method of attachment to steel decks since it minimizes lateral movement and wind blow-off. For details, consult Factory Mutual Loss Prevention Sheet 1-28, 1-29, 1-28R, 1-29R and Approval Guide. Federal Specifications HH-I-1972. 50www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ TAPERED POLYISO FOAM ROOF INSULATION, 20 & 25 (2 of 2) Installation Suggestions: Although each tapered system is different, here are some suggested methods for installing a Tapered PolyIso Foam Roof Insulation system efficiently. 1. Verify building dimensions and drain locations with the Tapered Foam Roof Insulation Shop Drawing. Discrepancies should be reported to GAF prior to shipment. 2. Verify that the proper number of truckloads and piece quantities have been received on the job site. 3. Determine the area to be completed that day. 4. Measure the distance from the drain to the perimeter where the shop drawing indicates full 4 feet x 4 feet (1220 mm x 1220 mm) insulation boards. Verify that the system will meet the drain piece. 5. Start installing the tapered system utilizing full 4 feet x 4 feet (1220 mm x 1220 mm) boards. Work from the drain and finish the area where the shop drawing indicates field cutting. 6. When more than one layer of insulation is utilized, all vertical board joints should be staggered, preferably by 1/2 board. 7. Cover the insulation with the complete membrane system the same day. Typical Tapered Layouts Modified Two Way Tapered System with Constant Edge Thickness (Crickets Optional) Two Way Tapered System (Crickets Optional) 50 " 6. 6. 50 " C 4 B+ 4 A+ +4 AA +2 C 2 B+ 2 A+ +2 AA C B A AA +4 5. 0" 5. 0 4. 5 0" 4. 0 50 " 3. 00 " 2. 3. 50 " " 00 2. " 50 1. " 00 1. 0" 0. 5 0" Typical Cross Section 1/8 Slope Tapered Iso (4' x 4' Panels) 00 " TYPICAL CROSS SECTION Way(4' Tapered System with 1/8" SLOPE TAPEREDFour ISO x 4' PANELS) 4 PANEL SYSTEM Variable - NOTEdge TO Thickness SCALE Four Way Tapered System with Perimeter Drain +2" FILL +2" FILL +2" FILL 48' (576") NOTE: Consult FM Loss Prevention Data Sheets 1-29, 1-49 for specific perimeter and corner fastening details. Due to ongoing testing programs and changes in FM Global requirements, the number of fasteners and their placement are subject to change without notice. Consult current FM Approvals Guide and Loss Prevention Data Sheets 1-28, 1-29 and 1-29R for approved fastener density for Isotherm Roof Insulation’s. LIMITED WARRANTY: GAF warrants that, at the time of delivery, the product contained herein shall conform to GAF specifications therefor. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND REPRESENTATIONS, WHETHER BY STATUTE, AT LAW OR IN EQUITY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations made by GAF are believed to be reliable, but GAF makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT, OR OTHER SIMILAR PUNITIVE DAMAGES OF ANY KIND, INCLUDING DAMAGE TO THE INTERIOR OR EXTERIOR OF ANY BUILDING. ©2012 GAF 1/12 51www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ COMPOSITE BOARD ROOF INSULATION (1 of 2) Description EnergyGuard™ Composite Board Roof Insulation consists of an isocyanurate foam core integrally bonded to 1/2” thick High Density Fiberboard, Dens Deck® or EnergyGuard™ perlite on one side and a strong organic glass facer sheet on the other. Uses • EnergyGuard™ Composite Board roof insulation is designed for use over structural roof decks where “R” values of 7.4 or higher are required, along with moderate insulation thickness for roof edge detailing, and where comprehensive UL and FM approvals are necessary. • When properly installed, it is suitable for use under built-up, modified bitumen and most single-ply roofing systems. • Refer to the application specifications in the current membrane manufacturer’s Application and Specifications Manual for proper installation procedures. • EnergyGuard™ Composite Board roof insulation, installed fiberboard, Dens Deck® or perlite side up, is an ideal insulation surface to receive a solid mopped, built-up or modified bitumen roof systems. Advantages EnergyGuard™ Composite Board Roof Insulation • The excellent insulating qualities of isocyanurate foam are combined with the strong surface characteristics of high density fiberboard, Dens Deck® or perlite. • The fiberboard or perlite side is able to receive hot mopped roof membranes that comply with NRCA bulletin #9. • Subject to the conditions of approval as a roof insulation when installed as shown in the current edition of the Factory Mutual Approvals Guide. • Fast and easy to apply –– light in weight –– can be applied to metal decks with mechanical fasteners such as the FM-approved DRILL•TEC™ roof insulation fastener system. • Bonded components –– possibility of delamination virtually eliminated. • High resistance to compression ­­–– not easily damaged by imposed loads, construction traffic, shipping or handling. Limitations and Potential Fire Hazard • EnergyGuard™ Composite Board is normally installed with the facer sheet side ­­­­ down. • EnergyGuard™ Composite Board roof insulation is non-structural, non-load bearing material. It is not designed for direct traffic usage unless adequately protected. • EnergyGuard™ Composite Board insulation with perlite is not designed to be used with fully adhered single ply membranes. (Fiberboard or Dens Deck® for Single Ply) • EnergyGuard™ Composite Board roof insulation should be stored dry and protected ©2012 GAF 1/12 Limitations (Continued) from the elements. No more insulation should be installed than can be completely covered with roofing on the same day. • As unprotected composite board will burn, fire safety precautions must be observed wherever insulation products are used. • Direct torching of modified bitumen roofing to EnergyGuard™ Composite Board roof insulation will present a fire hazard. A properly installed fiber glass base MUST be used over the insulation. WARNING: DO NOT EXPOSE TO OPEN FLAME OR EXCESSIVE HEAT. MAY SMOLDER IF IGNITED. IF IGNITED, EXTINGUISH COMPLETELY. Code Compliance Listed by Underwriters Laboratories for use as part of a Class A, B or C Roof Covering. See U.L. Inc. Roofing Materials and Systems Directory for details. Subject to the conditions of approval as a roof insulation when installed as shown in the current edition of the Factory Mutual Approvals Guide. Mechanical attachment of roof insulation is the most dependable method of attachment to steel decks since it minimizes lateral movement and wind blow-off. For details, consult Factory Mutual Loss Prevention Sheet 1-28, 1-29, 1-28R, 1-29R and Approval Guide. Federal Specifications HH-I-1972/Gen, and HH-1-1972/3 Thermal Values1 Thickness* Inches mm 1.5 38.1 2.0 50.8 2.5 63.5 3.0 76.2 3.5 88.9 4.0 101.6 LTTR Value** 7.4 10.4 13.5 16.7 19.9 23.1 Weight lb/sf kg/m2 1.60 7.68 1.69 8.11 1.77 8.50 1.85 8.88 1.93 9.26 2.02 9.70 *Other thicknesses available upon request. **Long Term Thermal Resistance Values provide a 15 year time weighted average in accordance with CAN/ULC S770. 1 Note: Physical and thermal properties shown are based on data obtained under controlled laboratory conditions and are subject to normal manufacturing tolerances. Values are based on 1/2” fiberboard. Typical Physical Properties Property Value Test Method Water Absorption, % by Volume – 2 hours 1.5 max. ASTM C209 Dimensional Stability Change, 7 days @158°F (70°C), 90-100% RH • Lengthwise • Crosswise <2% <2% ASTM D2126 Compression Resistance 10% Consolidation–– psi (kPa) 20 (138) nom. ASTM D1621 Laminar Tensile Strength –– psi (kPa) Moisture Vapor Transmission(1) Flame Spread(1),(2) Service Temperature 4 (28) <1 perm (57.5ng/ (Pa•s•m2) ASTM C209 <75 -100 to 200 °F (-73 to 93 °C)­ ASTM E84 ASTM E96 (1) Foam core only. These numerical ratings are not intended to reflect hazards presented by these or any other material under actual fire conditions. (2) 52www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ COMPOSITE BOARD ROOF INSULATION (2 of 2) Design Considerations – Suggested Insulation Fastener Patterns (NOTE: Measurements in GRAY are in millimeters) 4' x 4' (1220 x 1220) Boards 152 6" 6"152 2 12 Fast./bd 152 6" 6"152 12" 305 6 Fast./bd 14 Fast./bd 7 Fast./bd 6"152 4 spaces@18"=72" 152 6" 3 spaces @ 20" 152 6" 152 6" 152 6" 8 Fast./bd 152 6" 457 18" 18" 457 152 6" 8 Fast./bd 12 Fast./bd 24 Fast./bd 24" 610 152 6" 152 6" 152 6"24" 152 6" 610 152 6" 12" 24" 305 610 3 spaces @ 305 3 spaces@12" aces @ 305 = 2134 spaces@12"= 84" 152 6" 12" 14 Fast./bd 457Fast./bd 16 8 Fast./bd 12 Fast./bd 6"152 18" 12" 305 16 Fast./bd 7 spaces @ 305 = 2134 7 spaces@12"=84" 18" 457 152 3 spaces @ 305 6" 3 spaces@12" 4 spaces @ 457 = 1829 24" 4 spaces@18"=72" 610 305 12" 6"152 14 Fast./bd 16 Fast./bd 305 12" 4 spaces @ 457 = 1829 4 spaces@18"=72" 305 12" 152 6" 152 6" 24" 610 7 spaces @ 305 = 2134 7 spaces@12"=84" 14 Fast./bd 152 6" 7 spaces @ 305 = 2134 7 spaces@12"= 84" 152 6" 152 6" 7 spaces @ 305 = 2134 7 spaces@12"=84" 152 6" 7 spaces @ 305 = 2134 7 spaces@12"=84" 152 6" 24 Fast./bd 152 6" 32 Fast./bd 16 Fast./bd 32 Fast./bd 305 24 Fast./bd NOTE: These patterns are for FM Approved Decks utilizing appropriate FMRC Approved screws and plates. Consult FMRC Loss Prevention Data Sheets 1-29 for specific perimeter and corner fastening details. For proper attachment, fasteners must penetrate the flange or the metal deck a minimum of 3/4”. Due to ongoing testing programs and changes in FM Global (FMRC) requirements, the number of fasteners and their placement are subject to change without notice. Consult current FMRC Approval Guide and Loss Prevention Data Sheets 1-28, 1-29 and 1-29R for approved fastener density for Composite Board Roof Insulations. If 32 Fast./bd your fastener pattern is not listed, please contact Contractor Services Hotline at 1-800-766-3411. LIMITED WARRANTY: GAF warrants that, at the time of delivery, the product contained herein shall conform to GAF specifications therefor. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND REPRESENTATIONS, WHETHER BY STATUTE, AT LAW OR IN EQUITY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations made by GAF are believed to be reliable, but GAF makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT, OR OTHER SIMILAR PUNITIVE DAMAGES OF ANY KIND, INCLUDING DAMAGE TO THE INTERIOR OR EXTERIOR OF ANY BUILDING. DENS-DECK is a registered trademark of G-P Gypsum Corporation. ©2012 GAF 1/12 14 Fast./bd 24" 610 14 Fast./bd 152 6" 24 Fast./bd 16 Fast./bd 6" 152 7 spaces @ 305 = 2134 7 spaces@12"= 84" 7 spaces @ 305 = 2134 7 spaces@12"= 84" 18" 457 6"152 14 Fast./bd 6" 152 12 Fast./bd 18" 457 12 Fast./bd 152 6" 16 Fast./bd 24" 152610 3 spaces @ 305 = 914 3 spaces@12"= 36" 6" 4 spaces @ 457 = 1829 4 spaces@18"=72" 305 12" 152 6" 152 6" 14 Fast./bd 152 3 spaces @ 305 15 6" 6" 3 spaces@12" 3056"152 12" 6" 152 6" Fast./bd 152 12 24" 610 6"152 152 3 spaces @ 305 = 914 12 Fast./bd 3 spaces@12"= 36" 6" 6"152 6" 152 152 6" 457 18" 152 6" 12 Fast./bd 3 spaces @ 610 = 1829 3 spaces@24"=72" 12" 152 6" 610 24" 8 Fast./bd 18" 457 152 6" 18" 305 457 24" 152 6" 6" 152 @ 610 = 1829 3 spaces 3 spaces@24"=72" 3 spaces @ 610 = 1829 3 spaces@24"=72" 305 12" 3 spaces @ 610 = 1829 4 spaces @ 457 =305 1829 12" 3 spaces@24"=72" 6" 152 152 6" 152 6" 152 6" 12" 305 24" 610152 6" 6" 152 7 Fast./bd 8 Fast./bd 305 12" 305 12" 12" 305 8 610 Fast./bd 152 6" 24" 152 3 spaces 12" @ 305 spaces@12" 6"24" 3 305 610 152 610 24" 6" 4' x 152 8'6"(1220 x 2440) Boards 152 6" 3 spaces @ 508 spaces @ 610 = 1829 3 spaces@24"=72" 3 spaces@24"=72" 3 spaces @ 610 = 1829 3 spaces@24"=72" 305 12" 24" 305 610 12" 3 spaces @6"152 610 = 1829 6 Fast./bd 4 Fast./bd 4 Fast./bd 152 6" 610 7 Fast./bd 3 spaces @ 20" 305 12" 305 12" 152 6" 8 Fast./bd 6"152 152 3 spaces @ 305 = 914 3 spaces@12"= 36" 6" 12" 152 305 6" 610 6"152 24" 3 spaces @ 305 = 914 12" 305 152 6" 3 spaces @ 508 305 12" 305 610 12" 6" 152 24" 6"152 6" 152 6 Fast./bd 3 spaces @ 305 = 914 3 spaces @ 305 = 914 610 12" 24" 305 152 6" 152 6" 610 24" 3 spaces@12"=36" 12" 305 Fast./bd 3 spaces@12"=36" 3 spaces@12"=36" 610 24" 305 4 12" 610 24" 3 spaces @ 305 3 spaces@12" 305 12" 6"152 3 spaces @ 305 = 914 12" 305 3 spaces @ 305 = 914 3 spaces@12"= 36" 152 6" 6" 152 12" 305 24" 610 3 spaces @ 20" 3 spaces @ 20" 12" 305 610 24" 152 6" 3 spaces@12"=36" 12" 305 610 24" 152 6" 3 spaces @3508 spaces @ 508 610 24" 305 12" 610 24" 3 spaces @ 305 3 spaces @ 305 3 spaces@12" 3 spaces@12" 305 12" 53www.gaf.com • 1-800-ROOF-411 32 Fast./bd 15 6" ENERGYGUARD™ PERLITE ROOF INSULATION (1 of 2) Description EnergyGuard™ Perlite roof insulation is a homogenous board composed of expanded Perlite particles, selected binders and cellulose fibers, which give EnergyGuard™ Perlite roof insulation its insulating efficiency. The surface is treated to reduce bitumen absorption assuring proper adhesion of roof membranes. EnergyGuard™ Perlite roof insulation is available in 2’ x 4’ (0.6m x 1.2m) and 4’ x 4’ (1.2m x 1.2m) boards in standard thicknesses of 3/4”, 1”, 1-1/2”, and 2” (19mm, 25mm, 38mm and 51mm). Other sizes are available on request. Uses • EnergyGuard™ Perlite roof insulation is designed to be used directly over structural roof decks. • It is also widely used as a separation board over existing roofs in recover installations. In recover applications, all wet areas of the old roof must be removed. All loose and protruding gravel must also be removed. • Properly installed, EnergyGuard™ Perlite roof insulation is suitable for use under built-up, modified bitumen and some single ply roofing systems. • Refer to the application specifications in the current Membrane Manufacturer’s Application and Specifications Manual for proper installation procedures for EnergyGuard™ Perlite roof insulation. WARNING: DO NOT EXPOSE TO OPEN FLAME OR EXCESSIVE HEAT. MAY SMOLDER IF IGNITED. IF IGNITED, EXTINGUISH COMPLETELY. Code Compliance EnergyGuard™ Perlite complies with the requirements of ASTM Standard C728 (which supercedes Federal Specifications HH-I-529). Listed by Underwriters Laboratories for use under Class A, B or C Roof Covering. See UL, ULC Roofing Materials and System Directory for details. Materials will have UL, ULC labels only when specified on order. actory Mutual rated for fire and wind resistance. F For current approvals, see current Factory Mutual Approvals Guide. Is approved for use in UL, ULC Fire Resistance Roof-Ceiling Design (P&R-Designs). Please see the UL, ULC Roofing Materials and System Directory for the latest approvals. Complies with the Environmental Protection Agency Regulation 40 CFR Part 248, “Guideline for Federal Procurement of Building Insulation Products Containing Recovered Materials”, as a recycled product approved for use on any project using federal funds. Thermal Values(1) Thickness* (nominal) EnergyGuard Perlite Roof Insulation ™ Limitations • EnergyGuard™ Perlite roof insulation is a non-structural, non-loadbearing material. • EnergyGuard™ Perlite roof insulation should be stored dry and be protected from the elements. Once properly loaded at the job site, remove factory wraps and cover with a breathable tarp. • No more insulation should be applied than can be completely covered with the finished roofing on the same day. • Do NOT use under fully adhered single ply systems or with direct torch application of modified bitumen. • If torch grade modified bitumen roofing is to be installed over EnergyGuard™ Perlite, a fiberglass base sheet MUST first be installed. ©2012 GAF 1/12 R-Value (Resistance) Inches mm BTU/(hr•ft2•°F) W/m2•°C (hr•ft2•°F)/BTU m2•°C/W 3/4” 19 0.48 2.73 2.08 1" 25 0.36 2.04 2.78 .49 1 1/2" 38 0.24 1.36 4.17 .74 0.18 1.02 5.56 .98 2" Advantages • Stable insulating properties. • Exceptional fire resistance (Class 25). • Excellent dimensional stability. • Resists damage due to normal deck traffic during and after construction. • Fast and easy to apply. • Tough performance proven for over 30 years. • The minimum recycled content is 25% by weight. “C” value (Conductance) 51 .37 For Use Over Metal Decks The minimum thickness of EnergyGuard™ Perlite insulation over metal decks is as follows: Narrow Intermediate Wide Width of Rib Opening Up to 1” (25mm) maximum Up to 1 3/4” (44mm) maximum Up to 2 1/2” (64mm) maximum Thickness of Insulation (minimum) 3/4” (19mm) 1” (25mm) 1 1/2” (38mm) Avoid concentrating loads on insulation. Minimum bearing on flat surface: 2” (51mm). Typical Physical Properties Property Value Test Method Water Absorption, % by Volume – 2 hours 1.5 max. ASTM C209 30 (207) nom. 40 (276) nom ASTM C165 7 (48) ASTM C209 0.36 (2.04) ASTM C177 ASTM C177 Compression Resistance 5% Consolidation–– psi (kPa) 10% Consolidation–– psi (kPa) Laminar Tensile Strength –– psi (kPa) Thermal Conductance (C) BTU / (hr • ft2 • °F) [nominal 1”] (W/m2 • °C) [nominal 25mm] Flexural Strength –– psi (kPa) 65 (448) ASTM C203 Product Density –– pcf (kg/m3) 9 (144) ASTM C209 Dimensional Stability 0.5% ASTM C209 (1) Note: Physical and thermal properties shown are based on data obtained under controlled laboratory conditions and are subject to normal manufacturing tolerances. 54www.gaf.com • 1-800-ROOF-411 04.8 12" ENERGYGUARD™ PERLITE ROOF INSULATION (2 of 2) Design Considerations – Suggested Insulation Fastener Patterns (NOTE: Measurements in GRAY are in millimeters) 4' x 4' (1220 x 1220) Boards 304.8 12" 152.4 6" 304.8 152.4 6" 12" 152.4 6" 152.4 6" 152.4 6" 6" 152.4 4 Fast./bd 304.8 12" 609.6 24" 304.8 304.8 12" 152.4 6" 609.6 24" 609.6 6" 152.4 24" 12" 304.8 609.6 24" 152.4 6" 152.4 6" 6" 152.4 152.4 3 spaces @ 304 6" 3 spaces@12" 152.4 6" 6 609.6 6" 152.4 24" 6" 152.4 8 Fast./bd 6 Fast./bd 152.4 6" 6" 152.4 6" 152.4 152.4 6" 304.8 12" 3 spaces @ 12"=36" 12" 152.4 6"12" 304.8 6" 152.4 609.6 24" 609.6 24" 12 Fast./bd 8 Fast./bd 16 Fast./bd6 12 Fast./bd 152.4 3 spaces @ 304.8 152.4 6" 6" 3 spaces@12" 6" 152.4 3 spaces @ 304.8=914.4 3 spaces @ 12"=36" 6" 152.4 12 Fast./bd 16 Fast./bd NOTE: These patterns are for FM Approved Decks utilizing appropriate FM Approved screws and plates. Consult FM Loss Prevention Data Sheets 1-49 for specific perimeter and corner fastening details. For proper attachment, fasteners must penetrate the flange or the metal deck a minimum of 3/4”(19.05 mm). Due to ongoing testing programs and changes in FM Global requirements, the number of fasteners and their placement are subject to change without notice. Consult current FM Approvals Guide and Loss Prevention Data Sheets 1-28, 1-29 and 1-29R for approved fastener density for EnergyGuard™ Perlite Roof Insulations. If your fastener pattern is not listed, please contact Contractor Services Hotline at 1-800-766-3411. LIMITED WARRANTY: GAF warrants that, at the time of delivery, the product contained herein shall conform to GAF specifications therefor. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND REPRESENTATIONS, WHETHER BY STATUTE, AT LAW OR IN EQUITY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations made by GAF are believed to be reliable, but GAF makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT, OR OTHER SIMILAR PUNITIVE DAMAGES OF ANY KIND, INCLUDING DAMAGE TO THE INTERIOR OR EXTERIOR OF ANY BUILDING. ©2012 GAF 1/12 152.4 6" 8 Fast./bd 3 spaces @ 304.8=914.4 304.8 12" 12" 304.8 8 Fast./bd 6 Fast./bd 4 Fast./bd st./bd 4 Fast./bd ast./bd 304.8 12" 304.8 609.6 12"304.8 24" 12" 304.8 12" 304.8 6" 152.4 12" 3 spaces @ 12"=36" 152.4 6" 2' x 4' (610 x 1220) Boards 152.4 6" 8 Fast./bd 6 Fast./bd 6" 152.4 6 Fast./bd 4 Fast./bd 609.6 24" 304.8 12" 152.4 6" 55www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ PERLITE TAPERED ROOF INSULATION (1 of 2) Description • EnergyGuard™ Perlite Tapered Roof Insulation is factory fabricated from EnergyGuard™ Perlite rigid perlite insulation board. • Tapered roof insulation systems are supplied in 2’ x 4’ (0.6 m x 1.2 m) or 4’ x 4’ (1.2 m x 1.2 m) boards, custom cut and tapered to 1/16” (1/2%), 1/8” (1%), 1/4” (2%), and 1/2” (4%) per foot (5.2, 10.4, 20.8, or 41.6mm/m) slope depending on the need. Custom sizes are available. • Quality EnergyGuard™ Perlite or PolyIso roof insulation is used as fill insulation to complete the system. Uses • To create positive drainage on new roofs and reroofs. • To eliminate trouble spots on roof where and when ponding is a problem. • Properly installed, EnergyGuard™ Perlite roof insulation is suitable for use under built-up, modified bitumen, and some single ply roofing systems. • Refer to the application specifications in the current Membrane Manufacturer’s Application and Specifications Manual for proper installation procedures for EnergyGuard™ Perlite roof insulation. Advantages EnergyGuard™ Perlite Tapered Roof Insulation • Environmentally Friendly. The minimum recycled content is 25% by weight. Complies with the Environmental Protection Agency Regulation 40 CFR Part 248, Guideline for Federal Procurement of Building Insulation Products Containing Recovered Materials, as a recycled product approved for use on any project using federal funds. Although each tapered system is different, here are some suggested methods for installing a tapered insulation system efficiently. 1. Verify building dimensions and drain locations with the tapered roof insulation shop drawing. Discrepancies should be reported to GAF prior to shipment. 2. Verify that the proper number of truckloads and piece quantities have been received on the job site. 3. Determine the area to be completed that day. 4. Measure the distance from the drain to the perimeter where the shop drawing indicates full insulation boards. Verify that the system will meet the drain piece. 5. Start installing the tapered system utilizing full boards. Work from the drain and finish the area where the shop drawing indicates field cutting. 6. When more than one layer of insulation is utilized, all vertical board joints should be staggered, preferably by 1/2 board. 7. Cover the insulation with the complete membrane system the same day. WARNING: DO NOT EXPOSE TO OPEN FLAME OR EXCESSIVE HEAT. MAY SMOLDER IF IGNITED. IF IGNITED, EXTINGUISH COMPLETELY. Limitations • EnergyGuard™ Tapered Perlite roof insulation is a non-structural, non-load bearing material. • EnergyGuard™ Tapered Perlite roof insulation should be stored dry and be protected from the elements. Once properly loaded at the job site, remove factory wraps and cover with a breathable tarp. • No more insulation should be applied than can be completely covered with finished roofing on the same day. • Do NOT use under fully adhered single ply systems or with direct torch application of modified bitumen. • If torch grade modified bitumen roofing is to be installed over EnergyGuard™ Perlite, a fiberglass base sheet MUST be installed. ©2012 GAF 1/12 Installation Suggestions for Tapered Systems EnergyGuard™ Perlite Tapered Insulation Values Average Thickness Nominal Inches mm “C” Values* “R” Values** 1" 25 .36 2.78 1 1/2" 38 .24 4.17 2" 50 .18 5.56 2 1/2" 64 .15 6.67 3” 75 .12 8.33 3 1/2” 89 .105 9.52 4” 102 .09 11.11 * BTU/(hr. ft2. °F) ** (hr. ft2. °F)/BTU 56www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ PERLITE TAPERED ROOF INSULATION (2 of 2) Typical EnergyGuard™ Perlite Tapered System Typical EnergyGuard™ Perlite Tapered Panel Size (NOTE: Measurements in GRAY are in millimeters) EnergyGuard™ Perlite Tapered Roof Insulation Systems (NOTE: Measurements in GRAY are in millimeters) 1/16" Per Foot 1/2% ECONOLINE 1/2" 3/4" 5/8" B16 A16 C16 7/8" 1" D16 13 1619 2225 ECONOLINE-PLUS 8 3/4" 5/8" 1/2" 1" 7/8" 11/2" 13/8" 11/8" 11/4" C16 D16 E16 F16 G16 H16 A16 B16 13 16 19 22 25 29 32 35 38(mm) 1/8" Per Foot 1% STANDARD 1" 3/4" 1/2" B8 A8 1 11/4" 1 /2" C8 D8 13 1925 3238 ECONOLINE 1/4" 1/2" 3/4" A8 SA8 1" B8 11/4" C8 6 1319 2532 ECONOLINE-PLUS 8 1/4" 3/4" 1/2" SA8 A8 B8 13/4" 1 11/4" 1 /2" 1" C8 D8 E8 F8 2" 21/4" G8 6 1319 2532 38 44 51 57 3/16" Per Foot 1.5% STANDARD 3/8" 11/8" 3/4" A3 B3 10 1929 1/4" Per Foot 2% STANDARD 1" 1/2" PA4 ECONOLINE-PLUS 4 ECONOLINE 11/2" PB4 13 2538 3/4" 1/4" A4 6 11/4" 1/4" B4 A4 1932 6 3/4" B4 11/4" C4 1 13/4" 2 /4" D4 1932 44 57 1/2" Per Foot 4% SADDLE PANEL 11/4" 1/4" A2 632 ECONOLINE 1/4" 11/4" A2 21/4" B2 6 3257 Note: Other sizes and special laminations are available on a made-to-order basis. LIMITED WARRANTY: GAF warrants that, at the time of delivery, the product contained herein shall conform to GAF specifications therefor. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND REPRESENTATIONS, WHETHER BY STATUTE, AT LAW OR IN EQUITY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations made by GAF are believed to be reliable, but GAF makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT, OR OTHER SIMILAR PUNITIVE DAMAGES OF ANY KIND, INCLUDING DAMAGE TO THE INTERIOR OR EXTERIOR OF ANY BUILDING. ©2012 GAF 1/12 57www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ PERLITE CANT STRIP (1 of 2) Description • Factory fabricated from rigid EnergyGuard™ Perlite insulation board. • Cut at angles that provide a true 45° angle between horizontal and vertical surfaces. • UL, ULC Flame Spread Rating 25. • Easy to fabricate for installation with most types of roof systems. • Strips are available in 3”, 4”, 5” and 5-3/4” (76, 102, 127 and 146mm) nominal sizes. Uses • To provide a smooth transition from horizontal to vertical surfaces. • Properly installed, EnergyGuard™ Perlite Cant Strip is suitable for use under built-up, modified bitumen and some single ply roofing systems. • Refer to the application specifications in the current membrane manufacturer’s application and specifications manual for proper installation procedures for EnergyGuard™ Perlite Cant Strip. Benefits • Strong and dimensionally stable. • Available in 5 standard sizes. • Can be shipped in mixed loads with roof insulation and tapered systems. • Multiple shipping locations. • Easily identifiable bundles. EnergyGuard™ Perlite Cant Strip Limitations • EnergyGuard™ Perlite Cant Strips are a non-structural, non-load bearing material. • EnergyGuard™ Perlite Cant Strips should be stored dry and be protected from the elements. Once properly loaded at the job site, remove factory wraps and cover with a breathable tarp. • No more Cant Strip should be applied than can be completely covered with finished roofing on the same day. • Do NOT use under fully adhered single ply systems or with direct torch application of modified bitumen. • If torch grade modified bitumen roofing is to be installed over EnergyGuard™ Perlite Cant Strips, a fiberglass base sheet MUST first be installed. Code Compliance EnergyGuard™ Perlite Cant Strip complies with the requirements of ASTM Standard C728 (which supercedes Federal Specifications HH-I-529). UL Flame Spread Rating 25. Cant Strips have at least 25% post-consumer recycled content and comply with the Environmental Protection Agency Regulation 40 CFR Part 248, “Guideline for Federal Procurement of Building Insulation Products Containing Recovered Materials,” as a recycled product approved for use on any project using federal funds. Cant Sizes* 1” (25mm) x 4” (102mm) x 48” (1220mm) 1” (25mm) x 3” (76mm) x 48” (1220mm) 1 1/2” (38mm) x 4” (102 mm) x 48” (1220mm) 1 1/2” (38mm) x 5” (127mm) x 48” (1220mm) 1 1/2” (38mm) x 5 3/4” (146mm)x 48” (1220mm) *All sizes shown are nominal and subject to nominal manufacturing tolerances. ©2012 GAF 1/12 58www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ PERLITE CANT STRIP (2 of 2) EnergyGuard™ Perlite Cant Sizes and Packaging (NOTE: Measurements in GRAY are metric) Nominal Size Per Bundle Pcs. Ln. Ft. (Ln. Meter) Per Pallet Bundles Ln. Ft. (Ln. Meter) 25 1" 1 4" 2 0 1 x 4 in 25 x 102 mm 30 2520 768 33 132 40.21 30 3960 1201 30 120 36.51 20 2400 731.52 18 72 21.9 20 1440 438.9 15 60 18.28 20 120 365.7 1 x 4 in 25 x 102 mm 1 25 " 3" 76 21 84 25.6 11 38 /2" " 5 /8 3 2 10 11/2 x 4 in 38 x 102 mm 11 38 /2" 5" 7 12 11/2 x 5 in 38 x 127 mm 11 38 /2" " 3 /4 5 0 14 11/2 x 5 3/4 in 38 x 146 mm Note: Packaging is subject to change without prior notice. LIMITED WARRANTY: GAF warrants that, at the time of delivery, the product contained herein shall conform to GAF specifications therefor. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND REPRESENTATIONS, WHETHER BY STATUTE, AT LAW OR IN EQUITY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations made by GAF are believed to be reliable, but GAF makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT, OR OTHER SIMILAR PUNITIVE DAMAGES OF ANY KIND, INCLUDING DAMAGE TO THE INTERIOR OR EXTERIOR OF ANY BUILDING ©2012 GAF 1/12 59www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ PERLITE TAPERED EDGE STRIP (1 of 2) Description • Factory fabricated from EnergyGuard™ rigid perlite insulation board. • Cut on angles that slope from zero on one edge to 1/2” to 2” on the opposite edge. • Designed for smooth transition from lower to higher elevations. • Easy to fabricate for installation with most types of roof systems. • Available in bundles 48” (1220 mm) in length. • Available in different heights and widths for all types of job requirements as follows: Edge Strip Sizes* 1/2” (13 mm) x 6” (152 mm) x 48” (1220 mm) 1/2” (13 mm) x 12” (305 mm) x 48” (1220 mm) 1” (25 mm) x 6” (152 mm) 1” (25 mm) x 12” (305 mm) x 48” (1220 mm 1” (25 mm) x 18” (457 mm) x 48” (1220 mm) 1” (25 mm) x 24” (610 mm) x 48” (1220 mm) 1-1/2” (38 mm)x 6” (152 mm) x 48” (1220 mm) x 48” (1220 mm) 1-1/2” (38 mm)x 12” (305 mm) x 48” (1220 mm) 1-1/2” (38 mm)x 18” (457 mm) x 48” (1220 mm) 1-1/2” (38 mm)x 24” (610 mm) x 48” (1220 mm) 2” (51 mm) x 12” (305 mm) x 48” (1220 mm) 2” (51 mm) x 18” (457 mm) x 48” (1220 mm) 2” (51 mm) x 24” (610 mm) x 48” (1220 mm) *All sizes shown are nominal and subject to nominal manufacturing tolerances. EnergyGuard™ Perlite Tapered Edge Strip ©2012 GAF 1/12 Uses • To provide smooth transition from lower to higher elevations around roof edges, drains or wherever slope to 0” is required. • Properly installed, EnergyGuard™ Perlite roof insulation is suitable for use under built-up, modified bitumen and some single ply roofing systems. • Refer to the application specifications in the current Membrane Manufacturer’s Application and Specifications manual for proper installation procedures for EnergyGuard™ Perlite roof insulation. Specification Benefits • UL, ULC Flame Spread Rating 25. • Strong and dimensionally stable. • Available in standard heights and widths. • Can be shipped in mixed loads with roof insulation and tapered systems. • Multiple shipping locations. • Easily identifiable bundles. • Edge strips have at least 25% post-consumer recycled content and comply with the Environmental Protection Agency Regulation 40 CFR Part 248, “Guideline for Federal Procurement of Building Insulation Products Containing Recovered Materials,” as a recycled product approved for use on any project using federal funds. Limitations • EnergyGuard™ Perlite roof insulation is a non-structural, non-load bearing material. • EnergyGuard™ Perlite roof insulation should be stored dry and be protected from the elements. Once properly loaded at the job site, remove factory wraps and cover with a breathable tarp. • No more insulation should be applied than can be completely covered with finished roofing on the same day. • It is NOT designed for use under fully adhered single ply systems nor for direct torch application of modified bitumen. • If torch grade modified bitumen roofing is to be installed over EnergyGuard™ Perlite, a fiberglass base sheet MUST first be installed. 60www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ PERLITE TAPERED EDGE STRIP (2 of 2) EnergyGuard™ Perlite Tapered Edge Strip Sizes and Packaging (NOTE: Measurements in GRAY are in millimeters) Dimensions Inches (mm) 1/2" 13 1/2" 6" 152 13 12" 305 1" 25 6" 152 1" 25 12" 305 1" 25 18" 457 1" 25 24" 610 11/2" 38 6" 152 11/2" 38 12" 305 11/2" 38 18" 457 11/2" 38 24" 610 2" 51 12" 305 2" 51 18" 457 2" 51 24" 610 Per Pallet Per Bundle Bundles Ln. Ft. Pcs. Ln. Ft. (Ln. Meter) (Ln. Meter) 72 288 88 14 4032 1229 36 144 44 14 2016 614 56 224 68 10 2240 683 28 112 34 10 1120 341 18 72 22 10 720 219 18 72 22 8 576 175 24 96 29 16 1536 468 12 48 15 16 768 234 12 48 15 10 480 146 12 48 15 8 384 117 14 112 34 10 1120 341 10 80 24 10 800 244 8 64 20 10 640 195 Other sizes are available on a special order basis. Note: Packaging is subject to change without prior notice. Note: Consult FM Loss Prevention Data Sheet 1-49 for specific perimeter flashing details. LIMITED WARRANTY: GAF warrants that, at the time of delivery, the product contained herein shall conform to GAF specifications therefor. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND REPRESENTATIONS, WHETHER BY STATUTE, AT LAW OR IN EQUITY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations made by GAF are believed to be reliable, but GAF makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT, OR OTHER SIMILAR PUNITIVE DAMAGES OF ANY KIND, INCLUDING DAMAGE TO THE INTERIOR OR EXTERIOR OF ANY BUILDING ©2012 GAF 1/12 61www.gaf.com • 1-800-ROOF-411 ENERGYGUARD™ PERLITE RECOVER BOARD Description EnergyGuard™ Perlite Recover Board is a heavier duty 1/2” thick perlite roof insulation board composed of expanded perlite, cellulose binders, and waterproofing agents. It is treated for surface retention of bitumen and available in 2’ x 4’ (0.6m x 1.2m) 4’ x 4’ (1.2m x 1.2m) and 4’ x 8’ (1.2m x 2.4m), with a nominal thickness of 1/2” (13mm). Uses • In reroofing as a base for a variety of membranes installed over failed or worn out roof systems. • As a top layer in two layer systems. • As an overlay board where an existing roof insulation is still functioning and should be retained. • Where a tear-off would create unwarranted risks to operations or materials in the building. • To separate a new membrane from a rough or irregular deck. • Properly installed, EnergyGuard™ Perlite Recover Board roof insulation is suitable for use under built-up, modified bitumen and some single ply roofing systems. Advantages • Economical base for reroofing. • Protects new roofs from old roof problems. • Lower installed cost than tear-offs. • Dimensionally stable. • Environmentally friendly. The minimum recycled content is 25% by weight. Limitations EnergyGuard™ Perlite Recover Board • Old roofing systems must be thoroughly dried and secured before Recover Board is applied as a part of a new roof system. • Recover Board is not acceptable for applications where it will be directly exposed to continuous soaking or temperatures in excess of 250°F. • EnergyGuard™ Perlite Recover Board should be stored dry and be protected from the elements. Once properly loaded at the job site, remove factory wraps and cover with a breathable tarp. • No more insulation should be applied than can be completely covered with finished roofing on the same day. • Do NOT use under fully adhered single ply systems or with direct torch application of modified bitumen. • Do NOT mechanically attach 1/2 inch recover board directly to steel decks. Limitations (Continued) • If torch grade, modified bitumen roofing is to be installed over EnergyGuard™ Perlite, a fiberglass base sheet MUST first be installed. • Do NOT mechanically attach 1/2 inch recover board directly to steel decks. Application Recover Board can be secured by mechanical fastening or hot asphalt. If the deck is nonnailable, strip mopping is recommended to allow for moisture pressure release. Solid mopping with asphalt should not be used for recover or retrofit applications. Refer to the application specifications in the current membrane manufacturer’s Application and Specifications manual for proper installation procedures. WARNING: DO NOT EXPOSE TO OPEN FLAME OR EXCESSIVE HEAT. MAY SMOLDER IF IGNITED. IF IGNITED, EXTINGUISH COMPLETELY. Code Compliance Recover Board is in compliance with: ASTM Standard C728. UL, ULC Class A construction on combustible or non-combustible roof decks. Where UL, ULC labels are required, customer must order them in advance. FM for fire and wind resistance. For current approvals, see current Factory Mutual Approvals Guide. Complies with the Environmental Protection Agency Regulation 40 CFR Part 248, “Guideline for Federal Procurement of Building Insulation Products Containing Recovered Materials”, as a recycled product approved for use on any project using federal funds. Thermal Values(1) Thickness* (nominal) “C” value (Conductance) R-Value (Resistance) Inches mm BTU/(hr•ft2•°F) W/m2•°C m2•°C/W 0.5 13 0.76 4.3 (hr•ft2•°F)/BTU 1.32 0.23 Typical Physical Properties (1) Typical Physical Properties Value Test Method Water Absorption, % by Volume – 2 hours 3.5 max. ASTM C209 Compression Resistance 5% Consolidation—psi (kPa) 35 (241) 10% Consolidation— psi (kPa) 50 (345) ASTM C165 Laminar Tensile Strength –– psi (kPa) 4.9 (33.8) ASTM C209 Flexural Strength — psi (kPa) 60 (414) ASTM C203 Product Density — pcf (kg/m3) 11 - 14 (176 - 224) ASTM C209 Linear Expansion 0.5% max. ASTM C209/ ASTM D1037 (1) ote: Physical and thermal properties shown are based on data N obtained under controlled laboratory conditions and are subject to normal manufacturing tolerances. LIMITED WARRANTY: GAF warrants that, at the time of delivery, the product shall conform to GAF’s specifications. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND REPRESENTATIONS, WHETHER BY STATUTE, AT LAW OR IN EQUITY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations made by GAF are believed to be reliable, but GAF makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT, OR OTHER SIMILAR PUNITIVE DAMAGES OF ANY KIND, INCLUDING DAMAGE TO THE INTERIOR OR EXTERIOR OF ANY BUILDING. ©2012 GAF 1/12 62www.gaf.com • 1-800-ROOF-411 Distributed by: DENSDECK ® ROOF BOARD (1 of 2) Description Dens-Deck® roof board is an exceptional fire barrier, thermal barrier and recovery board used in various commercial roofing systems. The patented Dens-Deck® design employs glass mat facings front and back that are embedded into a water-resistant gypsum core, providing excellent fire r­esistance, moisture resistance and wind uplift properties. The unique construc­tion of Dens-Deck® provides superior flute ­spanning that stiffens and provides increased foot traffic resistance to the roof deck. Additionally, Dens-Deck® has been shown to withstand delamination, ­deterioration, warping and job-site damage more effectively than other roofing membrane ­substrates such as paper-faced gypsum board, fiberboard, and perlite insulation. Primary Uses Roof system manufacturers and designers have found Dens-Deck® roof board to be compatible with many types of roofing systems, including: built-up, modified bitumen, s­ ingle ply, metal systems, wood shingle and shake, tile, slate, recover board, as well as an overlayment protection board for p ­ olyisocyanurate and polystyrene insulation. Dens-Deck® can also be used as a form board for poured gypsum concrete deck in roof applications as well as a substrate for spray foam roofing systems. 1/2” and 5/8” Dens-Deck® may also be used in vertical applications as a backer board or liner for the roof side of parapet walls. Some membrane manufacturers have hot mop asphalt or torch applications directly to Dens-Deck® without using a primer or base sheet. Refer to specific membrane system application instructions. System manufacturers and designers have found Dens-Deck® to be compatible with bonding adhesives for fullyadhered single-ply membrane­applications. Dens-Deck’s exceptional moisture resistance and low R-value make it the preferred substrate for vapor retarders. An excellent fire barrier, Dens-Deck® features a noncombustible core and inorganic surface that offers greater fire protection than other conventional commercial roofing p ­ roducts when applied over combustible roof decks and steel decks. Dens-Deck® is FM tested and approved as the only 1/2” gypsum product to meet the calorimeter requirements for conventionally insulated decks. Tested in accordance with ASTM E 84, its surface burning characteristics are Flame Spread-0 and Smoke Developed-0. 5/8” Dens-Deck® can replace any generic type X gypsum board in any roof a ­ ssembly in the UL Fire Resistance Directory under the prefix “P”. Limitations Dens-Deck® is designed to act with a properly designed roof system. The actual use of DensDeck® roof board as a roofing component is the responsibility of the roofing system’s designing authority. Conditions beyond the control of G-P Gypsum such as weather conditions, dew, application temperatures and techniques may cause adverse effects with adhered roofing systems. ©2012 GAF 1/12 Manufactured by: 133 Peachtree Street, N.E. Atlanta, GA 30303 Technical: 1-800-225-6119 Always consult the roofing system manufacturer’s specific instructions for applying the various roofing types to Dens-Deck® roof board. Panels must be kept dry before, during and after installation. Apply only as much Dens-Deck® as can be covered by a roof membrane system in the same day. Accumulation of water due to leaks or condensation in or on Dens-Deck® roof board must be avoided during construction and after construction. Avoid over-use of non-vented direct-fired heaters during winter months. Avoid application of Dens-Deck® during rains, heavy fogs and other conditions that may deposit moisture on the surface. When applying solvent-based adhesives or primers, allow sufficient time for the solvent to flash off to avoid damage to roofing components. Maximum flute span is 2-5/8” for 1⁄4” Dens-Deck®; 5” for 1/2” Dens-Deck®; and 8” for 5/8” Dens-Deck® Fireguard® Type X. Hot Mopping over Dens-Deck®: 1. F or mopping applications, use asphalt heated to a maximum application temperature of 425°F. (Type III or IV asphalt) 2. A perforated base sheet is required as the first ply when hot mopping over Dens-Deck®. 3. F ull mopping of fully asphalt coated felts or impermeable base sheets such as modified bitumen is not recommended. Torch applied directly to Dens-Deck®: 1. P rime the surface of the Dens-Deck® and allow to dry thoroughly, or use Dens-Deck® Prime™. 2. E nsure proper torching technique. Limit the heat to the Dens-Deck® substrate. Maintain a majority of the torch flame directly on the roll. 3. U se flat insulation plates. 4. E nsure proper pressure is applied to the membrane roll to make contact. Brooming may be required at the end of rolls. Refer to the installation instructions for the specific roof system to be installed for additional requirements. Product Specifications (nominal) Thickness 1/4” – 6.4mm; 1/2” – 12.7mm; 5/8” – 15.9mm Fireguard® type X Widths 4’ – 1220mm standard, 1/8” – 3mm tolerance Lengths ’ – 2440mm standard, 8 tolerance 1/4 – 6.4mm; Optional: 4’ – 1220mm available; other lengths special order Edges Square Spanning 1/4” Dens-Deck® spans flute widths up to 2 5/8” 1/2” Dens-Deck® spans flute widths up to 5” 5/8” Dens-Deck® spans flutes up to 8” wide 63www.gaf.com • 1-800-ROOF-411 Distributed by: Manufactured by: DENSDECK ® ROOF BOARD (2 of 2) 133 Peachtree Street, N.E. Atlanta, GA 30303 Technical: 1-800-225-6119 G-P’s FMRC uplift assemblies. 4. In accordance with approved shop ­drawings, FM-approved fasteners shall be installed with plates through the Dens-Deck®, flush with the surface. 5. W here Dens-Deck® is installed over combustible wood decks or insulation, all joints should be staggered. The optional separator sheet should be installed prior to Dens-Deck® installation. 6. Edge joints should be located on, and parallel to, deck ribs. End joints of adjacent lengths of Dens-Deck® should be staggered 7. T he securement of the roof­system must be enhanced at the building corners and perimeter per FM. 8. A dhered Systems: Insta-Foam Products, Inc.’s Insta-Stik Adhesive used with 1/4” Dens-Deck® achieved a FMRC Class I-180 according to test report 1Y7A5.AM in selected Class 1 insulated steel and concrete deck roof construction. Contact Insta-Foam Products, Inc. for details at 1-800-800-FOAM. 9. D ens-Deck® shall be installed with ends and edges butted tightly. 10. Dens-Deck® is manufactured to c ­ onform to ASTM C1177. Technical Data Flame spread 0, smoke developed 0, when tested in accordance with ASTM E84 or CAN/ ULC-S102. Noncombustible when t­ested in accordance with ASTM E136. Dens-Deck® Fireguard®: UL Classified when tested in accordance with ASTM E119. 1/4” Dens-Deck® has been tested by Factory Mutual for 60 psf and 90 psf wind uplift for BUR, EPDM, thermoplastics and modified bitumen roof systems. Higher wind uplift ratings have been achieved by numerous membrane manufacturers using Dens-Deck® in their FMRC-approved construction­designs. Installation 1. Dens-Deck® should be used with fasteners specified in accordance with FM requirements and roof membrane manufacturer’s written recommendations. 2. For wind uplift/FMRC compliance where Dens-Deck® is mechanically attached to metal decks, Dens-Deck® shall be installed to the specifics of the FMRC design assembly. 3. For installations involving BUR, EPDM, thermoplastics and modified bitumen roof systems, call Technical Hotline at 1-800-ROOF-411 for fastener p ­ atterns of Physical properties PropertieS 1/4” dens-deck® 1/2” Dens-deck® 5/8” DENS-DECK® fireguard® Thickness, nominal inches 5/16" 1/2" 5/8" Width, standard 4' 4' 4' Length, standard 8' ± 1/4" 8' ± 1/4" 8' ± 1/4" Weight, lbs./M sq. ft., nominal 1100 1950 2500 Surfacing Glass mat Glass mat Glass mat Flexural Strength, Parallel, lbs. min. 4 Flexural Strength, Perpendicular, lbs. min.4 40 80 100 5 5 5 505100 5140 5 Flute Spanability 2-5/8"5” 8” Permeance Perms2 50 3532 R Value .28 .56.67 Coefficient of Thermal Expansion, Inches/inch/°F 8.5 x 106 8.5 x 106 8.5 x 106 Linear Variation with Change in Moisture in/in/%RH 6.25 x 106 6.25 x 106 6.25 x 106 Absorption, % max 4 10.0 10.010.0 Compression, psi 500 500 500 Surface Water Absorption, grams 2.5 2.5 2.5 Flame Spread Smoke Developed (ASTM E84) 0 0 Fire Classification UL Class A, ULC S-102 UL 1256, ULC S-126 UL 790, ULC S-107 FMRC Class 1 UL 1256, ULC S-126 UL Class A, ULC 102 UL 790, ULC S-107 FMRC Class 1 UL Classified ‘‘P’’ assemblies ULC S-101 UL 790, ULC S-107 FM Uplift Approvals FMRC 1-60, 1-90 FMRC 1-60, 1-90 1 3 4 0 60 and 90 psf uplift Tested in accordance with ASTM E661 (400 lb. conc. load). 2 Tested in accordance with ASTM C355 (dry cup method). 3 Tested in accordance with ASTM C518 (heat flow meter). 1 ©2012 GAF 1/12 Tested in accordance with ASTM C473. 5 ASTM C1177 minimums. 4 64www.gaf.com • 1-800-ROOF-411 Distributed by: Manufactured by: DENS-DECK® PRIME ROOF BOARD (1 of 2) ™ Description Dens-Deck® Prime™ roof board combines an exceptional fire barrier, thermal barrier and recovery board used in various commercial roofing systems with a pre-primed surface to make the bond even stronger. The patented Dens-Deck® design employs glass mat facings front and back that are embedded into a water resistant and moisture resistant treated gypsum core, providing excellent fire r­esistance, moisture resistance and wind uplift properties. The unique construc­tion of Dens-Deck® Prime™ provides superior flute s­ panning and will help stiffen and stabilize the roof deck. Additionally, Dens-Deck® Prime™ has been shown to withstand delamination, ­deterioration, warping and job-site damage more effectively than roofing membrane ­substrates such as paper-faced gypsum board, fiberboard, and perlite insulation. Primary Uses Roof system manufacturers and designers have found Dens-Deck® Prime™ roof board to be compatible with many types of roofing systems, including: modified asphalt, s­ ingle ply, metal systems, recover board, as well as an overlayment for ­polyisocyanurate and polystyrene insulation. Dens-Deck® Prime™ can also be used as a form board for poured gypsum concrete deck in roof applications as well as a substrate for spray foam roofing systems. 1/2” and 5/8” Dens-Deck® Prime™ may also be used in vertical applications as a backer board or liner for the roof side of parapet walls. Dens-Deck® Prime™ allows the bonding of cold mastic modified bitumen and torching directly to the surface. Refer to specific membrane system application instructions. System manufacturers and designers have found Dens-Deck® Prime™ to be compatible with bonding adhesives for fully-adhered single-ply membrane­applications and has been shown to extend the adhesive usage. Dens-Deck® Prime’s exceptional moisture resistance and low R-value make it the preferred substrate for vapor retarders. An excellent fire barrier, Dens-Deck® Prime™ features a noncombustible core and inorganic surface that offers greater fire protection than other conventional commercial roofing p ­ roducts when applied over combustible roof decks and steel decks. Dens-Deck® Prime™ is FM tested and approved as the only 1/2’ gypsum product to meet the calorimeter requirements for conventionally insulated decks. Tested in accordance with ASTM E84, its surface burning characteristics are Flame Spread-0 and Smoke Developed-0. 5/8” Dens-Deck® Prime™ can replace any generic type X gypsum board in any roof a ­ ssembly in the UL Fire Resistance Directory under the prefix “P”. Limitations Dens-Deck® Prime™ is designed to act with a properly designed roof system. The actual use of Dens-Deck® Prime™ roof board as a roofing component is the responsibility of the roofing system’s designing authority. ©2012 GAF 1/12 133 Peachtree Street, N.E. Atlanta, GA 30303 Technical: 1-800-225-6119 Conditions beyond the control of G-P Gypsum such as weather conditions, dew, application temperatures and techniques may cause adverse effects with adhered roofing systems. Always consult the roofing system specific manufacturer’s instructions for applying the various roofing types to Dens-Deck® Prime™ roof board. Panels must be kept dry before, during and after installation. Apply only as much Dens-Deck® Prime™ as can be covered by a roof membrane system in the same day. Accumulation of water due to leaks or condensation in or on Dens-Deck® Prime™ roof board must be avoided during construction and after construction. Avoid over-use of non-vented direct-fired heaters during winter months. Avoid application of Dens-Deck® Prime™ during rains, heavy fogs and other conditions that may deposit moisture on the surface. When applying solvent-based adhesives or primers, allow sufficient time for the solvent to flash off to avoid damage to roofing components. Maximum flute span is 2-5/8” for 1/4” Dens-Deck® Prime™ ; 5” for 1/2” Dens-Deck® Prime™ ; and 8” for 5/8” Dens-Deck® Prime™ Fireguard® Type X. Refer to the installation instructions for the specific roof system to be installed for additional requirements. Technical Data Flame spread 0, smoke developed 0, when tested in accordance with ASTM E84 or CAN/ ULC-S102. Noncombustible when t­ested in accordance with ASTM E136. Dens-Deck® Prime™ Fireguard®: UL Classified when tested in accordance with ASTM E119. 1⁄4” Dens-Deck® Prime™ has been G-P sponsored tested with Factory Mutual for 60 psf and 90 psf wind uplift for BUR, EPDM, thermoplastics and modified bitumen roof systems. Higher wind uplift ratings have been achieved by numerous membrane manufacturers using Dens-Deck® Prime™ in their FMRC-approved construction­designs. Product Specifications (nominal) Thickness 1/4” – 6.4mm; 1/2” – 12.7mm; 5/8” – 15.9mm Fireguard® type X Widths 4’ – 1220mm standard, 1/8” – 3mm tolerance Lengths ’ – 2440mm standard, 8 tolerance 1/4 – 6.4mm; Optional: 4’ – 1220mm available Edges Square Spanning 1/4” Dens-Deck® Prime spans flute widths up to 2 5/8” 1/2” Dens-Deck® Prime spans flute widths up to 5” 5/8” Dens-Deck® Prime spans flutes up to 8” wide 65www.gaf.com • 1-800-ROOF-411 Distributed by: Manufactured by: DENS-DECK® PRIME ROOF BOARD (2 of 2) ™ Installation 1. Dens-Deck® Prime™ should be used with fasteners specified in accordance with FM requirements and roof membrane manufacturer’s written recommendations. 2. For wind uplift/FMRC compliance where Dens-Deck® Prime™ is mechanically attached to metal decks, Dens-Deck® Prime™ shall be installed to the specifics of the FMRC design assembly. 3. For installations involving BUR, EPDM, thermoplastics and modified bitumen roof systems, call Technical Hotline at 1-800-ROOF-411 for fastener p ­ atterns of G-P’s FMRC uplift assemblies. 4. In accordance with approved shop drawings, FM-approved fasteners shall be installed with plates through the Dens-Deck® Prime™, flush with the surface. 5. Where Dens-Deck® Prime™ is installed over combustible wood decks or insulation, all joints should be staggered. The optional separator sheet should be installed prior to Dens-Deck® Prime™ installation. 133 Peachtree Street, N.E. Atlanta, GA 30303 Technical: 1-800-225-6119 6. Edge joints should be located on, and parallel to, deck ribs. End joints of adjacent lengths of Dens-Deck Prime should be staggered. 7. F or FM Class I-60, fastener density t­ypically is increased by 50% at the roof corners, in conjunction with FM-approved covering. 8. F or FM Class I-90, fastener density typically­ is increased by 50% at the roof corners and roof perimeter, in conjunction with FM-approved covering. 9. A dhered Systems: Insta-Foam Products, Inc.’s Insta-Stik Adhesive used with 1/4” Dens-Deck® Prime™ achieved a FMRC Class I-180 according to test report 1Y7A5.AM in selected Class 1 insulated steel and concrete deck roof construction. Contact Insta-Foam Products, Inc. for details at 1-800-800-FOAM. 10. Dens-Deck® Prime™ shall be installed with ends and edges butted tightly. 11. Dens-Deck® Prime™ is manufactured to conform to ASTM C 1177. Physical properties PropertieS 1/4” dens-deck® Prime™ 1/2” Dens-decK® Prime™ 5/8” DENS-DECK® fireguard® Thickness, nominal inches 5/16" 1/2" 5/8" Width, standard 4' 4' 4' Length, standard 8' ± 1/4" 8' ± 1/4" 8' ± 1/4" Weight, lbs./M sq. ft., nominal 1100 1950 2500 Surfacing Glass mat/primed Glass mat/primed Glass mat/primed Flexural Strength, Parallel, lbs. min.4 40580 5100 5 Flexural Strength, Perpendicular, lbs. min.4 505100 5140 5 Flute Spanability 1 2-5/8"5” 8” Permeance Perms 50 3532 R Value3 .28 .56.67 Coefficient of Thermal Expansion, Inches/inch/°F 8.5 x 10-6 8.5 x 10-6 8.5 x 10-6 Linear Variation with Change in Moisture in/in/%RH 6.25 x 10-6 6.25 x 10-6 6.25 x 10-6 Absorption, % max 4 10.0 10.010.0 Compression, psi 500 2 500 500 Surface Water Absorption, grams42.5 2.5 2.5 Flame Spread Smoke Developed (ASTM E84) 0 0 Fire Classification UL Class A, ULC S-102 UL 1256, ULC S-126 0 FMRC Class 1 UL 1256, ULC S-126 UL Class A, ULC 102 FMRC Class 1 UL Classified ‘‘P’’ assemblies ULC S-101 FM Uplift Approvals FMRC 1-60, 1-90 FMRC 1-60, 1-90 60 and 90 psf uplift Tested in accordance with ASTM E661 (400 lb. conc. load). Tested in accordance with ASTM C355 (dry cup method). Tested in accordance with ASTM C518 (heat flow meter). Tested in accordance with ASTM C473. ASTM C1177 minimums. 1 4 2 5 3 ©2012 GAF 1/12 66www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ ASAP® 3P ASSEMBLED SCREW AND 3” LOCKING PLASTIC PLATE Description The Drill-Tec™ ASAP® 3P (Assembled Screw And Plate) is designed to secure insulation to steel and wood substrates. The Drill-Tec™ ASAP® is a Drill-Tec™ Standard Roofing Fastener assembled with a Drill-Tec 3” Plastic Locking Plate. The Drill-Tec™ ASAP® is available in lengths from 2-1/4” to 8”. The Drill-Tec™ ASAP® is Factory Mutual and Dade County approved. Application The Drill-Tec™ ASAP® 3P must penetrate steel decks a minimum of 3/4”. Drive the fastener until a slight depression is seen around the plate; with very rigid insulation boards, watch for the plate to dimple. Plywood Deck the screw must penetrate the deck a min of 1/2” wood plank a 1” min embedment is required. For the fastest, most effective method of installation, use the TallBoy® Installation Tool. Note: Be careful not to overdrive the fastener and fracture the skin of the insulation. Fastener must be tight enough so that the plate doesn’t turn. For steel decks, Factory Mutual requires that the fastener penetrate the deck at the top flute. Code Approvals Drill-Tec™ Asap® 3P Assembled Screw And 3” Locking Plastic Plate Plates & Accessories For best installation results, use a variable speed 0-2500 rpm screw gun. For the fastest, most effective method of installation, use the TallBoy® Installation Tool. Specifications The fastener will be a Drill-Tec™ ASAP® with a thread diameter of .220. The fastener must have 12.5 threads per inch and a 30° spade point. Also, the fastener must be heat treated per specification OMG-1. The Drill-Tec™ ASAP® Fastener will be preassembled with a Factory Mutual approved, Drill-Tec™ 3” Plastic Locking Plate. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the DrillTec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. Product Data Thread Diameter .220 Head Diameter .435 Head Style #3 Phillips Truss Head* Coating CR-10 Plate Material Polypropylene *#3 Phillips bit included in each carton. Advantages • The Drill-Tec™ ASAP® 3P greatly reduces installation time and labor costs. • A Drill-Tec™ Standard Roofing Fastener assembled with a Drill-Tec 3” Plastic Locking Plate. • No special installation tool required. • Locking plate prevents fastener pop up. SKU # Length 459D 459E 459F 459G 459H 459I 459J 459K 459L 2 1/4” 2 7/8” 3 1/4” 3 3/4” 4 1/2” 5” 6” 7” 8” Thread Length Full 2 5/8” 3” 3” 3” 3” 4” 4” 4” Packaging Weight 250 250 250 250 250 250 250 250 250 11 lbs 12 lbs 13 lbs 14 lbs 16 lbs 17 lbs 19 lbs 21 lbs 22 lbs Example: Drill-Tec™ ASAP® 3P Length Selection Procedure For Steel Deck 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 3/4” minimum fastener penetration. 4. If odd size requirement, always size up in length, not down. See example below. Use this format to calculate correct fastener size: Example Existing Roofing: 1 3/4” Existing Roof: New Insulation: + 1/2” New Insulation: + Min. Embedment:­+ 3/4” Min. Embedment: + 3/4” Total Fastening Range:­= 3” Total Fastening Range: = The proper ASAP® 3P for the example is 3 1/4”. ©2012 GAF 1/12 The proper ASAP® 3P is: 67www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ HEAVY DUTY ASAP® 2S ASSEMBLED SCREW AND 2” STEEL BARBED PLATE Drill-Tec™ Heavy Duty ASAP® 2S Assembled Screw And 2” Steel Barbed Plate Description The Drill-Tec™ Heavy Duty ASAP® 2S (Assembled Screw and 2” Steel Barbed Plate) is designed to secure single-ply membrane to steel and wood substrates. The Drill-Tec™ Heavy Duty ASAP® 2S is a Drill-Tec™ Heavy Duty #14 Fastener assembled with a Drill-Tec™ 2” Galvalume® Barbed Plate. The Drill-Tec™ Heavy Duty ASAP® 2S is available in lengths from 2”-16”. Longer lengths are assembled to order. Application The Drill-Tec™ Heavy Duty ASAP® 2S must penetrate steel decks a minimum of 3/4” and wood decks a minimum of 1”. Drive the fastener until the screw head is seated securely; with very rigid insulation boards, watch for the plate to dimple. For the fastest, most-effective method of installation, use the TallBoy® or ShortBoy® tool. For steel decks, Factory Mutual requires that the fastener penetrate the deck at the top flute. Pull test should be performed for wood decks. Advantages • Heavier shank & thread diameters than most “heavy duty” roofing fasteners. • Deep thread for high pull-out resistance. • Extra sharp spade point for quick installation in new or reroof applications. • Assembled with a 2” Barbed Galvalume® Plate. Plates & Accessories For best installation results, use a variable speed 0-2500 rpm screw gun. For the fastest, most effective method of installation, use the TallBoy® or ShortBoy® Installation Tool. Product Data Thread Diameter .245 Shank Diameter .190 Head Diameter .435 Head Style #3 Phillips Truss Head* Coating CR-10 Plate Material Galvalume® Steel *#3 Phillips bit included in each carton. SKU # Length 862A 862B 862C 862D 862E 862F 862G 862H 862I 2” 3” 4” 5” 6” 7” 8” 10” 12” Thread Length Full Full 3” 4” 4” 4” 4” 5” 5” Packaging Weight 250 250 250 250 250 250 250 200 200 12 lbs 14 lbs 16 lbs 18 lbs 20 lbs 22 lbs 24 lbs 23 lbs 26 lbs Example: Heavy Duty ASAP® 2S Assembled Screw And 2” Steel Barbed Plate Procedure For Steel Deck 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 3/4” minimum fastener penetration. 4. If odd size requirement, always size up in length, not down. See example below. Use this format to calculate correct fastener size: Example Existing Roofing: 1 3/4” Existing Roof: New Insulation: + 1/2” New Insulation: + Min. Embedment:­+ 3/4”(Steel Deck) Min. Embedment: + 3/4” (Steel Deck) Total Fastening Range:­= 3” Total Fastening Range: = The proper ASAP® 2S for the example is 3”. ©2012 GAF 1/12 Specifications The fastener will be a Drill-Tec™ Heavy Duty ASAP® 2S with a shank diameter of 0.190 and a thread diameter of 0.245. The fastener must have 10 threads per inch and a 30° spade point. Also, the fastener must be heat treated per specification OMG-1. The Drill-Tec™ Heavy Duty #14 Fastener will be assembled with a Factory Mutual approved, DrillTec™ 2” Galvalume® Barbed Plate. Coating Requirement The fastener will be coated with the DrillTec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. The proper ASAP® 2S is: 68www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ EXTRA HEAVY DUTY ASAP® ASSEMBLED SCREW & 2 3/8” STEEL BARBED PLATE Drill-Tec™ Extra Heavy Duty ASAP® Assembled Screw And 2 3/8” Steel Plate Description The Drill-Tec™ Extra Heavy Duty ASAP® (Assembled Screw and Plate) is a specialized, high performance fastener designed to secure insulation and single-ply membrane to steel. The Drill-Tec™ Extra Heavy Duty ASAP® is a Drill-Tec™ Extra Heavy Duty #15 Fastener assembled with a Drill-Tec™ 2 3/8” Barbed Galvalume® Plate. Application The Drill-Tec™ Extra Heavy Duty ASAP® must penetrate steel decks a minimum of 3/4”. The Drill-Tec™ Extra Heavy Duty ASAP® should always be tested on site by a GAF representative to determine performance and proper installation procedure. Call GAF to schedule testing. Note: Make sure not to overdrive the fastener. Fastener must be tight enough so that the plate doesn’t turn. Factory Mutual requires that the fastener penetrates the steel deck at the top flute. Advantages •Oversized heavy shank and thread diameters for enhanced pull-out resistance in light gauge steel and aluminum roof decks. •Deep buttress threads further increase pull-out resistance. •Miniature drill point penetrates decks quickly and contributes to exceptional resistance to back-out as well as pull-out. •Assembled with a 2 3/8” Barbed Galvalume® Plate. Plates & Accessories For best installation results, use a variable speed 0-2500 rpm screw gun. For the fastest, most effective method of installation, use the TallBoy® or Installation Tool. Product Data Head Diameter Thread Diameter .435 .275 Head Style #3 Phillips Truss Head Coating CR-10 Plate Material Galvalume® Steel SKU # Length Thread Length Packaging Weight 86PN 86PO 86PP 86PQ 86PR 86PS 86PU 86PW Full 3” 4” 4” 4” 4” 4” 4” 250 250 250 250 250 250 200 200 3” 4” 5” 6” 7” 8” 10” 12” 21 lbs 23 lbs 25 lbs 27 lbs 30 lbs 33 lbs 31 lbs 34 lbs Example: Extra Heavy Duty ASAP® Length Selection Procedure For Light Gauge Steel Deck 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 3/4” minimum fastener penetration. 4. If odd size requirement, always size up in length, not down. See example below. Use this format to calculate correct fastener size: Example Existing Roofing: 1 3/4” Existing Roof: New Insulation: +1/2” New Insulation: + Min. Embedment:­+3/4”(Light Gauge Steel Deck) Min. Embedment: + 3/4” (Light Gauge Steel Deck) Total Fastening Range:­= 3” Total Fastening Range: = The proper Extra Heavy Duty ASAP® for the example is 3”. ©2012 GAF 1/12 Specifications The fastener will be a Drill-Tec™ Extra Heavy Duty ASAP® with a thread diameter of .275. The fastener must have 12 threads per inch and a drill point. Also, the fastener must be heat treated per specification OMG-1. The Drill-Tec™ Extra Heavy Duty #15 Fastener will be assembled with a 2 3/8” Galvalume® Steel Barbed Plate. Coating Requirement The fastener will be coated with the Drill-Tec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. The proper Extra Heavy Duty ASAP® is: 69www.gaf.com • 1-800-ROOF-411 -TEC™ DRILL ® ASAP 3S ASSEMBLED SCREW AND 3” STEEL PLATE Description The Drill-Tec™ ASAP® 3S (Assembled Screw and Plate) is designed to secure insulation to steel and wood substrates. The Drill-Tec™ ASAP® 3S is Drill-Tec™ Standard #12 Roofing Fastener assembled with Drill-Tec™ 3” Galvalume® Plate. The Drill-Tec™ ASAP® 3S is available in lengths from 2-1/4” to 8” in stock. Longer lengths are assembled to order. The Drill-Tec™ ASAP® 3S is Factory Mutual and Dade County approved. Application The Drill-Tec™ ASAP® 3S must penetrate steel decks a minimum of 3/4”. Drive the fastener until the screw head is seated securely; with very rigid insulation boards, watch for the plate to dimple. For the fastest, most effective method of installation, use the TallBoy® or ShortBoy® tool. Note: Be careful not to overdrive the fastener and fracture the skin of the insulation. Fastener must be tight enough so that the plate doesn’t turn. For steel decks, Factory Mutual requires that the fastener penetrate the deck at the top flute. Code Approvals Drill-Tec™ Asap® 3S Assembled Screw And 3” Steel Plate Advantages • The Drill-Tec™ ASAP® 3S greatly reduces installation time and labor costs. • A Drill-Tec™ Standard #12 Roofing Fastener assembled with a Drill-Tec™ 3” Galvalume® Plate. • No special installation tool required. • Steel plate sits flat on Dens-Deck® and other high density insulations. Plates & Accessories For best installation results, use a variable speed 0-2500 rpm screw gun. For the fastest, most effective method of installation, use the TallBoy® Installation Tool. Specifications The fastener will be a Drill-Tec™ ASAP® 3S with a thread diameter of .220. The fastener must have 12.5 threads per inch and a 30° spade point. Also, the fastener must be heat treated per specification OMG-1. The Drill-Tec™ ASAP® 3S Fastener will be assembled with a Factory Mutual approved, Drill-Tec 3” Galvalume® Plate. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the DrillTec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. Product Data Thread Diameter .220 Head Diameter .435 Head Style #3 Phillips Truss Head* Coating CR-10 Plate Material Galvalume® Steel *#3 Phillips bit included in each carton. SKU # Length 458D 458E 458F 458G 458H 458I 458J 458K 458L 2 1/4” 2 7/8” 3 1/4” 3 3/4” 4 1/2” 5” 6” 7” 8” Thread Length Full 2 5/8” 3” 3” 3” 3” 4” 4” 4” Packaging Weight 250 250 250 250 250 250 250 250 250 15 lbs 16 lbs 17 lbs 18 lbs 19 lbs 21 lbs 23 lbs 25 lbs 26 lbs Example: Drill-Tec™ ASAP® 3S Length Selection Procedure For Steel Deck 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 3/4” minimum fastener penetration. 4. If odd size requirement, always size up in length, not down. See example below. Use this format to calculate correct fastener size: Example Existing Roofing: 1 3/4” Existing Roof: New Insulation: + 1/2” New Insulation: + Min. Embedment:­+ 3/4” Min. Embedment: + 3/4” Total Fastening Range:­= 3” Total Fastening Range: = The proper ASAP® 3S for the example is 3 1/4”. ©2012 GAF 1/12 The proper ASAP® 3S is: 70www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ CD-10 FASTENER Description The Drill-Tec™ CD-10 is a hammerin, non-threaded fastener designed to secure insulation and single-ply membrane to structural concrete. This fastener is available in 2” - 12” lengths. The CD-10 is Factory Mutual and Dade County approved. Application Predrill a 7/32” hole using a carbide drill bit. The fastener is then installed with a 2 lb. short handle sledge hammer. Minimum fastener embedment into the deck should be 1”. The predrilled hole must be a minimum of 1/2” deeper than fastener embedment. Note: Be careful not to overdrive the fastener, causing subsequent damage to the insulation facer. Code Approvals Advantages • Diamond point allows easier installation and less chance of hole damage. • Split bulb exerts pressure on walls of hole, producing remarkable holding power. • Strongest hammer-in fastener available. • Typical pull-out values in cured concrete (3000 psi) are 800 lbs. to 1200 lbs. A pull-out test is recommended. • The Drill-Tec™ CD-10 is F.M. and Dade County approved. Plates & Accessories • 3” steel or plastic plates, depending on application. • Use a 7/32” carbide tip SDS or straight shank drill bit. Drill-Tec™ CD-10 Fastener Product Data Head Diameter .435 Head Height .115 Head Style Flat Top Pan Split Diameter .270/.277 Coating CR-10 Point Angle 45° SKU # Packaging 4560 4569 4561 4570 4562 4563 4564 4571 4565 4566 4556 4557 456D 456E 456F Length 2” 2 1/2” 3” 3 1/2” 4” 4 1/2” 5” 5 1/2” 6” 7” 8” 9” 10” 11” 12” 500 500 500 500 500 500 500 500 500 500 500 250 250 250 250 Weight 13 16 18 21 23 25 28 31 33 38 44 25 28 31 33 lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs Example: Drill-Tec™ CD-10 Length Selection Procedure 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 1” minimum fastener penetration. 4. If odd size requirement, always size up in length, not down. See example below. Use this format to calculate correct fastener size: Example Existing Roofing: 1 3/4” Existing Roof: New Insulation: + 1/2” New Insulation: + Min. Embedment:­+ 1” Min. Embedment: + 1” Total Fastening Range:­= 3 1/4” Total Fastening Range: = The proper CD-10 for the example is 3 1/2”. ©2012 GAF 1/12 Specifications The fastener will be a Drill-Tec™ CD-10 with a split diameter of .270/.277 and a 45° point angle. The fastener material must be a hard carbon steel per specification RM-03. The Drill-Tec™ CD-10 fastener will be used with a Factory Mutual approved Drill-Tec round pressure plate. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the DrillTec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. The proper CD-10 Fastener is: 71www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ BASE SHEET FASTENER E (1.2 in.) Description The Drill-Tec™Base Sheet Fastener E (1.2in.) is precision formed from coated G-90 galvanized steel OMG assembled to a 2.7” Galvalume® plate. A Pogo Stick or wooden mallet should be used to install the fastener. This fastener is designed to secure base sheets to a minimum 1.25” thickness of poured lightweight insulating concrete or various gypsums. The Drill-Tec™Base Sheet Fastener E (1.2in.) is Factory Mutual and Dade County approved. Application The Drill-Tec™Base Sheet Fastener E (1.2in.) will be embedded into a minimum of 1.25” of poured lightweight insulating concrete or various gypsums. Lightweight insulating concrete or gypsum must be surface dry and reasonably smooth prior to roofing. For the best performance, the fastener should always be installed perpendicular to the substrate. Installation of fasteners too far apart or too close together can result in interaction of forces on the substrate and lead to a reduction of fastener performance. Drill-Tec™Base Sheet Fastener E (1.2in.) is FM approved with certain base sheet and insulated concrete combinations. Note: On reroofing applications, prior to job start, verify pattern for specific deck type and roof cover; and test or inspect the roof deck to determine the pull-out values. Drill-Tec 1.2 Base Sheet Fastener E With Plate ™ Specifications The fastener will be a Drill-Tec™Base Sheet Fastener E (1.2in.) with a head size of 1.125” and a leg length of 1.2”. For high-wind applications, the fastener must be assembled with FM approvals, Drill-Tec™ Base Sheet Galvalume® plate. The complete fastener, head and legs, must be OMG coated. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the Drill-Tec™ OMG corrosion resistant coating. The fastener must meet FM approvals Standard 4470. The plate must be Galvalume® and also meet FM approvals Standard 4470. FM Approved Drill-Tec™Base Sheet Fastener E (1.2in.) Nailing Patterns Due to frequent changes in FM approval requirements for the securement of base sheets to various lightweight concrete decks, please contact the roof cover manufacturer for up-to-date information on approved fastening patterns. Product Data Base Sheet Fastener: Code Approvals Head Size 1.125” x 1” Leg Length Material 1.2” G-90 galvanized with OMG coating Advantages • Drill-Tec™Base Sheet Fastener E (1.2in.) is FM and Miami Dade County approved. • Assembled Drill-Tec™Base Sheet Fastener E (1.2in.) greatly reduces installation time and labor cost. • Entire fastener is OMG coated to prevent in-place corrosion. Plates & Accessories • Drill-Tec™Base Sheet Fastener E (1.2in.) is assembled with a Galvalume® 2.7” plate. • Use a Pogo Stick to install the fastener. Material Thickness Plate: .014 nominal Diameter 2.7” Material Material Thickness Packaging Assembled Galvalume® Shipping Weight 36 lbs. .014 nominal 1000 per carton Catalog Number: Drill-Tec™Base Sheet 459UE Fastener E (1.2in.) ©2012 GAF 1/12 72www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ DL 1.7 BASE SHEET FASTENER Description Two legged fastener for attachment of base sheet to lightweight insulating concrete roofdecks. Designed specifically for applications that require maximum withdrawal resistance. Fastener: Precision formed from polymer coated steel to prevent corrosion. 2.4” x 1.3” rectangular rib reinforced head. Two rectangular dual gripping legs, 1.7” long. Disk: Precision formed from coated steel to prevent corrosion. Rib reinforced cap, 3.6” x 2.5”. Application The Drill-Tec™ DL1.7 Base Sheet Fastener will be embedded into a minimum of 2” of poured lightweight insulating concrete. smooth prior to roofing. For the best performance, the fastener should always be installed perpendicular to the substrate. Installation of fasteners too far apart or too close together can result in interaction of forces on the substrate and lead to a reduction of fastener performance. Note: Prior to job start, contact the manufacturer to determine the correct nailing pattern. On reroofing applications, prior to job start, roof should be inspected or tested to determine the pullout values. Code Approvals Drill-Tec™ DL1.7 Base Sheet Fastener ©2012 GAF 1/12 Advantages • The Drill-Tec™ DL1.7 Base Sheet Fastener is approved by FM approvals and Miami-Dade County. • Drill-Tec™ DL1.7 Base Sheet Fastener meets FM Class I-150 Wind Uplift requirements when installed in accordance with FM requirements. • Assembled Drill-Tec™ DL1.7 Base Sheet Fastener greatly reduces installation time and labor cost. • Assembled Base Sheet Fasteners are packaged for easy handling on roof. • Fastener is OMG coated to prevent in-place corrosion. Plates & Accessories • Use a Pogo Stick to install the fastener. Specifications The fastener will be a Drill-Tec™ DL1.7 Base Sheet Fastener with a head size of 2.4” and a leg length of 1.7”. For FM Approved applications, the fastener must be installed with a Factory Mutual approved, Drill-Tec™ Base Sheet Galvalume® plate. The complete fastener, head and legs, must be CR-10 coated. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the Drill-Tec™ OMG corrosion resistant coating. Fastener must meet FM Approvals Standard 4470. The plate must be Galvalume® and also meet FM Approvals Standard 4470. FM Approved CR-Base Sheet Fastener Nailing Patterns Due to frequent changes in FM Approvals requirements for the securement of base sheets to various lightweight concrete decks, please contact the roof cover manufacturer or Drill-Tec Fasteners for up-to-date information on approved fastening patterns. Product Data Base Sheet Fastener: Head Size 2.4” x 1.3” Leg Length 1.7” (2 Legs) G-90 galvanized with OMG coating Material Material Thickness Plate: .014 nominal Dimensions 3.6” x 2.5” Material Material Thickness Packaging Assembled Galvalume® Shipping Weight 35 lbs. .014 nominal 500 per carton Catalog Number: Drill-Tec™ DL1.7 4594 Base Sheet Fastener 73www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ BASE SHEET FASTENER (1.7in) Description The Drill-Tec™ Base Sheet Fastener (1.7in.) is a, precision formed from G-90 galvanized steel, coated with OMG. assembled with a 2.75“ Galvalume® plate. A Pogo Stick or wooden mallet should be used to install the fastener. This fastener is designed to secure base sheets to a minimum 2” thickness of poured lightweight insulating concrete or various gypsums. The Drill-Tec™ Base Sheet Fastener (1.7in.) is Factory Mutual and Dade County approved. Application The Drill-Tec™ Base Sheet Fastener (1.7in.) will be embedded into a minimum of 2” of poured lightweight insulating concrete. smooth prior to roofing. For the best performance, the fastener should always be installed perpendicular to the substrate. Installation of fasteners too far apart or too close together can result in interaction of forces on the substrate and lead to a reduction of fastener performance. Note: Prior to job start, contact the manufacturer to determine the correct nailing pattern. On reroofing applications, prior to job start, roof should be inspected or tested to determine the pullout values. Code Approvals Drill-Tec™ Base Sheet Fastener (1.7in.) Specifications The fastener will be a Drill-Tec™ Base Sheet Fastener (1.7in.) with a head size of 1.125” and a leg length of 1.75”. For FM applications, the fastener must be installed with a Factory Mutual approved, Drill-Tec™ Base Sheet Galvalume® plate. The complete fastener, head and legs, must be OMG coated. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the Drill-Tec™ OMG corrosion resistant coating. Fastener must meet FM Approvals Standard 4470. The plate must be Galvalume® and also meet Factory Mutual Approval Standard 4470. FM Approved Drill-Tec™ Base Sheet (1.7in.) Fastener Nailing Patterns Due to frequent changes in FM Approvals requirements for the securement of base sheets to various lightweight concrete decks, please contact the roof cover manufacturer or Drill-Tec Fasteners for up-to-date information on approved fastening patterns. Product Data Base Sheet Fastener: Approvals • Drill-Tec™ Base Sheet Fastener (1.7in.) is FM approved. • Assembled 1.7 Base Sheet Fastener E greatly reduces installation time and labor cost. • Assembled Base Sheet Fasteners are packaged for easy handling on roof. • Fastener is CR-10 coated to prevent in-place corrosion. Plates & Accessories • 1.7 Base Sheet Fastener E with plate is assembled with a Galvalume® 2 .75” plate. • Use a Pogo Stick to install the fastener. Head Size 1.125” x 1” Leg Length 1.7” G-90 galvanized with OMG coating Material Material Thickness Plate: .014 nominal Diameter 2.7” Material Material Thickness Packaging Assembled Galvalume® Shipping Weight 10 lbs. 1000 per carton Catalog Number: Drill-Tec™ Base Sheet Fastener (1.7in.) ©2012 GAF 1/12 .014 nominal 459CE 74www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ HEAVY DUTY #14 ROOFING FASTENER Description The Drill-Tec™ Heavy Duty #14 Roofing Fastener is designed to secure insulation to heavy steel (18 ga.– 20 ga.) and wood decks. It is available in lengths from 1-1/4” – 16”. The Drill-Tec™ Heavy Duty Roofing Fastener is Factory Mutual and Dade County approved. Application The Drill-Tec™ Heavy Duty #14 Roofing Fastener must penetrate the deck a minimum of 3/4”. Using a screwshooter, drive the fastener until the screw head is seated securely; with very rigid insulation boards, watch for the plate to dimple. Note: Be careful not to overdrive the fastener and fracture the skin of the insulation. Fastener must be tight enough so that the plate doesn’t turn. Code Approvals Drill-Tec™ Heavy Duty #14 Roofing Fastener threads per inch and have a 30° spade point. Also, the fastener must be heat treated per specification OMG-1. The Drill-Tec™ Heavy Duty Roofing Fastener will be used with a Factory Mutual approved, Drill-Tec™ round pressure plate. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the Drill-Tec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. Product Data Thread Diameter .245 Shank Diameter .190 Head Diameter .435 Head Style #3 Phillips Truss Head* Advantages • Heavier shank & thread diameters than most “heavy duty” roofing fasteners. • Deep thread for high pull-out resistance. • Extra sharp spade point for quick installation in new or reroof applications. Plates & Accessories • Use 3” steel or plastic plates, depending upon the application. • For best installation results, use a variable speed 0-2500 rpm screw gun. Specifications The fastener will be a Drill-Tec™ Heavy Duty #14 Roofing Fastener with a shank diameter of .190 and a thread diameter of .245. The fastener must have 10 Coating CR-10 *#3 Phillips bit included in each carton. Thread Packaging Weight Length 4512 1 3/4” Full 1000 17 lbs 4513 2” Full 1000 19 lbs 4514 3” Full 1000 27 lbs 4515 4” 3” 1000 35 lbs 4516 5” 4” 500 23 lbs 4517 6” 4” 500 26 lbs 4518 7” 4” 500 30 lbs 4519 8” 4” 500 34 lbs 4520 9” 5” 500 37 lbs 4521 10” 5” 500 40 lbs 4522 11” 5” 500 44 lbs 4523 12” 5” 250 25 lbs 4524 14” 5” 250 29 lbs 4525 16” 5” 250 38 lbs Longer Lengths Available Upon Request. Call GAF For Information. SKU # Length Example: Drill-Tec™ Heavy Duty Roofing Fastener Length Selection Procedure 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 3/4” minimum fastener penetration. 4. If odd size requirement, always size up in length, not down. See example below. Use this format to calculate correct fastener size: Example Existing Roofing: 1 3/4” Existing Roof: New Insulation: + 1/2” New Insulation: + Min. Embedment:­+ 3/4” Min. Embedment: + 3/4” Total Fastening Range:­= 3 Total Fastening Range: = The proper Heavy Duty Roofing Fastener for the example is 3”. ©2012 GAF 1/12 The proper Heavy Duty Roofing Fastener is: 75www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ LITE-DECK FASTENER Description The Drill-Tec™ Lite-Deck Fastener is designed to secure insulation to gypsum, all cementitious wood fiber decks (Permadeck, Insulrock, Tectum®, etc.) It is available in lengths from 2-5/8”12”. The Drill-Tec™ Lite-Deck Fastener is Factory Mutual and Dade County approved. Application The Drill-Tec™ Lite-Deck Fastener can be installed into cementitious wood fiber decks without pre-drilling. A pilot hole is required for gypsum. Hole size is determined by pull-out results. The Drill-Tec™ Lite-Deck Fastener must penetrate the deck a minimum of 2”. Using a screwshooter, drive the fastener until a slight depression is seen around the plate, or, with very rigid insulation boards, watch for the plate to dimple. Note: Be careful not to overdrive the fastener, causing subsequent damage to the insulation facer. Fastener must be tight enough so that the plate doesn’t turn. Code Approvals Specifications The fastener will be a Drill-Tec™ LiteDeck Fastener with a shank diameter of .312 and a thread diameter of .375. The fastener must have an 90˚ flat head with a #3 square drive. The Drill-Tec Lite-Deck Fastener will be used with a specially designed Factory Mutual approved, Drill-Tec 3” steel plate or pressure bar. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the Drill-Tec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. Product Data Thread Diameter .375 Shank Diameter .312 Head Diameter .712 #3 Square Drive Flat Head* CR-10 Head Style Coating Drill-Tec™ Lite-Deck Fastener *#3 Square Bit included in each carton. Advantages • The Drill-Tec™ Lite-Deck Fastener is FM and Dade County approved. • Deep, coarse thread provides high pull-out resistance. • Can be installed into cementitious wood fiber decks without pre-drilling. Plates & Accessories • A specially designed 3” steel plate or batten bar can be used when securing insulation or membrane. • For best application results, use a high torque, variable speed screw gun. SKU # Length 457N 457O 457P 457Q 457R 457S 457T 457U 457V 457W 2 5/8” 3” 4” 5” 6” 7” 8” 9” 10” 12” Thread Length Full 2 5/8” 3” 3” 3” 3” 3” 3” 3” 3” Packaging Weight 500 500 500 250 250 250 250 125 125 125 32 lbs 36 lbs 47 lbs 30 lbs 36 lbs 41 lbs 46 lbs 26 lbs 29 lbs 34 lbs Example: Drill-Tec™ Lite-Deck Fastener Length Selection Procedure 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 2” minimum fastener penetration. Note: When pre-drilling, allow extra 1/2”. 4. If odd size requirement, always size up in length, not down. See example below. ©2012 GAF 1/12 Example Existing Roofing: 1 3/4” New Insulation: + 1/2” Min. Embedment:­+ 2” Total Fastening Range:­= 4 1/4” Use this format to calculate correct fastener size: The proper Lite-Deck Fastener for the example is 5”. The proper Lite-Deck Fastener is: Existing Roof: New Insulation: Min. Embedment: Total Fastening Range: + + 2” = 76www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ MASONRY ANCHOR Description The Drill-Tec™ Masonry Anchor is designed to attach termination bars to concrete or masonry walls. This fastener is available with a long-lasting zinc plated steel pin. There are two diameters available, 1/4” and 3/16”. The lengths range from 7/8” to 2”. Application Predrill a 1/4” or 3/16” hole using a carbide tip SDS or straight shank drill bit. The diameter of the hole must match the shank diameter of the masonry anchor. The predrilled hole must be a minimum of 1/2” deeper than the anchor embedment. The Drill-Tec™ Masonry Anchor is then installed with a hammer. Minimum fastener embedment into the wall should be 5/8” for the 3/16” shank masonry anchor and 3/4” for the 1/4” shank masonry anchor. Advantages • Typical pull-out values in cured concrete (3000 psi) are 400 lbs. for the 3/16” shank diameter, 800 lbs. for the 1/4” shank diameter zinc alloy anchors. • Available with along-lasting zinc plated steel pin. • The GSA number for government projects is FFS-325, Group V, Type 2, Class 3 for zinc alloy anchors. Plates & Accessories • To be used with channel, lip, or flat termination bars, depending on application. • Use a 1/4” or 3/16” carbide tip SDS or straight shank drill bit. Specifications The fastener will be a Drill-Tec™ Masonry Anchor. The fastener must meet GSA specification number FFS-325, Group V, Type 2, Class 3. The fastener must be made in the U.S.A. Drill-Tec™ Masonry Anchor Instructions 1. Insert Drill-Tec™ Masonry Anchor through the mounting holes in the termination bar and into the predrilled hole. 2. Tap lightly until head of anchor body is set gently against the termination bar. 3. Hammer pin flush to expand the body. Product Data All Drill-Tec™ Masonry Anchors are available in 1000 piece bulk cartons or 1000 piece cartons which contain ten 100 piece boxes. Diameter 3/16” or 1/4” Material Zinc Alloy Pin Material Zinc Plated Steel SKU # Diameter Length Packaging Weight 457D 3/16” Full 1000 10 lbs 457F 1/4” 2 5/8” 1000 20 lbs 457H 1/4” 3” 1000 22 lbs 457J 1/4” 3” 1000 25 lbs 457L 1/4” 3” 1000 31 lbs Example: Drill-Tec™ Masonry Anchor Length Selection Procedure 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 2” minimum fastener penetration. Note: When pre-drilling, allow extra 1/2”. 4. If odd size requirement, always size up in length, not down. See example below. ©2012 GAF 1/12 Example Existing Roofing: 1 3/4” New Insulation: + 1/2” Min. Embedment:­+ 2” Total Fastening Range:­= 4 1/4” Use this format to calculate correct fastener size: The proper Lite-Deck Fastener for the example is 5”. The proper Lite-Deck Fastener is: Existing Roof: New Insulation: Min. Embedment: Total Fastening Range: + + 2” = 77www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ STEEL AND PLASTIC PLATES Description Drill-Tec™ Steel Plates are made of Galvalume® coated steel. The round design provides an even distribution of loads and eliminates sharp corners that can damage the insulation or membrane. Drill-Tec™ 23/8” and 23/4” plates should be used for lap seam fastening. Drill-Tec™ 3” plates should be used when fastening insulation. These plates are designed to be used with Drill-Tec™ fasteners. Code Approvals Pressure Plates Drill-Tec™ Steel Plates Product Data Plate SKU # Diameter Packaging Weight 2" Barbed Plate 8676 2" 1000 29 lbs 2" DoubleBarbed Plate 46DB 2 1/8” 1000 34 lbs 2 3/8" XHD Barbed Seam Plate 8678 2 3/8” 1000 45 lbs 2 3/4” Super XHD Plate 8679 2 3/4” 500 37 lbs 3" Galvalume® Plate 4577 2 7/8” 1000 37 lbs 3" Lite-Deck Plate 457B 3" 500 19 lbs 3" Base Sheet Plate 45JJ 3" 1000 46 lbs Physical Data 2” Barbed Plate Application: Attaches EverGuard® membrane to the substrate. Fastener:Drill-Tec™ HD #14 Fasteners, XHD #15 Fasteners and Drill-Tec™ CD-10 Fasteners 2” Double-Barbed Plate Application: Attaches EverGuard® membrane to the substrate. Fastener:Drill-Tec™ XHD #15 Fasteners, SXHD #21 Fasteners and Drill-Tec™ CD-10 Fasteners. 23/8” XHD Barbed Seam Plate Application: Attaches EverGuard® membrane to the substrate. Fastener:Drill-Tec™ XHD #15 Fasteners and Drill-Tec™ CD-10 Fasteners. 23/4” Super XHD Double-Barbed Seam Plate Application: Attaches EverGuard® membrane to the substrate. Fastener:Drill-Tec™ SXHD #21 Fasteners and Drill-Tec™ CD-10 Fasteners. 3” Galvalume® Plate Application: Attaches insulation to the substrate. Fastener:Drill-Tec™ Standard, #12 Fasteners, HD #14 Fasteners, CD-10 Fasteners, Fluted Nail. Lite-Deck Plate Application:Attaches insulation to gypsum, Tectum® and lightweight concrete decks. Fastener:Drill-Tec™ Lite-Deck Fastener. Base Sheet Plate Application:Attaches base sheets to lightweight insulating concrete and various gypsums. Fastener:Drill-Tec™ Standard or 1.2 Base Sheet Fastener. Drill-Tec™ Plastic Plates Description Drill-Tec™ 3” plates should be used when fastening insulation. All Drill-Tec™ plates are round and designed to be used with Drill-Tec™ fasteners. Code Approvals Product Data Plate SKU # Diameter Packaging Weight 3" Plastic Plate 4578 3 1/16" 1000 25 lbs 3" Locking Plastic Plate 45JK 3 1/16” 1000 25 lbs Physical Data 3” Polypropylene Plastic Plate Application: Attaches insulation to the substrate. Fastener:Drill-Tec Standard, Heavy Duty, CD-10, Fluted Nail or Toggle Bolt fastener. 3” Polypropylene Locking Plastic Plate Application: Attaches insulation to the substrate. Fastener:Drill-Tec Standard, Heavy Duty or Toggle Bolt fastener. ©2012 GAF 1/12 78www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ STANDARD #12 ROOFING FASTENER Description The Drill-Tec™ Standard #12 Roofing Fastener is designed to secure insulation to steel (18 ga. – 24 ga.) and wood. It is available in lengths from 1-5/8” – 8”. The Drill-Tec™ Standard #12 Roofing Fastener is Factory Mutual and Dade County approved. Application The Drill-Tec™ Standard #12 Roofing Fastener must penetrate steel decks a minimum of 3/4”, wood plank decks a minimum of 1” and 1/2” through the underside for plywood decks. Using a screw gun, drive the fastener until the screw head is seated securely; with very rigid insulation boards, watch for the plate to dimple. Note: Be careful not to overdrive the fastener and fracture the skin of the insulation. Fastener must be tight enough so that the plate doesn’t turn. For steel decks, Factory Mutual requires that the fastener penetrate the deck at the top flute. To speed installation, this fastener is also available as a labor saving assembled screw and plate. See ASAP®. Code Approvals Specifications The fastener will be a Drill-Tec™ Standard #12 Roofing Fastener with a thread diameter of .220. The fastener must have 12.5 buttress threads per inch and a 30° spade point. Also, the fastener must be heat treated per specification OMG-1. The Drill-Tec™ Standard Roofing Fastener will be used with a Factory Mutual approved, Drill-Tec™ round pressure plate or pressure bar. The fastener must be Factory Mutual approved and made in the U.S.A. Coating Requirement The fastener will be coated with the Drill-Tec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. Product Data Thread Diameter .220 Head Diameter Truss Head .435 Hex Head .390 #3 Phillips Truss Head* 1/4” Hex Head* CR-10 Head Style Coating Drill-Tec™ Standard #12 Roofing Fastener Advantages • Heavier shank & thread diameters than most “standard” roofing fasteners. • Deep buttress thread for high pull-out resistance. • Extra sharp spade point for quick installation in new or reroof applications. • Available with Hex Head or #3 Phillips Truss Head. Plates & Accessories • Use 3” steel or plastic plates, depending upon the application. • For best installation results, use a variable speed 0-2500 rpm screw gun. *#3 Phillips bit or Hex Head drive included in each carton. SKU # Length 4500 4501 4502 4503 4504 4505 4506 4507 4508 4509 1 5/8” 2 1/4” 2 7/8” 3 1/4” 3 3/4” 4 1/2” 5” 6” 7” 8” Thread Length Full Full Full 3” 3” 3” 3” 4” 4” 4” Packaging Weight 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 13 lbs 17 lbs 20 lbs 22 lbs 25 lbs 30 lbs 36 lbs 43 lbs 46 lbs 56 lbs Example: Drill-Tec™ Standard Roofing Fastener Length Selection Procedure 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 3/4” minimum fastener penetration. 4. If odd size requirement, always size up in length, not down. See example below. Use this format to calculate correct fastener size: Example Existing Roofing: 1 3/4” Existing Roof: New Insulation: + 1/2” New Insulation: + Min. Embedment:­+ 3/4 Min. Embedment: + 3/4” Total Fastening Range:­= 3” Total Fastening Range: = The proper Standard Roofing Fastener for the example is 3 1/4”. ©2012 GAF 1/12 The proper Standard Roofing Fastener is: 79www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ SUPER EXTRA HEAVY DUTY #21 ROOFING FASTENER Drill-Tec™ Super Extra Heavy Duty #21 Roofing Fastener ©2012 GAF 1/12 Description The Drill-Tec™ Super Extra Heavy Duty #21 Roofing Fastener is a specialized, high performance fastener designed to secure single-ply membrane to 22 gauge metal decks or lighter. Application The Drill-Tec™ Super Extra Heavy Duty #21 Roofing Fastener should always be tested on-site by an GAF representative to determine performance and proper installation procedure. Call GAF to schedule testing. A minimum penetration of 1 inch through the deck is required on a 22 gauge metal deck. Note: Make sure not to overdrive the fastener. Fastener must be tight enough so that the plate doesn’t turn. Factory Mutual requires that the fastener penetrates the steel deck at the top flute. Advantages • Oversized heavy shank and thread diameters for enhanced pull-out resistance in light gauge metal roof decks. • Deep buttress threads further increase pull-out resistance. • Miniature drill point penetrates decks quickly and contributes to exceptional resistance to backout as well as pull-out. Plates & Accessories Contact GAF to determine the appropriate plate for your application. Specifications The fastener will be a Drill-Tec™ Super Extra Heavy Duty #21 Roofing Fastener with a thread diameter of .325. The fastener must have 14 threads per inch and a drill point. Also, the fastener must be heat treated per specification OMG-1. The fastener must be made in the U.S.A. Coating Requirement The fastener will be coated with the Drill-Tec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. Product Data Head Diameter .500 Thread Diameter .325 Head Style #3 Phillips Truss Head Coating CR-10 SKU # Length Thread Length Packaging Weight 86M2 2” 1.75” 500 16 lbs 86M3 3” 2.75” 500 22 lbs 86M4 4” 3” 500 29 lbs 86M5 5” 3” 500 36 lbs 86M6 6” 4” 500 44 lbs 86M7 7” 4” 250 26 lbs 86M8 8” 4” 250 29 lbs 80www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ EXTRA HEAVY DUTY #15 ROOFING FASTENER Drill-Tec™ Extra Heavy Duty #15 Roofing Fastener ©2012 GAF 1/12 Description The Drill-Tec™ Extra Heavy Duty #15 Roofing Fastener is a specialized, high performance fastener designed to secure insulation and single-ply membrane to steel, O.S.B., or aluminum roof decks. Application The Drill-Tec™ Extra Heavy Duty #15 Roofing Fastener should always be tested on site by a GAF representative to determine performance and proper installation procedure. Call GAF to schedule testing. Note: Make sure not to overdrive the fastener. Fastener must be tight enough so that the plate doesn’t turn. Factory Mutual requires that the fastener penetrates the steel deck at the top flute. Advantages •Oversized heavy shank and thread diameters for enhanced pull-out resistance in steel and aluminum roof decks. •Deep buttress threads further increase pull-out resistance. •Miniature drill point penetrates decks quickly and contributes to exceptional resistance to backout as well as pullout. Plates & Accessories A variety of plates are available. Contact GAF to determine the appropriate plate for your application. Specifications The fastener will be a Drill-Tec™ Extra Heavy Duty #15 Roofing Fastener with a thread diameter of .275. The fastener must have 12 threads per inch and a drill point. Also, the fastener must be heat treated per specification OMG-1. The Drill-Tec™ Extra Heavy Duty #15 Roofing Fastener will be used with a Factory Mutual approved, Drill-Tec round pressure plate or pressure bar. The fastener must be made in the U.S.A. Coating Requirement The fastener will be coated with the Drill-Tec™ CR-10 corrosion resistant coating. When subjected to 30 Kesternich cycles (DIN 50018), the fastener must show less than 15% red rust and surpass Factory Mutual Approval Standard 4470. Product Data Head Diameter .435 Thread Diameter .275 Head Style #3 Phillips Truss Head Coating CR-10 SKU # Length Thread Length Packaging Weight 86PA 2” Full 1000 21 lbs 86PB 3” Full 1000 30 lbs 86PC 4” 3” 1000 39 lbs 86PD 5” 4” 500 25 lbs 86PE 6” 4” 500 29 lbs 86PF 7” 4” 500 33 lbs 86PG 8” 4” 500 38 lbs 86PH 9” 4” 500 41 lbs 86PI 10” 4” 500 46 lbs 86PJ 11” 4” 500 52 lbs 86PK 12” 4” 500 55 lbs 86PL 13” 4” 250 38 lbs 81www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ LOCKING IMPACT NAIL (1 of 2) Description For Attaching Base Ply, Recovery Board and Insulation to Cementitous Wood Fiber, Poured Gypsum Decks, and LWIC (Light Weight Insulating Concrete). Composition Factory preassembled components consisting of: Tube: Precision formed from Galvanized (G-90) coated steel to prevent corrosion. The tube is shaped to easily penetrate decking and existing membranes. Disk: Precision formed from Galvalume® (AZ-55) coated steel to prevent corrosion. Securely clamped to the tube, 2.7” diameter, rib reinforced to resist cupping. Locking Staple: Precision formed from high tensile steel wire. Coated to prevent corrosion. Code Approvals Packaging: 1.4”, 1.8”, 2.8”, and 3.8” Locking Impact Nails packaged 500 per carton. 4.8” Locking Impact Nails packaged 250 per carton. First impact sets tube. Second impact actuates staple. Technical Data Fastening Pattern: Consult Factory Mutual or Dade County requirements for recommended patterns in normal, exposed, and hurricane areas. Field Testing: On-site withdrawal testing should always be performed to evaluate the ability of the roofing substrate to satisfactorily accept and retain fasteners. Such testing may alter fastener selection and modify applicable fastening patterns. The Locking Impact Nail should always be embedded into the structural roof deck to a depth of at least 1”. Installation Installation Tools: There are two tools that must be used to install the Locking Impact Nail. The Locking Impact Nail Driver-BS is for installing base sheet and recovery board to the substrate. For securing ISO or EPS to the substrate use the Locking Impact Nail-IN, which has a larger impact area. Consult GAF for the specific driver for your application. Method: Drive fastener perpendicular to roof deck seating disk/plate flush with roofing surface. Once tube is set, drive the locking staple thru the tube/disk unit into the deck until the top of the staple is flush with the cap (see illustration). Operation: When locking staple is driven, its dual wire legs diverge anchoring the fastener in place (see illustration). Uplift resistance may vary depending on the density and integrity of the substrate. ©2012 GAF 1/12 5 Lengths 82www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ LOCKING IMPACT NAIL (2 of 2) Using The Drill-Tec™ Locking Impact Nail Fastener density and spacing vary depending on applicable uplift requirements. Local codes, governing approval bodies, membrane manufacturers, and individual roof deck manufacturers all may have specific requirements that need to be addressed prior to beginning any roofing project. The Locking Impact Nail should always be embedded into the structural roof deck to a depth of at least 1”. The following illustrates typical Factory Mutual recommended fastening patterns widely accepted by membrane and roof deck manufacturers. Fastening Guide 1 Base Ply Attachment for built-up or modified bitumen roof covers. Class I-60, I-75, or I-90 Windstorm Classification. An FMRC Approved base ply is fastened in the field of the roof with Locking Impact Nail installed 9” on center in the 2” wide base ply side laps and 18” on center staggered in 2 rows, equally spaced, between the base ply side laps. When fastening meter-wide material with this pattern, expect to use approximately 86 fasteners per square (100 ft2). Fastening Guide 2 Recovery board and Insulation attachment under built-up and modified bitumen roof covers. Class I-90 Windstorm Classification. An FMRC Approved Recovery Board/Insulation suitable for use with minimum 3 ply built-up or modified membranes is attached with 8 Locking Impact Nail fasteners per 4’x 4’ board in a diamond-in-a-box pattern. (1 fastener per 2 ft2) Consult FMRC for a complete listing of approved recovery boards/insulations. Fastening Guide 3 Recovery board and insulation attachment under fully adhered single ply membranes. Class I-90 Windstorm Classification. An FMRC Approved Recovery Board/Insulation suitable for use with fully adhered single ply membranes is attached with 12 Locking Impact Nail fasteners per 4’x 4’ board in 4 rows of 3 fasteners per row. (1 fastener per 1.33 ft2) Consult FMRC for a complete listing of approved recovery boards/insulations. Physical Data Product Length Packaging Weight Quantity/Skid 1.4" Locking Impact Nail SKU # 45D1 1.4" 500 26 lb 13,500 1.8" Locking Impact Nail 45D2 1.8" 500 28 lb 13,500 2.8" Locking Impact Nail 45D3 2.8" 500 34 lb 13,500 3.8" Locking Impact Nail 45D4 3.8" 500 42 lb 13,500 4.8" Locking Impact Nail 45D5 4.8" 250 27 lb 6,750 Locking Impact Nail Driver–BS* 45K1 – 1 – – Locking Impact Nail Driver–IN** 45K2 – 1 – – * U se Locking Impact Nail Driver – BS for installing base sheet and recovery board to the substrate: (for 1.4’’ and 1.8’’ fasteners only ** Use Locking Impact Nail Driver – IN for securing ISO or EPS to the substrate: (for 2.8’’, 3.8’’ and 4.8’’ fasteners) ©2012 GAF 1/12 83www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ RHINOBOND® FASTENING PLATE 3” TPO COATED GALVALUME® STEEL Drill-Tec™ Rhinobond® Fastening Plate 3” TPO Coated Galvalume® Steel ©2012 GAF 1/12 Description The Drill-Tec™ RhinoBond® fastener plate is designed for use as the key element to the RhinoBond single-ply membrane roofing attachment system. The Drill-Tec™ RhinoBond® fastener plate is a 3” diameter Galvalume® steel plate with a special thermoplastic polyolefin (TPO) coating. When used with the RhinoBond magnetic induction welding tool and appropriate Drill-Tec™ fasteners, The Drill-Tec™ RhinoBond® fastener plate will attach both insulation, or other substrate, and the EverGuard® TPO membrane to a structure’s roof deck system. FM 1-90 or higher rating can be obtained with appropriate fasteners. Application Drill-Tec™ RhinoBond® fastener plate is used to attach rigid insulation to roof decks. The special TPO coating on the plates allows for EverGuard® TPO membrane to be welded to each plate using the RhinoBond® magnetic induction welding tool. Insulation and membrane are attached using one fastener to create a durable roofing system. Typical application to steel or wood deck will use a Drill-Tec™ XHD #15 roofing fastener or Drill-Tec™ SXHD # 21 roofing fastener. Fastener must be sized to penetrate steel decks a minimum of 3/4”. Drive the fastener until the screw head is seated securely. Note: Be careful not to overdrive the fastener and fracture the skin of the insulation. Fastener must be tight enough so that plate does not turn or move. Code Approval Advantages • Drill-Tec™ RhinoBond® fastener plate reduces overall installation time for a single-ply roofing system • The Drill-Tec™ RhinoBond® fastener plate is a 3” diameter Galvalume® steel plate with a special thermoplastic polyolefin (TPO) coating • Use to attach insulation using conventional techniques. For best results use a variable speed 0-2500RPM screw gun • Plate sits flat on EnergyGuard™ PolyIso, SecuRock™ Roof Board and other high density insulations. Plates & Accessories For best installation results, use a variable speed 0-2500 rpm screw gun. Product Data SKU # 4574 Size Packaging Weight 3” 500 36 lbs 84www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ ACCUTRAC® AND ACCUSEAM PLATES Drill-Tec™ AccuTrac® And Accuseam Plates ©2012 GAF 1/12 Description AccuTrac® and Accuseam plates offer an ergonomic fastening solution for attaching insulation and cover boards (AccuTrac®) and single-ply membranes (Accuseam). Both are intended for use with the AccuTrac® stand-up tool available from OMG. Accuseam plates can be installed using the optional Accuseam boot. Drill-Tec™ AccuTrac® Steel Insulation Plates are made of Galvalume® coated steel and are available in two designs. A 3” Square Recessed AccuTrac® Plate is to be used with Hex head fasteners or Drill-Tec Phillips head fasteners. A 3” Square Flat Bottom AccuTrac® Plate is to be used with Drill-Tec™ Phillips head fasteners only. The Drill-Tec™ AccuTrac® Steel Insulation Plates should be used when fastening insulation with the Drill-Tec™ AccuTrac® Tool. Application AccuTrac® recessed plates may be used to attach insulation in combination with Drill-Tec™ #12 standard fasteners (Phillips and Hex head), #14 heavy duty fasteners, #15 extra heavy duty fasteners, up to 6” in length to attach insulation. AccuTrac® flat bottom plates maybe attached using Drill-Tec™ #12 Phillips head standard fasteners, #14 Phillips head heavy duty fasteners, #15 Phillips head extra heavy duty fasteners, up to 6”. Eyehook Accuseam plates can be used to attach single-ply membranes using Drill-Tec #14 Phillips head heavy duty fasteners, #15 Phillips head extra heavy duty fasteners, up to 6” in length. Code Approvals Advantages • The Drill-Tec™ AccuTrac® Steel Insulation Plates are Factory Mutual and Dade County Approved. • The 3” Square Recessed AccuTrac® Plate features deep reinforcing ribs for superior resistance to bending while the 3” Square Flat bottom AccuTrac® Plate can be used with hard board insulations. Drill-Tec™ AccuTrac® & Accuseam Plates – Only used with AccuTrac™ Tool. Product Data Product Weight SKU # Quantity Per Box Per Box Quantity Per Skid Flat Bottom 86S8 Plate 1000 43 lbs. 40M Recessed Plate 86S9 1000 43 lbs. 40M Seam Plate 8680 1000 43 lbs. 40M 85www.gaf.com • 1-800-ROOF-411 DRILL-TEC™ POLYMER GYPTEC™ Description The Drill-Tec™ Polymer GypTec™ is a glass-filled nylon auger fastener with 1” head designed to secure insulation and single-ply membrane to gypsum and cementitious wood fiber (i.e., Insulrock, Permadeck, Tectum®, etc.) The fastener features a wide buttress thread design for excellent pull-out resistance, and tabs that lock the plate to the head of the fastener. The Polymer GypTec™ is designed to thread into the substrate but should not penetrate the deck. An internal 1/4” square (driver bit included) assures fast and easy installation. The Polymer GypTec™ is used with 3” steel plates for insulation and 2” steel plates for membrane attachment. The Polymer GypTec™ fastener is Factory Mutual approved and available in lengths from 2 1/2 – 12”. Application Drill-Tec™ Polymer GypTec™ fasteners can be installed into some cementitious wood fiber decks without predrilling. A pilot hole is required for gypsum. Use a 7/16”, 1/2” or 9/16” drill bit as determined by pullout test results. Pilot holes must be a minimum of 1/2” deeper than embedment. Polymer GypTec™ fasteners should be installed using a heavy duty variable speed screw gun. Installation at a low rpm is recommended. Minimum fasteners embedment into the deck should be 1 1/2” (2” recommended). Note: Care must be taken not to overdrive the fastener, causing subsequent damage to the insulation facer or single-ply membrane. Fastener must be tight enough so that the plate does not turn. Code Approvals Drill-Tec™ Polymer Gyptec™ Advantages • Thread design and large rot diameter: - Increase pull-out resistance - Increase side shear strength • Made from glass-filled nylon, which: - Eliminates corrosion - Eliminates thermal bridging and condensation - Yield high tensile strength • Non-penetrating design. Fastener threads into the deck but not through. • The Drill-Tec™ Polymer GypTec™ is FM Approved for insulation attachment only. See system manufacturer for membrane attachment requirements. • 1/4” driver bit included in every box. Plates & Accessories • Use 3” steel plate for insulation & 2” steel plate for single-ply membrane attachment. • Use a carbide tip drill bit for gypsum and cementitious wood fiber applications. Specifications The fastener will be a Drill-Tec™ Polymer GypTec™ with a 1” head and a major thread diameter of 0.675. Drill-Tec™ Polymer GypTec™ will be used with a Drill-Tec™ GypTec™ 2” or 3” steel plate depending on the application. The fastener must be Factory Mutual Approved for insulation attachment and made in the U.S.A. Product Data Head Style Head Size Major Thread Diameter Thread Material Packaging Internal 1/4” Square Drive 1” Diameter 0.675” 3.5 T.P.I. Buttress Glass-filled Nylon 250 or 500 per carton SKU # Length Thread Packaging Weight 456G 456H 456J 456K 456L 456M 4582 4583 4584 4585 4586 4587 4588 4589 4590 4591 4592 4593 4594 4595 1.5" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.25" 2.5" 3.0" 3.5" 4.0" 4.5" 5.0" 5.5" 6.0" 6.5" 7.0" 7.5" 8.0" 8.5" 9.0" 9.5" 10.0" 10.5" 11.0" 11.5" 12.0" 500 500 500 500 500 500 500 500 500 500 500 250 250 250 250 250 250 250 250 250 13 16 18 20 22 23 24 26 28 30 32 17 19 20 21 22 23 24 25 26 lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. Example: Drill-Tec™ Polymer Gyptec™ Selection Procedure 1. If applicable, determine thickness of existing roofing material. 2. Add thickness of new insulation. 3. Add 1 1/2” minimum fastener penetration (2” minimum embedment for all FM insulation attachment applications). NOTE: When predrilling, allow extra 1/2”. If odd size requirement, always size up in length, not down. See example: ©2012 GAF 1/12 Example Existing Roofing: 1 3/4” New Insulation: + 1/2” Min. Embedment:­+ 1 1/2” Total Fastening Range:­= 3 3/4” Use this format to calculate correct fastener size: The proper Drill-Tec™ Polymer Gyptec™ for the example is 4”. The proper Drill-Tec™ Polymer Gyptec™ is: Existing Roof: New Insulation: Min. Embedment: Total Fastening Range: + + 1 1/2” = 86www.gaf.com • 1-800-ROOF-411 LRF M ADHESIVE (1 OF 2) Description GAF LRF M Adhesive is a two component, VOC free, low rise, bulk packaged, polyurethane foam adhesive that contains no solvents and sets in minutes. Application is quick and easy resulting in significant labor savings for the contractor. LRF M Adhesive is dispensed through the Millennium Cyclone and Cyclone II pump carts, or another suitable low pressure pump cart (see following page) which equally mixes Part 1 and Part 2 of the adhesive, thus providing a quality, consistent application each time. GAF LRF M adhesive is also available as a simple-to-use cartridge with disposable mixing tip for small jobs. Basic Use LRF M Adhesive is designed for use as an adhesive for bonding approved fleeceback roof membranes to a building’s structural roof deck, base sheets, insulation boards, and built-up roof surfaces (adhesion test for specific BUR surface must be conducted prior to conducting work). It is dispensed in 1/2” to 3/4” (13 mm – 19 mm) wide liquid beads that will quickly spread to a width of 2” to 3” (51mm – 76mm). LRF M Insulation Adhesive will expand and rise to fill minor surface irregularities. Approved Insulations and Substrates • Polyisocyanurate • Polystyrene • Gypsum cover boards • Asphaltic cover boards • Concrete • Pre-existing asphaltic roof surface (Adhesion tests required to determine suitability. Contact your GAF territory manager to arrange testing.) For additional information, contact your local GAF territory manager or call 1-800-766-3411. Advantages • Replaces fasteners…Minimizes excessive deck penetrations • Low rise foam…Accommodates minor surface irregularities • Solvent free…VOC free, low odor Storage Keep temperature of contents between 45°F-95°F (7°C-35°C). Bring temperature of material to approximately 70°F (22°C) just before use. Do not store in direct sunlight or above 95°F (35°C). Store boxes with valve side up. Keep from freezing. Surface Preparation All work surfaces should be clean, dry, and free of dirt, dust, debris, oils, loose and/or embedded gravel, un-adhered coatings, deteriorated membrane and ©2012 GAF 1/12 other contaminants that may result in a surface that is not sound or is uneven. For applications over fresh and/or non-oxidized asphalt, coal tar or plastic film surface membranes, apply LRF Surface Treatment prior to the application of LRF M Adhesive. Safety Prior to working with this or any product, always review product label and Material Safety Data Sheet (MSDS) for necessary health and safety precautions. Limitations • Do not apply to wet or damp surfaces. • Do not apply when ambient air temperature is below 40°F (5°C) or surface temperatures exceed 160°F (71°C) Application 1a. If using boxes: A. Extend quick connect spouts in Part 1 and Part 2 box packaging. B. Invert boxes and place them in the tray on the Millennium Cyclone or Cyclone II pump. Box labeled Part 1 must be in area of tray labeled “Part 1” and Part 2 in area labeled “Part 2”. C. When using the Millennium Cyclone or Cyclone II pump, connect the black Part 1 fitting to the black feed hose fitting. Connect the gray Part 2 fitting to the gray feed hose fitting. Operate pump according to manufacturer’s instructions. D. For other equipment, follow equipment manufacturer’s instructions. 1b. If using pails: A. Stir the contents of each pail before the material is poured into the holding tanks on an approved pump machine. B. Fill holding tanks and adjust the machine as recommended by pump manufacturer to ensure equal amounts of Part 1 and Part 2 are delivered to and mixed at the delivery nozzle. 1c. If using drums: A. Stir the contents of each drum before the material is poured into the holding tanks on an approved pump machine. B. Fill holding tanks and adjust the machine as recommended by pump manufacturer to ensure equal amounts of Part 1 and Part 2 are delivered to and mixed at the delivery nozzle. 1d. If using cartridges: A. O pen a cartridge, using a utility knife to remove the molded tips at the groove from the mixing head. B. A ttach a mixing tip to the threaded mixing head. C. Place the cartridge into applicator. Continued on next page 87www.gaf.com • 1-800-ROOF-411 LRF M ADHESIVE (2 OF 2) Application (continued) 2. A pply LRF M Adhesive directly to the substrate using a ribbon pattern. Space beads as required by job specification, typically 6” or 12” (152 mm or 305 mm) O.C. 3. G AF LRF M Adhesive should be approximately 70°F (22°C) when being dispensed. As adhesive is applied, allow the adhesive to begin rising, then place membrane. 4. R oll in membrane using a 150 lb. membrane roller or equivalent. Unused material can be applied at a later date. Properly clean dispensing wand and pump unit according to the pump manufacturer’s recommendations. Suitable Application Equipment Systems • Millennium Cyclone Pump Cart • Millennium Cyclone II Pump Cart • Graco E-10 Reactor • Graco Predator • Adhesives Systems Technology GMP-075 • Adhesives Systems Technology PCH GMP-500 LIMITED WARRANTY GAF warrants LRF M Adhesive meets GAF’s manufacturing specifications at the time of sale. In the event it does not meet GAF’s manufacturing specifications at the time of sale, Purchaser’s SOLE REMEDY is that GAF will, at its option, refund the purchase price or replace or repair the defective product. THIS LIMITED WARRANTY IS PURCHASER’S SOLE AND EXCLUSIVE REMEDY AGAINST GAF AND IS IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event shall GAF be liable for any special, incidental, consequential, or punitive damages arising out of any claims whether based on negligence, contract, warranty, strict liability or otherwise. Purchaser must give written notice of any defect in this product within 30 days of discovering the claimed defect to GAF Warranty Services, 1361 Alps Road, Wayne, NJ 07470. For a complete list of approved low pressure pump carts, or additional information, contact your local GAF territory manager or call 1-800-766-3411. Coverage Properly mixed and applied GAF LRF M Adhesive will produce the following approximate coverage rates Product Configuration Standard Coverage rate 6” (152mm) OC Standard Coverage rate 12” (305mm) OC Bag In Box (A+B) 9 to 11 squares (84 to 102 m2) per set 18 to 22 squares (167 to 204 m2) per set Cartridge (4/box) 2 to 3 Squares (19 to 28 m2) per case 4 to 6 squares (37 to 56 m2) per case 100 to 125 squares 50 gallon (189L) (A+B) (929 to 1161 m2) per set 200 to 250 squares (1858 to 2322 m2) per set NOTE: A 1/2” - 3/4” (13 mm – 19 mm) wide uncured adhesive bead will produce a 2” - 3” (51 mm – 76 mm) wide cured adhesive bead that will rise approximately 3/4” - 1” (19 mm-25mm) above the substrate. Coverage rates may vary when used over irregular surfaces and will vary depending roughness. ©2012 GAF 1/12 88www.gaf.com • 1-800-ROOF-411 Flashing Accessories PRODUCT Page TOPCOAT® MATRIX™ MAJORSEAL™ LIQUID FLASHING 90 LEXSUCO® REINFORCED FLASHING RF 92 LEXSUCO® METAL EDGE FLASHING 93 M-WELD® ONE WAY M-VENT 94 M-WELD® STANDARD M-DRAIN 96 M-WELD® STANDARD M-VENT 98 M-WELD® ADJUSTABLE M-VENT 100 M-WELD® M-CURB SYSTEM 102 Metalastic® SMF Straight Metal Flange Expansion Joint Cover 104 Metalastic® CMF CURB MOUNT Flange Expansion Joint Cover 106 Metalastic® CTW CURB TO WaLL Expansion Joint Cover 108 Metalastic® LP LOw Profile Expansion Joint Cover 109 ©2012 GAF 1/12 89www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX ™ MAJORSEAL ™ LIQUID FLASHING (1 of 2) Waterproof Difficult Flashing Conditions Description Topcoat® Matrix™ MajorSeal™ Liquid Flashing is designed to waterproof difficult flashing conditions. The MajorSeal™ Liquid Flashing System offers an alternative to traditional flashing technology. Matrix™ MajorSeal™ Systems combine MajorSeal™ Liquid Flashing and Topcoat® Flashing Fabric to form a durable, redundant flashing membrane. Available in a convenient, easy to use kit, MajorSeal™ Liquid Flashing is a VOC complaint, one part, moisture curing polyether sealant. Topcoat® Matrix™ MajorSeal™ Liquid Flashing is easy to install. Compatible substrates include concrete, masonry (uncoated block and brick), wood, EFIS and granule surfaced BUR and SBS cap sheets. In addition, MajorSeal™ Liquid Flashing is compatible with most metals (excluding Kynar coated metals and copper). Do NOT use on APP or single ply membranes. Contact technical services at 1-800-ROOF-411 if there are questions on compatible substrates. MajorSeal™ Liquid Flashing is gray in color. MajorSeal™ flashings require the addition of Mineral Shield® granules to assure long lasting waterproofing protection. After the application of mineral granules the addition of a surface coating adds reflectivity, improves aesthetics and enhances weatherability. Topcoat® MB Plus, or Topcoat® EnergyCote may be installed over the Mineral Shield granule surface. These options allow MajorSeal™ Flashings to adapt to virtually any aesthetic challenge. Uses The MajorSeal™ Systems can be used to waterproof irregularly shaped penetrations, low parapet walls, at door thresholds, in lieu of pitch pans, at virtually any application where more traditional flashings are not practical. MajorSeal™ Liquid Flashings cure in humid or dry climate conditions and may be installed at temperature ranging from 30°F (1.1° C) to 100°F (37.8° C). Advantages • One Part…no special tools or mixing required • Less Waste… open pouches can be sealed for reuse, fewer pot life concerns • VOC Complaint… (less than 20 grams/liter at 240°F), solvent free • Non Slumping… on vertical surfaces • Paintable… in 24 hours • Versatile…can be installed in temperature from 30°F (1.1° C) – 100°F (37.8° C) Typical Properties ©2012 GAF 1/12 VOC’s (max) This product is VOC complaint per current standards (see approvals and standards) as tested to D2369 and EPA 24, less than 20 grams per liter. Service Temperature -40°F (-40°C) to 200°F (93.3°C) Application rate /coverage Varies greatly by substrate Base coat 30 mils / approximately 28 lineal feet per coating per pouch Second coat 30 mils /approximately 28 lineal feet per coating per pouch Full Cure * Weather dependant varies greatly by temperature and humidity. 24 hours. Skin Time Weather dependant varies greatly by temperature and humidity. Approximately 4 hrs at 70° F ( 21.1° C) and 50% relatively humidity. Pot Life Not Applicable if pouch is properly resealed between applications. When resealed may be reused within 14 days. All air must be removed for proper resealing. Do not use if cured particles have started to form in the pouch. Rain Proof Weather dependant varies greatly by temperature and humidity.. Approximately 6 hrs at 70° F (21.1°C) and 50% relatively humidity. Ready for application of surfacing Granules immediately after second coat; Additional application of Topcoat® Elastomeric Coating; 24 hours after granule application. Full Cure 24 hours Shrinkage 0% Tensile strength 290 PSI less scrim Density 12.7 lbs per gallon (1.53 g/ml) Required mil thickness Base coat Second coat 60 wet mils total (1.524mm) 30 wet mils (0.762mm) 30 wet mils (0.762mm) Clean Up Wet material may be cleaned up with alcohol. Cured liquid flashing may be scraped or abraded from substrate. 90www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX ™ MAJORSEAL ™ LIQUID FLASHING (2 of 2) Waterproof Difficult Flashing Conditions Approvals & Certification Conforms to: • OTC rule for sealants and caulks • Meets requirements of California VOC regs: CARB and SCAQMD Conforms to: • ASTM D 2369 • EPA method 24 Application Considerations Before using, always review complete application instructions and construction details at www.GAF.com. Topcoat® Matrix™ MajorSeal™ Liquid Flashing is easy to install. Compatible substrates include concrete, masonry (uncoated block and brick), most metals (see above), wood, EFIS and granule surfaced BUR and SBS cap sheets. Use MajorSeal™ products only on clean, dry substrates; they will not adhere properly where contamination is present. All substrates must be free of residual contamination (e.g. oils, asphalt or plastic cement). Use mechanical abrasion where appropriate to assure a clean substrate, Contaminates such as asphalt will impede adhesion, may stain through the flashing material and cause discoloration. Complete the cleaning process by, wiping the substrate with isopropyl alcohol. Allow the alcohol to flash off prior to the application of the flashing material. Do not use cleaning product such as mineral spirits or xylene, or any hydrocarbon solvent, as it will leave a film and impede adhesion of the liquid flashing. Matrix™ MajorSeal™ may flow through gaps greater than ¼ inch. Where gaps greater than ¼ inch are present, bridge the gap with Mbond Sealant. For gaps 1/2 inch or larger, place a backer rod in the gap, and then seal with Mbond sealant. Do not substitute sealants. Sealants with alternate chemistries will not be compatible with MajorSeal™ Liquid Flashing. Using the notched trowel in the kit, apply a base layer of liquid flashing to a thickness of 30 wet mils (0.762mm). Use a wet mil gauge to assure proper amount of material is installed. Install precut Topcoat® Flashing Fabric around the penetration so that the fabric extends a minimum of 4 inches (102mm) on to the field membrane and a minimum of 4 inches (102mm) onto the penetration. Embed the fabric into the base layer of liquid flashing using the smooth side of the trowel in the kit. Install a second coat of 30 wet mils (0.762mm) of liquid flashing to achieve a total 60 wet mils (1.524mm) of liquid flashing. Extend the second coat a minimum of 2 inches (.05m) past the fabric in the field and on the penetration. If application of the second coat displaces the fabric, straighten the fabric and use a brush to tool in the remaining liquid flashing. Once complete, broadcast Mineral Shield granules into liquid flashing. An additional application of Topcoat® Elastomeric Coating may be added 24 hours after the application of granules, if desired. Coverage varies widely by substrate, generally 14 –15 lineal feet (4.27-4.52m) at an application rate of 60 wet mils(1.524mm), (using 12 inch [.30m] fabric). Drying time also varies by condition. Do not apply if there is threat of rain in 6 hours. Do not install at temperatures below 30° F (1.1°C). Storage / Shelf Life Store original unopened containers in cool, dry place. Matrix™ MajorSeal™ will not freeze. Continued storage at elevated temperatures (70° F (21.1°C) and at 50% relative humidity) will shorten expected shelf life. With proper storage MajorSeal™ is expected to last approximately one year from date of manufacture. Once opened the foil pouch may be resealed and reused within 14 days of opening. Where reuse is expected, remove all air from the foil pouch prior to resealing. Do not use if material does not flow freely from pouch or has cured particles. Product Specifications (nominal) 3 – .53 gallon (2 liter) pouches of Topcoat Matrix Liquid flashing Kit Contents 1 pair - disposable gloves 1 - notched trowel /wet mil gauge Weight Per Kit ©2012 GAF 1/12 2 - 10.1 oz (.30 liter) tubes of M-Bond sealant 24 lbs (10.89 KG) 91www.gaf.com • 1-800-ROOF-411 LEXSUCO® REINFORCED FLASHING RF Description Lexsuco® Reinforced Flashings (RF) are 2-20 mil sheets of specially compounded polymer laminated together over a 10 x 10 fiberglass scrim. The RF Flashings are available in 12”, 18”, 24”, 36”, and 48” widths. Technical and sales information can be obtained through the GAF Contractor Services at (800) 766-3411. Applicable Standards GAF products are listed or approved by the following agencies or code bodies: Underwriters Laboratories (UL), and CUL (Canada) Factory Mutual (FM) Int’l Council Bldg. Officials (ICBO) Southern Bldg. Code Congress Int’l (SBCCI) Miami Dade, FL Uses Lexsuco® Reinforced Flashing (RF) is installed using plastic cement or steep asphalt for adhesion; Parapet Walls: Lexsuco® Reinforced Flashing (RF) is installed using plastic cement or steep asphalt for adhesion in addition to termination bar and CA-103 adhesive for extensions exceeding 12” above roof deck. Product Specifications (nominal) Data Is Per: 50’ Roll (12’’ width) Membrane Length 50 ft (15.24m) Membrane Width 12 in (30.48cm) Membrane Weight 18 lbs (8.16kg) Membrane Thickness 40 mils Coverage Per Roll 50 linear feet (15.24m) Data reported based on available independent and in-house resources. GAF reserves the right to change or modify, at its discretion, and without prior notice, any of the information, requirements, specifications or policies contained in this document. ©2012 GAF 1/12 Property (ASTM D5147) Test Method Test Results Tensile Strength, psi ASTM D412 1750 psi Water Absorption ASTM D570 <0.4% by weight Low Temperature Flex ASTM D2136 Passed -20° F Adhesive Strength 12 in./min. ASTM D903 10 lbs./in. peel 92www.gaf.com • 1-800-ROOF-411 LEXSUCO® METAL EDGE FLASHING Description Lexsuco® Metal Edge Flashing consists of the Lexsuco® Reinforced Flashings (RF) with a 11/2’’ strip of galvanized metal laminated to one (1) edge or two (2) edges. The Metal Edge Flashing is available in 12”, 18”, and 24” widths. Technical and sales information can be obtained through the GAF Contractor Services at (800) 766-3411. Applicable Standards Uses Deck: Lexsuco® Metal Edge Flashing is installed using plastic cement or steep asphalt for adhesion; Parapet Walls: Lexsuco® Metal Edge Flashing is installed using plastic cement or steep asphalt for adhesion in addition to mechanical fasteners and CA-103 adhesive for extensions exceeding 12’’ above roof deck. Mechanical fasteners are placed through the metal which acts as a termination bar. Product Specifications (nominal) GAF products are listed or approved by the following agencies or code bodies: Underwriters Laboratories (UL), and CUL (Canada) Factory Mutual (FM) Int’l Council Bldg. Officials (ICBO) Southern Bldg. Code Congress Int’l (SBCCI) Miami Dade, FL Data Is Per: 50’ Roll (12’’ width) Membrane Length 50 ft (15.24m) Membrane Width 12 in (30.48cm) Membrane Weight* 18 lbs (8.16kg) Membrane Thickness 40 mils Coverage Per Roll 50 linear feet (15.24m) *Does not include weight of metal edging. Data reported based on available independent and in-house resources. GAF reserves the right to change or modify, at its discretion, and without prior notice, any of the information, requirements, specifications or policies contained in this document. ©2012 GAF 1/12 Property (ASTM D5147) Test Method Test Results Tensile Strength, psi ASTM D412 1750 psi Water Absorption ASTM D570 <0.4% by weight Low Temperature Flex ASTM D2136 Passed -20° F Adhesive Strength 12 in./min. ASTM D903 10 lbs./in. peel Breaking Strength ASTM D751-68 >130 lb./in. Tear strength ASTM D751-68 >40 lbs. Fire Resistance ASTM D1692-68 Self-extinguishing Asphalt compatibility 160°F for one month Excellent 93www.gaf.com • 1-800-ROOF-411 MWELD ONE WAY M-VENT ® Description The One Way M-Vent is a moisture relief device consisting of a one-piece spun aluminum vent, pre-flashed with a modified bitumen membrane. Internally, the One Way M-Vent contains a neoprene valve that allows moisture vapor to escape out of the roof deck system without allowing moisture to enter through the valve. • One Way M-Vents are 4” (100 mm) in diameter. • One Way M-Vents are flashed with either APP or SBS modified bitumen membranes, smooth or colored granule surfaces, to accommodate most built-up and modified bitumen roofing projects. Unflashed vents are also available. • Packaging: 5 flashed or 50 unflashed per box. Uses • The One Way M-Vents are most commonly used in re-roofing applications. Blisters caused by internal moisture in “old” roofing systems may be prevented or reduced by using One Way M-Vents. • One Way M-Vents allow for continual release of vapor from within the system, while maintaining the watertight integrity from the outside. (1OF 2) Uses (Continued) • These M-Vents are typically used at the rate of one vent per 1,000 square feet of roof surface, or as specified by the roofing material manufacturer or system specifier. Note: Not for use over roof protrusions. Advantages • Spun aluminum design eliminates seams and soldered joints. • Application is quick and easy, saving labor costs. • Allows crew to complete detail work as job progresses. • Available with pre-flashed modified bitumen membranes ready for installation with built-up, torch, and SBS hot asphalt and cold adhesive applications. • Factory flashed M-Vents promote quality by eliminating call backs and leaving neat, uniform flashing details. Technical Data Vent Material Available: • 0.064 Spun Aluminum Base • 0.050 Spun Aluminum Base Flashing Material Available: • APP Smooth • APP Granulated • SBS Smooth • SBS Granulated M-Weld® One Way MVent ©2012 GAF 1/12 94www.gaf.com • 1-800-ROOF-411 MWELD ONE WAY M-VENT ® Installation: 1. Install insulation, base sheet and field membrane according to manufacturer’s specifications. 2. Mark locations to be vented per specification. At these locations, cut a 4” (100 mm) diameter hole through the finished field membrane and base sheet to the substrate to be vented. 3. Choose appropriate One Way M-Vent material (APP flashing membrane when using heat welded membranes, SBS when using hot mop or cold adhesive applied membranes). 4a. For APP smooth installation: • Heat the field sheet around the 4” (100 mm) hole until the flashing membrane develops a glossy sheen. For APP granulated installation: • Heat the surface around the 4” (100 mm) hole until the granules start to sink into the molten compound. • Next, heat the bottom of the flashing membrane attached to the One Way M-Vent until it has a similar sheen. (2 OF 2) • Place the surfaces together, centering the One Way M-Vent over the hole. • While torching, work the flashing membrane with a trowel until a 1/4” (6 mm) to 3/8” (9 mm) bleedout occurs around the outside of the flashing. 4b. For SBS Installation: • Spread hot asphalt or a SBS adhesive over the field membrane around the hole. • The One Way M-Vent is placed over the hole and seated in the asphalt or cold adhesive. • The flashing should then be troweled for a bleedout, the same as with APP applications. 5. O n granule surfaces, a uniform appearance can be achieved by a) sprinkling the appropriate colored granules into the bleedout around the One Way M-Vent flashing, b) on coated with TOPCOAT® SeamCote™. 6. O n smooth surfaces, secure seams, and cover bleed out by using TOPCOAT® color blended SeamCote™ around the One Way M-Vent flashing. Note: Sufficient roof drainage is essential for good roof performance and to avoid overloading the roof under heavy rainfall conditions. Ensuring that the size and number of drains is adequate for the roof area and location is the responsibility of the building owner or their roofing consultant. ©2012 GAF 1/12 95www.gaf.com • 1-800-ROOF-411 M-WELD ® STANDARD M-DRAIN (1 OF 2) Description Standard M-Drains are spun aluminum, or copper, roof drains with gravel guard, strainer caps and water-proofing plumbing seal attached. M-Drains are preflashed with either APP or SBS smooth surface modified bitumen membranes, and are available in full and insert sizes to accommodate new construction and retrofit applications. Unflashed M-Drains are also available. • Aluminum, or copper, M-Drains are available in the following sizes. 1 1/2” (38 mm), 2” (50 mm), 2 1/2” (64 mm), 3” (76 mm), 3 1/2” (89 mm), 4” (100 mm), 4 1/2” (114 mm), 5” (127 mm), 5 1/2” (140 mm), 6” (152 mm). • 2”, (50 mm), 3” (76 mm), and 4” (100 mm) M-Drains, aluminum and copper, are listed by the Uniform Plumbing Code (UPC), file #3299. • Packaging: 3 flashed or 5 unflashed per box, regardless of drain size. Uses • Whole sized M-Drains (2”, 3”, 4”, 5” or 6”) can be used on new construction and directly attached to new plumbing with a flexible coupling. • Half-inch sized M-Drains (1 1/2”, 2 1/2”, 3 1/2”, 4 1/2”, and 5 1/2”) can be used as retrofit drains by inserting an M-Drain sized 1/2” smaller than the drain pipe being fitted (for a 4” drain pipe use a 3 1/2” M-Drain). Advantages • No special tools needed for installation. • Spun aluminum design eliminates seams and soldered joints. • Wide range of sizes allow for proper fit into any size roofing drain. • Installation is quick and easy because no clamping ring is required for retrofit drains. • All hardware, including strainer and gravel guard, come complete with M-Drain. • Positive drainage is insured by flat design of M-Drain. • Emseal watertight expanding seal, for retrofit drains, is included, making plumbing tie in quick and easy. Technical Data Drain Material Available: • 0.064 Aluminum • 0.072 Copper Flashing Material Available: • APP Smooth • SBS Smooth Component Material: • Cast aluminum gravel guard and strainer. • M-seal expanding seal. M-weld® Standard M-Drain ©2012 GAF 1/12 96www.gaf.com • 1-800-ROOF-411 M-WELD ® STANDARD M-DRAIN (2 OF 2) M-Drain™ New Construction Installation: 1. Install base sheet as required by manufacturer’s specifications to existing drain leader. 2. Select appropriate size M-Drain to match the plumbing pipe. Use a flexible coupling to connect the M-Drain to the plumbing pipe. 3. Choose appropriate M-Drain material: • For heat welded membranes, use APP flashing material. • For hot mop or cold adhesive applied membranes, use SBS flashing materials. 4. Installations with APP membranes: • Heat the bottom of the M-Drain flashing to a glossy sheen. Insert the drain (expandable seal fully compressed) into existing drain leader, until the two heated surfaces fit flush. While torching, work the flashing with a trowel until a 1/4” (6mm) to 3/8” (9mm) bleed-out occurs around the outside of the flashing. • The tape will expand to seal off the M-Drain to the drain pipe. 5. Installations with SBS membranes: • Follow same procedures as for APP, except set M-Drain in hot asphalt or SBS adhesive. 6. Install field sheet per manufacturer’s specification over installed M-Drain. Use the bottom of the strainer cap provided as a template to cut a hole in the field membrane. 7. Install strainer cap by lining up the tabs, pushing down, and twisting cap into place. M-Drain™ Retrofit Installation Instructions: 1. Before you begin installation: • Be sure that the “old” drain pipe is as clean as possible. • Remove cellophane tape around black expanding seal of retrofit M-Drain. • Remove and discard existing gravel guard, strainer and studs. 2. Install base sheet as required by manufacturer’s specifications to existing drain leader. 3. When inserting M-Drain into existing pipe or drain bowl, choose an M-Drain 1/2” (13mm) smaller than the inside diameter of the existing opening. 4. Choose appropriate M-Drain materials: • For heat welded membranes, use APP flashing material. • For hot mop or cold applied membranes, use SBS flashing materials. 5. Installations with APP membranes: • Heat the bottom of the M-Drain flashing to a glossy sheen. Insert the drain (expandable seal fully compressed) into existing drain leader, until the two heated surfaces fit flush. While torching, work the flashing with a trowel until a 1/4” (6mm) to 3/8” (9mm) bleed-out occurs around the outside of the flashing. 6. Installations with SBS membranes: • Follow same procedure as for APP, except set MDrain in hot asphalt or SBS adhesive. 7. Install field sheet per manufacturer’s specification over installed M-Drain. Use the bottom of the strainer cap provided as a template to cut a hole in the field membrane. 8. Install strainer cap by lining up the tabs, pushing down, and twisting cap into place. Note: Sufficient roof drainage is essential for good roof performance and to avoid overloading the roof under heavy rainfall conditions. Ensuring that the size and number of drains is adequate for the roof area and location is the responsibility of the building owner or their roofing consultant. ©2012 GAF 1/12 97www.gaf.com • 1-800-ROOF-411 M-WELD ® STANDARD M-VENT (1 OF 2) Description A Standard M-Vent is a spun aluminum vent, pre-flashed with modified bitumen. Standard M-Vents are designed to waterproof vent pipes and other roofing protrusions. • A single size M-Vent will fit many different size pipes. M-Vents come in two stock sizes, 5” (127mm), 9” (22.9mm). Custom 12” (30.5 cm) and 14” (35.5 cm) M-Vents are also available. • M-Vents are flashed with either APP or SBS modified bitumen membranes, smooth or colored granule surfaces, to accommodate most built-up and modified bitumen roofing projects. Unflashed M-Vents are also available. • Packaging: 5” vents, 6 flashed or 50 unflashed per box; 9” vents, 5 flashed or 10 unflashed per box. Uses Note: Not for use over active pipes that emit steam or excessive moisture vapor, condensation may occur. Follow manufacturer’s instructions. Not for use over boiler, heater or furnace vent pipes. • M-Vents can be used as a pipe cover to replace finger and cap flashing on standard vent pipe details. • M-Vents make a quick and effective repair for cracked or leaky pipe flashing on existing roofs. Uses (Continued) • Standard M-Vents serve well as a two-way breather vent, allowing ventilating current both inside and outside the roofing system. Advantages • Factory assembly allows for a high degree of quality control over all roof flashing. • Spun aluminum design eliminates seams and soldered joints. • Saves time and labor expenses through ease of installation, and eliminates call backs. • Stress cracks are eliminated because M-Vents attach to the field membrane, not to the pipe, thus allowing for pipe movement and expansion/contraction of membrane. • Offers consistent, neat appearance on all penetrations. Technical Data Vent Material Available: • 0.064 Spun Aluminum Base • 0.050 Spun Aluminum Cap Flashing Material Available: • APP Smooth • APP Granulated • SBS Smooth • SBS Granulated Component Material: • SBS M-Boot (non-reinforced) M-weld® Standard M-Vent ©2012 GAF 1/12 98www.gaf.com • 1-800-ROOF-411 M-WELD ® STANDARD M-VENT (2 OF 2) Installation: 1. Install base sheet as specified, with base sheet fitted snugly against pipe. 2. Choose appropriate M-Vent material: • APP flashing material when using heat welded membranes. • SBS when using hot mop or cold adhesive applied membranes. 3. On new construction and reroofing: • Stretch the hole in the center of the M-Boot over the pipe or penetration and slide it down until it contacts the base sheet. This protects flames and asphalt from traveling down the pipe and into the insulation when installing the field sheet. 4. F or APP, smooth installation: • Heat the field sheet around the protrusion until it has a glossy sheen. For APP granulated installation: • Heat the surface until the granules start to sink into the molten compound. 5. Next, heat the bottom of the membrane attached to the M-Vent until it has a similar sheen. 6. Install the M-Vent over the pipe and place the two heated surfaces together: • Carefully center the pipe in the center of the M-Vent base. • While torching, work the flashing with a trowel and torch until a 1/4” (6 mm) to 3/8” (9 mm) bleedout occurs around the outside of the flashing. 7. F or SBS installation: • Spread hot asphalt or an SBS adhesive over the field sheet around the protrusion. • The M-Vent is placed over the pipe and seated in the asphalt or cold adhesive. • The flashing should then be troweled for a bleedout, the same as with APP application. 8. If required, sprinkle granules into the bleedout for a continuous granule appearance, or use a seam coating matching. 9. Caps must be permanently attached to the vent base with the self-tapping sheet metal screws provided. 10. O n smooth surfaces, secure seams, and cover bleed out by using TOPCOAT® SeamCote™ around the One Way M-Vent flashing. Note: Sufficient roof drainage is essential for good roof performance and to avoid overloading the roof under heavy rainfall conditions. Ensuring that the size and number of drains is adequate for the roof area and location is the responsibility of the building owner or their roofing consultant. ©2012 GAF 1/12 99www.gaf.com • 1-800-ROOF-411 M-WELD ® ADJUSTABLE M-VENT (1 OF 2) Description The Adjustable M-Vent is a two-piece roof flashing unit consisting of a preflashed spun aluminum base and a flexible upper boot. Adjustable M-Vents allow for waterproofing of tall or awkward roof protrusions. • Adjustable M-Vents are 6” (150 mm) in diameter, 8” (200 mm), and 14” (350mm). • Adjustable M-Vents are flashed with either APP or SBS modified bitumen membranes, smooth or colored granule surfaces, to accommodate most built-up and modified bitumen roofing projects. Unflashed vents are also available. • Packaging: 6” adjustables, 6 flashed or 25 unflashed per box; 8” adjustable, 6 flashed or 20 unflashed per box; 14” inch adjustables, 3 flashed or 10 unflashed per box. Uses • Waterproofs the union of tall pipes over twelve inches high with the roof membrane. Note: Not for use over furnace or heater vent pipes. Advantages • Durable spun aluminum base keeps flashing detail protected over time. Advantages (Continued) • Spun aluminum design eliminates seams and soldered joints. • Accommodates protrusions that exceed 12” in height and any diameter up to 12”. • Helps eliminate call backs and labor costs. Technical Data Vent Material Available: • 6” M-Vent – 0.064 Spun Aluminum Base • 8” M-Vent – 0.060 Spun Aluminum Base • 14” M-Vent – 0.060 Spun Aluminum Base Flashing Material Available: • APP Smooth • APP Granulated • SBS Smooth • SBS Granulated Component Material: • 6” – M-Vent Adjustable Santoprene Boot • 8” and 14” – EPDM (Ethylene Propylene Diene Monomer) Rubber Cap, with Stainless Steel banding clamp • SBS M-Boot (non-reinforced) M-weld® Adjustable M-Vent ©2012 GAF 1/12 100www.gaf.com • 1-800-ROOF-411 M-WELD ® ADJUSTABLE M-VENT (2 OF 2) Installation: 1. Install base sheet as specified. 2. Choose appropriate Adjustable M-Vent material: • APP material when using heat welded membranes. • SBS when using hot mop or cold adhesive applied membranes. 3. On new construction and reroofing: • Stretch the hole in the center of the M-Boot over the pipe or penetration and slide it down until it contacts the base sheet. This protects flames and asphalt from traveling down the pipe and into the insulation when installing the field sheet. 4. F or APP, smooth installation: • Heat the field sheet around the protrusion until it has a glossy sheen. For APP granulated installation: • Heat the surface until the granules start to sink into the molten compound. a. N ext, heat the bottom of the membrane attached to the Adjustable M-Vent until it has a similar sheen. b. Install the Adjustable M-Vent over the pipe and place the two heated surfaces together. c. C arefully center the pipe in the center of the Adjustable M-Vent base. d. W hile torching, work the flashing with a trowel and torch until a 1/4” (6mm) to 3/8” (9mm) bleedout occurs around the outside of the flashing. 5. For SBS installation: • Spread hot asphalt or an SBS adhesive over the field sheet around the protrusion. • The Adjustable M-Vent is placed over the pipe and seated in the asphalt or cold adhesive. • The flashing should then be troweled for a bleedout, the same as with APP application. 6. After application of the Adjustable M-Vent base; • The flexible boot is turned upside down and the pipe size marked on the boot. • The boot is then carefully cut to stretch snugly over the pipe. • Stretch the boot over the pipe and slide it down to meet the base. • Reinstall the boot to the base by stretching the boot over the lip of the base. 7. A fter clamping the boot to the protrusion, apply a bead of compatible high grade caulk. Note: Sufficient roof drainage is essential for good roof performance and to avoid overloading the roof under heavy rainfall conditions. Ensuring that the size and number of drains is adequate for the roof area and location is the responsibility of the building owner or their roofing consultant. ©2012 GAF 1/12 101www.gaf.com • 1-800-ROOF-411 M-WELD ® M-CURB SYSTEM (1 OF 2) Description M-CURB systems are composed of a structural urethane outer shell, bonded to the roof surface, filled with a 2” (50 mm) thick urethane rubber sealant. The urethane sealant, M-THANE, conforms to the shape of any roof penetration through a roof surface to protect the roof system from moisture. Advantages M-CURBS require no flashing and easily bond to most common roofing material. The simple bonded construction of M-CURB penetration seals allows quick and reliable installation. Installation requires less time than for conventional metal pans. The entire system is chemically bonded together without mechanical fasteners. M-CURB systems are tough and waterproof, and can maintain flexibility at -40°F (-40°C). M-CURB systems can withstand temperatures of 200°F (93°C). Components For ordering various M-CURB system components see Chart 1. M-CURB “kits” have a shelf life of approximately one (1) year. M-CURB “straight”, “corner” and “curb” structural urethane shell parts. 1. 2. 3. “Curb” components have either a 5.0” (12.5 cm) 7 ½” (19 cm) inside diameter. “Straight” components are either 6” (15 cm) or 12” (31 cm) long. “Corners” form square or rectangular shapes with “straight” components adding 2” (5 cm) to each “straight” component. M-BOND, a high viscosity urethane adhesive designed to set rapidly for efficient installation of M-CURB is used to bond the M-CURB components firmly in place to the roof surface. M-BOND is packaged in cartridges, containing 12 ounces of adhesive M-THANE consists of a two part (Part A, Resin and Part B, Hardener) urethane rubber sealant. M-THANE sealant is designed for self-leveling, horizontal applications. When Part A and Part B are mixed properly, M-THANE cures as a tough, waterproof rubber mass with excellent adhesion and low temperature flexibility. M-THANE sealant forms as a 2” (5 cm) deep waterproof rubber seal. Restrictions • Do not apply at temperatures below 40°F (4.4°C) • Do not apply if rain or other precipitation is expected within four (4) hours. • Do not install directly over smooth, ungranulated APP modified bitumen membranes. A granulated layer of APP modified bitumen membrane must be installed around each penetration [6” (15 cm) larger in each direction than the M-CURB] before applying the M-CURB system. Safety Warnings • Avoid contact with eyes, skin or clothing. • Avoid breathing concentrated vapors. Use only in well ventilated areas. • Clean skin contamination with rubbing alcohol and wash with soap and water. • Eye contact: flush with water for at least 15 minutes. Contact a physician immediately. • Do not ingest. Contact a physician immediately and refer to the Material Safety Data Sheet for special instructions. • Inhalation: no harmful effects are anticipated from breathing low concentration of vapors. If a respiratory problem develops, remove the person to fresh air. • Keep out of reach of children. • Safely dispose of the containers and their contents according to governing laws. M-Curb System Note: Sufficient roof drainage is essential for good roof performance and to avoid overloading the roof under heavy rainfall conditions. Ensuring that the size and number of drains is adequate for the roof area and location is the responsibility of the building owner or their roofing consultant. ©2012 GAF 1/12 102www.gaf.com • 1-800-ROOF-411 M-WELD ® M-CURB SYSTEM (2 OF 2) Installation Limited Warranty For detailed installation procedures see “M-CURB Application Instructions”. Prepare bonding surface and install M-CURB components before mixing M-THANE. Bonding surfaces must be clean and free of moisture, dirt, oil and debris. Wire brush metal surfaces that are coated with asphalt or adhesives. Pour all of M-THANE Part B into Part A container. Do not attempt to thin with solvent or add foreign substances. For best results, maintain this product at room temperature 24 hours before mixing. Mix components for three (3) to five (5) minutes with the paddle provided using at ½” drill motor. Mixed product must be a uniform black color with no streaks or unmixed resin. Seller warrants that, at the time of delivery, the product contained herein shall conform to Seller’s specifications therefore. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Recommendations made by Seller are believed to be reliable, but Seller makes no warranty of results to be obtained. BUYER’S SOLE AND EXCLUSIVE REMEDY, regardless of the theory on which a claim may be based, including, without limitation, negligence, contract, breach of warranty, strict product liability or misrepresentation, IS THE REPLACEMENT OF THIS PRODUCT. In NO event shall Seller be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGE M-THANE pot life is approximately 40 minutes at 70°F (21°C). Cold weather will extend pot life. Hot weather will shorten pot life. Pour M-THANE into M-CURB components. Technical Assistance Technical assistance is available from 1-800-766-3411 or visit www.gaf.com Order Information for M-CURB System Components ITEM # NAME CONTENTS PER BOX 4M9R000MW Kit 2 each, 7.5” curbs, 1 gallon M-THANE (included Part A Resin and Part B Activator), 1 Stir Paddle and 1 Cartridge of M-BOND 4M9S000MW 5.0” M-CURB Round 6 each, 5.0” curbs and 1 cartridge of M-BOND (6 curbs, 12 pieces) 4M9T000MW 6” M-CURB Straight 8 each, 6” straight components and 1 cartridge of M-BOND 4M9U000MW 7.5” M-CURB Round 4 each, 7.5” curbs and 1 cartridge of M-BOND (4 curbs, 8 pieces) 4M9V000MW 12” M-CURB Straight 8 each, 12” straight components and 1 cartridge of M-BOND 4M9W000MW M-CURB Corner 8 each, corner components and 1 cartridge of M-BOND 4M9O000MW M-THANE 2 gallons, with 2 containers of Activator and Mixing Blade 4M9P000MW M-BOND 1 each cartridge Note: Sufficient roof drainage is essential for good roof performance and to avoid overloading the roof under heavy rainfall conditions. Ensuring that the size and number of drains is adequate for the roof area and location is the responsibility of the building owner or their roofing consultant. ©2012 GAF 1/12 103www.gaf.com • 1-800-ROOF-411 Metalastic® SMF Straight Metal Flange Expansion Joint Cover (1 OF 2) Installation Procedures INSTALLATION GENERAL NOTES: • The roofing membrane must cover the nailer to edge of joint opening. • Flanges must be sealed to roof membrane with Metalastic® Tape Sealant. • SMF expansion joint covers must be mechanically attached in the center of the metal flange and 4” on center. • Nailers must be higher then any potential standing water. • All joints and patches are to be made with Metalastic® materials only. • If the Metalastic® is to be used with a Coal Tar Pitch roofing system, a barrier of non-coal tar mastic and felt must be placed between the Metalastic® and the Coal Tar materials. • All surfaces being sealed with Splice Lock or receiving Metalastic® tape sealant must be clean and dry. A hot air blower can be used to dry surfaces. A. S nap a chalk line 4 inches from joint opening along both sides of cant or nailer on top of roofing membrane. Apply a continuous strip of 4” wide Metalastic® Tape Sealant on the roofing membrane between the chalk line and the joint opening. B. S et the metal flange in place aligned with chalk line and nail in the center of the metal flange, 4 inches on center. (If the joint opening varies or if the elevations vary, the metal flanges may need to be cut to allow the metal nailers to lay flat.) C. A ttach the 2nd nailer in place and nail 4” O C as shown. Galvanized metal applications require the flanges to be stripped in. A B C Safety Warning • Wear safety glasses when nailing or using adhesives to prevent eye injuries. • Wear protective gloves when working with adhesives. • Read cautions on labels of adhesive and sealant containers. Improper care or use can cause serious injury. Lexsuco RF Membrane FOAM 4” Metal Nailer Cant to Cant ©2012 GAF 1/12 Cant to Wall Flat to Wall 4” Metal Nailer Curb to Curb Flat to Flat 104www.gaf.com • 1-800-ROOF-411 Metalastic® SMF Straight Metal Flange Expansion Joint Cover (2 OF 2) Exposed Metal Flange Application For applications where the metal flanges are to remain exposed, Metalastic SMF with Aluminum, Copper, or Stainless Steel Metal Flanges must be installed with the 4” wide Metalastic Tape Sealant, and appropriate fasteners. No other mastics or tape sealants can be substituted Butt Joints D. When joining sections of SMF, insure that the bellows butt without overlapping of the metal nailers and install in place as described above. Insure surfaces are clean and dry. In cold weather, use a hot air blower to dry surfaces. Beginning at one edge, set the Splice Lock in place centered and aligned over joint and roll in place toward bellows, taking care to have full contact with no bridging over spots. WARNING! Metalastic Tape Sealant is extremely tacky and will adhere to anything it comes in contact with. It cannot be re-positioned. D End Termination: Some styles of transitions can be field fabricated at the jobsite without difficulty depending on the style of curbs or nailers used. When the SMF is installed on flat horizontal nailers as pictured above, two styles of terminations can be made as follows: E. Trim out and remove a ½” wide section of foam without damaging the membrane as shown. E F G H F. Bend the section at 90 degrees as shown. G. Install forcing the bellows in or out of the vertical joint as desired and nail in place. H. For terminations at the edge of a building, bend the metal at 90 degrees toward the foam and then install as shown. When curbs or nailers are canted, field fabrication is more difficult and it will be more economical to use factory fabricated transitions. ©2012 GAF 1/12 105www.gaf.com • 1-800-ROOF-411 Metalastic® CMF CURB MOUNT Flange Expansion Joint Cover (1 OF 2) INSTALLATION GENERAL NOTES: • The roofing membrane must extend to the top of the nailer. • CMF expansion joint nailers must be mechanically attached 8” on center. • Wide curbs must be sloped or canted to prevent standing water. • All joints and patches are to be done using Metalastic materials only. • Flanges must be sealed to roof membrane with Metalastic® tape sealant. • All surfaces being sealed with Splice Lock or receiving Metalastic® tape sealant must be clean and dry. A hot air blower can be used to dry surfaces. Safety Warning • Wear safety glasses when nailing or using adhesives to prevent eye injuries. • Wear protective gloves when working with adhesives. • Read cautions on labels of adhesive and sealant containers. Improper care or use can cause serious injury. Installation Procedures: A. Unroll the CMF on top or along side of the curb where it is to be installed, foam side down. Then position on top of the curb. Fold an outside nailer back and align the first inside metal nailer on top of the curb with the foam along the opening. Nail in place 8” on center. B. F old the opposite side nailer back and position the 2nd inside nailer on top of the 2nd curb. Nail in place. C. F old the flexible flanges down the curb face and mark where they end. Fold the flexible flange back and apply the Metalastic® Tape Sealant to the vertical surface just above the mark. Fold the outside nailers down in place. Nail 8” on center. An ASTM D-4586 Type II plastic asphalt cement compatible with the roofing membrane may be used in place of Metalastic® tape sealant. A B C CMF with Wide Curb one side ©2012 GAF 1/12 106www.gaf.com • 1-800-ROOF-411 Metalastic® CMF CURB MOUNT Flange Expansion Joint Cover (2 OF 2) Joints D.Trim metal nailers back 1/8” to prevent over-lapping of the nailers and allow the bellows to butt firmly together. E.Nail both inside nailers in place as described above, being careful to butt bellows together. F.Apply the Metalastic Tape Sealant where the outside nailers will fall. Nail in place 8 inches on center. D Splicing Joints G. Insure surfaces are clean and dry. In cold weather use a hot air blower to dry surfaces. Peel the release paper back about 3” from one end of the Splice Lock, and align it with one edge centered over the joint. Press in place working from the edge toward the bellows, peeling release paper off as needed. WARNING! Metalastic Tape Sealant is extremely tacky and will adhere to ANYTHING it comes in contact with. It cannot be re-positioned. H. Make sure the Splice Seal makes full contact and does not bridge over spots. I. Use a hand roller to thoroughly roll the Splice Seal to insure 100% contact E F Coal Tar Pitch - Special Instructions If the Metalastic® CMF is to be used with a coal tar pitch roofing system, a barrier of non-coal tar mastic and felt MUST be placed between the Metalastic® CMF membrane and the coal tar materials. G H I ©2012 GAF 1/12 107www.gaf.com • 1-800-ROOF-411 Metalastic® CTW CURB TO WaLL Expansion Joint Cover INSTALLATION GENERAL NOTES: • Wear safety glasses when nailing or using adhesives to prevent eye injuries. • Wear protective gloves when working with adhesives. • Read cautions on labels of adhesive and sealant containers.Improper care or use can cause serious injury. To High Installation Procedures: A. U sing a short piece of the CTW to be installed, mark the correct elevation of • The roofing membrane is to extend to the top the wall side nailer and snap a chalk of the nailer. line. If the curb elevation varies up and • CTW expansion joint nailers are to be down significantly, straight runs may mechanically attached 4” on center for the wall have to be shortened (cut and spliced) and 8” on center for the two curbside nailers. to insure that the 4” metal nailer lays flat. • Wide curbs are to be sloped or canted to B. U nroll the CTW along the curb where prevent standing water. it will be installed. Fold the flexible • All joints and patches are to be done using curb cover back, exposing the inside Metalastic materials only. nailer, align it on top of the curb and • Flanges are to be sealed to roof membrane nail in place 8” on center. and wall surface with Metalastic® Tape Sealant C. Fold the CTW down away from the wall or an ASTM D-4586 Type II plastic asphalt and apply Metalastic Tape Sealant cement compatible with the roofing membrane. to the wall centered 2” below the • All surfaces being sealed with Splice Lock or chalk line where the fasteners will receiving Metalastic® tape sealant must be penetrate the metal flange. An ASTM clean and dry. A hot air blower can be used to D-4586 Type II plastic asphalt cement dry surfaces. compatible with the roofing membrane may be used. • A short piece of CTW (3 inches) can be used to establish correct elevation of the wall side flange. D. M ark where the outside nailer ends on • If the Metalastic® is to be used with a Coal Tar vertical face of curb and apply sealant Pitch roofing system, a barrier of non-coal tar tape or mastic above this line or to mastic and felt MUST be placed between the the metal side of the nailer then nail in Metalastic® membrane and the Coal Tar materials. place 8” on center. Safety Warning To Low A B C Joints E. T rim back nailers slightly to prevent overlapping materials and allow a snug butt joint at the foam bellows. F. Insure surfaces are clean and dry. In cold weather use a hot air blower to dry surfaces. Peel the release paper back about 3” from one end of the Splice Lock, align it with the top edge, centered over the joint. Press in place working from the edge toward the bellows, peeling release paper off as needed. WARNING! Metalastic Tape Sealant is extremely tacky and will adhere to ANYTHING it comes in contact with. It cannot be re-positioned. G. M ake sure the Splice Lock makes full contact with the CTW and does not bridge over areas. D E F G ©2012 GAF 1/12 108www.gaf.com • 1-800-ROOF-411 Correct Metalastic® LP LOw Profile Expansion Joint Cover (1 OF 2) INSTALLATION GENERAL NOTES: • The roofing membrane must extend to the top of the nailer. • LP expansion joint nailers must be mechanically attached 4” on center. • All cants must be higher then any ponding water. • All joints and patches are to be done using Metalastic materials only. • Flanges are to be stripped into roof membrane by hot mopping; an ASTM D-4586 Type II plastic asphalt cement and felts; or a torch flashing, based on the roofing system being installed. • With torch type systems, do not heat the LP flanges and nailers. Heat the torch membrane and then set the Metalastic® flange into the softened surface. • All surfaces being sealed with Splice Lock or receiving Metalastic® tape sealant must be clean and dry. A hot air blower can be used to dry surfaces. • Metalastic® membrane is NOT compatible with Coal Tar Pitch materials. • Before stripping flanges into roof membrane, make all splice joints to the LP. Safety Warning •W ear safety glasses when nailing or using adhesives to prevent eye injuries. • Wear protective gloves when working with adhesives. • Read cautions on labels of adhesive and sealant containers. Improper care or use can cause serious injury. Installation Procedures A. Snap a chalk line 1 1/4 inch from edges of opening on top of the roof membrane. Fold one of the flexible flanges back, exposing the inside nailer. Align the nailer with the chalk line and nail in place 4” on center. B. Fold the 2nd flange back and compress the bellows to align the 2nd nailer with the 2nd chalk line and nail in place 4” on center. A B ©2012 GAF 1/12 109www.gaf.com • 1-800-ROOF-411 Metalastic® LP LOw Profile Expansion Joint Cover (2 OF 2) Make all joints in the Metalastic® LP before proceeding with sealing the flanges to the roofing system. Joints C. Trim back nailers slightly to prevent overlapping materials and allow a snug butt joint at the foam bellows and install taking care to butt the bellows sections. D. M ake sure all surfaces to receive the Splice Lock are clean and dry. In cold weather, use a hot air blower to dry surfaces; then apply Splice Lock to joint taking care to prevent entrapped air. WARNING! Metalastic Tape Sealant is extremely tacky and will adhere to anything it comes in contact with. It cannot be re-positioned. E. Depending on the roofing system being installed, apply mastic, or hot mop under flexible flange, or as shown below, heat the torch roofing membrane where the flexible flange will fall and press flange in place. WARNING! Do not torch the expansion joint membrane F. D epending on the roofing system being installed, strip in an 8”wide flashing felt centered over edge of flange into the mastic/hot mop. Do not mop over bellows. If using torch system as pictured, torch the flashing strip, not the Metalastic flanges, and press or /roll in place to prevent entrapped air. Coal Tar Pitch -Special Instructions If the Metalastic® is to be used with a Coal Tar Pitch roofing system, a barrier of non-coal tar mastic and felts MUST be placed between the Metalastic® membrane and the Coal Tar materials.This is accomplished by first installing a 12-inch wide non-Coal Tar Pitch felt and mastic on both sides of the expansion joint opening before installing the Metalastic LP expansion joint cover. C D E The flexible flanges are finished by completing the stripping in process with the proper flashing felt material and mastic based on the system being used. F ©2012 GAF 1/12 110www.gaf.com • 1-800-ROOF-411 Adhesives, Cements, And Coatings PRODUCT Page TOPCOAT® MATRIX™ MAJORBOND™ MODIFIED BITUMEN ADHESIVE 112 TOPCOAT® MATRIX™ MAJORBOND™ FLASHING CEMENT 114 TOPCOAT® MATRIX™ 102 SBS MEMBRANE ADHESIVE 116 TOPCOAT® MATRIX™ 103 COLD PROCESS ADHESIVE 118 TOPCOAT® MATRIX™ 201 PREMIUM SBS FLASHING CEMENT 120 TOPCOAT® MATRIX™ 202 SBS FLASHING CEMENT 122 TOPCOAT® MATRIX™ 203 PLASTIC ROOF CEMENT 124 TOPCOAT® MATRIX™ 204 WET/DRY ROOF CEMENT 126 TOPCOAT® MATRIX™ 305 FIBERED ASPHALT EMULSION 128 TOPCOAT® MATRIX™ 306 NON-FIBERED ASPHALT EMULSION 128 TOPCOAT® MATRIX™ 307 PREMIUM ASPHALT PRIMER 130 TOPCOAT® MATRIX™ 322 ELASTOMERIC ROOF COATING 132 TOPCOAT ® MATRIX ™ MAJORBOND ™ MODIFIED BITUMEN ADHESIVE (1 OF 2) Description Topcoat® Matrix™ MajorBond™ Modified Bitumen Adhesive is a low odor, VOC compliant cold adhesive designed for installation of SBS modified bitumen membranes. Major Bond adhesive has been specially formulated for ease of installation and enhanced adhesion characteristics. It is designed to be used in the application of the field membrane, MajorBond™ Flashing Adhesive is available for use in base flashing applications and at any slopes above 1.5 inches ( including at cant transitions). Uses Topcoat® Matrix™ MajorBond™ Modified Bitumen Adhesive is a membrane adhesive only. This product may be used in lieu of hot mopped asphalt and heat-welded applications over acceptable substrates with recommended membranes. Consult www.gaf.com, the GAF Applications and Specifications manual or Contractor Services at 1-800-766-3411 for additional information. Approvals & Certification Topcoat® Matrix™ MajorBond™ Modified Bitumen Adhesive is listed and approved by the following agencies or code bodies: Underwriters Laboratories (UL). Surface Preparation All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the adhesive. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Application Application Rate: Application rate is between 1.5-2 gallons per square when applied to base sheet. Application rate may vary based on porosity of substrate. Application: Apply adhesive by sprayer or notched squeegee at a rate of 1.5-2.0 gallons per square to primed structural concrete deck, polyisocyanurate insulation, SBS modified asphalt membrane, or other acceptable substrate. Application Method: Spray: A Graco 45.1 pump or equivalent is recommended. Consult equipment manufacturer for optimum psi, spray tip size, length of hose, and number of guns to achieve uniform application. Squeegee: When using a squeegee, it should have 1/4” serrations to apply a uniform, smooth, even coat without gaps, dry areas or bubbles. Brush: Apply in a uniform, smooth, even coat without gaps, dry areas or bubbles. Attachment: The adhesive sets by evaporation of the solvent. After adhesive application, allow 5-15 minutes cure time before applying membrane. Unroll modified and base sheet rolls and allow them to relax prior to installation. Broom in membrane, or roll using a 75lb. roller making sure that it is laying flat and making full contact with the adhesive. Roll all side and end laps, making sure a sufficient amount of adhesive is applied to the laps so that a bead of adhesive is visible at all lap edges. NOTE: Do not apply more than two layers of SBS membrane in adhesive. Roof Slope: The roof must have positive drainage. The adhesive may be used on slopes up to 1-1/2” per foot; for slopes exceeding 1-1/2” per foot, use only Topcoat® Matrix™ MajorBond™ Flashing Cement. Physical Properties CODE APPROVALS UL Classified. See complete marking on product. ©2012 GAF 1/12 Appearance Glossy black, semi-mastic Viscosity @ 77°F @1/5 sec 15,000-20,000 cps % Solids by weight >80% Flash Point >105°F VOC content: g/l less than 250 g/l Weight per gallon (lbs) 9.5-10 Coverage Rate 1.5-2 gallons per square Packaging: Topcoat® Matrix™ MajorBond™ Modified Bitumen Adhesive is available in 5-gallon pails (net contents 4.7 gallons), 55-gallon lined drums (net contents 53 gallons) and 350-gallon carbon steel returnable totes (net contents 350 gallons) 112www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX ™ MAJORBOND ™ MODIFIED BITUMEN ADHESIVE (2 OF 2) Precautions Compatibility & Limitations: Do not use with any APP modified products. Do not use on wet or damp surfaces, directly over wood or on surfaces previously covered with coal tar products. Do not install over or under polystyrene insulation. NOTE: Topcoat® Matrix™ MajorBond™ Modified Bitumen Adhesive should not be used with any APP modified or any modified bitumen membranes that have a plastic film surface or are metal foil faced. Do not use with burn off film membranes. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Do not apply on substrates that exceed 140°F (60°C). Storage/Handling & FIRE WARNING: Topcoat® Matrix™ MajorBond™ Modified Bitumen Adhesive is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow adhesive to freeze. Product is best if used within one year of manufacture. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. Caution Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSH/MSHA). Inhalation of high vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped, administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. ©2012 GAF 1/12 Fire Protection – Topcoat® Matrix™ MajorBond™ Modified Bitumen Adhesive is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. For Application Questions GAF Contractor Services at 1-800-766-3411 or visit www.gaf.com 113www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX ™ MAJORBOND ™ FLASHING CEMENT (1 OF 2) Description Topcoat® Matrix™ MajorBond™ Flashing Cement is an asbestos free, premium trowel grade cement designed for use in SBS Modified bitumen systems installed with Topcoat® Matrix™ MajorBond™ Adhesive. MajorBond™ Flashing cement is a low odor, VOC compliant, trowel grade material designed for the application of flashing materials and at attachment of membranes in steep slope transitions areas. debris that could inhibit the bonding capabilities of the cement. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. • Heavy, “trowel grade” consistency makes this product ideal for flashing details, attachment of membrane to steep slopes and parapet walls and a variety of roofing and waterproofing repairs, especially at moving joints where its flexibility and elasticity make it superior to standard plastic cements Application Application Rate: Irregular, dirty, or porous surfaces should be primed before application of Topcoat® Matrix™ MajorBond™ Flashing Cement. Typical flashing application coverage rates are 14 square feet per gallon at 1/8” thickness. When used to apply field membrane, application rate is between 1.5–2 gallons per square when applied to base sheet. Application Method: Use a notched trowel or squeegee to apply cement evenly to substrate without gaps, dry areas or bubbles. Attachment: Membrane Flashing: No cure time before attaching flashing; simply press into place with even pressure, smoothing out wrinkles and bubbles. Adhere membrane to cemented substrate and press into place working out any wrinkles or non-adhered areas, making sure a sufficient amount of cement is applied to the laps so that a bead of cement is visible at all lap edges. Mechanically fasten membrane flashing on parapet walls to avoid membrane slippage. Metal: All metal should be primed. Set metal flanges into a full bead of 1/8” (3.18mm) thick cement. Apply cement between joints and apply pressure so that a bead of cement is visible at joint edge. • Easy Application…smooth, trowel-grade cement-maintains excellent walkability Uses Topcoat® Matrix™ MajorBond™ Flashing Cement’s heavy, “trowel-grade” consistency outperforms standard plastic cements for: • Sealing end laps and perimeter edges of SBS modified bitumen membranes on MajorBond™ Adhesive products • Sealing metal-edge flashing on MajorBond™ Adhesive products • For attaching flashing to parapet walls, curbs and roof projections on MajorBond™ Adhesive products Approvals & Certification Topcoat® Matrix™ MajorBond™ Flashing Cement is listed and approved by the following agencies or code bodies: Meets or exceeds the requirements of ASTM D4586, Type I. Surface Preparation All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or Physical Properties Appearance Smooth, black mastic material Viscosity DSR (cps) @ 77°F @1/5 sec 60,000-120,000 % Solids by weight >70% Flash Point >105°F VOC content: g/l <250 g/l Weight per gallon (lbs) 8.4-8.9 Cone Penetration 77°F, 150 gr, and 5-seconds 300-350 dmm Meets ASTM D4568, Type I Packaging: T opcoat® Matrix™ MajorBond™ Flashing Cement is available in 5-gallon pails (net contents 4.7 gallons). ©2012 GAF 1/12 114www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX ™ MAJORBOND ™ FLASHING CEMENT (2 OF 2) Precautions Compatibility & Limitations: Do not use with any APP modified products. Do not use on wet or damp surfaces, directly over wood or on surfaces previously covered with coal tar products. Do not install over or under polystyrene insulation. NOTE: Topcoat® Matrix™ MajorBond™ Flashing Cement adhesive should not be used with any APP modified or any modified bitumen membranes that have a plastic film surface or are metal foil faced. Do not use with burn off film membranes. Temperature Range: Topcoat® Matrix™ MajorBond™ Flashing Cement is designed to provide optimum adhesion when the core temperatures of the membrane, cement, and the substrate are 50° F (10° C). Cooler temperatures may cause materials to stiffen making application difficult and may even compromise adhesion. In cooler, temperatures store material inside for 24 hours prior to application. Best working conditions for materials are when materials have been stored properly and air temperature are between 50° F (10° C) and rising. Do not install on substrates above 140° F (60° C ) Consult application instructions in the GAF Applications and Specification manual. Do not heat container or attempt to thin this product. Storage/Handling & FIRE WARNING: Topcoat® Matrix™ MajorBond™ Flashing Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow adhesive to freeze. Product is best if used within one year of manufacture. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSH/MSHA). Inhalation of high ©2012 GAF 1/12 vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped, administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. 115www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 102 SBS MEMBRANE ADHESIVE (1OF 2) Superior Bonding Strength & Flexibility ™ Description MATRIX™ 102 SBS Membrane Adhesive is an asbestos free, fiber reinforced rubberized adhesive with a bonding strength designed specifically for cold applied modified bitumen membranes. All SURE GRIP™ adhesives have exclusive technology with superior bonding strength and high flexibility to accommodate temperature-related expansion and contraction of the roof system. • Superior bonding strength and high flexibility to accommodate temperaturerelated expansion and contraction of the roof system • Exclusive SURE GRIP™ Technology with superior bonding strength and high flexibility • Low odor formulation for a better environment for installer and building occupants • Easy Application…sprayer, brush or notched squeegee-maintains excellent low temperature flexibility Uses MATRIX™ 102 SBS Membrane Adhesive is a cold-applied adhesive for modified bitumen systems (in place of hot asphalt) to adhere: • SBS base, interply & cap sheets • Existing smooth asphalt roofs • Type G2 asphalt coated glass base sheet Approvals & Certification LOW ODOR FORMULA MATRIX™ 102 SBS Membrane Adhesive is listed and approved by the following agencies or code bodies: Underwriters Laboratories (UL), Factory Mutual (FM). Meets or exceeds the requirements of ASTM D-3019 Lap Adhesive used with Asphalt Roll Roofing, Type III. Approvals may vary by region. Be sure to review pail labels before purchase. Surface Preparation All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the adhesive. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. CODE APPROVALS Cements and coatings for roofing systems as to external fire exposure. ©2012 GAF 1/12 Application Application Rate: Application rate is between 1.5-2 gallons per square when applied to base sheet. Application rate may vary based on porosity of substrate. Application: Stir before application. Apply adhesive by sprayer, brush or notched squeegee at a rate of 1.5-2.0 gallons per square to primed structural concrete deck, polyisocyanurate insulation, Type G2 base sheet or SBS modified asphalt membrane. Application Method: Spray: A Graco 45.1 pump or equivalent is recommended. Consult equipment manufacturer for optimum psi, spray tip size, length of hose, and number of guns to achieve uniform application. Squeegee: When using a squeegee, it should have 1/4” serrations to apply a uniform, smooth, even coat without gaps, dry areas or bubbles. Brush: Apply in a uniform, smooth, even coat without gaps, dry areas or bubbles. Attachment: The adhesive sets by evaporation of the solvent. After adhesive application, allow 5-15 minutes cure time before applying membrane. Unroll modified and base sheet rolls and allow them to relax prior to installation. Broom in membrane making sure that it is laying flat and making full contact with the adhesive. Roll all side and end laps, making sure a sufficient amount of adhesive is applied to the laps so that a bead of adhesive is visible at all lap edges. NOTE: Do not apply more than two layers of SBS membrane in adhesive. Roof Slope: The roof must have positive drainage. The adhesive may be used on slopes up to 1-1/2” per foot; for slopes exceeding 1-1/2” per foot, use only MATRIX™ 202 SBS Flashing Cement. Precautions Compatibility & Limitations: Do not use with any APP modified products. Do not use on wet or damp surfaces, directly over wood or on surfaces previously covered with coal tar products. Do not install over or under polystyrene insulation. NOTE: MATRIX™ 102 adhesive should not be used with any APP modified or any modified bitumen membranes that have a plastic film surface or are metal foil faced. Do not use with burn off film membranes. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Do not apply on substrates that exceed 140°F (60°C). Product Specifications (nominal) Weight 9.3 lbs (4.2 kg) per gallon VOC (max) 250 grams/liter Non-volatile content SETA Flash Point Sizes 70% minimum 105°F 5 gal/18.9 L or 55 gallon/208.2 L 116www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 102 SBS MEMBRANE ADHESIVE (2 OF 2) Superior Bonding Strength & Flexibility ™ Storage/Handling & FIRE WARNING: MATRIX™ 102 SBS Membrane Adhesive is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow adhesive to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. Caution MATRIX™ 102 SBS Membrane Adhesive contains petroleum distillate. Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSH/MSHA). Inhalation of high vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped, administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. Fire Protection – MATRIX™ 102 SBS Membrane Adhesive is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. ©2012 GAF 1/12 Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. For Application Questions GAF Contractor Services at 1-800-766-3411 or visit www.gaf.com 117www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 103 COLD PROCESS ADHESIVE (1 OF 2) Safer Alternative To Hot Asphalt/ Easy Installation ™ Description MATRIX™ 103 Cold Process Adhesive is a contractor grade, non-polymer modified asbestosfree formulation for use as a cold-applied bonding agent for organic, fiberglass or polyester fabric Built-Up Roofing (BUR) Systems. In addition, the formulation is non-destructive to asphalt based roofing membranes. Though combustible, this product requires no “red tag” labeling for fire hazard. • Safer, more efficient alternative to hot asphalt • Exclusive SURE GRIP™ technology with superior bonding strength and high flexibility • Low odor formulation for a better environment for installer and building occupants • Easy installation…minimizes the risk of blisters, wrinkles and other problems often associated with improperly heated asphalt • Easy Application…sprayer, brush or notched squeegee-and still maintains excellent low temperature flexibility Uses MATRIX™ 103 Cold Process Adhesive is a cold-applied adhesive designed (in place of hot asphalt) to adhere: • Type G1 asphalt coated glass ply sheets, Type G2 asphalt coated glass base sheets, 43 lb. or heavier organic base sheets, polyester or glass fabrics, organic or glass reinforced asphalt cap sheets used in built-up roofing systems • As an insulation adhesive between layers and to a suitable non-nailable roof deck and as a granule adhesive Type G2 asphalt coated glass base sheet Approvals & Certification MATRIX™ 103 Cold Process Adhesive is listed and approved by the following agencies or code bodies: Underwriters Laboratories (UL), Factory Mutual (FM). Meets or exceeds the requirements of ASTM D-3019 Lap Adhesive used with Asphalt Roll Roofing Type III, ASTM D-4479. Approvals may vary by region. Be sure to review pail labels before purchase. Surface Preparation CODE APPROVALS Cements and coatings for roofing systems as to external fire exposure. ©2012 GAF 1/12 All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the adhesive. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Application Application Rate: Base, ply and cap sheets are applied at a rate of 1.5-2 gallons per square. Apply insulation at a rate of 3 (1.2 L/m2) gallons per square. Apply granules at a rate of 3-4 gallons per square. Application: Stir before application. Apply adhesive by sprayer, brush or notched squeegee at rate indicated for material. Application Method: Spray: A Graco 45:1 pump or equivalent is recommended. Consult equipment manufacturer for optimum psi, spray tip size, length of hose, and number of spray guns to achieve uniform application. The adhesive sets by the evaporation of the solvent. Squeegee: When using a squeegee, it should have 1/4” serrations to apply a uniform, smooth, even coat without gaps, dry areas or bubbles. Brush: Apply in a uniform, smooth, even coat without gaps, dry areas or bubbles. Attachment: The adhesive sets by evaporation of the solvent. After adhesive application, allow 5-15 minutes cure time before applying insulation, felts or cap sheets. Insulation: Set insulation in a full embedment of tacky adhesive, making sure full contact is made. Butt insulation joints tightly. Base and ply sheets: Unroll the sheet into the tacky adhesive, making sure that felt is laying flat and making full contact with the adhesive. Make sure a sufficient amount of adhesive is applied so that a bead of adhesive is visible at all lap edges. Broom felts lightly as it is applied to ensure full embedment. Cap Sheet: Unroll the sheet into the tacky adhesive, making sure that cap sheet is laying flat and making full contact with the adhesive. Roll all side and end laps, making sure a sufficient amount of adhesive is applied so that a bead of adhesive is visible at all lap edges. Granule Embedment: Apply a uniform coat of adhesive to roof surface and embed granules at the rate of 45 lbs. per square. Product Specifications (nominal) Weight 8.1 lbs. (3.6 kg) per gallon VOC (max) 300 grams/liter Non-volatile content SETA Flash Point Sizes 50% maximum 110°F 55 gallon/208.2 L 118www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 103 COLD PROCESS ADHESIVE (2 OF 2) Safer Alternative To Hot Asphalt/ Easy Installation ™ Application (Continued) Roof Slope: The roof must have positive drainage. On slopes over 1/2” per foot, felts and cap sheets must be back nailed. Use insulation stops with insulation. Refer to roofing membrane manufacturer for instructions for back nailing and insulation stop procedures. Precautions Compatibility & Limitations: Do not use with any APP modified products. Do not use with 15 or 30 lb. saturated felt or with solvent sensitive roof insulation. Do not use on wet or damp surfaces, directly over wood or on surfaces previously covered with coal tar products. Not recommended for SBS membranes. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Not recommended for application on substrates that exceed 140°F (60°C). Storage/Handling & FIRE WARNING: MATRIX™ 103 Cold Process Adhesive is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow adhesive to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. . Caution MATRIX™ 103 Cold Process Adhesive contains petroleum distillate. Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSH/MSHA). Inhalation of high vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped, administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. ©2012 GAF 1/12 Fire Protection – MATRIX 103 Cold Process Adhesive is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. For Application Questions GAF Contractor Services at 1-800-766-3411 or visit www.gaf.com 119www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 201 PREMIUM SBS FLASHING CEMENT (1 OF 2) Superior Bonding For Maximum Flexibility & Hold ™ Description MATRIX™ 201 Premium SBS Flashing Cement is a premium, asbestos-free formulation for use as a cold-applied bonding agent in SBS modified asphalt roof systems. The high level of modifiers ensures high bonding strength. Heavy, “trowelgrade” consistency makes this product ideal for flashing details, attachment of membrane to steep slopes and parapet walls and a variety of roofing and waterproofing repairs, especially at moving joints where its flexibility and elasticity make it superior to standard plastic cements. • Superior bonding strength and high flexibility to accommodate temperature-related expansion and contraction of the roof system • Exclusive SURE GRIP™ Technology with superior bonding strength and high flexibility • Heavy, “trowel-grade” consistency makes this product ideal for flashing details, attachment of membrane to steep slopes and parapet walls and a variety of roofing and waterproofing repairs, especially at moving joints where its flexibility and elasticity make it superior to standard plastic cements • Easy Application…smooth, “trowel-grade” cement maintains excellent low temperature flexibility Uses MATRIX™ 201 Premium SBS Flashing Cement heavy, “trowel-grade” consistency outperforms standard plastic cements for: • Sealing end laps and perimeter edges of SBS modified bitumen membranes • Sealing metal-edge flashing, gutter seams, air conditioning ducts, etc. • Repairing splits, breaks and holes in roofing and flashing • For attaching flashing to parapet walls, curbs and roof projections • Along joints of metal roof panels, metal edging, gutters, coping caps and air-conditioning ducts •At pipes and projections through below-grade damp proofing membranes, sealing shingles, repairing asphalt built-up, metal, and masonry roofs Approvals & Certification MATRIX™ 201 Premium SBS Flashing Cement is listed and approved by the following agencies or code bodies: Meets or exceeds the requirements of ASTM D-4586 Asphalt Roof Cement Asbestosfree, Type I and ASTM D-3409 Asphalt Roof Cement for Damp, Wet or Underwater Surfaces. Approvals may vary by region. Be sure to review pail labels before purchase. CODE APPROVALS ©2012 GAF 1/12 Surface Preparation All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the cement. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Application Application Rate: Typical application rate when embedding polyester, glass or asphalt coated cotton fabric is 8 gallons per square for a 1/8” coat. Use 4 gallon per square for a 1/16” coat. Application Method: Use a 1/4” notched trowel or squeegee to apply cement evenly to substrate only without gaps, dry areas or bubbles. Attachment: Membrane Flashing: No cure time before attaching flashing; simply press into place with even pressure, smoothing out wrinkles and bubbles. Apply cement at 1 to 2 gallons per square to substrate only (more cement may be needed on rough or porous substrates). Adhere membrane to cemented substrate and press into place working out any wrinkles or non-adhered areas, making sure a sufficient amount of cement is applied to the laps so that a bead of cement is visible at all lap edges. Mechanically fasten membrane flashing on parapet walls to avoid membrane slippage. Coursing: Apply cement to surface and install glass, polyester fabric or asphalt-coated cotton fabric into cement, repeat method for desired courses. When finished, coat with another layer of cement. Metal: All metal should be primed. Set metal flanges into a full bead of 1/8” thick cement. Apply cement between joints and apply pressure so that a bead of cement is visible at joint edge. Sealing/Repairs: Apply cement at a 1/8” to 1/4” thickness, working the cement into the opening or crack and spread beyond repair area approximately 2”-4”. If repair area is over 1/4” wide or more than 2” long, embed glass or polyester fabric into the cement for added reinforcement then cover with additional cement extended 2”-4” beyond the fabric repair. If desired, repeat procedure for coursing application and feather each layer of fabric beyond the underlying layer. Product Specifications (nominal) Weight VOC (max) Non-volatile content SETA Flash Point 9.1 lbs (4.1 kg) per gallon <250 grams/liter Sizes 11 oz/325 ml tubes or 5 gal/18.9 L 65% minimum 110°F 120www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 201 PREMIUM SBS FLASHING CEMENT (2 OF 2) Superior Bonding For Maximum Flexibility & Hold ™ Precautions Compatibility & Limitations: Do not use with any APP modified products. Do not use on wet or damp surfaces, directly over wood or on surfaces previously covered with coal tar products. Do not install over or under polystyrene insulation. NOTE: MATRIX™ 201 Premium SBS Flashing Cement should not be used with any APP modified or any modified bitumen membranes that have a plastic film surface or are metal foil faced. Do not use with burn off film membranes. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Do not apply on substrates that exceed 140°F (60°C). Storage/Handling & FIRE WARNING: MATRIX™ 201 Premium SBS Flashing Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow adhesive to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. Caution MATRIX™ 201 Premium SBS Flashing Cement contains petroleum distillate. Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSH/MSHA). Inhalation of high vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped, administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. ©2012 GAF 1/12 Fire Protection – MATRIX™ 201 Premium SBS Flashing Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. 121www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 202 SBS ™ FLASHING CEMENT (1 OF 2) Highly Modified/ Smooth Application Description MATRIX™ 202 SBS Flashing Cement is a high quality, asbestos free formulation for use as a cold-applied bonding agent for SBS modified bitumen roof systems. Heavy, “trowel-grade” consistency makes this product ideal for flashing details, attachment of membrane to steep slopes and parapet walls and a variety of waterproofing repairs, especially at moving joints where its flexibility and elasticity make it superior to standard plastic cements. Advantages include superior bonding strength and high flexibility to accommodate temperature-related expansion and contraction of the roof or waterproofing system. • Heavy, “trowel-grade” consistency–excellent for flashing details, attachment of membrane to steep slopes and parapet walls and a variety of waterproofing repairs, especially at moving joints where its flexibility and elasticity make it superior to standard plastic cements • Superior bonding strength and high flexibility to accommodate temperature-related expansion and contraction of the roof system or waterproofing system • Easy Application…smooth, “trowel-grade” cement maintains excellent low temperature flexibility CODE APPROVALS Cements and coatings for roofing systems as to external fire exposure. ©2012 GAF 1/12 Uses MATRIX™ 202 SBS Flashing Cement “trowelgrade” consistency outperforms standard plastic cements for: • Attaching flashing to parapet walls, curbs and roof projections • Sealing end laps and perimeter edges of SBS modified bitumen membranes • Sealing metal-edge flashing, gutter seams, air conditioning ducts, etc. • Repairing splits, breaks and holes in roofing and flashing Also use for: • Along joints of metal roof panels, metal edging, gutters, coping caps and air-conditioning ducts • At pipes and projections through below-grade damp proofing membranes, sealing shingles, repairing asphalt built-up, metal, and masonry roofs Approvals & Certification MATRIX™ 202 SBS Flashing Cement is listed and approved by the following agencies or code bodies: Underwriters Laboratories (UL). Meets or exceeds the requirements of ASTM D-4586 Asphalt Roof Cement Asbestos-free, Type I and ASTM D-3409 Asphalt Roof Cement for Damp, Wet or Underwater Surfaces. Approvals may vary by region. Be sure to review pail labels before purchase. Surface Preparation All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the cement. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Application Application Rate: Typical application rate is 8 gallons per square for a 1/8” coat. Application Method: Use notched trowel or wide-edged putty knife to apply cement evenly and in equal amounts to substrate and SBS membrane flashing. Coat should be 1/8” thick on each surface, without gaps, dry areas or bubbles. Attachment: Membrane Flashing: No cure time before attaching flashing; simply press into place with even pressure, smoothing out wrinkles and bubbles. Adhere membrane to cemented substrate and press into place working out any wrinkles or non-adhered areas, making sure a sufficient amount of cement is applied to the laps so that a bead of cement is visible at all lap edges. Mechanically fasten membrane flashing on parapet walls to avoid membrane slippage. Coursing: Apply cement to surface and install glass or polyester fabric into cement, repeat method for desired courses. When finished, coat with another layer of cement. Metal: All metal should be primed. Set metal flanges in full bead of 1/8” thick cement. Apply cement between joints and apply pressure so that a bead of cement is visible at joint edge. Sealing/Repairs: Apply cement at a 1/8” to 1/4” thickness, working the cement into the opening or crack and spread beyond repair area approximately 2-4 inches. If repair area is over 1/4” wide or more than 2” long, embed glass or polyester fabric into the cement for added reinforcement, then cover with additional cement. If desired, repeat procedure for coursing application and feather each layer of fabric beyond underlying layer. Precautions Compatibility & Limitations: Do not use with any APP modified products. Do not use on wet or damp surfaces, directly over wood or on surfaces previously covered with coal tar products. Do not install over or under polystyrene insulation. Product Specifications (nominal) Weight 9.1 lbs (4.1kg) per gallon VOC (max) 300 grams/liter Non-volatile content SETA Flash Point Sizes 50% maximum 110°F 55 gallon/208.2 L 122www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 202 SBS ™ FLASHING CEMENT (2 OF 2) Highly Modified/ Smooth Application Application (Continued) Do not use with any APP modified products or any modified bitumen membranes that have a plastic film surface or are metal foil faced. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Not recommended for application on substrates that exceed 140°F (60°C). Storage/Handling & FIRE WARNING: MATRIX™ 202 SBS Flashing Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow flashing cement to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. Caution MATRIX™ 202 SBS Flashing Cement contains petroleum distillate. Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSH/MSHA). Inhalation of high vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped, administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. Fire Protection – MATRIX™ 202 SBS Flashing Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. ©2012 GAF 1/12 DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. For Application Questions GAF Contractor Services at 1-800-766-3411 or visit www.gaf.com 123www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 203 ™ PLASTIC ROOF CEMENT (1 OF 2) Long-Lasting Sealant/ ”Trowel-Grade” Consistency CODE APPROVALS Cements and coatings for roofing systems as to external fire exposure. ©2012 GAF 1/12 Description MATRIX™ 203 Plastic Roof Cement is a general purpose, reinforced, fibrated adhesive used to adhere fiberglass and organic conventional built-up base, ply and cap sheets. This product is scientifically compounded with premium materials to enhance resistance to flow and increase durability. Heavy, “trowelgrade” consistency makes this product ideal for flashing details and a variety of roofing and waterproofing repairs, such as moving joints and roof penetrations. Advantages include superior bonding strength and high flexibility to accommodate temperature-related expansion and contraction of the roof system. • Heavy, “trowel-grade” consistency makes this product ideal for flashing details, and a variety of roofing waterproofing repairs, such as moving joints and roof penetrations • Superior bonding strength and high flexibility to accommodate temperaturerelated expansion and contraction of the roof system • Easy Application…smooth, “trowelgrade” cement maintains excellent low temperature flexibility Uses MATRIX™ 203 Plastic Roof Cement heavy, “trowel-grade” consistency is ideal for: • Sealing leaks and openings around flashings, chimneys, vents, skylights, joints in metal edging, gutters and similar objects • Sealing shingles, repairing asphalt builtup, metal, and masonry roofs • Constructing built-up flashings • Filling flashing pans around roof penetrations • Damp proofing the exterior side of concrete and masonry walls and asphalt roof cement Approvals & Certification MATRIX™ 203 Plastic Roof Cement is listed and approved by the following agencies or code bodies: Underwriters Laboratories (UL). Meets or exceeds the requirements of ASTM D-4586 Asphalt Roof Cement Asbestos-free, Type I. Approvals may vary by region. Be sure to review pail labels before purchase. Surface Preparation All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the cement. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Application Application Rate: Typical application rate is 8 gallons per square for a 1/8” coat. Application Method: Use notched trowel or wide-edged putty knife to apply cement evenly and in equal amounts to substrate and membrane flashing. Coat should be 1/8” thick on each surface, without gaps, dry areas or bubbles. Attachment: Membrane Flashing: No cure time before attaching flashing; simply press into place with even pressure, smoothing out wrinkles and bubbles. Adhere membrane to cemented substrate and press into place working out any wrinkles or non-adhered areas, making sure a sufficient amount of cement is applied to the laps so that a bead of cement is visible at all lap edges. Mechanically fasten membrane flashing on parapet walls to avoid membrane slippage. Coursing: Apply cement to surface and install glass or polyester fabric into cement, repeat method for desired courses. When finished, coat with another layer of cement. Metal: All metal should be primed. Set metal flanges in full bead of 1/8” thick cement. Apply cement between joints and apply pressure so that a bead of cement is visible at joint edge. Sealing/Repairs: Apply cement at a 1/8” to 1/4” thickness, working the cement into the opening or crack and spread beyond repair area approximately 2”-4”. If repair area is over 1/4” wide or more than 2” long, embed glass or polyester fabric into the cement for added reinforcement, then cover with additional cement extended 2”-4” beyond the fabric repair. If desired, repeat procedure for coursing application and feather each layer of fabric beyond underlying layer. Precautions Compatibility & Limitations: Do not use with any APP modified products. Do not use on wet or damp surfaces, directly over Product Specifications (nominal) Weight VOC (max) Non-volatile content SETA Flash Point Sizes 9.0 lb. (4.1 kg) per gallon 210 grams/liter 70% minimum 110°F 5 gal/18.9 liters or 3 gal/11.36 liters 124www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 203 ™ PLASTIC ROOF CEMENT (2 OF 2) Long-Lasting Sealant/ ”Trowel-Grade” Consistency ©2012 GAF 1/12 Precautions (Continued) wood or on surfaces previously covered with coal tar products. Do not use with SBS modified bitumen membranes. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Not recommended for application on substrates that exceed 140°F (60°C Storage/Handling & FIRE WARNING: MATRIX™ 203 Plastic Roof Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow the roof cement to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. Caution MATRIX™ 203 Plastic Roof Cement contains petroleum distillate. Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSH/MSHA). Inhalation of high vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped, administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. Fire Protection – MATRIX™ 203 Plastic Roof Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. For Application Questions GAF Contractor Services at 1-800-766-3411 or visit www.gaf.com 125www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 204 ™ WET/DRY ROOF CEMENT (1 OF 2) Great For Emergency Repairs – Even Wet Surfaces CODE APPROVALS Cements and coatings for roofing systems as to external fire exposure. ©2012 GAF 1/12 Description MATRIX™ 204 Wet/Dry Roof Cement is a general purpose, asbestos free formulation for wet weather repair of roof leaks. This product has unique water displacing characteristics, which ensure superior bonding to both wet and dry substrates and surfaces. Heavy, “trowel-grade” consistency makes this product ideal for flashing details and a variety of roofing and waterproofing repairs, such as moving joints and roof penetrations. Contains a special additive that actually displaces water from wet surfaces to create a tight seal. • Water resistant – a special additive that actually displaces water from wet surfaces to create a tight seal • Heavy, “trowel-grade” consistency makes this product ideal…for flashing details, attachment of membrane to steep slopes and parapet walls and a variety of roofing and waterproofing repairs, especially at moving joints where its flexibility and elasticity make it superior to standard plastic cements • Easy Application…smooth, “trowelgrade” cement maintains excellent low temperature flexibility Uses MATRIX™ 204 Wet/Dry Roof Cement heavy, “trowel-grade” consistency and special additive actually displaces moisture to create a tight seal (even in standing water) for: • Sealing leaks and openings around flashings, chimneys, vents, skylights, joints in metal edging, gutters and similar objects • Sealing shingles, repairing asphalt builtup, metal, and masonry roofs Approvals & Certification MATRIX™ 204 Wet/Dry Roof Cement is listed and approved by the following agencies or code bodies: Underwriters Laboratories (UL). Meets or exceeds the requirements of ASTM D-4586 Asphalt Roof Cement Asbestos-free, Type I and ASTM D-3409 Asphalt Roof Cement for Damp, Wet or Underwater Surfaces. Approvals may vary by region. Be sure to review pail labels before purchase. Surface Preparation All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the cement. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Application Application Rate: Typical application rate is 8 gallons per square for a 1/8” coat. Application Method: Use notched trowel or wide-edged putty knife to apply cement evenly and in equal amounts to substrate and SBS membrane flashing. Coat should be 1/8” thick on each surface, without gaps, dry areas or bubbles. Attachment: Membrane Flashing: No cure time before attaching flashing; simply press into place with even pressure, smoothing out wrinkles and bubbles. Adhere membrane to cemented substrate and press into place working out any wrinkles or nonadhered areas, making sure a sufficient amount of cement is applied to the laps so that a bead of cement is visible at all lap edges. Mechanically fasten membrane flashing on parapet walls to avoid membrane slippage. Coursing: Apply cement to surface and install glass or polyester fabric into cement, repeat method for desired courses. When finished, coat with another layer of cement. Metal: All metal should be primed. Set metal flanges in full bead of 1/8” thick cement. Apply cement between joints and apply pressure so that a bead of cement is visible at joint edge. Sealing/Repairs: Apply cement at a 1/8” to 1/4” thickness, working the cement into the opening or crack and spread beyond repair area approximately 2”-4”. If repair area is over 1/4” wide or more than 2” long, embed glass or polyester fabric into the cement for added reinforcement, then cover with additional cement extended 2”-4” beyond the fabric repair. If desired, repeat procedure for coursing application and feather each layer of fabric beyond underlying layer. Precautions Compatibility & Limitations: Do not use with any APP modified products. Do not use directly over wood or on surfaces previously covered with coal tar products. Do not use with any APP modified products or any modified bitumen membranes that Product Specifications (nominal) Weight VOC (max) Non-volatile content SETA Flash Point Sizes 9.0 lb. (4.1 kg) per gallon 210 grams/liter 70% minimum 110°F 5 gal/18.9 liters or 3 gal/11.36 liters 126www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 204 ™ WET/DRY ROOF CEMENT (2 OF 2) Great For Emergency Repairs – Even Wet Surfaces ©2012 GAF 1/12 Precautions (Continued) have a plastic film surface or are metal foil faced. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Not recommended for application on substrates that exceed 140°F (60°C). Storage/Handling & FIRE WARNING: MATRIX™ 204 Wet/Dry Roof Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow roof cement to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. Caution MATRIX™ 204 Wet/Dry Roof Cement contains petroleum distillate. Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSH/MSHA). Inhalation of high vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped, administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. Fire Protection – MATRIX™ 204 Wet/Dry Cement is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. For Application Questions GAF Contractor Services at 1-800-766-3411 or visit www.gaf.com 127www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX™ 305 MATRIX™ 306 FIBERED ASPHALT EMULSION (1 OF 2) NON-FIBERED ASPHALT EMULSION Protects Against Weathering – Tough, Durable Finish ©2012 GAF 1/12 Description MATRIX™ 305 Fibered/MATRIX™ 306 NonFibered Asphalt Emulsion is a water-based formulation, which is recommended over smooth surfaced asphalt built-up and modified bitumen membranes. Because of its toughness and abrasive resistance, it can be used as the final coating in cold process roof specifications. This product does not flow when applied in thick coatings and, when dry, will stay in place even when exposed to elevated temperatures. When dry, MATRIX™ 305 Fibered/MATRIX™ 306 Non-Fibered Asphalt Emulsion bonds firmly even in severe weather conditions. The applied film is a “breather” type, which permits water vapor to escape through the film, and at the same time remains resistant to water and has no odor or fumes. • Safer, more efficient alternative to hot asphalt • Uses softer, more ductile asphalt that is stable in a roof or weather coating, giving the product great ability to resist the effects of exposure to rain, snow and heat, as well as abrasive industrial atmospheres • Semi-paste consistency that is easily brush or spray applied • Applied product is a “breather” type in that it permits water vapor to escape through the film but remains resistant to water infiltration • Durability…resists the effects of exposure to rain, snow and heat, as well as abrasive industrial atmospheres • Easy Application-sprayer, brush or roller Uses MATRIX™ 305 Fibered/MATRIX™ 306 NonFibered Asphalt Emulsion resists the effects of exposure to rain, snow and heat, as well as abrasive industrial atmospheres on: • Smooth surface asphalt built-up and modified bitumen membranes • Use as a final coating in cold process roof specifications • Use as a base coat for reflective coatings • Damp proofing below grade exterior applications Approvals & Certification MATRIX™ 305 Fibered Asphalt Emulsion Meets or exceeds the requirements of ASTM D-1227 Type II, Type IV. MATRIX™ 306 Non-Fibered Asphalt Emulsion meets or exceeds the requirements of ASTM D-1227 Type II, Type III. Surface Preparation All surfaces to be adhered must be clean, dry and free from any foreign matter, such as oil, grease, dirt or any debris that could inhibit the bonding capabilities of the emulsion. Sweep or hose off thoroughly to remove all dust and debris. Scrub low areas with powdered detergent and water and rinse completely and allow to dry. On existing roofs, inspect roof deck condition; moisture in old roof may indicate need for roof repair. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Use MATRIX™ 203 Plastic Roof Cement for repairs and follow can instructions. Dusty or porous masonry, old roofs, and all metal surfaces should be primed with MATRIX™ 307 Primer and allowed to dry thoroughly before coating with MATRIX™ 305 or 306 Asphalt Emulsion. Application Application Rate: Typical application rate is between 3-4 gallons per 100 sq. ft. per coat, may vary with surface conditions and membranes used. Drying time is 6-10 hours under good conditions; time will vary in other weather conditions. Allow at least 4 hours between coating applications. DO NOT APPLY if there is a threat of rain or temperatures fall below 45°F within 24 hours. Product Specifications (nominal) MATRIX™ 305 Fibered Asphalt Emulsion Weight 8.8 lbs (4.0 kg) per gallon VOC (max) <100 grams/liter Non-volatile content 47-53% minimum Sizes 5 gal/18.9 L or 55 gallon/ 208.2 L Product Specifications (nominal) MATRIX™ 306 Non-Fibered Asphalt Emulsion Weight 8.8 lbs (4.0 kg) per gallon VOC (max) <100 grams/liter Non-volatile content 47-53% minimum Sizes 5 gal/18.9 L or 55 gallon/ 208.2 L 128www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX™ 305 MATRIX™ 306 FIBERED ASPHALT EMULSION NON-FIBERED ASPHALT EMULSION Protects Against Weathering – Tough, Durable Finish ©2012 GAF 1/12 Application (Continued) Material Preparation: To ensure uniform coating, stir well before application. A power drill with paddles is recommended. Application Method: Apply emulsion with roofing brush or spray covering the surface at an even 3-4 gallons per 100 square feet. For spray application, use a Graco 30:1 ratio pump or equivalent, capable of delivering 3-5 gallons a minute. Installation Method: System Installations: See membrane manufacturer’s application instructions for use in roof systems. Precautions Compatibility & Limitations: Do not use on wet surfaces, directly over wood or on surfaces previously covered with coal tar products. Will not prevent alligatoring of hot-mop asphalt roofing. Not recommended over extremely aged, dry or brittle roofing. Do not apply if there is a threat of rain or temperatures falling below 40°F within 24 hours. Do not use over coal tar, PVC, TPO, gravel or rubber membranes or over shingles of any kind. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Not recommended for application on substrates that exceed 140°F (60°C). Storage/Handling: MATRIX™ 305 Fibered/ MATRIX™ 306 Non-Fibered Asphalt Emulsion should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow emulsion to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with soap and water. Clean hands with waterless hand cleaner. Dried material should be removed with mineral spirits or biodegradable turpentine solvent. Caution MATRIX™ 305 Fibered/MATRIX™ 306 Non-Fibered Asphalt Emulsion should not be taken internally. If swallowed, CALL PHYSICIAN IMMEDIATELY. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. (2 OF 2) Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. Fire Protection – MATRIX™ 305 Fibered/ MATRIX™ 306 Non-Fibered Asphalt Emulsion should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. 129www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 307 ™ PREMIUM ASPHALT PRIMER (1 OF 2) Promotes Excellent Bond For Asphalt Roof Systems CODE APPROVALS Cements and coatings for roofing systems as to external fire exposure. ©2012 GAF 1/12 Description MATRIX™ 307 Premium Asphalt Primer is a general purpose, asbestos-free foundation coating for all types of asphalt-based roofing materials, e.g., hot-mopped or coldapplied asphalt coatings, roof cements, and asphalt-based roof and flooring adhesives. MATRIX™ 307 has an excellent penetration rate that promotes a tough bond for coating and adhesives; strength and flexibility to accommodate temperaturerelated expansion and contraction of the roof system. • Excellent penetration rate-promotes a tough, weather-resistant bond for coating and adhesives • Strength and flexibility-accommodates temperature-related expansion and contraction of the roof system • Easy Application…sprayer, brush or roller-maintains excellent low temperature flexibility Uses MATRIX™ 307 Premium Asphalt Primer has an excellent penetration rate that promotes a tough, weather-resistant foundation coating for: • Concrete and masonry roofs, walls or floors prior to the use of asphalt cutback adhesives • Metal edging and flashing, asphalt or weathered composition roofing prior to the application of hot-mopped or cold applied built-up roofing materials • Undercoating for LeakBuster™ Aluminum Roof Coatings or Asphalt Roof Coatings and Emulsions • Gypsum surfaces Approvals & Certification MATRIX™ 307 Premium Asphalt Primer is listed and approved by the following agencies or code bodies: Underwriters Laboratories (UL), Factory Mutual (FM). Meets or exceeds the requirements of ASTM D-41 Asphalt Primer Used in Roofing, Damp Roofing and Waterproofing. Approvals may vary by region. Be sure to review pail labels before purchase. Surface Preparation All surfaces to be primed must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the primer. Sweep (or wire brush metal surfaces) and remove oil, grease, dirt or other foreign material that could inhibit bonding. On existing roofs, inspect roof deck condition; moisture in old roof may indicate need for roof repair. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Use MATRIX™ 203 Plastic Roof Cement for repairs and follow can instructions. Application Application Rate: Typical application rate is 1/2 gallon per square, varies with texture of surface to be primed. Drying time is 4 - 8 hours between coats. Material Preparation: Stir well before application. Application Method: Apply primer with a roller, brush or sprayer covering the surface at an even 1/5 gallons per 100 square feet. Spray: A Graco 45:1 pump or equivalent is recommended. Consult equipment manufacturer for optimum psi, spray tip size, length of hose and number of spray guns to achieve uniform coat. Brush: Apply smooth, even coat, using parallel strokes for uniform coat. If first coat is completely absorbed, apply a second coat. Roller: Apply smooth, heavy coat, using parallel strokes for uniform coat. Precautions Compatibility & Limitations: Do not use on wet or damp surfaces or on surfaces previously covered with coal tar products. On concrete decks, previous use of wax/resin curing compound may inhibit bonding. Temperature Range: Apply only when temperatures are 45°F (7.2°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Not recommended for application on substrates that exceed 140°F (60°C). Storage/Handling & FIRE WARNING: MATRIX™ 307 Premium Asphalt Primer is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow primer to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Product Specifications (nominal) Weight 7.4 lbs (3.36 kg) per gallon VOC (max) 350 grams/liter Non-volatile content 85% by weight minimum Sizes 3 gal/11.4L or 5 gal/18.9 L or 55 gallon/208.2 L 130www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 307 ™ PREMIUM ASPHALT PRIMER (2 OF 2) Promotes Excellent Bond For Asphalt Roof Systems ©2012 GAF 1/12 Clean Up Keep containers covered when not in use. Clean equipment and over spray with kerosene, mineral spirits or petroleum naphtha. Clean hands with waterless hand cleaner. Caution MATRIX™ 307 Premium Asphalt Primer contains petroleum distillate. Do not thin. Ventilation – use with adequate ventilation and close containers when not in use. If TLV (Threshold Limit Value) is exceeded, respirators are required (NIOSHA/MSHA). Inhalation of high vapor concentration may result in headaches and/or dizziness. Remove individual to fresh air and administer oxygen if breathing is difficult. If breathing has stopped administer artificial respiration, keep victim warm and order emergency medical attention immediately. Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. Fire Protection – MATRIX™ 307 Premium Asphalt Primer is COMBUSTIBLE and should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. For Application Questions GAF Contractor Services at 1-800-766-3411 or visit www.gaf.com 131www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 322 ™ ELASTOMERIC ROOF COATING (1 OF 2) Long-Lasting Reflectivity & Protection ©2012 GAF 1/12 Description MATRIX™ 322 Elastomeric Roof Coating is a styrene acrylic-based roof coating that forms a seamless and flexible layer of protection for your roof. This coating is designed to seal and dramatically reduce the surface temperatures and to resist heat absorption and cracking due to thermal shock. MATRIX™ 322 Elastomeric Roof Coating is an ENERGY STAR® Qualified Reflective Product which will help in reducing interior building temperatures. Formulated to provide a tough, durable weather resistant coating, this flexible fast drying elastomeric coating adheres readily to most roofing substrates and is designed to protect the roof substrate from the damaging effects of the sun’s heat and ultra violet radiation. • ENERGY STAR® Qualified Reflectivity can dramatically decrease interior building temperatures • Meets the stringent standards for solar reflectance and thermal emittance set by the California Energy Commission for a cool roof • Offers high tensile strength and elongation, and is virtually undamaged by extended exposure to solar ultraviolet energy • Low VOC, non-flammable and presents minimal hazard to the applicator or the environment • Provides a protective and reflective finish that will keep the sun’s damaging rays from prematurely aging your roof, while keeping the substrate temperatures substantially lower to alleviate stress on the membrane Uses MATRIX™ 322 Elastomeric Roof Coating is an ENERGY STAR® Qualified Reflective Product which will help in reducing interior building temperatures for: • Smooth surfaced asphalt built-up and modified bitumen membranes (aged for a minimum of 90 days) • Protection and restoration of aged roofs Approvals & Certification MATRIX™ 322 Elastomeric Roof Coating meets or exceeds the requirements of ASTM D-1653, ASTM D-412, ASTM G-26, ASTM G-29, ASTM B-117, ASTM C-794, ASTM G-21, FTMS 141.6271, FTMS 141.6221, ASTM D-2243-90, ASTM D-2196, ASTM D-2240, ASTM D-2794, ASTM D-1475, ASTM E-1644, ASTM D-2697, ASTM E-470, ASTM G-53­­­­­. Approvals may vary by region. Be sure to review pail labels before purchase. Surface Preparation All surfaces must be clean, dry and free from any foreign matter, such as oil, grease, dirt or debris that could inhibit the bonding capabilities of the coating. On existing roofs, inspect roof deck condition; moisture in old roof may require complete removal of existing roof. Check local building codes; local building codes may require complete removal of existing roof. Contact GAF Contractor Services for details on cutting out and repairing blisters, buckles and raised edges for a smooth surface. Check all flashings, edges, drains, valleys and vents and repair as needed. Use MATRIX™ 203 Plastic Roof Cement for repairs and follow can instructions. Repaired areas using roof cement must weather a minimum of 90 days. Application Application Rate: Typical application rate is 1 gallon per 100 square feet per coat. Typical applications require 2 coats. Application rate may vary with surface conditions and membranes used. Application: Stir before application. Apply coating with roller, brush or sprayer, covering the surface at an even rate of 1 gallon per 100 square feet. For spray application, use a Graco 30:1 ratio pump or equivalent, capable of delivering 3-5 gallons a minute. Recommended method for application is by airless sprayer. Product Specifications (nominal) Application Rate: 1.0 gallons / 100 sq.ft. per coat Application Method: Airless sprayer, roller or brush Application Temperature (air, surface): 45°-120°F Drying Time (75°F, 50% RH): Approximately 24 hours per coat Weight 8.8 lbs (4.0 kg) per gallon VOC (max) <50 grams/liter Non-volatile content 47-53% minimum Storage: Store in well-ventilated area at 50°F to 80°F; protect from freezing Non-volatile content 85% by weight minimum Sizes 3 gal/11.4L or 5 gal/18.9 L or 55 gallon/208.2 L 132www.gaf.com • 1-800-ROOF-411 TOPCOAT ® MATRIX 322 ™ ELASTOMERIC ROOF COATING (2 OF 2) Long-Lasting Reflectivity & Protection ©2012 GAF 1/12 Application (Continued) Installation Method: Spray: A Graco 45:1 pump or equivalent is recommended. Consult equipment manufacturer for optimum psi, spray tip size, length of hose and number of spray guns to achieve uniform coat. Brush: Apply smooth, heavy coat using parallel strokes for uniform coat. For maximum reflective surface, DO NOT OVER BRUSH. Roller: Apply smooth, heavy coat, using parallel strokes for uniform coat. System Installations: See membrane manufacturer’s application instructions for use in roof systems. Precautions Compatibility & Limitations: BUR and MB surfaces must be aged for a minimum of 90 days. Do not use on extremely wet surfaces, directly over wood or on surfaces previously covered with coal tar products. Do not apply if there is a threat of rain within 24 hours. Do not use over coal tar or rubber membranes or over shingles of any kind. Temperature Range: Apply only when temperatures are 45°F (5.5°C) and rising. Cold weather will cause product to stiffen, making application difficult. Store 24 hours at room temperature prior to application. Do not heat container or attempt to thin this product. Not recommended for application on substrates that exceed 120°F (48°C). Storage/Handling: MATRIX™ 322 Elastomeric Roof Coating should always be kept away from heat, open flame and any source of ignition. Observe normal safeguards for storing and handling of this product prior to and during application. Do not allow coating to freeze. Important: Repair leaks promptly to avoid adverse effects, including, but not limited to, mold growth. Clean Up Keep containers covered when not in use. Clean equipment and over spray with soap and water. Clean hands with waterless hand cleaner or soap and water. Dried material should be removed with mineral spirits or biodegradable turpentine solvent. Caution Do NOT take MATRIX™ 322 Elastomeric Roof Coating internally. If swallowed and patient is conscious, induce vomiting by giving two glasses of water and pressing down at back of throat. Never give anything by mouth to an unconscious person. Get medical attention immediately! Eye Contact – Rinse immediately with water for 15 minutes and seek medical advice. Personal Protection – Irritation may result from prolonged or repeated contact with skin. Wear chemical resistant gloves, protective goggles and protective clothing, if needed. Fire Protection – MATRIX™ 322 Elastomeric Roof Coating should always be kept away from heat, open flame and any source of ignition. Waste Disposal – Empty containers must be disposed of in an approved landfill in accordance with local, state and federal regulations. DATA REPORTED ARE BASED ON AVAILABLE INDEPENDENT AND IN-HOUSE RESOURCES. GAF RESERVES THE RIGHT TO CHANGE OR MODIFY, AT ITS DISCRETION AND WITHOUT PRIOR NOTICE, ANY OF THE INFORMATION, REQUIREMENTS, SPECIFICATIONS OR POLICIES CONTAINED IN THIS DOCUMENT. Limited Warranty GAF warrants that at the time of delivery, the product contained herein shall conform to GAF’s specifications therefor. THIS GAF WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. It is purchaser’s sole responsibility to determine suitability of this product for any particular application. Recommendations made by GAF are believed to be reliable but GAF makes NO WARRANTY OF RESULT to be obtained. Purchaser’s sole and exclusive remedy, regardless of the theory on which a claim may be based (including, without limitations, negligence, contract, breach of warranty, strict product liability or misrepresentation) is the replacement of this product or in alternative, the original purchase price of this product. In NO event shall GAF be liable for INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR PUNITIVE DAMAGES. Purchaser must notify GAF, in writing of any claims at 1361 Alps Road, Building 11, Wayne NJ, 07470; Attention Guarantee Services Dept. within 30 days of discovery of any alleged manufacturing defect. Purchaser must allow GAF to inspect this product as installed as part of the claims procedure, or, at GAF’s option, must provide GAF, with sample cuts taken from the roof. No agent or employee of GAF or anyone else is authorized to modify the terms of this limited warranty. For Application Questions GAF Contractor Services at 1-800-766-3411 or visit www.gaf.com 133www.gaf.com • 1-800-ROOF-411 1/12 Quality You Can Trust… From North America’s Largest Roofing Manufacturer!™ ©2012 GAF 1/12 1-800-ROOF-411 www.gaf.com COMGN120B