Poster_RecoveryXV (5Cols)_D2_Mise en page 1 26/07/2012 15:57 Page 1 Characterization of Interaction Mechanisms on Mixed-Mode Chromatography Sorbents: From Separation Optimization to HCPs Identification for Better Exploitation in MAb Purification Jérôme Pezzini 1,2, Xavier Santarelli 1, Magali Toueille 2, René Gantier 2 ( 1Ecole Nationale Supérieure de Technologie des Biomolécules de Bordeaux, Bordeaux, France 2Pall Life Sciences, Cergy, France) Table 1 Potential Protein/Ligand Interaction Using MEP, HEA and PPA HyperCel Sorbents The resin structures are presented in Figure 1. Mixed-mode chromatography exploits multiple, distinct protein-ligand interactions to adsorb target proteins or impurities (see Table 1). p-p Interaction Thiophilic Interaction MEP HyperCel Ethyl group Amine (pKa = 4.8) Pyridine group Thio-ether group HEA HyperCel Hexyl group Amine (pKa ~ 8) — — PPA HyperCel Propyl group Amine (pKa ~ 8) Phenyl group — Figure 3 Contour Plots Obtained for the Optimization of HCP Removal and Yield of Recovery for MAb Capture Step Using MEP, HEA and PPA HyperCel Sorbents OPTIMIZATION OF CAPTURE STEP FOR THE PURIFICATION OF A MONOCLONAL ANTIBODY USING MIXED-MODE SORBENTS A: Result on MEP HyperCel Sorbent Figure 2 Procedure to Screen pH and Conductivity Conditions to be Used on MEP, HEA and PPA HyperCel Sorbents to Optimize the MAb Yield of Recovery and Purity at Capture Step of the Purification Process Elution pH 1. Design of Experiment (DoE) • Critical parameters (pH/conductivity for wash and elution) • Quality attributes (yield of recovery, HCP removal) Uncharged at near-neutral pH CH2 CH2 CH2 S ad < 4400 4400 – 4500 4500 – 4600 4600 – 4700 4700 – 4800 > 4800 2. Screening on 96-Well Plates • AcroPrep™ Advance Filter Plates • Vacuum manifold Optimum conditions: u Wash pH 5.5, conductivity 7 mS/cm u Elution pH 4.0, conductivity 3 mS/cm Low pH wash results in: u Desorption of basic proteins (charge repulsion) u Partial loss of MAb (weak hydrophobic binding) 0.006 Optimum conditions: u Wash pH 6.5, conductivity 15 mS/cm u Elution pH 4.0, conductivity 3 mS/cm 0.005 0.004 0.003 0.002 0.001 Hold Values Elution Cond. 3 Elution pH 4 6.75 5.50 5 10 15 20 5 Wash Conductivity (mS/cm) 5.0 10 15 20 Wash Conductivity (mS/cm) HCP Content (ng/mL) vs. MAb Yield (%) vs. Elution pH and Elution Conductivity Elution pH and Elution Conductivity HCP Conc. (ng/mL) MAb Yield (%) < 2400 2400 – 3000 3000 – 3600 3600 – 4200 4200 – 4800 > 4800 < 15 15 – 25 25 – 35 35 – 45 45 – 55 > 55 Hold Values Wash Cond. 7 Wash pH 5.5 4.5 4.0 86 1500 HEA HyperCel 90 730 10 15 20 5 Min 11 15 20 < 1550 1550 – 1600 1600 – 1650 1650 – 1700 > 1700 Hold Values Elution Cond. 3 Elution pH 4 MAb Yield (%) vs. Wash pH and Wash Conductivity MAb Yield (%) < 50 50 – 55 55 – 60 60 – 65 > 65 7.00 6.75 6.50 Hold Values Elution Cond. 3.2 Elution pH 4 6.25 6.00 5.75 5.50 5 10 15 20 5 Wash Conductivity (mS/cm) 5.0 12 13 10 15 20 Wash Conductivity (mS/cm) HCP Content (ng/mL) vs. MAb Yield (%) vs. Elution pH and Elution Conductivity Elution pH and Elution Conductivity HCP Conc. (ng/mL) MAb Yield (%) < 2500 2500 – 3000 3000 – 3500 3500 – 4000 4000 – 4500 > 4500 < 30 30 – 40 40 – 50 50 – 60 60 – 70 > 70 Hold Values Wash Cond. 7 Wash pH 5.5 4.5 4.0 Hold Values Wash Cond. 15 Wash pH 6.5 3.5 3.0 10 15 20 5 Elution Conductivity (mS/cm) 10 10 7.25 HCP Conc. (ng/mL) 10 15 20 Elution Conductivity (mS/cm) 14 CH2 CH2 C: Result on PPA HyperCel Sorbent Elution pH CH2 (CH2)4 CH3 4. Result Analysis • Sweet spot for optimum performances 250-300 7.5 200-250 7.0 6.5 150-200 6.0 5.5 < 700 700 – 800 800 – 900 900 – 1000 1000 – 1100 > 1100 Hold Values Elution Cond. 3 Elution pH 3.8 Positive charge can contribute to binding of acidic proteins or inhibits binding of basic proteins. It can moderate attractive or repulsive interactions based on pH and conductivity. CH2 CH2 MAb Yield (%) < 40 40 – 50 50 – 60 60 – 70 70 – 80 > 80 7.00 6.75 6.50 Hold Values Elution Cond. 3 Elution pH 3.8 6.25 6.00 4.0 4.2 4.4 4.6 Load pH 5. Transfer to Column MAb Yield (%) vs. Wash pH and Wash Conductivity 7.25 Wash pH Low pH + high conductivity wash allow: u Desorption of basic proteins (charge repulsion) u No loss of MAb (hydrophobic binding) 300-350 HCP Content (ng/mL) vs. Wash pH and Wash Conductivity HCP Conc. (ng/mL) 4.8 5.0 Low pH + low conductivity elution allow desorption of: u Acidic proteins (charge repulsion) u Hydrophobic proteins including MAb (weak hydrophobic binding) Optimum conditions: u Wash pH 5.5, conductivity 23 mS/cm u Elution pH 3.8, conductivity 3 mS/cm 5.75 5.50 5 10 15 20 5 Wash Conductivity (mS/cm) 10 15 20 Wash Conductivity (mS/cm) HCP Content (ng/mL) vs. MAb Yield (%) vs. Elution pH and Elution Conductivity Elution pH and Elution Conductivity 5.0 HCP Conc. (ng/mL) MAb Yield (%) < 50 50 – 500 500 – 1000 1000 – 1500 > 1500 < 10 10 – 20 20 – 40 40 – 60 60 – 80 > 80 Hold Values Wash Cond. 23 Wash pH 5.5 4.5 4.0 Hold Values Wash Cond. 23 Wash pH 5.5 3.5 pKa ~ 8 4000 4000 3000 3000 3000 2000 2000 2000 1000 1000 0 0 5 6 40 7 60 8 9 100 80 20 MW (kDa) 1000 0 0 5 6 pI 40 7 60 8 9 100 80 20 MW (kDa) 0 0 5 6 pI 40 7 60 8 9 100 80 20 MW (kDa) u Less HCPs identified in elution fraction from HEA and PPA HyperCel sorbents compared to MEP HyperCel sorbent (PPA HyperCel sorbent is the most selective). u Most acidic (pI < 5) and highest molecular weight (> 50 kDa) HCPs are removed using mixed-mode sorbents (eluted at lower pH than MAb): – Very low pH is required to induce charge repulsion for acidic proteins – More chance of presence of hydrophobic patches on high molecular weight proteins, facilitating stronger interactions u PPA HyperCel sorbent efficiently removed proteins with pI < 5.5 due to higher ligand hydrophobicity. u More basic proteins (pI > 7) are co-eluted with MAb from MEP HyperCel sorbent. u A combination of similar pI and hydrophocity than that of MAb is required for HCPs to co-elute with the MAb. IDENTIFICATION OF HCP CO-ELUTING WITH MAb A clarified CHO CCS without MAb expressed was loaded on the three mixed-mode sorbents and the optimum wash and elution conditions were applied. Trypsin digested elution fractions were analyzed by online capillary HPLC to identify and quantify (relative abundance) HCPs present. The most abundant HCPs identified in elution fractions are presented in Table 3. The HCP breakdown in pI and MW in each elution fraction is shown in Figure 4. Identity of HCP Ubiquitin SH3 BGRL Beta-2-microglobulin Galectin-1 Stathmin Peptidyl-prolyl cis-trans isomerase A Thioredoxin Cofilin-1 Peptidyl-prolyl cis-trans isomerase B Metalloproteinase inhibitor 2 Peroxiredoxin-1 Glutathione S-transferase PI Cathepsin L1 Cathepsin Z HnRNPA2B1 Nuclear migration protein nudC Annexin A2 Annexin A1 Fructose-bisphosphate aldolase a Macrophage-capping protein Actin, cytoplasmic 2 Alpha-enolase Serine protease HTRA1 Elongation factor 1-alpha-1(III) chain Lysosomal protective protein Pyruvate kinase isozyme M1/M2 Dystroglycan Transketolase 78 kDa glucose-regulated protein Heat shock cognate 71 kDa protein Prelamin-A/C Elongation factor 2 Collagen alpha-1(III) chain Vinculin HSPG < 100 ng 3.0 5 10 15 Elution Conductivity (mS/cm) Contact: +800.717.7255 (USA) • +41 (0)26 350 53 00 (Europe) • +65 6389 6500 (Asia/Pacific) • E-mail: biopharm@pall.com Web: www.pall.com/biopharm 4000 460 Table 3 HCP Identity, Molecular Weight (MW), Isoelectric Point (pI) and Mass Detected in Elution Fraction from HEA, PPA and MEP HyperCel Sorbents Elution Conductivity (mS/cm) HCP Content (ng/mL) vs. Wash pH and Wash Conductivity 5 9 93 HCP (ng) Hold Values Wash Cond. 7 Wash pH 5.5 3.5 ELution pH (Spacer) MEP HyperCel HCP (ng) 6.25 5.75 5.0 PPA HyperCel Hold Values Elution Cond. 3 Elution pH 4 6.50 0 8 H+ H+ N CH2 HCP Content (ng/mL) 6.00 Moderate acidic pH + low conductivity elution allow desorption of: u Acidic proteins (charge repulsion) u Hydrophobic proteins (weak hydrophobic binding) Moderate acidic pH + low conductivity elution allow desorption of: u Acidic proteins (charge repulsion) u Hydrophobic proteins (weak hydrophobic binding) HCP (ppm) pKa ~ 8 MAb Yield of Recovery (%) < 40 40 – 50 50 – 60 > 60 7.00 B: Result on HEA HyperCel Sorbent Filter plate 8.0 N Sorbent PPA HyperCel HCP (ng) pI pH Sorbent bed 8.5 (Spacer) Table 2 On-Column Experiments for the Monoclonal Antibody Yield and HCP Content HEA HyperCel MEP HyperCel MAb Yield (%) Elution Conductivity (mS/cm) Buffer 3. Analytical Testing • Aggregate quantification (SEC HPLC) • HCP quantification (ELISA) • MAb elution yield (OD280nm) 7.25 HCP Conc. (ng/mL) 5 pKa = 4.8 HEA HyperCel Transfer of optimum conditions (wash and elution) performed on prepacked columns (5 mL, 0.5 cm I.D., 8 cm bed height, 2.5 minutes residence time) for the three mixed-mode sorbents (see Table 2). Figure 4 HCP Mass Versus pI and Molecular Weight Measured in Elution Fraction from MEP, HEA and PPA HyperCeI Sorbents MAb Yield (%) vs. Wash pH and Wash Conductivity 3.0 Lo AU Figure 1 Ligand Structure of MEP, HEA and PPA HyperCel Mixed-Mode Sorbents Low conductivity wash allows: u Desorption of hydrophilic proteins (weak hydrophobic binding) u No loss of MAb (hydrophobic binding) HCP Content (ng/mL) vs. Wash pH and Wash Conductivity Wash pH A clarified CHO CCS containing a MAb (isoelectric point pI ~7) was used as sample load. The feedstock contained 2.3 mg/mL MAb and 92 µg/mL or 40,000 ppm (ng/mg MAb) host cell proteins. The procedure used to optimize the capture step is detailed in Figure 2. and offers alternative/complement to conventional hydrophobic interaction (HIC) or hydroxyapatite. O Transfer on Column of Optimized Conditions PPA HyperCel Mixed-mode chromatography offers new solutions to separations where: u Traditional chromatographic methods (ion exchange, HIC, affinity…) are not effective, u Feedstream conductivity is too high for efficient capture on traditional ion exchange resins, u Affinity ligands are too expensive, MEP HyperCel Optimum pH and conductivity for wash and elution steps on MEP, HEA and PPA HyperCel sorbents were identified using high throughput experiment (HTE) in 96-well plates. The obtained contour plots for both wash and elution optimization are presented in Figure 3. ELution pH MIXED-MODE CHROMATOGRAPHY: MEP, HEA AND PPA HYPERCEL SORBENTS Ionic Interaction Wash pH We have evaluated some of the fundamental mechanisms that rule protein interaction on three mixed-mode sorbents (MEP, HEA and PPA HyperCel™ sorbents) and studied their performance for MAb purification. Using design of experiments and high throughput 96-well plates, the binding characteristics of CHO host cell proteins (HCP) from a cell culture supernatant (CCS) were evaluated. Subsequently, mass spectrometry was utilized to identify HCPs co-eluting with the MAb under optimized purification conditions. The analysis of the HCPs physico-chemical properties gave a deeper insight, for each sorbent, of the mechanism controlling the separation between the target MAb and contaminant proteins. Hydrophobic ELution pH Mixed-mode (or multi-mode) chromatography is now implemented in many processes for the purification of monoclonal antibodies (MAbs) as an alternative to hydrophobic interaction chromatography (HIC) or ion-exchange chromatography (IEX). The number of commercially available mixed-mode sorbents is expanding, with each ligand presenting different combinations of hydrophilic, electrostatic and hydrophobic moieties for protein interaction. A deeper understanding of the mixed-mode binding mechanism, as distinct from IEX or HIC, is therefore critical to optimize the use of the technique for MAb purification. Sorbent Elution Cond INTRODUCTION High Throughput Experiment for the Determination of Optimum Wash and Elution Conditions 20 5 10 15 Elution Conductivity (mS/cm) 100 – 249 ng MW (kDa) 8.6 12.8 13.8 14.7 17.1 17.8 18.0 18.4 20.2 21.7 22.3 23.4 24.1 27.0 37.4 38.4 38.5 38.6 39.2 39.2 41.8 47.0 48.9 50.1 51.4 57.7 67.6 67.6 70.5 70.7 74.2 95.2 95.5 116.6 396.1 pI 6.50 4.87 6.89 5.53 5.76 7.88 6.94 8.26 9.42 6.47 6.50 6.89 5.23 5.87 8.97 5.17 7.53 7.15 8.40 6.73 5.31 6.36 6.73 9.10 5.55 7.42 9.41 7.23 5.01 5.37 6.54 6.23 9.37 5.77 5.85 250 – 749 ng HCP in HEA Elution ND ND ND ND ND ND ND ND ND HCP in PPA Elution HCP in MEP Elution ND ND ND ND CONCLUSION ND ND ND ND ND Mixed-mode chromatography on MEP, HEA and PPA HyperCel sorbents are efficient tools for MAb purification: u Optimization of separation conditions using a high throughput experiment can be used to better understand interaction mechanisms on each sorbent. u The identification of HCP co-eluting with the MAb reinforced the understanding of separation mechanisms. u The three mixed-mode sorbents are complementing each other to achieve good MAb purification. ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND ND 750 – 3500 ng > 3500 ng 20 ND = Not Determined , Pall, AcroPrep and HyperCel are trademarks of Pall Corporation. Filtration.Separation.Solution. is a service mark of Pall Corporation. ® indicates a trademark registered in the USA. © 2012 Pall Corporation. 7/12, GN 12.8118