Particles in displays Particles 2007 Particle-based device technologies August 18, 2007 Ian Morrison Cabot Corporation, Billerica MA Particles 2007, Toronto Particles in displays? • Prints with pigments “reflect” light. – The “readability” is high. – But the image is static. • Displays “emit” light. – The images are dynamic. – But the “readability” is poor. Particles 2007, Toronto Beyond “readability” • Persistent images, lower power • Liquid coating rather than vacuum coating • • • • Flexibility Less expensive Light weight Fancy form factors • Passive addressing? Particles 2007, Toronto The Electronic Book • How do you make an electronic book? • Put together electronic pages. Particles 2007, Toronto The Electronic Book • How do you make an electronic book? • How do you make an electronic page? • Put together electronic pages. • Put together electronic pixels. Particles 2007, Toronto The Electronic Book • How do you make an electronic book? • How do you make an electronic page? • How do you make an electronic pixel? • Put together electronic pages. • Put together electronic pixels. • Make a dot that switches colors. Particles 2007, Toronto The Electronic Book • How do you make an electronic book? • How do you make an electronic page? • How do you make an electronic pixel? • How do you make a dot that switches? • Put together electronic pages. • Put together electronic pixels. • Make a dot that switches colors. • Encapsulate an ink that switches. Particles 2007, Toronto To create a display – start with a print and invent ways to make it change: Particles 2007, Toronto Liquid ink-based printing technology + + + + + + + + + • • • + + + + + + + + + + + + + + + + + + + An electrostatic image is written on a charged photoconductive surface with a scanning laser beam. Where addressed, charged pigment moves to the developer surface. The particles are transferred from the developer roll to paper and dried. Particles 2007, Toronto Electrophoretic displays Charged pigment particles. Suspended in a dyed oil. Addressed with electrodes. Particles 2007, Toronto Why ink pixels are needed Sedimentation: Electrohydrodynamics: Particles 2007, Toronto Shutter mode Charged pigment particles. Suspended in clear oil. Electrophoresis in shutter mode Polymer Vision International – Reflective TFTs Addressed with electrodes. Particles 2007, Toronto Suspended particle displays* Particles. Suspended in an oil. Transparent *Invented by E.H. Land in 1934 Addressed with electrodes, AC or DC. Transparent, or reflective. The same effect can be obtained with small, polarizabile particles chaining in an electric field. Particles 2007, Toronto The charging of particles in oil: To make particles move, not ions, requires minimal free ions, therefore need nonaqueous dispersions. + 1 1 If only charged particles move, and no charges were injected at the electrodes, the image forms capacitively. No net current and image stability! Particles 2007, Toronto Electric charges on carbon black in oil Zeta Potential (mV) -40 -30 -20 -10 0 0.0 0.5 1.0 1.5 2.0 OLOA 1200 in dodecane (% weight) Particles 2007, Toronto Imaging by particle rotation The Gyricon display Charged, bichromal balls. Suspended in an oil. Encased in a plastic sheet. Addressed with electrodes. That Xerox built. Particles 2007, Toronto Gyricon Display • • • Capable of gray levels by partial rotation. If the charge is unbalanced, a Coulomb force translates the ball. The torque varies as the ball rotates. Ground Electrode Fluid Filled Cavity q+ q− d Bichromal Ball Switching Electrode Red and white bichromal balls Black and white bichromal balls Particles 2007, Toronto SiPix Corporation The Microcup® technology Structure Bright white particles are suspended in a dyed solution enclosed in a Microcup®. Particles 2007, Toronto The search for lower voltage and higher speeds • Switching time goes as square of thickness: τ transit 2 d Vμ • The necessary thickness is determined by the optical density. Particles 2007, Toronto Imaging with oppositely charged pigments Development electrode + Positively charged pigment Addressed electrode + + + Negatively charged pigment Hydrocarbon oil Particles 2007, Toronto Typical charge control agents • CCA1: Soluble tail: Polyhydroxystearic acid Head group: Quaternary ammonium methyl sulfate • CCA2: Soluble tail: C13 Hydrocarbon chains Head group: Sodium sulfosuccinate Particles 2007, Toronto Charging of a surface modified pigment 60 CCA Titrations on "Basic" Pigment #1 Zeta Potential (mV) 40 CCA 1 20 0 0.0% CCA 2 0.1% 0.2% 0.3% 0.4% 0.5% 0.6% -20 -40 -60 Wt% CCA 2 Particles 2007, Toronto Charge titration with “mixed” micelles 60 Zeta Potential (mV) 40 20 % CCA 2 0 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% -20 -40 Particles 2007, Toronto Cabot’s modified pigments Covalently attached chargeable sites. Particles 2007, Toronto Titration of an “acidic” and a “basic” pigment CCA 1 80 Zeta Potential (mV) 60 40 CCA 2 Note the concentration for oppositely charged particles. 20 0 -20 "Basic" Pigment #1 -40 "Acidic" Pigment -60 -80 Particles 2007, Toronto Stability of oppositely charged particles • + • - • • + • Calculate the force between particles as a function of distance. Determine the distance between particles that just equals the applied electric field. Calculate the energy of particles at that distance. Calculated how much closer the particles can come before the energy increases by kT. Half of that distance is the minimum steric barrier. Particles 2007, Toronto Requirements on steric barrier For low electric field, the necessary thickness increases with particle charge. At high field, the necessary thickness decreases with particle charge. Particles 2007, Toronto E Ink Corporation Dark State Light State - Sony Reader utilizing E Ink Imaging Film TM - Photos courtesy of Sony Corporation Particles 2007, Toronto Scaling laws for an ideal system Assume: the charged particles just neutralize the applied voltage. M is the mass of particles/area. The charge and zeta potential of the particles are: DV0 q= n0L2s The switching time doesn’t depend on size: The voltage is: V0 = 3ζ M Ls ρ a2 ζ = q 4π Da 3ηL2s t= 2Dζ V0 Bigger is better! Particles 2007, Toronto Particle Morphologies Not: But: Not: But: + + - - Particles 2007, Toronto Passive addressing: Thresholds • From the physics of colloids: – “Inverse” electrorheological fluids – Field dependence of zeta potential – AC electric fields – time dependencies – Particle-particle or particle-wall adhesion – Structures in fluid (particles or wide variety of polymer gels) Particles 2007, Toronto Xeroxgraphy – Dry printing Dry toner particles exchange charge (tribocharge) with large, generally magnetic carrier bead. Photo courtesy Xerox A developer bead coated with small toner particles An image is formed when the toner particles are pulled off and attach to the electrostatic image on a photoreceptor. Particles 2007, Toronto Bridgestone’s Quick Response Liquid Powder® Display • The “Liquid Powder” is a dry dispersion of two types of particles. • The particles are about 10 microns, pigmented polymer beads, spherical, smooth, and chemically treated. • The powder flows freely. The different colors have different sign charged. • The image forms quickly with the separation of dry powder in the electric field. Particles 2007, Toronto Caveat emptor • An “adequate” print resolution is about 1200 dots/inch. • Or pixels of about 20 microns (for black and white). Smaller for cyan/magenta/yellow. • Or about 10,000 pixels across a page! • Well beyond current electronic displays! • Progress will be limited by the electronic addressing. Particles 2007, Toronto Particles in displays • Dielectrophoresis - particle alignment or chaining • Segmented structures • Particle rotation • Electrophoresis to a viewing surface – Particle and dye – Dual particle • Electrophoresis in shutter mode • Passive addressing • Dry powder flow Particles 2007, Toronto Particles 2007, Toronto